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SI9800298A - Binding material and using thereof - Google Patents

Binding material and using thereof Download PDF

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Publication number
SI9800298A
SI9800298A SI9800298A SI9800298A SI9800298A SI 9800298 A SI9800298 A SI 9800298A SI 9800298 A SI9800298 A SI 9800298A SI 9800298 A SI9800298 A SI 9800298A SI 9800298 A SI9800298 A SI 9800298A
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binder
agent
concrete
added
hydrophobic
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SI9800298A
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Slovenian (sl)
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SI9800298B (en
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Thomas Deuse
Kurt Mann
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Dyckerhoff Ag
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B22/00Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
    • C04B22/08Acids or salts thereof
    • C04B22/14Acids or salts thereof containing sulfur in the anion, e.g. sulfides
    • C04B22/142Sulfates
    • C04B22/148Aluminium-sulfate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10Coating or impregnating
    • C04B20/12Multiple coating or impregnating
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/48Clinker treatment
    • C04B7/52Grinding ; After-treatment of ground cement
    • C04B7/527Grinding ; After-treatment of ground cement obtaining cements characterised by fineness, e.g. by multi-modal particle size distribution
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/10Accelerators; Activators
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/60Agents for protection against chemical, physical or biological attack
    • C04B2103/65Water proofers or repellants
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00146Sprayable or pumpable mixtures
    • C04B2111/00155Sprayable, i.e. concrete-like, materials able to be shaped by spraying instead of by casting, e.g. gunite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/10Compositions or ingredients thereof characterised by the absence or the very low content of a specific material
    • C04B2111/1018Gypsum free or very low gypsum content cement compositions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Catalysts (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Materials For Medical Uses (AREA)
  • Medicines Containing Material From Animals Or Micro-Organisms (AREA)

Abstract

The invention refers to a binding agent for sprayed concrete where the binding agent is a certain mineral hydraulic compound with low sulphate content, preferentially portland cement, portland composite cement, slag cement, ferrous portland cement or alumina cement and containing usual, in a given case additional components and agents. The components of the binding agent are balanced in such a way as to achieve a short duration of hydraulic reactions, where the binding agent particles have, at least to a partial extent, their envelope made of a combination of a hydrophobic and an accelerating agent without alkalis.

Description

SREDSTVO ZA VEZANJE PRI BRIZGANJU IN NJEGOVA UPORABASPRAYING APPLICATION AND ITS USE

Izum se nanaša na sredstvo za vezanje pri brizganju (v nem. orig.: Spritzbindemittel) in njegovo uporabo za izdelavo brizganega betona ali brizgane malte.The invention relates to an injection molding agent (Spritzbindemittel) and its use for the manufacture of sprayed concrete or injection molded mortar.

Pod brizganim betonom se razume beton, ki se nanaša z napravami za brizganje z visoko naletno hitrostjo, npr. na ploskve in se pri tem postopku utrdi. Takšni brizgani betoni se uporabljajo, na primer pri oblogah konstrukcij tunelov. V skladu s Smernico Brizgani beton avstrijskega društva za beton (Richtlinie Spritzbeton des osterreichischen Betonvereins), ki se uporablja tudi v Nemčiji, segajo naloge brizganega betona od izdelave določene kakovosti površine (npr. podlage za izolacijo s folijami), napolnitev votlin (npr. razpok, nadprofilov) in zapor hribin, preko izdelave gradbenih elementov z varovalno in podporno funkcijo, na primer zunanjih lupin votlinskih gradenj kot tudi zavarovanj nasipov, gradbenih jam in strmin, tja do izdelave zunanjih lupin votlinskih gradenj pod obstoječimi zgradbami in z majhnim prekrivanjem, oblog tunelov z eno lupino, podpornih elementov za nasipne in izkopne površine in sten iz brizganega betona za vodne rezervoarje.By injection molded concrete is meant concrete that refers to high-velocity injection molding devices, e.g. to the surface and solidify in this process. Such sprayed concrete is used, for example, for tunnel lining structures. In accordance with the Guidelines for Injected Concrete of the Austrian Concrete Society (Richtlinie Spritzbeton des osterreichischen Betonvereins), also used in Germany, the tasks of injection molded concrete extend from the production of a certain surface quality (eg foil insulation substrates), filling cavities (eg cracks) , profiles) and hill closures, through the production of building elements with a protective and support function, such as the outer shells of cavity structures, as well as the protection of embankments, construction pits and slopes, down to the manufacture of outer shells of cavity structures under existing structures and with a small overlap, tunnel lining with one shell, supporting elements for embankment and excavation surfaces and walls made of sprayed concrete for water tanks.

V splošnem se od brizganega betona pričakuje, da v kratkem času veže in se strdi in razvije zadostno trdnost, da lahko hitro razvije, npr. pri gradnji tunelov, svoje hribinsko varovalnoIn general, sprayed concrete is expected to bind and harden in a short time and develop sufficient strength to develop rapidly, e.g. in the construction of tunnels, its hill guard

- 2delovanje in stabilizirajoče delovanje. Hitro strjevanje pa se ne sme vršiti prehitro, ker se sicer naslednji naneseni brizgani beton nič več ne more vključiti v prejšnje plasti in s prej brizganih površin odteče ali se odbije.- 2working and stabilizing operation. However, rapid curing should not be carried out too quickly, since otherwise applied sprayed concrete can no longer be incorporated into previous layers and drained or repelled from previously sprayed surfaces.

Surovine za izdelavo brizganega betona so sredstva za vezanje, agregati (v nem. orig.: Zuschlagstoffe), dodatne komponente (v nem. orig.: Zusatzstoffe), dodatna sredstva (v nem. orig.: Zusatzmittel) kot tudi voda.Raw materials for injection molded concrete are bonding agents, aggregates (in German: Zuschlagstoffe), additional components (in German: Zusatzstoffe), additional agents (in German: Zusatzmittel), as well as water.

Kot agregati za brizgane betone se uporabljajo običajno mineralni dodatki (v nem. orig.: Zuschlage), kot gramoz, drobir, pesek, oz. prod z okroglimi ali zdrobljenimi zrni. Običajno uporabljani agregati imajo območja sejalnih linij po DIN 1045 od 0 do 8 mm, pri čemer sta cilj sejalni liniji B 8 ali AB 8 (glej Sliko 1) . Poleg tega se lahko dodajajo tudi vlakna, na primer mineralna ali steklena vlakna kot tudi jeklena vlakna in vlakna iz umetnih snovi. Nadalje se lahko uporabljajo tudi poznani lahki agregati.Mineral admixtures (in German: Zuschlage), such as gravel, debris, sand, or the like, are commonly used as aggregates for sprayed concrete. gravel with round or broken grains. Commonly used aggregates have sowing line areas according to DIN 1045 0 to 8 mm, with the sowing lines being B 8 or AB 8 (see Figure 1). In addition, fibers such as mineral or glass fibers as well as steel and plastic fibers may be added. Furthermore, known lightweight aggregates may also be used.

Kot dodatne komponente se uporabljajo, med drugim, sintetični produkti silicijeve kisline, kot silicijeva kislina iz dimnih plinov (v nem. orig.: Kieselrauch) ali podobno in pa kremenov prah. Posebno kremenov prah izboljša adhezivne lastnosti brizganih betonov.Synthetic products of silicic acid, such as silica from flue gases (Kieselrauch) or the like, and silica powder are used as additional components. Quartz powder in particular improves the adhesive properties of sprayed concrete.

Kot dodatna sredstva za beton se uporabljajo, med drugim, pospeševalna sredstva za strjevanje. Poleg tega je tudi možno uporabiti zaviralna sredstva za strjevanje in vpliv zaviralnih sredstev odpraviti namensko z aktivatorji na mestu vgradnje.Concrete adjuvants are used, inter alia, as admixtures for concrete. In addition, it is also possible to use inhibitors to solidify and to eliminate the effect of inhibitors specifically with actuators at the installation site.

Nadaljnja možna dodatna sredstva so plastifikatorji (v nem.Further possible additional agents are plasticizers (in mute.

orig. : Verfliissiger) , sredstva za tečen je (v nem. orig. :orig. : Verfliissiger), liquid is (in German. Orig .:

- 3Fliessmittel), zračne pore tvoreči plastifikatorji in tvorci zračnih por.- 3Fliessmittel), air pores forming plasticizers and air pore makers.

Pri postopkih brizganja za brizgani beton ločimo v načelu med suhim postopkom brizganja in mokrim postopkom brizganja. Za te postopke je treba uporabljati vsakokrat različno vrsto cementa in/ali drugo vrsto betona.In injection molding operations, the concrete is generally distinguished between a dry injection molding process and a wet injection molding process. For these operations, different types of cement and / or different types of concrete should be used at all times.

