RU2631101C1 - Manufacturing process goods with wooden elements, item obtained by claimed method (versions) - Google Patents

Abstract

FIELD: human life necessities satisfaction.

SUBSTANCE: one prepares the mould, the resin, the timbered work piece in the form of the filling, one fills the mould with the resin, hardens the resin, turns the item without reference to the layers made of different materials. The timbered work piece is made with "mouse-bite" at the end and/or with the cut-out pattern, and/or rectangular in shape. The mould is made of the material with plain surface, toughness and ability to keep the shape. The mould is composed of the right-angled details, every detail is wound with the adhesive tape, then one joints the details together in a box with the bottom and four walls and makes it airtight. The versions of the items made by the indicated method are also offered.

EFFECT: obtaining the lighting effect of the item.

25 cl, 1 tbl, 13 dwg

Description

 The invention relates to the field of jewelry, haberdashery and souvenir production, namely to products that adorn a person's life.

Wooden products are considered the safest and most environmentally friendly products. Wooden products do not have a negative impact on health. Wood products are never cold - they always carry heat in themselves. After processing, the tree has a special non-repeating texture. Thus, wooden products give a pleasant tactile sensation and an original non-repeating random visual effect, which is understood as the unique manifestation of patterns on the product when processing wood due to its texture and structure during processing.

With all the positive qualities of wooden products, such products do not have a light effect, i.e. the light does not penetrate the dense structure of the tree, does not bounce off the edges and does not give an internal glow, like metal and / or stone products and / or resins.

It should be noted that for existing wooden haberdashery products only a random visual effect is used - a pattern of wood fibers obtained by sawing, drilling and grinding, i.e. obtained by giving a clearly defined form.

In addition, stone inserts are fixed in some wooden products, while the product is not solid, i.e. these are products in which a stone is fixed to a wooden base or stone is glued, can be attributed to products with inserts.

The well-known "Method of manufacturing products with a decorative surface by casting (RU 2110362)", including the manufacture of products by casting with reinforcement with spherical elements of the surface of the product (http://wwwl.fips.ru/).

The disadvantage of this method is the use of only one basic material for manufacturing, which reduces the decorative properties of the resulting products and, as a consequence, the decrease in consumer properties.

Disclosure of invention

The technical task of the claimed invention is the development of such a manufacturing method that would make it possible to produce a jewelry, haberdashery, souvenir product, which would preserve the properties of wood and at the same time the resulting product would be solid and have a light effect, and, in addition, in particular cases it had Increased random visual effect and enhanced decorative properties. And also the stated objective is to expand the range and increase consumer properties of jewelry, haberdashery, souvenir wood products.

The claimed technical problem - “a product in which the properties of wood would be preserved and the resulting product would be solid and have a light effect” - is achieved due to the product obtained using the inventive method, consisting of two basic materials - wood and resin, FIG. 1-9. This combination of materials allows you to preserve the properties of wood in the product and allows you to acquire lighting effects due to the presence of resin.

In addition, the claimed technical problem - "the development of a method of manufacturing a jewelry or haberdashery product, which would preserve the properties of the tree and the resulting product would be solid and have a light effect" - is solved by a method that includes: preparing a workpiece from wood with "ragged »Edge on the end, and / or with a cut out or sawn-out pattern and / or rectangular shape, preparation of casting molds, preparation of resin, arrangement of wood blanks in the casting mold, pouring of resin into the mold, curing of the resin, turning can additionally include impregnation with oils and the addition of fixtures, and / or metal inserts and elements, cords, chains, ribbons, etc.

In the framework of the claimed method, a wooden blank is made from hardwood. A preferred hardness of at least 900 pounds (Jank scale (Janka scale is used to assess hardness of wood. It is expressed in strength, pounds, which must be applied to a metal ball with a diameter of 0.444 inches (11.28 millimeters ) in order to press it into the wood by half the diameter)).

In the claimed method use blanks of different types.

