NZ785984A - Rotor comprising a distributor plate and method for its repositioning - Google Patents
Rotor comprising a distributor plate and method for its repositioningInfo
- Publication number
- NZ785984A NZ785984A NZ785984A NZ78598422A NZ785984A NZ 785984 A NZ785984 A NZ 785984A NZ 785984 A NZ785984 A NZ 785984A NZ 78598422 A NZ78598422 A NZ 78598422A NZ 785984 A NZ785984 A NZ 785984A
- Authority
- NZ
- New Zealand
- Prior art keywords
- plate
- distributor
- distributor plate
- attachment means
- rotor
- Prior art date
Links
Abstract
rotor (108) for a comminution apparatus (100) is disclosed. The rotor (108) comprises a frame (202) including an upper plate (204), a lower plate (206) and wall elements (208) an inlet opening (210) in the upper plate (204) and one or more outlets (212) located between the upper plate (204) and the lower plate (206). It also includes a distributor plate (214) arranged at an upper surface (216) of the lower plate (206) below said inlet opening (210) for launching material to be comminuted towards a surface. The distributor plate (214) comprises a cavity (218) being open at a lower surface of the distributor plate (214), and the rotor (108) further comprises attachment means (306) for maintaining the distributor plate (108) at the upper surface (216) of the lower plate (206). The attachment means (306) frictionally engage with a corresponding surface of the cavity (218) whereby to enable the distributor plate (108) to be repositioned into different wear positions. he lower plate (206). It also includes a distributor plate (214) arranged at an upper surface (216) of the lower plate (206) below said inlet opening (210) for launching material to be comminuted towards a surface. The distributor plate (214) comprises a cavity (218) being open at a lower surface of the distributor plate (214), and the rotor (108) further comprises attachment means (306) for maintaining the distributor plate (108) at the upper surface (216) of the lower plate (206). The attachment means (306) frictionally engage with a corresponding surface of the cavity (218) whereby to enable the distributor plate (108) to be repositioned into different wear positions.
Description
ROTOR COMPRISING A DISTRIBUTOR PLATE AND
METHOD FOR ITS REPOSITIONING
Field of the disclosure
The present disclosure relates to crushing equipment for crushing rock,
ore or similar. More specifically, the invention relates to a so-called vertical shaft
impact crusher comprising a rotatable butor plate.
Background art
When crushing or grinding rock, ore, cement clinker and other hard or soft
materials, vertical shaft impact rs are used having a rotor ng around
a vertical axis. The material to be crushed is fed through a centrally arranged
opening in the rotor. A distributor plate is arranged at an upper surface of a lower
plate of the rotor. As the material to be d hits the rotating distributor plate,
the material will change direction from vertical to horizontal and will be hauled
generally ly outwardly and hit an outer crushing surface. The outer crushing
surface typically comprising a build-up of material to be crushed d on an
inner surface of a crushing chamber creating autogenous crushing. Such
autogenous ng has proven to guarantee superior shaped particles, for
example in aggregate. However, with current rotors, there may be a problem with
the distributor plate being unevenly worn out. Thus, the distributor plate may have
to be replaced although only a part of the distributor plate is worn out.
One prior art solution discloses distributor plates having a continuous flat
upper surface, wherein the plate is ed to the shaft by means of cooperating
shapes of recess and bolts. One element may be lifted by means of a lever and
rotated by hand into a new wear position. However, a problem with the solution
in the prior art document is that fastening means of the distributor plate, or parts
of the distributor plate, may have to be ed before being able to rotate the
distributor plate into the new wear position. Further, if the butor plate needs
to be lifted for rotation, dirt may come in between the lower plate and the
distributor plate causing instability of the distributor plate. Thus, there is a need
in the art for a more user-friendly process for rotating the butor plate into the
new wear position as well as to provide a process which is more ent and
simplified.
The reference to prior art in the background above is not and should not
be taken as an ledgment or any form of suggestion that the referenced
prior art forms part of the common general knowledge in lia or in any other
country.
Summary
Applicant izes it would be beneficial to at least ameliorate one or
more of the above-identified deficiencies in the art and antages, singly or
in any combination.
According to a first aspect there is provided a rotor for a comminution
apparatus, the rotor being ed to launch material to be comminuted s
a surface, the rotor sing:
a frame including an upper plate, a lower plate and wall elements
extending between the upper plate and the lower plate;
an inlet opening in the upper plate and one or more outlets located
between the upper plate and the lower plate, wherein the inlet opening is
arranged to receive the material and wherein the material is launched through the
one or more outlets towards the surface; and
a butor plate arranged at an upper surface of the lower plate and
below said inlet opening wherein the distributor plate is arranged to launch the
material towards the surface, wherein the distributor plate comprises a cavity
being open at a lower surface of the distributor plate,
wherein the rotor further comprises attachment means for ining the
distributor plate at the upper surface of the lower plate, wherein said attachment
means are arranged to frictionally engage with a corresponding surface of the
cavity and wherein the attachment means enable the distributor plate to be
repositioned into different wearing positions.