Konvencionalen beton, brizgan po suhem postopku (v nem. orig.: Trockenspritzbeton), se proizvede iz normalnega cementa kot sredstva za vezanje in iz naravno vlažnih dodatkov (3 do 5 % vlage) v transportni betonarni in se s pomočjo prevoznega mešalnika transportira do gradbišča. Material se pred potekom okoli 1,5 ure po umešan ju, ob dodatku pospeševalnega sredstva za strjevanje, predela s konvencionalnimi stroji za brizganje. Pri uporabi normalnih cementov se morajo pri konvencionalnem suhem postopku brizganja dodajati dodatna kemijska sredstva, s katerimi se uravnavajo lastnosti betona. S sredstvi za upočasnjevanje mora biti, na primer uravnana dolga sposobnost za predelavo, posebno zaradi transporta z mešalnikom. Ta učinek je treba na gradbišču odpraviti z aktivatorji ali s pospeševalnimi sredstvi. Neugodno pri konvencionalnem betonu, brizganem po suhem postopku je, da se njegovih lastnosti, posebno zaželenega poteka razvoja začetne trdnosti, ne da vedno nastaviti optimalno.Conventional dry-sprayed concrete (Trockenspritzbeton) is produced from normal cement as a bonding agent and naturally moistened admixtures (3 to 5% moisture) in the transport concrete and transported to the construction site via a transport mixer . The material is processed with conventional injection molding machines before the expiration of about 1.5 hours after mixing, with the addition of the accelerator. When using normal cements, an additional dry chemical must be added in the conventional dry injection process to regulate the properties of concrete. For example, slowing down the processing capacity must be balanced by means of retardants, especially for transport with a mixer. This effect must be eliminated at the construction site by actuators or accelerators. The disadvantage of conventional dry-sprayed concrete is that its properties, especially the desirable course of initial strength development, cannot always be optimally adjusted.

Da bi brizgani beton bolje naravnali na zahteve na mestu vgradnje, so bila razvita posebna sredstva za vezanje pri brizganju.In order to better match the sprayed concrete to the requirements of the installation site, special spraying agents have been developed.

Ta posebna sredstva za vezanje pri brizganju za uporabo v nekem brizganem betonu se v skladu s Smernico Brizgani beton avstrijskega društva za beton ločijo v SBM T in SBM FT. TaThese special injection molding agents for use in some sprayed concrete are separated into SBM T and SBM FT in accordance with the Injected Concrete Guideline of the Austrian Concrete Society. This one

- 4sredstva za vezanje pri brizganju imajo zelo kratke reakcijske čase, zaradi česar ni treba dodati nobenih pospeševalnih sredstev. Zaradi nezahtevanega dodatka pospeševalnega sredstva na gradbišču se izključi pogosti vzrok za napake zaradi napačnega doziranja pospeševalnega sredstva.- 4 Injection molding agents have very short reaction times, which makes it unnecessary to add any accelerating agents. The undesired addition of an accelerator to a construction site eliminates the common cause of errors due to incorrect dosing of an accelerator.

SBM T so sredstva za vezanje pri brizganju, ki imajo reakcijski čas pod 1 minuto. Zaradi zelo kratkega reakcijskega časa teh sredstev za vezanje se ta ne morejo uporabljati z vlažnimi dodatki. Sredstva za vezanje SBM T se zato uporabljajo v tako imenovanih industrijskih suhih mešanicah (v nem. orig.: Werktrochenmischung). Industrijska suha mešanica pomeni, da se trdne sestavine teh betonov suho vnaprej zmešajo v betonarni. Komponente teh industrijskih suhih mešanic morajo biti pri tem osušene v peči. Najvišja dovoljena vlažnost znaša 0,2 mas. %. Tako izdelane industrijske suhe mešanice se lahko po izdelavi skladiščijo oz. pošljejo na gradbišče. Industrijske suhe mešanice za uporabo v brizganih betonih se v vedno večji meri kritično presojajo z ozirom na razvijanje prahu pri predelavi na gradbišču in s tem na delovno varnost in delovno higieno.SBM T are injection molding agents having a reaction time of less than 1 minute. Due to the very short reaction time, these bonding agents cannot be used with wet additives. SBM T bonding agents are therefore used in so-called industrial dry mixtures (German: Werktrochenmischung). An industrial dry mix means that the solid constituents of these concretes are mixed dry in advance in the concrete plant. The components of these industrial dry mixtures must be kiln-dried. The maximum allowable humidity is 0.2 wt. %. Industrial dry mixtures made in this way can be stored or manufactured after manufacture. sent to a construction site. Industrial dry mixes for use in sprayed concrete are increasingly being critically evaluated with respect to the development of dust during processing at the construction site and thus to occupational safety and hygiene.

Sredstva za vezanje pri brizganju SBM FT imajo reakcijski čas naravnan od 1 do 3 minut. Zaradi tega naravnanega reakcijskega časa se lahko uporabljajo za izdelavo brizganega betona z vlažnimi, npr. naravno vlažnimi dodatki (vsebnost vode praviloma 2 do 4 mas. %). Omejeni čas za predelavo sredstva za vezanje pri brizganju zahteva, v kolikor se uporabljajo vlažni dodatki, prilagojeno tehniko postopka. Ta sredstva za vezanje se dokončno zmešajo, npr. z naravno vlažnim dodatkom kot tudi v danem primeru z dodatnimi sredstvi in dodatnimi komponentami na licu mesta, to se pravi, na gradbišču in takoj nato predelajo s pomočjo stroja za brizganje. Po umešanju sredstva za vezanje z naravno vlažnim agregatom ni več možno daljše skladiščenje.SBM FT injection molding agents have a reaction time of 1 to 3 minutes. As a result of this reaction time, they can be used to make sprayed concrete with wet, e.g. naturally moist additives (water content is generally 2 to 4% by weight). The limited processing time of the injection molding agent requires, insofar as wet additives are used, a personalized process technique. These binding agents are finally mixed, e.g. with naturally moist additive as well as optionally with additional agents and on-site components, that is, on site and then processed immediately with a spraying machine. After the binding agent has been mixed with a naturally moist unit, longer storage is no longer possible.

Ker ta SBM FT vzdrži z naravno vlažnim dodatkom brez škode samo omejen čas, so bili razviti posebni stroji, ki sredstvo za vezanje pri brizganju kot tudi naravno vlažne dodatke ločeno uskladiščijo, dozirajo in mešajo. Problematične za gradbišče so nepraktične zelo velike dimenzije in stroški za vzdrževanje in strežbo teh strojev kot tudi draga potrebna logistika za uskladiščenje in šaržiranje cementa in dodatka. Posebno pri projektu gradnje tunelov, pri katerih je prostor naravno na gradbišču omejen, so to znatne pomanjkljivosti.Because this SBM FT withstands naturally moist moist additives for only a limited time, special machines have been developed that store, dispense and mix separately the spray adhesive as well as naturally moist additives. Problematic for the construction site are the impractical very large dimensions and cost of maintaining and operating these machines, as well as the costly logistics required to store and batch cement and additive. Especially in the tunnel construction project, where space is naturally limited in the construction site, these are significant drawbacks.

Pri mokrem postopku brizganja se brizga mokra zmes (črpalni sveži beton), to se pravi, beton, sposoben tečenja, oskrbljen že z zadosti hidratacijske vode.In a wet injection process, a wet mixture (pumping fresh concrete) is sprayed, that is, concrete capable of flowing, supplied with sufficient hydration water.

Beton, brizgan po mokrem postopku (v nem. orig.: Nassspritzbeton) se običajno nanaša s pomočjo daljinsko krmiljenih ročic za brizganje oz. robotov za brizganje. Zaradi velike teže črpanih količin svežega betona in težke opreme za brizganje ni mogoča ročna izpeljava teh brizgalnih del. Z omenjenimi ročicami za brizganje je mogoče uporabiti večje premere vodov in večje zmogljivosti strojev kot pri ročni izvedbi, s čimer lahko rezultirajo večje zmogljivosti nanašanja in večje povezane nanašalne površine. Strežno osebje naprave za brizganje za beton, brizgan po mokrem postopku, se nahaja izven direktnega območja odboja in območja vpliva prahu. S tem je zagotovljena za strežnika stroja višja delovna higiena in delovna varnost.Wet injection molded concrete (German: Nassspritzbeton) is usually applied by means of remotely controlled injection molding arms. injection molding robots. Due to the heavy weight of the pumped-up quantities of fresh concrete and heavy injection molding equipment, it is not possible to perform these injection work manually. The aforementioned injection molding arms make it possible to use larger pipe diameters and higher machine capacities than in the manual version, which can result in higher application capacities and larger associated application surfaces. The operating personnel of the wet sprayed concrete injection molding plant are located outside the direct reflection area and the dust impact area. This ensures higher machine hygiene and safety for the machine server.

