NZ718717B2 - Rapamycin for the treatment of lymphangioleiomyomatosis - Google Patents
Rapamycin for the treatment of lymphangioleiomyomatosis Download PDFInfo
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- NZ718717B2 NZ718717B2 NZ718717A NZ71871714A NZ718717B2 NZ 718717 B2 NZ718717 B2 NZ 718717B2 NZ 718717 A NZ718717 A NZ 718717A NZ 71871714 A NZ71871714 A NZ 71871714A NZ 718717 B2 NZ718717 B2 NZ 718717B2
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- rapamycin
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M15/00—Inhalators
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2202/00—Special media to be introduced, removed or treated
- A61M2202/06—Solids
- A61M2202/064—Powder
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P11/00—Drugs for disorders of the respiratory system
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P35/00—Antineoplastic agents
Abstract
The present invention relates to methods and compositions for treating lymphangioleiomyomatosis in a human subject in need of such treatment. The methods comprise administering to the subject via inhalation an aerosol composition comprising microparticles of rapamycin.
Description
RAPAMYCIN FOR THE TREATMENT OF LYMPHANGIOLEIOMYOMATOSIS
FIELD OF THE INVENTION
The present invention relates to methods and pharmaceutical compositions comprising
rapamycin for pulmonary delivery, preferably by inhalation, for the prophylaxis and treatment of
lymphangioleiomyomatosis.
BACKGROUND OF THE INVENTION
Lymphangioleiomyomatosis (LAM) is a multisystem disease affecting 30-40% n
with tuberous sis x (TSC), an often-fatal disease which is characterized by the
read proliferation of abnormal smooth -like cells that grow aberrantly in the lung.
The proliferation of these cells red to as LAM cells) leads to the ion of cysts in the
lungs and fluid-filled cystic structures in the axial lymphatics (referred to as
lymphangioleiomyomas). The result is progressive cystic destruction of the lung parenchyma,
obstruction of lymphatics, airways, and progressive respiratory failure. In addition, LAM cells
can form tumors. These are generally slow growing hamartomas referred to as
angiomyolipomas. Renal angiomyolipomas can lead to renal failure in LAM patients. The
abnormal proliferation ofLAM cells is caused at least in part by an inactivating mutation in one
ofthe tuberous sis complex tumor suppressor genes, TSCl or TSC2. The TSC genes are
negative regulators of the mammalian target ofrapamycin (mTOR). The mTOR pathway is an
important l point for cell growth, metabolism, and cell survival. As a consequence of the
inactivation ofTSC genes, LAM cells show constitutive activation ofmTOR and many other
kinases in the mTOR pathway including Akt, and 86K.
LAM generally occurs in women of child-bearing age although it may also occur in men.
While it is most prevalent in women having TSC, it can also occur in persons who do not have
clinical manifestations of TSC, as well as those who do not have germline mutations in the TSCl
or TSC2 tumor suppressor genes. These cases are referred to as sporadic LAM. Thus, LAM can
occur as a sporadic, non-heritable form as well as in association with us sclerosis complex.
Although LAM can progress slowly, it ultimately leads to respiratory failure and death.
Ten years after the onset of ms 55% of patients are breathless, 20% are on oxygen and
% are deceased. See e. g., Johnson et al. 2004 Thorax. Survival and e progression in UK
patients with lymphangioleiomyomatosis. There is no currently approved drug for the treatment
or prophylaxis ofLAM. The primary treatment options include the off-label use of oral
rapamycin (sirolimus, which is FDA approved for the prophylaxis of organ rejection and renal
transplantation, see below), or off— label use of oral everolimus.
Rapamycin is a macrocyclic triene antibiotic produced by Streptomyces copicus.
See e. g., US. Pat. No. 3,929,992. Rapamycin is an inhibitor of mTOR. The immunosuppressive
and anti-inflammatory properties ofrapamycin initially indicated its use in the transplantation
field and in the treatment of mune diseases. For example, it was shown to prevent the
ion of l (IgE-like) antibodies in response to an albumin ic nge, to
t murine T-cell activation, and to prolong survival time of organ grafts in
histoincompatable rodents. In rodent models of autoimmune disease, it sses immune-
mediated events associated with systemic lupus erythematosus, collagen-induced arthritis,
autoimmune type I diabetes, autoimmune myocarditis, experimental allergic encephalomyelitis,
graft-versus-host disease, and autoimmune uveoretinitis.
Rapamycin is also referred to by its generic drug name, sirolimus (see for example,
ANDA #201578, by Dr. Reddys Labs Ltd., approved May 28, 2013). Sirolimus is FDA
approved and marketed in the United States for the prophylaxis of organ rejection and renal
lantation under the trade name RAPAMUNE by Wyeth (Pfizer). It is in the form of an oral
solution (1 mg/ml) or tablet (multiple ths). Wyeth (Pfizer) also markets a derivative by the
tradename TORISEL (temsirolimus) for the ent of advanced renal cell carcinoma, which is
administered intravenously. Temsirolimus is a water-soluble prodrug of sirolimus. Cordis, a
division of Johnson & n, markets a sirolimus-eluting coronary stent under the tradename
CYPHER. In this context, the antiproliferative effects of sirolimus prevent restenosis in
ry arteries following balloon angioplasty. US 2010/0305150 to Berg et al. (Novartis)
describes rapamycin tives for treating and ting neurocutaneous disorders, such as
those mediated by TSC including tuberous sclerosis, as well as those mediated by
neurofibromatosis type 1 (NF-1). Rapamycin and its derivatives are further described in
Nishimura, T. et a]. (2001) Am. J. Respir. Crit. Care Med. 163:498-502 and in US. Pat. Nos.
6,384,046 and US 823.
Rapamycin use in its clinically approved context has several known adverse effects
including lung ty (the RAPAMUNE label warns that it is not indicated for lung transplant
patients), increased cancer risk, and diabetes-like symptoms. Rapamycin is associated with the
occurrence ofpulmonary toxicity, usually in the form of interstitial pneumonitis, but pulmonary
alveolar proteinosis has also been documented. See for example, Nocera et al., Sirolimus
Therapy in Liver Transplant ts: An Initial Experience at a Single Center, Transplantation
Proceedings (2008), 40(6), 1950-1952; Perez et al., titial Pneumonitis Associated With
Sirolimus in Liver Transplantation: A Case Report, lantation Proceedings (2007), 39(10),
3498-3499; Hashemi—Sadraei et al., Sirolimus-associated diffiJse alveolar hemorrhage in a renal
lant ent on long-term agulation, Clinical Nephrology (2007), 68(4), 238-244;
Pedroso et al., Pulmonary alveolar proteinosis - a rare pulmonary toxicity of Sirolimus,
Transplant International (2007), 20(3), 291-296. The cause ofrapamycin-induced pulmonary
toxicity is not known.
Severe respiratory adverse events have also been associated with mus use as an anti-
cancer therapy under chronic stration resulting in circulating blood concentrations greater
than 1 nanogram/mL range. For example, the lung toxicity of the Sirolimus prodrug,
temsirolimus, was nted in a 2009 report noting that “interstitial lung disease is a rare side
effect of temsirolimus treatment in renal cancer patients”. Aparicio et al., Clinical &
Translational Oncology (2009), 11(8), 499-510; Vahid et al., Pulmonary complications of novel
antineoplastic agents for solid tumors, Chest (2008) 133:528-538. In addition, a 2012 meta-
analysis concluded that 10% of cancer patients administered temsirolimus or everolimus may
experience mild grade ty with a worsening of quality of life and, in some case, interruption
oftherapy. See Iacovelli et al., Incidence and risk ofpulmonary toxicity in patients treated with
mTOR tors for malignancy. A meta—analysis ished trials, Acta oncologica (2012),
51(7), 873-879. Furthermore, safety pharmacology studies performed in rats with temsirolimus
showed reductions in respiratory rate as well as alveolar macrophage infiltration and
inflammation in the lungs (see Pharmacology Review for temsirolimus NDA 22088 available
from the US FDA website). These adverse effects were observed under ions of relatively
high concentrations of the drug in the circulating blood volume as a result of systemic
stration.
Despite its potential for toxicity to the lung, orally administered rapamycin has shown
inary promise as a potential LAM therapy. See New Eng. J. ne 364: 1595-1606
(2011) and review by Hammes and Krymskaya, Harm. Cancer 4(2):70-7 (2013); see also Ando
et al. Respir Investig. 51(3): 175-8 (2013) “The efficacy and safety of low-dose Sirolimus for
treatment of lymphangioleiomyomatosis”. But the clinical evidence also indicates the limitations
ofrapamycin in this context and the need for improved therapies and therapeutic regimens for
the treatment of LAM. The primary limitations mycin are the need to use the drug
chronically, and most importantly, that rapamycin is associated with other adverse events (in
addition to potential lung toxicities). For example, in a 24 month non-randomized open label
trial ted in 20 patients, sirolimus administered orally was tested for its ability to reduce
angiomyolipomas, which are slow growing hamartomas that can lead to renal failure in patients
with TSC or sporadic LAM. Bissler et al. (2008) Sirolimus for angiomyolipoma in tuberous
sclerosis complex or lymphangioleiomyomatosis. N Engl JMed 358(2): 140—151. In that study,
angiomyolipomas regressed “somewhat” during the treatment period but tended to increase after
therapy stopped. Serious adverse events ated with sirolimus ed diarrhea, pneumonia,
pyelonephritis, cellulitis (from an animal bite), itis, and hemorrhage of a renal
angiomyolipoma. Dosing was based on the serum target levels that would t rejection in
renal transplant ts and ranged from 1 to 15 ng/ml (blood mus . In another
similar study (phase 2, non-randomized open label trial) 16 patients with TSC or sporadic LAM
were treated with oral sirolimus for up to 2 years. Davies et al (2011) Sirolimus therapy for
angiomyolipoma in tuberous sclerosis and sporadic lymphangioleiomyomatosis: a phase 2 trial.
Clin Cancer Res 17(12):4071—4081. In that study, steady state blood levels of sirolimus were 3-
ng/ml with more than half of the patients maintained on maintenance levels of 3-6 ng/ml.
Sirolimus treatment showed sustained regression ofrenal angiomyo lipomas. However, while
tumor response was maintained with continuation of therapy, little further shrinkage occurred
during the second year of treatment. Adverse events associated with sirolimus included oral
mucositis, respiratory infections, and proteinuria. In another study of 10 LAM patients with
documented progression, sirolimus was discontinued in 3 patients because of s recurrent
lower atory tract infection or sirolimus- induced nitis. Neurohr et al., Is sirolimus a
therapeutic option for patients with progressive pulmonary lymphangioleiomyomatosis?
Respiratory Research (2011), 12:66. That study concluded that “sirolimus might be considered
as a eutic option in rapidly declining LAM patients” but noted that its “administration may
be associated with severe respiratory adverse events requiring ent cessation in some
patients” and that ntinuation of mus is mandatory prior to lung transplantation.”
Finally, a 12 month randomized, double-blind 89 patient clinical trial was conducted with 46
patients having LAM, followed by a 12 month observation period. McCormack et al (2011)
Efficacy and safety of sirolimus in lymphangioleiomyomatosis. NEngl JMed 364: 1595—1606.
Patients were maintained at sirolimus blood levels of 5-15 ng/ml. In this study, sirolimus
treatment ized lung function, reduced serum VEGF-D levels, and was associated with a
reduction in symptoms and improved quality of life. But stabilization of lung on required
continuous ent. Importantly, all of these clinical studies utilized oral formulations of
mus. This is because an aerosol formulation of rapamycin for delivery directly to the lungs
was considered highly unlikely to succeed in view ofrapamycin’s well-known lung toxicity, as
exemplified by the articles cited above.
A US. patent application by Lehrer published in 2013 reflects the view that “[r]apamycin
(sirolimus) cannot be safely inhaled because of its well-documented lung toxicity, interstitial
pneumonitis”. See US 20130004436, citing Chhajed et a]. (2006) -374. The Lehrer
patent application is directed to compositions and s for treating and preventing lung
cancer and lymphangioleiomyomatosis. Although some earlier publications, such as US. Patent
No. 5,080,899 to Sturm et al. (filed February 1991) and US Patent No. 5,635,161 (filed June
1995), contain some generic description ofrapamycin formulated for delivery by inhalation, such
generic ptions were orted by any evidence and came before the many reported
nces ofrapamycin-induced lung toxicity that appeared following its more widespread
adoption as an immunosuppressant in the transplantation context and as an inhibitor of cellular
proliferation in the ancer context, as ced by the reports discussed above.
W0 201 1/163600 describes an aerosol formulation of tacrolimus, which like rapamycin
is a macrolide lactone. But tacrolimus is a distinct chemical entity from sirolimus and the
molecular target of tacrolimus is calcineurin, not mTOR, and unlike rapamycin, tacrolimus did
not show lung toxicity and in fact is ted for preventing rejection ing lung
transplantations.
In view of the wide-spread ition of the ial for rapamycin-induced lung
toxicity, a pharmaceutical composition comprising rapamycin for pulmonary delivery in the
treatment ofLAM was not considered to be a viable therapeutic option in humans.
Delivery of drugs to the lung by way of inhalation is an important means of treating a
variety of conditions, including such common local conditions as cystic fibrosis, pneumonia,
bronchial asthma and chronic obstructive pulmonary disease, some systemic conditions,
ing hormone replacement, pain management, immune deficiency, erythropoiesis, diabetes,
lung cancer, etc. See review by Yi et al. J. Aerosol Med. Palm. Drug Deliv. 23: 181-7 (2010).
Agents indicated for treatment of lung cancer by inhalation include cisplatin, carboplatin,
taxanes, and anthracyclines. See e.g., US. Pat. Nos. 6,419,900; 6,419,901; 6,451,784;
6,793,912; and US. Patent Application Publication Nos. US 2003/0059375 and US
2004/0039047. In on, bicin and temozolomide administered by inhalation have
been ted for treating lung metastases. See e.g., US. Pat. No. 7,288,243 and US. Patent
Application Publication No. 2008/0008662.
BRIEF DESCRIPTION OF THE FIGURES
flgLel: LC-MS/MS Chromatogram of 10.6 ng/mL Rapamycin (top) and Internal Standard
(bottom) in Mouse Blood.
F_igLe2: Representative Chromatograms of 10.6 ng/mL Rapamycin (top) and Internal Standard
m) in Mouse Lung Homogenate.
F_igLe3: Calibration Curve for Rapamycin in Mouse Blood.
F_igLe4: Calibration Curve for Rapamycin in Mouse Lung Homogenate.
F_igLe5: Representative Chromatograms mycin (top) and Internal Standard (bottom) in
Blood from Mouse 2-07 Administered Rapamycin by OPA.
F_igLe6: entative Chromatograms ofRapamycin (top) and Internal Standard (bottom) in
Lung Homogenate from Mouse 2-07 Administered Rapamycin by OPA.
figm: S6 Phosphorylation in Mouse Lung Following CPA and oral administration of
rapamycin.
F_igLe8: Predicted rapamycin blood concentrations for ary administration repeated once
daily.
SUMMARY OF THE INVENTION
The present invention is based, in part, upon the discovery of surprising pharmacokinetics
ofrapamycin when it was delivered directly to the lungs in animal studies. Unexpectedly, direct
administration to the lungs resulted in a higher concentration of rapamycin in the lung tissue
compared to blood. This is in contrast to what would be expected as highly lipophilic small
molecule drugs such as rapamycin lly diffuse rapidly from the lung into the circulatory
system and then ribute uniformly within the volume of distribution. In addition, the drug
persisted in the lung at concentrations sufficiently high to have a therapeutic . Finally,
direct administration to the lung also failed to produce any acute or c toxicity in the
respiratory tract, another unexpected outcome in view of the association ofrapamycin with
pulmonary toxicity, particularly in the form of interstitial pneumonitis.