The surface that the material may be comminuted towards may be d
within the comminution apparatus but outside the rotor. The surface may be an
inside surface of the comminution apparatus.
The rotor is ageous as the attachment means provides for that the
distributor plate is kept in place when repositioning the distributor plate into the
different wear positions. This may be possible by the attachment means being
arranged to frictionally engage with the corresponding surface of the cavity. The
rotor is advantageous as it provides for that no bolt, or the like, may be going
through the entire distributor plate in order to keep the distributor plate in place.
Instead, the attachment means is ed to keep the butor in place, e.g.
to keep the distributor plate from rising. The friction between the lower surface of
the butor plate and the upper surface of the lower plate provides friction
preventing relative rotation of the distributor plate and the lower plate and the
ment means of the invention provides additional on preventing this
relative rotation. Thus, the attachment means may be advantageous as it
provides for that the distributor plate is kept in place at the lower plate. A mounting
plate may be arranged on an upper surface of the lower plate in the rotor. The
ng plate can be attached on top of a rotor boss together with the rotor such
that an upper surface of the mounting plate will be arranged at or near an upper
surface of the lower plate of the rotor which is also attached to the rotor boss.
The attachment means is further advantageous as it may provide for that
no bolt or other locking means need to be loosened before being able to
reposition the butor plate into the different wear ons. Further, the
attachment means also provides for that the distributor plate may be kept in place,
at the mounting plate, while repositioning the distributor plate. Hence, there is no
need for g the distributor plate when moving it into the different wear positions
but instead rotate the distributor plate into the different positions without ng
any gap potentially g dirt to get underneath. Further, there is no need for
loosening any bolts or other locking means before being able to reposition the
distributor plate into the different wearing positions. The distributor plate may be
repositioned by hand force, using a lever, crowbar, iron rod or the like. Thus, the
distributor plate may be rotated from outside the rotor without the need of
loosening any bolts or similar. The distributor plate may further be repositioned
without being limited to any fixed index points or present positioning points. Thus,
the distributor plate may be d as much as needed based on the wear on
the distributor plate. Thereby, a more user-friendly but also efficient way of
rotating the distributor plate is achieved. Thus, the attachment means are
arranged such that the distributor plate may be repositioned into the different
wear positions as well as keeping the distributor plate in place.
By being able to reposition the distributor plate into different wear
positions, an increased lifetime of the distributor plate may be achieved. Thus,
the butor plate is arranged to receive the material before launching the
material s the surface, but the material may hit the distributor plate
unevenly before being launched towards the surface. Using distributor plates
known in the art, the wear on the distributor plate may be uneven and thus, the
distributor plate may be worn out ently at different positions of the distributor
plate. Thus, by being able to reposition the distributor plate into different wear
positions, a more uniform wear during the lifetime of the distributor plate may be
achieved.
The distributor plate may be arranged on a mounting plate, wherein the
mounting plate may be attached at the upper surface of the lower plate, preferably
directly to a rotor boss of the crusher.
The wear properties may be optimized by the disclosed distributor plate
being attached at the upper surface of the lower plate with the attachment means
and being rotatable into ent, non-predefined, wear positions. This may be
performed from the outside and no bolts has to be ed.
Hence, the rotor comprising the attachment means is advantageous over
prior art in that it allows for repositioning the distributor plate into ent wear
positions from the outside without the need of loosen bolts or the like. Thus, the
rotation of the distributor plate may be performed in an efficient and user-friendly
way as well as the lifetime of the distributor plate may be increased.
According to some embodiments, the cavity is closed towards an upper
surface of the butor plate.
This rotor is ageous as the cavity being closed towards the upper
e of the distributor plate provides for that no bolt, or the attachment means,
is going through the entire distributor plate in order to keep the distributor plate in
place. Instead, the attachment means, as introduced above, is arranged to keep
the distributor in place, e.g. to keep the butor plate from rising. By the cavity
being closed towards the upper surface of the distributor plate provides for that
the upper surface may have a substantially continuous surface without any
recesses. This may be advantageous as the wear properties of the distributor
plate are thereby improved in comparison with a plate having bolt holes arranged
in an upper surface f. The upper surface of the distributor plate may in
some embodiments be flat. However, it should be noted that the upper surface of
the distributor plate may be arranged as a non-flat upper surface as well. The
possibilities of having both the substantially flat upper surface but also the nonflat
upper surface provides for that the distributor plate may be designed in
different ways but still be attached to the mounting plate in the same way.