Pri mokrem postopku brizganja se betonu, brizganem po tem postopku, običajno dodajajo pospeševalna sredstva za strjevanje.In the case of a wet spraying process, concrete that is sprayed under this process is usually added with a cure agent.

Praviloma je pospeševalno sredstvo za strjevanje praškasto ali tekoče in se dodaja 3 do 5 metrov pred šobo direktno v črpalno cev, s čimer naj bi se doseglo zadostno zmešan je pospeševalnegaAs a rule, the curing agent is powdery or liquid and is added 3 to 5 meters in front of the nozzle directly into the pump tube to achieve sufficient mixing of the accelerator.

- 6sredstva za strjevanje s črpalnim betonom. Neugodno pri tem postopku je, da so aparativni stroški zelo visoki. Poleg tega mora biti tudi beton, brizgan po mokrem postopku, ustrezno reguliran s pospeševalnim sredstvom za strjevanje. Velika razdalja gledišča vodje šob od nanašalne površine in visoka zmogljivost nanašanja povzroča nadalje znatno težavo pri izdelavi enakomerne površine in debeline brizganega betona. Ugodno je, da lahko na nevarnih mestih uporabe osebje streže stroj iz varne razdalje.- 6Concrete pumping agents. The disadvantage of this process is that the operating costs are very high. In addition, the wet-sprayed concrete must also be properly regulated with an accelerator. The great distance of the nozzle head view from the application surface and the high application capacity causes further considerable difficulty in producing a uniform surface and thickness of the sprayed concrete. It is advantageous for staff to fire the machine from a safe distance at hazardous locations.

Naloga izuma je, da ustvari sredstvo za vezanje pri brizganju, s katerim se izboljša sposobnost za predelavo brizgane malte ali brizganega betona, posebno pa je točno nastavljiv začetek hidratacije in s tem strjevanje.It is an object of the invention to provide an injection molding agent which improves the ability to process injection molded mortar or sprayed concrete, in particular the precise setting of the onset of hydration and thus curing.

Nadaljnja naloga izuma je, da ustvari postopek za pripravo in predelavo (v nem. orig.: Verarbeitung) brizganega betona, ki omogoča brizgani beton z nespremenjenimi lastnostmi in pa zniža stroške priprave in predelave.It is a further object of the invention to provide a process for the preparation and processing (in German: Verarbeitung) of injection-molded concrete, which enables injection-molded concrete with unaltered properties and reduces the cost of preparation and processing.

Te naloge so rešene z značilnostmi zahtevka 1 kot tudi zahtevka 24. Ugodne oblike so označene v podzahtevkih.These tasks are solved by the features of claim 1 as well as claim 24. Favorable forms are indicated in the sub-claims.

Sredstvo za vezanje v smislu izuma je na primer sredstvo za vezanje klasifikacije SBM T ali SBM FT, torej sredstvo za vezanje brizganega betona, ki ima na razpolago zelo kratek čas strjevanja oz. reakcije. V smislu izuma se to, za brizgane betone čisto običajno sredstvo za vezanje, hidrofobira in takoj nato obdela s pospeševalnim sredstvom brez alkalij. Možno pospeševalno sredstvo brez alkalij je, na primer nek bazičen aluminijev sulfat, npr. aluminijev hidroksisulfat. To hidrofobirano in s pospeševalnim sredstvom brez alkalij obdelano sredstvo za vezanje v smislu izuma se lahko zmeša že v obratu z naravno vlažnimi dodatki, torej dodatki, kot so dobavljeni, brez sušenja, v industrijsko predmešanico (v nem. orig.: Werkvormischung). Običajne vlažnosti dodatkov ležijo med 2 in 4 %. Dodatki, ki vsebujejo premalo vlage za zadostno hidriranje sredstva za vezanje, se lahko na enostaven način oskrbijo z več vode. Ta industrijska predmešanica se lahko takoj nato transportira, na primer s prevoznimi mešalniki kot transportni beton na mesto vgradnje. Čeprav gre pri sredstvu za vezanje za po sebi zelo hitro reagirajoče sredstvo za vezanje, se doseže s hidrofobiranjem, da ima to sredstvo za vezanje za transportni beton zahtevano sposobnost za predelavo več kot eno uro in pol, vendar brez dodajanja dodatnih zaviralnih sredstev. Na mestu vgradnje se lahko to sredstvo za vezanje oz. s sredstvom za vezanje pripravljeni beton brizga brez nadaljnjih postopkov mešanja in brez nadaljnega dodajanja pospeševalnih sredstev ali drugih dodatnih sredstev.The bonding agent of the invention is, for example, a bonding agent of the SBM T or SBM FT classification, i.e. a sprayed concrete bonding agent having a very short cure time or. reactions. According to the invention, the injection molded concrete, a conventional binder, is hydrophobized and treated immediately with an alkali free accelerator. A possible alkaline-free accelerator is, for example, some basic aluminum sulfate, e.g. aluminum hydroxysulphate. This hydrophobic and alkali-free accelerator-treated binder of the invention can already be mixed in a plant with naturally moist additives, that is, additives, as supplied, without drying, into an industrial premix (Werkvormischung). Usual humidity of additives is between 2 and 4%. Additions that contain too little moisture to sufficiently hydrate the binder can be easily supplied with more water. This industrial premix can then be transported immediately, for example using transport mixers as transport concrete to the installation site. Although the bonding agent is a very fast-acting bonding agent, it is achieved by hydrophobing that the bonding agent for the transport concrete has the required processing ability of more than one and a half hours, but without the addition of additional inhibiting agents. At the site of installation, this bonding agent may be used. prepared concrete spray syringe without further mixing operations and without further addition of accelerating agents or other additional agents.

Presenetljivo se je izkazalo, da tovrstni brizgani beton, ki je bil najprej hidrofobiran in takoj nato obdelan s pospeševalnimi sredstvi brez alkalij, obdrži svojo reaktivnost preko več ur ali celo dni nad časi mešanja in transporta, tako da se ta brizgani beton lahko drži na zalogi ali v silosu na mestu vgradnje, ne da bi bistveno reagiral. Takšnega obnašanja se ne da doseči s hidrofobiranjem samim, ampak je nastalo zgolj kot sinergističen efekt skupaj z obdelavo s pospeševalnim sredstvom brez alkalij, pri čemer je povečanje količine pospeševalnega sredstva brez alkalij znatno odložilo začetek prve opazne hidratacijske reakcije.Surprisingly, this type of sprayed concrete, which was first hydrophobized and then treated with alkali free accelerators, retains its reactivity for hours or even days beyond mixing and transport times, so that the sprayed concrete can be held in stock or in the silo at the installation site without substantially reacting. This behavior cannot be achieved by hydrophobing alone, but is created solely as a synergistic effect together with treatment with an alkali free accelerator, with an increase in the amount of an alkali free accelerator significantly delaying the onset of the first noticeable hydration reaction.

Mešanica sredstva za vezanje v skladu z izumom za uporabo v brizganem betonu ima v najbolj enostavnem primeru kot glavno komponento portlandski cement z zmanjšano vsebnostjo sulfatov (v nem. orig.: sulfatreduzierter Portlandzement) (CEM I) v skladuThe mixture of binder according to the invention for use in injection-molded concrete has, in the simplest case, as a major component, Portland cement with reduced sulfate content (CEM I) in accordance with

- 8z DIN 1164. V danem primeru lahko to sredstvo za vezanje vsebuje pucolanske ali latentno hidravlične dodatne komponente, kot plavžno žlindro ali leteči pepel. Poleg tega so kot sestavine ali mešanica ali celo kot glavna komponenta možni dodatno tudi portlandski kompozitni cementi (CEM II), žlindrni cementi (CEM III) in pa od gradbene inšpekcije dopuščeni cementi. Tudi glinični cement je lahko, na primer vsebovan kot dodatno hidravlično sredstvo za vezanje. Poleg tega so lahko v danem primeru vsebovane nadaljnje suhe dodatne komponente in dodatna sredstva. Čas strjevanja mešanice sredstev za vezanje se lahko spreminja in uravnava preko vsebnosti uporabljenih sestavin, pa tudi s finostjo mletja mešanice sredstev za vezanje.- 8z DIN 1164. Optionally, this binder may contain pozzolanic or latent hydraulic auxiliaries such as blast furnace slag or fly ash. In addition, Portland Composite Cements (CEM II), Slag Cements (CEM III) and cements are allowed as constituents or mixtures or even as a major component. For example, alumina cement may also be contained as an additional hydraulic binder. In addition, further dry additional components and additional agents may be included in the case. The curing time of the binder mixture can be varied and adjusted by the content of the ingredients used, as well as by the fineness of grinding the binder mixture.

