RU2001585C1 - Method of production nut substitutor from corn embryo - Google Patents

Abstract

Usage: in the food industry, in particular in the production of raw materials for confectionery products to improve the quality of the finished product Summary of the invention: the method includes softening corn grains by soaking in an aqueous solution of sulfur dioxide, crushing the grain, isolating the germ, keeping the germ in a solution of sodium chloride, dehydration, drying and frying until golden brown and in a state of fragility and friability 3 PLN, 4 tab.

Description

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salt-soluble gelgels and glutelium-like.

The protein fractions of maize seed are presented in Table 4.

The proteins of the corn germ have all the essential amino acids,% on dry matter: aspartic acid 1.98: threonine 0.98; 1.11 series; glutamic acid 4.38; prodin 1.83; glycine 1.43; elany 1.50; valine 1.64; methionine 0.32; isoleucine 0.90; leucine 2.06; tyrosine 0.44; phenyl alanine 1.22; histidine 0.87; lysine 2.07; arginine 1.82.

Corn germ is rich in vitamin K (tocopherol). In the oil obtained from the corn germ, vitamin E is three times more than in sunflower oil, and iUO times in comparison with cream.

Example. Soaking of corn grain was carried out by diffusion (countercurrent) method. In order to soak corn grain by diffusion method, the lock vats are connected by an acid-resistant piping system to the base and arena. The lock vat has 12 vats (their number depends on the capacity of each vat and the capacity of the plant)

The diffusion method for soaking corn grain is to provide a weak aqueous solution of sulphurous acid (j-emo water) in a tank with almost soaked grain. After circulation to the seig, this key water pumps a vat with a less soaked grain, and PM sequentially from the vat to the vat towards the loaded grain.

Grain soaking was carried out with constant pumping of the key water using centrifugal pumps. The operation of the key battery was as follows. The 10th vat was loaded with grain. At that time, the 11th tub was unloaded, the 12th tub was washed, and a solution of sulfuric acid was poured into the 1st tub. At the same time, from the 1st vat to the 2nd vat, from it to the 3rd vat, etc. and ig, of the 9th chan into the 10th chan, pumping of the key water took place, which was pumped from the 1st chan through the heater into the annular pipeline. The three-way valve on the annular pipeline is installed so that the locking water could not enter the section of the pipeline between the 1st and 2nd tanks, but only into the section of the collector between the 1st and 2nd tanks, and then through the open valve - into 2 1st vat. The valves and taps of the last vats, including the 9th vat, were open, as in the 1st vat.

At the 10th vat, the valve is open at this time to receive the key water from the 9th vat. The 11th vat has a valve through which

the grain enters the collector and then goes to crushing. The valve blocked the pipeline from the side of the 12th tank, the washing liquid from which was taken from the bottom and pumped to the top, i.e. a fluid circulation was carried out here. (The crane blocked the pipeline going to the 1st tank, opening the liquid to the part of the pipeline between the 11th and 12th tanks through an open valve, to the pump). At the end of loading and pouring of the 10th vat, the pumping of water in the battery was stopped and the water in each vat was circulated for 1 hour. Taps and valves were installed as described for the 12th vat. At this time, the 1st vat was flooded with sulphurous KIV: note.

The operation of the lock battery is regulated as follows. so that by the time of unloading of the 11th vat the 12th vat would have already been washed, i.e. prepared for development. The time for soaking the grain was 48 hours. The temperature for soaking the grain was 49 ° C. thorny acid concentration 0.23%. The content of sulfuric acid decreased in the key water at the end of soaking to 0.08%. Soaked grain contained a vap of 42%, soluble substances 1.8% acidity 63 ml

01 n sodium hydroxide grinder per 100 g of grain matter.

After zamechiy neither. as a result, the embryo became elastic and the bonds of ggo with the endosperm and membranes weakened, the grain was crushed on a crusher of impact deis-gui (RZ-PDK-250), then sent

1., a hydrocyclone installation for an extended embryonic baby. The upper exit from the hydrocyclone unit consisted of a germ, starch suspension and small particles of grain shells, which were directed to separate (strain out) from the starch suspension onto pressureless arc sieves (Ш5Т1СД-2) equipped with a slit grate with slots 1.52-0 mm wide.