A blank with a “torn” edge (a torn edge at the end of the wood — the presence at the end of the timber often of small shallow recesses and bundles, not completely removed fibers and small parts of the wood) at the end is obtained by breaking a wooden workpiece across the fibers.

To obtain this type of workpiece from boards or bars of suitable wood species, workpieces of the required size are cut depending on the size of the finished product, and the wood fibers should be located along the long side.

Next, produce a decorative fracture of the workpiece across the fibers in any known manner, for example, using two hammers of different sizes.

A blank with a cut out pattern is obtained by sawing a given pattern, for example, using a jigsaw machine or in any known manner.

A rectangular shape blank is obtained by giving the board or a bar of suitable wood species the shape of a parallelepiped, for example, using a jigsaw machine or in any known manner.

The claimed method uses both known types of molds for castings, for example silicone, and made of plywood, or boards, or plastic, or any other material having a flat surface, rigidity and the ability to hold the mold, and consisting of rectangular parts, with each detail they are wrapped with tape, after which the parts are connected to each other in a box with a bottom and four walls, and sealed, for example, with plasticine or any material with similar properties and the ability to seal.

In the inventive method, vertical forms are used for vertical placement of wood blanks and horizontal for placement of blanks in them with a carved pattern.

In the inventive method, a resin, for example, jewelry grade PEO-510 KE-20/0, or similar compositions based on epoxy resins is used.

It should be noted that the resin in the inventive method to achieve enhanced decorative properties in particular cases of performance give a certain visual effect, such as transparency, and / or color, and / or turbidity, and / or luster, and / or air bubbles.

To give the resin transparency, color, turbidity, gloss, use various options for organic dyes, acrylic paints, inks, which are added to the solution in certain proportions to give the desired shade and effect.

In particular cases of using the claimed method, Epoxycon dye concentrates are used, which are solutions of organic dyes in an epoxy base. The main effects of the use of these dyes are set forth in table 1.

Other colors and effects can be created by changing the concentration and / or mixing different colors and effects among themselves. The content of EPOXICON concentrates shown in Table 1 is calculated for products with a thickness of 3-4 mm. In other cases, the amount of concentrate is changed inversely proportional to the thickness.

These resins and dyes are given for the claimed method for reference and can be replaced by similar in properties and composition of other manufacturers.

It should be noted that in particular cases of execution, various fillers are added to the resin to increase the decorative property: (6), (6.1), (6.2), FIG. 4, 10, 12, for example, gliders, rhinestones, sparkles, beads, dried flowers (6.2), FIG. 12, pieces of wood, dried insects (6.1), FIG. 10, mini photos, prints, i.e. any suitable decorative elements.

It should be noted that fillers can be added directly to the resin before pouring, and the distribution of the additive elements (s) will be random (randomly - at random. Randomly, randomly. ASIS Synonym Dictionary. V.N. Trishin. 2013. http: // dic .academic.ru /), and / or after pouring with subsequent distribution, and / or before pouring directly into the form with subsequent distribution after pouring.

After curing the resin, the layered preform is freed from the mold and sent to the turning.

Turning, as a rule, is carried out in several operations. In contrast to the already known solutions, in the inventive method, in the course of turning, the product is given the main form without regard to the material, i.e. a layered preform consisting of wood and resin is grinded and shaped without paying attention to the layers. It should be noted that in the finished product the location of the layers is not determined in any way, FIG. 7, 8, 6, 13, the layers can be arranged randomly, since the turning is done independently of the layers, and the layered blank is considered as a single material. In addition, the ratio of the layers can be different, for example, the area of the resin layer can be significantly larger than the layer of wood, FIG. 6, and conversely, a layer of wood may be larger than a layer of resin in area; FIG. 7-8.

For example, for an article in the form of a ring, FIG. 1-10, produce rough shaping: sawing, drilling, boring, etc., after turning and grinding.

In the workpiece, a hole of the required diameter is drilled and bored, depending on the user size. Next, the workpiece is turned on a rough skin - excess material is removed, the ring is shaped.

