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RU2012121872A - METHOD FOR PRODUCING ETHANOL FROM ACETIC ACID USING ACID CATALYSTS - Google Patents

METHOD FOR PRODUCING ETHANOL FROM ACETIC ACID USING ACID CATALYSTS Download PDF

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RU2012121872A
RU2012121872A RU2012121872/04A RU2012121872A RU2012121872A RU 2012121872 A RU2012121872 A RU 2012121872A RU 2012121872/04 A RU2012121872/04 A RU 2012121872/04A RU 2012121872 A RU2012121872 A RU 2012121872A RU 2012121872 A RU2012121872 A RU 2012121872A
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metal
metal oxides
catalyst comprises
acid modifier
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RU2012121872/04A
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Радмила ЕВТИЦ
Виктор Дж. ДЖОНСТОН
Р. Джей УОРНЕР
Хейко ВИНЕР
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Селаниз Интернэшнл Корпорейшн
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Priority claimed from US12/588,727 external-priority patent/US8309772B2/en
Priority claimed from US12/699,024 external-priority patent/US8680317B2/en
Priority claimed from US12/698,947 external-priority patent/US8471075B2/en
Priority claimed from US12/852,269 external-priority patent/US8304586B2/en
Priority claimed from US12/852,227 external-priority patent/US8309773B2/en
Application filed by Селаниз Интернэшнл Корпорейшн filed Critical Селаниз Интернэшнл Корпорейшн
Publication of RU2012121872A publication Critical patent/RU2012121872A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002—Mixed oxides other than spinels, e.g. perovskite
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    • B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02—Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04—Alumina
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
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    • B01J21/12—Silica and alumina
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    • B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56—Platinum group metals
    • B01J23/62—Platinum group metals with gallium, indium, thallium, germanium, tin or lead
    • B01J23/622—Platinum group metals with gallium, indium, thallium, germanium, tin or lead with germanium, tin or lead
    • B01J23/626—Platinum group metals with gallium, indium, thallium, germanium, tin or lead with germanium, tin or lead with tin
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    • B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56—Platinum group metals
    • B01J23/64—Platinum group metals with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/656—Manganese, technetium or rhenium
    • B01J23/6567—Rhenium
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    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02—Impregnation, coating or precipitation
    • B01J37/0201—Impregnation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02—Impregnation, coating or precipitation
    • B01J37/0201—Impregnation
    • B01J37/0205—Impregnation in several steps
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    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02—Impregnation, coating or precipitation
    • B01J37/0201—Impregnation
    • B01J37/0207—Pretreatment of the support
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • C—CHEMISTRY; METALLURGY
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    • C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/20—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms
    • C07C1/24—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms by elimination of water
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    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/132—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group
    • C07C29/136—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH
    • C07C29/147—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of carboxylic acids or derivatives thereof
    • C07C29/149—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of carboxylic acids or derivatives thereof with hydrogen or hydrogen-containing gases
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    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/74—Separation; Purification; Use of additives, e.g. for stabilisation
    • C07C29/76—Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment
    • C07C29/80—Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment by distillation
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    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
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    • C07C29/94—Use of additives, e.g. for stabilisation
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C31/00—Saturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
    • C07C31/02—Monohydroxylic acyclic alcohols
    • C07C31/08—Ethanol
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/16—Clays or other mineral silicates
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    • Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Physics & Mathematics (AREA)
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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
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Abstract

