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TW200400201A - Nanoscale polymerized hydrocarbon particles and methods of making and using such particles - Google Patents

Nanoscale polymerized hydrocarbon particles and methods of making and using such particles Download PDF

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TW200400201A
TW200400201A TW092103133A TW92103133A TW200400201A TW 200400201 A TW200400201 A TW 200400201A TW 092103133 A TW092103133 A TW 092103133A TW 92103133 A TW92103133 A TW 92103133A TW 200400201 A TW200400201 A TW 200400201A
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TWI317741B (en
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Thomas H Kalantar
Qing Shan J Niu
Christopher J Tucker
Christopher H Domke
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Dow Global Technologies Inc
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • C08F2/24Emulsion polymerisation with the aid of emulsifying agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • C08F2/24Emulsion polymerisation with the aid of emulsifying agents
    • C08F2/30Emulsion polymerisation with the aid of emulsifying agents non-ionic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82BNANOSTRUCTURES FORMED BY MANIPULATION OF INDIVIDUAL ATOMS, MOLECULES, OR LIMITED COLLECTIONS OF ATOMS OR MOLECULES AS DISCRETE UNITS; MANUFACTURE OR TREATMENT THEREOF
    • B82B3/00Manufacture or treatment of nanostructures by manipulation of individual atoms or molecules, or limited collections of atoms or molecules as discrete units
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/12Powdering or granulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients

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  • Medicinal Chemistry (AREA)
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  • Nanotechnology (AREA)
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  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Polymerisation Methods In General (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Polymerization Catalysts (AREA)

Abstract

This invention is cross-linked, polymerized hydrocarbon particles which composition is characterized in that the particles have an average diameter of less than 30 nm, the particles exhibit a volume swell factor of no greater than 3.0; the composition is essentially free of metal ions; the particles have a polydispersity (polystyrene relative Mw/Mn) of less than 3.0, and the particles are characterized by a Mark-Houwink plot having a slope with an absolute value of less than 0.4 for the peak molecular weight range. The invention is also a method of making nanoparticles having a weight average diameter less than 30 nm by emulsion polymerization in the substantial absence of ionic components. Finally, the invention is a method of using such particles as thermally degradable components in making porous films.

Description

200400201 玖、發明說明:200400201 发明, Description of invention:

【發明所屬技^I 發明領域 本發明是在由NIST所頒予之合作協定第 5 70NANB8H4013號下,利用聯邦政府支援而被完成的。[Technology of the Invention ^ I Field of the Invention The present invention was completed under the cooperation agreement No. 5 70NANB8H4013 awarded by NIST with the support of the federal government.

本發明是有關高純度奈米级煙顆粒、一種用以使用乳 化技術來製造該等顆粒的方法以及於製造奈米孔洞薄膜上 使用此等顆粒之方法。 I[先前】 10 發明背景The present invention relates to high-purity nano-grade smoke particles, a method for manufacturing such particles using an emulsification technique, and a method for using such particles in the manufacture of nanoporous films. I [previously] 10 backgrounds

非常小之經交聯的以烴為基底的聚合物顆粒可藉由乳 化聚合技術來製造。雖然已發現到有些技術廣泛地敘述任 一種表面活性劑:陰離子性、陽離子性或非離子性可被使 用,特別的教示沒有談及顆粒大小之議題(譬如,Donescu et 15 al·, The Influence of Monomers upon Microemulsions with Short Chain Cosurfactant, J. Dispersion Sci. and Tech., vol. 22, No. 2-3, 2001,pp.231-244),或者是提到:「非離子性表 面活性劑單獨在製造非常小顆粒時是傾向於無效的」以及 「小量之陰離子性表面活性劑需要被加入,俾以獲得所欲 20 之小顆粒尺寸」。參見,例如,TTze sVery small, crosslinked, hydrocarbon-based polymer particles can be made by emulsion polymerization techniques. Although some techniques have been found to broadly describe any of the surfactants: anionic, cationic, or nonionic can be used, special teachings do not address the issue of particle size (for example, Donescu et 15 al., The Influence of Monomers upon Microemulsions with Short Chain Cosurfactant, J. Dispersion Sci. And Tech., Vol. 22, No. 2-3, 2001, pp. 231-244), or mention: "Nonionic surfactants alone in It tends to be ineffective when making very small particles "and" a small amount of anionic surfactant needs to be added to get the desired small particle size of 20 ". See, for example, TTze s

Resin Emulsions, H. Warson, Ernest Benn Ltd., 1972, p.88 » 以及 Larpent and Tadros, Preparation of Misrolatex Dispersions Using oil-in-Water Microemulsions, Colliod Polym. Sci. 269,1171-1183 (1991)。Capek等人於i/ze 200400201Resin Emulsions, H. Warson, Ernest Benn Ltd., 1972, p. 88 »and Larpent and Tadros, Preparation of Misrolatex Dispersions Using oil-in-Water Microemulsions, Colliod Polym. Sci. 269, 1171-1183 (1991). Capek et al. I / ze 200400201

Fine Emulsion Polymerization of Styrene With Non-Ionic 五 P〇lymer. Bull” 43, 417-424 (1999)中教示:在利 用非離子性聚氧乙烯山梨糖醇酐單月桂酸酯下,一離子性 起始劑可幫助得到小顆粒尺寸(44-80 nm)。 5 【明内】 發明概要 相對於本技藝中之教示,本案發明人做出令人驚奇的 發現:極小之顆粒(重量平均直徑小於3〇腿)可在無任何離 子性添加劑下,利用非離子性表面活性劑與非離子性起始 10 劑來獲得。 因此,根據一第一具體例,本發明是一包含以下步驟 來製備-組成物之方法:組合至少一非離子性表面活性 劑,以及至少一水相組份,加入至少一可進行自由基聚合 15 反應的單體,加人-實質上係由選自於碳、氫、氧與氮原 子之原子所構成的自由基起始劑,以及加熱俾以生成具有 之聚合化顆粒,其中在所有的 ’該組成物實質上不含離子性Fine Emulsion Polymerization of Styrene With Non-Ionic 5 Polymer. Bull "43, 417-424 (1999) teaches that under the use of non-ionic polyoxyethylene sorbitan monolaurate, monoionic initiation The agent can help to obtain a small particle size (44-80 nm). 5 [Inside] Summary of the invention Compared to the teachings in this technology, the inventor of this case made a surprising discovery: extremely small particles (weight average diameter is less than 30%). Leg) can be obtained without any ionic additives using non-ionic surfactants and non-ionic starting agents. Therefore, according to a first specific example, the present invention is a composition comprising the following steps: Method: Combining at least one nonionic surfactant and at least one aqueous phase component, adding at least one monomer capable of performing radical polymerization 15 reaction, and adding-essentially selected from the group consisting of carbon, hydrogen, and oxygen A radical initiator composed of an atom of a nitrogen atom, and heating the plutonium to produce polymerized particles having a composition in which the composition is substantially free of ionicity at all

小於3 0 nm之重量平均直徑 組合、加入以及加熱步驟中 表面活性劑,並且實質上不含包含有任何除了碳、氫、氧 與氮以外的原子之起始劑或起始劑殘餘物;以及其中該等 加入與加熱步驟可以任何順序來發生。選擇性地,該方法 進-步包含將該等顆粒沈殿與純化的額外步驟之—者或兩 者,俾以移除金屬和/或離子。 根據弟一具體例,本發明县或益山 +知月疋為糟由上述方法而被製 得之聚合化烴顆粒。 20 200400201 根據另一具體例,本發明是一包含有經交聯的聚合化 烴顆粒的組成物,該組成物之特徵在於··該等顆粒具有一 小於30 nmi重量平均直徑,該等顆粒展現出一不大於 之體積膨脹係數,該等顆粒實質上不含金屬離子;該等顆 5粒具有一小於3.0之多分散性(Mw/Mn),以及較佳地,該等 顆粒之特徵在於一 Mark-Houwink圖,該圖對於最高分子量 範圍而言具有一絕對值小於0.4之斜率。 根據再另一具體例,本發明是該等經交聯的聚合化烴 顆粒於多孔熱固性薄膜的製造上之用途。 1〇 所謂的“聚合化烴顆粒,,是指一實質上由碳、氫、氧與 氮原子所構成之聚合物顆粒。更佳地,該聚合化烴顆粒實 質上是由碳、氫與氧原子所構成。 所謂“實質上不含離子性表面活性劑,,是指沒有離子性 表面活['生劑被加入至聚合反應混合物,並且任何可能有如 15 雜質而存在之離子性表面活性劑是以低於百萬分之5〇的 數量而存在(以組份之重量計)。更佳地,該混合物不含離子 性表面活性劑。 所谓“貫質上不含包含有除了碳、氫、氧與氮以外的原 子之起始劑是指沒有此種起始劑被加入至該混合物,並且 4订了此有如一雜質而存在的此種起始劑是以一低於百萬 分之50的數量而存在(以組份之重量計)。更佳地,該混合物 不含包含有除了碳、氫、氧與氮以外的原子之起始劑。 所谓“體積膨脹係數”是指該顆粒在一溶劑内之體積除 以该顆粒當未被膨脹時之體積,該溶劑對於一非交聯之聚 200400201 合物(根據相同的單體)而言是一好溶劑。一個好溶劑是指一 種當中的聚合物-溶劑相互作用之強度會大於聚合物-聚合 物相互作用之強度者,並且因此當中的聚合物鏈被最大限 度地伸長。參見 “Textbook of Polymer Science,,,F. W. 5 Billmeyer,Jr· 3rd· ed.,John Wiley&Sons,New York,1984, p 154。對聚笨乙婦以及許多其他烴顆粒而言,四氫吱喃(丁 疋所使用的較佳溶劑。如詳細說明中會進一步概述的,體 積膨脹係數可方便地由SEC/DV來予以測定。 所謂“實質上不含金屬離子,,是指該等顆粒含有,以組 10彳刀之重里什,低於百萬分之50之任一種金屬離子污染物。 更佳地,該顆粒含有低於2 ppm之任一種金屬離子。總金屬 離子含量較佳地係低於10 ppm,更佳為低於5 ppm,最佳為 低於2 ppm。 圖式簡單說明 15 第1圖是一有關本發明的代表性顆粒之一樣品的分子 量分佈圖以及一 Mark-Houwink圖(固有黏度相對於呈對數 (log)單位的分子量)。 I[實施方式3 較佳實施例之詳細說明 20 轉明之^法具有是作為—絲生成純淨不含離子的 奈来級聚合化烴顆粒之有效方式的好處,因為用來製造該 等奈米級顆粒的習知技術方法所要求的離子性表面活性劑 以及它們的相關金屬离隹子之移除是困難且效率不彰的。若 該表面活性劑是離子性的,則離子組份之殘餘物(譬如一金 200400201 屬離子、硫酸鹽等)若不是無法就是非常難以移除。在本技 藝已給予的教示是「在沒有至少某些離子性物種之存在 下’要達到一非常小之顆粒大小是困難的」之下,令人驚 可〇疋使用貝貝上全部為非離子性表面活性劑物種之本 5案方法得到具有小於3〇 nm的重量平均直徑之顆粒。 該非離子性表面活性劑可為任一種可將單體混合物乳 化於水或其他水性聚合介質中之已知非離子性表面活性 劑,且較佳地可微乳化該單體混合物並將所形成的奈米顆 粒產物安定於水相中。此種非離子性表面活性劑之範例包 10括聚氧乙烯化烷基酚(烷基酚“乙氧基化物,,或APE);聚氧乙 烯化直鏈醇(醇“乙氧基化物,,或AE);聚氧乙烯化二級醇, 聚氧乙烯化聚丙二醇;聚氧乙烯化硫醇;長鏈羧酸酯;由 天然脂肪酸所構成之甘油與聚甘油酯;丙二醇、山梨醇以 及聚氧乙烯化山梨醇酯;聚乙二醇酯以及聚氧乙烯化脂肪 15酸;烷醇胺縮合物;烷醇醯胺;烷基二乙醇胺、1:1烷醇胺 月曰肪細a物,2.1烧醇胺-脂肪酸縮合物;三級炔鍵型二 醇(tertiary acetylenic glyC〇ls)(例如,R1R2C(〇H)c=c(〇H)RlR2); 聚氧乙烯化矽酮;n-烷基吡咯酮;聚氧乙烯化丨,2-烷二醇與 1,2-芳基烷二醇;以及烷基聚糖苔。烷基聚氧乙烯化物、聚 20氧乙烯化1,2-烷二醇以及烷基芳基聚氧乙烯化物係為較佳 的。商業上可取得之非離子性表面活性劑的實例包括來自 The Dow Chemicals公司之Tergitol™表面活性劑,以及來自 The Dow Chemicals公司之Triton™表面活性劑。所使用之 表面活性劑的數量必須足以至少實質地安定在水或其他水 -10- 200400201 5 10 15 性承合介質中的已被生成之奈米微粒產物。準確的用量將 視所k擇之表面活性劑還有其他組份之實體而變化。該用 里亦會視該反應是以_批次反應、半批次反應或—連續反 應來運轉而變化。批次反應-般需要最多量之表面活性 劑。在半批次反應與連續反應中,當顆粒成長且該表面積 對體積之比例減少時 表面活性劑會再度變得可利用,因 而會需要較少之表面活性劑來供製造出與—批次反應中相 同量之-既定大小的顆粒。本案申請人已發現··「表面活性 劑A surfactant having a weight average diameter of less than 30 nm in combination, addition, and heating steps, and substantially free of an initiator or initiator residue containing any atom other than carbon, hydrogen, oxygen, and nitrogen; and These addition and heating steps can occur in any order. Optionally, the method further comprises one or both of precipitating the particles and additional steps of purification to remove metals and / or ions. According to a specific example of the younger brother, the prefecture or Iksan + Zhiyueyan is a polymerized hydrocarbon particle prepared by the above method. 20 200400201 According to another specific example, the present invention is a composition comprising cross-linked polymerized hydrocarbon particles, the composition is characterized in that the particles have a weight average diameter of less than 30 nmi, and the particles exhibit With a volume expansion coefficient of not greater than, the particles are substantially free of metal ions; the 5 particles have a polydispersity (Mw / Mn) of less than 3.0, and preferably, the particles are characterized by a Mark-Houwink plot, which has a slope of absolute value less than 0.4 for the highest molecular weight range. According to yet another specific example, the present invention is the use of the crosslinked polymerized hydrocarbon particles for the manufacture of porous thermosetting films. 10. The so-called "polymerized hydrocarbon particles" refers to a polymer particle consisting essentially of carbon, hydrogen, oxygen, and nitrogen atoms. More preferably, the polymerized hydrocarbon particles are essentially composed of carbon, hydrogen, and oxygen. Atoms. The term "substantially free of ionic surfactants" means that no ionic surfactants are added to the polymerization reaction mixture, and any ionic surfactant that may be present as impurities such as 15 is Exist in quantities below 50 parts per million (by component weight). More preferably, the mixture is free of ionic surfactants. The so-called "starter that does not contain atoms other than carbon, hydrogen, oxygen, and nitrogen in the mass means that no such starter is added to the mixture, and this order exists as an impurity. The starter is present in an amount of less than 50 parts per million (based on the weight of the component). More preferably, the mixture does not contain atoms other than carbon, hydrogen, oxygen, and nitrogen The so-called "volume expansion coefficient" refers to the volume of the particle in a solvent divided by the volume of the particle when it is not expanded. The solvent is a non-crosslinked poly200400201 compound (based on the same monomer) It is a good solvent. A good solvent is one in which the strength of the polymer-solvent interaction is greater than the strength of the polymer-polymer interaction, and therefore the polymer chain in it is maximized. See also "Textbook of Polymer Science ,, FW 5 Billmeyer, Jr. 3rd. Ed., John Wiley & Sons, New York, 1984, p. 154. For polystyrene and many other hydrocarbon particles, tetrahydrofuran (the preferred solvent for Ding Xiong. As will be further outlined in the detailed description, the volume expansion coefficient can be conveniently measured by SEC / DV. By "substantially free of metal ions," it means that the particles contain, in groups of 10 trowels, any metal ion contamination that is less than 50 parts per million. More preferably, the particles contain less than Any metal ion of 2 ppm. The total metal ion content is preferably less than 10 ppm, more preferably less than 5 ppm, and most preferably less than 2 ppm. Brief description of the drawings 15 Figure 1 is related to the present invention A molecular weight distribution diagram of a sample of one of the representative particles and a Mark-Houwink diagram (inherent viscosity vs. molecular weight in log units). I [Embodiment 3 Detailed Description of Preferred Embodiments 20 It is a benefit as an effective way for silk to produce pure ion-free nano-grade polymerized hydrocarbon particles, because the ionic surfactants required by the conventional technical methods used to make such nano-sized particles and their related gold Removal of tartar is difficult and inefficient. If the surfactant is ionic, residues of ionic components (such as a gold 200400201 metal ion, sulfate, etc.) are either very difficult or difficult to remove. In addition, the teaching given in this technique is "It is difficult to reach a very small particle size without the presence of at least some ionic species", it is surprising that the use of all on Babe is The method of the fifth method of non-ionic surfactant species results in particles having a weight-average diameter of less than 30 nm. The non-ionic surfactant can be any kind that can emulsify a monomer mixture in water or other aqueous polymerization media. Nonionic surfactants are known, and it is preferred to microemulsify the monomer mixture and stabilize the resulting nanoparticle product in the aqueous phase. Examples of such nonionic surfactants include polyoxygen Ethylated Alkyl Phenol (Alkyl Phenol "Ethoxylate, or APE); Polyoxyethylated Linear Alcohol (Alcohol" Ethoxylate, or AE); Polyoxyethylated Secondary Alcohol, Polyoxyl Ethylene polypropylene glycol; Polyoxyethylated mercaptans; long-chain carboxylic acid esters; glycerol and polyglycerol esters composed of natural fatty acids; propylene glycol, sorbitol, and polyoxyethylated sorbitol esters; polyethylene glycol esters and polyoxyethylated fats 15 Acids; alkanolamine condensates; alkanolamines; alkyldiethanolamine, 1: 1 alkanolamine fatty acids, 2.1 alcohol amine-fatty acid condensates; tertiary acetylenic diols glyColls) (for example, R1R2C (〇H) c = c (〇H) RlR2); polyoxyethylated silicone; n-alkylpyrrolidone; polyoxyethylated 丨, 2-alkanediol and 1, 2-aryl alkanediol; and alkyl polysaccharides. Alkyl polyoxyethylene, poly 20 oxyethylated 1,2-alkanediol, and alkyl aryl polyoxyethylene compounds are preferred. Examples of commercially available nonionic surfactants include Tergitol ™ surfactant from The Dow Chemicals, and Triton ™ surfactant from The Dow Chemicals. The amount of surfactant used must be sufficient to at least substantially stabilize the nanoparticulate product that has been formed in water or other water -10- 200400201 5 10 15. The exact amount will vary depending on the selected surfactant and the entities of the other components. The application will also vary depending on whether the reaction is run as a batch reaction, a semi-batch reaction, or a continuous reaction. Batch reactions-generally require the highest amount of surfactant. In semi-batch reactions and continuous reactions, as particles grow and the surface area to volume ratio decreases, surfactants become available again, so less surfactant is needed to make and batch reactions. Of the same amount-particles of a given size. The applicant of this case has found ... "Surfactants