Moreover, in the particular case of execution according to the claimed method of the ring, faceting is performed throughout the ring, FIG. 1-10, moreover, they initially set the shape in which the splint (the splint is the rim adjacent to the finger) (5) smoothly passes to the apex (the apex is the main decorative part of the ring) (4). It should be noted that in the classic design, the rings with the tip of the shank and the tip act as components of the product and are manufactured separately.

Next, the ring is cut, FIG. 1-10, according to the principle of cutting stones for insertion (GOST R 52913-2008 "Diamonds. Classification. Technical requirements"), as a result, the faceted ring at the top has a face - a platform, Fig. 1, 7 (top view), facets of the crown, FIG. 1, 7 (view from the left and view from the right), at the top, and the edges of the pavilion go to the splint, FIG. 1, 7 (left view and right view).

It should be noted that the faceting of the ring can be symmetrical and / or built along the radius, but it can also be asymmetric and built not along the radius.

When crossing the facet of the cut, they can take the form of three or more squares.

In addition, the shape of the cut of the entire ring (top view) can be round, pear-shaped, man-shaped, oval, heart-shaped, rectangular with beveled corners, rectangular with rounded edges, rectangular, trapezoidal, octagonal, square, triangular, angular and complex.

Turning the product can be carried out in another way, FIG. 11-13, for example, turning a butterfly product can also be performed as described above or as follows: after curing, the cast billet is ground on both sides until a clean, smooth, glossy surface is obtained. After that, the butterfly outline is applied to it. Contours can be of various shapes and sizes. After that, they are cut along the intended contour, the edges are treated and, if necessary, the faces are applied.

After cutting, the product is ground and polished.

In special cases, the execution of the claimed method, the products are impregnated in three stages: first, they are impregnated with linseed oil, then with special oils containing wax (for example, Belinka), and waxing with mastic from carnauba wax and linseed oil is performed. Moreover, each subsequent processing is carried out no earlier than 10-12 hours after the previous one.

Also, in special cases of the execution of the claimed method, inserts made of metal and / or fasteners are installed on the products obtained and / or supplemented with cords, for years, chains, etc.

Metal inserts can be silver, gold, nickel silver and other metals and alloys based on them.

The metal insert may be positioned on the splint and / or on the top, and on the splint as on the inside (5.2), FIG. 3, 4, and on the outside.

In addition, the task of “increasing the random visual effect and enhanced decorative properties obtained by using the inventive method” is also achieved by using the “torn” edge of the wood obtained by physical exposure. An uneven “ragged” edge with a “chip” formed on the scrap, poured into the resin, Figs. 1–4,12, always turns out to be different and unexpected, and in addition to the resulting wood texture when processing a clearly defined shape, it increases the random visual effect, in addition, the scrap and the resulting “pattern” of “chips” cannot be obtained the same, which gives the resulting product enhanced decorative properties.

The result is a product consisting of two main materials - wood and resin, having an outer and inner edge of the connection of these materials, the connecting edge can be "torn", and / or with a cut or sawn pattern, and / or rectangular shape, the ratio of the resin and the tree may be different, in addition, the arrangement of the layers of wood and resin may be the same or not, but at least one layer of wood and resin. Light entering the layer of resin passes through it, is reflected from the faces and / or from the fillers, thereby creating a light effect. In addition, depending on the dyes and additives used, the resin may glow, glow in the dark, glow in neon rays, shine from gliders, bounce off them, etc.

The claimed method, you can make any kind of jewelry, jewelry, figurines, haberdashery, home decoration products, souvenirs.