Primerna sredstva za hidrofobiranje so, med drugim, stearinska in oleinska kislina (maščobne kisline), voski, soli maščobnih kislin (natrijev, kalcijev, amonijev, aluminijev in zinkov stearat), smole in natrijev oleat. Poleg tega niso izključena apnena mila in emulzije mineralnih olj. Kot sredstva za hidrofobiranje se poleg tega lahko uporabljajo tudi Silani, siloksani in silikonska olja.Suitable hydrophobic agents include, but are not limited to, stearic and oleic acids (fatty acids), waxes, salts of fatty acids (sodium, calcium, ammonium, aluminum and zinc stearate), resins and sodium oleate. In addition, lime soaps and mineral oil emulsions are not excluded. In addition, silanes, siloxanes and silicone oils can be used as hydrophobic agents.

Primerna pospeševalna sredstva brez alkalij so, na primer bazični aluminijevi sulfati, kot se uporabljajo kot pospeševalna sredstva za cement, posebno bazični aluminijevi sulfati v skladu s formulo Al(OH)a (S04)b, pri čemer je b = 0,05 do 0,4 in a = 3 do 2 x b.Suitable alkali-free accelerators are, for example, basic aluminum sulfates as used as accelerators for cement, in particular basic aluminum sulfates according to the formula Al (OH) a (S0 4 ) b , where b = 0.05 to 0.4 and a = 3 to 2 x b.

Za izdelavo tovrstnega hidrofobiranega sredstva za vezanje za uporabo v brizganem betonu se v nek mlin za cement dozirajo surovine, torej na primer klinker portlandskega cementa, žlindrin pesek in v danem primeru nadaljnje sestavine kot glinični cement in se ob dodatku zaželenih količin nosilcev sulfatov zmeljejo skupaj. Med mletjem se kot mlevno pomožnoFor the manufacture of such a hydrophobic binder for use in sprayed concrete, raw materials are dosed into a cement mill, for example clinker of Portland cement, slag sand and optionally further constituents as alumina cement and, together with the desired amounts of sulfate carriers, are ground together. During grinding, it is considered as auxiliary mill

- 9sredstvo dozira sredstvo za hidrofobiranje v količinah od 0,02 5 m-%, torej se na sploh vbrizga. Nadaljnji potek postopka ustreza onemu pri običajni izdelavi cementov.- 9The agent dispenses with a hydrophobic agent in amounts of 0.02 5 m-%, so it is generally injected. The further course of the process corresponds to that of conventional cement production.

Poleg tega je tudi možno, da se hidrof obiranj e izpelje po zmletju mineralnih sestavin, pri čemer se gotovi cement obdeluje v tako imenovanem in poznanem postopku mešanja s pršenjem. Pri tem se v posebnem mešalnem agregatu sredstvo za hidrofobiranje najfineje razpršeno brizga na praškasto sredstvo za vezanje in se s tem meša.In addition, it is also possible for the picking hydrofoil to be carried out after grinding the mineral constituents, whereby the finished cement is treated in a so-called and known spraying process. In this case, in a special mixing unit, the hydrophobic agent finely disperses the syringe onto the powder binder and thereby mixes.

Potem ko je bilo sredstvo za vezanje hidrofobirano, se sredstvo za vezanje obdeluje s pospeševalnim sredstvom brez alkalij. Obdelava je lahko bodisi kot napršenje neke raztopine, lahko pa se tudi vrši posipanje sredstva za vezanje z zelo finim pospeševalnim sredstvom, pri čemer se takoj nato intenzivno meša. Cilj je čim bolj enakomerno vezanje pospeševalnega sredstva na prevleki za hidrofobiranje sredstva za vezanje, na kar je treba tehniko postopka ustrezno prirediti. Primerne količine so zlasti 0,2 do 6 m-% pospeševalnega sredstva glede na suho mešanico sredstva za vezanje. Pospeševalno sredstvo pa se lahko doda tudi med mletjem.After the binder has been hydrophobized, the binder is treated with an alkali free accelerator. The treatment may be either a spray of a solution, and the binding agent may be sprayed with a very fine accelerating agent, with intensive mixing immediately thereafter. The aim is to bond the accelerating agent as evenly as possible on the hydrophobic coating of the binding agent, to which the process technique must be appropriately adapted. Suitable amounts are in particular 0.2 to 6 m-% of the accelerating agent relative to the dry binder mixture. However, an accelerator may also be added during grinding.

Da bi se s tem sredstvom za vezanje oz. s to mešanico sredstev za vezanje izdelal brizgani beton, se naravno vlažni agregat dovaja zaželenemu granuliranju in sejalni liniji, na primer B 8 po DIN 1045 (v skladu s Sliko 1) v mešalni napravi.In order to use this binding agent. With this mixture of bonding agents made of sprayed concrete, naturally moist aggregate is fed to the desired granulation and sieving line, for example B 8 according to DIN 1045 (according to Figure 1) in the mixing device.

Ta naravno vlažni agregat ima lahko vlago, na primer od 1 do 6 %, posebno 2 do 4 %. Za izdelavo vlaknatih brizganih betonov se lahko dodajajo kot nadaljnji ali izključni agregati tudi kovinska in/ali organska ali mineralna vlakna, na primer ogljena, steklena ali mineralna vlakna.This naturally moist aggregate may have moisture, for example 1 to 6%, especially 2 to 4%. Metal and / or organic or mineral fibers, such as charcoal, glass or mineral fibers, may be added as further or exclusive aggregates for the manufacture of fibrous sprayed concrete.

- 10Za izdelavo lahkih brizganih betonov se kot nadaljnji ali izključni agregati lahko dodajajo organski in/ali mineralni lahki agregati, posebno krogle iz polistirenske pene, plovec, perlit, zeolit, penasto steklo, votle krogle iz mikrostekla in nadaljnji poznani lahki agregati.- 10For the manufacture of lightweight sprayed concrete, organic and / or mineral lightweight aggregates, in particular polystyrene foam spheres, float, perlite, zeolite, foam glass, micro glass hollow spheres and further known lightweight aggregates, may be added as further or exclusive aggregates.

K agregatu zdaj doziramo mešanico sredstev za vezanje oz. sredstvo za vezanje in oba zmešamo drug z drugim. Kot dodatne komponente se lahko uporabijo, na primer kremenov prah, silika v emulzijah (v nem. orig.: Silicaemulsionen), sintetična silicijeva kislina in nadaljne poznane dodatne komponente za vplivanje na sposobnost za predelavo. Gotova mešanica, torej brizgani beton, se lahko dovaja prevoznemu mešalniku in s tem transportira do mesta vgradnje, kjer se s pomočjo brizganja predela.We are now dosing a mixture of binders or binders to the aggregate. binding agent and we both mix with each other. Additional components may be used, for example, silica powder, silica in emulsions (silicaemulsionen), synthetic silicic acid, and further known additional components to affect processing ability. The finished mix, ie injection molded concrete, can be fed to the transport mixer and thus transported to the installation site where it is processed by injection molding.

Čeprav sredstvo za vezanje v skladu z izumom po svoji sestavi običajno ustreza sredstvu za vezanje s kratkim časom strjevanja klasifikacije SBM T ali SBM FT, je presenetljivo ob uporabi hidrofobiranega in z bazičnim aluminijevim sulfatom obdelanega sredstva za vezanje možno doseči čas za predelavo preko 2,0 ur brez dodatka zaviralnih sredstev. Domnevno tudi postopek mešanja ne vpliva bistveno na hidrofobiranje sredstva za vezanje, ker ni bilo mogoče dokazati bistvenih napredovanj reakcije hidratacije v gotovem betonu med časom za predelavo.Although the binder according to the invention in its composition usually corresponds to the binder with a short cure time of the SBM T or SBM FT classification, surprisingly, using a hydrophobic and basic aluminum sulfate-treated binder, it is possible to achieve a processing time of over 2.0 hours without the addition of inhibitory agents. Apparently, the mixing process does not significantly affect the hydrophobicity of the binder, since no significant progress of the hydration reaction in the finished concrete during the processing time could be demonstrated.

