200425617 玖、發明說明: 【發明所屬之技術領域】 而特別是關於一種線性 種線性馬達動子。 本發明係有關於一種線性馬達, 馬達、一種線性馬達定子鐵芯及一 【先前技術】 a —般言之’電動馬達及電動機器之軟磁組件,亦稱鐵芯 =用軟磁材料如鐵或鐵❹鋼之絕緣薄鈑製作。該軟磁相 料絕緣薄鈑尚可稱為籍展祐 · ”、、積a板。鐵芯之製作成賴 層板’是為欲降低渦電流之出 山兄 固而幵電動馬達及電 動機器之效率。 在具有環狀定子鐵芯及管狀動子之線性馬達中,動子係 為該線性馬達之-部分,須藉助與_定子磁場相互作用而 叉推動,各金屬薄鈑係安排於徑向且軸向之平面上,俾以 減低渴電流效應至最小。 #在某些線性馬達巾,金屬薄鈑係成平行堆積以形成一鐵 β部分’該鐵芯部分係安排成使—金屬薄鈑係在於該徑向 軸向平面上,而使其它金屬薄鈑平行於該一金屬薄鈑。 伴隨如上述所製作之定子鐵芯之問題,是為該線圈必須 纏繞進定子鐵芯之一狹槽中。此項纏繞工作,當狹槽開口 係安排在該定子鐵芯内側周邊表面時,尤感困擾。 此外,採用上述技術之線性馬達,就所產生力量與該線 性馬達總空間體積之比率(即產生力量/空間體積)而言,係 屬非有效率者。 職是之故,目前亟需一種線性馬達,其係以較小空間體 ^1787.d〇c -6- 200425617 積產生特定力量者,並虽需-種定子,其較易於設置線圈 者。 吴國專利第6,060,810號提呈一用於線性馬達之定子,其 具有父錯鐵芯積層者。該定子包括一纏繞成圓筒狀之定子 線圈及L形狀之積層薄鈑;後者具有一水平單元及一垂直單 疋。忒含有多數積層薄鈑之水平單元,係在該上及下表面 上交錯層疊成-輻射形狀,如是,形成—圓柱形狀。 當建構此一定子時,無須將線圈纏繞通過該定子狹槽兒 口。然而,要將該定子鐵芯建立至該線圈,則頗為煩雜。 此外,根據美國專利第6,060,81〇號之定子鐵芯,當計及 所產生力量與馬達空間容量之比率時,仍非確屬有效。 【發明内容】 本發明之一目的,在提供用以改善線性馬達之裝置。 此一目的,藉助一根據申請專利範圍第丨項之定子鐵芯、 第9項之動子、第16項之線性馬達及第18項之定子鐵芯,予 以達成。本發明之較佳具體實施例,披露於各從屬申請專 利範圍條款内。 就特別而言’根據本發明之一方面,一線性馬達用定子 鐵芯包括-内周邊;一實質包圍該内周邊之外周邊;_第 —齒及一第二齒,係沿該内周邊或外周邊之一者設置,·— 用以接納一定子線圈之狹槽,該狹槽為一空穴,安排在該 定子鐵芯内中;其中該定子鐵芯係分割為第一定子部件及 第二定子部件;㈣-定子部件包括,係安排成部 分為該狹槽之邊界,且係用軟磁粉製作;而該第二定子部 91787 doc 200425617 件包括該第二齒,係安排成部分為該狹槽之邊界,且係用 軟磁粉製作。 稭將該定子鐵芯分割為兩定子部件,各包含一齒,線圈 在忒疋子鐵芯中之女置,可獲得便利,因該線圈可在兩定 子邛件分開之時,輕易擺置在兩定子部件之第一部件中, 然後该第二部件可輕易擺成與第一定子部件緊密接觸,以 奏成定子或疋子段筇。此-實施例可允許使用預先繞成 之、=圈,其當定子鐵芯係按本申請專利發明所規定加以分 割時,可輕易安置在該定子鐵芯中。因此,定子之製4 獲得便利。 ,此外’藉製作軟磁粉定子部件,該定子部件,縱使其須 製成複雜形狀,亦可輕易製造,且該定子部件尚可結實製 作。,此外,如屬必要,兩軟磁粉定子部件,易於作高精度 ,械加卫。因此’前述軟磁粉之使用及分割為兩分立定: π件’可有利於該定子之組合。倘若各該兩定子部件為一 卓人磁卷均貝主體,該定子之組合,可更進獲得便利。 製作軟磁粉定子部件之另—益處,係在於—含有定子之 所產生之力量與該馬達之總空間體積之比率,可 為尤其該定子之填充因數,可予提昇。該填充因 率、子=作用性材料之空間體積對總空間體積之比 子鐵‘:提=:::導:^^ Α 阿ν磁性。此種相對高之導磁性,為要 月匕以向精度製作該兩 之兩部件之晰鄰邊緣提供〗'、接觸安置 邊緣棱供。層狀定子鐵芯,僅能在積層内 91787 doc 200425617 〃屬/專飯中供而導磁性,而當積層板係安排在一軸向 •y向之平面上以形成一具有外周邊及内周邊之主體時, 將有大夏無軟磁材料之空間存在。該空間常充滿低導磁性 物質H氣或某些填充材料。然而,藉製作軟磁粉定子 鐵心’該磁通量並不限於具有定常寬度之「磁通通道」,而 σ更為自由/;IL動(對於積層而言,該寬度相當於各積層薄鈑 之厚度)。職是之故,該可用以傳輸磁通量之定子之總體積 較大,而因此,可達致之填充因數則較高,亦即定子,—而 因此’馬達可製作得較小。 根據該定子之一具體實施例,該第一齒在軸向上朝該第 一定子部件延伸一段距離,該距離係沿該定子鐵芯之内周 邊或外周邊之-者變動;而其中該第二定子部件在轴向上 朝向該第一定子部件延伸一段距離,該距離係沿該定子鐵 芯之内周邊或外周邊之一者變動。 藉各定子部件之齒在軸向上沿該周邊延伸各不同之位 置,所引進在距離上之變動,可達成一類似於旋轉馬達之 歪斜(skew)。因此,在一設置有此類定子設計之線性馬達 中,其力夏波動(force rippie)之出現,可予以降低。該兩齒 可設置在該定子的外周邊或内周邊,視是否有既定之定子 安排在該定子外側(即在該定子的外周邊)或該定子内側(即 在該定子的内周邊)而定。 在一具體實施例中,該第一齒及該第二齒係安排成相互 岔切接觸。該成密切接觸之兩齒之徑向延伸部分,在該兩 齒之間之接觸面積,是小至使其在運作中變成磁性飽和。 91787.doc -9- 200425617 藉將該兩齒成相互接觸設置,使該兩定子部件之組合可更 為穩定,而藉使該接觸面積於運作中飽和,使經過接觸面 積之磁漏,可維持偏低。 根據另-具體實施例,言玄第一$子部件和該第二定子部 件,各包括至少兩軟磁粉段節,該兩段節係安排在一相當 於該内及外周邊之方向丨,使彼此相鄰。此—具體實施例 可有利於大型定子之產製。 根據一具體實施例,各該定子部件之密度至少為6500公 斤/米3。如此可導致定子部件同時具有良好磁力特性,由於 該軟磁粉使其等易於形成。尤其,該磁通途徑可不必為二 次元者,一如在層狀鐵芯中之情形。 根據又另一具體實施例,在各該定子部件中之電阻係數 至少為1 μΩιη(微歐姆·米)。目此,可降低由满電流所導致 之負面影響。 在一具體實施例中,各該第一定子部件及第二定子部 件,係安排成在外周邊相互密切接觸,而在内周邊彼此互 相分離;該在内周邊彼此互相分離,導致在於該第一及第 二齒之間產生一狹槽開口,通入該狹槽中。如此之具體實 施例中’各線圈之安置可獲得便利。 在一替代具體實施例中,各該第一及第二定子部件係配 置成在内周邊互相密切接觸,而在外周邊互相分離;在外 周邊之互相分離,導致在於該第一及第二齒之間,產生一 狹槽開口,通入該狹槽中。 根據本發明之另一方面,一線性馬達用之動子包括至少 9l787.doc -10- 200425617 ==段節及至少—永久一至少,材料段 行;其心在:動子…,成- 夕水久磁鐵之磁化向量,係軸向指向。 子之相關文中’該軸向,或為該動子、或為該定 子,運動方向,視其中何者相對另一方移動而定。 藉將該至少一永久磁鐵,其具有軸向指向之磁化向量 者’配置成與至少一軟磁材料段節之向量排列成一行,可 達成一結實動子。此外,可使用在此種動子中之永久磁鐵-, 其製造可獲得便利,由於該永久磁鐵之軸向長度與該永久 磁鐵之寬度之比率,比諸於永久磁鐵之正常使用於動子, 堪屬偏小。 在一具體實施例中,該主體之軟磁段節,係用軟磁粉製 作。以此方法,該軟磁段節之製造,可獲得便利,而該動 子之填充因數,可予提昇。 在另一具體貫施例中’該動子包括至少兩永久磁鐵:一 第一永久磁鐵及一第二永久磁鐵,兩者排列在軸向上,而 其中介於該至少兩永久磁鐵軸向中心間之距離,為〇·75一i 5 Ίσ於一常用定子之節距。猎設計如此之動子,可使盆變得 更為有效率。 根據又一具體實施例,該動子為管狀件。 根據又另一具體實施例,該至少一軟磁材料段節,備置 有至少一第一軸向端,具有一端表面’而其中該至少一永 久磁鐵,係配置排成本質上與該第一軸向端之整個端表面 相接觸。根據此一具體實施例’介於該至少一軟磁材料段 9l787.doc -11 - 200425617 節與該至少一七々佛日日 , 久磁鐵間之接觸表面,屬於偏大,而因此 该動子可變得更為有效。 2具體實施例中,該至少—永久磁鐵之—在圓周及轴 =張=表面’經配置實質上與一動子之一在圓周及秘向 擴張之表面齋ifl, Μ動子係配置成面對一既定定子。 根據本發明之另一方面,一 線11馬達包括一根據前述定 子鐵芯具體實施例中之任一定 r炙彳壬疋子鐵芯。如此之線性馬達, 因此可具有相同於兮贫^ » 、Μ 子载心之该特定具體實施例之羞 處。 根據該線性馬達之另一呈# 力八肢貫施例,該線性馬達尚包括 一根據前述動子具體實施例中之任一動子。如此一線性馬 達’因此可具有相同於該動子之該特定具體實施例之益處。 :據本發明之又另一方面’一線性馬達用定子鐵怒,包 括-定子鐵芯,其中該圓環被分割成至少兩環狀定子部 件··一第一定子部件及一第二定子邱杜·品甘士 — 心于邛件,而其中該兩定 子部件為用軟磁粉製作之均質主體。 在本發明相關文中,与Γ援灿A 7 ^ 、 j 乂 γ 4銥狀疋子鐵芯及定子部件並非須 定子部件,可為一三角形 一類似數字8之形狀等等, 本發明此-方面之益處,或為該環狀定子鐵芯分為兩環 狀:子部:,導致產生一設計,便利於產製一定子鐵芯為 其部件之定子。況且該定子鐵芯可易於製造並具有高填充 因數。 為圓形’而可為任何形狀。作為舉例,該環狀定子鐵芯及 橢圓形 正方形、一矩形 91787.doc -12- 200425617 在此種定子鐵芯之—具體實施例中,該^子鐵芯尚包括 -狹槽,用以接納一定子鐵芯,該狹槽為一配置在該定子 線圈内之空穴,其中該狹槽係部分為該第一定子部件所界 疋,部分為該第二定子部件所界定。 在該定子鐵芯之又另—具體實施例中,第子部件包 括一第一齒而該第二定子部件包括一第二齒;該第一及第 二齒係沿該環狀定子鐵芯之内周邊或外周邊設置。 尚且’該定子鐵芯可包括早先所提出定子鐵芯之各項特 色。 k以下所提供之詳細說明,可獲悉本發明適用性之深入 f圍。然而,應可综解者,該詳細說明及特定範例,儘管 私不出本發明多個較佳具體實施例,但係供作解說之用, =此項技藝熟習者可自本詳細說明書,獲悉本發明精神與 视圍所涵蓋之各種不同變更及修改。 【實施方式】 從j T U附1^圖式,對本發明目前較佳具體實施例所 4之洋細,兄明,將可瞭解本發明之其它特色與益處。 在圖la-c中提出_根據本發明之線性馬達之簡要視圖。 占亥線性馬達1 〇包括—定; .^ t 匕栝疋子12及一動子14。通常該定子 :不動而在軸向上驅動該動子,然而,使動子靜止不動而 關^在轴向上驅動自身,亦屬可能。因此,料發明相 —’却向係指該動子或定子(視該兩者中何者相對 一者移動而定)之運動方向。 忒疋子包括至少 '線圈18a-c及至少—定子鐵芯加^一 9i787.doc -13 - 200425617 2 2線圈可為一單一繞組(即纏繞成線圈之電線)並連接至 一電力供應單元(未圖示)或一分佈繞組;亦即,各定子線圈 已括連接至供應單元不同輸出口之電線,@因此搞載具有 不同電性之電。電氣馬達技藝嫻熟者,當知眾多可資利用 =不同型式之電力供應單元。此項技藝嫻熟人士並當知 曉,如何可將-單—繞組或一分佈繞組,連接至該等電力 供應單元。 使用疋?線圈之目#,係肖以產生磁通以與動子互相作 用二該定子鐵芯2〇a-c經配置成緊密她鄰該定子線圈i8a_c ; 該定子線圈1 8a-e甚至可由該定子鐵芯2Qa_e作實質包圍,如 在圖la-c之具體實施例中所示。 根據圖la-c之具體實施例,各定子鐵怒2〇a_c係分成為兩 4件21&〇及22&-〇。在圖13_(:、2&_1)及3&-13中之各定子鐵芯 2〇κ,係、用—第—定子部件2⑹及-第二定子部件22a_c 製成;兩部件係在軸向上互相堆積。在-具有多個定子鐵 芯20a-c之線性馬達中,如圖^3中所示者,一定子之定子部 件係配置成緊密連接至另一定子鐵芯之定子部件,可按單 一部件製作,亦即該定子部件22a及21b可製作成單一部 件,以及該定子部件22a及21c可製作成單一部件,以後將 有交代。 將定子20a-c分成為兩定子部件21a-c及22a-c之各不同方 式’以及20a-c之各不同設計,將在以下加以說明。 定子部件21a<及22a-c係用備置電阻抗之軟磁材料製 作,俾以降低渦電流之出現。為欲獲得電阻抗,所用材料 9l787.doc -14 - 200425617 可為電絕緣之教 ά π、/、電阻抗之軟磁粉、或一具電阻抗 之可杈塑軟磁粉。合佶田+ 仉 磁粉、或一呈雷阳—^ 早人 /、 几之可模塑軟磁粉時,所製造之定子部 根據一具體實施例, /頁具有一至少1 μΩηι之電阻係 數’俾以圓滿降极涡+、六 渦包〜之出現。此外,就一用積層薄鈑 製作之定子而言,欲隶丄 建成一鬲填充因數,可謂難困,然而, 其可藉助軟磁粉予以;查+ 乂 于以達成。根據一具體實施例,各定子部 :牛係製:成如-軟磁粉之均質件。在如此之定子部件中-, :亥:通量不侷限於該積層鈑之二次元幾何形狀,而可利用 。亥疋子邛件之二次元(立體)形狀,俾於不使定子鐵芯飽和下 降低拉積才艮據一具體實施例,該軟磁粉可加以屋緊或燒 ^至所期之形狀’視所用軟磁材料而定,惟須該終結定子 部件具有—至少1 μΩηι之電阻係數。尚且,根據另-具體實 施例,該定子部件之密度可至少為6500 kg/m3(赶/米3)。欲 藉助麼緊以製作定子部件’所使用之軟磁粉之範例,為產 ^ Hoganas AB (S-263 83 Hoganas > ^^)^S〇maloy 500 ^ Somaloy 550及 Permite 75 〇 就常態言,該動子14係該線性馬達需相對該定子移動之 部件,而因此,在線性馬達10之外側產生可感知之效應。 該動子14,與定子12所產生之磁場互相作用,而為該定子 12所驅動。該動子14可包括一軟磁材料所製之管件%。該 軟磁材料可為任何與前述定子鐵芯20a_c有關係之品質及/ 或型式。此外,有多個磁管28a-d安裝在該管件26上。各磁 管係一永久磁鐵,具有極化向量徑向指向;亦即,該永久 91787.doc -15- 200425617 磁鐵之一極徑向朝外,另—搞200425617 (1) Description of the invention: [Technical field to which the invention belongs] Especially, it relates to a linear type linear motor mover. The present invention relates to a linear motor, a motor, a linear motor stator iron core, and a [prior art] a —general 'electric motor and soft magnetic component of an electric machine, also known as iron core = using a soft magnetic material such as iron or iron Fabrication of Insulation Sheets of Yan Steel. The soft magnetic phase insulation thin sheet can still be called Jizhanyou "", and "A" plate. The iron core is made of laminated plates, which is to reduce the efficiency of electric motors and electric machines in order to reduce the eddy current. In a linear motor with a ring-shaped stator core and a tubular mover, the mover is a part of the linear motor, and it must be pushed by a fork by interacting with the stator magnetic field. Each thin metal sheet system is arranged radially and On the axial plane, the effect of thirst current is minimized. # In some linear motor towels, the thin metal