單體重量為3:1至1:20時是有㈣,且更佳為地:以至 1:15」。有用之範圍可能事實上要比這個更寬廣。 該水相組份可能為水或可能為水與親水性溶劑之一組 合’或是-親水性溶劑。被使用之水相的量,以該反應混 合物之總重計,較佳為至少4Gwt%,更佳為至少5Gwt%,最 佳為至少6Gwt%。被使用之水相的量,較佳地不多於 99wt%,更佳為不多於95wt%,又更佳為不多於9〇π%,並 且又更佳為不超過85 wt %。The weight of the monomer is 3: 1 to 1:20, and more preferably: to 1:15 ". The useful range may actually be wider than this. The aqueous phase component may be water or may be a combination of water and a hydrophilic solvent 'or-a hydrophilic solvent. The amount of the aqueous phase to be used, based on the total weight of the reaction mixture, is preferably at least 4 Gwt%, more preferably at least 5 Gwt%, and most preferably at least 6 Gwt%. The amount of the aqueous phase used is preferably not more than 99% by weight, more preferably not more than 95% by weight, still more preferably not more than 90%, and still more preferably not more than 85% by weight.

該起始劑可為任-種實質上由碳、氫、氧及/或氮所構 成之自由基起始劑,但是更佳地是實質上由碳、氫、氧所 構成。此處所使用之「實質上由…所構成」具有美國專利 2〇法下之傳統意義,即沒有任何會實質地變更化合物的性質 之組份會以實質有效的數量而存在。合適之起始劑包括, 譬如,2,2,-偶氮雙(2_甲脒基丙烷)二氣化物,以及還原氧化 起始劑[例如H2〇2/抗壞血酸或卜丁基氫過氧化物/抗壞血 酸],或油溶性起始劑[例如,二+ 丁基氫過氧化物、^ 丁基 -11 - 200400201 過氧苯曱酸鹽或2,2 -偶氮異丁腈]。被加入之起始劑的數量 較佳地為0.01-5.0份重量,更佳為〇〇2_3〇份重量,以及最 佳為0.05-2.5份重量(以1〇〇份重量的單體重量來計算)。 該單體是一種可以進行自由基聚合之單體。該等單體 5較佳地係為實質上由只有選自於碳、氫、氮及/或氧(更佳為 遥自於碳、氫及氧)之原子所構成的化合物。適合之單體包 括該等含有至少一個未飽和碳-碳鍵者。一單一型態之單體 可被使用或不同之單體可被一起使用。可用於反應之具有 一個未飽合碳-碳鍵之單體的實例包括苯乙烯(譬如,笨乙 10烯、烧基取代之苯乙烯、芳基-烧基取代之苯乙婦、快芳基 烧基取代之苯乙晞以及類似物等);丙稀酸醋與甲基丙稀酸 酉曰(譬如’烧基丙烯酸酯或是烧基甲基丙稀酸g旨以及類似物 等);乙烯基物(譬如,醋酸乙烯酯、烷基乙烯基醚以及類似 物等);烯丙基化合物(譬如,丙烯酸烯丙基酯);烯烴(例如, 15 丁烯、己烯、庚烯等)。可用於反應之具有多於一個未飽合 碳-碳鍵之單體的實例包括烷二烯(例如,丁二烯、異戊二 稀);二乙烯基苯或1,3-二異戊烯基苯;烷撐二醇二丙烯酸 酯等。 根據一較佳具體例,該聚烴顆粒係為經交聯的。在此 -0 一較佳具體例中,單體中之至少一部份具有多於一個未飽 和之碳-碳鍵。使用一具有二乙烯基苯或1,3-二異戊烯基苯 的笨乙稀單體係一特別被偏好之具體例。當被使用時,該 所使用之交聯單體(亦即,具有多於一個可用於反應之碳-碳鍵之單體)的數量,以單體之總重計,較佳地係為少於約 200400201 l〇〇Wt%,更佳為少於70wt%,最佳為少於5〇wt%,並且較 佳為大Wwm,更佳為。被加人至該組成物之單 體總量’以該組成物之總重計,係介於1至心⑼,較佳為 為3至45wt%,更佳為5至35wt〇/〇。 ^擇丨生地,一額外之親脂性溶劑可被加入至該單體。 合適之溶劑的非限制性實例包括f笨、乙基苯、丨,3,5_三f 苯⑽ne)、環己烧、己烧、二子苯、辛烧與類似物, 以及此等之組合。若被使用時,該親脂性溶劑的用量,以 親脂相的重量計,可為1至9—%,較佳為2至7_%,最佳 1〇為5至5〇Wt%。親脂相之總量必須為該所有混合物之!至 60/。’較佳為3至45%,更加為5至35〇/〇。 根據本發明之用以製造該等顆粒之製程,可以一批次 製程、多批製程,[半批次製程,或_連續製程來進行。 &適之反應溫度係介於25至12〇它之間。 15 i·批次乳化聚合: 批次乳化聚合可以許多方式被進行。譬如,若使用一 可溶於水相之起始劑,一乳化物可由該單體混合物、該水 相與表面活性劑所形成,被加熱至該乳化物所需之聚合溫 度,亚且若冑使用水溶性起始劑與氧化還原齊卜全部在聚 0 口初期貫質地加入。另擇地,該單體可於反應溫度下,— 次被加入至一水性表面活性劑溶液中,接而加入該(等)起始 剡。右使用一油溶性起始劑,它們通常在乳化之前被溶於 β單體相中。繼而’―乳化物可由該單體/起始劑混合物、 5亥水相與表面活性劑所形成,並且被加熱至該乳化物所f -13 - 200400201 之聚人、、囚择 口及’俾以使發生聚合反應。另擇地,該單體/起始 ^之此合物可於反應溫度下,一次被加入至一水性表面活 n ^心/夜中。該所得之乳化物可於反應溫度下被靜置歷時 數刀麵至數小時,直至達到所欲之單體轉化程度為止。額 外之起始劑批料可被加入進去,俾以使聚合完全;該反應 在貝貝地70全之後可被加熱,俾以致使一更完全之聚合。 2 ·多批次 另一種製造該等顆粒之方式是進行該以上之聚合,接 而加入一第二批次的單體、足夠的水俾以維持該系統之流 攪拌以使乳化,再次加入起始劑(若水溶性起始劑以 及地’氧化還原劑被使用時),進行聚合並且依所需 重複才夕人。饭右使用一油溶性起始劑,其可被溶解於該 單體批料中。以此方式,在該聚合反應中,可獲得一比其 他可能方式所得較高之單體/表面活性劑比例。 15 朗得之乳化物可於反應溫度下靜置歷時數分鐘至數 小時,直至達到所欲之單體轉化程度為止。額外之起始劑 批料可被加入進去俾以使聚合反應完全;該反應在實質地 完全之後可被加熱,俾以致使一更完全之聚合。 3.半批次 20 一表面活性劑之溶液中。 許多方式來進行。譬如, 一分離之物流方式被加入The initiator may be any radical initiator consisting essentially of carbon, hydrogen, oxygen and / or nitrogen, but more preferably consists essentially of carbon, hydrogen, oxygen. As used herein, "consisting essentially of" has the traditional meaning under U.S. Patent 20, that is, no component that would substantially alter the properties of a compound would exist in a substantially effective amount. Suitable initiators include, for example, 2,2, -azobis (2-methylfluorenylpropane) digas, and reducing oxidation initiators [such as H2O2 / ascorbic acid or butyl hydroperoxide / ascorbic acid] ], Or an oil-soluble starter [for example, di + butyl hydroperoxide, ^ butyl-11-200400201 peroxybenzoate or 2,2-azoisobutyronitrile]. The amount of the initiator to be added is preferably 0.01 to 5.0 parts by weight, more preferably 002 to 30 parts by weight, and most preferably 0.05 to 2.5 parts by weight (calculated based on the weight of the monomer of 100 parts by weight). ). The monomer is a monomer that can undergo radical polymerization. The monomers 5 are preferably compounds consisting essentially of only atoms selected from carbon, hydrogen, nitrogen and / or oxygen (more preferably remote from carbon, hydrogen and oxygen). Suitable monomers include those containing at least one unsaturated carbon-carbon bond. A single type of monomer may be used or different monomers may be used together. Examples of monomers having an unsaturated carbon-carbon bond that can be used in the reaction include styrene (e.g., stilbene-10ene, alkyl substituted with styrene, aryl substituted with phenyl ethyl, fast aryl Alkyl-substituted acetophenone and the like); Acrylic acid and methyl acrylic acid (such as' Arythyl acrylate or Arythyl methyl acrylic acid and the like); Ethylene Substrates (such as vinyl acetate, alkyl vinyl ether, and the like); allyl compounds (such as allyl acrylate); olefins (such as 15 butene, hexene, heptene, etc.). Examples of monomers having more than one unsaturated carbon-carbon bond that can be used for the reaction include alkadiene (eg, butadiene, isoprene); divinylbenzene or 1,3-diisoprene Benzene; alkylene glycol diacrylate and the like. According to a preferred embodiment, the polyhydrocarbon particles are crosslinked. In a preferred embodiment of this -0, at least a part of the monomer has more than one unsaturated carbon-carbon bond. The use of a styrene monomer system having divinylbenzene or 1,3-diisoprenylbenzene is a particularly preferred example. When used, the amount of cross-linking monomer used (ie, a monomer having more than one carbon-carbon bond available for reaction), preferably based on the total weight of the monomer, is less At about 200,400,201 100 Wt%, more preferably less than 70 wt%, most preferably less than 50 wt%, and more preferably a large Wwm, more preferably. The total amount of monomers added to the composition is from 1 to palpitate, based on the total weight of the composition, preferably from 3 to 45 wt%, more preferably from 5 to 35 wt%. Alternatively, an additional lipophilic solvent may be added to the monomer. Non-limiting examples of suitable solvents include benzene, ethylbenzene, 3,5-triphenylene), cyclohexane, hexane, dibenzene, octane, and the like, and combinations thereof. If used, the amount of the lipophilic solvent, based on the weight of the lipophilic phase, may be 1 to 9-%, preferably 2 to 7_%, and most preferably 10 to 5 to 50 Wt%. The total amount of lipophilic phases must be that of all the mixtures! Up to 60 /. 'Is preferably from 3 to 45%, more preferably from 5 to 35/0. The process for manufacturing the particles according to the present invention may be performed in a batch process, a multi-batch process, a [semi-batch process, or a continuous process. & The suitable reaction temperature is between 25 and 120 ° C. 15 i. Batch emulsion polymerization: Batch emulsion polymerization can be performed in many ways. For example, if a water-soluble starter is used, an emulsion can be formed from the monomer mixture, the water phase and a surfactant, and heated to the polymerization temperature required for the emulsion. The water-soluble starter and redox zibu were all added in the early stage of the polymerization process. Alternatively, the monomer may be added to an aqueous surfactant solution one time at the reaction temperature, followed by the (etc.) starting hydrazone. Right, an oil-soluble starter is used, which is usually dissolved in the beta monomer phase before emulsification. Then the '-emulsion can be formed from the monomer / starter mixture, the water phase and the surfactant, and heated to the aggregate of the emulsion f-13-200400201, the prison mouth and the' 俾So that polymerization occurs. Alternatively, the monomer / starting compound can be added to an aqueous surface active agent at night at a reaction temperature. The obtained emulsion can be left at the reaction temperature for several hours to several hours, until the desired degree of monomer conversion is reached. Additional starter batches can be added to complete the polymerization; the reaction can be heated after the Bebeti 70 is complete, so that a more complete polymerization can take place. 2. Multiple batches Another way to make these particles is to carry out the above polymerization, and then add a second batch of monomers, enough water to maintain the flow of the system to stir to emulsify, and add again. Initiators (if water-soluble initiators and redox agents are used), polymerize and repeat as needed. Fanyou uses an oil-soluble starter which can be dissolved in the monomer batch. In this way, a higher monomer / surfactant ratio can be obtained in the polymerization than in other possible ways. 15 Ronald's emulsion can be left at the reaction temperature for several minutes to several hours until the desired degree of monomer conversion is reached. Additional starter batches may be added to complete the polymerization reaction; the reaction may be heated after it is substantially complete, such that a more complete polymerization is achieved. 3. In a semi-batch of 20 a surfactant solution. There are many ways to proceed. For example, a separate logistics method is added