As bed herein, there is a need for pharmaceutical formulations ofrapamycin, its
prodrugs, derivatives, and analogues, delivered directly to the lungs, preferably by inhalation, in
order to provide an effective local treatment and laxis of diseases and disorders affected
by the TOR signaling pathway. Such localized treatment reduces or eliminates the toxicities and
adverse events, including those associated with elevated concentrations ofrapamycin in the
blood resulting from systemic delivery of the drug. The present invention addresses this need.
The present invention provides compositions ofrapamycin for delivery directly to the
lungs which provide an amount of rapamycin effective to inhibit mTOR signaling in the lung
with low or no toxicity to lung , and resulting in blood levels mycin of less than
about 1 ng/ml. The compositions of the invention are expected to present an improved safety
profile, especially with respect to their chronic or prolonged use, compared to current dosage
forms ofrapamycin which result in persistent blood trations in the range of 1 ng/ml to 15
ng/ml. This is expected due to the low pulmonary toxicity of the present compositions combined
with the probability of no or substantially fewer adverse events due to systemic exposure to
rapamycin in view of the very low blood levels ofrapamycin ed. ingly, the
compositions of the invention are expected to demonstrate a greater therapeutic index compared
to existing dosage forms delivered via the gastrointestinal tract or intravenously.
The present invention is directed to itions and methods for the treatment and
prophylaxis ofLAM using a pharmaceutical composition comprising rapamycin designed for
pulmonary delivery, preferably by inhalation. In one embodiment, the invention provides a
method for the treatment and laxis ofLAM in a human subject in need of such treatment,
the method comprising administering to the subject an aerosolizable composition sing
rapamycin (also referred to as sirolimus), or a prodrug or derivative thereof The compositions
ofthe invention may be used alone, or in ation with one or more additional therapies or
therapeutic regimens for the treatment ofLAM. In addition, the compositions provided herein
may comprise rapamycin, or a prodrug or derivative thereof, as the sole therapeutic agent in the
composition, or the cin may be ated with one or more additional therapeutic agents
in a single dosage form.
Accordingly, the present invention provides a ceutical dry powder composition
for pulmonary ry comprising an amount of microparticles of a drug, particles of a carrier,
and one or more optional excipients, for use in treating lymphangioleiomyomatosis in a human
subject, the drug being selected from rapamycin, or a g or tive thereof.
In one embodiment, the amount of drug in the composition is from 50 to 500
micrograms, from 50 to 250 micrograms, or from 50 to 150 micrograms.
In one embodiment, the drug is rapamycin. In one embodiment, the drug is selected from
the group consisting of everolimus, temsirolimus, ridaforolimus, umirolimus, and zotarolimus.
In one embodiment, the microparticles consist of particles of drug having mean diameters
from about 0.1 to 10 s or from about 1 to 5 microns. In one embodiment, the particles
have a mean diameter of about 1.5 to 4 s, about 1.5 to 3.5 microns, or about 2 to 3
The carrier may be selected from the group consisting of arabinose, glucose, fructose,
ribose, mannose, sucrose, trehalose, lactose, maltose, starches, dextran, mannitol, lysine, e,
isoleucine, dipalmitylphosphatidylcholine, lecithin, polylactic acid, poly (lactic-co-glutamic)
acid, and xylitol, and mixtures of any ofthe foregoing. In one embodiment, the carrier comprises
or consists of a blend oftwo different carriers. The particles of carrier may have diameters
g from to 200 microns, from 30 to 100 microns, or less than 10 s. Where the carrier
consists of a blend oftwo different carriers, each carrier consists of les of a different size
range, ed as average particle diameter. In one embodiment, the carrier consists of a blend
oftwo different carriers, a first carrier and a second carrier. The first carrier consists of particles
having diameters ranging from about 30-100 s and the second carrier consists of particles
having diameters of less than 10 microns. The ratio of the two different carriers is in the range of
from 3:97 to 97:3. In one embodiment, the carrier consists of a blend oftwo different e
carriers.
The drug to carrier ratio in the powder may be from 0.5 % to 2 % (w/w). In one
embodiment, the drug to carrier ratio in the powder is l % (w/w).
The amount of drug in the composition may be from about 0.5 % to 20 % (w/w) based
upon total weight of the composition. In one embodiment, the amount of drug is from about 1 %
to 2 % (w/w).
In one embodiment, the one or more optional excipients is present in the composition and
is selected from a phospholipid and a metal salt of a fatty acid, and mixtures of the foregoing. In
one embodiment, the phospholipid is selected from dipalmitylphosphatidylcholine and lecithin.
In one embodiment, the metal salt of a fatty acid is magnesium stearate. In one embodiment, the
excipient or excipients is coated on the carrier particles in a weight ratio of excipient to large
carrier particle ranging from 0.01 to 0.5%.
In one embodiment, the amount of drug in the compositions is an amount effective to
inhibit the biological activity of mTORCl. In one embodiment, the amount of drug is an amount
effective to t the phosphorylation of the 86K protein. In one embodiment, the amount of
drug is an amount effective to achieve a respirable dose of from 5 to 400 micrograms delivered
to the lung. In one embodiment, the respirable dose is about 10, about 50, about 100 or about 250
micrograms. In one embodiment, the amount of drug is an amount effective to produce a blood
trough level in the subject of less than 5 ng/ml, less than 2 ng/ml, less than 1 ng/mL less than 0.5
ng/ml, or less than 0.25 ng/ml. In one embodiment, the blood trough level is less than 1 ng/ml,
less than 0.5 ng/ml or less than 0.25 ng/ml. In one embodiment, the amount of drug is an amount
ive to produce a tration of drug in the lung tissue of from 1 ng/g to 1 microgram
(ug)/g. In one ment, the concentration of drug in the lung tissue is about 10 ng/g, about
ng/g, about 50 ng/g, about 100 ng/g, or about 200 ng/g. In one ment, the drug persists
in lung at therapeutic levels of about 1 ng/g, about 10 ng/g, about 25 ng/g, about 50 ng/g, or
about 100 ng/g for a period oftime after administration, preferably to a human t, the
period oftime selected from about 6 to 10 hours, about 6 to 14 hours, about 6 to 24 hours, and
about 6 to 72 hours. In one embodiment, the period oftime is selected from about 10 hours,
about 14 hours, about 24 hours, and about 72 hours.
In one embodiment, the composition has a fine particle fraction (FPF) greater than 20%
with a corresponding fine particle dose (FPD) ranging from 10 micrograms to 2 milligrams,
preferably less than 0.5 milligrams, following 1 to 12 months or 1 to 36 months of storage. In
one embodiment the dose delivered to patient , the delivered dose (DD) or emitted dose
(ED), ranges from 25 micrograms to 2.5 milligrams, preferably less than 0.5 milligrams.
In one embodiment, the composition further ses one or more additional therapeutic
agents. The one or more additional therapeutic agents may be selected from an estrogen
nist (e.g., letrozole, tamoxifen), a statin (e.g., simvastatin), a src inhibitor (e.g.,
saracatinib), and a VEGF receptor inhibitor (e.g., pazopanib). In one embodiment, the one or
more additional therapeutic agents is selected from letrozole, fen, simvastatin, saracatinib,
pazopanib, and imatinib.
In one embodiment, the composition delivers an amount of drug effective to improve the
subject’s pulmonary on as measured by forced vital capacity (FVC) and forced expiratory
volume . In one embodiment, the composition delivers an amount of drug ive to
reduce the size or amount of pleural effusion detectable by radiologic examination.
In one embodiment, the composition is adapted for once daily administration.
In one embodiment, the composition is produced by a wet ing process comprising
the steps of preparing an aqueous suspension of drug, subjecting the drug suspension to
microfluidization, and spray-drying the resulting particles to form a dry powder.
In one embodiment, the drug is rapamycin, the carrier consists of a blend of two different
lactose carriers, the first carrier consists of particles having e diameters ranging fiom about
-100 microns and the second carrier consists of particles having average diameters of less than
microns, the ratio of the two different carriers is about 9?:3 to 3:97, and the amount of
rapamycin is from 25 to 1400 micrograms.
The invention also provides a unit dosage form for treating lymphangioleiomyomatosis
sing the composition of any of claims 1 to 31, wherein the amount of drug is from about
to 2500 micrograms, from 25 to 250 micrograms, or from 50 to 150 micrograms. In one
embodiment, the amount of drug is from about 50 to 250 micrograms. In one ment, the
dosage form is a e le for use in a dry powder inhaler . In one embodiment, the
capsule contains from 1 mg to 100 mg ofthe powder or from 10 mg or 40 mg of the powder. The
capsule may be a gelatin, plastic, or cellulosic e, or in the form of a foil/foil or foil/plastic
r le for use in a DPI device.
The invention also provides a pharmaceutical package or kit comprising a composition or
unit dosage form described herein, and instructions for use.
The invention also provides a dry powder ry device comprising a reservoir
containing a composition or unit dosage form described herein. The reservoir may be an integral
chamber within the device, a capsule, or a blister. In one embodiment, the device is selected
from Plastiape® RSOl Model 7, Plastiape® RSOO Model 8, XCaps®, Handihaler®, Flowcaps®
TwinCaps®, and Aerolizer®.
[3 6] The invention also provides a method for treating lymphangioleiomyomatosis in a human
subject in need of such treatment, the method comprising administering to the subject via
inhalation a composition or unit dosage form described herein.
_1()_
DETAILED DESCRIPTION OF THE INVENTION
[3 7] The present invention provides s and compositions for the treatment and
prophylaxis ofLAM in a human subject in need of such treatment. The human subject in need
of such treatment is one who has been diagnosed with LAM. In one embodiment, the human
subject is a woman. In one embodiment, the human subject is a man. In one embodiment, the
human subject has been diagnosed with tuberous sclerosis complex. In one ment, the
human subject has been sed with sporadic LAM. In one embodiment, the methods
comprise administering to the subject via inhalation a composition comprising rapamycin in a
suitable carrier, and optionally one or more additives. The term “rapamycin” is used generically
throughout this disclosure to refer to cin itself, also referred to as mus, as well as to
its prodrugs (such as temsirolimus) and derivatives. Derivatives of rapamycin e
compounds that are structurally similar to rapamycin, are in the same chemical class, are
rapamycin analogs, or are pharmaceutically acceptable salts ofrapamycin or its derivatives.
Further description and es of rapamycin, its prodrugs, and derivatives are provided in the
following section.
The compositions described herein are aerosolizable compositions le for ing
respirable particles or droplets containing rapamycin, or a prodrug or derivative f,
(collectively referred to as ). In one embodiment, the drug is selected from sirolimus,
everolimus, and temsirolimus. In one embodiment, the drug is sirolimus. The compositions may
comprise the drug, a carrier, and optionally one or more additives. The compositions may be in
the form of an aqueous solution, a dry powder, or a mixture of one or more pharmaceutically
acceptable propellants and a carrier, as described in detail in the section below entitled
“Compositions for Inhalation”.
The present invention also provides s for the treatment and prophylaxis ofLAM
in a human subject in need of such treatment, the methods comprising the step ofpulmonary
administration of a composition of the invention to the subject. In one embodiment, the
administered dose ofrapamycin is sufficient to achieve a blood trough level of drug in the
subject from 0.01 to 0.15 ng/ml, from 0.075 to 0.350 ng/ml, from 0.150 to 0.750 ng/ml, from
0.750 to 1.5 ng/ml, or from 1.5 to 5 ng/ml. In one embodiment, the administered dose of
rapamycin is sufficient to achieve a blood trough level of drug in the subject of less than 5 ng/ml,
less than 2 ng/ml, less than 1 ng/ml, or less than 0.5 ng/ml. In one embodiment, the administered
dose ofrapamycin is ient to e a concentration ofrapamycin in lung tissue in the
_11_
range of from 1 ng/g to 1 ug/g. Preferably, the aforementioned therapeutic levels ofrapamycin
are achieved by administering a composition bed herein once a day and ably the total
daily dose ofrapamycin administered to the subject is less than 2 mg or less than 1 mg per day.
Further aspects of pulmonary delivery and dosing, including combination ies, are
described in the section below entitled “Pulmonary Administration and Dosing”.
The methods and compositions of the invention are effective to treat LAM in a subject in
need of such treatment, preferably a human subject. The amount of drug effective to treat LAM
(the “effective amount” or “therapeutically effective amount”) refers to the amount of drug (e. g.,
rapamycin) which is sufficient to reduce or ameliorate the progression, severity, and/or duration
ofLAM or one or more symptoms of LAM, to prevent the advancement ofLAM, cause the
regression ofLAM, or prevent the pment or onset of one or more symptoms associated
with LAM, or enhance or improve the prophylactic or therapeutic effect(s) of another therapy
(e.g., a prophylactic or therapeutic agent) with respect to the severity or onset of one or more
symptoms ofLAM, or with respect to the pment or progression ofLAM. In specific
embodiments, with respect to the treatment ofLAM, a therapeutically effective amount refers to
the amount of a therapy (e.g., therapeutic agent) that inhibits or reduces the proliferation ofLAM
cells, inhibits or reduces the spread of LAM cells (metastasis), or s the size of a tumor or
improves PVC or FEVl or reduces the amount ofpleural on detectable by radiologic
ation. In a preferred embodiment, a therapeutically effective amount of a therapy (e.g., a
therapeutic agent) reduces the proliferation ofLAM cells or the size of a tumor by at least 5%,
preferably at least 10%, at least 15%, at least 20%, at least 25%, at least 30%, at least 35%, at
least 40%, at least 45%, at least 50%, at least 55%, at least 60%, at least 65%, at least 70%, at
least 75%, at least 80%, at least 85%, at least 90%, or at least 95% relative to a control (e.g.,
phosphate buffered saline (“PBS”)). Thus, in the t of the methods of the invention, the
terms “treat”, “treatment”, and “treating” refer to the reduction of the severity, duration, or
progression ofLAM or one or more symptoms associated with LAM. In specific embodiments,
these terms may refer to the inhibition of eration or reduction in proliferation ofLAM cells,
the tion or reduction in the spread (metastasis) ofLAM cells, or the development or
ssion of a LAM-associated cancer, or the reduction in the size of a LAM-associated tumor,
or the reduction or the involvement of axial lymphatics.
In one embodiment ofthe methods of the invention, the rapamycin is administered in a
dose ive to improve the subject’s pulmonary function as measured by forced vital capacity
_12_
(PVC) and forced tory volume (FEVl). In another embodiment, the rapamycin is
administered in a dose effective to reduce the size or amount of pleural effiasion in the t
that is detectable by radio logic examination. In one embodiment, the rapamycin is administered
in a dose effective to improve one or more of the following: functional residual capacity, serum
VEGF-D, quality of life and functional performance, 6 minute walk ce, and diffusing
capacity of the lung for carbon de. In one embodiment, rapamycin delivered via a
pulmonary route achieves blood levels ofrapamycin effective to limit the growth ofLAM-
related tumors in the lungs and at sites distant from the lung. In one embodiment, the efficacy of
the administered dose ofrapamycin is measured by any one or more of the foregoing.
In certain embodiments, the methods of the invention are effective to manage LAM in a
subject having LAM. In this context, the terms “manage”, “managing”, and “management” refer
to the beneficial effects that a subject derives from a y which does not result in a cure. In
one embodiment, LAM is d in the subject if its progression is slowed or stopped during
treatment with cin according to the methods of the invention. In another embodiment,
LAM is managed in the subject if one or more symptoms ated with LAM is ameliorated or
stabilized (i.e., the symptom does not worsen during the course of treatment).
In one embodiment, the methods ofthe invention are directed to subjects who are “non-
responsive” or “refractory” to a currently available y for LAM. In this t, the terms
“non-responsive” and “refractory” refer to the subject’s response to therapy as not clinically
adequate to relieve one or more symptoms associated with LAM. The terms “subject” and
“patient” are used interchangeably in this invention disclosure. The terms refer to an animal,
ably a mammal including a non-primate (e.g., a cow, pig, horse, cat, dog, rat, and mouse)
and a e (e.g., a chimpanzee, a monkey such as a cynomolgous monkey and a human), and
more preferably a human. In a preferred ment, the subject is a human.