sheets are stacked in parallel to form an iron β part. The iron core part is arranged so that the metal sheet It lies on the radial axial plane, so that other thin metal sheets are parallel to the one thin metal sheet. The problem with the stator core made as described above is that the coil must be wound into a slot of the stator core. This winding work is particularly troublesome when the slot openings are arranged on the inner peripheral surface of the stator core. In addition, the linear motor using the above technology is based on the ratio of the generated force to the total space volume of the linear motor (i.e. Produce In terms of strength / space volume), they are inefficient. For this reason, a linear motor is urgently needed, which generates a specific force with a small space body ^ 1787.d〇c -6- 200425617. Although a kind of stator is needed, it is easier to install a coil. Wu Guo Patent No. 6,060,810 proposes a stator for a linear motor, which has a laminated core of a wrong core. The stator includes a stator wound in a cylindrical shape. The coil and the L-shaped laminated sheet; the latter has a horizontal unit and a vertical unit. The horizontal unit containing most of the laminated sheets is staggered into a radiating shape on the upper and lower surfaces, and if so, forming a cylinder Shape. When constructing this stator, there is no need to wind the coil through the stator slot. However, it is quite cumbersome to build the stator core to the coil. In addition, according to US Patent No. 6,060,81 The stator core is still not effective when the ratio of the generated force to the space capacity of the motor is taken into account. [Summary of the Invention] An object of the present invention is to provide a device for improving a linear motor. , By means of a stator core according to the scope of the patent application, the mover of item 9, the linear motor of item 16, and the stator core of item 18. A preferred embodiment of the present invention is disclosed. Within the scope of each dependent patent application. In particular, according to one aspect of the invention, a stator core for a linear motor includes an inner periphery; a substantially surrounding outer periphery of the inner periphery; Two teeth are arranged along one of the inner periphery or the outer periphery, a slot for receiving a certain sub-coil, the slot is a cavity arranged in the stator core; wherein the stator core is It is divided into a first stator component and a second stator component; the 定子 -stator component includes, is arranged partly as a boundary of the slot, and is made of soft magnetic powder; and the second stator part 91787 doc 200425617 includes the first The two teeth are arranged partly as the boundary of the slot, and are made of soft magnetic powder. The stator core is divided into two stator parts, each containing one tooth, and the coil is placed in the female core of the iron core, which is convenient because the coil can be easily placed when the two stator elements are separated. In the first part of the two stator parts, the second part can then be easily placed in close contact with the first stator part to form a stator or a 疋 子 段 筇. This embodiment can allow the use of pre-wound, = turns, which can be easily placed in the stator core when the stator core is divided according to the provisions of the patented invention of this application. Therefore, the stator system 4 is facilitated. In addition, by making a soft magnetic powder stator component, the stator component can be easily manufactured even if it has to be made into a complex shape, and the stator component can still be made robustly. In addition, if necessary, the two soft magnetic powder stator parts are easy to make with high precision and mechanical protection. Therefore, the use and division of the aforementioned soft magnetic powder is divided into two separate pieces: π pieces, which can facilitate the combination of the stator. If each of the two stator components is a main body of a magnetic coil, the combination of the stators can further advance and obtain convenience. Another benefit of making soft magnetic powder stator components is that the ratio of the power generated by the stator to the total space volume of the motor can be the filling factor of the stator in particular, which can be improved. The filling factor and the ratio of the space volume of the active material to the total space volume are as follows: Iron: ‘: 提 = :::: 导: ^^ Α Aν magnetic. This relatively high magnetic permeability provides the edge edge for contacting and setting the edge of the two parts to make the two parts with high accuracy. The laminated stator core can only be supplied and magnetically permeable in the laminated 91787 doc 200425617 genus / special rice, and when the laminated plate is arranged in an axial • y-direction plane to form an outer periphery and an inner periphery In the main body, there will be no space for soft magnetic materials in Daxia. The space is often filled with low permeability H gas or some filling materials. However, by making a soft magnetic powder stator core, the magnetic flux is not limited to a "magnetic flux channel" with a constant width, and σ is more free /; IL movement (for a laminate, the width is equivalent to the thickness of each laminated sheet) . The reason is that the total volume of the stator that can be used to transmit magnetic flux is larger, and therefore, the attainable fill factor is higher, that is, the stator—and therefore the motor can be made smaller. According to a specific embodiment of the stator, the first tooth extends axially toward the first stator component by a distance, the distance varies along one of an inner periphery or an outer periphery of the stator core; and the first The two stator components extend a distance in the axial direction toward the first stator component, and the distance varies along one of the inner periphery or the outer periphery of the stator core. By varying the positions of the teeth of each stator component along the periphery in the axial direction, the variation in distance introduced can achieve a skew similar to that of a rotary motor. Therefore, in a linear motor provided with such a stator design, the occurrence of force rippie can be reduced. The two teeth can be arranged on the outer or inner periphery of the stator, depending on whether a predetermined stator is arranged outside the stator (ie, on the outer periphery of the stator) or on the inside of the stator (ie, on the inner periphery of the stator). . In a specific embodiment, the first tooth and the second tooth system are arranged in a bifurcated contact with each other. The radial extension of the two teeth that are in close contact, and the contact area between the two teeth is so small that it becomes magnetically saturated during operation. 