According to some embodiments, the attachment means comprises a
shaft having a first end and a second end, a hub provided at the second end and
a friction enhancing means arranged at the hub.
This attachment means may be advantageous as the friction enhancing
means es for that the distributor plate may be kept in place at the upper
surface of the mounting plate. The first end of the shaft may be installed in the
upper surface of the mounting plate and on the second end, the butor plate
may be installed. Thereby, the friction enhancing means may be onally
engaged with the corresponding surface in the cavity in the distributor plate. The
friction enhancing means may be advantageous as it may provide a on and/or
a mechanical holding force against the butor plate and thereby, keep the
distributor plate in place, both in a rotational and a al direction. The
distributor plate may be attached to the attachment means by pushing the
distributor plate towards the attachment means such that the attachment means
is interacting with a corresponding surface in the distributor plate.
The friction enhancing means may be arranged to keep the distributor pate
in place as well as the butor plate should be substantially easy to remove if
needed.
The friction enhancing means may be a metal coil , e.g. steel coil
spring, being, compressible in a ly inwardly direction. Alternatively, the
friction enhancing means may be made from rubber or any other resiliently
deformable material. The inner surface of the cavity of the distributor plate may
be arranged to provide such radial ssion of the spring or similar, thereby
achieving the frictional engagement. The spring force may be between 50 –
000N depending on for example the size of ent being used. The
purpose is to avoid that the distributor plate moves relative to the lower plate of
the rotor. In one embodimen t, the spring force may be 500-5000N, in one
embodiment 1000-2000N. Thus, the spring force has to be sufficiently large in
order to keep the distributor plate in place.
The friction enhancing means, for example a spring, may be arranged in a
radially outwardly open groove arranged in the hub.
According to some embodiments, the cavity in the distributor plate may
have a cylindrical inner shape against which the friction enhancing means, i.e. a
spring or similar, acts. This provides a simple solution that may be realized
directly in an opening in the distributor plate. It can also be ed by means of
a tubular member welded or otherwise attached to the distributor plate.
According to some embodiments, the cavity in the distributor plate may
have a recess in the inner side wall having a shape at least partly matching that
of the friction enhancing means. This could for example be a part torus shaped
recess along a circumference in the inner side wall of the . These
corresponding shapes create a mechanical holding force in addition to the friction
force created between the outer surface of the friction enhancing means and the
inner side wall of the cavity. Instead of a part torus shaped recess, having a cross
section comprising a circular segment with an arc defining the side wall in the
cavity, the cross section of the recess could have many other . For
example, triangular, part ical, etc. As long it creates a recess in which the
friction enhancing means can expand partly into ng a mechanical holding
force against a lifting of the distributor plate, any shape is conceivable.
According to some embodiments, an inner wall of the cavity in the
distributor plate may have a surface structure on at least a part thereof. Such
structure could r improve friction properties between the cavity and the
on enhancing means. Examples of such surface structure is grooves and/or
recesses and/or dimples.
According to some embodiments, the distributor plate comprises a base
plate and a top plate, wherein the cavity ses a recess in the base plate
which is arranged to receive the attachment means.
This distributor plate may be advantageous as it allows for easier installing
and replacement with pieces of the distributor plate compared to installing or
replacing the entire distributor plate in once.
The base plate may be installed at the upper e of the mounting plate
with the attachment means and the top plate may be attached to the attachment
means thereafter. Thereby, the entire distributor plate may be attached to the
upper surface of the mounting plate by the attachment means.
According to some embodiments, the recess ses a h hole in
the base plate. The cavity is closed upwardly by the top plate.
According to some ments, the recess comprises a blind hole in the
base plate.
According to some embodiments, the distributor plate further ses a
middle plate and wherein the cavity comprises a recess in the middle plate which
is arranged to receive the attachment means. In this case, the cavity comprises
the recesses in the base plate and the middle plate.
According to some embodiments, the recess comprises a through hole in
the base plate and a blind hole in the middle plate.
According to some embodiments, the recess comprises a through hole in
the base plate and a through hole in the middle plate. The cavity is closed
upwardly by the top plate.
The top plate and the middle plate may be put together by means of
adhesive or the like. A collar may be installed in the center recess of the middle
plate, e.g. welded to the middle plate. These pieces may be attached to the base
plate via the attachment means.
Thus, the base plate may be installed at the upper surface of the mounting
plate with the attachment means and the middle and top plate may be attached
to the attachment means fter. Thereby, the entire distributor plate may be
ed at the upper surface of the lower plate of the rotor by the attachment
means. The base plate and/or the middle plate may be coated with a non-slip
g to reduce slippage etween.