The terms “prevent”, “preventing” and “prevention” refer to the prevention of the
recurrence, development, progression or onset of one or more symptoms ofLAM resulting from
the administration of one or more compounds identified in accordance the methods of the
invention or the administration of a combination of such a compound and a known therapy for a
e or disorder.
In the context of the pharmaceutical itions of the invention, a “carrier” refers to,
for example, a liquid or solid material such as a solvent, a diluent, stabilizer, adjuvant, excipient,
auxiliary agent, propellant, or vehicle with which rapamycin is formulated for delivery.
_13_
Examples of pharmaceutically acceptable carriers for use in the compositions of the invention
include, without limitation, dry powder carriers such as lactose, mannose, amino acids,
extrin, dipalmitylphosphatidylcholine, hydrocarbon and arbon propellants,
compressed gases, sterile liquids, water, buffered , ethanol, polyol (for example, glycerol,
propylene glycol, liquid polyethylene glycol and the like), oils, detergents, suspending agents,
carbohydrates (e.g., glucose, lactose, sucrose or dextran), antioxidants (e. g., ascorbic acid or
glutathione), chelating agents, low molecular weight proteins, or suitable mixtures thereof.
Preferably, in the context of the dry powder aerosol formulations ofrapamycin, the carrier, if
present, is selected from the group consisting of a saccharide and a sugar alcohol. In one
ment, the carrier, if t, is lactose.
The term “pharmaceutically acceptable” indicates approval by a regulatory agency of the
Federal or a state government or listed in the US. Pharmacopeia or other generally recognized
pharmacopeia such as the European Pharmacopeia, for use in animals, and more particularly in
humans. One method for solubilizing poorly water soluble or water insoluble drugs is to form a
salt of the drug or to prepare a prodrug that is more soluble itself or that can be used to form a
water e salt of the prodrug. Methods for forming salts and pharmaceutically able
salt forms are known in the art and include, t limitation, salts of acidic or basic groups that
may be present in the drug or prodrug of interest. Compounds that are basic in nature are
capable of forming a wide variety of salts with various inorganic and organic acids. The acids
that can be used to prepare pharmaceutically acceptable acid addition salts of such basic
compounds are those that form non-toxic acid addition salts, i.e., salts containing
pharmacologically acceptable anions, including but not limited to sulfuric, citric, maleic, acetic,
oxalic, hydrochloride, romide, hydroiodide, nitrate, sulfate, bisulfate, phosphate, acid
phosphate, isonicotinate, acetate, lactate, salicylate, citrate, acid e, tartrate, oleate, tannate,
pantothenate, rate, ascorbate, succinate, maleate, gentisinate, fiamarate, gluconate,
glucaronate, rate, formate, benzoate, glutamate, methanesulfonate, ethanesulfonate,
esulfonate, enesulfonate and pamoate (i.e., 1,1’-methylene-bis-(2-hydroxy
oate)) salts. Compounds that are acidic in nature are capable of forming base salts with
various pharmacologically acceptable cations. Examples of such salts include alkali metal or
alkaline earth metal salts and, ularly, calcium, magnesium, sodium m, zinc,
potassium, and iron salts.
_14_
In one embodiment, the methods and compositions of the invention utilize a water
soluble prodrug or derivative ofrapamycin, preferably temsirolimus or related compound. In one
embodiment, the methods and compositions of the invention utilize rapamycin (sirolimus).
Rapamycin
Rapamycin is a yclic lactone produced by Streptomyces hygroscopicus Its
chemical ) name is (3S,6R,7E,9R,10R,12R,14S,15E,17E,19E,21S,23S,26R,27R,34aS)-
2,13, -14,21,22,23,24,25,26,27,32,33,34,34a-hexadecahydro-9,27-dihydroxy[(1R)
[(18,3R,4R)hydroxymethoxycyclohexyl]methylethyl]-10,21-dimethox-y—
6,8,12,14,20,26-hexamethyl-23,27-epoxy-3H-pyrido[2,1-c][1,4]oxaazacyclohentriacontine-
1,5,11,28,29(4H,6H,31H)—pentone.
Its molecular formula is C51H79N013 and its molecular weight is 914.172 g/mol. Its
structure is shown below.
i 3
-\. '»
‘. V
.\ WV» é...\.
{:3 V.»-
v 4 \ :l'
ask-V, § 9
.-«~‘" \x- \v” N3" \~\
k z §
KNNMN‘WQ £2} (.-"§r:\\\g§i{}§‘§
' A" \
“ ‘z "i; ‘. '-
.‘ 3w?" "2% 3:35“- fi\
‘3. .‘ 3*
- s; «R. ..-\~.\ fix -‘*§;\- 3-“)
-\:\‘\,.,~“ [\m‘” x???» - 1\;:$“" Nags» «\f
-.~c
..
Rapamycin is a white to off-white powder and is considered insoluble in water, having a
very low solubility of only 2.6 ug/ml. It is freely soluble in benzyl alcohol, chloroform, e,
and acetonitrile. The water insolubility ofrapamycin presents special technical problems to its
formulation. In the context of its formulation as an oral dosage form, it has been prepared as an
oral solution in the form of a solid dispersion (WO 97/03654) and a tablet containing nanosized
(less than 400 nm) particles (US 591). But these procedures suffer from substantial
variation in the dissolution of the active and therefore its bioavailability. Another method of
formulation utilizes the crystalline powder. According to art-recognized methods, the
transformation of the crystalline form of a low solubility drug to its ous form can
significantly increase its solubility. While this is also true for rapamycin, the amorphous form is
ely chemically unstable. Pharmaceutical dosage forms comprising amorphous rapamycin
_15_
(sirolimus) are described in WO 06/03923? and WO 06/094507 (modified release formulation
comprising sirolimus and glyceryl monostearate at a concentration of 49.25%). An improved
stable oral dosage form ofrapamycin is described in US 8,053,444. The dosage form employs a
fatty acid ester and a polymer (e.g., polyvinylpyrrolidone (PVP), hydroxypropylcellulose (HPC)
or ypropylmethylcellulo se (HPMC)) in the composition to increase the stability of
sirolimus without adversely affecting its release rate. According to US 8,053,444, a fatty acid
ester concentration exceeding 10% w/w suppresses the e rate of sirolimus from the
ation and so should be avoided because it can lead to insufficient absorption fiom the
gastrointestinal tract. The preferred concentration of fatty acid ester rol ester) is 1% to 5%
or 5% to 9%. In one ment, the aerosol rapamycin compositions of the present invention
do not n a fatty acid ester in combination with a r. In one embodiment, the aerosol
rapamycin compositions ofthe invention contain a fatty acid ester at a concentration exceeding
% or exceeding 12% by weight ofthe composition.
Rapamycin and its tives (including analogs) and prodrugs suitable for use in the
compositions and methods ofthe invention include rapamycin (sirolimus) and prodrugs or
derivatives thereofwhich are inhibitors ofthe mTOR ar signaling pathway, and preferably
inhibitors of mTOR itself. In one embodiment, a rapamycin derivative or prodrug is an mTOR
inhibitor selected from the group consisting of everolimus tor, RAD001), temsirolimus
(CCI-779), ridaforolimus ously known as deforolimus; AP23573), umirolimus (Biolimus
A9), zotarolimus (ABT-578), novolimus, myolimus, AP23841, KU-0063794, INK-128,
EX2044, EX3855, EX7518, AZD08055 and 081027. Further derivatives are known to the
skilled person and include, for example, an O-substituted derivative in which the hydroxyl group
on the cyclohexyl ring of sirolimus is replaced by —OR1, in which R1 is optionally a substituted
alkyl, inoalkyl, or aminoalkyl.
In one embodiment, the compound for use in the aerosol formulations and s of the
invention is a rapamycin derivative selected from the group consisting of everolimus,
temsirolimus, ridaforolimus, umirolimus, and zotarolimus. The chemical structures of
everolimus, olimus, ridaforolimus, umirolimus, and zotarolimus are shown below.
fifiimcfimmwe“N
In one embodiment, the compound for use in the aerosol formulations and methods of the
ion is an mTOR inhibitor selected from the group ting of KU-0063794, AZD8055,
INKl28, and 081-027. The chemical structures of the mTOR inhibitors KU-0063794,
AZD8055, INKl28, and 081-027 are shown below.
Kfifi‘fixfififi
-l8-
Particularly preferred for use in the methods and compositions of the invention are
sirolimus, temsirolimus, and everolimus. In one embodiment, the compound for use in the
aerosol formulations and methods of the invention is selected from the group ting of
sirolimus, temsirolimus, and everolimus. In one ment, the compound is sirolimus or
everolimus.
itions for tion
The invention provides pharmaceutical compositions adapted for administration by
inhalation comprising rapamycin, or a prodrug or derivative thereof, in the form of an aqueous
solution, a dry powder, or a mixture of one or more pharmaceutically acceptable propellants and
a carrier. In one embodiment, the rapamycin is encapsulated in a pharmaceutically acceptable
compound, material, or matrix. In one embodiment, the rapamycin is encapsulated in a
liposomal formulation or a non-liposomal formulation.
The compositions ofthe invention are aerosolizable formulations ofrapamycin le
for pulmonary drug delivery in a human subject by inhalation. The term “aerosol” is used in this
context to mean a dal system in which the dispersed phase is composed of either solid or
liquid particles and in which the dispersal medium is a gas. In one embodiment, the gas is air
and the formulation is a solution formulation suitable for administration via a nebulizer or a dry
powder formulation suitable for stration via dry powder inhaler device. Generally,
respirable particles or droplets will have a mean diameter in the range of 0.10 to 10 microns.
The size of the particles or droplets is selected to ze targeted ry either to the lungs
themselves (z'.e., where the lung is the target tissue) or systemically (where the lungs are utilized
_19_
as an alternative route for systemic administration). The size will preferably be in the range of
about 0.5 to 5 microns where the lung itself is the therapeutic target, or less than 3 microns for
systemic delivery via the lung. Size is measured according to methods known in the art and
described, for example, in the US. Pharmacopeia at Chapters 905 and 601. For example, it is
measured as Mass Median Aerodynamic Diameter (MMAD). In one embodiment, the average
or mean er of the particles comprising the compositions described herein is measured as
MMAD.
In one ment, the dispersed phase of the aerosol is composed of liquid particles or
droplets. In this t, the terms d les” and ets” are used hangeably. In
this embodiment, the formulation of the invention is a solution formulation. In one ment,
the dispersed phase of the aerosol is composed of solid particles. In this embodiment, the
formulation of the invention is a dry powder formulation. Micronized particles of this size can
be produced by methods known in the art, for example by mechanical grinding (milling),
precipitation from subcritical or supercritical solutions, spray-drying, freeze-drying, or
lyophilization.
Generally, inhaled particles are subject to deposition by one oftwo mechanisms:
impaction, which y predominates for larger particles, and sedimentation, which is ent
for smaller particles. Impaction occurs when the momentum of an inhaled particle is large
enough that the particle does not follow the air stream and encounters a physiological surface. In
contrast, sedimentation occurs primarily in the deep lung when very small particles which have
traveled with the inhaled air stream encounter physiological surfaces as a result ofrandom
diffusion within the air stream. The aerosol formulations of the invention are preferably adapted
to maximize their deposition either by impaction (in the upper airways) or by sedimentation (in
the alveoli), in order to achieve the desired therapeutic efficacy.
The amount of drug delivered to the t from a delivery device, such as a nebulizer,
pMDI or DPI device, is referred to as the delivered dose. It can be ted in vitro by
determining the amount of drug emitted from the delivery device in a ted inhalation
maneuver. This is termed emitted dose (ED) as measured according to methods known in the art,
for examples those set out in the US. and European Pharmacopeias, e. g., at Chapter 601 and
Chapter 905 of the USP. Accordingly, “emitted dose” is considered equivalent to the delivered
dose.
_20_
The amount of drug delivered from the delivery device to the lungs of the patient is
termed the respirable dose. It can be estimated in vitro by determining the fine particle dose
(FPD) as measured using cascade impactors, such as a Next Generation Impactor (NGI)
according to methods known in the art, for examples those set out in the US. and European
Pharmacopeias, e. g., at Chapters 601 and 905 of the USP.
The amount of drug released in fine, inhalable particles from a delivery device is referred
to as the fine particle on (FPF) of the formulation. FPF is the fraction of drug in the
red dose that is potentially respirable. Thus, FPF is the ratio ofFPD to ED (emitted, or
delivered dose). These characteristics of the formulation are measured according to methods
known in the art, for examples those set out in the US. and European Pharmacopeias, e.g., at
Chapter 601 of the USP and monograph 2.9.18 of the Pharm Europa.
In one ment, the aerosolizable rapamycin formulations of the present ion
have an FPF greater than 20% with a ponding FPD ranging from 10 micrograms to 2
milligrams, preferably less than 0.5 milligrams, even after prolonged storage, e.g., after 1 to 12
months or after 1 to 36 months of storage. In one embodiment the dose delivered to the patient,
the delivered dose (DD) or d dose (ED), ranges from 25 micrograms to 2.5 milligrams,
preferably less than 0.5 milligrams.
In certain embodiments the rapamycin is encapsulated in a pharmaceutically acceptable
compound, material, or matrix. In one ment, the rapamycin is encapsulated in a
liposomal formulation or non-liposomal formulation.
s on itions
In one embodiment, the aerosolizable composition of the invention is an aqueous solution
ation ofrapamycin adapted for pulmonary delivery via a nebulizer, including jet, vibrating
mesh, and static mesh or orifice zers. Thus, the solution formulation is adapted to enable
aerosol droplet formation in the resp irable range of from about 0.1 to 10 micron diameter, as
described above. In one ment, the composition is a nebulizable aqueous solution
ation consisting of rapamycin (sirolimus) or a prodrug or derivative thereof, dissolved in
water, ethanol, and a low molecular weight polyo], and optionally including a surface active
agent. In one embodiment, the aqueous solution formulation has a Viscosity below 20 mPa-s,
below 10 mPa-s, or below 5 mPa—s, and a surface tension of at least 45 dynes/cm, preferably
greater than 60 dynes/cm. Preferably, the formulation has a viscosity below 5 mPa-s, and a
_21_
surface n above 45 dynes/cm. In one embodiment, the composition has a viscosity below
mPa-s, a viscosity below 10 mPa-s, or a viscosity below 5 mPa-s and a surface tension of at
least 45 dynes/cm, preferably greater than 60 dynes/cm.
In one ment, the aqueous solution formulation consists of rapamycin, water,
ethanol, and a low molecular weight polyol selected from glycerol and propylene glycol. In one
embodiment, the aqueous on formulation consists of rapamycin, water, and a low
molecular weight polyol selected from glycerol and propylene glycol, with the ethanol being
optional. The formulation may also optionally contain a non- ionic surfactant, preferably PEG
100, or a polysorbate, preferably Polysorbate 80 (“P880”), a phospholipid, preferably a natural
phospholipid such as lecithin, and ably hydrogenated soya lecithin, and an antioxidant or
stabilizer, preferably disodium EDTA. In one embodiment, the non-ionic surfactant is ed
from the group consisting ofpolyethylene glycol (PEG) PEG 100, PEG 1000, and Polysorbate
80 (also referred to as TweenTM 80, sorbitan monooleate, or polyoxyethylene sorbitan ),
and mixtures thereof.
The amount mycin in the aqueous solution is from about 0.001% to 0.01 % weight
t (% wt or % w/w) based on the total weight of the solution. In one embodiment,
rapamycin is present in solution at a concentration of about 0.01 mg/ml to about 0.1 mg/ml. In
one ment, the amount ofrapamycin is from 0.001 % to 0.01% w/w based upon total
weight of the solution.
In one embodiment, the concentration ofrapamycin in solution is from about 0.01 to .1
mg/ml, the amount of the low molecular weight polyol is from 5 to 35 % w/w, the amount of
ethanol is present in the amount of 5-20 % w/w, and the amount of the non-ionic surfactant is
from 1 to 200 parts per million (ppm) w/w. Preferably, the amount of nic surfactant is less
than 100 ppm (w/w). The amounts ofthe optional antioxidant/stabilizer from zero to less than
0.01% w/w.