另一種製造該等顆粒之方式是在—半批次模式十聚合 該等單體,在聚合溫度下連續地加人該等單體與起始劑至 如同批次聚合,此模式可以 水溶性起始劑可自該單體物流以 ,油溶性起始财分開地被加入 -14- 200400201 或溶解於該單體物流中。該單體物流可含有一或更多單 體’或者每一種單體可以一分離之物流被加入(不是同時 地’就是相繼地,但是每一種是以隨時間變化之速率來加 入)。水相組份與表面活性劑亦可於聚合之過程中被加入進 去。該所得之乳化物可於反應溫度下靜置歷時數分鐘至數 小日守’直至達到所欲之單體轉化程度為止。額外之起始劑 批料可被加入進去俾以使聚合反應完全;該反應在實質地 完全之後可被加熱,俾以致使一更完全之聚合。 4·連續式 10 15 20Another way to make these particles is to polymerize the monomers in a semi-batch mode, and continuously add the monomers and the initiator at the polymerization temperature to the same as batch polymerization. This mode can be water-soluble. The starting agent may be added separately from the monomer stream, and the oil-soluble starting agent may be added to -14-200400201 or dissolved in the monomer stream. The monomer stream can contain one or more monomers 'or each monomer can be added as a separate stream (either simultaneously' or sequentially, but each at a rate that varies over time). Aqueous components and surfactants can also be added during the polymerization process. The obtained emulsion can be left to stand at the reaction temperature for several minutes to several days, until the desired degree of monomer conversion is reached. Additional starter batches may be added to complete the polymerization reaction; the reaction may be heated after it is substantially complete, such that a more complete polymerization is achieved. 4 continuous 10 15 20

該聚合亦可以一連續式,或「柱塞流式」之方式被進 行〃中°亥水性單體乳化物與起始劑係在所欲之聚合溫度 下被一起混合,後被注射至具有適當長度之管子中,並且 經過一足以使聚合完全之時間後抽空該管子。試劑,例如 更多之單體或起始劑與類似物,以及更多之表面活性劑或 疋其他水相組份,若有需要,可在沿著該管子的各個點被The polymerization can also be carried out in a continuous or "plunger flow" manner. The aqueous monomer emulsion and the initiator are mixed together at the desired polymerization temperature, and then injected to the appropriate Tube, and evacuate the tube after a period of time sufficient to complete the polymerization. Reagents, such as more monomers or initiators and analogs, and more surfactants or 疋 other aqueous components, can be used at various points along the tube if necessary

力入至^合礼化物中,並且管子之不同區域可被加熱或 、々部至所而之不同溫度。該產物乳化物可連續地自該管子 末端被移開。 “在措由以上各種方法製造該等顆粒之後,該等顆粒可 藉由使用—至少部分溶於水之有機溶劑或溶劑混合物來混 合該乳化物,並且在該所得之水相-溶劑混合物中,該所形 成之聚合物係實質地不溶。— 為 >谷劑之需要量係應足以實質 地使所有生成之聚合物自 、 — °亥礼化物中沈澱出來。此種溶劑 之貫例包括但非被限制於 内®门曱基乙基酮以及甲醇。此 -15- 200400201 粒接而可被利用或被重 h丁内酯、四氫吱喃、 步驟將該等顆粒分離出來,該等顆 新分散於一合適之有機溶劑(譬如, 壞己綱、135-二一 或一丙二醇甲基醚乙酸酯(DPMA) 中,以用作後續之用途。 叔係亦有用於移除一實質量之 5 表面活性劑殘餘物。 料顆粒亦可藉由各種習知方式來純化,譬如⑴在沈 澱之前通過-床之離子交換樹脂,(2)以去離子水以及選擇Force into the compound, and different areas of the tube can be heated or the crotch to different temperatures. The product emulsion can be continuously removed from the end of the tube. "After the particles are made by the above methods, the particles may be mixed with the emulsion by using an organic solvent or a solvent mixture which is at least partially soluble in water, and in the resulting aqueous phase-solvent mixture, The formed polymer is substantially insoluble. — The amount required for> cereals should be sufficient to substantially precipitate all the polymers formed from the hydrazide. Examples of such solvents include but It is not limited to endosyl ethyl ketone and methanol. This -15-200400201 granules can be used or heavy h-butyrolactone, tetrahydrofuran, the steps to separate these granules, these granules Freshly dispersed in a suitable organic solvent (eg, Glycogen, 135-dione or monopropylene glycol methyl ether acetate (DPMA) for subsequent use. Tertiary systems are also used to remove a solid mass No. 5 Surfactant residues. The particles can also be purified by various conventional methods, such as thorium-bed ion exchange resin before Shendian, (2) deionized water and selection

性地該等顆粒所不能溶之溶劑徹底地沈殿並洗條,或是⑺ 使/等顆粒沈炎、分散於一有機溶劑中並且使該分散液通 10過一泡於溶劑中之矽凝膠或鋁柱。 在沈澱之後,可使用一乾燥步驟,但重要的是,不要 加熱至-可能引發該等顆粒上殘存之反應機團進行反應並 且招致凝塊與顆粒尺寸之增加之溫度。Solvents that the particles cannot dissolve are completely dissolved and washed, or the particles are allowed to settle, dispersed in an organic solvent, and the dispersion is passed through a silica gel soaked in a solvent. Or aluminum pillar. After Shendian, a drying step can be used, but it is important not to heat to a temperature that may cause the reaction groups remaining on the particles to react and cause an increase in clot and particle size.