The top plate may be made of wear resistant material. This may be
advantageous as it may be substantially the top plate which is exposed to wear.
The wear resistant material may comprise wear resistant material such as
tungsten. Other embodiments comprise cast iron and different combinations of
materials such as steel, tungsten, carbides, cs, polymers etc.
The wear material may be e.g. en. The middle plate may be a
Hardox plate or other similar wear plate. The base plate may be a Hardox plate
or other similar wear plate. The collar may be a steel collar. The middle plate and
the top plate may together have a weight between 5-75kg. The base plate may
have a weight between 5-15kg.
According to some embodiments, the middle plate is provided with
circumferentially arranged protrusions and recesses.
The middle plate provided with the circumferentially protrusions and
recesses may be advantageous as it facilitates for a more user-friendly way of
repositioning the distributor plate. Thus, the rod or the like which may be used for
repositioning the distributor plate may be inserted into a recess between two
protrusions. Thereby, a more stable and controllable rotation of the distributor
plate may be ed.
According to some embodiments, the distributor plate is made as a onepiece
part. Similar to the previous embodiment, the one-piece distributor plate
may be provided with circumferentially ed sions and recesses. The
cavity may be arranged as a blind hole in the one-piece distributor plate.
According to some embodiments, the friction enhancing means is made of
a rubber material, metal such as steel, a polymer material, or a composite
material.
The material of the friction enhancing means may be configured to provide
friction and/or a mechanical holding force to keep the butor plate from rising
and to prevent rotation relative to the rotor. Thus, as said before, the distributor
plate should be arranged to be kept in place by the ment means.
ing to a second aspect, there is provided a distributor plate in a rotor
for a comminution apparatus, the distributor plate comprising an upper wear
surface and a lower surface and a cavity which is open at said lower surface of
the butor plate.
According to some embodiments, the distributor plate comprises a base
plate and a top plate wherein the upper wear surface is arranged on the top plate
and the cavity comprises a recess in the base plate.
According to some embodiments, the distributor plate r comprises a
middle plate and wherein the cavity comprises a recess in the middle plate.
ing to some embodiments, the distributor plate further comprises a
one-piece part comprising the upper wear surface and the cavity is open towards
a lower surface thereof.
According to some embodiments, the butor plate further sing
attachment means, wherein said attachment means are arranged to frictionally
engage with a corresponding surface of the cavity and wherein the attachment
means enable the distributor plate to be repositioned into different wear positions.
According to some embodiments, n the attachment means
comprises a shaft having a first end and a second end, a hub provided at the
second end of the shaft and a on enhancing means arranged at the hub.
According to some embodiments, the top plate comprises wear resistant
material such as tungsten. Other embodiments comprise cast iron and different
combinations of materials such as steel, tungsten, carbides, cs, polymers
According to a third aspect, there is provided a method for repositioning a
distributor plate in a rotor for a comminution apparatus, the rotor being arranged
to launch material to be comminuted towards a surface, the rotor comprising:
a frame including an upper plate, a lower plate and wall elements
extending between the upper plate and the lower plate;
an inlet opening in the upper plate and one or more s located
between the upper plate and the lower plate, wherein the inlet opening is
arranged to receive the material and wherein the material is launched through the
one or more s towards the surface; and
a distributor plate arranged at an upper surface of the lower plate below
said inlet g wherein the distributor plate is arranged to launch the material
towards the surface, wherein the distributor plate comprises a cavity being open
at a lower surface of the distributor plate,
the method comprising:
providing attachment means to the upper surface of a mounting
plate at the lower plate,
attaching the distributor plate to the upper surface of the mounting
plate with the attachment means, wherein said attachment means are
ed to frictionally engage with a corresponding surface of the cavity
and wherein the attachment means are arranged for ining the
distributor plate at the upper surface of the mounting plate, and
repositioning the distributor plate by rotating the distributor plate into
different wear ons.
According to some embodiments, the step of ing the distributor plate
to the upper surface of the ng plate with the attachment means comprises
pushing the distributor plate down towards the attachment means such that the
attachment means is interacting with a corresponding surface in the distributor
plate.
s and features of the second and third aspects are largely analogous
to those described above in connection with the first aspect. Embodiments
mentioned in relation to the first aspect are largely ible with the second
aspect and third aspects. It is further noted that the inventive concepts relate to
all possible combinations of features unless explicitly stated otherwise.