Brief Description of the Drawings:

FIG. 1 is a schematic representation of views to the right, front, left, back, top of a product with wooden elements, option 2, in the particular case of execution with a torn edge;

FIG. 2 is a schematic representation of a general view of a product with wooden elements, option 2, in the particular case of execution with a torn edge of the connection of a layer of wood and a layer of resin;

FIG. 3 is a schematic representation of a general view of a product with wooden elements, option 2, in the particular case of execution with a torn edge and a metal insert on the inside of the splint;

FIG. 4 is a schematic illustration of a general view of a product with wooden elements, option 2, in the particular case of execution with a torn edge and a metal insert on the inside of the splint with a filler in the resin layer;

FIG. 5 is a schematic representation of a general view of a product with wooden elements, option 2, in the particular case of execution with a patterned edge connecting a layer of wood and a layer of resin;

FIG. 6 is a schematic representation of a general view of a product with wooden elements, option 2, in the particular case of execution with a dominant resin layer;

FIG. 7 is a schematic view of the views on the right, front, left, back, top of the product with wooden elements, option 2, in the particular case of execution with the dominant two layers of wood compared to the resin layer;

FIG. 8 is a schematic representation of a general view of a product with wooden elements, option 2, in the particular case of execution with two dominant layers of wood compared to a layer of resin;

FIG. 9 is a schematic representation of a general view of a product with wooden elements, option 2, in the particular case of execution with an even edge of the connection of a layer of wood and a layer of resin and the presence of a filler in the resin in the form of a dried flower;

FIG. 10 is a schematic representation of a general view of a product with wooden elements, option 2, in the particular case of execution with a dominant layer of resin over a layer of wood and the presence of an insect filler in the resin;

FIG. 11 is a schematic view of a front view of a product with wooden elements, option 3, in the particular case of execution with a patterned edge connecting the layer of wood and a layer of resin;

FIG. 12 is a schematic view of a front view of a product with wooden elements, option 3, in the particular case of execution with a dominant layer of wood over a layer of resin, with a torn edge of the joint and the presence in the resin of a filler in the form of a dried flower and an insect;

FIG. 13 is a schematic view of a front view of a product with wooden elements, option 3, in the particular case of execution with a dominant layer of wood over a layer of resin, with an even edge of the joint and the presence of filler in the resin.

Designation of structural elements:

1 - wooden part of the product;

2 - part of the resin product;

3 - the outer edge of the connection of the wooden part and part of the resin;

3.1 - internal connection of the wooden part and the resin part;

4 - top;

5 - a shink;

5.1 - the inner part of the splint adjacent to the finger;

5.2 - metal insert;

6 - filler elements;

6.1 - dried insects;

6.2 - dried flower.

The implementation of the invention

A method of manufacturing a product with wooden elements includes preparing the casting mold, preparing the resin, pouring the resin into the mold, curing the resin, turning, and also preparing the wood blank, arranging it in the casting mold, after pouring the resin and curing, the resulting grind is turned into a given shape products excluding layers of different materials.

In special cases, the execution of the wood blank is performed with a torn sliver edge at the end, and / or with a cut out pattern, and / or rectangular shape.

Moreover, the pattern can be both abstract, for example geometric, consisting of multidirectional lines, and a certain shape, for example curls, the silhouette of the city, etc.

In the particular case of the execution of the claimed method, a mold for casting is made of a material having a flat surface, rigidity and the ability to hold the mold, and consisting of rectangular parts, each part is wrapped with tape, after which the parts are connected to each other in a box having a bottom and four walls, and seal. Before pouring, the resin is given color, and / or turbidity, and / or luster, and / or luminescence in UV rays, and / or the presence of air bubbles.

In the particular case of the execution of the claimed method, fillers are also added to the resin, if desired: gliders, and / or rhinestones, and / or spangles, and / or beads, and / or dried flowers (6.2), FIG. 9, 12, and / or pieces of wood, and / or dried insects (6.1), FIG. 10 and / or mini photographs and / or prints and / or small decorative elements, the fillers being added directly to the resin before pouring and / or after pouring, and / or before pouring directly into the mold.

Further, in the particular case of execution of the claimed method, the resulting product is impregnated with oil and / or wax.

Further, in the particular case of the execution of the claimed method, mounts and / or metal inserts and / or elements and / or shoelaces and / or chains and / or ribbons are additionally installed.

A product with wooden elements (option 1) has a given shape in accordance with the sketch, or the shape of the product that it represents, if it is a ring, then it has the shape of a ring, if it is an icon, it has the shape of an icon, etc., differs The fact that it consists of two main materials - wood and resin, has an external and internal edge connecting these two materials. Moreover, the number of layers of these two materials can be unlimited, but at least two: one layer is wood, the second is resin.