Izkazalo se je, da močna reakcija hidratacije nastopi šele po brizganju betona. Domneva se, da se šele zaradi ekstremnih obremenitev malte (pospeševanje, trenje, zaviranje) med brizganjem poškoduje zaščitni ovoj sredstva za vezanje, izoblikovan iz sredstva za hidrofobiranje in pospeševalnih sredstev brez alkalij, tako daleč, da lahko pride do reakcije hidratacije. Presenetljivo pa se je izkazalo, da zaščitni ovojIt appears that a strong hydration reaction occurs only after the concrete has been sprayed. It is believed that only extreme mortar loads (acceleration, friction, inhibition) during spraying damage the protective sheath of the bonding agent formed from the hydrophobic agent and the alkaline-free accelerators so far that a hydration reaction can occur. Surprisingly, however, it turned out to be a protective sheath

- 11 ne deluje negativno na obnašanje brizganega betona v skladu z izumom, v primerjavi z brizganim betonom z enakim sredstvom za vezanje vendar brez hidrofobiranja in pospeševalnega sredstva, ampak izboljša začetno trdnost skoraj katalitsko.- 11 does not adversely affect the behavior of the sprayed concrete according to the invention as compared to the sprayed concrete with the same bonding agent but without hydrophobing and accelerating agent, but improves the initial strength almost catalytic.

Začetna trdnost narašča nepričakovano s trajanjem skladiščenja končno zmešanega betona, česar ni bilo mogoče opaziti pri čistem hidrof obiranju. Po drugi strani pa samo s pospeševalnimi sredstvi brez alkalij, posebno z bazičnimi aluminijevimi sulfati kot dodatkom, tudi ni bilo mogoče doseči takih potekov trdnosti, zaradi česar se doseže - presenetljiv - sinergističen efekt v kombinaciji iz hidrofobiranja in obdelave s pospeševalnimi sredstvi brez alkalij - posebno v tem vrstnem redu.The initial strength increases unexpectedly with the storage time of the concretely mixed concrete, which could not be observed with pure hydrofoam. On the other hand, only alkali free accelerators, especially basic aluminum sulphates in addition, could not achieve such strength trails, resulting in a surprising effect in combination with hydrophobing and treatment with alkali free accelerators. in that order.

Tudi znatno podaljšanje trajanja skladiščenja končno zmešanega betona ni moglo biti doseženo samo s hidrofobiranjem, ampak je bilo doseženo šele s kombinacijo iz hidrofobiranja in pospeševalnega sredstva brez alkalij. Domnevamo, da ta učinek temelji na tem, da med sredstvom za hidrof obiranje, pospeševalnim sredstvom brez alkalij, cementom in obstajajočo vodo poteka še ne pojasnjena predhodna reakcija, pri kateri se v odvisnosti od dozirne količine pospeševalnega sredstva brez alkalij oblikuje kombinirani zaščitni ovoj okoli reaktivnega cementnega jedra z majhno vsebnostjo sulfata (v nem. orig.: sulfatarmes Zementkorn). Šele pri naletu na površino za obdelavo s hitrostmi > 100 km/h in pri obremenitvi z udarom in trenjem se ta ovoj očitno odpre in hitra reakcija brizganega cementa se lahko začne.Also, a significant extension of the storage life of the finally mixed concrete could not only be achieved by hydrophobing, but was achieved only by a combination of hydrophobing and an alkali free accelerator. This effect is assumed to be based on the fact that a previously unreacted reaction takes place between the hydrofoiling agent, the alkali free agent, the cement and the existing water, which, depending on the dosage amount of the alkali free agent, forms a combined protective sheath around the reactive low sulfate cement core (in German origin: sulfatarmes Zementkorn). It is only upon contact with the surface to be treated at speeds> 100 km / h and when subjected to impact and friction that this sheath is obviously opened and the rapid reaction of the injected cement can begin.

Sicer je bilo strjevanje nekega predhodno skladiščenega brizganega betona z 0,5 m-% pospeševalnega sredstva brez alkalij samo nekoliko slabše kot pri takoj brizganem materialu, vendar so začetne trdnosti predhodno skladiščenega materiala hitroOtherwise, the hardening of some pre-stored sprayed concrete with 0.5 m% alkaline-free accelerator was only slightly worse than that of the immediately sprayed material, but the initial strengths of the pre-stored material were fast

- 12narastle v primerjavi s takoj brizganim materialom in presegle po ca. 2 urah tudi karakteristike začetne trdnosti običajnega, tako imenovanega mladega brizganega betona v skladu s sledečim diagramom I.- 12nastle compared to the immediately injected material and exceeded by approx. 2 hours also the initial strength characteristics of conventional, so-called young injection molded concrete according to the following diagram I.

Potek tlačne trdnosti Mladi brizgani beton [N/mm1]Course of compressive strength Young injection molded concrete [N / mm 1 ]

kontakt 15 min.contact 15 min.

kontakt 3 min.contact 3 min.

Predelava z dodatkom s ca. 3 % vlageProcessing with the addition of ca. 3% moisture

6 10 30 1h 2h 3h 6h 8/9h 12h 24h6 10 30 1h 2h 3h 6h 8 / 9h 12h 24h

Preskusna starostTest age

Diagram I prikazuje poteke tlačne trdnosti tako imenovanih mladih brizganih betonov. Pod mladim brizganim betonom razume Smernica Brizgani beton brizgani beton do starosti 24 ur. Prikazani poteki JI, J2 in J3 so poteki tlačnih trdnosti v skladu z zahtevami Smernice Brizgani beton. Debeleje potegnjena črta prikazuje brizgani beton v skladu z izumom s 15 min predhodnega skladiščenja, medtem ko potek tlačne trdnosti, ki je prikazan s tanjše potegnjenimi črtami, prikazuje območja trdnosti brizganega betona v skladu s Smernico avstrijskega društva za beton. Črtkana črta prikazuje takoj predelani brizgani beton v skladu z izumom.Diagram I shows the compressive strengths of so-called young sprayed concrete. Under Young Injected Concrete means the Injected Concrete Guideline Injected Concrete up to the age of 24 hours. The JI, J2 and J3 runs shown are compressive strength runs in accordance with the requirements of the Injected Concrete Guideline. The thicker drawn line shows the sprayed concrete according to the invention with 15 min of pre-storage, while the compressive strength shown by the thinner drawn lines shows the areas of strength of the sprayed concrete according to the Guideline of the Austrian Concrete Society. The dashed line shows immediately reclaimed sprayed concrete according to the invention.

- 13Začetna trdnost obeh brizganih betonov v skladu z izumom leži v začetku v območju poznanih brizganih betonov. Po okoli 1 h kaže bolj dolgo predhodno skladiščeni brizgani beton v skladu z izumom strmo zvišanje trdnosti, krajše predhodno skladiščeni brizgani beton v skladu z izumom pa kaže podobno zvišanje poteka trdnosti po ca. 3 h.- 13The initial strength of both sprayed concretes according to the invention lies initially in the range of known sprayed concretes. After about 1 hour, the longer pre-stored sprayed concrete according to the invention shows a steep increase in strength, while the shorter pre-stored sprayed concrete according to the invention shows a similar increase in the tensile strength after ca. 3 h.

Nepričakovano se je tudi izkazalo, da uporaba hidrofobiranega sredstva za vezanje pri brizganju v skladu z izumom pri obstoječih postopkih, kot pri uporabi industrijskih suhih mešanic ali pri izdelavi brizganega betona na licu mesta ob uporabi naravno vlažnih dodatkov, daje znatne prednosti v primerjavi z običajnimi, poznanimi sredstvi za vezanje pri brizganju.It has also unexpectedly been shown that the use of a hydrophobic injection molding agent according to the invention in existing processes, such as the use of industrial dry mixes or the manufacture of on-site sprayed concrete using naturally moist additives, has significant advantages over conventional ones, known injection molding agents.

Pri preskusih, pri katerih so bile industrijske suhe mešanice za brizgani beton izdelane ob uporabi sredstva za vezanje pri brizganju v skladu z izumom, se je pokazalo, da so bile brizgalne lastnosti betona ob uporabi sredstva za vezanje pri brizganju v skladu z izumom v primerjavi z običajnim betonom rahlo izboljšane. Posebno se je brizgani beton s sredstvom za vezanje v skladu z izumom obnašal bolje v primerjavi z običajnim betonom, to se pravi, manj materiala se je odbijalo od nabrizgane površine.Tests in which industrial dry mixes for injection molded concrete were made using the injection molding agent according to the invention showed that the spray properties of the concrete using the injection molding agent were in accordance with the invention conventional concrete slightly improved. In particular, sprayed concrete with the binder according to the invention behaved better than conventional concrete, i.e. less material bounced off the sprayed surface.