91787.doc -9- 200425617 By setting the two teeth in contact with each other, the combination of the two stator components can be more stable, and by saturating the contact area during operation, the magnetic leakage through the contact area can be maintained On the low side. According to another specific embodiment, each of the first sub-component and the second stator component of Yanxuan includes at least two soft magnetic powder sections, and the two sections are arranged in a direction corresponding to the inner and outer periphery, so that Next to each other. This-specific embodiment can be beneficial to the production of large stators. According to a specific embodiment, the density of each of the stator components is at least 6500 kg / m3. This can cause the stator component to have good magnetic characteristics at the same time, because the soft magnetic powder makes it easy to form. In particular, the magnetic flux path need not be a two-dimensional one, as in the case of a layered iron core. According to yet another specific embodiment, the resistivity in each of the stator components is at least 1 μΩιη (micro-ohm · meter). As a result, the negative effects caused by full current can be reduced. In a specific embodiment, each of the first stator component and the second stator component is arranged to be in close contact with each other on the outer periphery and separated from each other on the inner periphery; the inner periphery is separated from each other, resulting in the first A slot opening is created between the second tooth and the second tooth, and the slot opens into the slot. In such a specific embodiment, the placement of each coil can be facilitated. In an alternative embodiment, each of the first and second stator components is configured to be in close contact with each other on the inner periphery and separated from each other on the outer periphery; the separation from each other on the outer periphery results in between the first and second teeth. A slot opening is created and passes into the slot. According to another aspect of the present invention, a mover for a linear motor includes at least 9l787.doc -10- 200425617 == segment and at least-permanent one at least, material segment line; the heart is: mover ..., into-evening The magnetization vector of the Mizuhisa magnet is axially oriented. In the related text of the son, the axial direction is either the mover or the stator, and the direction of movement depends on which of them moves relative to the other. By arranging the at least one permanent magnet having an axially oriented magnetization vector 'with the vector of at least one segment of soft magnetic material, a solid mover can be achieved. In addition, a permanent magnet that can be used in such a mover can be manufactured conveniently, because the ratio of the axial length of the permanent magnet to the width of the permanent magnet is more than that of a normal magnet used in a mover. It is too small. In a specific embodiment, the soft magnetic segment of the main body is made of soft magnetic powder. In this way, the manufacturing of the soft magnetic segment can be facilitated, and the filling factor of the mover can be improved. In another specific embodiment, the 'mover includes at least two permanent magnets: a first permanent magnet and a second permanent magnet, both of which are arranged in the axial direction, and which is located between the axial centers of the at least two permanent magnets. The distance is the pitch of 0.75-i 5 Ίσ to a common stator. Such a move in hunting design makes the pot more efficient. According to a further specific embodiment, the mover is a tubular member. According to yet another specific embodiment, the at least one segment of soft magnetic material is provided with at least a first axial end having an end surface, and wherein the at least one permanent magnet is arranged in a row substantially in line with the first axial direction. The entire end surface of the end is in contact. According to this specific embodiment, 'the contact surface between the at least one soft magnetic material section 9l787.doc -11-200425617 and the at least one 17th day of the Buddha, the long magnet is large, and therefore the mover may Become more effective. In a specific embodiment, the at least—of the permanent magnets—is arranged on the circumference and the axis = zhang = surface ', and is substantially the same as one of the one of the movers. The surface is expanded in the circumference and the secret direction. An established stator. According to another aspect of the present invention, the first-line 11 motor includes a fixed iron core according to any of the foregoing specific embodiments of the stator core. Such a linear motor may therefore have the same disadvantages as that of the specific embodiment in which the carrier is centered. According to another embodiment of the linear motor, the linear motor further includes a mover according to any one of the foregoing specific embodiments of the mover. Such a linear motor ' may therefore have the same benefits as that particular embodiment of the mover. : According to yet another aspect of the present invention, a stator iron for a linear motor includes a stator core, wherein the ring is divided into at least two ring-shaped stator parts, a first stator part and a second stator. Qiu Du Pinganshi-focus on the pieces, and the two stator parts are homogeneous bodies made of soft magnetic powder. In the related text of the present invention, Γ 援 can A 7 ^, j 乂 γ 4 iridium-shaped iron core and stator parts are not required to be stator parts, but may be a triangle, a shape similar to the number 8, etc. The benefit is that the ring-shaped stator core is divided into two rings: the sub-section: which results in a design that facilitates the production of a stator with a certain core as its component. Moreover, the stator core can be easily manufactured and has a high filling factor. It is circular 'and may be of any shape. By way of example, the ring-shaped stator core and an elliptical square, a rectangle 91787.doc -12- 200425617 In this type of stator core-in a specific embodiment, the sub-core also includes a-slot for receiving A stator core, the slot is a cavity disposed in the stator coil, wherein the slot system is partially bounded by the first stator component and part is defined by the second stator component. In another specific embodiment of the stator core, the first sub-component includes a first tooth and the second stator component includes a second tooth; the first and second teeth are arranged along the ring-shaped stator core. Set inside or outside perimeter. Moreover, 'the stator core may include various characteristics of the stator core proposed earlier. k The detailed description provided below can be used to understand the applicability of the present invention. However, it should be able to comprehend the detailed description and specific examples. Although many preferred embodiments of the present invention are not privately available, they are for illustration purposes. = Those skilled in the art can learn from this detailed description Various changes and modifications covered by the spirit and scope of the present invention. [Embodiment] From the detailed