In one embodiment, the aqueous solution formulation of the invention does n_ot n
one or more additives or excipients selected from the group consisting of polyethylene glycol,
in, EDTA, a block copolymer, and a cyclodextrin.
The aqueous solution formulation is a single phase aqueous solution in which the
rapamycin is completely ved. The main co-solvents in the formulation are ethanol and a
low molecular weight polyol selected from glycerol and propylene glycol. The rapamycin is not
in suspension or emulsion, nor can the solution be described as a colloidal on or dispersion.
_22_
The aqueous solution formulation of the ion lacks colloidal structures such as micelles or
liposomes. The amount ofphospholipid, ifpresent, is too small to form liposomes or to
itate the rapamycin. And the combined amount ofphospho lipid and non- ionic surfactant is
too small to modify surface tension. Consequently, neither the phospholipid nor the non- ionic
surfactant is present in amounts sufficient to act as a surfactant in the traditional sense. In this
context, the term surfactant refers to an agent that acts to lower the e tension of the solution
or the interfacial tension between the liquid and any solid drug particles in solution such that the
surfactant acts as a detergent, wetting agent, emulsifier, or dispersing agent. Instead, the non-
ionic surfactant in the solution formulation of the invention serves to block adsorption of the
drug to the hylene container in which the final product is packaged, y preventing
loss of drug potency via tion to the container.
Um Awmflmgyinmmemmmmmmflmammmmsdmbnfianmbnfiasmgemmm
aqueous solution in which the rapamycin is completely dissolved, the solution lacks micelles or
liposomes, and the solution is not an emulsion, dispersion, or suspension.
In one embodiment, the solution formulation is sterile. In one embodiment, the solution
formulation is sterile ed through a 0.2 micron filter. In one embodiment, the solution
formulation is not ized by heat, such as by autoclaving, or by radiation.
In one ment, the invention provides a package containing one or more containers
or vials (these terms are used interchangeably) filled with the sterile aqueous solution
formulation. Preferably, the containers are unit dose containers. In one embodiment, the
containers are polymer vials, preferably polyethylene vials. In one embodiment, the container or
vial filled with the sterile aqueous solution formulation of the ion is produced by a process
comprising the steps of forming the vial by blow molding and immediately thereafier filling the
vial with the sterile-filtered formulation of the invention under aseptic conditions, followed by
goflmvmhmmwmmwmkfifismbd
In one embodiment, the aqueous aerosol formulation of the invention comprises or
consists of the ing
rapamycin (or a prodrug or derivative thereof) from about 0.001% to 0.01% w/w,
propylene glycol from about 5% to 35% w/w,
ethanol from about 5% to 20% w/w,
Polysorbate 80 from about 1 to 200 ppm w/w,
lecithin from about 1 to 100 ppm w/w, and
_23_
water,
where the amount ofwater is sufficient to achieve a concentration of the cin between and
0.01 to 0.1 milligrams/milliliter. Optionally, a stability enhancer could be added such as
disodium EDTA at levels below 0.01% wt/wt.
For s and other non-pressurized liquid systems, a variety of nebulizers (including
small volume nebulizers) are available to aerosolize the formulations. Compressor-driven
nebulizers incorporate jet technology and use compressed air to te the liquid aerosol. Such
devices are commercially available from, for example, Healthdyne Technologies, Inc.; Invacare,
Inc.; Mountain Medical Equipment, Inc.; Pari atory, Inc.; Mada Medical, Inc; Puritan-
Bennet; Schuco, Inc., DeVilbiss Health Care, Inc.; and Hospitak, Inc. Ultrasonic nebulizers rely
on mechanical energy in the form of vibration of a piezoelectric l to generate able
liquid droplets and are commercially available from, for example, Omron Healthcare, Inc. and
DeVilbiss Health Care, Inc.
In one embodiment, the aqueous aerosol formulation of the invention is delivered via a
vibrating nebulizer available from Aerogen, Pari, Philips, or Omron. In one embodiment, the
aqueous aerosol ation of the invention is packaged in a container suitable for use with a
vibrating mesh nebulizer, for example, the Aeroneb® Go (Aerogen, distributed by Philips
Respironics), I-Neb® ps) or E-Flow® (Pari), or similar nebulizer. In one embodiment the
aqueous aerosol formulation of the invention is delivered via an orifice nebulizer such as the
Respimat® from Boeringher—Ingelheim.
Thus, in one ment the invention es a pharmaceutical composition in the
form of a zable aqueous solution suitable for administration by inhalation to a human
subject, the aqueous solution consisting ofrapamycin or a g or derivative thereof,
preferably selected from sirolimus, everolimus, and olimus, water, ethanol, and a low
molecular weight polyol. In one embodiment, the low lar weight polyol is glycerol or
propylene glycol, or a mixture thereof. In one embodiment, the composition further comprises a
nonionic surfactant selected from the group consisting ofPEG 100, PEG 1000, and polysorbate
80, and mixtures thereof. In one ment, the amount of nonionic surfactant in the
formulation is from 1 to 200 ppm w/w, preferably less than 100 ppm w/w, based upon the weight
ofthe formulation. In one embodiment, the composition fiarther comprises a phospholipid, an
antioxidant or chemical stabilizer. In one embodiment, the amount of antioxidant or chemical
stabilizer in the formulation is less than 0.01 % w/w based upon the weight of the formulation. In
_24_
one embodiment, the idant or chemical stabilizer is EDTA. In one embodiment, the
amount ofrapamycin in the ation is from 0.001 to 0.01 % w/w based upon the weight of
the formulation.
In one embodiment, the composition does not contain one or more additives or excipients
selected from the group consisting of polyethylene glycol, lecithin, EDTA, a block copolymer,
and a cyclodextrin.
In one embodiment, the ition lacks colloidal structures ed from es and
liposomes.
In one embodiment, the composition is suitable for administration Via any one of a jet
nebulizer, a ing mesh nebulizer, a static mesh nebulizer, and an orifice nebulizer.
In one embodiment, the composition has a viscosity below 20 mPa-s, preferably below
mPa-s, most preferably below 5 mPa—s, and a surface tension of at least 45 dynes/cm,
ably at least 50 dynes/cm.
The invention also provides a method ofmanufacturing a ceutical composition of
the invention in the form of a nebulizable aqueous solution, the method comprising sterile
filtering the solution through a filter with pore size of 0.2 microns or less and collecting the
sterile filtrate in tion vessel under aseptic conditions. In one embodiment, the method of
manufacturing filrther comprises transferring the sterile filtrate into a container e under
aseptic conditions. In one embodiment, the container closure is a unit-dose polyethylene vial. In
one embodiment, the vial is produced by blowmolding immediately before the e filtrate is
transferred to the Vial. In one embodiment, the method further comprises the step ofthermally
sealing the Vial immediately after the sterile filtrate is transferred to the Vial.
Dry Powder Compositions
In one embodiment, the aerosolizable composition of the invention is a dry powder
comprising micronized particles mycin, or a prodrug or derivative thereof, as the
therapeutic agent (also referred to as “drug”), the les having diameters fiom 0.1 to 10
microns and a mean diameter of between about 0.5 to 4.5 microns, about 1 to 4 microns, about 1
to 3.5 microns, about 1.5 to 3.5 microns, or about 2 to 3 microns. The dry powder formulation is
suitable for use in either a dry powder inhaler device (DPI) or a pressurized metered dose inhaler
(pMDI). The amount ofrapamycin in the dry powder is from about 0.5 to 20% (w/w) based on
_25_
total weight of the powder. In one embodiment, the amount ofrapamycin is about 1% or 2%
(w/w).
In one embodiment, ized rapamycin is produced by wet polishing or jet milling as
bed below to generate diameters in the range of about 0.5 to 4.5 microns, about 1 to 4
s, or about 2 to 3 microns, and the rapamycin les are d onto lactose carrier
particles in a drug/carrier ratio ranging from 0.5-2% w/w with a preferred ratio of 1%.
In one embodiment, the drug particles are lightly compacted into a frangible matrix which
is contained within the delivery device (a dry powder inhaler). Upon actuation the delivery
device abrades a portion of the drug particles from the matrix, and disperses them in the
inspiratory breath delivering the drug particles to the respiratory tract. Alternatively the drug
particles may be a free flowing powder contained within a reservoir in the delivery device (a dry
powder inhaler). The reservoir can be an integral chamber within the device, or a e, blister
or similar preformed reservoir that is inserted into the device prior to actuation. Upon actuation
the device dispersed a n of the drug particles from the reservoir and disperses them in the
inhalation breath delivering the drug particles to the respiratory tract.
In one embodiment, the dry powder composition consists of drug particles and a r
selected from the group ting of arabinose, glucose, se, ribose, mannose, sucrose,
trehalose, lactose, maltose, starches, dextran, mannitol, leucine, lysine, isoleucine,
dipalmitylphosphatidylcholine, lecithin, ctic acid, poly (lactic-co-glutamic) acid, and
xylitol, or mixtures of any ofthe foregoing. In one embodiment, the carrier is lactose, particularly
in the form of the monohydrate. In one embodiment, the dry powder composition comprises a
blend oftwo or more carriers.
In one ment the dry powder composition comprises drug and a blend of at least
two different carriers. In one embodiment, the drug to carrier ratio is in the range of from about
0.5 to 20% (w/w). In one embodiment, the drug particles have diameters g from 0.1 to 10
microns with a mean er of about 1 to 4, 1 to 3.5, or 1.5 to 3.5, or 2 to 3 microns. The
carrier particles may have diameters ranging from 2 to 200 microns.
In one ment, the composition is contained in a blister pack or a reservoir of a DPI
device. In one embodiment, the dry powder composition is preloaded into a gelatin, starch,
cellulosic, or polymeric capsule, or a foil/foil or foil/plastic blister suitable for use in a DPI
device. Each capsule or blister may contain from 1 to 100 milligrams of the dry powder
composition. The capsules or blisters may be inserted into a dry powder inhaler (DPI) device
such as Aerolizer®, ape® RS01 Model 7, and Plastiape® RS00 Model 8, XCaps®,
FlowCaps®, Arcus®, Diskhaler® or Microdose®. Upon actuating the DPI device, the capsules
or blisters are ruptured and the powder is dispersed in the inspiratory breath, delivering the drug
to the atory tract.
In one embodiment, the dry powder composition is contained in a dry powder inhaler
(DPI) device selected from Accuhaler®, ConixTM, Rotahaler®, TwinCaps®, XCaps®,
FlowCaps®, Turbuhaler®, NextHaler®, CycloHaler®, Revolizer TM
, Diskhaler®, Diskus®,
Spinhaler, Handihaler®, Microdose Inhaler, GyroHaler®, OmniHaler®, Clickhaler®,
Duohaler® (Vectura), and ARCUS® inhaler (Civitas Therapeutics). In one embodiment, the
invention provides a DPI device containing a dry powder composition described herein. In one
embodiment the device is selected from the group consisting of XCaps, FlowCaps, Handihaler,
TwinCaps, Aerolizer®, Plastiape® RSOl Model 7, and Plastiape® RSOO Model 8. In one
embodiment, the device containing the composition is selected from the group consisting of a
ler®, an OmniHaler®, a aler®, a Duohaler®, and an ARCUS® inhaler.
The r particles are preferably of larger size (greater than 5 microns) so as to avoid
deposition of the r material in the deep lung. In one embodiment, the carrier particles have
diameters g from 1 to 200 microns, from 30 to 100 microns, or less than 10 microns. In
one embodiment the carrier particles are a blend oftwo carriers, one with particles of about 30-
100 s and the other with particles less than 10 s. The ratio of the two different
carriers is in the range of from 3:97 to 97:3. In one embodiment, the dry powder composition
consists of 0.5 -20% (w/w) drug to carrier ratio, the drug particles having diameters from 0.1 to 10
microns with a mean diameter less than 3.5 microns. In one embodiment, the carrier material is a
crystalline carrier material. Preferably, the crystalline carrier material is one which is at least
90%, ably greater than 95% crystalline and in which no or substantially no water is
absorbed by the carrier under conditions of 80% or lower relative humidity at room ature.
Examples of such crystalline rs are lactose monohydrate and glucose monohydrate. The
amount of carrier is from 1 to 99.0 % or more of the formulation by dry weight of the ,
preferably 5 to 99%, 10 to 99%, 20 to 99%, 30 to 99%, 40 to 99%, or 50 to 99%.
In one embodiment, the dry powder composition is contained within a reservoir in the
delivery device (a dry powder inhaler). The reservoir can be an integral chamber within the
device, or a capsule, blister or similar preformed oir that is inserted into the device prior to
_27_
actuation. Upon actuation the device dispersed a n of the drug particles from the reservoir
and disperses them in the inspiratory breath delivering the drug particles to the respiratory tract.
In one embodiment, drug is present as a fine powder with a pharmaceutically acceptable
carrier. In the context, the term “fine” refers to a particle size in the inhalable range, as discussed
above. Preferably, the drug is micronized such that the particles have a mean diameter in the
range of 10 microns or less. In one embodiment, the mean diameter (MMAD or Dv50) ofthe
particles mycin (or a prodrug or derivative thereof) in dry powder ition described
herein is from 0.5 to 10 microns, from 0.5 to 6 microns, from 1 to 5 microns, from 1 to 4
microns, from 1 to 3 microns, or from 2 to 3 microns. The MMAD or Dv50 value is the particle
size below which 50% of the volume of the tion occurs.
In one embodiment, the dry powder formulation of rapamycin further comprises one or
more additives selected from the additives described below. In one ment, the one or
more ves comprises or consists ofmagnesium stearate. In one aspect of this embodiment,
the ium stearate is present in amounts of 0.001 to 10% by dry weight of the powder,
preferably in amounts of from 0.01 to 5% or 0.01 to 2%. In another embodiment, the additive
comprises or consists of a phospholipid, such as lecithin (which is a mixture of
phosphatidylcho lines) in an amount of 0.1% to 1% by dry weight of the powder, preferably 0.2%
to 0.6%. In one aspect of this ment, the additive is coated onto the carrier material prior
to or simultaneously with a step of ng the carrier with the particles of rapamycin. This can
be accomplished, for example, by utilizing a high energy mixing step to coat the carrier with the
additive, or a long duration of low energy mixing, or a combination of low and high energy
mixing to achieve the desired level of coated carrier material. Low energy devices for mixing
dry powders to form blends are known in the art and include, for example, V-blenders, double
cone blenders, slant cone rs, cube blenders, bin blenders, horizontal or vertical drum
blenders, static continuous blenders, and dynamic continuous rs. Other, higher energy
devices e high shear mixers known to those skilled in the art.
In certain embodiments, the dry powder is contained in a capsule. In one embodiment
the capsule is a gelatin capsule, a c capsule, or a cellulosic capsule, or is in the form of a
foil/foil or foil/plastic blisters. In each instance, the capsule or blister is suitable for use in a DPI
device, preferably in dosage units together with the r in amounts to bring the total weight of
powder in each capsule to from 1 mg to 100 mg. Alternatively, the dry powder may be contained
in a reservoir of a multi-dose DPI device.
The particle size of the rapamycin can be reduced to the desired microparticulate level by
conventional methods, for example by grinding in an air-jet mill, ball mill or vibrator mill, by
wet polishing, microprecipitation, spray drying, lyophilization or recrystallization from
subcritical or supercritical solutions. Jet milling or ng in this context refers to
micronization of dry drug particles by mechanical means. Micronization techniques do not
require making a solution, slurry, or suspension of the drug. Instead, the drug particles are
mechanically d in size. Due to the relatively high energy that is employed by
micronization, in certain embodiments it is desirable to include a carrier material in a co-
micronized e with the rapamycin. In this context, the carrier material absorbs some of the
energy of micronization which otherwise could adversely affect the ure of the rapamycin.