Poleg teh nepričakovano velikih razlik v poteku začetne trdnosti so bile ugotovljene tudi razlike pri karakteristikah hidratacije in sušenja nabrizganega betona. Medtem ko je brizgani beton v skladu s stanjem tehnike po nekaj urah kazal tipično svetlo sivo strjenega in v bistvu izsušenega brizganega betona, je kazal brizgani beton v skladu z izumom slej kot prej temno sivo barvo še vlažnega betona. Domnevamo, da zaščitna plast omogoča nekoliko daljši odprti čas, s čimer se doseže tudi boljšaIn addition to these unexpectedly large differences in the initial strength course, differences in the hydration and drying characteristics of the sprayed concrete were also found. While the sprayed concrete according to the prior art showed typical light gray hardened and substantially cured sprayed concrete after a few hours, the sprayed concrete according to the invention appeared later than the previously dark gray color of the still wet concrete. We assume that the protective layer allows for a slightly longer open time, thereby achieving a better one

- 14utrditev.- 14 fortification.

Pri uporabi sredstva za vezanje pri brizganju v skladu z izumom v industrijski suhi mešanici oz. industrijski predmešanici ni potrebno uporabljati v peči sušenih agregatov. Agregati se lahko dodajo z določeno vlažnostjo, ker je sredstvo za vezanje pri brizganju v skladu z izumom za vodo relativno neobčutljivo. Lahko se, na primer uporabljajo dodatki s hribinsko ali jamsko vlažnostjo od 0,8 do 1 %.When using an injection molding agent according to the invention in an industrial dry blend or in an industrial dry mix. the industrial premix is not required to be used in the kiln of dried aggregates. Aggregates can be added with a certain humidity because the spraying agent according to the water invention is relatively insensitive. For example, additives with humidity or pit humidity of 0.8 to 1% may be used.

Pri tem je ugodno, da za uporabo v industrijskih predmešanicah odpade zelo stroškovno intenzivno sušenje agregatov. Poleg tega se zaradi te predhodne navlažitve doseže veliko manjše razvijanje prahu, kar je treba s stališča delovne higiene in varstva pri delu pozitivno oceniti. Tem prednostim se pridruži ugodnejše razvijanje trdnosti.It is advantageous to use very cost-intensive drying of aggregates for use in industrial premixes. Moreover, this pre-moistening results in a much lower dust evolution, which must be positively evaluated from the standpoint of occupational hygiene and safety. These advantages are accompanied by more favorable strength development.

Pri nadaljnjih poskusih je bil brizgani beton ob uporabi sredstva za vezanje pri brizganju v skladu z izumom pripravljen kot industrijska suha malta. Da bi zmanjšali razvijanje prahur pa je bila v cevi od črpalke proti šobi izvedena predhodna navlažitev suhega betona. Tako pripravljeni brizgani beton ob uporabi sredstva za vezanje pri brizganju v skladu z izumom je imel v skladu z diagramom II razvoj trdnosti, ležeč v normiranem območju Smernice Brizgani beton, ki se po ca. 3 urah občutno dvigne in po ca. 5 urah leži nad trdnostjo poznanih brizganih betonov. To se pravi, celo če se brizgani beton v skladu z izumom predela z običajnimi metodami, kaže v primerjavi s poznanimi betoni izboljšane karakteristike razvoja trdnosti. Tudi pri tem sredstvu za vezanje pri brizganju je bilo uporabljenih 0,5 m-% pospeševalnih sredstev brez alkalij.In further experiments, injection molded concrete was prepared as an industrial dry mortar using an injection molding agent according to the invention. However, in order to reduce the development of dust r , pre-wetting of dry concrete was carried out in the pipe from the pump to the nozzle. Injected concrete thus prepared using the injection molding agent according to the invention, according to Diagram II, had the development of strength, lying within the standard area of the Injected Concrete Guideline, which after approx. It rises significantly for 3 hours and after approx. For 5 hours it lies above the strength of the known sprayed concrete. That is to say, even if sprayed concrete according to the invention is processed by conventional methods, it shows improved strength development characteristics compared to known concretes. Also, 0.5 m-% alkaline-free accelerating agents were used with this spraying agent.

- 15Potek tlačne trdnosti Mladi brizgani beton [N/mm*]- 15 Compressive strength course Young injection molded concrete [N / mm *]

Diagram IIDiagram II

Prikazani poteki Ji, J2 in J3 so poteki tlačne trdnosti v skladu z zahtevami Smernice Brizgani beton. Debelejše potegnjena črta predstavlja brizgani beton v skladu z izumom.The Ji, J2 and J3 runs shown are compressive strength runs in accordance with the requirements of the Injected Concrete Guideline. The thicker drawn line represents the sprayed concrete according to the invention.

V nekem nadaljnjem poskusu smo brizgani beton v skladu z izumom kot industrijsko suho malto umešali ob uporabi mešanice agregatov z relativno visoko vlažnostjo, npr. z 0,5 % vlage in pred predelavo skladiščili 36 ur in takoj nato brizgali.In a further experiment, the sprayed concrete according to the invention was mixed as industrial dry mortar using a mixture of aggregates with relatively high humidity, e.g. with 0.5% moisture and stored for 36 hours before processing and immediately sprayed.

Preskusna starostTest age

Diagram IIIDiagram III

Ugotovili smo lahko, da je bilo sredstvo za vezanje v skladu z izumom relativno neobčutljivo proti nihanjem vlažnosti v dodatku. Poleg tega je bilo ugodno, da sredstvo za vezanje pri brizganju v skladu z izumom niti v območju skladiščenja niti doziranja niti mešanja ni imelo sicer negativne nagnjenosti za sredstva za vezanje pri brizganju, da bi se prijemalo. S tem se znatno zmanjšajo stroški čiščenja in vzdrževanja za poznane mešalne sklope. Nadaljnja prednost uporabe sredstva za vezanje pri brizganju v skladu z izumom je pri tem postopku, da med prvimi urami potek strjevanja ustreza poteku strjevanja poznanih brizganih betonov, vendar se v nadaljnjem poteku močneje dvigne, tako da se po 24 urah v splošnem dosežejo trdnosti, ki ležijo nad tlačnimi trdnostmi, zahtevanimi v Smernici Brizgani beton.It was found that the binder according to the invention was relatively insensitive to the humidity fluctuations in the additive. In addition, it was advantageous that the injection molding agent according to the invention had no otherwise negative tendency for the injection molding agents to be gripped in the storage or dosing or mixing area. This significantly reduces the cost of cleaning and maintenance for known mixing kits. A further advantage of using the injection molding agent according to the invention is in the process that, during the first hours, the curing process corresponds to the course of cured known injection molded concrete, but in the further course it is raised more strongly, so that, after 24 hours, generally the strengths are achieved. lie above the compressive strengths required in the Injected Concrete Guideline.

Izum ustvarja s tem sredstvo za vezanje pri brizganju, ki omogoča, da se dosedaj uporabljena tehnika postopka znatnoThe invention thus provides an injection molding agent that enables the process technique used to date to be substantially

17poenostavi in da se v velikem obsegu prihranijo stroški, ker odpadejo dosedanji aparativni in logistični izdatki.17 simplify and to a large extent save costs by eliminating current operational and logistical expenditures.

Poleg tega ustvarja izum sredstvo za vezanje pri brizganju, ki ima izboljšane lastnosti za predelavo, boljše, lažje vodljive karakteristike strjevanja in višje trdnosti v strjenem stanju.In addition, the invention provides an injection molding agent which has improved processing properties, better, more manageable curing characteristics and higher cured strength.

Poleg tega se sredstvo za vezanje v skladu z izumom lahko predela tudi s poznanimi postopki, pri čemer se v teh primerih doseže izboljšana sposobnost za predelavo in izboljšane lastnosti strjevanja in trdnosti betonov.In addition, the binder according to the invention can also be processed by known methods, in which case the improved processing ability and the improved curing and strength properties of the concrete are achieved.

Bistvena prednost sredstva za vezanje pri brizganju v skladu z izumom je torej, da se brizgani beton ob uporabi visokoreaktivnega sredstva za vezanje pri brizganju pripravi kot konvencionalni beton, brizgan po suhem postopku, vsebujoč normalni cement in se celo lahko pripravi in predela kot običajen transportni beton, s čimer se izognemo stroškovno intenzivnim velikim napravam za uskladiščenje in mešanje na gradbišču, pri konvencionalnih betonih prisotni viri napak in stroškov pa se preprečijo z dodajanjem dodatnih sredstev.The essential advantage of the injection molding agent according to the invention is therefore that the sprayed concrete is prepared as a conventional concrete, dry-sprayed, containing normal cement, and can even be prepared and processed as a conventional transport concrete using a highly reactive injection molding agent. , avoiding cost-intensive large storage and mixing facilities at the construction site, and avoiding sources of defects and costs in conventional concrete by adding additional resources.