A r scope of applicability of the present disclosure will become
apparent from the ed description given below. However, it should be
understood that the detailed description and specific examples, while indicating
preferred embodiments of the disclosure, are given by way of illustration only,
since various changes and modifications within the scope of the disclosure will
become apparent to those d in the art from this detailed ption.
Hence, it is to be understood that this disclosure is not limited to the
particular component parts of the device described or steps of the methods
bed as such device and method may vary. It is also to be tood that
the terminology used herein is for purpose of bing particular embodiments
only and is not intended to be limiting. It must be noted that, as used in the
specification and the appended claim, the articles "a", "an", "the", and "said" are
intended to mean that there are one or more of the elements unless the context
clearly dictates otherwise. Thus, for example, reference to "a unit" or "the unit"
may include several devices, and the like. Furthermore, the words "comprising",
ding", "containing" and similar wordings does not exclude other elements or
steps.
Brief ptions of the drawings
The disclosure will by way of example be described in more detail with
reference to the appended [schematic] drawings, which show presently preferred
embodiments of the disclosure.
Figure 1 shows a perspective view of a comminution apparatus.
Figure 2 shows an interior of a rotor comprised in the comminution
apparatus of Fig. 1.
Figure 3A shows a mounting plate of the rotor of Fig. 2 and attachment
means according to an embodiment of the present disclosure.
Figure 3B shows a more detailed view of the attachment means of Fig. 3A.
Figure 4a shows a distributor plate sed in the comminution
apparatus of Fig. 1 ing to an embodiment of the present disclosure.
Figure 4b shows a cross section of parts of the distributor plate of Fig. 4b.
Figure 4c shows a distributor plate comprised in the comminution
apparatus of Fig. 1 according to an embodiment of the present disclosure.
Figure 5 shows a more detailed view of the interior of the rotor comprised
in the comminution apparatus of Fig. 1.
Detailed description
The t disclosure will now be described more fully hereinafter with
reference to the accompanying drawings, in which currently preferred
embodiments of the disclosure are shown. This disclosure may, however, be
embodied in many different forms and should not be ued as limited to the
embodiments set forth herein; , these embodiments are provided for
thoroughness and teness, and to fully convey the scope of the disclosure
to the skilled person.
Fig. 1 illustrates a comminution apparatus 100 for crushing or grinding
rock, ore, cement r and other hard materials or softer materials by way of
example. The comminution apparatus 100 is configured to crush the materials by
pushing them by force against metal but also by using the materials fed into the
comminution apparatus 100 to crush itself by launching the al against an
autogenous layer of crushed material. The comminution apparatus 100 may be
a vertical shaft impact crusher.
The comminution apparatus 100 comprises a roof 102 and a chamber 104.
The chamber 104 is arranged on a support of a base 106 of the comminution
ement 100. The roof 102 is arranged on top of the chamber 104.
The comminution tus 100 r comprises a hopper (not shown).
The hopper is arranged inside the roof 102. The hopper may comprise a centrally
arranged opening in an upper part of the hopper. The hopper may be configured
to e materials to be crushed through the centrally arranged opening. The
hopper is further configured to feed the material to the chamber 104.
The comminution arrangement 100 further comprises a rotor 108. The
rotor 108 is arranged inside the chamber 104. The rotor 108 is configured to
rotate around an axis during operation when the rotor 108 es the material.
The rotor 108 is arranged to launch material to be comminuted towards a surface.
The surface may be arranged within the chamber 104 but outside the rotor 108.
Thus, the rotor 108 is the main working component of the comminution apparatus
100. The rotor 108 will be further discussed in connection with Figs 2 and 5.
Figure 2 rates the rotor 108 introduced in connection with Fig. 1 in
further . The rotor 108 comprises a frame 202, sometimes also called
weldment. The frame 202 includes an upper plate 204, a lower plate 206 and wall
elements 208. The wall ts 208 may extend between the upper plate 204
and the lower plate 206.
The rotor 108 comprises an inlet opening 210 arranged in the upper plate
204and one or more outlets 212 located between the upper plate 204 and the
lower plate 206. The material is arranged to be launched through the one or more
outlets 212 towards an outer crushing e, such an autogenous surface of
crushed material.
The rotor 108 comprises a butor plate 214. The distributor plate 214
is arranged at an upper surface 216 of the lower plate 206. The upper surface
216 of the lower plate 206 is ed below the inlet opening 210.In use, the
distributor plate 214 of the rotating rotor is arranged to receive the material
received through the inlet opening 210 in a generally vertical direction and to
divert the material in a generally horizontal direction and launch it towards the
outer crushing surface through the one or more s 212. The distributor plate
214 comprises a cavity 218. The cavity 218 is open at a lower surface of the
distributor plate 214 and is closed towards an upper surface of the distributor
plate 214.