1. Способ получения этанола, включающий гидрогенизацию уксусной кислоты в присутствии катализатора с получением этанола, где конверсия уксусной кислоты составляет более 80%, а селективность по этанолу, по меньшей мере, 65%, где катализатор включает первый металл, выбранный из группы, состоящей из меди, железа, кобальта, никеля, родия, палладия, осмия, иридия, платины, титана, цинка, хрома, рения, молибдена и вольфрама, второй металл, выбранный из группы, состоящей из олова и рения, на материале носителя, модифицированном кислотным модификатором.2. Способ по п.1, где материал носителя выбран из группы, состоящей из диоксида кремния, диоксида кремния/оксида алюминия, метасиликата кальция, пирогенного диоксида кремния, диоксида кремния высокой чистоты, углерода, оксида железа, оксида алюминия, диоксида кремния/оксидов алюминия, диоксида титана, диоксида циркония и их смесей.3. Способ по пп.1 и 2, где кислотный модификатор выбран из группы, состоящей из оксидов металлов группы IVB, оксидов металлов группы VB, оксидов металлов группы VIB, оксидов металлов группы VIIB, оксидов металлов группы VIIIB, оксидов алюминия и их смесей.4. Способ по пп.1 и 2, где кислотный модификатор выбран из группы, состоящей из TiO, ZrO, NbO, TaO, AlO, BO, POи SbO.5. Способ по пп.1 и 2, где кислотный модификатор выбран из группы, состоящей из WO, MoO, FeO, CrO, VO, MnO, CuO, CoO, BiO.6. Способ по п.1, где катализатор включает от 0,1 мас.% до 50 мас.% кислотного модификатора.7. Способ по п.1, где катализатор включает от 25 мас.% до 99 мас.% материала носителя.8. Способ по п.1, где катализатор включает от 0,1 мас.% до 25 мас.% первого металла.9. Способ по п.1, где первым металлом является платина, а вторым металлом является олов�1. A method for producing ethanol, comprising hydrogenating acetic acid in the presence of a catalyst to obtain ethanol, where the conversion of acetic acid is more than 80%, and the selectivity to ethanol is at least 65%, where the catalyst comprises a first metal selected from the group consisting of copper, iron, cobalt, nickel, rhodium, palladium, osmium, iridium, platinum, titanium, zinc, chromium, rhenium, molybdenum and tungsten, a second metal selected from the group consisting of tin and rhenium, on a support material modified with an acid modifier .2. The method of claim 1, wherein the support material is selected from the group consisting of silica, silica / alumina, calcium metasilicate, pyrogenic silica, high purity silica, carbon, iron oxide, alumina, silica / alumina, titanium dioxide, zirconium dioxide and their mixtures. 3. The method according to claims 1 and 2, wherein the acid modifier is selected from the group consisting of Group IVB metal oxides, Group VB metal oxides, Group VIB metal oxides, Group VIIB metal oxides, Group VIIIB metal oxides, aluminum oxides and mixtures thereof. The method according to claims 1 and 2, where the acid modifier is selected from the group consisting of TiO, ZrO, NbO, TaO, AlO, BO, PO and SbO. 5. The method according to claims 1 and 2, where the acid modifier is selected from the group consisting of WO, MoO, FeO, CrO, VO, MnO, CuO, CoO, BiO. 6. The method of claim 1, wherein the catalyst comprises 0.1 wt% to 50 wt% acid modifier. The method of claim 1, wherein the catalyst comprises 25 wt% to 99 wt% support material. The method of claim 1, wherein the catalyst comprises 0.1 wt% to 25 wt% of the first metal. The method of claim 1, wherein the first metal is platinum and the second metal is tin�

Claims (15)