The embryo from the strainer sieves was washed twice on non-pressure arc sieves, from where it entered the collection tank for salting, where it was kept for 6 hours at a concentration of sodium chloride in solution of 2%. The salted embryo was fed to an arc sieve equipped with a slit grate with 1.5-2.0 mm slots and an irrigator for (rinsing) the rinse embryo from the salt solution.

Filtered and washed germ after an arc sieve by gravity entered a screw press (type VPND-10), where it was dehydrated to a moisture content of not more than 62%

The dehydrated embryo was fed by a screw to an inclined conveyor-distributor, rigidly connected to the bed of a conveyor belt dryer (type SPK-4G-90). . The humidity of the fried embryo is 1.5-3%. The duration of the roasting depended on the temperature of each conveyor belt. Drying and roasting of the embryo was carried out on the top four conveyor belts, and cooling to the room temperature on the bottom. Frying was carried out at a temperature of 160 ° C.

The roasted and cooled seed was fed via a noriya to a separator (type CM-4) to separate the shingles and fine impurities. The roasted embryo was stored in a room with an air temperature not exceeding 25 ° C and a relative humidity of 75%.

Based on the substitute of nuts from the corn germ obtained by the claimed method, the following products were obtained and the formulations for pilot batches were approved:

Oriental sweets such as corn germ based kozinaki;

almond-based protein-whipped maize cake based on maize flour:

Butter biscuits based on cornmeal flour.

(56) CPP Patent No. 96288. Cl. A 23 L 1/72. 11.17.88.

Food Processing, 1981.42, Ns 5, 64. (Ways

reducing calories in confectionery products abroad. M.: TSNIITEIpishcheprom. Food industry. Series 3. Confectionery industry. Vol. 10, 1982.p.11).

Shtyrkova E.A., Sidorova E.A. and others. Technologists and technochemical control of collapse-low-production. M .: Agropromizdat, 1986.

Marshalkin G.A., Lurie I.S. and others. Technologists of confectionery products. M .: Food industry, 1978, p.203;

Treguboe N.N., Zhushman A.I. and others. Technologists of starch and starch products. M .: Light and food industry, 1981.

p.119.

Purich J.V., Amariy V.Z. and others. The germ of corn is a promising raw material. - Food Industry, M 10. 1989. S. 26-27.

Volper I.N. Corn products and their

nutritional value. M .: Pishchepromizdat, 1963, p.76

Table Duration of luring depending on humidity and type of grain, h

Table 2

Indicators characterizing the average chemical composition of fat-containing kernels,% by dry matter

Mineral content of minerals and vitamins

Claims (1)

Formula invented and i D METHOD OF OBTAINING REPLACE-H ° N soaking the grain sulfurous a,: LA NUTS FROM CORN ZARODA-PAH take with the concentration of both ss, and ..... its content in the solution 020 liJA, including softening of corn grain, “pg.0 / J and 5% temperature of the plant solution psd.air ng aruza, excretion of the germ, its drying IL. gp-g. " С-Ю1 ° - 5П С, and the lock is kept for 40 roasting, characterized in that the softer -, - with maize grains are carried out by soaking in an aqueous solution of sulphurous 3 Gg oso; anhydride, before the isolation of the germ P; The nuclei are subjected to crushing by fermentation, and after it is paired, the paired salt is selected at-o. the secretions are kept in the middle of a meal; wound salt and dehydrate, while bag and roasting the fetus e lead to the ash- Method according to claim, characterized in cyst and the state of fragility and the fact that the frying of the embryo is carried out at friable-chtoststs. 180 С until its humidity reaches 1.S3 2. The method of claim 1, wherein 3%.  h, - Tonkonogo frlkts yunchogg, d4P1 CPU i O / G1 from 2 01 About DJ  b Jo go r,