The distributor plate 214 is discussed in further detail in connection with
Fig. 4.
Fig. 3A rates the mounting plate 302. The ng plate 302 may be
attached to the upper surface of a rotor boss arranged below the rotor 108 to
which the lower plate 206 of the rotor 108 is also attached. The mounting plate
302 may be attached to the rotor boss by a plurality of bolts 304. The mounting
plate 302 comprises a central recess in which attachment means 306 is
configured to be installed. The attachment means 306 may be arranged to attach
the distributor plate 214 to the rotor 108. The attachment means 306 may be
arranged to maintain the butor plate 108 at the mounting plate 302 and
thereby, maintain the distributor plate 214 in the rotor 108. The attachment means
306 may be arranged to enable the distributor plate 108 to be repositioned into
different wear positions by rotating it relative to the mounting plate and the lower
plate 206 of the rotor 108. The ment means 306 are arranged to frictionally
and possibly also mechanically engage with a corresponding surface of the cavity
218 of the distributor plate 214.
Fig. 3B illustrates the attachment means 306 in further detail. The
attachment means 306 comprises a shaft 308 having a first end 308a and a
second end 308b. The attachment means 306 may be attached to the mounting
plate 302 by installing the first end 308a of the attachment means 306 into the
center recess of the mounting plate 302 by means of e.g. a threaded connection,
welding, or other suitable fastening means. The ment means 30 6 r
comprise a hub 310 arranged at the second end 308b. The attachment means
306 r se a friction enhancing means 312 arranged at the hub 310.
The friction enhancing means 312 may be ed along the entire
circumference of the hub 310 or at parts thereof.
The attachment means 306 is configured to receive the distributor plate
214 such that the attachment means 306 is interacting with a corresponding
inside surface in the distributor plate 214. The attachment means 306 are
arranged to frictionally and possibly also mechanically engage with a
ponding surface of the cavity 218. Thereby, the distributor plate 214 is kept
in place by the attachment means 306.
Fig. 4a illustrates the distributor plate 214 according to one embodiment.
The distributor plate 214 comprises a top plate 402, a middle plate 404 and a
base plate 406.
The base plate 406 comprises a base recess 408. The middle plate 404
comprises a middle recess 410. The base recess 408 and the middle recess 410
are comprised in the cavity 218. The base recess 408 and the middle recess 410
are ed in the middle and base plates. In this embodiment, the cavity 218 is
closed towards the upper surface of the distributor plate 214 by means of top
plate 402. It is, however, possible to create a blind hole in either the base plate
406 or in middle plate 404, the latter in combination with a through hole in the
base plate 406. Thereby, the top plate 402 can have a substantially continuous
surface without bolt holes or similar that increase wear.
The middle plate 404 and the top plate 402 are attached to each other by
adhesive means or the like. A collar 412 is configured to be installed in the middle
recess 410 of the middle plate 404. The collar 412 may be welded to the middle
plate 404. The collar 412 may be made of steel. The collar 412 may have a similar
outer er to the inner diameter of the base recess 408 of the base plate 406
such that it may pass through. The collar 412 extends downwardly outside the
middle plate 404. The middle plate 404 and the top plate 402 may be installed
on top of the base plate 406, wherein part of the collar 412 extending outside the
middle plate 404 may be received by the center recess 408 of the base plate 406.
The base plate, middle plate 404 and top plate 402 may all be provided as
circular discs and may all have the same or at least substantially the same
diameter The middle plate 404 comprises circumferentially protrusions 414 and
recesses 415 arranged to alleviate on of the distributor plate 214.
The distributor plate 214 may be installed on the upper surface of a rotor
boss extending h by means of mounting plate 302 with the ment
means 306, as discussed above. The base plate 406 may be attached to the
upper surface of the ng plate 302 with the attachment means 306 inside
the rotor 108 in a first step. The ment means 306 may be installed through
the center recess 408 of the base plate 406. In a second step, the middle plate
404 and the top plate 402 may be attached to the ment means 306, on top
of the base plate 406. The attachment means 306 may be inserted into the collar
412 attached to the middle plate 404. Thus, the second end 308b of the
attachment means 306 may be facing a lower surface 416 of the top plate 402.