diagram of j T U with 1 ^ attached to the present detailed embodiment of the present invention, I will understand other features and benefits of the present invention. A schematic view of a linear motor according to the invention is presented in Figs. Zhanhai linear motor 10 includes-fixed;. ^ T dagger 12 and a mover 14. Usually, the stator drives the mover in the axial direction without moving. However, it is also possible to keep the mover stationary and drive itself in the axial direction. Therefore, the material phase — 'refers to the direction of movement of the mover or stator (depending on which of the two moves relative to one of them). The ladle includes at least 'coils 18a-c and at least-stator core plus 9i787.doc -13-200425617 2 2 The coil can be a single winding (ie, a wire wound into a coil) and connected to a power supply unit ( (Not shown) or a distributed winding; that is, each of the stator coils already includes wires connected to different output ports of the supply unit, so @ is carrying electricity with different electrical properties. Those skilled in electric motors should know that many can be used = different types of power supply units. Those skilled in the art should know how to connect a single-winding or a distributed winding to such power supply units. Use 疋? The purpose of the coil # is to generate magnetic flux to interact with the mover. The stator core 20ac is configured to be close to the stator coil i8a_c; the stator coil 1 8a-e can even be controlled by the stator core 2Qa_e. It is substantially enclosed, as shown in the specific embodiment of Figs. According to the specific embodiment of Figs. La-c, each stator iron 20a-c is divided into two pieces of 21 & 0 and 22 & -0. 13_ (:, 2 & _1) and 3 & -13 each of the stator cores 20k, is made of the first stator part 2⑹ and the second stator part 22a_c; the two parts are in the axial direction Stacked on each other. In a linear motor having multiple stator cores 20a-c, as shown in FIG. 3, the stator component of a stator is a stator component configured to be tightly connected to another stator core, which can be manufactured as a single component That is, the stator parts 22a and 21b can be made into a single part, and the stator parts 22a and 21c can be made into a single part, which will be explained later. Dividing the stators 20a-c into different ways of the two stator parts 21a-c and 22a-c 'and different designs of 20a-c will be described below. The stator components 21a < and 22a-c are made of a soft magnetic material provided with electrical impedance to reduce the occurrence of eddy currents. In order to obtain the electrical impedance, the material 9l787.doc -14-200425617 can be used as the teaching of electrical insulation, or a soft magnetic powder of electrical impedance, or a plastic magnetic powder with electrical impedance. Combined Putian + 仉 magnetic powder, or a Leiyang — ^ Early people /, when the moldable soft magnetic powder, the manufactured stator part according to a specific embodiment, / page has a resistivity of at least 1 μΩη ′ 俾Appears as a complete descending vortex +, six vortex pack ~. In addition, for a stator made of laminated sheets, it can be difficult to build a filling factor, but it can be achieved with the help of soft magnetic powder; check + 乂 to achieve. According to a specific embodiment, each stator portion is made of a bovine system: a homogeneous piece made of soft magnetic powder. In such a stator component, the-,: Hy: flux is not limited to the two-dimensional geometry of the laminated sheet, but can be used. According to a specific embodiment, the soft magnetic powder can be tightened or burned to the desired shape. Depending on the soft magnetic material used, the termination stator component must have a resistivity of at least 1 μΩηι. Moreover, according to another specific embodiment, the density of the stator component may be at least 6500 kg / m3. An example of the soft magnetic powder used to make stator parts is to produce ^ Hoganas AB (S-263 83 Hoganas > ^^) ^ S〇maloy 500 ^ Somaloy 550 and Permite 75 〇 As is often said, the The mover 14 is a component that the linear motor needs to move relative to the stator, and therefore, a sensible effect is generated outside the linear motor 10. The mover 14 interacts with the magnetic field generated by the stator 12 and is driven by the stator 12. The mover 14 may include a tube member made of a soft magnetic material. The soft magnetic material may be of any quality and / or type related to the aforementioned stator cores 20a-c. In addition, a plurality of magnetic tubes 28a-d are mounted on the tube member 26. Each magnet is a permanent magnet with the polarization vector pointing radially; that is, one of the permanent 91787.doc -15- 200425617 magnets faces radially outward, and the other—
初外另極徑向朝内。例如,在1SM :磁管28“可作如下安排:磁管、使其北極朝外:極: 内、磁官28b使其南極朝外北極朝内、磁管28。使& 外南極㈣、及磁管28d使其南極朝外北起朝内。該磁管 28a-d可以任何為熟諳此項技藝者所已知之方式 件26。 吕 該動子之軸向長度可異於圖4所顯現之長度,而磁管之 個數亦可有異。該磁管28“之軸向長度及磁管之個數,可 予變動,視該線性馬達10使用所在場合而定。根據一且體 實施例’各磁管28“之軸向長度Lm可為介於該m續兩 齒中心間之節距LAG·75].5倍,亦即,該關係Lm/Lp可為 0.75-L5。就此項應用而言,該節距可顯見為介於該兩相鄰 齒中心線之間之距離。 在圖2a-b中,顯不另一線性馬達之具體實施例。此實施 例類似於圖la-c之實施例,而其間之差異將在以下說明。 線性馬達10之定子12包括一額外部件:一内定子部件 3〇。該内定子部件3〇,可為一設置在該定子部件21&<及 22a-c内側之官件,在該内定子部件3〇之外周邊及該定子部 件21a-c及22a-c之内周邊之間,留有一空間。該内定子部件 之功用,係在於該磁路中扮演一角色;該定子部件2la-c& 22a-c各亦為該磁路中之一角色。該内定子部件〕^,玎一如 月丨J述定子之其餘部分,使用相同之軟磁材料及相同之技術 製作。該内定子部件係配置成須保持其相關於該等定子部 件21a-c及22a_c之位置。 9l787.doc -16- 200425617 另外,該動子係有異於圖la<中之動子。圖2a吨中實施例 之動子,僅用磁管28a-d製成。該等磁管且為永久磁鐵,一 如圖la-c中之實施例,而其等可配置成具有其極化向量指 向對應於該關於圖la-c所顯現之永久磁鐵之極化方向。如 此該動子可製作成較圖la_c中之動子為輕,然而,亦為一 因果,該動子變得較為脆弱,尤其在兩磁*28a_d連接之 處。省關係Lm/Lp可與圖1 a-c中所示實施例之關係相同。 在圖3a-b中,顯示一線性馬達之又另一具體實施例。此 κ %例亦類似於圖1 a-c之實施例,而其間之差異,將在以 下說明。 该定子12可與圖la-c之定子全同。然而,該動子14可為 一軟磁管32a-d,其中該軟磁管32a-di斷節處,以永久磁鐵 環34a-c替代。該永久磁鐵環係列置在軟磁管内以使該永久 磁鐵之極化向量係軸向指向。關於此一型式動子之詳細說 明,將於以下提出。 在圖la-c、2a-b及3a-b之具體實施例中,已說明一具有三 定子鐵芯及三線圈之定子。然而,該定子鐵芯及線圈個數, 可予增多或減少。圖la-c之定子,作為舉例,可擴增一額 外定子鐵芯及一對應定子線圈。另外,藉在圖^乂、2a_b 及3a-b之該線性馬達中,去除定子鐵芯2〇心〇及對應之定子 線圈,該定子鐵芯個數可予減少。 在圖4a-b中’顯不-具有—定子線圈以及—定子鐵芯 線性馬達。圖中之動子,係—相當於圖3a_b所示之線性馬 達動子’將在以下作更詳細之交代。然而,該動子可為任 9l787.doc -17 - 200425617 何型式之動子,例如,圖la-c及2a-b中所示動子之一者。 在圖5及6中顯示根據一具體實施例之定子鐵芯2〇。如於 刖面提及’該定子鐵芯2〇係分割為兩分立定子部件:一第 疋子。卩件2 1及一第二定子部件22。該定子鐵芯2〇具有一 内周邊50、一外周邊52、及一分裂平面54。該内周邊,應 可瞭解,為一界定該定子鐵芯20内側界限之直線,而該外 周邊,應可瞭解,為一界定該定子鐵芯2〇外側界限之直線。 5亥疋子鐵芯亦可描述成具有一圓環形狀。在該圖式中,外 周邊52包圍内周邊5〇,然而,該定子鐵芯2〇可包括徑向延 伸通過該疋子鐵芯2〇之間隙,然而仍認為具有一外周邊包 圍一内周邊,至少實質上包圍一内周邊。該分裂平面54為 一平面’係分割該定子鐵芯成兩定子部件2 1、22之結果。 此外’該定子鐵芯20包括至少有兩齒:一第一齒56及一 第二齒58 ;並包括一背部鐵芯60。該兩齒56及58係沿該内 周邊50設置,俾以引導磁通朝向及離開該動子之鄰近。該 背部鐵芯60沿該外周邊52設置,俾於該第一齒56及第二齒 5 8之間提供一高導磁途徑。在圖5及6所示之具體實施例 中’各定子部件21及22包括一齒56、58及一部分背部鐵芯 60 0 一狹槽62,成一空穴形狀,設置在該定子鐵芯2〇内側, 用以接納該定子線圈。該狹槽因而係設置在該外周邊5 2及 該内周邊50之間,且部分由該第一定子部件21及該第二定 子部件22所界定。因此,該狹槽62亦具有一圓環形狀。 該定子鐵芯20之兩齒56及58在軸向上相對朝向,在兩者 91787 doc -18- 200425617 中間留下一狹槽開口 64。該狹槽開口 64係在該定子鐵芯2〇 中通入該狹槽62中。 该疋子部件2 1及22,及因而該定子鐵芯,可用具有以 上關聯圖la-c所提及之特性之軟磁材料製作。 该定子鐵芯20之分裂平面54,可安排在去該定子鐵芯之 第一表面66(其面向軸向)及去該定子鐵芯之第二表面68(其 面向相反軸向)一等軸向距離處。如若該兩齒56及58沿該内 周邊軸向延伸一相等軸向距離,而該分裂平面54係安排成 如前述兩定子部件係屬全同,則製造兩部件僅需使用一組 工具。因而,產製一定子之初始成本,較諸產製一定子需有 兩組不同工具製作兩不同定子部件21及22,顯然可予降低。 然而’该分裂平面54可作不同於圖5及6中之設置。