1. Способ получения этанола, включающий гидрогенизацию уксусной кислоты в присутствии катализатора с получением этанола, где конверсия уксусной кислоты составляет более 80%, а селективность по этанолу, по меньшей мере, 65%, где катализатор включает первый металл, выбранный из группы, состоящей из меди, железа, кобальта, никеля, родия, палладия, осмия, иридия, платины, титана, цинка, хрома, рения, молибдена и вольфрама, второй металл, выбранный из группы, состоящей из олова и рения, на материале носителя, модифицированном кислотным модификатором.1. A method for producing ethanol, comprising hydrogenating acetic acid in the presence of a catalyst to produce ethanol, where the conversion of acetic acid is more than 80% and the ethanol selectivity is at least 65%, where the catalyst comprises a first metal selected from the group consisting of copper, iron, cobalt, nickel, rhodium, palladium, osmium, iridium, platinum, titanium, zinc, chromium, rhenium, molybdenum and tungsten, the second metal selected from the group consisting of tin and rhenium on a support material modified with an acid modifier . 2. Способ по п.1, где материал носителя выбран из группы, состоящей из диоксида кремния, диоксида кремния/оксида алюминия, метасиликата кальция, пирогенного диоксида кремния, диоксида кремния высокой чистоты, углерода, оксида железа, оксида алюминия, диоксида кремния/оксидов алюминия, диоксида титана, диоксида циркония и их смесей.2. The method according to claim 1, where the carrier material is selected from the group consisting of silicon dioxide, silicon dioxide / alumina, calcium metasilicate, fumed silica, high purity silicon dioxide, carbon, iron oxide, alumina, silicon dioxide / oxides aluminum, titanium dioxide, zirconia and mixtures thereof. 3. Способ по пп.1 и 2, где кислотный модификатор выбран из группы, состоящей из оксидов металлов группы IVB, оксидов металлов группы VB, оксидов металлов группы VIB, оксидов металлов группы VIIB, оксидов металлов группы VIIIB, оксидов алюминия и их смесей.3. The method according to claims 1 and 2, where the acid modifier is selected from the group consisting of metal oxides of group IVB, metal oxides of group VB, metal oxides of group VIB, metal oxides of group VIIB, metal oxides of group VIIIB, aluminum oxides and mixtures thereof. 4. Способ по пп.1 и 2, где кислотный модификатор выбран из группы, состоящей из TiO2, ZrO2, Nb2O5, Ta2O5, Al2O3, B2O3, P2O5 и Sb2O3.4. The method according to claims 1 and 2, where the acid modifier is selected from the group consisting of TiO 2 , ZrO 2 , Nb 2 O 5 , Ta 2 O 5 , Al 2 O 3 , B 2 O 3 , P 2 O 5 and Sb 2 O 3 . 5. Способ по пп.1 и 2, где кислотный модификатор выбран из группы, состоящей из WO3, MoO3, Fe2O3, Cr2O3, V2O5, MnO2, CuO, Co2O3, Bi2O3.5. The method according to claims 1 and 2, where the acid modifier is selected from the group consisting of WO 3 , MoO 3 , Fe 2 O 3 , Cr 2 O 3 , V 2 O 5 , MnO 2 , CuO, Co 2 O 3 , Bi 2 O 3 . 6. Способ по п.1, где катализатор включает от 0,1 мас.% до 50 мас.% кислотного модификатора.6. The method according to claim 1, where the catalyst comprises from 0.1 wt.% Up to 50 wt.% Acid modifier. 7. Способ по п.1, где катализатор включает от 25 мас.% до 99 мас.% материала носителя.7. The method according to claim 1, where the catalyst comprises from 25 wt.% To 99 wt.% The material of the carrier. 8. Способ по п.1, где катализатор включает от 0,1 мас.% до 25 мас.% первого металла.8. The method according to claim 1, where the catalyst comprises from 0.1 wt.% To 25 wt.% The first metal. 9. Способ по п.1, где первым металлом является платина, а вторым металлом является олово и где молярное отношение платины к олову составляет от 0,4:0,6 до 0,6:0,4.9. The method according to claim 1, where the first metal is platinum, and the second metal is tin, and where the molar ratio of platinum to tin is from 0.4: 0.6 to 0.6: 0.4. 10. Способ по п.1, где первым металлом является палладий, а вторым металлом является рений и где молярное отношение рения к палладию составляет от 0,7:0,3 до 0,85:0,15.10. The method according to claim 1, where the first metal is palladium and the second metal is rhenium and where the molar ratio of rhenium to palladium is from 0.7: 0.3 to 0.85: 0.15. 11. Способ по п.1, где катализатор содержит от 0,1 до 10 мас.% второго металла.11. The method according to claim 1, where the catalyst contains from 0.1 to 10 wt.% The second metal. 12. Способ по п.1, где конвертируется, по меньшей мере, 70% уксусной кислоты.12. The method according to claim 1, where at least 70% of acetic acid is converted. 13. Способ по п.1, где гидрогенизация имеет селективность по этилацетату менее 35%.13. The method according to claim 1, where the hydrogenation has an ethyl acetate selectivity of less than 35%. 14. Способ по п.1, где гидрогенизацию осуществляют в паровой фазе при температуре от 125°С до 350°С, давлении от 10 кПа до 3000 кПа и молярном отношении водорода к уксусной кислоте больше чем 4:1.14. The method according to claim 1, where the hydrogenation is carried out in the vapor phase at a temperature of from 125 ° C to 350 ° C, a pressure of from 10 kPa to 3000 kPa and a molar ratio of hydrogen to acetic acid is more than 4: 1. 15. Способ по п.1, где реагенты подают при часовой объемной скорости газа от 1000 час-1 до 6500 час-1. 15. The method according to claim 1, where the reactants are supplied at a gas hourly space velocity of from 1000 h -1 to 6500 h -1 .
RU2012121872/04A 2009-10-26 2010-10-26 METHOD FOR PRODUCING ETHANOL FROM ACETIC ACID USING ACID CATALYSTS RU2012121872A (en)

Applications Claiming Priority (17)

Application Number Priority Date Filing Date Title
US12/588,727 US8309772B2 (en) 2008-07-31 2009-10-26 Tunable catalyst gas phase hydrogenation of carboxylic acids
US12/588,727 2009-10-26
US30081510P 2010-02-02 2010-02-02
US61/300,815 2010-02-02
US12/699,024 US8680317B2 (en) 2008-07-31 2010-02-02 Processes for making ethyl acetate from acetic acid
US12/699,024 2010-02-02
US12/698,947 US8471075B2 (en) 2008-07-31 2010-02-02 Processes for making ethanol from acetic acid
US12/698,947 2010-02-02
US33269610P 2010-05-07 2010-05-07
US33269910P 2010-05-07 2010-05-07
US61/332,696 2010-05-07
US61/332,699 2010-05-07
US12/852,269 US8304586B2 (en) 2010-02-02 2010-08-06 Process for purifying ethanol
US12/852,227 2010-08-06
US12/852,269 2010-08-06
US12/852,227 US8309773B2 (en) 2010-02-02 2010-08-06 Process for recovering ethanol
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