本無明之另-具體例是一包含經交聯聚合之煙顆粒的 15組成物,該組成物之特徵在於:該等顆粒具有一小於3〇咖 之重里平均直從,該等顆粒顯出一不大於3 〇之體積膨服係 數,該等顆粒實質上不含金屬離子,該等顆粒具有一小於 3.0之聚分散性(Mw/Mn),以及該等顆粒之特色在於··一 Mark-Houwink圖,該圖對於最高分子量範圍而言具有一絕 20 對值小於0.4的斜率。 雖然這些顆粒可以上面之方法被方便地製得,亦可行 的是藉由傳統使用離子性表面活性劑及/或離子性起始劑 之方式來製造。然而,在此情況下該等純化步驟係被需求 及/或將疋更為複雜的。較佳地,該等顆粒之進一步特徵在 -16- 200400201 於· S藉由熱重分析(在一為l〇°C/min之溫度增加速率下由 25至600 C )來測量,於一惰性氛圍中的熱分解顯現出一具 有少於10wt%之殘餘物,更佳為少於5wt%,並且最佳為不 大於該樣品起始重量之1 %。 5 該等顆粒之重量平均直徑係小於30 nm,更佳為小於25 nm ’並且最佳為小於2〇 nm。該等顆粒之重量平均直徑較佳 地係大於1.5 nm,並且更佳地係大於丨.7 nm,而且最佳地係 大於2.0 nm。 該重量平均直徑可藉由尺寸-分離色層分析法以一般 10 之校正與微分黏度偵測(SEC/DV)來測定。 該SEC/DV測試之進行如下:一對於該樣品與該標準品 而〇良好之 >谷劑,較佳為聚苯乙稀係被選擇的。四氮咬喃 係為一所偏好之溶劑。該用於SEC分離之管柱含有孔洞、 經交聯之P S顆粒以及類似物,並且係適宜地被調整以根據 15 在溶液中之尺寸(流體動力體積)來分離聚苯乙烯與類似之 化合物。傳統之高壓液體層析(HPLC)設備係被用於溶劑之 傳送與樣品之導入。一微分折射係數偵測器係被用來偵測 該洗提之樣品濃度。一微分黏度計係被用來偵測該洗提聚 合物溶液之特殊黏度。這些偵測器係為可購自商業上,例 20 如,Waters公司之品名為Model 2410之微分折射係數偵測 器,以及Viscotek公司之品名為modelH502之微分黏度計。 由於被注射於該SEC系統之濃度係小的,在每一個SEC洗提 體積間距之特殊黏度對濃度的比值,提供在該特殊體積間 距中該聚合物之固有黏度之一合理的估計。 200400201 該SEC/DV測試使可獲得該樣品下列性質之測定··絕對 分子量分佈(以及數目平均、重量平均與z-平均分子量);緊 裹與膨脹(就是在溶劑中)顆粒尺寸分佈(以及波峰與重量平 均直徑);該Mark-Houwink圖(log[r|]對l〇gM,其中[η]是固 5 有黏度,並且Μ是分子量);在測試溶劑中之體積膨脹係數, 以及該PS-外觀分子量分佈(以及分子量平均與聚分散性)。 該一般之校正曲線係使用狹窄分子量分佈之聚苯乙烯(pS) 以及更佳地,還有狹窄分子量分佈之聚氧化乙烯(ΡΕΟ)標準 品來測定。 10 該曲線是一l〇g(h]*M)對洗提體積的圖。該[η]*Μ之乘 積係正比於流體動力體積。因為根據流體動力體積理想之 SEC種類分子,一個單一之一般校正曲線之獲得是與聚合 物組成物或結構無關。因此,瞭解在每一 SEc洗提體積間 距之一般校正曲線與固有黏度後,一未知樣品之絕對分子 15 量可在每一洗提體積下被計算出來。 該乾燥緊裹顆粒之重量平均直徑,DW,係如下被計算 出: # 在每一洗提體積間距之絕對Μ值與聚合物濃度數據可 供絕對分子量與分佈之計算用。轉換該絕對分子量軸成為 20 一顆粒尺寸軸,係根據下列之式子來進行:Another specific example of this ignorance is a composition containing 15 crosslinked polymerized smoke particles, the composition is characterized in that the particles have a mean weight of less than 30 grams, and the particles show a The volume expansion coefficient of not more than 30, the particles are substantially free of metal ions, the particles have a polydispersity (Mw / Mn) of less than 3.0, and the characteristics of these particles are ... a Mark-Houwink A graph with an absolute 20 pair slope of less than 0.4 for the highest molecular weight range. Although these particles can be conveniently prepared by the above method, they can also be produced by conventionally using an ionic surfactant and / or an ionic starter. However, in this case these purification steps are required and / or will be more complicated. Preferably, the further characteristics of the particles are measured at -16-200400201 at · S by thermogravimetric analysis (from 25 to 600 C at a temperature increase rate of 10 ° C / min), at an inertia Thermal decomposition in the atmosphere shows a residue with less than 10 wt%, more preferably less than 5 wt%, and most preferably no more than 1% of the starting weight of the sample. 5 The weight average diameter of these particles is less than 30 nm, more preferably less than 25 nm 'and most preferably less than 20 nm. The weight-average diameter of the particles is preferably greater than 1.5 nm, and more preferably greater than 1.7 nm, and most preferably greater than 2.0 nm. The weight-average diameter can be determined by size-separation chromatography with a normal calibration of 10 and differential viscosity detection (SEC / DV). The SEC / DV test is performed as follows:-Good for the sample and the standard > Cereal, preferably polystyrene is selected. Tetrazine is a preferred solvent. The column for SEC separation contains pores, cross-linked PS particles, and the like, and is suitably adjusted to separate polystyrene and similar compounds based on the size (hydrodynamic volume) in solution. Traditional high pressure liquid chromatography (HPLC) equipment is used for solvent transfer and sample introduction. A differential refractive index detector is used to detect the concentration of the eluted sample. A differential viscosity meter is used to detect the specific viscosity of the eluent polymer solution. These detectors are commercially available, for example, a differential refractive index detector model 2410 from Waters and a differential viscosity meter model H502 from Viscotek. Because the concentration injected into the SEC system is small, the ratio of the special viscosity to the concentration at each SEC elution volume interval provides a reasonable estimate of the inherent viscosity of the polymer in the special volume interval. 200400201 This SEC / DV test makes it possible to obtain the following properties of the sample: Absolute molecular weight distribution (and number average, weight average, and z-average molecular weight); tightly packed and expanded (that is, in solvent) particle size distribution (and peak And weight average diameter); the Mark-Houwink plot (log [r |] vs. 10 gM, where [η] is solid and has viscosity, and M is molecular weight); the volume expansion coefficient in the test solvent, and the PS -Appearance molecular weight distribution (and molecular weight average and polydispersity). The general calibration curve is determined using a narrow molecular weight distribution polystyrene (pS) and, more preferably, a narrow molecular weight distribution polyoxyethylene (PEO) standard. 10 This curve is a plot of 10 g (h) * M) versus elution volume. The product of [η] * M is proportional to the hydrodynamic volume. Because the SEC type molecule is ideal based on the hydrodynamic volume, a single general calibration curve is obtained regardless of the polymer composition or structure. Therefore, after knowing the general calibration curve and intrinsic viscosity of each SEc elution volume interval, the absolute molecular weight of an unknown sample can be calculated for each elution volume. The weight-average diameter, DW, of the dried tightly packed particles is calculated as follows: # The absolute M value and polymer concentration data at each elution volume interval can be used to calculate the absolute molecular weight and distribution. The absolute molecular weight axis is converted into a particle size axis of 20, which is performed according to the following formula:

Dw (以nm表示)=2*[(Mw)*(L-i)*(密度力】… 其中,Mw係以g/mol為單位之絕對重量平均八子曰 係為亞佛加厥常數,密度係以g/cm3為單 里 ^ 乾無聚合物之 在、度’ 1021是將cm3轉換成!^3之係數, 亚且—球狀外型係 -18- 200400201 被假定的(ν=4/3πι*3)。該係數2將r(半徑)轉換為Dw(重量平 均直徑)。 該體積膨脹係數(VSF)係亦可由SEC/DV測試便利地來 測定。特別地,該VSF係被定義為該膨脹體積除以該未膨 5脹之體積。因為該SEC/DV實驗係在一良好之溶劑中實施, 該膨脹固有黏度係在實驗期間還有在已膨脹狀態下被測 置。該球粒之未膨脹的固有黏度可透過Einstein公式來預 測: ((η/ λ 1) [η]{ηοη - swollen ) = (1 / density ) * Jjm = _ 2·5 Φ-^〇 Φ density 10 其中小係為顆粒之體積比例。VSF係根據下列式子被 計算出(將密度乘入下式,俾以使一般化): VSF =膨脹體積/未膨脹體積=[η](膨脹)/ [η](未膨脹)= [η](膨脹)*(乾聚合物的密度)/2.5 其中[η](膨脹的)係為在SEC/DV實驗中測定之膨脹固 I5有黏度(溶質之體積/質量)。該乾燥Ps之密度(g/cm3)係被用 於本發明較佳之經交聯的聚苯乙烯情況。 一用以決定所生成顆粒之重量平均直徑之方法,係藉 由標準SEC-雷射光散射(sec-llS)方法。標準之SEC方法係 被使用,亚且該洗提樣品之偵測係藉由靜態雷射光散射偵 20測器(在三個角度測量散射強度)來進行。該絕對重量平均分 子量可直接以此方式來測定,譬如載述於下列參考資料中 的:Malcolm ρ· Stevens,2nd edm⑽, oxford University Press, 1990, pages 53^57 ; (2) Textbook of 200400201Dw (expressed in nm) = 2 * [(Mw) * (Li) * (density force) ... Among them, Mw is the absolute weight in g / mol. The average Yatsushiro system is the Avogari constant and the density is g / cm3 is a single mile ^ dry polymer-free presence, degree '1021 is a coefficient that converts cm3 to! ^ 3, and the -spherical appearance -18- 200400201 is assumed (ν = 4 / 3πι * 3). The coefficient 2 converts r (radius) to Dw (weight average diameter). The volume expansion coefficient (VSF) can also be conveniently measured by the SEC / DV test. In particular, the VSF system is defined as the expansion Divide the volume by the unexpanded volume. Because the SEC / DV experiment was performed in a good solvent, the inherent viscosity of the expansion was measured during the experiment and also in the expanded state. The inherent viscosity of the swelling can be predicted by the Einstein formula: ((η / λ 1) [η] {ηοη-swollen) = (1 / density) * Jjm = _ 2 · 5 Φ- ^ 〇Φ density 10 where the small system is The volume ratio of particles. VSF is calculated according to the following formula (multiply the density by the following formula, 俾 for generalization): VSF = expanded volume / unexpanded volume = [η] (expanded / [η] (Unexpanded) = [η] (Expanded) * (Density of Dry Polymer) /2.5 where [η] (Expanded) is the viscosity of the expanded solid I5 (solute) measured in the SEC / DV experiment Volume / mass). The density (g / cm3) of the dried Ps is used in the case of the preferred crosslinked polystyrene of the present invention. A method for determining the weight average diameter of the particles produced is by Standard SEC-laser light scattering (sec-llS) method. The standard SEC method is used, and the detection of the eluted sample is performed by a static laser light scattering detector 20 (measure the scattering intensity at three angles) The absolute weight average molecular weight can be directly determined in this way, for example, as described in the following references: Malcolm ρ Stevens, 2nd edmnd, Oxford University Press, 1990, pages 53 ^ 57; (2) Textbook of 200400201

Polymer Science,Fred W. Billmeyer,Jr.,3rd editionPolymer Science, Fred W. Billmeyer, Jr., 3rd edition

Wiley-Inter science Publishers, 1984,pages 199-204 ;⑺ Philip Wyatt, “Absolute Characterization 〇f Macromolecules,’’ Analytica Chemica Acta, 272 5 140(1993),以及該緊裹重量平均直徑,Dw,可藉由下式 被計算出來:Wiley-Inter science Publishers, 1984, pages 199-204; ⑺ Philip Wyatt, "Absolute Characterization 〇f Macromolecules," Analytica Chemica Acta, 272 5 140 (1993), and the average diameter of this tight weight, Dw, can be determined by The following formula is calculated:

Dw (以 nm表示)=(密度 其中Mw係以g/mol為單位之絕對重量平均分子量,l係為亞 佛加厥常數,密度係以g/cm3為單位之乾燥聚合物之密度, 10 1〇21是將cm3轉換成nm3之係數;並且該密度係為乾燥聚笨 乙烯之密度,lg/cm3,並且一球狀外型係被假定的 (V-4/3πιτ )。該係數2將r(半徑)轉換為£)w(重量平均直徑)。 一測定z平均顆粒直徑之第三種方式係藉由在一良好 之溶劑(例如四氫呋喃(THF))中動力光散射之標準方法,如 15同上列參考資料中所載述的。由透過此方法所得之膨脹z_ 平均直徑、Dz良㈣劑,該緊裹之z-平均直徑];^,可由下式計 算出:Dw (expressed in nm) = (density where Mw is the absolute weight average molecular weight in g / mol, l is the Avogat constant, density is the density of the dry polymer in g / cm3, 10 1 〇21 is a coefficient that converts cm3 to nm3; and the density is the density of dry polystyrene, lg / cm3, and a spherical shape is assumed (V-4 / 3πτ). The coefficient 2 will be r (Radius) converted to £) w (weight average diameter). A third way to determine the z-average particle diameter is by standard methods of dynamic light scattering in a good solvent, such as tetrahydrofuran (THF), as described in 15 Ibid. From the mean expansion z_ average diameter obtained by this method, Dz good tincture, the tight z-average diameter]; ^, can be calculated by the following formula:

Dz (以nm表示)=Dz良好溶谢* [VSF良好溶制]-1/3 其中該VSFu㈣係藉由微分黏度計在該如前述之好溶 20 劑中被測定。 該z-平均緊裹顆粒直徑可藉由下式被轉換為一重量平 均緊裹顆粒直徑,Dw :Dz (expressed in nm) = Dz good solubility * [VSF good solubility] -1/3 Wherein, the VSFu 测定 is determined by the differential viscosity meter in the good solvent 20 as described above. The z-average tightly packed particle diameter can be converted to a weight average tightly packed particle diameter, Dw by:

Dw (nm)-Dz (nm)*[Mw/Mz]1/3 > 其中Mw與Mz係為由上述SEC DV t式測定之絕對重量與 -20- 200400201 平均分子量。 ^ =成物係貫質地不含金屬離子。金屬成分係透過標 》、感應偶°電襞質譜(ICP-MS)或中子活性分析(NAA)方 式來測定。 、〆’、有少於3·〇之聚分散性(Mw/Mn),較佳地 ; 更仏地少於2·〇。該聚分散性係由相對於線性聚苯 乙婦標準σ「目. 、σσ /、有一由4,000,000至578之絕對最高分子量) 之分子!分佈所得。該聚分散性提供該組成物在顆粒尺寸 上變化的近似值。 最、'·;地,5亥等顆粒之特色在於··一 Mark_H⑽〜以圖, 4圖對於最*分子量範圍而言具有—絕對值小㈣·4的斜 率,較佳地该斜率之絕對值係小於〇·3,更佳為小於〇·2。在 k Houwink圖上之斜率表示顆粒形狀,具有〇·7之斜率 是實質地線性聚合物之特徵,並且具有〇之斜率是三維牛頓 15物體(例如,一球體)之特徵。該要被觀察之Mark-Houwink 圖的斜率是由相當於25thwt%2M(絕對分子量)至相當於75 thwt%之 Μ。 該等顆粒可能保留殘存之乙烯基於該顆粒内部與表面 上。除此之外,該等顆粒可能含有非殘存聚烯烴之官能機 20團於内部與表面上。例如,該等顆粒可能含有羥基、羧酸 酯、IS素、胺、醯胺、酯或是乙炔官能基團。這些官能機 團可能以下列單體之殘餘物組份存在:氯甲基苯乙烯、 氯苯乙烯、2-羥基乙基丙烯酸酯或f基丙烯酸酯、羥丙基 丙烯酸酯或甲基丙烯酸酯、4-羥丁基丙烯酸酯或γ基丙稀 -21- 200400201 酸酯、苯基乙炔基苯乙烯、乙烯基苯曱酸、丙烯酸、曱基 丙烯酸、丙烯醯胺、N-乙烯基曱醯胺、二乙烯基苯、i,3_ 二異丙稀基苯等’或是可能藉由該殘餘的乙稀基基團與一 官能性化合物之反應而被加入,譬如在該顆粒中之乙稀基 5與氫在催化劑下之反應,或是與一具有至少一氫-侧鍵之試 劑反應’接著是該所得氫_棚鍵之氧化,俾以生成一醇官能 基。 該等發明人已發現本發明之該等顆粒係特別有用於, 在製造經父聯之多孔膜時作為孔形成劑(P〇r〇gen)。作此應 10用時,該等顆粒係與前驅物被組合或混合成一經交聯之基 質材料。此種基質材料之示例包括苯並環丁烯樹脂(例如, 源自Dow Chemical公司之Cyclotene™樹脂)、聚芳撐樹脂與 聚芳撐鱗樹脂(譬如’源自Dow Chemical公司之SiLKTM聚芳 撐樹脂)、矽倍半氧等。較佳地,該等孔形成劑係被接枝至 15 "亥基貝如驅物。當該孔形成劑上殘存之嫦鍵型不飽和基團 可被獲得來與該等單體上之反應性基團反應時,此可藉由 在B-階段(部分聚合)之前加入該孔形成劑來完成。另擇地, 部分B-階段可於加入該孔形成劑之前#生,並且該孔形成 劑可藉由將該混合物導入足以引發該孔形成劑上殘存烯鍵 2 〇型不飽和基團與b -階段反應產物上殘存之反應性基團進行 反應之條件,而被接枝。該混合物接而被塗佈至一基材上 (較佳地係為溶劑塗佈的,譬如藉由已知方法使用旋轉塗 佈)。該基質係被固化並且該孔形成劑係藉由加熱經過其熱 分解溫度而被移除。諸如此等的多孔膜被使用於製造積體 -22- 200400201 電路物件。其中該等薄膜相互分離並且使導電性金屬線電 性上相互絕緣。 C實施方式】 實施例 5 試劑:苯乙烯(S,99%,Aldrich)、二乙烯基苯(DVB,Dw (nm) -Dz (nm) * [Mw / Mz] 1/3 > where Mw and Mz are the absolute weight and the average molecular weight of -20-200400201 determined by the above-mentioned SEC DV t formula. ^ = The texture of the adult system is free of metal ions. The metal composition is determined by the standard method, inductively coupled galvanic mass spectrometry (ICP-MS) or neutron activity analysis (NAA). , 〆 ', have a polydispersity (Mw / Mn) of less than 3.0, preferably; more preferably less than 2.0. The polydispersity is derived from molecules that are relative to the linear polystyrene standard σ "mesh., Σσ /, has an absolute highest molecular weight from 4,000,000 to 578)! The polydispersity provides the composition in particle size The approximate value of the change. The characteristics of the particles such as 最, 亥, 亥, and 亥 are the characteristics of a mark_H⑽ ~. Figure 4 shows the slope of the absolute value of ㈣ · 4 for the highest molecular weight range. The absolute value of the slope is less than 0.3, and more preferably less than 0.2. The slope on the k Houwink graph represents the shape of the particles, a slope of 0.7 is characteristic of a substantially linear polymer, and a slope of 0 is Characteristics of a three-dimensional Newton 15 object (eg, a sphere). The slope of the Mark-Houwink diagram to be observed is from 25thwt% 2M (absolute molecular weight) to 75thwt% M. The particles may remain The vinyl group is on the inside and the surface of the particle. In addition, the particles may contain 20 functional groups of non-residual polyolefin on the inside and the surface. For example, the particles may contain hydroxyl, carboxylic acid ester, and IS , , Amidine, ester, or acetylene functional groups. These functional groups may exist as residual components of the following monomers: chloromethylstyrene, chlorostyrene, 2-hydroxyethyl acrylate, or f-based acrylate , Hydroxypropyl acrylate or methacrylate, 4-hydroxybutyl acrylate or γ-propyl-21-200400201 acid ester, phenylethynylstyrene, vinyl benzoic acid, acrylic acid, fluorenyl acrylic acid, Acrylamide, N-vinylamine, divinylbenzene, i, 3-diisopropylbenzene, etc., or may be removed by the reaction of the residual ethylenyl group with a functional compound Add, for example, the reaction of ethylene 5 in the particles with hydrogen under the catalyst, or with a reagent having at least one hydrogen-side bond 'followed by the oxidation of the resulting hydrogen-shed bond to generate a Alcohol functional groups. The inventors have found that the particles of the present invention are particularly useful as pore-forming agents (Porgen) when manufacturing porous membranes that are parent-linked. When used for this purpose, the The isoparticles and precursors are combined or mixed into a crosslinked matrix material. Examples of such matrix materials include benzocyclobutene resins (eg, Cyclotene ™ resins from Dow Chemical), polyarylene resins and polyarylene scale resins (eg, SiLKTM polyarylene resins from Dow Chemical) ), Silsesquioxane, etc. Preferably, the pore-forming agent is grafted to 15 " Hilquibe as a flooding agent. When the pseudo-bond unsaturated group remaining on the pore-forming agent can be obtained When reacting with reactive groups on these monomers, this can be accomplished by adding the pore-forming agent before the B-stage (partial polymerization). Alternatively, part of the B-stage can be formed by adding the pore Before the agent, and the pore former can be introduced by introducing the mixture sufficiently to cause the residual ethylenic 20-type unsaturated group on the pore former to react with the reactive group remaining on the b-stage reaction product. Condition while being grafted. The mixture is then applied to a substrate (preferably solvent coated, such as by spin coating by known methods). The matrix is cured and the pore former is removed by heating through its thermal decomposition temperature. Porous membranes such as these are used for manufacturing integrated circuits. The films are separated from each other and electrically isolate the conductive metal wires from each other. Embodiment C] Example 5 Reagents: styrene (S, 99%, Aldrich), divinylbenzene (DVB,

tech·,80%,Aldrich)、1,3-二異丙烯基苯(DIB,96%, Aldrich)、4-羥丁基丙烯酸酯(Aidrich)、h2〇2(30%水性, Fisher)、t-丁 基氫過氧化物(tbhP,70%,Alddch);抗壞血 酸(Aldfich)、1-戊醇(Fisher)、Aerosol-OTTM離子性表面活 10 性劑(AOT,10%水性,Sigma)、十二烷基硫酸鈉(SDS,98%, Aldrich)、9-硼二環[3,3,1]壬烷(9-BBN),溶於四氫呋喃中成 為 0.5M,Aldrich)、Tergitol NPTM 系列壬基酚乙醇酯(Dow Chemical公司),以及Tergitol 15-sTM(Dow Chemical公司) 系列之二級醇乙醇酯,係以如所得到者被使用。所有之聚 15 合反應係於氮氣下在超純之去離子水(UPD1-H20,通經一 Barnstead純化器,導電性〈10-17Ω-1)中被進行。Fisher Scientific HPLC等級之溶劑係自始至終地以如所得到者被 使用。 批次聚合:各個乳化物係藉由混合該單體混合物、表 20 面活性劑混合物與水,伴以溫和之攪拌製備而得。該乳化 物係被導入一溫度控制、經N2清潔之適當尺寸的反應器中 (玻璃或不鏽鋼),伴隨以均勻之攪拌(700-1000 rpm)。該乳 化物係被攪拌並以氮氣清潔歷時至少20分鐘。30%之H202 或70%之TBHP以及合適之抗壞血酸溶液(通常是2wt%之水 -23 - 200400201 溶液)係於該設定之溫度(3(TC,除非有其他註記)下快速地 被導入。聚合係被允許持續歷時1小時,除非在表A中有特 別之註g。在起始反應3 -15分鐘之後,一個5 _ 17 °C之放熱將 典型地被觀察到。 5 顆粒之分離:方法1 :相對於一既定體積之乳膠,一相 等體積之甲基乙基酮(MEK)係被加入。該所得懸浮液係在 2000 rpm 下被離心歷時 20 分鐘(IEC Centra gp8r; i500G- 力)。該等液體係被倒出並且該固體係在1χ原有體積之丨·· i 之UPDI水:丙酮中被再懸浮、離心、倒出(重複二次),並 10且該等固體在依乾燥空氣氣流中被乾燥歷時約7〇小時。 顆粒之分離:方法2 :相對於一既定體積之乳膠,一相 等體積之甲基乙基綱係被加入。該所得懸浮液係如以上被 離〜。δ亥等液體係被倒出並且該等固體接而係在upDi水中 被混合,接而被加入至丙酮(相等之體積)中。其接而被過 15濾,以些許體積之甲醇或1:1之仰以水:丙酮,繼而是upm 水’再而是甲醇來洗條。該等固體在依乾燥空氣氣流中被 鲁 乾燥歷時約70小時。 顆粒之为離·方法3 :相對於一既定體積之乳膠,一相 等體積之甲基乙基_係被加入。該所得懸浮液係如以上被 20难〜。该等液體係被倒出並且該固體係被溶於一最小量之 THF/合财’繼而藉由緩慢地加人該THF溶液至-5至10倍 過里之甲酉子中來沈殺,過遽、以甲醇洗務該過濾餅,並且 如以上之方式乾燥。 -24- 200400201 實施例1 : 本貝施例顯示在本發明方法中之代表性的批次聚合。 批次聚合試驗係根據如上述一般之批次聚合步驟來進 行,並且該起始乳化物係根據表A中之配方來製備,而且具 寸人顆粒特徵係如表A中所呈現的。該等顆粒俜透、 方法2來分離。 a位係透過tech ·, 80%, Aldrich), 1,3-diisopropenylbenzene (DIB, 96%, Aldrich), 4-hydroxybutyl acrylate (Aidrich), h202 (30% aqueous, Fisher), t -Butyl hydroperoxide (tbhP, 70%, Alddch); ascorbic acid (Aldfich), 1-pentanol (Fisher), Aerosol-OTTM ionic surfactant 10 (AOT, 10% water, Sigma), ten Sodium dialkyl sulfate (SDS, 98%, Aldrich), 9-borabicyclo [3,3,1] nonane (9-BBN), dissolved in tetrahydrofuran to become 0.5M, Aldrich), Tergitol NPTM series nonyl Phenolethanol (Dow Chemical) and secondary alcohol ethanolic esters of the Tergitol 15-sTM (Dow Chemical) series were used as obtained. All polymerization reactions were carried out in ultrapure deionized water (UPD1-H20, passed through a Barnstead purifier, conductivity <10-17Ω-1) under nitrogen. Fisher Scientific HPLC grade solvents are used as obtained from beginning to end. Batch polymerization: Each emulsion is prepared by mixing the monomer mixture, the surfactant mixture and water with gentle stirring. The emulsified system was introduced into a temperature-controlled, N2-cleaned, appropriately sized reactor (glass or stainless steel) with uniform stirring (700-1000 rpm). The emulsion was stirred and purged with nitrogen for at least 20 minutes. 30% H202 or 70% TBHP and a suitable ascorbic acid solution (usually 2wt% water-23-200400201 solution) are quickly introduced at the set temperature (3 (TC, unless otherwise noted). Polymerization It is allowed to last for 1 hour, unless there is a special note in Table A. After 3-15 minutes of the initial reaction, an exotherm of 5 -17 ° C will typically be observed. 5 Separation of particles: method 1: Relative to a given volume of latex, an equal volume of methyl ethyl ketone (MEK) was added. The resulting suspension was centrifuged at 2000 rpm for 20 minutes (IEC Centra gp8r; i500G-force). The liquid system was decanted and the solid was resuspended, centrifuged, decanted (repeated twice) in 1 × UPDI water of the original volume, i.e. 10, and the solids were dried in accordance with The air stream is dried for about 70 hours. Separation of particles: Method 2: Relative to a given volume of latex, an equal volume of methyl ethyl group is added. The resulting suspension is separated as above ~. δHai and other liquid systems are decanted and these solids are connected It is mixed in upDi water and then added to acetone (equivalent volume). It is then filtered through 15 and a little volume of methanol or 1: 1 to water: acetone, then upm water ' Then it is methanol to wash the strips. The solids are dried in a dry air stream for about 70 hours. The particles are separated. Method 3: Relative to a given volume of latex, an equal volume of methyl ethyl _ System was added. The resulting suspension was as difficult as 20 above. The liquid system was decanted and the solid system was dissolved in a minimum amount of THF / Hocai 'and then slowly added the THF solution to -5 to 10 times to kill the crickets, and then wash the filter cake with methanol, and dry as above. -24- 200400201 Example 1 This example is shown in the present invention The representative batch polymerization in the method. The batch polymerization test is performed according to the general batch polymerization steps as described above, and the initial emulsion is prepared according to the formula in Table A, and has the characteristics of human particles. As presented in Table A. The particles are transparent, Method 2 comes From. A bit line through