圖7 a-c 中顯示分裂該定子鐵芯20成第一定子部件2 1及第二定子部 件22之若干其它方式。該等圖式不擬對分裂該定子鐵芯之 各式可行變型’提出完整描緣。將該定子鐵芯2 〇分割成至 少兩個定子部件2 1及22之一原因,乃為便利於設置一線圈 於該定子鐵芯20狹槽62中之行動。藉將該定子鐵芯2〇如前 述之分裂’可使用一預先繞成之線圈,輕易放進一定子部 件2 1或22中,即可產製一含有線圈擺置在其狹槽中之定子 鐵芯’然後,藉將另一定子部件2 1或22與先前定子部件21 或22凑合,使成密切接觸,以完成該一定子。 圖8-9中提呈兩具體實施例,其中定子部件21、22係經分 割成為若干段節74a-b、75a-b、76a-d及77a-d,於一對應於 該内及外周邊方向之方向上鄰接安置。如此之分割,至少 9l787.doc -19- 200425617 在製作大型定子之時,具有若干益處。 圖邮-定子鐵芯2〇另一具體實施例。此實施例可根據 前此所述任-定子鐵芯之實施例。在此具體實施例中,各 定子齒56及58沿内周邊表面5〇之轴向長度可以改變。在該 圖甲,當沿該兩齒56、58内周邊7〇之圓周長研討時,兩齒 =、58之轴向長度係自—長仏』變至長度‘,然後: 變回至Lmax。其變異或為線性。狹槽開㈣可無關其沿該 周邊70之位置而作相同軸向距離之擴張,此可藉以下對該 兩定子部件之安排而予達成:使1子部件齒之轴向㈣ 長度為Lmax者,與另—#之轴向擴張長度者,係在於 周邊上同一位置。 此項兩齒可變軸向長度之引進,極類似於旋轉馬達中所 引進之正斜(skew)。歪斜,冑關聯旋轉馬達使用時,係指 一狹槽之偏離軸向一雷条痄. 曰 电珣度之角「扭轉(twist)」。就大多數 情況而言’歪斜為轉子之—特色,見M.asay所著 "Alternation Current Machines",5th ed., Longman Scientific & Technical, 1983, (ISBN 0-582-98875-6), page 106 〇 , 藉引進該兩齒56及58之可變軸向長度,線性馬達之力量波 動,可予降低。 / 圖11顯示一定子鐵芯2〇之另一具體實施例。此實施例可 根據前此所述任-定子鐵芯之實施例。於此實施例中,兩 及58之軸向長度係擴張成使兩齒及相互接觸。擴 張。P刀於位向上,就相較該兩齒其餘部分而言,係屬狹窄, 士疋導致產生-凸起72。該凸起72須於徑向上狹窄至使該 9l787.doc -20 - 200425617 凸起72達致磁通量飽和’而因此有小量漏磁流經該凸起72 之途經。另外,該凸起72徑向上可寬廣至使該凸起,當將 兩定子部分21及22列置成相互緊密連接時,可作為一輔助 支撐使用。 欲製作一具有單一定子線圈之線性馬達,例如,圖4a-b 中所不者,可使用前述任一定子鐵芯。欲製作具有多數定 子線圈之線性馬達,例如圖la-c、2a_b及3a-b中所示者,可 將多數定子鐵芯彼此相鄰列置。在此種定子中,亦即,其 中定子鐵芯彼此相鄰列置之定子,兩鄰接定子鐵芯之相鄰 兩齒,自磁通觀點而言,可視同一單一齒。如是,當決定 此種定子之節距時,此「磁」齒之中心須加使用。在此類 5又5十中,含有來自兩不同定子鐵芯之軟磁材料之磁齒,可 稱為一全齒,而在於該定子各末端之各磁齒,其僅包含來 自一定子鐵芯之軟磁材料者,可稱為一半齒。此外,一線 性馬達用定子12,其具有多數線圈者,亦可按圖12中所示 該圖12為一供兩定子線圈(未圖示)用之定子12之一具體 實施例之間要圖。 。一含有如上述定子鐵芯之定子,與一其At the beginning, the other pole is radially inward. For example, in 1SM: Magnetic tube 28 "can be arranged as follows: magnetic tube with its north pole facing outward: pole: inner, magnetic officer 28b with its south pole facing outward and north pole facing in, magnetic tube 28. Make & outer south pole ㈣, And the magnetic tube 28d with its south pole facing outward from north to inward. The magnetic tubes 28a-d can be any means 26 known to those skilled in the art. The axial length of the mover can be different from that shown in FIG. 4 The length of the magnetic tube may be different. The axial length of the magnetic tube 28 "and the number of the magnetic tube may be changed, depending on where the linear motor 10 is used. According to a solid embodiment, the axial length Lm of each of the magnetic tubes 28 may be a pitch LAG · 75 between the centers of the two consecutive teeth of the m]. 5 times, that is, the relationship Lm / Lp may be 0.75 -L5. For this application, the pitch can be clearly seen as the distance between the centerlines of the two adjacent teeth. In Figures 2a-b, a specific embodiment of another linear motor is shown. This embodiment Similar to the embodiment of Figs. La-c, the differences therebetween will be described below. The stator 12 of the linear motor 10 includes an additional component: an inner stator component 30. The inner stator component 30 may be provided in the The stator members 21 & and 22a-c are internal parts, and a space is left between the outer periphery of the inner stator member 30 and the inner periphery of the stator members 21a-c and 22a-c. The inner stator member The function lies in playing a role in the magnetic circuit; each of the stator components 2la-c & 22a-c also plays a role in the magnetic circuit. The inner stator component] ^, as the rest of the stator described in the month Parts, made using the same soft magnetic material and the same technology. The inner stator component is configured to maintain its relevance to the specifications The positions of parts 21a-c and 22a_c. 9l787.doc -16- 200425617 In addition, this mover is different from the mover in Fig. La < The mover in the embodiment in Fig. 2a uses only magnetic tubes 28a-d These magnetic tubes are permanent magnets, an embodiment as shown in Figures la-c, and they can be configured with their polarization vectors pointing to the poles corresponding to the permanent magnets shown in Figure la-c. In this way, the mover can be made lighter than the mover in Fig. La_c, however, it is also a cause and effect, the mover becomes more fragile, especially where the two magnetic * 28a_d are connected. Provincial relationship Lm / Lp It may have the same relationship as the embodiment shown in Fig. 1 ac. In Figs. 3a-b, another specific embodiment of a linear motor is shown. This κ% example is also similar to the embodiment of Fig. 1 ac, in the meantime The difference will be described below. The stator 12 may be identical to the stator of Figs. La-c. However, the mover 14 may be a soft magnetic tube 32a-d, where the soft magnetic tube 32a-di is broken by a permanent magnet Replaced by ring 34a-c. The permanent magnet ring series is placed in a soft magnetic tube so that the polarization vector of the permanent magnet is axially oriented. About this type A detailed description of the type mover will be presented below. In the specific embodiments of FIGS. 1a-c, 2a-b, and 3a-b, a stator having three stator cores and three coils has been described. However, the stator iron The number of cores and coils can be increased or decreased. The stators in Figures la-c, for example, can be expanded by an additional stator core and a corresponding stator coil. In addition, borrowing from Figures ^ 乂, 2a_b, and 3a-b In this linear motor, the stator core 20 core and the corresponding stator coil are removed, and the number of the stator cores can be reduced. In Fig. 4a-b, 'shown-has-a stator coil and a-stator core linear motor' . The mover in the figure is equivalent to the linear motor mover 'shown in Figs. 3a-b, which will be explained in more detail below. However, the mover may be any type of mover, for example, one of the movers shown in Figs. La-c and 2a-b. A stator core 20 according to a specific embodiment is shown in FIGS. 5 and 6. As mentioned on the surface, the stator core 20 is divided into two discrete stator parts: a first sub-chassis.卩 件 21 and a second stator member 22. The stator core 20 has an inner periphery 50, an outer periphery 52, and a split plane 54. The inner periphery should be understood as a straight line defining the inner limit of the stator core 20, and the outer periphery should be understood as a straight line defining the outer limit of the stator core 20. The core of the Haihezi can also be described as having a ring shape. In the figure, the outer periphery 52 surrounds the inner periphery 50, however, the stator core 20 may include a gap extending radially through the ladle core 20, yet it is still considered to have an outer periphery surrounding an inner periphery , At least substantially surrounding an inner periphery. The split plane 54 is a plane 'which results from dividing the stator core into two stator parts 21,22. In addition, the stator core 20 includes at least two teeth: a first tooth 56 and a second tooth 58; and a back iron core 60. The two teeth 56 and 58 are disposed along the inner periphery 50 to guide the magnetic flux toward and away from the vicinity of the mover. The back iron core 60 is disposed along the outer periphery 52 and is provided between the