Claims (25)

PATENTNI ZAHTEVKIPATENT APPLICATIONS 1. Sredstvo za vezanje za uporabo v brizganem betonu, pri čemer je sredstvo za vezanje neko mineralno, hidravlično sredstvo za vezanje, posebno sredstvo za vezanje z majhno vsebnostjo sulfatov, prednostno portlandski cement, portlandski kompozitni cement, žlindrin cement, železni portlandski cement ali glinični cement, in ima običajne v danem primeru dodatne komponente in dodatna sredstva, in so komponente sredstva za vezanje tako usklajene med seboj, da se doseže kratek reakcijski čas za hidravlične reakcije, pri čemer imajo zrnca sredstva za vezanje vsaj kot delno območje ovoj iz neke kombinacije iz nekega sredstva za hidrofobiranje in nekega pospeševalnega sredstva brez alkalij.1. A binder for use in sprayed concrete, the binder being a mineral, hydraulic binder, a special low sulfate binder, preferably Portland cement, Portland composite cement, slag cement, Portland Portland cement or alumina. cement, and having the usual additional components and auxiliaries, as appropriate, and the components of the bonding agent being so coordinated with each other that a short reaction time for the hydraulic reactions is achieved, whereby the granules of the bonding agent have at least a partial sheathing region of some combination from some hydrophobic agent and some alkali free accelerator. 2. Sredstvo za vezanje v skladu z zahtevkom 1, označeno s tem, da je pospeševalno sredstvo brez alkalij vezano na hidrofobirajočem ovoju.Binding agent according to claim 1, characterized in that the alkali free agent is bonded to the hydrophobic sheath. 3. Sredstvo za vezanje v skladu z zahtevkom 1 in/ali 2, označeno s tem, da ima sredstvo za vezanje kot sredstvo za hidrofobiranje stearinsko in/ali oleinsko kislino (maščobne kisline).Binding agent according to claim 1 and / or 2, characterized in that the binder agent has stearic and / or oleic acid (fatty acids) as a hydrophobic agent. 4. Sredstvo za vezanje v skladu z enim ali več predhodnimi zahtevki, označeno s tem, da ima sredstvo za vezanje kot sredstvo za hidrofobiranje voske in/ali soli maščobnih kislin.Binder according to one or more of the preceding claims, characterized in that the binder has as a hydrophobic agent a wax and / or fatty acid salt. 5. Sredstvo za vezanje v skladu z zahtevkom 4,5. The binding agent according to claim 4, - 19označeno s tem, da ima sredstvo za vezanje kot sredstvo za hidrofobiranje natrijev, kalcijev, amonijev, aluminijev in cinkov stearat.- 19 characterized in that it has a binder as a hydrophobic agent for sodium, calcium, ammonium, aluminum and zinc stearate. 6. Sredstvo za vezanje v skladu z enim ali več predhodnimi zahtevki, označeno s tem, da ima sredstvo za vezanje kot sredstvo za hidrof obiranj e smole in/ali natrijeve oleate in/ali apnena mila in/ali emulzije mineralnih olj.Binder according to one or more of the preceding claims, characterized in that the binder has a hydrophilic resin and / or sodium oleate and / or lime soap and / or mineral oil emulsion as hydrophilic agent. 7. Sredstvo za vezanje v skladu z enim ali več predhodnimi zahtevki, označeno s tem, da ima sredstvo za vezanje kot sredstvo za hidrofobiranje silane in/ali siloksane in/ali silikonska olja.Binder according to one or more of the preceding claims, characterized in that the binder has as a hydrophobic agent silane and / or siloxane and / or silicone oils. 8. Sredstvo za vezanje v skladu z enim ali več predhodnimi zahtevki, označeno s tem, da ima sredstvo za vezanje v bistvu nek hidrofobiran portlandski cement z zmanjšano vsebnostjo sulfatov.Binder according to one or more of the preceding claims, characterized in that the binder is essentially a hydrophobic Portland cement with reduced sulfate content. 9. Sredstvo za vezanje v skladu z zahtevkom 8, označeno s tem, da ima sredstvo za vezanje vsebnost S03 od 1 do 3 %.9. The binder according to claim 8, characterized in that the binder has a content of SO 3 from 1 to 3%. 10. Sredstvo za vezanje v skladu z zahtevkom 8 in/ali 9, označeno s tem, da ima sredstvo za vezanje vsebnost SO3 od 2 - 2,5 %.10. The binding agent according to claim 8 and / or 9, characterized in that the binding agent has an SO 3 content of 2 - 2.5%. 11. Sredstvo za vezanje v skladu z enim ali več predhodnimi zahtevki, označeno s tem, da ima sredstvo za vezanje kot dodatne komponente sintetično silicijevo kislino, kremenov prah, siliko v emulzijah in11. The binder according to one or more of the preceding claims, characterized in that the binder has, as additional components, synthetic silicic acid, silica powder, silica in emulsions and - 20nadaljnje poznane dodatne komponente, ki imajo vpliv na sposobnost za predelavo betona.- 20 Further known additional components that affect the ability to process concrete. 12. Sredstvo za vezanje v skladu z enim ali več predhodnimi zahtevki, označeno s tem, da ima sredstvo za vezanje kot dodatna sredstva plastifikatorje in/ali sredstva za tečenje in/ali tvorce zračnih por in/ali zgostila in/ali stabilizatorje.12. The binder according to one or more of the preceding claims, characterized in that the binder has plasticizers and / or flow agents and / or air pores and / or thickeners and / or stabilizers as additional agents. 13. Sredstvo za vezanje v skladu z enim ali več predhodnimi zahtevki, označeno s tem, da so komponente sredstva za vezanje najfineje zmlete.13. The binder according to one or more of the preceding claims, characterized in that the components of the binder are finely ground. 14. Sredstvo za vezanje v skladu z enim ali več predhodnimi zahtevki, označeno s tem, da je pospeševalno sredstvo brez alkalij nek amorfen bazičen aluminijev sulfat.Binder according to one or more of the preceding claims, characterized in that the alkali-free accelerator is amorphous basic aluminum sulfate. 15. Sredstvo za vezanje v skladu z enim ali več predhodnimi zahtevki, označeno s tem, da je amorfen bazičen aluminijev sulfat nek bazičen aluminijev sulfat s splošno formulo Al(OH)a (SO^^, pri čemer je b = 0,04 do 0,4 in a je 3 do 2 x b.15. The binder according to one or more of the preceding claims, characterized in that the amorphous basic aluminum sulfate is a basic aluminum sulfate of the general formula Al (OH) a (SO ^^, wherein b = 0.04 to 0.4 and a is 3 to 2 x b. 16. Sredstvo za vezanje v skladu z enim ali več predhodnimi zahtevki, označeno s tem, da je pospeševalno sredstvo brez alkalij vsebovano v količinah od 0,2 do 6 m-%.16. A binder according to one or more of the preceding claims, characterized in that the alkali free agent is contained in amounts of from 0.2 to 6% by weight. 17. Postopek za izdelavo sredstva za vezanje v skladu z enim ali več zahtevki 1 do 16, označen s tem, da se za izdelavo sredstva za vezanje mineralne komponenteProcess for the manufacture of a binder according to one or more of claims 1 to 16, characterized in that for the manufacture of a binder mineral component 18. Postopek v skladu z zahtevkom 17, označen s tem, da se mineralne komponente fino oziroma najfineje meljejo.18. A process according to claim 17, characterized in that the mineral components are finely or finely ground. 19. Postopek v skladu z zahtevkom 17 in/ali 18, označen s tem, da se med mletjem in po dodatku sredstva za hidrofobiranje doda vsaj eno pospeševalno sredstvo.19. The method according to claim 17 and / or 18, characterized in that at least one accelerating agent is added during grinding and after addition of the hydrophobic agent. 20. Postopek v skladu z zahtevkom 17 in/ali 18, označen s tem, da se po mletju in po dodajanju sredstva za hidrofobiranje doda vsaj eno pospeševalno sredstvo in se zmeša s sredstvom za vezanje.20. The method according to claim 17 and / or 18, characterized in that at least one accelerating agent is added after grinding and after the hydrophobic agent is added and mixed with the binding agent. 21. Postopek v skladu z enim ali več zahtevki 17 do 20, označen s tem, da se pospeševalno sredstvo doda v količinah od 0,2 do 6 %.A method according to one or more of claims 17 to 20, characterized in that the accelerant is added in amounts of from 0.2 to 6%. - 21 meljejo in se med mletjem doda vsaj eno sredstvo za hidrofobiranje.