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m cn oo oo i&gt; O rn rn rn 'O t—H r-H r-H r-H r*H 8.寸 8·寸 6·(ν 6·ε (ΝΙ.ε (ΝΙΤ 388·Ι 88·Ι ε(Ν寸 ς.εοοΙSCK8I ος+ ? 5091091 ιον %0Ι§0/;Ιοο(Ν&lt;Ν,ε sas§ Ι.ς17 ς·&lt;Νς PQIabJO9r9 oo τι ζ/οο寸 ?寸寸寸q cn I 3 Ι·9Ι 二S 餾#fvp^h 澈|寸S卜卜Γ0 Ϊ3ΓΙ cn m m oo &lt;N 〇 9.SI 8s&lt;n In寸9ε 9cn9ε S9.K寸 ε.ΓΝΙε 寸 ε +1W S τ τ τ τ 。嚤«€雎驷wlr^%嗒荽裝ο鉍硪裝^蚪龄葙丨w^^ir#蜞贺w*iHS-li。^^鉍令鉍 ^^擊砘-®衾绰渤杷举犁鉍令鉍跻驷S4邊W*鵷冢^昶«^^屮齷盎-©11了*鄱03&lt;滌务。*«€^驷)-^铝爱0蚪鉍寂0(阳_#蜞贺&gt;0/3安。玫^疟與驷》1!-怒哳€龚^^$-0齡铼«-0埏龄寂丨旺^^^«^哉^:^街^丧^^棘硃。^吹唉迴忘*^丧柃^#:|:^屮^ ^孝 H-ffi衾绰剑他«^;fir^®w相蛛_^4黢 W*鉍藏犁放喵^犁屮#恭;丨^,*琳^彳*|。^^但想驷》-^每赞0蚪鉍款,0、^^荦&lt;贺&gt;0038?:'° ———————— 。«令06您啕矣弊*:»奪5^+ 200400201 實施例2 : 本實施例顯示在本發明方法中之代表性的多批聚合。 一包含下列物質之乳化物配方係以如一般步驟中載述的, 在30°〇下,使用3.9 1111之丁31^與4.8 1111之2%抗壞血酸被聚 5 合歷時 1小時(丨“樣品):52.5 g 之 TergitolTMNP-15、160 g 之 UPDI H2〇,以及38.5g之一 90/l〇(w/w)苯乙烯/二乙烯基苯單 體混合物。接而,一額外之75 mU々UPDI h20與40.0g單體 混合物係被加入,並且該反應係被攪拌歷時丨小時,而且繼 而在30°C下以3.0 ml之TBHP與5.0 ml之2%抗壞血酸來引發 10 反應’並且該反應係被攪拌歷時1小時(2nd樣品)。然後,一 額外之50 ml的UPDI HW與40.0g之單體混合物係被加入, 接而在30°C下以3.0 ml之TBHP與5.0 ml之2%抗壞血酸來引 發反應,並且該反應係被攪拌歷時1小時(3th樣品)。接著, 一額外之50 ml的UPDI ϋ2〇與40.0 g之單體混合物係被加 15入’接而在30°c下以3·0 ml之TBHP與5.0 ml之2%抗壞血酸 來引發反應,並且該反應係被攪拌歷時丨小時(4th樣品)。該 等顆粒係透過方法2來分離。 比較例1 : 該聚合係根據一般批次步驟使用列於表A之反應物來 20進行,並且該等顆粒係透過方法3來分離。Na+係透過NAA 被測定為27+Λ1。 實施例3 :離子交換俾以移除金屬: 本實施例顯示一藉由陽離子交換對於由本發明方法製 付之顆粒的純化方法。该聚合係根據一般批次步驟來進 200400201m cn oo oo i &gt; O rn rn rn 'O t—H rH rH rH r * H 8. inch 8 · inch 6 · (ν 6 · ε (ΝΙΤε (ΝΙΤ 388 · Ι 88 · Ι ε (Νinch ς.εοοΙSCK8I ος +? 5091091 ιον% 0Ι§0 /; Ιοο (Ν &lt; Ν, ε sas§ Ι.ς17 ς · &lt; Νς PQIabJO9r9 oo τι ζ / οο inch inch inch q cn I 3 Ι · ΙΙΙII F # fvp ^ h 澈 | inch Sb Γ0 Ϊ3ΓΙ cn mm oo &lt; N 〇9.SI 8s &lt; n In inch 9ε 9cn9ε S9.K inch ε.ΓΝΙε inch ε + 1W S τ τ τ τ. 嚤 «€雎 驷 wlr ^% Da 荽 荽 ο Bismuth 硪 ^^ 蚪 蚪 丨 w ^^ ir # 蜞 Hew * iHS-li. ^^ Bismuth makes bismuth ^^ 砘-衾Among the S4 sides W * 鹓 Tsukasa ^ 昶 ^ ^ ^ 屮 龌--© 11 鄱 * 鄱 03 &lt; polyester. * «€ ^ 驷)-^ aluminum love 0 蚪 bismuth 0 (yang_ # 蜞 贺 &gt; 0/3 Ann. Rose ^ Malaria and 驷 1 1!-Anger 龚 Gong ^ ^ $ -0 铼 铼 埏 埏 埏 寂 ^ ^ ^ ^ ^ ^ ^: ^ 街 ^ 丧 ^^ 刺 朱. ^ 吹 唉 回 忘 * ^ ifice 柃 ^ #: |: ^ 屮 ^ ^ H-ffi 衾 Chuojian he ^^ fir ^ ®w 相 Spider_ ^ 4 黢 W * 铋 藏 藏 放 放 ^^ 屮 屮 # Christine; 丨 ^, * 琳 ^ 彳 * |. ^^ but want to 驷 "-^ every like 0 蚪 bismuth, 0, ^^ 荦 &lt; 贺 &gt; 0038?: '° ———————— . «Let's make you evil *:» won 5 ^ + 200400 201 Example 2: This example shows a representative multi-batch polymerization in the method of the present invention. An emulsion formulation containing the following was formulated as described in the general procedure at 30 ° C using 3.9 1111. Ding 31 ^ and 4.8 1111 2% ascorbic acid was polymerized for 5 hours (丨 "Sample): 52.5 g of TergitolTMNP-15, 160 g of UPDI H20, and 38.5 g of 90 / l0 (w / w ) Styrene / divinylbenzene monomer mixture. Then, an additional 75 mU of UPDI h20 and 40.0 g of monomer mixture were added, and the reaction was stirred for 丨 hours, and then at 30 ° C. A 10 reaction was initiated with 3.0 ml of TBHP and 5.0 ml of 2% ascorbic acid, and the reaction was stirred for 1 hour (2nd sample). Then, an additional 50 ml of UPDI HW and 40.0 g of monomer mixture were applied. The reaction was initiated by adding 3.0 ml of TBHP and 5.0 ml of 2% ascorbic acid at 30 ° C, and the reaction was stirred for 1 hour (3th sample). Next, an additional 50 ml of UPDI ϋ20 and 40.0 g of the monomer mixture were added to the mixture, and the reaction was initiated at 30 ° C with 3.0 ml of TBHP and 5.0 ml of 2% ascorbic acid, and The reaction was stirred for 1 hour (4th sample). These particles are separated by the second method. Comparative Example 1: The polymerization was performed according to a general batch procedure using the reactants listed in Table A, and the particles were separated by Method 3. The Na + transmission through NAA was determined to be 27 + Λ1. Example 3: Ion exchange rhenium to remove metal: This example shows a purification method for particles prepared by the method of the present invention by cation exchange. The polymerization is performed according to the general batch steps.

二亚且該等顆粒未被分離。該所得乳膠係被分成二等分, 工白未破處理者’以及—藉由通經-經洗蘇(UPDI H2〇)IWX 50_WXT強酸(H+形式)陽離子交換樹脂之 7 W4直管柱來被處理者。結果係被顯示於下面 中。Erya and the particles were not separated. The obtained latex system was divided into two halves, and the unprocessed whites were treated by 'WDI-WASH (UPDI H20) IWX 50_WXT strong acid (H + form) 7 W4 straight column Processor. The results are shown below.

Ppm 納 未經處理 23±〇J~ 經處理 N.D.@〇.i n.d.=在特定偵測極限下無法測得 實施例4 : 的Ppm Nano Untreated 23 ± 〇J ~ Treated N.D. @ 〇.i n.d. = Unable to measure under certain detection limits Example 4:

Ppm 鉀 140土7 N.D.@0.5 此實施例顯示’雖然有可能純化經由離子性表面活性 劑製得之顆粒,但該等金屬剩餘含量高於藉由本發明方法 10製付之顆粒。此等經純化之顆粒可能仍然符合本發明之該 組成物之各個限制。 下列物質係於室溫下藉由攪拌而被混合於一燒瓶中: 苯乙烯(15·6 g)、二乙稀基苯(8〇% ; 〇·83 g)、十二烧基硫酸 · 納(45.1 g)、1-戊醇(16·1 g) ' 4_羥丁基丙烯酸醋(〇177 g), 15以&amp;UPDI水(423 g)。該混合物係被攪拌直至眼睛所視為清 澈的。該混合物係以氮氣清潔歷時2〇分鐘,並且在氮氣下 被加熱至30C。過氧化氫(3〇%水性的;丨.23 mL)以及一 2〇/〇 之抗壞血酸水溶液係被加入進去。該聚合持續歷時6〇分 鐘。該固體係以方法1來分離。SEC Dv分析指出該顆粒直 20徑係為14·4 nm,並且該體積膨脹係數為3.0。純化:ι·5 g 之所得聚合物係被溶於15 mL之CH2C12,並且在矽凝膠 -28- 200400201 (70-230篩孔)上被色層分析,以CHAl2洗提,在將溶劑揮 發後得到1.39 g。該金屬含量係透過ICP/MS來測定,並且 被紀錄於表B中。 實施例5 : 5 半批次聚合:丁6巧丨1〇1^154-15表面活性劑(52.8§)與水 (211.2 g)係被加入至一個經氮氣覆蓋之反應器中,經攪拌 並且以氮氣清潔歷時30分鐘,並被加熱至該設定溫度(3〇 °C )。一由苯乙烯(45.0 g),以及二乙烯基苯-80(3.0 g)、1,3_ ^ 二異丙烯基苯(9.0 g),與4-ί-丁基苯乙稀(3.〇g)所組成之單 10 體混合物,以及二起始劑物流、一 30wt%過氧化氫(9.0g)與 一 2.0wt%水性抗壞血酸(3 ·0§)係被連續地加入超過9〇分 4里。遠單體混合物之加入速率為43.9 ml/hr,而H202為6.0 ml/hr ’以及抗壞血酸溶液為2·〇 mi/hr。該反應在該等加入 動作完成後,被允許進行歷時5分鐘。透過sec DV方法測 15定之重量平均直徑係為15.4 nm,該體積膨脹係數為21〇(該 SEC DV結果係使用、經對聚苯乙稀與聚氧化乙婦校正之管柱而獲 φ 得),以及該ps-相關之聚分散性係為13〇。該藉由sec_lls 方法測定出之絕對重量平均分子量計算出之緊裹z•重量平 均直徑係為16·6 nm。該等顆粒係藉由方法2來分離。該金 2〇屬含量係被紀錄於表B中。在·。〇氮氣下熱處理之後的殘 餘物係如以TGA分析測定的為〇.37wt%。該Mark-H_ink 圖與分子量分佈圖係被顯示於圖1中。 在圖1中’該分子量分佈圖之y_軸係為重量比相對於 logM之微分(dw/d1〇gM),而χ-軸係為以對數刻度所繪製之 -29- 200400201 分子量(Μ)。就Mark-Houwink圖而言,該y-軸係為以對數刻 度所繪製之單位為公合/克(相對於亦以對數單位所繪製之 M)的固有黏度。該固有黏度值(標為IV)係以方塊表示,而 該dw/dlogM值係以平滑之黑線表示。 5 表B -金屬含量(ppb)Ppm potassium 140 soil 7 N.D. @ 0.5 This example shows that 'while it is possible to purify particles made with an ionic surfactant, the remaining content of these metals is higher than particles made by the method 10 of the present invention. These purified particles may still meet the various limitations of the composition of the present invention. The following materials were mixed in a flask by stirring at room temperature: styrene (15 · 6 g), diethylbenzene (80%; 0.83 g), dodecyl sulfuric acid · sodium (45.1 g), 1-pentanol (16.1 g) '4-hydroxybutyl acrylate (0177 g), 15 &amp; UPDI water (423 g). The mixture was stirred until the eyes saw it as clear. The mixture was purged with nitrogen for 20 minutes and heated to 30C under nitrogen. Hydrogen peroxide (30% aqueous; .23 mL) and a 20/0 ascorbic acid aqueous solution were added. The polymerization lasted 60 minutes. This solid was isolated by Method 1. SEC Dv analysis indicated that the particle's straight 20-diameter system was 14.4 nm, and the volume expansion coefficient was 3.0. Purification: ι · 5 g of the obtained polymer was dissolved in 15 mL of CH2C12, and analyzed by chromatography on a silica gel-28- 200400201 (70-230 sieve), eluted with CHAl2, and the solvent was evaporated. After that, 1.39 g was obtained. The metal content was measured by ICP / MS and is recorded in Table B. Example 5: 5 Semi-batch polymerization: Dingliu 1101 ^ 154-15 surfactant (52.8§) and water (211.2 g) were added to a nitrogen-covered reactor, stirred and Purge with nitrogen for 30 minutes and heat to the set temperature (30 ° C). One consists of styrene (45.0 g), and divinylbenzene-80 (3.0 g), 1,3-diisopropenylbenzene (9.0 g), and 4- (1-butylphenylene) diene (3.0 g ) A single 10-body mixture, and two starter streams, a 30wt% hydrogen peroxide (9.0g) and a 2.0wt% aqueous ascorbic acid (3.0 §) were continuously added over 90 minutes 4 miles . The remote monomer mixture was added at a rate of 43.9 ml / hr, while H202 was 6.0 ml / hr 'and the ascorbic acid solution was 2.0 mi / hr. The reaction was allowed to proceed for 5 minutes after the additions were completed. The weight-average diameter determined by the sec DV method is 15.4 nm, and the volume expansion coefficient is 21 (the SEC DV result is obtained by using a column calibrated with polystyrene and polyethylene oxide) to obtain φ. And the ps-related polydispersity is 13 °. The tight z-weight average diameter calculated from the absolute weight average molecular weight determined by the sec_lls method is 16.6 nm. The particles were separated by Method 2. The gold 20 content is recorded in Table B. in·. The residue after heat treatment under nitrogen was 0.37 wt% as determined by TGA analysis. The Mark-H_ink diagram and the molecular weight distribution diagram are shown in FIG. 1. In Figure 1, the y-axis system of the molecular weight distribution graph is the differential of weight ratio relative to logM (dw / d10 gM), and the χ-axis system is the molecular weight (M) of -29-200400201 plotted on a log scale. . For the Mark-Houwink diagram, the y-axis is the intrinsic viscosity of the unit plotted in logarithmic scales per gram (relative to M also plotted in logarithmic units). The intrinsic viscosity value (labeled IV) is represented by a square, and the dw / dlogM value is represented by a smooth black line. 5 Table B-Metal content (ppb)