first teeth 56 and the second teeth 58 to provide a high magnetic permeability path. In the specific embodiment shown in Figs. 5 and 6, each of the stator components 21 and 22 includes a tooth 56, 58 and a part of the back iron core 60 0 and a slot 62 formed in a cavity shape and disposed in the stator iron core 2. The inner side is used to receive the stator coil. The slot is thus disposed between the outer periphery 52 and the inner periphery 50, and is partially defined by the first stator member 21 and the second stator member 22. Therefore, the slot 62 also has a circular shape. The two teeth 56 and 58 of the stator core 20 are opposite to each other in the axial direction, and a slot opening 64 is left in the middle of the two 91787 doc -18-200425617. The slot opening 64 is inserted into the slot 62 in the stator core 20. The sub-components 21 and 22, and thus the stator core, can be made of a soft magnetic material having the characteristics mentioned in the above correlation diagrams la-c. The split plane 54 of the stator core 20 may be arranged on the first surface 66 (which faces the axial direction) of the stator core and the second surface 68 (which faces the opposite axial direction) of the stator core. Towards the distance. If the two teeth 56 and 58 extend axially along the inner periphery by an equal axial distance, and the split plane 54 is arranged so that the two stator components are identical, the manufacturing of the two components requires only one set of tools. Therefore, the initial cost of producing stators can obviously be reduced compared to the need for producing two stators with two different sets of tools for producing two different stator parts 21 and 22. However, the split plane 54 may be arranged differently from that shown in Figs. Several other ways of splitting the stator core 20 into the first stator component 21 and the second stator component 22 are shown in Figs. 7a-c. These drawings are not intended to provide a complete description of the various feasible variants' of splitting the stator core. The reason why the stator core 20 is divided into at least two stator parts 21 and 22 is to facilitate the operation of arranging a coil in the stator core 20 slot 62. By splitting the stator core 20 as described above, a pre-wound coil can be used, and it can be easily put into a certain sub-component 2 1 or 22 to produce a stator containing a coil placed in its slot. The core 'then completes the stator by making another stator component 21 or 22 and the previous stator component 21 or 22 into close contact. Two specific embodiments are presented in Figs. 8-9, wherein the stator components 21 and 22 are divided into sections 74a-b, 75a-b, 76a-d, and 77a-d, corresponding to the inner and outer perimeters. Adjacent to the direction. This division, at least 9l787.doc -19- 200425617, has several benefits when making large stators. Figure post-stator core 20 Another specific embodiment. This embodiment can be based on any of the stator core embodiments described previously. In this embodiment, the axial length of each of the stator teeth 56 and 58 along the inner peripheral surface 50 may be changed. In the figure A, when the circumferential length of the inner circumference of the two teeth 56 and 58 is discussed, the axial length of the two teeth =, 58 is changed from the long length to the length ′, and then to Lmax. Its variation may be linear. The slot opening can be expanded by the same axial distance regardless of its position along the periphery 70. This can be achieved by the following arrangement of the two stator parts: the axial ㈣ length of the teeth of a sub-component is Lmax , And the other — # of the axial expansion length, are located at the same position on the periphery. The introduction of this two-tooth variable axial length is very similar to the skew introduced in rotary motors. Skew, when the associated rotary motor is used, it refers to the deviation of a slot from the axial direction by a thunder bar. The angle of the electrical angle is "twist". In most cases, 'skew is the character of the rotor—see M.asay " Alternation Current Machines ", 5th ed., Longman Scientific & Technical, 1983, (ISBN 0-582-98875-6), page 106 〇, by introducing the variable axial length of the two teeth 56 and 58, the power fluctuation of the linear motor can be reduced. / FIG. 11 shows another specific embodiment of the stator core 20. This embodiment can be based on any of the stator core embodiments described previously. In this embodiment, the axial lengths of the two and 58 are expanded to bring the two teeth into contact with each other. Expansion. The P-knife is upward, and it is narrow compared to the rest of the two teeth. The protrusion 72 must be narrowed in the radial direction to saturate the magnetic flux of the bulge 72 ′, so that a small amount of leakage magnetic flux passes through the protrusion 72. In addition, the protrusion 72 can be widened in the radial direction so that the protrusion can be used as an auxiliary support when the two stator portions 21 and 22 are arranged closely connected to each other. To make a linear motor with a single stator coil, such as those shown in Figures 4a-b, any of the aforementioned stator cores can be used. To make a linear motor with a large number of stator coils, such as those shown in Figures la-c, 2a_b, and 3a-b, the majority of the stator cores can be placed next to each other. In such a stator, that is, a stator in which stator cores are arranged adjacent to each other, and two adjacent teeth of two adjacent stator cores, from the perspective of magnetic flux, the same single tooth can be seen. If so, the center of this "magnetic" tooth must be used when determining the pitch of such a stator. In this type of 5 and 50, the magnetic teeth containing soft magnetic materials from two different stator iron cores can be called a full tooth, and the magnetic teeth at each end of the stator only include the magnetic teeth from a certain stator core Those with soft magnetic materials can be called half teeth. In addition, a stator 12 for a linear motor, which has a large number of coils, can also be shown in FIG. 12, which is a diagram between a specific embodiment of a stator 12 for two stator coils (not shown). . . A stator containing a stator core as described above, and one