In one ment, rapamycin particles in a size range of from 1 to 4 or from 2 to 3 microns are
produced by a jet milling method.
Wet polishing as bed in USZOl3/020371? involves using high shear to reduce the
particle size of the drug particles in a suspension or slurry. Wet polishing can include just the
drug particles or additional particulates termed milling media. In one ment, the particle
size of the rapamycin can be reduced to the desired level using a wet polishing s, which
comprises wet milling, specifically by cavitation at ed re, where rapamycin is
suspended in water or other solvent where it is insoluble, and then is followed by spray drying of
the suspension to obtain rapamycin as a dry powder. In one embodiment, rapamycin particles in
a size range of from 1 to 4 or from 2 to 3 microns are produced by a wet polishing method that
comprises ing a suspension ofrapamycin, subjecting the suspension to microfluidization,
and spray-drying the resulting particles to form a dry powder. The rapamycin may be suspended
in an anti-solvent selected from the group consisting of propyl or butyl alcohol, water, and ethyl
e. In one embodiment, the suspension is an aqueous suspension.
Spray drying generally involves making a solution, , or suspension of the drug,
atomizing the solution, slurry, or suspension, to form particles and then evaporating the solution,
sMwmmmmMmmwmmbmeWWMUMWMMmflmymwwmmmwflm
formed under subcritical or ritical conditions. The evaporation step can be lished
by elevating the temperature of the atmosphere into which the atomization , or by
decreasing the pressure, or a combination of both. In one embodiment, the powder formulation
comprising rapamycin is made by spray drying an aqueous dispersion of rapamycin to form a dry
powder consisting of aggregated particles ofrapamycin having a size suitable for pulmonary
_29_
delivery, as described above. The aggregate particle size can be adjusted (increased or decreased)
to target either the deep lung or upper respiratory sites, such as the upper bronchial region or
nasal mucosa. This can be accomplished, for example, by increasing the concentration of
rapamycin in the spray-dried dispersion or by increasing the droplet size generated by the spray
dryer.
Alternatively, the dry powder can be made by -drying (lyophilization) the aqueous
drug solution, dispersion, or emulsion, or by a combination of spray-drying and freeze-drying.
In one embodiment, the dry powder ation is made by freeze-drying an aqueous
dispersion ofrapamycin, and one or more optional additives. In one embodiment, the powders
contain aggregates of rapamycin and an additive, if present, wherein the ates are within a
respirable size range as described above.
In one embodiment, the aqueous dispersion ofrapamycin and the one or more optional
additives further comprises a dissolved diluent such as lactose or mannitol such that when the
dispersion is freeze-dried, able diluent particles, each containing at least one embedded
drug particle and additive particle, if present, are formed.
In one ment, the dry powder comprises cin loaded liposomes. Drug-
loaded liposomes can be produced by methods known in the art, for example using the technique
described for tacrolimus in M. Chougale, et al. Int. J. dicine 2:625-688 (2007). Briefly,
rwmmflmhyhgmmwpmmmmMflwmmefiBHDJmmmmfimdmemmdwdma
mixture of ol and chloroform and then subjected to dry thin film formation, e.g., in
Rotaevaporator. The liposomes are hydrated and the liposomal dispersion is passed through a
high-pressure nizer for size ion. The resultant pellets are characterized for vesicle
size and percent drug entrapment and pellets equivalent to the desired amount ofrapamycin are
then dispersed in a suitable medium and subjected to spray-drying to obtain particles of the
d size for inhalation. The spray dried powder can be filled into capsules, canisters, or
blister packs for stration.
In one embodiment the dry powder particles can be produced by precipitation from a
ritical or subcritical solution.
The dry powder compositions may be contained in a suitable dry powder inhaler device,
or in a capsule or blister for use in such a device. Examples of such devices are provided above
and include Accuhaler®, Aerolizer®, the ape® RSOl Model 7, the Plastiape® RSOO Model
8, M, Rotahaler®, TwinCaps®, XCaps®, FlowCaps®, Turbuhaler®, NextHaler®,
_30_
CycloHaler®, Revolizer TM Microdose
, ler®, Diskus®, Spinhaler, aler®,
Inhaler, GyroHaler®, OmniHaler®, Clickhaler®, or Duohaler® (Vectura), or a breath-actuated
ARCUS® inhaler as Therapeutics). In one embodiment, the invention provides a DPI
device containing a dry powder composition described herein. In one embodiment the device is
selected from the group consisting of XCaps, FlowCaps, Handihaler, TwinCaps, Aerolizer®, the
Plastiape® RSOl Model 7, and the Plastiape® RSOO Model 8.
Propellant-Based Formulations
In another embodiment of the invention, the rapamycin is ated in a propellant-
based formulation which may also be referred to cally herein as “a pMDI formulation”. A
pMDI formulation is suitable for delivery by a device such as a pressurized d dose inhaler
(pMDI). In one embodiment, the composition comprises rapamycin, a propellant, and a
vegetable oil or pharmaceutically able derivative of a vegetable oil. The propellant is
preferably ed from l,l,l,2—tetrafluoroethane (HFAl34a) and l,l,l,2,3,3,3-
heptafluoropropane (HFA227), or mixtures thereof. In one embodiment, the vegetable oil is
selected from olive oil, safflower oil, and n oil. The rapamycin may be in solution or in
suspension in the propellant. In this t, “in suspension” refers to where the rapamycin is
present in particulate form sed in the propellant. In one ment, the cin is
micronized and is t in suspension in the propellent. In one embodiment, the formulation
fithher comprises a wetting agent or co-solvent such as ethanol. In one embodiment, the
formulation fiarther comprises a polyhydroxy alcohol such as propylene glycol.
Suitable propellants are known in the art and include, for example, halogen-substituted
hydrocarbons, for example fluorine-substituted methanes, ethanes, propanes, butanes,
cyclopropanes or cyclobutanes, particularly l,l,l,2-tetrafluoroethane (HFAl34a) and
2,3,3,3-heptafluoropropane (HFAZZ?), or es thereof.
In one embodiment, the formulation comprises micronized rapamycin, ethanol, a suitable
propellant such as HFA 134a, HFA 227, or a mixture of suitable propellants, and optionally one
or more surfactants. In one embodiment, the formulation fithher comprises a lubricant.
In one embodiment, the formulation comprises rapamycin, a propellant, and a vegetable
oil. In one , the formulation does not comprise an additive or surfactant. For example, the
formulation does not comprise ethanol, a polyhydroxy alcohol (e.g., propylene glycol), or a
surfactant (e. g., sorbitan trioleate, sorbitan monooleate, or oleic acid).
_31_
In one embodiment, the propellant-based formulation comprises compressed air, carbon
dioxide, nitrogen or a liquefied propellant ed from the group ting of n-propane, n-
butane, isobutane or mixtures thereof, or l,l,l,2-tetrafluoroethane (HFAl34a) and l,l,l,2,3,3,3-
uoropropane (HFA227), or mixtures f, with or without a polar co-solvent such as an
alcohol. The composition can be a solution or a suspension. For suspensions the drug particles
have diameters from 0.1 to 10 microns with a mean diameter less than 3.5 microns.
The propellant-based formulation is prepared by methods known in the art, for example
by wet milling the coarse rapamycin, and optional additive, in liquid propellant, either at ambient
pressure or under high pressure conditions. In certain embodiments, the additive is a surfactant
which serves to prevent aggregation (caking or crystallization), to facilitate uniform dosing, and
(or alternatively) to provide a favorable fine particle fraction (FPF). In one , the surfactant
is selected from sorbitan trioleate, an eate, or oleic acid. Alternatively, dry powders
containing drug particles are prepared by spray-drying or freeze-drying aqueous dispersions of
the drug particles as discussed above and the resultant powders dispersed into le
propellants for use in conventional pressurized metered dose inhalers (pMDIs). In one
embodiment, the inhalation device is a RespimatTM.
In one embodiment, the propellant-based aerosol rapamycin formulations of the invention
are stable against particle size grth or change in the crystal morphology of the rapamycin over
prolonged periods of time.
Process for Manufacturing Sterile Unit Dose Forms
In one embodiment, the compositions of the invention are e compositions. In one
embodiment, the sterile compositions are sterile unit dose forms. In one embodiment, the sterile
unit dosage form is a capsule suitable for use in a nebulizer device.
In one embodiment, the finished composition is ized in its container-closure by heat,
e. g., aving, or by ion. In one embodiment, the component parts of the composition
are first sterilized by a suitable process ing sterile ion for liquid components and
radiation or autoclaving for solids or liquids, the s r comprising maintaining the
sterility of the sterile components by packaging in hermetic containers, combining the
components in a mixing vessel in the appropriate proportions, and filling the resulting product
into a container closure, all performed in an aseptic suite. This process has the disadvantage of
being expensive and requiring difficult aseptic handling techniques. Accordingly, it is used
_32_
primarily to process particulate suspensions or colloidal dispersions, liposomal formulations, or
emulsions, which cannot be passed through a submicron filter for ization. Finally, in one
embodiment, the finished composition is sterile filtered through a submicron filter, preferably a
0.2 micron filter. In one embodiment, the compositions of the invention are single-phase
aqueous solutions sterilized via a filtration sterilization process. In contrast, emulsions and
liposomal formulations are typically not sufficiently stable under the high shear conditions of a
filtration sterilization process and so are not preferred for this process.
In one ment, the compositions of the invention are single-phase s solutions
which are filled into a container-closure, e.g., a vial, formed of a polymer, preferably
polyethylene, or alternatively a glass vial. Autoclaving and ion are not suitable where the
vial is a polymer vial because of the high likelihood of creating chemical instability in the drug
and/or formulation excipients, as well as in the ner, and due to the generation of
undesirable impurities. In one embodiment, the compositions of the invention are sterilized by a
process that does not include heat laving) or radiation, and instead includes a filtration
sterilization process. Preferably, in accordance with this embodiment, the single-phase aqueous
solutions ofrapamycin are sterilized by filtration through a filter having a pore size less than or
equal to 0.2 microns. In one embodiment, the sterile filtrate is collected in a collection vessel
located in an aseptic suite. In one embodiment, the sterile filtrate is transferred from the
collection vessel into a container closure in an aseptic suite. Preferably the container closure is a
r vial, preferably a unit dose vial, and most preferably a polyethylene unit dose vial. In
one embodiment, the polymer vial is formed by blowmolding immediately before it is filled and
then thermally sealed ately after filling. This que may be also referred to as “form-
fill-seal” or a “blow-fill”. This technique is particularly advantageous in the context of the
compositions of the invention which are single-phase aqueous solutions of cin because
this process does not require heat or radiation, both ofwhich may e either the drug itself,
the formulation excipients, or the container e.
ary Administration and Dosing
The present invention provides compositions and methods for the treatment and
prophylaxis ofLAM by administering rapamycin to the respiratory tract, preferably to the lungs,
by inhalation. ary delivery is preferably accomplished by inhalation of the aerosol
h the mouth and throat into the lungs, but may also be accomplished by inhalation of the
_33_
aerosol through the nose. Thus, in one embodiment the aerosol is delivered intranasally. In
another embodiment, the aerosol is delivered perorally.
The compositions and methods ofthe invention advantageously provide for the targeted
delivery of a therapeutically effective amount ofrapamycin to the lungs while simultaneously
reducing to very low or undetectable levels the amount ofrapamycin in the blood and available
ically. In one embodiment, the amount of cin in a single dose of a dry powder
composition described herein is from about 5 to 500 micrograms or from about 100 to 300
micrograms, or from about 50 to 250 micrograms. The targeted delivery of low dose rapamycin
directly to the lungs while minimizing ic exposure provides for an improved therapeutic
index compared to oral dosage forms.
In one ment, administration of rapamycin by inhalation according to the methods
ofthe invention ses the therapeutic index of rapamycin. In this t, as applied to
human subjects, the therapeutic index is a ratio that compares the dose that es a
therapeutic effect (ED50) to the dose that produces a toxicity (TD50) in 50% of the population.
The ratio is ented as TDso/EDSO. In one embodiment, stration ofrapamycin by
inhalation ing to the methods of the invention reduces one or more toxicities associated
with orally administered rapamycin, thereby increasing the therapeutic index ofrapamycin.
The invention includes aerosolizable formulations in the form of solutions and powders.
Accordingly, the rapamycin may be administered according to the methods of the ion in
the form of an aqueous aerosol, a dry powder aerosol, or a propellant-based aerosol.
In one embodiment, the administered dose ofrapamycin is sufficient to achieve a blood
trough level in the subject of from of from 0.01 to 0.15 ng/ml, from 0.075 to 0.350 ng/ml, from
0.150 to 0.750 ng/ml, from 0.750 to 1.5 ng/ml or from 1.5 to 5 ng/ml. In one embodiment, the
administered dose ofrapamycin is sufficient to achieve a blood trough level in the subject of less
than 5 ng/ml, less than 2 ng/ml, less than 1 ng/ml, or less than 0.5 ng/ml.
In one embodiment, the administered dose ofrapamycin is sufficient to produce a
concentration ofrapamycin in lung tissue in the range of from 1 ng/g to 1 ug/g.
In one embodiment, the stered dose ofrapamycin is from 10 to 100 micrograms,
from 50 to 250 rams, from 100 to 500 micrograms (0.1 to 0.5 milligrams), fiom 500 to
1000 micrograms (0.5 to 1 milligrams) or from 1000 to 2000 micrograms (1 to 2 milligrams). In
one embodiment, the amount ofrapamycin administered is less than 1 milligrams, less than 0.75
_34_
milligram, less than 0.5 milligrams or less than 0.25 milligrams. Preferably, the amount of
rapamycin administered is less than 0.5 milligrams.
In one embodiment, the rapamycin is administered once daily.
In one embodiment, the total daily dose mycin is in the range of from 10 to 100
micrograms, from 50 to 250 micrograms, from 100 to 500 micrograms (0.1 to 0.5 milligrams),
from 500 to 1000 micrograms (0.5 to l milligrams) or from 1000 to 2000 micrograms (1 to 2
milligrams). In one embodiment, the total daily dose ofrapamycin is less than 1 milligram, less
than 100 micrograms, less than 50 micrograms, less than 10 micrograms, or less than 1
microgram. In one embodiment, the total daily dose ofrapamycin is less than 500 nanograms,
less than 250 nanograms, less than 100 nanograms, less than 50 ams, or less than 10
nanograms. In one embodiment, the total daily dose ofrapamycin administered to the t is
less than 2 mg or less than 1 mg per day.
In one embodiment, a composition of the invention is administered once per day to the
subject. In one ment, a composition of the invention is administered twice or three times
a day. Preferably, the composition is administered once or twice daily, or less than once daily.
In one embodiment, the methods ofthe invention comprise administering rapamycin via
a pulmonary route in combination with one or more onal therapeutic agents selected from
the group consisting of a statin, progesterone, tamoxifen, gonadotropin-releasing hormone
(GnRH) agonists, cline, a src inhibitor, an autophagy inhibitor (e. g. hydroxychloroquine),
a VEGF-C or -D inhibitor, and a VEGF receptor inhibitor. In one embodiment, the one or more
onal therapeutic agents is selected from a statin, terone, tamoxifen, and
gonadotropin—releasing hormone (GnRH) agonists. In one embodiment, the one or more
additional therapeutic agents is selected from an estrogen nist, a statin, a src inhibitor, and
a VEGF-R tor. In one embodiment, the one or more onal therapeutic agents is
selected from the group consisting of letrozole, tamoxifen, simvastatin, saracatinib, pazopanib,
imatinib, and combinations thereof. The one or more additional agents may be stered by
the same or a ent route of administration as the rapamycin. For example, the agent may be
administered by inhalation, intranasally, orally or intravenously.
In one embodiment, the methods of the invention se administering rapamycin via
a pulmonary route in combination with one or more additional therapies. In one embodiment,
the one or more additional therapies is selected from anti—estrogen therapy, hormonal therapy,
anti-cancer chemotherapy, and radiation therapy. In one embodiment, the methods of the
_35_
ion comprise administering rapamycin via a pulmonary route in ation with anti-
estrogen therapy or hormone therapy.