實施例 2 比較例1 3 4 5 元素 铭(A1) 110 320 300 鎂(Mg) 氺 240 氺 鈣(Ca) 510 1350 430 銅(Cu) 氺 660 110 鐵(Fe) 170 340 280 鉀(K) 氺 ND @ 500 PPb1 480 氺 鈉(Na) 290 270001 ND@ 100 ppb1 100 220 鋅(Zn) * 870 氺 鉻(Cr) * * * 锆(Zr) 氺 * 氺 總量 1080 Nd nd 4360 1340 *=未被偵測到的,或是高於數量標準(LOQ),通常為lOOppb的。 其他未被偵測到的,或是高於此LOQ者為:Ba,Be,Bi,Cd,Cs,Co, Ga,In, Pb,Li,Mn,Mo, Ni,Rb,Ag,Sr,Th,Sn,Ti,並且 V. 1. NAA 分析只有 Na 及/ 或K。 實施例6 : 本實施例顯示使用實施例5之該等顆粒作為孔形成劑 來製備一多孔膜。於一個配備有一侧臂氣體輸入閥之圓底 燒瓶中加入3.00g具有下列化學式之單體:Example 2 Comparative Example 1 3 4 5 Element name (A1) 110 320 300 Magnesium (Mg) 氺 240 氺 Calcium (Ca) 510 1 350 430 Copper (Cu) 氺 660 110 Iron (Fe) 170 340 280 Potassium (K) 氺ND @ 500 PPb1 480 Samarium sodium (Na) 290 270001 ND @ 100 ppb1 100 220 Zinc (Zn) * 870 Chromium (Cr) * * * Zirconium (Zr) 氺 * 氺 Total 1080 Nd nd 4360 1340 * = not Detected, or above the LOQ, is usually 100 ppb. Other undetected or higher than this LOQ are: Ba, Be, Bi, Cd, Cs, Co, Ga, In, Pb, Li, Mn, Mo, Ni, Rb, Ag, Sr, Th , Sn, Ti, and V. 1. NAA analysis only Na and / or K. Example 6: This example shows the preparation of a porous membrane using the particles of Example 5 as a pore former. A round bottom flask equipped with a side-arm gas input valve was charged with 3.00 g of a monomer having the following chemical formula:

-30 200400201 、:l.28g之載述於上面實施例5之顆粒、8〇爪乙之丫-丁内酯溶 劏,以及一鐵氟龍攪拌棒。在以一矽橡膠遮蓋密封該反應 燒瓶之後,该混合物係藉由以乾燥,不含氧之氮氣重複排 空與清潔來除氣。其接而被置於一約丨5〇它之油浴中,伴隨 5著攪拌,而且該油浴之溫度接著被升至並維持於200-205T: 歷時一段5小時之時間。在反應完成時,該反應混合物係藉 由自5亥被加熱之油浴被搬移開而被冷卻,並且12.6 之環 己酮係被加入俾以稀釋該反應產物至15以%之總固體量。 該最終之混合物係使用一 〇·45 μηι耐龍過濾膜來過濾,並且 10该混合物之一部分係在一乾淨之空間環境下被喷至一矽晶 圓上。該晶圓係在15(TC、氮氣氛圍下被置於一加熱板歷時 2刀4里,俾以移除該等溶劑,並且接而被冷卻至室溫。該被 塗佈之晶圓接而被置於一烤爐中並在一氮氣氛圍下以7它 /min之加熱速率被加熱至43〇t,並且被靜置於該溫度歷時 15 4〇勿釦。當冷卻至室溫時,該所得之經交聯的多孔介電薄 膜係藉由測定其折射率、光散射性質以及獲得穿遂式電子 顯微鏡圖(TEM)來鑑定,俾以有助於決定孔洞之大小。相較 於非多孔聚合物薄膜之丨.6335的折射率值,一個1 4691之折 射率值係被獲得。利用TEM之樣品薄膜之觀測顯示一大約 7 3 2 nm的孔/同尺寸範圍(具有約13 nm之平均孔洞尺寸)。 實施例7 : 蒸輝奈米級顆敖之硼氤化 本實施例顯示一獲得具有另擇之官能基(此例中為羥基) 之奈米級顆粒的方法。類似於實施例丨,丨g之顆粒係被與 -31 - 200400201-30 200400201, 1.28 g of the granules described in Example 5 above, 80 c of yttrium-butyrolactone solvent, and a Teflon stir bar. After the reaction flask was sealed with a silicone rubber cover, the mixture was degassed by repeatedly venting and cleaning with dry, oxygen-free nitrogen. It was then placed in an oil bath of about 50 ° C with stirring, and the temperature of the oil bath was then raised to and maintained at 200-205T: for a period of 5 hours. At the completion of the reaction, the reaction mixture was cooled by being removed from the heated oil bath from 50 ° C, and cyclohexanone of 12.6 was added to rhenium to dilute the reaction product to a total solids content of 15%. The final mixture was filtered using a 0.45 μm Nailon filter membrane, and a part of the mixture was sprayed onto a silicon crystal circle in a clean space environment. The wafer was placed on a heating plate for 2 knives and 4 under a 15 ° C, nitrogen atmosphere to remove the solvents, and then cooled to room temperature. The coated wafer was then It was placed in an oven and heated under a nitrogen atmosphere at a heating rate of 7 it / min to 43 ° t, and was left to stand at this temperature for 15 to 40 seconds. When cooled to room temperature, the The obtained cross-linked porous dielectric film was identified by measuring its refractive index, light scattering properties, and obtaining a tunneling electron microscope (TEM) image to help determine the size of the pores. Compared to non-porous Refractive index values of polymer films of 6.633, and a refractive index value of 1 4691 were obtained. Observation of sample films using TEM showed a pore of about 7 3 2 nm / range of the same size (with an average of about 13 nm) Pore size). Example 7: Boronization of evaporated nano-sized particles This example shows a method for obtaining nano-sized particles with an optional functional group (hydroxyl in this example). Similar to the example The particle of 丨, 丨 g is related to -31-200400201

10 ml之THF與一溶於THF (0.5M,7 ml)9-硼二環壬烷 (9-BBN)相互混合。該反應混合物係被加熱至迴流,並且於 該溫度下被攪拌歷時1小時。在冷卻至3 0°C之後,NaOH (3M, 5 ml)係被加入進去。最終地,該混合物係以1.5 ml之3 0%的 5 過氧化氫來終止反應,並以二氯甲烷來萃取。在揮發該溶 劑之後,該經交聯之聚苯乙烯顆粒混合物係被沈澱至甲醇 中,俾以得到羥基官能化之經交聯之聚苯乙烯顆粒。羥基 之測定係藉由溶於四氫呋喃之甲苯磺醯基異氰酸酯滴定而 得,如習知技術中已知的,結果為每一經交聯之苯乙烯分 10 子有28個OH基團,並且IS光譜顯示一位於3590cm_1之OH振10 ml of THF and 9-borabicyclononane (9-BBN) in THF (0.5M, 7 ml) were mixed with each other. The reaction mixture was heated to reflux and stirred at this temperature for 1 hour. After cooling to 30 ° C, NaOH (3M, 5 ml) was added. Finally, the mixture was quenched with 1.5 ml of 30% 5 hydrogen peroxide and extracted with dichloromethane. After volatilizing the solvent, the cross-linked polystyrene particle mixture was precipitated into methanol to obtain hydroxyl-functional cross-linked polystyrene particles. The determination of the hydroxyl group is obtained by titration of tosylsulfonyl isocyanate dissolved in tetrahydrofuran. As is known in the art, the result is that each crosslinked styrene component has 28 OH groups, and the IS spectrum Showing an OH vibration at 3590cm_1

動帶。使用相同之方法,一使用二乙烯基苯作為交聯劑而 非使用1,3-二異丙烯基苯所製得之經交聯之聚苯乙烯顆粒 係被轉化為羥基官能性之顆粒。在此基於拉曼光譜方法(已 揭示於 Sundell,et al. Polym· Prepr· (Am. Chem. Soc· Div. 15 Polym. Chem.)1993, 34, 546)之例子中,該相對之乙烯基含 量係被減少至0.136至0.074。 實施例8 8g之曱基丙烯酸酯、8g之甲基丙烯酸曱酯以及4g之丙烯 基甲基丙烯酸甲酯係分別地以活性鹼性氧化鋁(50-200 mm) 20 處理,俾以移除抗化劑並且繼而被混合。Tergitol NP30 (乙 醇化之壬S分表面活性劑)(61.29 g之70%活化的)與6.87 g之 購自Rhodia公司的Igcpal CO-660乙醇化之壬盼表面活性劑 係被溶解於200 ml之去離子水中,並被導入一被攪拌之套 管式反應器中。該反應器接而伴隨攪拌器以200 rpm之速度 -32- 200400201 見拌而以氮氣清綠歷日守20分鐘。一個mi之10%過氧化氫 /奋液與10 ml之1%抗壞血酸溶液係被陸續地引入該反應器 内。该下列之混合物係藉由注射活塞被注入該反應器内: 16.9 ml單體(以一 4 mi/小時之速率注入);1〇 mi之1〇%的過 5虱化氫溶液(2·0 ml/小時)以及1〇 ml之1%的抗壞血酸溶液 (2.0如/小日可)。該反應器以2〇〇 rpm攪拌並以20 ml/min之氮 氣清潔,而且溫度係被維持於24艽。光子校正光譜係被使 用以測定該所製得產物之數目與體積平均顆粒尺寸。數目 平均顆粒尺寸係為16」nm,而體積平均顆粒尺寸係為216 10 nm。 一同等體積之甲醇係被加入於該上面之組成物中,並且 »亥所彳于之沈殺物係在5。〇下以2〇〇〇 rpm離心歷時3〇分鐘。該 懸浮物係被倒出並且該固體並以1〇〇 ml之丙g同再次被懸 浮。該懸浮液係透過20〇㈤之去離子水之加入、離心並倒 15 , 出懸浮物而被沈澱出。該等固體係被乾燥過夜。 夕孔膜係根據載述於實施例6之步驟以本實施例 之顆粒而被製得。 【圖式簡單說明】 第1圖是一有關本發明的代表性顆粒之一樣品的分子 ϊ分佈圖以及一 Mark-Houwink圖(固有黏度相對於呈對數 (log)單位的分子量)。 【圖式之主要元件代表符號表】 -33 -Moving belt. Using the same method, a crosslinked polystyrene particle prepared using divinylbenzene as a crosslinking agent instead of 1,3-diisopropenylbenzene is converted into a hydroxy-functional particle. In this example based on Raman spectroscopy (disclosed in Sundell, et al. Polym. Prepr. (Am. Chem. Soc. Div. 15 Polym. Chem.) 1993, 34, 546), the relative vinyl group The content is reduced to 0.136 to 0.074. Example 8 8 g of fluorenyl acrylate, 8 g of fluorenyl methacrylate, and 4 g of propylene methyl methacrylate were treated with activated basic alumina (50-200 mm) 20, respectively, to remove the resistance The chemical agent is then mixed. Tergitol NP30 (Ethanolated Surfactant S surfactant) (70.29 g of 70% activated) and 6.87 g of Igcpal CO-660 from Rhodia Company, ethanolized nonpant surfactant was dissolved in 200 ml of The deionized water is introduced into a stirred tubular reactor. The reactor was then accompanied by a stirrer at a speed of 200 rpm -32- 200400201, and then kept green with nitrogen for 20 minutes. A 10% hydrogen peroxide / fen solution and 10 ml of a 1% ascorbic acid solution were successively introduced into the reactor. The following mixture was injected into the reactor via an injection piston: 16.9 ml of monomer (injected at a rate of 4 mi / hour); 10 mi of 10% hydrogen peroxide solution (2 · 0 ml / hour) and 10 ml of a 1% ascorbic acid solution (2.0 such as / day). The reactor was stirred at 2000 rpm and cleaned with nitrogen at 20 ml / min, and the temperature was maintained at 24 ° F. Photon correction spectra were used to determine the number and volume average particle size of the products produced. Number The average particle size is 16 "nm, and the volume average particle size is 216 10 nm. An equal volume of methanol is added to the composition above, and the sinking system is at 5. Centrifuge at 2,000 rpm for 30 minutes. The suspension was decanted and the solid was suspended again at 100 ml of propylene. The suspension was precipitated by adding deionized water at 20 ° C, centrifuging and decanting for 15 minutes. The solids were dried overnight. The pore membrane was prepared according to the procedure described in Example 6 with the particles of this example. [Brief Description of the Drawings] Figure 1 is a molecular radon distribution diagram of a sample of one of the representative particles of the present invention and a Mark-Houwink diagram (intrinsic viscosity versus molecular weight in log units). [Representative symbol table for main elements of the diagram] -33-