,丄1叫干媸平移對調後相互緊 該中間部件80部分界定一第一定 密接觸時之形狀。如是,該 91787 doc -21- 200425617 子狹槽86及部分界定一定子狹槽88。此中間部件8〇尚可用 以製作含有兩個以上多數定子線圈之定子12。 在圖13a-c中示一動子14,相當於圖3a-b中所示線性馬達 動子之一具體實施例。該動子可包括軟磁材料(即關聯圖 1 所陳述材料之一者)之軟磁段節32a_d及永久磁鐵段節 3 4a-c。该永久磁鐵段節34a_c,本質上,可自該動子μ内周 邊1〇2擴展至外周邊104並連續沿該動子14之圓周延伸。為 奴傳送磁通至該軟磁段節32a-d,該永久磁鐵段節,可 u又置成與忒軟磁段節32a-d緊密接觸。該永久磁鐵段節 不侍擴張超過該動子朝向該定子之表面。尚且,其無須齊 平忒朝向定子之表面設置,惟可止於即將達及該表面之 則在軸向上該永久磁鐵可較該軟磁段節32a-d為短。 该水久磁鐵段節34a-c係設置成以其s兩極面對軸 向。又,該永久磁鐵段節34a_c係配置成使一永久磁鐵段節 (如34b)之北極N係面對一鄰接永久磁鐵段節(如34勾之北極 N。因此,一永久磁鐵段節之南極3係面對鄰接永久磁鐵之 南極S(如34a及34b)。如此終使該軟磁段節32a_d可作用如一 帶有徑向指向極化向量之磁鐵。 此外,該永久磁鐵可在軸向上製作得較短,亦即,該磁 鐵之軸向長度與徑向長度(自該動子之内表面至外表面)之 比率,La/Lr’可較小於圖ia_c及2a_b中動子之永久磁鐵之對 應比率。因此,該永久磁鐵之製造,可獲得便利,因其較 易於製作具有較小La/Lr比值之永久磁鐵。該動子,當作如 此設計之時,尚可變得更為結實。 9l787.doc -22 - 200425617 、、而該動子亦可為一管件,其設置有槽溝以裝放該等 、、戴在如此之具體實施例中,該槽溝可設置成使其面對 、疋子,而裝放在該槽溝中並離開該定子朝向之磁鐵部 分,因而係面對該管件之材料。如此一動子之其它特色, 至 >、與該動子其它實施例之特色一致。 根據一具體實施例,該線性馬達用動子,可包括至少一 、才料#又節及至少一永久磁鐵,該至少一軟磁材料段節 及4至J 一永久磁鐵係排列在該動子之軸向上,其中該至 少一永久磁鐵之一極化向量係軸向指向。 此外以上用軟磁材料製作之該動子段節,可用軟磁粉 製作。 根據另一具體實施例,該動子可包括至少兩永久磁鐵: 火久磁鐵及一第二永久磁鐵;兩者係排列在該軸向 上,而其中介於該至少兩永久磁鐵之軸向中心之間之距 離,係0.75-1.5倍於一常用定子之節距。 除先W具體實施例外,該永久磁鐵可安排成,無其它永 久磁鐵係比該第二永久磁鐵更為接近該第一永久磁鐵。 根據又另一具體實施例該動子可為管形件。 根據再一具體實施例,該至少一軟磁材料段節,係備有 至少一具有端表面之第一軸向端,而其中該至少一永久磁 鐵,本貝上,係設置成以與該第一軸向端之全部端表面 觸。 根據另一具體實施例,該至少一永久磁鐵之一在圓周及 轴向上擴展之表面,本質上,係與配置成面對一既定定子 9l787.doc -23 - 200425617 之動子之一在圓周及軸向上擴展之表面齊平安置。 根據一具體貫施例,一 Lo -k rb / , 如於本文中任一具體實施例中所 述之線性馬達,可包括_如浩^ 枯々則述任一動子具體實施例中之 動子。 定子12及動子14之徑向剖面,不必為圓形。某些應用中, 另-形狀之徑向剖面,可更為理想。在圖14中顯示一三角 形定子鐵怎20,包括兩定子部件21及22。該定子鐵芯亦可 :述為-具有三角形狀之圓環。一定子鐵芯2〇可以相同於 前述定子中任一者之方式製作及/或安置。準備安置在定子 鐵~中之疋子線® ’可為與徑向剖面形狀無關之預繞線 圈。一在一備有三角形定子鐵芯之線性馬達中之動子,為 最佳表現計’或亦須製成具有此款三角形狀。該定子及/或 動子之徑向剖面形狀,幾可採用任何形狀。例如,其等可 為橢圓、矩形、星形、具兩圓相連之形狀(亦即如數字8之 形狀)等等’其可能情形實屬無窮。該畸形或通常為繁難形 狀之定子或動子之製作’或因該定子及動子,可藉助如前 述具有至少良好磁通導磁性及電流阻抗性之軟磁粉或一可 模塑材料予以製成之事實,而獲得便利。 圖15a-b中顯示線性馬達另一具體實施例。線性馬達之此 一具體實施例’包括-定子112及—動子114,恰似關聯圖 1 a-c A-b及3 a-b所述之線性馬$。然而,此—具體實施例 中,*亥疋子112係設置於該動子114之内部,亦即本質上钱 動子m係包圍該定子112。該定子m可包括多數定子: 圈,圖式中之具體實施例’包括三定子線圈U8a_c。而此薄 91787.doc -24- 200425617 型,之線性馬達亦可安排成唯一定子線圈。 4疋子112之疋子鐵芯12〇a-c,亦可以一類似於前述定子 鐵芯之方<,分割為一第一定子部件He及一第二定子 口IM牛122a-c。在於圖η中線性馬達與此一具體實施例之定 子間之大差別’在於該定子鐵芯之齒156a<及 i58a c係、/σ〜子112之外周邊⑼列置,以使能與該動子 114作磁性互動。 又,較子鐵芯ma_e可類似於前述外定子鐵芯之方式 設計,僅在結構上,因需使其能與_外動子114(非内動子) 作磁i±互冑’而有所差異。因此,其可設計成具有變動轴 向齒長度,類似於圖10中之具體實施例,並具有齒凸起, 類似於圖11具體實施例中之凸起。㈣,先前所述外定子 鐵芯之諸特色,均適用於此等内定子鐵芯i2〇a_c。 —於所示具體實施例中,定子112包括—内周邊152,於該 定子鐵心120a-c中央,界定一軸向孔。於另一具體實施例 中,並無該轴向孔,亦即各定子鐵芯12〇a_c為一與其餘定 子鐵芯具有相同軟磁材料之實心鐵芯。 該動子Π4係以類似於圖la<中動子之方式製成,差別在 於永久磁鐵128a-d係安置在一軟磁管126之内側。該動子 114亦可為圖13a_bt所述之型式,如此之動子,無需任何 變更即可使用。 【圖式簡單說明】 圖la為根據本發明一具體實施例之一線性馬達及一定子 鐵芯之透視圖; 圖lb為圖la之線性馬達之在一軸向之視圖; 91787.doc -25- 200425617 0 1 c為圖1 a之線丨生馬達之剖視圖,沿圖1 b中直線A切取 者; 圖2a為根據本發明另一具體實施例之一線性馬達及一定 子鐵芯之在之視圖; 圖2b為沿圖2a中直線A_A切取之剖視圖; 圖3a為根據本發明又另一具體實施例之一線性馬達、一 疋子鐵芯、及一動子,在一軸向之視圖; 圖3b為沿圖3a中直線A_A切取之剖視圖; — 圖4a為根據本發明又另一具體實施例之一線性馬達、一 定子鐵芯、及一動子在一軸向之視圖; 圖4b為沿圖4a中直線a-A切取之剖視圖; 圖5為根據本發明一具體實施例之一包含兩定子部件之 定子鐵芯之透視圖; 圖6為一相當於圖5定子鐵芯之一定子鐵芯之剖視圖; 圖以乂根據本發明具體實施例之定子鐵芯,顯示更多分 割疋子鐵芯成為兩分立定子部件之實例; 圖8-9為根據本發明一具體實施例之定子部件遭分割為 若干分段之透視圖; 圖10為根據本發明一具體實施例之定子鐵芯之剖視圖, 顯示一設計實例,可引生一類似於傾斜之效應; 圖11為根據本發明一具體實施例之定子鐵芯之剖視圖, ”、、員示貫例其中兩齒經設計成為相互接觸關係; 圖丨2為根據本發明一具體實施例之定子鐵芯供兩 圈用之剖視圖; 9l787.doc -26- ZUU^ZDOl / 圖Ua為根據本發 具肢貫施例之動子之透視圖; 圖13b為圖1化之動 功于在一軸向之視圖; 圖13c為圖i3a之叙2 者; 予之剖視圖,沿圖13 b中直線A-A切取 Θ為根據本發明一具體實施例之定子鐵芯之透視圖; 圖1 5a為根據本發明另一具體實施例之線性馬達及定子 鐵芯之在一軸向之視圖; 圖15b為沿圖15a中直線a_a切取之剖視圖; 〜 【圖式代表符號說明】 10 線性馬達 12 、 112 定子 14、114 動子 18a-c n 118a-c 定子線圈 20a-c、120a-c 定子鐵芯 21a-c ' 22a-c n 121a-c λ 122a-c、 定子部件 26 管件 28a-d 磁管 30 内定子部件 32a-d、126 軟磁管 34a-c 永久磁鐵環(或段節) 50、102、152 内周邊 52、104、150 外周邊 54 分裂平面 56、58、82、84、 齒 91787.doc -27· 200425617 156a-c、158a-c 60 背部鐵芯 62、86、88 狹槽 64 狹槽開口 66、68 表面 72 凸起 74a-b、75a-b、76a-d、 段節 77a-d 80 中間部件 128a-d 永久磁鐵 91787.doc - 28丄 1 is called interfering with each other after translation and transposition. The middle part 80 defines the shape of a first dense contact. If so, the 91787 doc -21-200425617 sub-slot 86 and a portion define a certain sub-slot 88. This intermediate member 80 can still be used to make a stator 12 containing more than two majority stator coils. A mover 14 is shown in Figs. 13a-c, which corresponds to a specific embodiment of the linear motor mover shown in Figs. 3a-b. The mover may include soft magnetic section sections 32a-d and permanent magnet section sections 3a-c of soft magnetic materials (ie, one of the materials stated in FIG. 1). The permanent magnet segments 34a-c can, in essence, extend from the inner periphery 102 of the mover µ to the outer periphery 104 and continuously extend along the circumference of the mover 14. To transmit magnetic flux to the soft magnetic segment segments 32a-d, the permanent magnet segment segments can be placed in close contact with the soft magnetic segment segments 32a-d. The permanent magnet segment extends beyond the surface of the mover toward the stator. Moreover, it does not need to be flush with the surface of the stator, but the permanent magnet can be shorter than the soft magnetic segments 32a-d in the axial direction until it reaches the surface. The hydromagnet segments 34a-c are arranged so that their s poles face the axial direction. In addition, the permanent magnet segment sections 34a-c are configured such that the north pole N of a permanent magnet segment section (such as 34b) faces an adjacent permanent magnet section section (such as the north pole N of 34 hooks). Therefore, the south pole of a permanent magnet section section 3 is facing the south pole S (such as 34a and 34b) adjacent to the permanent magnet. In this way, the soft magnetic segment 32a_d can function as a magnet with a radially directed polarization vector. In addition, the permanent magnet can be made in the axial direction Shorter, that is, the ratio of the axial length to the radial length of the magnet (from the inner surface to the outer surface of the mover), La / Lr 'can be smaller than that of the permanent magnet of the mover in Figs. Ia_c and 2a_b Corresponding ratio. Therefore, the manufacture of the permanent magnet can be facilitated because it is easier to make a permanent magnet with a smaller La / Lr ratio. When the mover is designed as such, it can still be stronger. 9l787.doc -22-200425617, and the mover can also be a pipe, which is provided with a groove to hold the, and in such a specific embodiment, the groove can be set so that it faces , 疋 子, and placed in the slot and away from the stator towards the magnet Part, therefore, is the material facing the pipe. Other features of such a mover are consistent with the features of other embodiments of the mover. According to a specific embodiment, the linear motor mover may include at least one 、 才 料 # Another section and at least one permanent magnet, the at least one section of soft magnetic material and 4 to J permanent magnets are arranged in the axial direction of the mover, wherein a polarization vector of the at least one permanent magnet is axial In addition, the mover segment made of soft magnetic material above can be made of soft magnetic powder. According to another specific embodiment, the mover may include at least two permanent magnets: a long-lasting magnet and a second permanent magnet; both are It is arranged in the axial direction, and the distance between the axial centers of the at least two permanent magnets is 0.75-1.5 times the pitch of a common stator. Except for the specific implementation, the permanent magnets can be arranged into No other permanent magnet is closer to the first permanent magnet than the second permanent magnet. According to yet another specific embodiment, the mover may be a tubular member. According to yet another specific embodiment, the at least The soft magnetic material section is provided with at least one first axial end having an end surface, and the at least one permanent magnet, on the bemp, is arranged to contact all the end surfaces of the first axial end. In another specific