It should be noted that the claimed product has the shape of the edge of the connection of resin and wood "torn", and / or patterned, and / or rectangular.

The product with wooden elements (option 2) has the shape of a ring, FIG. 1-11, has a shredder (5) and consists of two main materials - wood (1) and resin (2), has an edge poured into the resin, torn with wood chips (3), (3.1), FIG. 1-4, has the shape of the edges of the joint resin and wood torn (3), (3.1), FIG. 1-4, and / or patterned (3), (3.1), FIG. 4-8, 10, and / or rectangular (3), (3.1), FIG. 9. It should be noted that the arrangement of the layers in the product is not determined in any way, the layers can be arranged randomly, since the turning is performed independently of the layers, and the layered blank is considered as a single material. Moreover, the number of layers of these two materials can be unlimited, but at least two: one layer is wood, the second is resin.

In the particular case of execution in the claimed product (option 2), the resin layer includes fillers (6), FIG. 4: gliders and / or rhinestones and / or sequins and / or beads and / or dried flowers (6.2), FIG. 9, and / or pieces of wood, FIG. 6, and / or dried insects (6.1), FIG. 10 and / or mini-photographs and / or prints and / or air bubbles and / or decorative elements of a suitable size.

In the particular case of execution in the claimed product (option 2), the resin layer has transparency and / or color, and / or turbidity, and / or gloss, and / or luminescence in UV rays.

In the particular case of execution, the claimed product (option 2) may have metal inserts and / or elements, for example, an insert (5.2) on the inside of the bar (5.1), FIG. 3, 4, and / or a frame on the outside of the splint (5), and / or a decorative insert at the top (4).

In the particular case of execution, the claimed product (option 2) may have a splint (5) and a top (4), faceted according to the principle of cutting stones, FIG. 1, 7, and has a face at the apex — a platform; FIG. 1, 7 (top view), has crown faces at the apex, FIG. 1, 7 (all types), and the edges of the pavilion passing to the shredder, FIG. 1, 7 (left and right views). In this case, the facets of the cut can be in the form of three and / or more squares.

It should be noted that the ring can be faceted asymmetrically or symmetrically, and the shape of the faceting of the ring can be round, pear-shaped, celoid, oval, heart-shaped, rectangular with beveled corners, rectangular with rounded edges, rectangular, trapezoidal, octagonal, square, triangular, angular and complex shape.

The product with wooden elements (option 3) has the shape of a butterfly, FIG. 11-13, and consists of the right and left half, differs in that it consists of two main materials - wood (1) and resin (2), has an edge, poured into the resin, torn with wood chips (3), FIG. 12, has the shape of the edges of the joint resin and wood torn (3), FIG. 12, and / or patterned (3), FIG. 11 and / or rectangular (3), FIG. 13. It should be noted that the arrangement of the layers in the product is not determined in any way, the layers can be arranged randomly, since the turning is performed independently of the layers, and the layered blank is considered as a single material.

In the particular case of execution in the claimed product (option 3), the resin layer includes fillers (6), FIG. 13: gliders, and / or rhinestones, and / or spangles, and / or beads, and / or dried flowers (6.2), FIG. 12, and / or pieces of wood, and / or dried insects (6.1), FIG. 12, and / or mini photographs, and / or prints, and / or air bubbles, FIG. 13, and / or small decorative elements.

In the particular case of execution in the claimed product, option 3, the resin layer (2) has transparency, FIG. 11, and / or color, and / or turbidity, and / or luster, and / or luminescence in UV rays.

In the particular case of execution, the claimed product (option 3) may have fastenings, and / or metal inserts, and / or elements, and / or laces, and / or chains, and / or ribbons.