Claims (1)

200400201 拾、申請專利範圍: 1. 一種用以製備一組成物之方法,其包含下列步驟:組合至 少一非離子性表面活性劑以及至少一水相組份,加入至少 一可進行自由基聚合反應的單體,加入一實質上由選自於 5 碳、氫、氧與氮原子之原子所組成的自由基起始劑,以及200400201 Scope of patent application: 1. A method for preparing a composition, comprising the following steps: combining at least one non-ionic surfactant and at least one aqueous phase component, and adding at least one to perform a radical polymerization reaction Monomer, adding a radical starter consisting essentially of an atom selected from the group consisting of 5 carbon, hydrogen, oxygen, and nitrogen atoms, and 加熱俾以生成具有一小於30 nm之重量平均直徑之聚合化 顆粒,其中在所有的混合、加入以及加熱步驛中,該組成 物實質上不含離子性表面活性劑,並且實質上不含包含有 任一種除了碳、氫、氮與氧以外的原子之起始劑,並且其 10 中該等加入與加熱步驟可以任一種順序來發生。 2. 如申請專利範圍第1項之方法,其進一步包含沈澱該等聚 合化顆粒之步驟。 3. 如申請專利範圍第1項之方法,其進一步包含在聚合反應 後純化該組成物之步驟,俾以將離子性物種移除。 15 4.如申請專利範圍第1項之方法,其中該自由基起始劑實質Heating 俾 to produce polymerized particles having a weight average diameter of less than 30 nm, wherein in all mixing, adding, and heating steps, the composition is substantially free of ionic surfactants and substantially free of There are any types of initiators other than carbon, hydrogen, nitrogen, and oxygen, and the addition and heating steps of 10 can occur in any order. 2. The method of claim 1 further comprises the step of precipitating the polymerized particles. 3. The method according to item 1 of the patent application scope, further comprising a step of purifying the composition after the polymerization reaction to remove the ionic species. 15 4. The method of claim 1 in the scope of patent application, wherein the radical initiator is substantially 上係由選自於碳、氫與氧之原子所構成,以及該組成物實 質上不含包含有任一種除了碳、氫、氧與氮以外的原子之 起始劑。 5. 如申請專利範圍第1項之方法,其中該單體實質上係由選 20 自於碳、氫、氧與氮之原子所構成。 6. 如申請專利範圍第1項之方法,其中該單體係為一具有一 個可進行自由基聚合反應之烯鍵型未飽和碳-碳鍵的化合 物,並且一具有兩個可進行自由基聚合反應之烯鍵型未飽 和碳-碳鍵的第二早體亦被加入。 34 200400201 7.如申請專利範圍第1項之方法,其中該重量平均直徑係小 於 20 nm 〇 8. 如申請專利範圍第1項之方法,其中該水相組份、該非離 子性表面活性劑以及該單體被組合以形成一乳化物,該乳 5 化物被加熱至一介於25至90°C範圍之溫度,並且該起始劑 被加入至該已加熱之乳化物中。The upper system is composed of atoms selected from carbon, hydrogen, and oxygen, and the composition does not substantially contain a starter containing any atom other than carbon, hydrogen, oxygen, and nitrogen. 5. The method of claim 1 in which the monomer is essentially composed of atoms selected from carbon, hydrogen, oxygen, and nitrogen. 6. The method according to item 1 of the patent application, wherein the single system is a compound having one ethylenically unsaturated carbon-carbon bond capable of undergoing radical polymerization, and one having two capable of undergoing radical polymerization A second precursor of an ethylenically unsaturated carbon-carbon bond of the reaction was also added. 34 200400201 7. The method according to item 1 of the patent application, wherein the weight-average diameter is less than 20 nm. 0. The method according to item 1 of the patent application, wherein the aqueous phase component, the nonionic surfactant, and The monomers are combined to form an emulsion, the emulsion is heated to a temperature in the range of 25 to 90 ° C, and the initiator is added to the heated emulsion. 9. 如申請專利範圍第8項之方法,其中在起始反應之後,一 為維持系統内之流動性的第二批次之單體與足夠之水性組 份被加入,該組成物被攪拌俾以形成一第二乳化物,並且 10 額外之起始劑被加入以生成額外之顆粒。 10. 如申請專利範圍第1項之方法,其中該水相組份以及該非 離子性表面活性劑被組合並且被加熱至一介於25至90°c 範圍之溫度,並且該單體與起始劑被連續地加入。 11. 如申請專利範圍第1項之方法,其中該非離子性表面活性 15 劑係選自於:聚氧乙烯化烷基酚;聚氧乙烯化直鏈醇;聚9. If the method according to item 8 of the scope of patent application, wherein after the initial reaction, a second batch of monomers and sufficient water-containing components for maintaining fluidity in the system are added, and the composition is stirred. To form a second emulsion, and 10 additional starters were added to generate additional particles. 10. The method of claim 1 in which the water phase component and the non-ionic surfactant are combined and heated to a temperature in the range of 25 to 90 ° c, and the monomer and the initiator Added continuously. 11. The method according to item 1 of the patent application range, wherein the non-ionic surface active agent 15 is selected from the group consisting of: polyoxyethylated alkylphenols; polyoxyethylated linear alcohols; poly 氧乙烯化二級醇;聚氧乙烯化聚丙二醇;聚氧乙烯化硫醇; 長鏈羧酸酯;由天然脂肪酸所構成之甘油與聚甘油酯;丙 二醇、山梨醇以及聚氧乙烯化山梨醇酯;聚乙二醇酯以及 聚氧乙烯化脂肪酸;烷醇胺縮合物;烷醇醯胺;烷基二乙 20 醇胺、1:1烷醇胺-脂肪酸縮合物;2:1烷醇胺-脂肪酸縮合 物;三級炔鍵型二醇;聚氧乙烯化矽酮;η-烷基吡咯酮; 聚氧乙烯化1,2-烷二醇與1,2-芳基烷二醇;以及烷基聚糖 ★ 士 甘0 12. 如申請專利範圍第1項之方法,其中該起始劑係選自於: 35 200400201 2,2’-偶氮雙(2-甲脒基丙烷)二氫氯化物、H202/抗壞血酸、L 丁基氫過氧化物/抗壞血酸、二丁基氫過氧化物、~丁基 過氧苯甲酸鹽或2,2’-偶氮異丁腈。 13. —種組成物,其包含藉由申請專利範圍1至12項中任一項 5 之方法所製得的聚合化顆粒。Polyoxyethylene secondary alcohols; Polyoxyethylene polypropylene glycols; Polyoxyethylene thiols; Long-chain carboxylic acid esters; Glycerol and polyglycerol esters composed of natural fatty acids; Propylene glycol, sorbitol, and polyoxyethylated sorbitol Esters; polyethylene glycol esters and polyoxyethylated fatty acids; alkanolamine condensates; alkanolamines; alkyl diethylene 20 alcoholamines, 1: 1 alkanolamine-fatty acid condensates; 2: 1 alkanolamines -Fatty acid condensates; tertiary alkyne-type diols; polyoxyethylated silicones; η-alkylpyrrolidone; polyoxyethylated 1,2-alkanediols and 1,2-arylalkanediols; and Alkyl glycans ★ Shigan 0 12. The method according to item 1 of the patent application range, wherein the initiator is selected from: 35 200400201 2,2'-azobis (2-methylamidinopropane) dihydrogen Chloride, H202 / ascorbic acid, L-butyl hydroperoxide / ascorbic acid, dibutyl hydroperoxide, ~ butylperoxybenzoate or 2,2'-azoisobutyronitrile. 13. A composition comprising polymerized particles prepared by a method according to any one of claims 1 to 12. 5 14. 一種包含有經交聯的聚合化烴顆粒之組成物,該組成物之 特徵在於:該等顆粒具有一小於30 nm之重量平均直徑, 該等顆粒展現一不大於3.0之體積膨脹係數,該等顆粒實質 上不含金屬離子;並且該等顆粒具有一小於3.0之聚分散性 10 (聚苯乙烯相對Mw/Mn)。 15. 如申請專利範圍第14項之組成物,其中該等顆粒之特徵在 於一 Mark-Houwink圖,該圖對於最高分子量範圍而言具有 一絕對值小於0.4的斜率。 16. 如申請專利範圍第14項之組成物,其中該重量平均直徑係 15 小於 20 nm 〇14. A composition comprising cross-linked polymerized hydrocarbon particles, the composition is characterized in that the particles have a weight average diameter of less than 30 nm, and the particles exhibit a volume expansion coefficient of not more than 3.0, The particles are substantially free of metal ions; and the particles have a polydispersity 10 (polystyrene relative Mw / Mn) of less than 3.0. 15. For the composition in the scope of claim 14, wherein the particles are characterized by a Mark-Houwink diagram, the diagram has an absolute value of less than 0.4 for the highest molecular weight range. 16. The composition according to item 14 of the patent application, wherein the weight average diameter is 15 and less than 20 nm. 17. 如申請專利範圍第14項之組成物,其中該等烴顆粒係為由 一種苯乙烯單體以及至少一種具有兩個烯鍵型未飽和基團 之單體所構成的反應產物。 18. 如申請專利範圍第14項之組成物,其特徵在於:具有低於 20 2 ppm之任一種金屬離子污染物。 19. 如申請專利範圍第14項之組成物,其特徵在於:一低於10 ppm之總金屬離子含量。 20. 如申請專利範圍第14或15項之組成物,其實質上係由經 交聯的聚合化烴顆粒所構成,其中該組成物之進一步特徵 36 200400201 在於:該組成物之一樣品在1(TC/分鐘下從25至600°C的熱 重分析後,被分解之殘餘物秤重為少於該樣品的原始重量 之 10%。 21. 如申請專利範圍第13或14項之組成物,其進一步包含被 5 分散於一可固化的基質前驅物中的顆粒。 22. 如申請專利範圍第21項之組成物,其中該可固化之基質前 驅物係選自於由下列所構成之群組:聚芳撐、聚芳撐醚、 以苯並環丁烯為基底的樹脂與以矽倍半氧為基底的樹脂, 以及它們的單體性或低聚性前驅物。 10 23.如申請專利範圍第21或22項之組成物,其進一步包含一 溶劑。 24. —種用以製造一經交聯的多孔膜之方法,其包含下列步 驟:藉由將申請專利範圍第23項之組成物塗覆至一基材上 來製造一塗層組成物,將基質前驅物固化以形成一經交聯 15 的基質聚合物,以及加熱至一高於該等顆粒之熱分解溫度 之溫度,俾以在該薄膜中形成孔洞。 25. 如申請專利範圍第24項之方法,其中該基材包含電晶體。 26. 如申請專利範圍第13或14項之組成物,其中該等顆粒係 為由一包含有丙烯酸酯或曱基丙烯酸酯官能性單體之反應 20 混合物所構成的反應產物。 27. 如申請專利範圍第21項之組成物,其中該等顆粒被接枝至 該基質前驅物。 28. —種薄膜,其包含有申請專利範圍第21項之組成物。 3717. The composition according to item 14 of the application, wherein the hydrocarbon particles are a reaction product composed of a styrene monomer and at least one monomer having two ethylenically unsaturated groups. 18. The composition according to item 14 of the scope of patent application, characterized in that it has any metal ion contamination below 20 2 ppm. 19. The composition according to item 14 of the patent application, characterized by a total metal ion content of less than 10 ppm. 20. If the composition of the scope of application for patent No. 14 or 15 is substantially composed of cross-linked polymerized hydrocarbon particles, further features of the composition 36 200400201 lies in that a sample of the composition is at 1 (After thermogravimetric analysis from 25 to 600 ° C at TC / minute, the weight of the decomposed residue is less than 10% of the original weight of the sample. 21. If the composition of the scope of patent application item 13 or 14 , Which further comprises particles dispersed in a curable matrix precursor. 22. The composition of claim 21, wherein the curable matrix precursor is selected from the group consisting of Group: polyarylene, polyarylene ether, resin based on benzocyclobutene and resin based on silsesquioxane, and their monomeric or oligomeric precursors. 10 23. If applied The composition of the scope of patents No. 21 or 22, further comprising a solvent. 24. A method for manufacturing a crosslinked porous membrane, comprising the following steps: by applying the composition of the scope of patent No. 23 Apply to a substrate to make a coating A composition, curing a matrix precursor to form a cross-linked matrix polymer 15 and heating to a temperature higher than the thermal decomposition temperature of the particles to form holes in the film. The method according to item 24, wherein the substrate comprises a transistor. 26. The composition according to item 13 or 14 of the scope of application for a patent, wherein the particles are composed of an acrylate or fluorenyl acrylate functional monomer Reaction 20 is a reaction product composed of a mixture. 27. The composition according to item 21 of the patent application, wherein the particles are grafted to the precursor of the matrix. 28. A thin film including the application patent No. 21 Item composition 37.
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