SU1592107A1 - Chill casting machine for producing large-sized castings - Google Patents

Description

The invention relates to foundry, namely, to the designs of chill machines. The purpose of the invention is to expand the range of castings and improve the conditions of service. The chill machine contains a frame I,

in-in

Fig 5

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the central frame 2, inside which the mechanism for moving the lower rod is installed, the lateral forming parts 25 fixed to the hammers 28, the mechanism for moving the ham plates and the mechanism 14 for ejection of castings. The upper chill plate 30 has a drive for its horizontal movement and a lifting mechanism ιθ, representing pushers 24 mounted on the mechanism 14 for ejection of castings, and rods 26 with rollers 27 placed in lateral forming parts 25. Using the invention allows to assemble large rods outside the chill mold of the machine on a pallet with the possibility of passing

Yes, in the chill zone, due to the use of lever grippers with a drive for mechanized fastening of the pallet on the frame and the location of the mechanism for moving the end plates on the drive carriage. The device allows the undermining of the lower rod with simultaneous ejection of the casting,

because -in the plate of the lower rod, which has its own drive movement, placed the mechanism of the pushers with a drive to move them. The device allows the removal of the mechanisms for moving the submill plates and the mechanisms for moving the end plates, keeping the casting in the pan. 1 hp ff, 7 ill.

The invention relates to foundry production, namely, to chill machine designs. ”

The purpose of the invention is to expand the range of castings and to improve the conditions of service.

FIG. 1 shows a chill machine, plan view; in fig. 2 is a section A-A in FIG. one; in FIG. 3, the same, the upper part of the metal mold with the upper rod is raised above the side plates of the metal mold; FIG. 4 is a view B of FIG. 3; in fig. 5 - section bb In Fig "1 ³ (at the time of assembly); fig, b - the same at the time of disassembly; in fig. 7 - chill mold for the manufacture of complex large-sized casting with an internal cavity.

The chill machine consists of a bed 1., in the central part of which the central frame 2 is fixed. Inside it is installed a mechanism 3 for moving the lower rod (Figs. 5 and 7), consisting of a traverse .4, rigidly attached to vertically mounted guide pins. 5, passing from below in the bores of the housing 6, fixed inside the inner walls of the central frame 2. In the housing ό there is a hydraulic cylinder 7, the rod 8 of which is connected to the crosshead 4 "The intermediate plates are rigidly fixed on the upper part of the vertically mounted guide skalok 9. The moving mechanism plate 10 of the lower rod, which can be attached to the lower rod of the mold (not shown) mounted on the intermediate plate 9 with a gap. In this gap on the intermediate plate 9 is placed a mechanism of 11 pushers with pushers 12,

The drive 13 of the pusher mechanisms is also mounted on the intermediate plate te_9, the Ejector Mechanism 14 (FIGS. 5, 6 and 7) consists of four RC cylinders 15, rods 16 and housings 17 to which the plate 18 is rigidly attached with an aperture 19 mounted with a gap relative to the outer walls 20-22 of the central frame 2. On each loaded wall 20, two hydraulic cylinders 15 are fastened. The rods 16 are rigidly fixed on the walls 20, the Plate 18 is rigidly attached to the housing 17 from the end. On the plate 18 and in the additional supports 23, the ejectors 24 are movably mounted, which are arranged in two rows. And relative to the axis of the chill machine. The upper part of the extractors 24 is located in the bed 1. In the side plates 25 of the mold are installed the rods 26 with rollers 27 placed on their upper parts. The side plate 25 of the mold is attached to the plates 28 of the mechanism 29 _ for moving the submill plates.

The machine is made with two mechanisms 29 for moving the tilting plates (Fig. 1) mounted on opposite sides of the plate 10 of the mechanism for moving the lower stem.

At the time of assembly (Fig. 5) side

The chill mold plates 25 are closed, the ejectors 24 and the rods. -26 are in one

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the planes are under each other, and the upper chill plate 30 rests on the rollers 27 of the rods 26. In the upper chill plate 30 ', the grooves 31 are made under! leading fingers 32, mounted on the movable rods 33, set in motion, for example, from the cylinder behind a · g ’of the movement mechanism 35 (FIGS. 2, 3 and 4). On the mechanism of the 35 movement of the upper rod mounted rollers 36, which are located in two rows relative to the axis of the chill machine.

The machine is equipped with two mechanisms for moving the end plates 37 installed on the opposite side of the plate 10 of the mechanism for moving the lower rod (Fig. 1). On the housing .38 of one of the mechanisms for moving the cord plates 37 with the help of hinges 39 a mechanism 35 for moving the upper rod is installed, which in the lower part is attached to the rods 40 of two hydraulic cylinders 41 mounted on the frame 1. Driving trolley 42 (Fig. 1 and 2.) consists of a movable carriage 43 mounted on the housing 44 of the hydraulic cylinder 45. On the driving carriage 42, the mechanism for moving the end plates 37 is rigidly fixed. The mechanism for moving the rods 46 with the movable plate 47 is driven by the hydraulic cylinder 48.

In the plate 28, a window 49 is made for the passage of the plate 47 (Fig. I and 5). On the outer walls 21 and 22 of the central frame 2, the lever clamps 50 are pivotally fixed to fasten the removable sub 51 to 51, the lever clamps 50 are driven 52, In the frame above the mechanism 14 of the ejectors of the hydraulic cylinders 15 there are openings 53.

In FIG. 7, a face plate 54 of a chill mold and a removable tray 51 with sand cores 55 mounted thereon are shown.