In certain embodiments, the methods include pulmonary administration of a composition
ofthe invention as the primary therapy. In other embodiments, the administration of a
composition of the invention is an adjuvant therapy. In either case, the methods of the invention
contemplate the administration of a composition of the invention in combination with one or
more additional therapies for the treatment of a disease or disorder. The terms “therapy” and
“therapies” refer to any , protocol and/or agent that can be used in the tion,
treatment, management or amelioration of a disease or disorder, or one or more ms
thereof. In certain embodiments, a therapy is ed from chemotherapy, radiation therapy,
hormonal therapy, and strogen therapy.
Preferably, the administration of a pharmaceutical composition comprising rapamycin or
a prodrug or derivative thereof according to the methods of the invention in combination with
one or more additional therapies provides a synergistic response in the subject having LAM. In
this context, the term “synergistic” refers to the efficacy of the combination being more effective
than the additive effects of either single therapy alone. In one embodiment, the synergistic effect
of combination cin therapy according to the invention permits the use of lower s
and/or less frequent administration of at least one therapy in the combination compared to its
dose and/or frequency outside of the combination. In another embodiment, the synergistic effect
is manifested in the avoidance or reduction of adverse or unwanted side effects associated with
the use of either therapy in the combination alone.
Nebulizer Delivery
In one ment, the rapamycin is ated as an s solution suitable for
nebulization and delivered via a zer. For aqueous and other non-pressurized liquid
systems, a variety of nebulizers (including small volume nebulizers) are available to aerosolize
the formulations. Compressor-driven nebulizers incorporate jet logy and use compressed
air to generate the liquid aerosol. Such devices are commercially available fiom, for example,
Healthdyne Technologies, Inc.; Invacare, Inc.; Mountain Medical ent, Inc; Pari
Respiratory, Inc.; Mada Medical, Inc.; Puritan-Bennet; Schuco, Inc., DeVilbiss Health Care, Inc.;
and Hospitak, Inc. Ultrasonic zers rely on mechanical energy in the form of vibration of a
piezoelectric crystal to generate respirable liquid droplets and are cially available from,
for example, Omron Healthcare, Inc. and DeVilbiss Health Care, Inc. The nebulizer may be, for
example, a conventional pneumatic nebulizer such as an airjet nebulizer, or an ultrasonic
nebulizer, which may n, for example, from 1 to 50 ml, commonly l to 10 ml, of the
on formulation.
In one embodiment, the aqueous solution formulation of the invention is adapted for
administration with a nebulizer comprising a vibrating or fixed mesh. For example, devices such
as an AERx® (Aradigm), RESPIMAT® (Boehringer eim), I-Neb® (Philips), or
MicroAire® (Omron) in which drug solution is pushed with a piston or pneumatic pressure, or
with a piezoelectric crystal through an orifice or mesh. Alternatively, the solution can be
pumped through a vibrating mesh nebulizer such as the E-Flow® (Pari) or Aeroneb® Go
(Aerogen). These devices allow much smaller nebulized volumes, e.g., 10 to 100 111, and higher
delivery efficiencies than tional nebulizers.
Dry Powder Delivery
In one embodiment, the dry powder itions of the invention are delivered by a non-
propellant based dry powder inhaler (DPI) device. In one embodiment, the powder is contained
in capsules of gelatin or plastic, or in rs, suitable for use in a DPI device. In one
embodiment, the powder is supplied in unit dosage form and in dosage units of from 5 mg to 100
mg ofpowder per capsule. In another embodiment, the dry powder is contained in a reservoir of
a multi-dose dry powder inhalation device. In one embodiment, the inhaler device comprises an
aerosol vial provided with a valve d to deliver a metered dose, such as 10 to 100 ul, 6. g. 25
to 50 ul, of the composition, i.e. a device known as a metered dose inhaler.
In one embodiment, the DPI device is a blister based device such as the GyroHaler® or
the OmniHaler® (both from a), a reservoir based device such as the Clickhaler® or
Duohaler® (Vectura), and the ARCUS® inhaler (Civitas Therapeutics). In one embodiment, the
DPI device is ed from PulmatrixTM, and Hovione ps and XCapsTM. In one
embodiment the device is selected from the group ting of XCaps, ape® RSOI Model
7, and ape® RSOO Model 8.
In one embodiment, the DPI device is selected from the group consisting of Accuhaler®,
Aerolizer®, the Plastiape® RSOl Model 7, the Plastiape® RSOO Model 8, ConixTM,
Rotahaler®, TwinCaps®, XCaps®, FlowCaps®, Turbuhaler®, NextHaler®, CycloHaler®,
Revolizer TM Microdose Inhaler, GyroHaler®,
, ler®, Diskus®, Spinhaler, Handihaler®,
_37_
OmniHaler®, Clickhaler®, or Duohaler® (Vectura), or a breath-actuated ARCUS® inhaler
(Civitas Therapeutics).
In one embodiment, the DPI device is selected from the group consisting of ArcusTM,
AspirairTM, AxahalerTM, BreezhalerTM, alerTM, Conix DryTM, CricketTM, DreamboatTM,
GenuairTM, GeminiTM, InspiromaticTM, iSPERSETM, MicroDoseTM, Next DPITM, ProhalerTM,
PulmojetTM, PulvinalTM, SolisTM, M, Taper DryTM, TrivaiTM, NovolizerTM, PodhalerTM,
SkyehalerTM, SpiromaxTM, Twincaps/FlowcapsTM, and TurbuhalerTM. In one ment, the
DPI device is adapted to deliver the dry powder from a capsule or blister containing a dosage
unit of the dry powder or a multi-dose dry powder inhalation device adapted to deliver, for
example, 5-25 mg of dry powder per actuation.
pMDI Delivery
In another embodiment, the rapamycin is red in the form of aerosolized particles
from a pressurized container or dispenser that contains a le propellant as described above
in connection with propellant-based formulations. In one embodiment, the r is a propellant
driven inhaler, such as a pMDI device, which releases a metered dose of rapamycin upon each
actuation. A typical pMDI device comprises a canister containing drug, a drug metering valve,
and a mouthpiece. In one aspect of this embodiment, the rapamycin is formulated as a
suspension in the propellant. In the context ofthis embodiment, the rapamycin is made into a
fine powder which is ded in the liquefied propellant or propellant blend. The suspension
is then stored in a sealed canister under ent pressure to maintain the lant in liquid
form. In another embodiment, the rapamycin is formulated as a solution. In the context of this
ment, the rapamycin is solubilized in the liquefied lant or propellant blend. In one
embodiment, the formulation further comprises a stabilizer in an amount suitable to stabilize the
formulation against settling, creaming or flocculation for a time sufficient to allow reproducible
dosing of the rapamycin after agitation of the formulation. The stabilizer may be present in
excess in an amount of about 10 part by weight to about 5000 parts by weight based on one
million parts by total weight of the aerosol formulation. In one embodiment, the fluid carrier is
1,1,1,2-tetrafluoroethane, 2,3,3,3-heptafluoropropane or a mixture f. In another
embodiment, the fluid carrier is a arbon (e.g., n—butane, propane, isopentane, or a mixture
thereof). The composition may further comprise a co-solvent (e.g., ethanol or other suitable cosolvent
In one embodiment ofthe methods ofthe ion, the aerosol formulation comprising
rapamycin fithher comprises an additional drug. In one aspect of this embodiment, the additional
drug is ed from the group consisting of corticosteroids, estrogen receptor antagonists,
anticholinergics, beta-agonists, non-steroidal anti-inflammatory drugs, macrolide antibiotics,
bronchodilators, leukotriene receptor inhibitors, muscarinic antagonists, cromolyn sulfate, and
combinations thereof.
Additives
The aerosol compositions of the invention may contain one or more additives in addition
to any r or diluent (such as lactose or mannitol) that is present in the formulation. In one
embodiment, the one or more ves comprises or consists of one or more surfactants.
Surfactants lly have one or more long tic chains such as fatty acids which enables
them to insert directly into the lipid structures of cells to enhance drug penetration and
absorption. An empirical parameter commonly used to characterize the relative hydrophilicity
and hydrophobicity of surfactants is the hydrophilic-lipophilic balance (“HLB” value).
Surfactants with lower HLB values are more hydrophobic, and have greater solubility in oils,
while surfactants with higher HLB values are more hydrophilic, and have r lity in
aqueous solutions. Thus, hilic surfactants are generally considered to be those compounds
haVing an HLB value greater than about 10, and hydrophobic surfactants are generally those
having an HLB value less than about 10. However, these HLB values are merely a guide since
for many surfactants, the HLB values can differ by as much as about 8 HLB units, depending
upon the empirical method chosen to determine the HLB value.
Among the surfactants for use in the aerosol compositions of the invention are
polyethylene glycol (PEG)-fatty acids and PEG-fatty acid mono and diesters, PEG glycerol
esters, alcohol-oil transesterification ts, polyglyceryl fatty acids, propylene glycol fatty
acid esters, sterol and sterol derivatives, polyethylene glycol sorbitan fatty acid ,
polyethylene glycol alkyl ethers, sugar and its derivatives, polyethylene glycol alkyl phenols,
polyoxyethylene-polyoxypropylene (POE-POP) block copolymers, an fatty acid esters,
ionic surfactants, fat-soluble vitamins and their salts, water-soluble vitamins and their
amphiphilic derivatives, amino acids and their salts, and organic acids and their esters and
anhydrides. Each ofthese is described in more detail below.
_39_
PEG Fatty Acid Esters
Although polyethylene glycol (PEG) itself does not function as a surfactant, a variety of
tty acid esters have useful surfactant properties. Among the PEG-fatty acid monoesters,
esters of lauric acid, oleic acid, and stearic acid are most useful in embodiments of the present
ion. Preferred hilic surfactants include PEG-8 e, PEG-8 oleate, PEG-8
stearate, PEG-9 oleate, PEG-10 laurate, PEG-10 oleate, PEG-12 laurate, PEG-12 oleate, PEG-15
oleate, PEG-20 e and PEG-20 oleate. The HLB values are in the range of 4-20.
Polyethylene glycol fatty acid diesters are also suitable for use as surfactants in the
compositions of embodiments of the present invention. Most preferred hydrophilic surfactants
include PEG-20 dilaurate, PEG-20 dioleate, PEG-20 distearate, PEG-32 dilaurate and PEG-32
dioleate. The HLB values are in the range of 5-15.
In general, mixtures of surfactants are also useful in embodiments of the t
invention, including mixtures oftwo or more commercial surfactants as well as mixtures of
surfactants with another additive or additives. Several PEG—fatty acid esters are marketed
commercially as mixtures or mono- and diesters.
Polyethylene Glycol Glycerol Fatty Acid Esters
Preferred hydrophilic surfactants are PEG-20 glyceryl laurate, PEG-30 yl laurate,
PEG-40 glyceryl laurate, PEG-20 glyceryl oleate, and PEG-30 glyceryl oleate.
Alcohol-Oil Transesterification Products
A large number of surfactants of different degrees of hydrophobicity or hydrophilicity
can be prepared by reaction of ls or polyalcohol with a variety of natural and/or
hydrogenated oils. Most commonly, the oils used are castor oil or enated castor oil, or an
edible vegetable oil such as corn oil, olive oil, peanut oil, pahn kernel oil, apricot kernel oil, or
almond oil. red ls include glycerol, propylene , ethylene glycol, polyethylene
glycol, sorbitol, and pentaerythritol. Among these alcohol-oil transesterifled surfactants,
preferred hydrophilic surfactants are PEG-35 castor oil (Incrocas-35), PEG-40 hydrogenated
castor oil (Cremophor RH 40), PEG-25 trioleate (TAGAT.RTM. TO), PEG-60 corn glycerides
(Crovol M70), PEG—60 almond oil (Crovol A70), PEG-40 palm kernel oil (Crovol PK70), PEG-
50 castor oil (Emalex C—50), PEG-50 hydrogenated castor oil (Emalex HC—SO), PEG-8
caprylic/capric glycerides (Labrasol), and PEG-6 ic/capric glycerides (Softigen 767).
Preferred hobic surfactants in this class include PEG-5 hydrogenated castor oil, PEG-7
_40_
hydrogenated castor oil, PEG-9 hydrogenated castor oil, PEG-6 corn oil (Labrafil.RTM. M 2125
CS), PEG-6 almond oil (Labrafil.RTM. M 1966 CS), PEG-6 apricot kernel oil (LabrafilRTM. M
1944 CS), PEG-6 olive oil (Labrafil.RTM. M 1980 CS), PEG-6 peanut oil fil.RTM. M
1969 CS), PEG-6 hydrogenated palm kernel oil (Labrafil.RTM. M 2130 BS), PEG-6 pahn kernel
oil (Labrafil.RTM. M 2130 CS), PEG-6 triolein (Labrafil.RTM.b M 2735 CS), PEG-8 corn oil
(Labrafil.RTM. WL 2609 BS), PEG-20 corn glycerides (Crovol M40), and PEG-20 almond
glycerides l A40).
Polyglyceryl Fatty Acids
Polyglycerol esters of fatty acids are also suitable surfactants for use in embodiments of
the present invention. Among the polyglyceryl fatty acid esters, preferred hydrophobic
surfactants include polyglyceryl oleate (Plurol e), polyglyceryl-2 dioleate (Nikkol
DGDO), polyglyceryl-10 trio leate, polyglyceryl te, polyglyceryl laurate, yceryl
ate, polyglyceryl palmitate, and polyglyceryl linoleate. Preferred hydrophilic surfactants
include yceryl-10 laurate (Nikkol Decaglyn l—L), polyglyceryl-10 oleate (Nikkol Decaglyn
1-0), and polyglyceryl-10 mono, dioleate (Caprol.RTM. PEG 860), polyglyceryl-10 stearate,
polyglyceryl-10 laurate, polyglyceryl- 10 myristate, polyglyceryl— 10 palmitate, polyglyceryl-10
linoleate, yceryl-6 stearate, polyglyceryl-6 laurate, polyglyceryl-6 myristate, polyglyceryl-
6 palmitate, and polyglyceryl-6 linoleate. Polyglyceryl polyricinoleates (Polymuls) are also
preferred surfactants.
Propylene Glycol Fatty Acid Esters
Esters ofpropylene glycol and fatty acids are suitable surfactants for use in embodiments
ofthe present invention. In this surfactant class, preferred hydrophobic tants include
propylene glycol monolaurate (Lauroglycol FCC), propylene glycol leate (Propymuls),
ene glycol monooleate (Myverol P-06), propylene glycol dicaprylate/dicaprate
(Captex.RTM. 200), and propylene glycol noate x.RTM. 800).
Sterol and Sterol Derivatives
Sterols and derivatives of sterols are suitable surfactants for use in embodiments of the
present invention. Preferred derivatives include the polyethylene glycol derivatives. A preferred
surfactant in this class is PEG-24 cholesterol ether (Solulan C-24).
_41_
Polyethylene Glycol Sorbitan Fatty Acid Esters
A variety of PEG-sorbitan fatty acid esters are available and are suitable for use as
surfactants in embodiments of the present invention. Among the PEG-sorbitan fatty acid ,
preferred surfactants include PEG-20 an monolaurate (Tween-20), PEG-20 sorbitan
monopalmitate (Tween-40), PEG-20 sorbitan monostearate (Tween-60), and PEG-20 sorbitan
monooleate (Tween-80).
hylene Glycol Alkyl Ethers
Ethers ofpolyethylene glycol and alkyl alcohols are le surfactants for use in
embodiments of the present invention. Preferred ethers include PEG-3 oleyl ether (Volpo 3) and
PEG-4 lauryl ether (Brij 30).