In order to completely attach the distributor plate 214 to the attachment means
306, the distributor plate 214 may be pushed in place
The attachment means 306 are arranged to frictionally engage with the
corresponding surface of the cavity 218. The friction enhancing means 312 of the
attachment means 306 may be ed to frictionally engage with the
corresponding surface of the cavity 218. The friction enhancing means 312 may
be arranged to frictionally engage with an inside surface of the collar 412. By
pushing the distributor plate 214 in place, the friction enhancing means 312 may
be arranged such that a friction or a holding force may be applied to the collar
412, and thereby to the butor plate 214. The force may be applied in a radial
direction. The friction enhancing means 312 may be a spring, wherein the force
may be a spring force in the radial direction. This arrangement provides for that
the distributor plate 214 may be kept in place. This arrangement provides for that
the ment means 306 and the distributor plate 214 are attached to each
other in a reliable and stable way. In addition, this arrangement provides for that
there is no need for a bolt, or the like, going through the entire distributor plate
214 in order to keep the distributor plate 214 in place.
As can be seen in figure 4b, the cavity 218 arranged within collar 412 may
have a slightly funnel-shaped region 430 at a lower part thereof. This simplifies
the procedure of mounting the distributor plate 214 onto the attachment means
306. Preferably, the lowermost part of the collar 412 has an inner diameter which
is larger than the outer diameter of the friction enhancing means 312. The inner
diameter of the collar 412 is then gradually reduced such that the friction
enhancing means 312 is radially compressed with an increased on between
the friction enhancing means 312 and the inner surface of the collar 412 as a
consequence.
As can also be seen in figure 4b, the cavity 218 has a recess 440 in the
inner side wall. This recess 440 has a shape which at least partly s that
of the friction ing means 312. In this embodiment, the recess 440 has a
part torus shaped cross section and extends along a circumference of the inner
side wall of the cavity 218. The corresponding shapes of the recess 440 and the
friction ing means 312 create a ical holding force in addition to the
friction force created between the outer surface of the friction enhancing means
312 and the inner side wall of the cavity 218. This increases the holding force that
prevents the butor plate 214 from lifting upwardly. This is especially
advantageous since such lifting could cause dirt and debris to get under the
distributor plate 214 which could cause imbalance and other problems. It is clear
that instead of a part torus shaped recess, having a cross section comprising a
circular segment with an arc defining the side wall in the cavity, the cross section
of the recess could have many other shapes. For example, triangular, part
elliptical, etc. As long it creates a recess in which the friction enhancing means,
in addition to the friction holding force, can expand partly into creating a
mechanical holding force against a lifting of the distributor plate, any shape is
conceivable.
Figure 4c shows an alternative ment of the distributor plate 214.
Here, the entire distributor plate 214 is ed as a one-piece part. Thus,
instead of being realized by means of a plurality of plates, the distributor plate
214 is made from a single piece. The cavity 218, possibly having a recess in the
sidewall as defined above, may ore be realized directly in the distributor
plate 214. However, it is also possible to provide a collar that is inserted into the
distributor plate 214. The upper surface of the distributor plate 214 may be
provided with wear resistant elements or the entire distributor plate 214 may be
manufactured from a wear resistant material. Similar to us embodiments,
the distributor plate 214 is provided with protrusions 414 and recesses 415 to
alleviate rotation of the distributor plate 214.
Fig. 5 illustrates the rotor 108 comprising the distributor plate 214 as
discussed in connection with Fig. 4. In addition to what have been discussed
above in connection with Figs 1-4, it is further illustrated a rod 502. The rod 502
is placed n the base plate 402 and the top plate 406 in the recess between
two adjacent protrusions 414 of the middle plate 404. An operator may be able to
reposition the distributor plate 214 into different wear positions by using the rod
502. The operator may rotate the distributor plate 214 from an outside of the rotor
108. There is no need to loosen any bolts, or the like, or to lift the distributor plate
214 in order to reposition the distributor plate 214.
Thus, when the distributor plate 214 being repositioned, the friction
enhancing means 312 is arranged to keep the butor plate 214 in place, i.e.
avoiding that the distributor plate 214 is lifted. This is possible because of the
friction enhancing means 312 which applies forces to the distributor plate 214 as
discussed in connection with Fig. 4a-4c. Thus, the attachment means 306
es for that the distributor plate 214 is kept down both during operation of
the rotor 108 but also and repositioning thereof, while still allowing such rotational
repositioning. As sed earlier, the inner wall of the cavity 218 may be
provided with a shape that matches that of the friction enhancing means 312,
thereby adding mechanical holding force to the friction g force.
The person d in the art realizes that the present sure by no
means is limited to the preferred embodiments described above. On the contrary,
many modifications and variations are possible within the scope of the appended
claims. For e, the distributor plate has been ified herein as being
made up of one, two or more parts. The skilled person realizes that this could be
done in many ways. For example, it could be made from as many discs or similar
as deemed necessary within the scope of the present invention. Further, the
shape of the upper surface of the distributor plate can be substantially flat but
also convex or concave. Also, the mounting plate has been defined as being
attached to the rotor boss to which also the lower plate of the rotor is attached.
r, it is also possible to attach the mounting plate to the lower plate directly.