embodiment, the surface of one of the at least one permanent magnet extending in the circumference and axial direction is, in essence, connected with one of the movers configured to face a given stator 9l787.doc -23-200425617 on the circumference and The axially-extending surface is arranged flush. According to a specific embodiment, a Lo -k rb /, as described in any of the specific embodiments herein, a linear motor may include _ 如 浩 ^ The mover in a specific embodiment of the mover. The radial sections of the stator 12 and the mover 14 need not be circular. In some applications, a radial profile of another shape may be more desirable. A triangular stator core 20 is shown in FIG. 14 and includes two stator parts 21 and 22. The stator core can also be described as a ring with a triangular shape. The stator core 20 may be manufactured and / or placed in the same manner as any of the aforementioned stators. The stranded wire ® ′ to be placed on the stator iron can be a pre-wound coil regardless of the radial cross-sectional shape. A mover in a linear motor equipped with a triangular stator core may be made to have this triangular shape for best performance. The radial cross-sectional shape of the stator and / or the mover can be any shape. For example, they can be ellipses, rectangles, stars, shapes with two circles connected (that is, the shape like the number 8), etc. 'The possibilities are infinite. The deformed or usually difficult-to-form stator or mover 'or the stator and mover can be made by using soft magnetic powder or a moldable material with at least good magnetic flux permeability and current resistance as described above. The facts and convenience. 15a-b show another specific embodiment of a linear motor. This specific embodiment of the linear motor ' includes a stator 112 and a mover 114, which are similar to the linear horses described in Figs. 1a-c A-b and 3a-b. However, in this embodiment, the * Haizi 112 is arranged inside the mover 114, that is, the money m is essentially surrounding the stator 112. The stator m may include a plurality of stators: turns, and the specific embodiment ′ in the drawing includes three stator coils U8a_c. And this thin 91787.doc -24- 200425617 type, the linear motor can also be arranged as the only stator coil. The iron core 12a-c of the 4 iron core 112 can also be divided into a first stator component He and a second stator opening IM bull 122a-c similar to the square of the stator core previously described. The big difference between the linear motor and the stator of this specific embodiment in FIG. Η is that the teeth of the stator core 156a < and i58a c series, / σ ~ sub112 are arranged in a peripheral manner to enable the The mover 114 performs magnetic interaction. In addition, the comparison core ma_e can be designed in a manner similar to the aforementioned outer stator core, only in structure, because it needs to be able to magnetically interact with the _ outer mover 114 (non-inner mover). The difference. Therefore, it can be designed to have a variable axial tooth length, similar to the specific embodiment in FIG. 10, and have tooth protrusions, similar to the protrusions in the specific embodiment of FIG. Alas, the features of the outer stator cores described earlier apply to these inner stator cores i2〇a_c. -In the embodiment shown, the stator 112 includes an inner periphery 152 that defines an axial hole in the center of the stator core 120a-c. In another embodiment, there is no such axial hole, that is, each stator core 120a-c is a solid core having the same soft magnetic material as the other stator cores. The mover Π4 is made in a manner similar to the middle mover in Fig. 1a, except that the permanent magnets 128a-d are arranged inside a soft magnetic tube 126. The mover 114 can also be of the type described in Figs. 13a-bt, and such a mover can be used without any change. [Schematic description] Figure la is a perspective view of a linear motor and a stator core according to a specific embodiment of the present invention; Figure lb is an axial view of the linear motor of Figure la; 91787.doc -25 -200425617 0 1 c is a cross-sectional view of the raw motor in FIG. 1 a, taken along the line A in FIG. 1 b; FIG. 2 a is a linear motor and a stator core in accordance with another embodiment of the present invention. 2b is a cross-sectional view taken along line A_A in FIG. 2a; FIG. 3a is a view of a linear motor, a iron core, and a mover in an axial direction according to yet another embodiment of the present invention; FIG. 3b 3a is a cross-sectional view taken along line A_A in FIG. 3a; FIG. 4a is a view of a linear motor, a stator iron core, and a mover in an axial direction according to yet another embodiment of the present invention; FIG. 4b is a view along FIG. 4a A cross-sectional view taken along a straight line aA; FIG. 5 is a perspective view of a stator core including two stator components according to a specific embodiment of the present invention; FIG. 6 is a cross-sectional view corresponding to one of the stator cores of FIG. 5; The figure is based on a specific embodiment of the present invention. Iron core, showing more examples of split iron cores becoming two discrete stator components; Figures 8-9 are perspective views of a stator component divided into several segments according to a specific embodiment of the present invention; Figure 10 is a perspective view according to the present invention A cross-sectional view of a stator core of a specific embodiment shows a design example that can induce an effect similar to tilt; FIG. 11 is a cross-sectional view of a stator core according to a specific embodiment of the present invention. The two teeth are designed to be in contact with each other; Figure 丨 2 is a sectional view of a stator core for two turns according to a specific embodiment of the present invention; 9l787.doc -26- ZUU ^ ZDOl / Figure Ua is a limb according to the present invention A perspective view of the mover of the embodiment; FIG. 13b is a view of the movement of FIG. 1 in one axis; FIG. 13c is a view of FIG. I3a; 2 is a sectional view, taken along the line AA in FIG. 13b, Θ A perspective view of a stator core according to a specific embodiment of the present invention; FIG. 15a is an axial view of a linear motor and a stator core according to another specific embodiment of the present invention; FIG. 15b is a view along FIG. 15a A cross-sectional view taken along a straight line a_a; Description of representative symbols] 10 Linear motors 12, 112 Stator 14, 114 Movers 18a-cn 118a-c Stator coils 20a-c, 120a-c Stator cores 21a-c '22a-cn 121a-c λ 122a-c, Stator Component 26 Tube 28a-d Magnetic tube 30 Inner stator components 32a-d, 126 Soft magnetic tube 34a-c Permanent magnet ring (or segment) 50, 102, 152 Inner periphery 52, 104, 150 Outer periphery 54 Split plane 56, 58 , 82, 84, teeth 91787.doc -27 · 200425617 156a-c, 158a-c 60 back iron core 62, 86, 88 slot 64 slot opening 66, 68 surface 72 protrusion 74a-b, 75a-b, 76a-d, segment 77a-d 80 intermediate parts 128a-d permanent magnets 91787.doc-28