Sugar and its Derivatives
Sugar derivatives are suitable surfactants for use in embodiments of the present
invention. Preferred tants in this class include sucrose monopalmitate, sucrose
monolaurate, decanoyl-N-methylglucamide, n—decyl—B—D—glucopyranoside, n-decyl—B-D-
maltopyranoside, n-dodecyl-B-D-glucopyranoside, n—dodecyl—B-D-maltoside, heptanoyl-N—
methylglucamide, n-heptyl- B-D-glucopyranoside, n-heptyl-B-D-thioglucoside, n-hexyl-B-D-
yranoside, nonanoyl-N-methylglucamide, n-nonyl-B-D-glucopyranoside, octanoyl-N-
methylglucamide, n-octyl-B-D-glucopyranoside, and octyl-B-D-thioglucopyranoside.
Polyethylene Glycol Alkyl s
Several PEG-alkyl phenol surfactants are available, such as -lOO nonyl phenol
and PEG-lS-lOO octyl phenol ether, Tyloxapol, octoxynol, nonoxynol, and are suitable for use in
embodiments of the present invention.
Polyoxyethylene-Polyoxypropylene (POE-POP) Block Copolymers
The POE-POP block copolymers are a unique class of polymeric surfactants. The unique
ure of the surfactants, with hydrophilic POE and hydrophobic POP es in well-defined
ratios and positions, provides a wide variety of surfactants suitable for use in ments of the
present invention. These surfactants are available under various trade names, ing
Synperonic PE series (ICI); Pluronic.RTM. series (BASF), Emkalyx, Lutrol (BASF), Supronic,
Monolan, Pluracare, and Plurodac. The generic term for these polymers is “poloxamer” (CAS
_42_
90036). These polymers have the formula: HO(C2H40)a(C3H60)b(C2H40)aH where “a”
and “b” denote the number ofpolyoxyethylene and polyoxypropylene units, respectively.
Preferred hydrophilic surfactants of this class include Poloxamers 108, 188, 217, 238,
288, 338, and 407. Preferred hydrophobic surfactants in this class include Poloxamers 124, 182,
183, 212, 331, and 335.
Sorbitan Fatty Acid Esters
Sorbitan esters of fatty acids are suitable surfactants for use in embodiments of the
present invention. Among these esters, preferred hydrophobic surfactants e sorbitan
monolaurate (Arlacel 20), sorbitan monopalmitate (Span-40), sorbitan monooleate (Span-80),
sorbitan monostearate.
The sorbitan monopalmitate, an amphiphilic derivative of Vitamin C (which has Vitamin
C ty), can serve two important ons in solubilization systems. First, it possesses
effective polar groups that can modulate the microenvironment. These polar groups are the same
groups that make vitamin C itself bic acid) one of the most water-soluble organic solid
compounds available: ascorbic acid is soluble to about 30 wt/wt % in water (very close to the
solubility of sodium chloride, for example). And second, when the pH increases so as to convert
a fraction of the ascorbyl palmitate to a more e salt, such as sodium ascorbyl palmitate.
Ionic Surfactants
Ionic surfactants, including cationic, c and zwitterionic tants, are suitable
hydrophilic tants for use in embodiments of the present invention. Preferred ionic
surfactants include quaternary ammonium salts, fatty acid salts and bile salts. Specifically,
preferred ionic tants include benzalkonium chloride, benzethonium chloride,
cetylpyridinium chloride, docecyl trimethyl ammonium bromide, sodium docecylsulfates, dialkyl
methylbenzyl ammonium chloride, onium de, domiphen bromide, dialkylesters of
sodium sulfonsuccinic acid, sodium dioctyl sulfosuccinate, sodium cholate, and sodium
taurocholate. These quaternary ammonium salts are preferred ves. They can be dissolved in
both organic solvents (such as ethanol, e, and e) and water. This is especially useful
for medical device coatings because it simplifies the preparation and coating process and has
good adhesive properties. Water insoluble drugs are commonly dissolved in organic solvents.
_43_
Fat-Soluble ns and Salts Thereof
Vitamins A, D, E and K in many oftheir various forms and provitamin forms are
considered as fat-soluble Vitamins and in addition to these a number of other vitamins and
n sources or close relatives are also fat-soluble and have polar groups, and relatively high
octanol-water partition coefficients. Clearly, the general class of such nds has a history
of safe use and high benefit to risk ratio, making them usefiJl as additives in embodiments of the
present invention.
The following examples of fat-soluble n derivatives and/or sources are also usefiJl
as additives: Alpha-tocopherol, beta-tocopherol, gamma-tocopherol, tocopherol, tocopherol
acetate, erol, 1-alpha-hydroxycholecal-ciferol, Vitamin D2, vitamin D3, alpha-carotene,
beta-carotene, gamma-carotene, vitamin A, fursultiamine, methylolriboflavin, octotiamine,
prosultiamine, vine, vintiamol, dihydrovitamin K1, menadiol diacetate, menadiol
dibutyrate, menadiol disulfate, menadiol, Vitamin K1, vitamin K1 oxide, vitamins K2, and
vitamin K—S(II). Folic acid is also of this type, and although it is water-soluble at physiological
pH, it can be formulated in the free acid form. Other derivatives of fat-soluble vitamins usefill in
embodiments of the t invention may easily be ed via well-known chemical reactions
with hilic les.
Water-Soluble Vitamins and their Amphiphilic Derivatives
Vitamins B, C, U, pantothenic acid, folic acid, and some of the menadione-related
vitamins/provitamins in many of their various forms are considered water-soluble vitamins.
These may also be conjugated or complexed with hydrophobic moieties or multivalent ions into
amphiphilic forms having relatively high octanol-water partition coefficients and polar groups.
Again, such compounds can be of low toxicity and high benefit to risk ratio, making them useful
as additives in embodiments of the present invention. Salts of these can also be usefiJl as
ves in the present invention. Examples of water-soluble vitamins and derivatives include,
without limitation, acetiamine, benfotiamine, pantothenic acid, amine, cyclothiamine,
dexpanthenol, niacinamide, nicotinic acid, pyridoxal S-phosphate, nicotinamide ascorbate,
riboflavin, riboflavin phosphate, ne, folic acid, menadiol diphosphate, menadione sodium
ite, menadoxime, vitamin B12, vitamin K5, vitamin K6, vitamin K6, and Vitamin U. Also,
as mentioned above, folic acid is, over a wide pH range including physiological pH, water-
soluble, as a salt.
_44_
Compounds in which an amino or other basic group is present can easily be modified by
simple acid-base reaction with a hydrophobic containing acid such as a fatty acid
(especially , oleic, myristic, tic, stearic, or 2-ethylhexanoic acid), low-solubility
amino acid, benzoic acid, salicylic acid, or an acidic fat-soluble vitamin (such as vin).
Other compounds might be obtained by reacting such an acid with another group on the vitamin
such as a hydroxyl group to form a linkage such as an ester linkage, etc. Derivatives of a water-
soluble vitamin containing an acidic group can be generated in ons with a hobic
group-containing reactant such as stearylamine or riboflavine, for example, to create a compound
that is useful in embodiments of the present invention. The linkage of a palmitate chain to
vitamin C yields ascorbyl palmitate.
Amino Acids and Their Salts
Alanine, arginine, asparagines, aspartic acid, cysteine, e, glutamic acid, glutamine,
glycine, ine, proline, isoleucine, leucine, lysine, methionine, phenylalanine, serine,
threonine, tryptophan, tyrosine, valine, and their derivatives are other useful additives in
embodiments of the invention.
Certain amino acids, in their zwitterionic form and/or in a salt form with a monovalent or
multivalent ion, have polar groups, relatively high octanol—water partition coefficients, and are
usefiJl in embodiments of the present invention. In the context of the present sure we take
“low-solubility amino acid” to mean an amino acid which has solubility in unbuffered water of
less than about 4% (40 mg/ml). These include cystine, tyrosine, tryptophan, leucine, isoleucine,
phenylalanine, asparagine, ic acid, glutamic acid, and methionine.
c Acids and Their Esters and ides
Examples are acetic acid and anhydride, benzoic acid and ide, acetylsalicylic acid,
diflunisal, 2-hydroxyethyl salicylate, diethylenetriaminepentaacetic acid dianhydride,
ethylenediaminetetraacetic dianhydride, maleic acid and anhydride, succinic acid and anhydride,
diglycolic anhydride, glutaric anhydride, ascorbic acid, citric acid, tartaric acid, lactic acid,
oxalic acid aspartic acid, nicotinic acid, 2-pyrrolidonecarboxylic acid, and 2-pyrrolidone.
These esters and ides are soluble in organic solvents such as ethanol, acetone,
methyl ethyl ketone, ethyl acetate. The water insoluble drugs can be dissolved in organic solvent
with these esters and anhydrides, then coated easily on to the medical device, then hydrolyzed
_45_
under high pH conditions. The hydrolyzed anhydrides or esters are acids or alcohols, which are
water soluble and can effectively carry the drugs off the device into the vessel walls.
EXAMPLES
The ion is further described in the following examples, which do not limit the
scope of the invention bed in the claims.
Example 1: Aqueous aerosol formulation
An exemplary aqueous formulation ofrapamycin was prepared using the following components.
Comonent Mass Fraction w/w
raoam cin 0.01 %
ethanol 250 25 %
prop lene 1 col 25 %
pol sorbate 80 0.002 %
water 50 %
Total
ng Procedure: in a 1000 ml amber volumetric flask, blend 250 propylene
glycol with 250 ethanol until uniform. Then sequentially dissolve first 100 mg rapamycin then
mg polysorbate 80 in the propylene glycol and ethanol solution. Add water to bring the
volumetric to 1000 ml and stir or sonicate until uniform and all the rapamycin is dissolved. Store
at controlled temperature away from light.
Example 2: Dry Powder Formulation
Batch 06RP68.HQ00008 and 06RP68.HQ00009. These two ations are
each a blend of micronized drug (rapamycin) particles dispersed onto the surface of lactose
carrier particles. The final composition of each batch comprises 1% (w/w) drug particles having
a mean er of about 2.60 microns and 3.00 microns, respectively. Drug particles having a
suitable size range are made by wet polishing (06RP68.HQ00008) or jet milling
(06RP68.HQ00009), as described below. While this example used 1% (w/w) rapamycin, a range
0.5 to 20% is practicable. The carrier particles consist of a blend oftwo carriers, Respitose®
SV003, present at 95.5% (w/w) and having le sizes of about 30 to 100 microns (equivalent
spherical er), and Respitose® LH300 hale 300) present at 5.5% (w/w) and having
particle sizes less than 10 microns alent spherical diameter). After blending, the blends
were assayed to confirmed homogeneity and drug content of 1%.
To reduce drug particle agglomeration and aid in the aerosolization of drug les
several other excipients are optionally included. al excipients include olipids, such
as dipalmitylphosphatidylcholine (DPPC) and lecithin, and metal fatty acid salts, such as
magnesium stearate. These can be coated on the carrier particles in weight ratio of excipient to
large carrier particle ranging from 0.01 to 0.5%.
Capsule Filling: 20 milligrams of the powder blends from Batch
06RP68.HQ00008 and Batch 06RP68.HQ00009 were loaded into size #3 HPMC capsules to
produce drug product. For these blends it was feasible to load from 5 to 35 milligrams of drug
into #3 size capsules and empty greater than 95% of the loaded blend from the e upon
actuation in Plastiape® RS01 Model 7or Plastiape® RSOO Model 8 s at flow rates ranging
from 60 to 100 liters per minute.
Example 3: Determination ofrapamycin in lung and blood following administration by
oropharyngeal aspiration (CPA) and oral gavage to C57BL6 mice
This study was ted to evaluate the concentration ofrapamycin in male C57BL/6
mice after administration ofrapamycin at a very high target dose of 1 mg/kg by gavage and
oropharyngeal aspiration (OPA). A method for the analysis ofrapamycin in mouse blood and
lung homogenate was developed using liquid chromatography with tandem mass spectrometry
detection (LC-MS/MS). Calibration curves ofrapamycin using triplicate concentrations were
ed between 1 ng/mL and 2000 ng/mL in mouse blood, and between 2 ng/mL and 20,000
ng/mL in mouse lung homogenate. Accuracy, precision and linearity were within expected
In pilot studies, the efficiency of vehicle delivery to the lungs via oropharyngeal
aspiration with a volume of 50 [LL per mouse was evaluated by administration of Evans Blue
dye. The presence of blue dye only in lungs was verified Visually, and the absence of blue dye in
the stomach demonstrated that delivery to the stomach was avoided in the procedure used.
Rapamycin was administered to male C57BL/6 mice (N=6) by gavage at a dose of 1.0
mg/kg either orally or via OPA. The oral dose was formulated using pharmaceutical oral liquid
formulation Rapamune Oral® ). Rapamycin for OPA was prepared by dissolving the test
article in an appropriate volume of ethanol, and then addition of an riate volume ofwater
_47_
to prepare a 10% ethanol solution at a concentration of 1 mg rapamycin/mL. Rapamycin was
administered to 2 groups of 6 male C57BL/6 mice by OPA under ane anesthesia. An
additional group of 6 mice received vehicle only (10% ethanol in water). At 1 h after
stration a group of 6 mice receiving oral and OPA rapamycin were euthanized, and blood
was obtained by cardiac puncture, and the lungs removed. The remaining mice in each group
administered rapamycin or vehicle by OPA were observed for an additional 3 days. At the 72-h
necropsy, blood was obtained by cardiac puncture and the lungs removed. No adverse effects
were observed in rapamycin- or vehicle-treated mice in the 72 h period following dosing.
The concentration ofrapamycin was determined in the collected blood and in lung
homogenate by LC-MS/MS. At 1 h following OPA ofrapamycin, the concentration of
rapamycin was ~6 fold higher in lung tissue (3794 i 1259 ng/g tissue) than in blood (641 i 220
ng/ml). Following oral stration of a r dose ofrapamycin, the 1-h lung and blood
trations ofrapamycin were 71 i 43 ng/g and 23 i 16 ng/mL, respectively. Lung
homogenate concentrations following OPA were 53-fo 1d higher than those measured following
oral administration of the same high dose (1 mg/kg) ofrapamycin. The data suggests that
ry of lower doses ofrapamycin to lung (dose levels that do not saturate system) will result
in rapamycin levels in the lung that can be ed by oral dosing but with significantly less
cin in the blood than occurs with oral dosing.
Materials and Methods
Test Substance: Sirolimus (Rapamune, cin) MW 914.172, C51N79N012, CAS
NUMBER: 531239. Source (for oral gavage): ne Oral® (Pfizer) for oral
stration, Lot No.: MWGT, Expiration: 07/ 16. Source (for OPA): Rapamycin (Sirolimus)
solid, LC Laboratories, Woburn MA, Lot No.: ASW-127, Expiration: 12/2023.
Animals: Male C57BL/6 mice, approximately 8 weeks of age, from Charles River
Laboratories, Inc, Raleigh, NC. Animals were fed Certified Purina Rodent Chow #5002 and
were ed tap water ad libitam. The analysis of each feed batch for nutrient levels and
possible contaminants was performed by the supplier, examined by the Study Director, and
maintained in the study records. The feed was stored at approximately 60-70 °F, and the period
ofuse did not exceed six months from the milling date. Mice were housed (one per cage) in
polycarbonate cages with stainless steel bar lids accommodating a water bottle. Cage sizes are
approximately 11.5" x 7.5" x 5" high (70 sq. in. floor space) for mice. Contact bedding was Sani-
Chips hardwood chips (P. J. Murphy Forest ts Co.; lle, NJ). Mice were
quarantined for a period of 5 days before use on a study. A veterinarian or qualified designee
examined the animals prior to their release from quarantine. Temperature and relative humidity
in RTI animal rooms were continuously monitored, controlled, and recorded using an automated
system /Barber-Colman k 8000 System with Revision 4.4.1 for ® software
[Siebe Environmental Controls (SEC)/Barber-Colman Company; Loves Park, IL]). The target
environmental ranges were 64—79 0F (18 OC - 26 0C) for temperature and 30-70% relative
humidity, with a 12-h light cycle per day. At the end of the in-life phase, the mice were
euthanized by overexposure to carbon e.