- 21 are ground and at least one hydrophobic agent is added during grinding. 22. Postopek v skladu z enim ali več zahtevki 17 do 21, označen s tem, da se sredstva za hidrofobiranje dodajo v količinah od 0,02 do 5 m-% .Process according to one or more of Claims 17 to 21, characterized in that the hydrophobic agents are added in amounts of 0.02 to 5% by weight. 23. Brizgani beton, ki vsebuje sredstvo za vezanje v skladu z enim ali več zahtevki 1 do 16, pri čemer ima brizgani beton vsaj en agregat v običajnih količinah in pa vodo v količinah od 0,5 do 6 m-%.23. Injected concrete containing a binder according to one or more of Claims 1 to 16, wherein the injected concrete has at least one aggregate in normal quantities and water in amounts of from 0.5 to 6% by weight. 24. Postopek za izdelavo brizganega betona v skladu z zahtevkom24. A process for making injection molded concrete according to claim - 2223, pri čemer se sredstvo za vezanje v skladu z enim ali več zahtevki 1 do 16, mineralni dodatki v običajnih količinah, v danem primeru dodatne komponente in pa dodatna sredstva, in voda zmešajo v brizgani beton.- 2223, wherein the binder according to one or more of Claims 1 to 16, the mineral admixtures in normal quantities, optionally additional components and auxiliary agents, and water are mixed into the sprayed concrete. 25. Postopek v skladu z zahtevkom 24, označen s tem, da se kot agregati uporabljajo prod, in/ali gramoz in/ali drobir in/ali pesek z okroglimi ali zdrobljenimi zrni.Process according to claim 24, characterized in that gravel, and / or gravel and / or debris and / or sand with round or crushed grains are used as aggregates. 26. Postopek v skladu z zahtevkom 25, označen s tem, da se uporabljajo dodatki, ki imajo granulacijo od 0 do 8 mm.26. The method according to claim 25, characterized in that additives having a granulation of from 0 to 8 mm are used. 27. Postopek v skladu z zahtevkom 25 in/ali 26, označen s tem, da se uporabljajo dodatki, ki izkazujejo sejalni liniji B8 ali AB8 v skladu z DIN 1045.27. The method according to claim 25 and / or 26, characterized in that the accessories exhibiting the sowing lines B8 or AB8 according to DIN 1045 are used. 28. Postopek v skladu z enim ali več zahtevki 24 do 27, označen s tem, da se kot agregati dodajajo kovinska in/ali organska in/ali mineralna vlakna.Process according to one or more of Claims 24 to 27, characterized in that metal and / or organic and / or mineral fibers are added as aggregates. 29. Sredstvo za vezanje v skladu z zahtevkom 28, označeno s tem, da se dodajajo jeklena in/ali ogljena in/ali steklena in/ali mineralna vlakna.29. The binder according to claim 28, characterized in that steel and / or carbon and / or glass and / or mineral fibers are added. 30. Postopek v skladu z enim ali več zahtevki 24 do 29, označen s tem, da se kot agregati dodajajo organski in/ali mineralni lahki agregati.Process according to one or more of Claims 24 to 29, characterized in that organic and / or mineral light aggregates are added as aggregates. - 2331. Postopek v skladu z zahtevkom 30, označen s tem, da se kot lahki agregati dodajajo krogle iz polistirenske pene in/ali plovec in/ali perlit in/ali zeolit in/ali penasto steklo in/ali votle krogle iz mikro stekla.2331. The method according to claim 30, characterized in that polystyrene foam and / or float and / or perlite and / or zeolite and / or foam glass and / or micro glass hollow spheres and / or micro glass hollow bulbs are added as light aggregates. 32. Postopek v skladu z enim ali več zahtevki 24 do 31, označen s tem, da se kot dodatne komponente dodajajo kremenov prah in/ali silika v emulzijah in/ali sintetična silicijeva kislina kot tudi v danem primeru nadaljnje poznane dodatne komponente za vplivanje na sposobnost za predelavo.Process according to one or more of Claims 24 to 31, characterized in that quartz powder and / or silica in the emulsions and / or synthetic silicic acid are added as additional components, as well as, as the case may be, further known additional components for influencing ability to process. 33. Postopek v skladu z enim ali več zahtevki 24 do 32, označen s tem, da se kot dodatna sredstva dodajajo plastifikatorji in/ali sredstva za tečenje in/ali tvorci zračnih por in/ali zgostila in/ali stabilizatorji.Process according to one or more of Claims 24 to 32, characterized in that plasticizers and / or flow agents and / or air pores and / or thickeners and / or stabilizers are added as additional agents. 34. Postopek v skladu z enim ali več zahtevki 24 do 33, označen s tem, da se agregati uporabljajo v naravno vlažnem stanju.A process according to one or more of Claims 24 to 33, characterized in that the aggregates are used in the naturally moist state. 35. Postopek v skladu z enim ali več zahtevki 24 do 34, označen s tem, da se uporabljajo agregati z vlažnostjo od 0,5 do 6 m-%.Method according to one or more of Claims 24 to 34, characterized in that aggregates with a moisture content of 0.5 to 6 m-% are used. 36. Postopek v skladu z enim ali več zahtevki 24 do 35, označen s tem, da se uporabljajo agregati z vlažnostjo od 2 do 4 m-%.A process according to one or more of claims 24 to 35, characterized in that aggregates with a moisture content of 2 to 4 m-% are used. 37. Postopek v skladu z enim ali več zahtevki 24 do 36,37. The process according to one or more of claims 24 to 36, - 24označen s tem, da se agregati in v danem primeru dodatne komponente predložijo v napravo za mešanje in se mešajo, takoj nato pa se doda mešanica sredstev za vezanje in se meša dalje, pri čemer se v danem primeru dodajo dodatna sredstva.- 24, characterized in that the aggregates and, optionally, the additional components are submitted to the mixing device and mixed, immediately thereafter a mixture of binders is added and stirred further, with additional agents being added as appropriate. 38. Postopek v skladu z enim ali več zahtevki 24 do 37, označen s tem, da se brizgani beton dovaja prevoznemu mešalniku.Process according to one or more of Claims 24 to 37, characterized in that the sprayed concrete is delivered to the transport mixer. 39. Postopek v skladu z enim ali več zahtevki 24 do 38, označen s tem, da se brizgani beton pred brizganjem za povišanje dosegljive začetne trdnosti skladišči vnaprej določen čas.A method according to one or more of Claims 24 to 38, characterized in that the pre-injection molded concrete is stored for a predetermined time before increasing the initial strength. 40. Postopek v skladu z zahtevkom 39, označen s tem, da se brizgani beton pred brizganjem predhodno skladišči 0,5 do 24 ur.40. The method according to claim 39, characterized in that the pre-injection molded concrete is pre-stored for 0.5 to 24 hours. 41. Uporaba hidrofobiranega, mineralnega sredstva za vezanje, posebno sredstva za vezanje v skladu z enim ali več zahtevki 1 do 16, v industrijski suhi mešanici za izdelavo brizganega betona.Use of a hydrophobic mineral bonding agent, in particular a bonding agent according to one or more of Claims 1 to 16, in an industrial dry mix for the production of sprayed concrete. 42. Uporaba sredstva za vezanje v skladu z enim ali več zahtevki 1 do 16 v transportnem brizganem betonu.Use of a binder according to one or more of claims 1 to 16 in transportable sprayed concrete. 43. Uporaba sredstva za vezanje v skladu z enim ali več zahtevki 1 do 16 v betonu, brizganem po mokrem postopku.Use of a binder according to one or more of Claims 1 to 16 in wet-sprayed concrete. 44. Uporaba sredstva za vezanje v skladu z enim ali več44. Use of a binding agent according to one or more - 25 zahtevki 1 do 16 v betonu, brizganem po suhem postopku- 25 claims 1 to 16 in dry-sprayed concrete
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EP0922683A1 (en) 1999-06-16
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DK0922683T3 (en) 2001-06-05
EP0922683B1 (en) 2001-02-14
DE19754446A1 (en) 1999-06-10
SK167898A3 (en) 1999-08-06
HU9802794D0 (en) 1999-02-01
NO985438L (en) 1999-06-09
PL330167A1 (en) 1999-06-21
HUP9802794A2 (en) 1999-10-28
SI9800298B (en) 2002-02-28
DE59800475D1 (en) 2001-03-22
NO985438D0 (en) 1998-11-23
SK282992B6 (en) 2003-01-09

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