Also, the mounting plate may be a part of the distributor plate.
Additionally, variations to the disclosed embodiments can be understood
and effected by the skilled person in practicing the claimed disclosure, from a
study of the drawings, the disclosure, and the appended claims.
Claims (15)
1. ) A rotor for a ution apparatus, the rotor being arranged to launch material to be comminuted towards a surface, the rotor comprising: 5 a frame including an upper plate, a lower plate and wall elements extending between the upper plate and the lower plate; an inlet opening in the upper plate and one or more outlets located between the upper plate and the lower plate, wherein the inlet opening is arranged to receive the material and wherein the al is launched through the 10 one or more outlets towards the surface; and a distributor plate arranged at an upper surface of the lower plate below said inlet opening wherein the distributor plate is arranged to launch the material towards the surface, n the distributor plate comprises a cavity being open at a lower 15 surface of the distributor plate, wherein the rotor further comprises attachment means for maintaining the distributor plate at the upper surface of the lower plate, n said attachment means are arranged to frictionally engage with a corresponding e of the cavity and wherein the attachment means enable the distributor plate to be 20 repositioned into different wear positions.
2. ) The rotor according to claim 1, wherein the cavity is closed towards an upper e of the distributor plate. 25
3. ) The rotor according to claim 1 or claim 2, n the attachment means comprises a shaft having a first end and a second end, a hub provided at the second end and a friction enhancing means arranged at the hub.
4. ) The rotor according to any one of claims 1 to 3, wherein the distributor 30 plate comprises a base plate and a top plate, wherein the cavity ses a base recess in the base plate which is arranged to receive the attachment means.
5. ) The rotor according to claim 1, wherein the distributor plate further comprises a middle plate and wherein the cavity comprises a middle recess in the middle plate which is arranged to receive the attachment means. 5
6. ) The rotor according to claim 5, wherein the middle plate is provided with circumferentially protrusions.
7. ) The rotor according to any one of claims 3 to 6, wherein the on enhancing means is made of a metal material, such as steel, or a polymer 10 material, such as rubber.
8. ) A distributor plate in a rotor for a comminution apparatus, the distributor plate comprising a base plate, a top plate,a cavity which is open at a lower surface of the distributor plate, wherein the cavity comprises a recess in the base plate, 15 and attachment means, wherein said attachment means are arranged to onally engage with a corresponding surface of the cavity and wherein the attachment means enable the distributor plate to be repositioned into different wear positions. 20
9. ) The distributor plate in accordance with claim 8, r comprising a middle plate and wherein the cavity comprises a recess in the middle plate.
10. ) The distributor plate according to claim 8 or claim 9, wherein the attachment means comprises a shaft having a first end and a second end, a hub 25 provided at the second end and a on enhancing means arranged at the hub.
11. ) The distributor plate according to any one of claims 8 to 10, wherein the top plate is made of wear ant material such as en. 30
12. ) A method for repositioning a butor plate in a rotor for a comminution apparatus, the rotor being arranged to launch material to be comminuted towards a surface, the rotor comprising: a frame including an upper plate, a lower plate and wall elements ing between the upper plate and the lower plate; an inlet opening in the upper plate and one or more outlets located between the upper plate and the lower plate, n the inlet opening is 5 ed to receive the material and wherein the material is launched through the one or more outlets towards the surface; and a distributor plate arranged at an upper surface of the lower plate below said inlet g wherein the distributor plate is arranged to launch the material towards the surface, wherein the distributor plate comprises a cavity being open 10 at a lower surface of the distributor plate, the method comprising: providing attachment means to the upper surface of the lower plate, attaching the butor plate to the upper surface of the lower plate with the attachment means, wherein said attachment means are arranged 15 to frictionally engage with a corresponding surface of the cavity and wherein the attachment means is arranged for maintaining the distributor plate at the upper surface of the lower plate, and repositioning the distributor plate by rotating the distributor plate into different wear positions.
13. ) The method according to claim 12, wherein the step of attaching the distributor plate to the upper surface of the lower plate with the attachment means comprises pushing the distributor plate towards the attachment means such that the attachment means is interacting with a corresponding surface in the 25 distributor plate.
14. ) Comminution apparatus comprising a rotor in accordance with any of claims 1 to 7. 30
15. ) Comminution apparatus in accordance with claim 14, wherein the comminution apparatus is a vertical shaft impactor.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE2150269-5 | 2021-03-09 |
Publications (1)
Publication Number | Publication Date |
---|---|
NZ785984A true NZ785984A (en) | 2022-03-25 |
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