Claims (25)

1. A method of manufacturing a product with wooden elements, including preparing the mold for casting, preparing the resin, pouring the resin into the mold, curing the resin, turning, characterized in that the preparation of the wood is made, the wood blank is placed in the mold, grind the product without taking into account layers of different material. 2. The method according to p. 1, characterized in that the wood blank is performed with a ragged edge at the end, and / or with a cut out pattern, and / or rectangular shape. 3. The method according to p. 1, characterized in that the casting mold is made of a material having a flat surface, rigidity and the ability to hold the mold, and consisting of rectangular parts, each part is wrapped with adhesive tape, and then the parts are connected to each other in a box having bottom and four walls, and seal. 4. The method according to p. 1, characterized in that the resin is given color, and / or turbidity, and / or luster, and / or luminescence in UV rays, and / or the presence of air bubbles. 5. The method according to p. 1, characterized in that the resulting product is impregnated with oil and / or wax. 6. The method according to p. 1, characterized in that it further fixes and / or metal inserts, and / or elements, and / or shoelaces, and / or chains, and / or ribbons. 7. The method according to p. 1, characterized in that fillers are added to the resin: gliders, and / or rhinestones, and / or spangles, and / or beads, and / or dried flowers, and / or pieces of wood, and / or dried insects , and / or mini-photographs, and / or prints, and / or small decorative elements. 8. The method according to p. 7, characterized in that the fillers are added directly to the resin before pouring, and / or after pouring, and / or before pouring directly into the mold. 9. A product with wooden elements, manufactured by the method according to claims 1-8, having a predetermined shape, characterized in that it consists of two basic materials - wood and resin, while the product has an outer and inner edge of the junction of these two materials. 10. The product according to p. 9, characterized in that the shape of the edge of the connection of resin and wood is made of torn, and / or patterned, and / or rectangular. 11. The product with wooden elements, made by the method according to claims 1-8, made in the form of a ring and has a shredder, characterized in that it consists of two main materials - wood and resin. 12. The product according to p. 11, characterized in that it has an edge cast in resin, torn with wood chips. 13. The product according to p. 11, characterized in that it has the shape of the edges of the compound of resin and wood torn, and / or patterned, and / or rectangular. 14. The product according to p. 11, characterized in that the resin part has gliders, and / or rhinestones, and / or sequins, and / or beads, and / or dried flowers, and / or pieces of wood, and / or dried insects, and / or mini-photographs and / or prints of air bubbles and / or small decorative elements. 15. The product according to claim 11, characterized in that the resin parts have transparency, and / or color, and / or turbidity, and / or luster, and / or luminescence in UV rays. 16. The product according to claim 11, characterized in that it may have metal inserts and / or elements. 17. The product according to p. 11, characterized in that it has a shred and a tip, faceted according to the principle of stone cutting, and has a face at the top, a platform, has crown faces at the top and the edges of the pavilion that go to the shred. 18. The product according to p. 17, characterized in that the facets of the cut can be in the form of three and / or more squares. 19. The product according to p. 17, characterized in that the ring is faceted asymmetrically. 20. The product according to p. 17, characterized in that the shape of the faceting of the ring can be round, pear-shaped, hook-shaped, oval, heart-shaped, rectangular with beveled corners, rectangular with rounded edges, rectangular, trapezoidal, octagonal, square, triangular, angular and complex forms. 21. The product with wooden elements, made by the method according to claims 1-8, made in the form of a butterfly and has left and right halves, characterized in that it consists of two main materials - wood and resin. 22. The product according to p. 21, characterized in that the shape of the edges of the compound of resin and wood is torn, and / or patterned, and / or rectangular. 23. The product according to p. 21, characterized in that the resin part has gliders, and / or rhinestones, and / or spangles, and / or beads, and / or dried flowers, and / or pieces of wood, and / or dried insects, and / or mini-photographs and / or prints of air bubbles and / or small decorative elements. 24. The product according to p. 21, characterized in that the resin parts have transparency, and / or color, and / or turbidity, and / or gloss, and / or glow in UV rays. 25. The product according to p. 21, characterized in that it can have fastenings, and / or metal inserts, and / or elements, and / or laces, and / or chains, and / or ribbons.

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