FIG. 6 shows a chill mold at the time of disassembly. A casting (not shown) with a sand core is located on a fixed base 56. A side plate 25 of the mold is retracted from the base 56. A face plate 54 of the mold is also retracted from the base 56. The top plate 30 of the mold with the top core is raised above the side plates 25 and is in the designated position PA rollers 36 of the mechanism for moving the upper rod 35. In FIG. 7 presents a chill mold for the outgrowth. <production of complex large-sized castings with an internal cavity. So

As the upper part of the chill mold is moved away from the working zone of the chill mold, the cores are assembled outside the chill mold area on a removable base.

The chill machine works as follows. It involves the manufacture of castings with rods assembled outside the machine on a pallet, and then mounted on frame 2, with the upper rod, with the lower rod, with the upper and lower rods, with the face and longitudinal rods. On the plates 28 of the mechanism 29 for moving the submill plates, the side plates 25 of the mold are mounted. The pallet 51 with the rods is mounted on the frame 2 and clamped with the help of lever grippers 50. Then the upper chill plate 30 is mounted on the upper rod movement mechanism 35 so that the grooves 31 enter the fingers 32 attached to the movable rods 33.

Assemble the metal by moving the side and end plates. Placed in the side plates 25 of the mold of the rod 26 with rollers 27 will be installed above the ejector 24 of the power drive 14 (Fig. 5),

Pushers 24, fixed on plate 18 with the help of hydraulic cylinders 15, produce: lifting rods 26 with rollers 27, which are installed in line with rollers 36. Hydraulic ramie 34 through thrusters on rollers 36 move upper chill plate 30 to rollers 27 rods 26. Then, the ejection chill plate 30 is lowered onto the side chill plates 25 and the chill face plates 54 by the ejector plates 24, the plate 10 is in the upper position, the pushers 12 extend into the tray 51 which is designed to remove the casting from the mold.

After pouring the chill mold with liquid metal and holding the casting for crystallization, the chill mold is disassembled. Using the pushers 24 and the rods 26, the upper chill plate 30 is raised and the slots 3 are set! into the fingers 32 of the movable arms 33, with which the upper chill plate 30 moves onto the rollers 36 mounted on the upper rod movement mechanism 35 For ease of maintenance by the hydraulic cylinder 4! around the hinge 39, the upper part of the chill mold 30 is tilted for cleaning and painting on the mechanism for moving the end plates 37 (Fig. 3).

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The power drive 14 ejectors are lowered. The mechanism 29 of the movement of the side plates move the side plates 25 of the mold and the rods in them, '26 from the ejector 24 ^g '

(Fig. 6).

When moving the side plates 25 of the metal mold, the pushers (not shown), mounted on the plates 47, keep the ebb-off from its displacement to the side.

Move the end plates of the chill mold with the help of the mechanisms 37 of the movement of the end plates.

The mechanism of displacement 3 is included,) ^ lower rod. · Hzrotsilindrom 7 is produced, the lower rod (not shown) is undermined, which is attached to the plate 10, and using the pushers 12, the casting is pushed out of the 'pallet 2θ 56' drive by means of the drive 13 of the pusher mechanism from the chill mold (Fig. 5).

For the manufacture of castings of another type, where the installation of sand rods is made outside the machine zone, the sump 51 with the rods 55 is clamped using a lever grip 50 fixed on the outer walls 21 and 22 of the frame. The ejection of castings from the pallet is effected by pushers 12. Then the lever arms are opened. τέι 50 is driven by 52 and the pallet 51 is removed by a crane. The pallet'51 is installed in its place with the rods 55, the Utdinovka doddon and it can be removed from the machine by means of floor transport. To do this, using the drive. Carts 42 produce a shift of the mechanism 37 of the movement of the end plate to the side. dd In the chill mold a free passage is formed for its maintenance. Next, the cycle of manufacturing castings is repeated. Chill machine expands the range of manufacturing large-sized castings of complex geometric shape.

It allows you to produce a chill mold connector with the upper part by supplying the upper chill plate with its lifting mechanism located on the outer walls of the transfer mechanism

the lower rod, and its withdrawal to the mechanism of displacement of the face. The chill machine allows for the assembly of large rods outside the co-. keel car on a pallet with the ability; convenience to the chill zone, due to the use of lever grippers with a drive for mechanized fastening of the pallet on the frame and the location of the mechanism for moving the end plates on the drive carriage.

The proposed device is convenient to maintain, since the mechanism for moving the upper rod is mounted on the housing of the mechanism for moving the end faces hinged. One of the mechanisms for moving the faces is mounted on the drive carriage, and in the frame on its upper part, in the points of attachment of the power drive, openings are made.

Claims (2)

Claim 1, a chill mold machine for the manufacture of large-sized castings, containing a pallet, side forming parts mounted on podkokylny plates, a mechanism for moving the till plates, a mechanism for ejecting castings and grips attached to a mechanism for ejecting castings; Replicated by the fact that, in order to expand the casting range and improve service conditions, it is equipped with an upper chill plate, a mechanism for lifting it and driving it horizontally, and the lifting mechanism is pushers fixed on the mechanism for ejecting castings and rods with · Rolls placed in the lateral forming parts with the possibility of interaction with the upper chill plate к and pushers. · 2, The machine is based on the fact that it is equipped with a water-carriage, one of the under working plates with the side shaping part located on the said carriage. 1592107 Ггпщ 1592307 Aa 1592107 Fi? 7