Test Chemical Preparation: Evans Blue was prepared at 0.5% w/V in sterile distilled
water. Rapamune Oral® was administered as supplied for oral dosing. Rapamycin (solid) was
dissolved in ethanol and diluted with sterile distilled water to provide a final concentration of 0.5
mg/mL in10% ethanol.
Dosing: Each animal was weighed prior to dosing to determine the amount of dose to be
stered. A single gavage dose was administered using a lOO-uL glass syringe ton,
Reno, NV) fitted with a ball-tipped 20-G stainless steel gavage dosing needle (Popper & Sons
Inc., New Hyde Park, NY). The dose administered to each animal was determined from the
weight of the filll syringe minus that of the empty syringe. The dosing time was recorded. Dosing
of animals was spaced apart to allow blood collection at the appropriate times. The dose
formulations stered to each group are shown below.
For oropharyngeal aspiration group animals, a single dose ofrapamycin (50 uL) was
administered to each mouse under isoflurane anesthesia, using a 100 uL glass syringe (Hamilton,
Reno, NV) fitted with a ball-tipped 24-G stainless steel gavage dosing needle (Popper & Sons
Inc., New Hyde Park, NY). The mouse was weighed prior to dosing, and the dose ofrapamycin
administered was recorded by weight. Each mouse was anesthetized with isoflurane, and
restrained with the mouth open. The tongue was held to one side of the mouth with forceps, and
the dose was slowly injected into the distal part of the oral cavity. The nostrils were covered with
a finger for two breaths to ensure aspiration (Rao et al., 2003).
Table 1: Study Design Summary
_49_
————n._<50—<m1——Evans
Blue
Rapamycin
Oral lun-
4-OA--1--Vehicle .0 blood,
lung
lun_
Collection of Blood and Lung Samples: At study termination (l or 72 h after dosing),
mice were anesthetized by exposure to CO2, and blood was collected by cardiac puncture with
dipotassium EDTA as anticoagulant. Lung tissue was d and divided into the right and left
lung. The left lung was used for analysis, and the right lung flash frozen in liquid nitrogen and
stored at -70 0C for fithher analysis.
Analysis of Samples for Rapamycin by LC-MS/MS: An LC—MS/MS method for analysis
mycin in lung and blood was prepared based on the published method of Wu et al. (2012).
The volumes ofblood and lung homogenate were reduced substantially from the published
method. Triamcinolone was used as internal standard.
Lung homogenate was prepared by homogenization ofweighed lung s with 2.8-
mm ball hearings in a homogenizer with tissue + zed water (1:3 w/v) in a SPEX
SamplePrep 2010 Geno/Grinder.
The concentrations of standards were arranged so that each standard came from an
alternate stock rd. A six-point calibration curve, each made in triplicate, was employed for
analyte quantitation. A simple linear regression model with or without ing was employed
for curve fitting. The concentration range determined was from 1-2000 ng/mL in blood and 2—
2000 ng/mL in lung homogenate.
The following method performance parameters were considered acceptable; the
coefficient of ination, r2, of 20.98 for concentration-response relationship; an cy of
S i 15% (for concentrations above LOQ) or S i 20% (for concentration at LOQ) of the nominal
value. r2 was greater than 0.999 in all analysis.
Thirty (30) uL of matrix, 30 uL of spiking solution (methanol for blanks and samples), 10
uL Internal standard solution (in MeOH) and 90 uL of MeOH were pipetted into microcentrifiage
tubes, vortexed briefly, then centrifuged for 6 min at 10,000 RPM at ~4 °C. ts (90 uL) of
supernatant were transferred to LC vial inserts, and then analyzed by LC-MS/MS (Table 2).
Table 2: LC-MS/MS Method
Column Waters Acquity UPLC HSS T3 1.8 um, 2.1 x
50 mm with VanGuard 2.1 x 5 mm HSS T3 1.8
Mobile Phase A 10 mM Ammonium e in water, 0.1%
acetic acid
MobilephaseB
Gradient 70% A for 1 min, a linear gradient to 5% A
from 1—3 min, held for 1 min, a linear gradient
to 70% A from 4-5.1 min, and held at 70%
until 6 min
931.70%6470
Triamcinolone (IS MRM) 395.30—>357.20
Data tion and Reporting: Study data was collected and reported in the DebraTM
system version .72 (Lablogic Systems Ltd, Sheffield, England). This includes data for
animal body weights, dose administered, dose time, and sample collection times. Calculations of
dose administered and sample collection times were reported with the DebraTM .
Results
Rapamycin Analysis: The analysis ofrapamycin was set up of sample volumes of 30 uL
ofblood and lung homogenate. Example chromatograms are shown for rapamycin and internal
standard in blood and lung (flgm l and 2). Prior to the generation of study samples, triplicate
calibration curves were generated for lung and blood, to verify method performance. The
calibration range was from 1.0 —2000 ng/mL for blood and 1 — 20,000 ng/mL for lung
homogenate. Lung homogenate was prepared with 1 g of lung tissue nized in 3 volumes
ofwater, to yield a 1:4 homogenate. ation curves are shown in flgm 3 and 4 for blood,
lung nate, and solvent.
_51_
Oropharyngeal tion: Prior to the stration ofrapamyc in by oropharyngeal
aspiration, administration of Evans Blue was used to verify that the CPA delivered the dose to
the lungs. Mice were anaesthetized with isoflurane and administered Evans Blue by OPA, using
a syringe ed with a blunt needle. Immediately following OPA, the mice were euthanized
and the lungs and stomach ed visually to ensure that the Evans Blue dye was delivered to
the lungs, and was not delivered to the stomach. Four mice were successfully stered Evans
Blue with all of the dye appearing to be d in the lungs and none in the stomach.
Rapamycin Administration: The weight of dose solution administered was determined by
weighing the charged e with dose solution prior to dosing, and weighing following dosing.
The weight of dose solution administered was used to calculate the amount ofrapamycin
administered. The time of dosing was recorded as 0. Animals in groups 2 and 3 were euthanized
at l h afier dosing. Animals in groups 4 and 5 were ed for 72 h after dosing. No significant
clinical signs were observed in any of the groups.
Rapamycin Analysis in Blood and Lung: Rapamycin was analyzed in mouse blood and
left lung homogenate in all of the samples collected (flgm 6 and 7). Samples of the right lung
from each animal were saved for potential further analysis. Summary data for the samples are
provided in Table 3.
Table 3: Concentration of Rapamycin in Blood and Lung Following Oral and Oropharyngeal
(OPA) Administration of Rapamycin to Mice (1 mg/kg)
Animal No Route ofAdmin Time post--dose Lung (ng/g Blood (ng/ml)
(h) tissue)
3-13 Gavage 1 109.8 49.85
3-14 Gavage 1 24.66 11.3
_52_
3-15 Gavage 1 122.8 28.7
3-16 Gavage 1 54 28.35
3- 17 Gavage 1 <LOQ 2.845
3-18 Gavage l 43 19.35
Mean 71 23
For all sample sets, a triplicate calibration curve was analyzed with the sequence of
standard set, sample replicate 1, standard set, sample replicate sample 2, standard set. At 1 h
following GPA of rapamyc in, the concentration ofrapamycin was ~6 fold higher in lung tissue
(3794 :: 1259 ng/g tissue) than in blood (641 i 220 ng/ml). Following oral administration of a
similar dose ofrapamycin, the 1-h lung and blood concentrations ofrapamycin were 71 :: 43
ng/g and 23 :: 16 ng/mL, respectively. Lung homogenate concentrations following OPA were
53-fold higher than those ed ing oral administration of same high dose (1 mg/kg) of
cin.
sion
This study investigated the concentration ofrapamycin in blood and lung tissue following
administration ofrapamycin by gavage in a commercial oral formulation, and by oropharyngeal
administration (OPA) as a suspension prepared in 10% aqueous ethanol. No adverse effects were
observed in rapamycin- or vehicle-treated mice up to 72 h following dosing Via OPA. Prior to
administration ofrapamycin, an ical method was developed, and the administration of a
dye into the lung by OPA was verified. The concentrations of cin in lung following OPA
_53_
were 6-fold higher than in blood. At 72 h afier OPA, rapamycin was below the limit of
quantitation in blood, but was detectable in lung. This study indicated that rapamycin is
available systemically following pulmonary administration, and that lung tissue concentrations
greatly exceed that of blood at early and late time points following delivery to the lung.
These results further demonstrate that rapamycin delivered directly to the lung achieves
an unexpectedly high local concentration of drug in lung tissue compared to the blood. This
result was ly unexpected from what is known about the pharmacology mycin, which
predicts an imately equal concentration of the drug in lung tissue and the blood because
rapamycin is known to distribute evenly throughout bodily tissues and should be cleared rapidly
from the lung due to its high lipophilicity. Accordingly, these s indicate that direct
administration ofrapamycin to the lungs should be able to achieve a high enough delivered dose
for therapeutic efficacy while at the same time achieving almost undetectable systemic
availability, thereby eliminating the toxicities associated with oral administration that are due to
systemic exposure to the drug. While toxicity to the lung itself is also of concern in view of
earlier studies, the s here further unexpectedly indicate that relatively high amounts of
rapamycin were not acutely toxic to lung .
References
Crowe, A., Bruelisauer, A. & Duerr, L. (1999). Absorption and intestinal lism of SDZ-
RAD and rapamycin in rats. Drug Metabolism and Disposition, 27, 627—632.
Rao, G. V. S., Tinkle, S., an, D. N., Antonini, J. M., Kashon, M. L., Salmen, R., Hubbs,
A. F. (2003). Efficacy of a technique for exposing the mouse lung to particles aspirated from the
pharynx. Journal of logy and Environmental . Part A, 66(15), 1441—52.
doi:10.1080/15287390306417.
Wu, K., Cohen, E. E. W., House, L. K., z, J ., Zhang, W., Ratain, M. J., & Bies, R. R.
(2012). Nonlinear population pharmacokinetics of sirolimus in patients with advanced cancer.
CPT: Pharmacometrics & Systems Pharmacology, 1(October), e17. doi:10.1038/psp.2012.18.
Example 4: S6 Phosphorylat ion in Mouse Lung Following Oral and CPA Administration of
Rapamycin
As discussed above, our experiments showing the tissue distribution ofrapamycin
in lung and blood following oral administration and CPA demonstrated that direct administration
_54_
ofrapamycin to the lungs should be able to achieve a high enough delivered dose for therapeutic
efficacy while at the same time achieving very low ic exposure to the drug, thereby
simultaneously improving therapeutic efficacy and eliminating many of the toxicities associated
with oral administration mycin. To validate this approach, we used the presence of
phosphorylated S6 protein in murine lung tissue as a biomarker for mTOR activity. In the mouse
strain used (C57b1/6), the mouse airway and alveolar epithelial cells have constitutively active
(phosphorylated, “p”) S6 protein. The S6 protein is typically phosphorylated by S6K which is
downstream ofmTORCl and is activated, for example, ream of growth factors such as
epidermal growth factor (EGF), AKT, ERK, and RSK. mTORCl promotes cell growth and
proliferation by stimulating ic processes such as biosynthesis of , ns, and
organelles, and suppressing catabolic processes such as autophagy. The mTORCl pathway
senses and integrates intracellular and extracellular signals, including growth factors, oxygen,
amino acids, and energy status, in order to regulate a wide range of processes, such as protein
and lipid synthesis and autophagy. mTORCl is acutely sensitive to rapamycin.
In the present study, lung tissue was taken from the C57b1/6 mice treated as
discussed above, either with vehicle (n=6), or 1 mg/kg cin administered via OPA (n=6) or
via oral gavage (n=6) at two time points post dosing, 1 hr and 72 hours. As discussed above,
following OPA at 1 hr, rapamycin was detected at 641 ng/ml in the blood and 3794 ng/g tissue in
the lung, and at 72 hrs was still able in the lung at 12.5 ng/g while being undetectable in
the blood at that time point. Conversely, following oral (gavage) administration, at 1 hr,
rapamycin was detected at 23 ng/ml in the blood and 71 ng/g tissue in the lung, and at 72 hrs was
undetectable in either the lung or blood. As shown by the data in Figures 1 and 2, the level of
phosphorylated S6 (pS6) was reduced substantially by both CPA and orally administered
cin at 1 hr and remained suppressed at 72 hr for OPA. pS6 was t in the vehicle
control e these mice have constitutively active mTOR signaling. These data show that a
delivered dose mycin sufficient to achieve about 70 ng/g drug in the lung substantially
abrogates mTOR signaling in the lung tissue as measured by pS6 protein and that mTOR
signaling remains suppressed at levels as low as 12.5 ng/g. These results validate our approach
to utilize inhaled cin for the treatment of diseases and disorders such as LAM, which is
characterized by aberrantly high mTOR pathway activity by demonstrating that inhaled
rapamycin can be red at much lower doses than orally administered rapamycin to
simultaneously achieve high therapeutic efficacy and very low toxicity.
_55_
e 5: Size Reduction of Rapamycin for Inhalable Compositions
Particle size ofrapamycin was reduced to a target range of 2.0um < DV50 <
3.0um using either a wet polishing or jet milling s. For jet milling, a lab scale MCOne
unit from Jetpharma was used with the following ing conditions: venturi pressure 2-4 bar,
milling pressure 3-5 bar, feed rate 90 g/h. For wet polishing, feed suspensions were prepared
using purified water. A microfluidics high pressure nizer was used for the size ion
step and the resulting suspension was spray-dried. Details of the wet polishing s are set
forth below.
The high pressure homogenizer used for the size reduction step of the wet
polishing process was a pilot-scale Microfluidics High Pressure Homogenizer equipped with an
auxiliary processing module (200 micron) and a 100 micron interaction r was used. The
unit was operated at ~455 bar (~30 bar in the intensifier module hydraulic pressure). After
microfluidization the fluid was d by spray drying to generate a dry powder. A laboratory
scale spray dryer, SD45 (BUCHI, model B-290 Advanced) was equipped with a two fluid nozzle
(cap and diameter were 1.4 and 0.7 mm, respectively). Two cyclones in series were used (being
the first the standard Buchi cyclone and the second the erformance Buchi cyclone) to
collect the dried product. The spray drying unit was operated with nitrogen and in single pass
mode, i.e. without recirculation of the drying nitrogen. The aspirator, blowing nitrogen, was set
at 100% of its capacity (flow rate at maximum capacity is approximately 40 kg/h). The flow rate
ofthe atomization nitrogen was adjusted to a value in the rotameter of 40 :: 5 mm. Before
feeding the product suspension, the spray dryer was stabilized with purified water, during which
the flow rate was adjusted to 6 mein (20% in the peristaltic pump). The inlet temperature was
adjusted to e the target outlet temperature (45°C). Afier stabilization of the temperatures,
the feed of the spray dryer was commuted from purified water to the t suspension
(keeping the same flow rate used during stabilization) and the inlet temperature once again
adjusted in order to achieve the target outlet temperature. At the end of the stock suspension, the
feed was once more commuted to purified water in order to rinse the feed line and perform a
controlled shut down. The dry product in the collection flasks under both cyclones was weighed
and the yield calculated as the mass percentage of the dry product in relation to the total solids in
the suspension fed to the high re homogenizer.
Particle size distribution was ed by laser diffraction. Solid state
characterization (for polymorphic form and purity) was performed by high pressure liquid
chromatography (HPLC), X-ray powder diffraction (XRPD), and differential scanning
calorimetry . Water content was determined by the Karl Fischer method.
Jet milling produced crystalline rapamycin powder with a monodisperse particle
size distribution having DVlO of 1.5 s, a DV50 of 2.? microns and a DV 90 of 4.9
microns, as shown in the table below.
Wet polishing produced crystalline rapamycin powder with a monodisperse
particle size distribution having a Dle of 1.0 microns, a DV50 of 2.4 microns and a DV 90 of
.0 microns.
Both methods produced particles of rapamycin within the target range and r
process showed an impact on polymorphic form or purity of the rapamycin. The tables below
show in—process control data for the jet milling and wet ing processes. The data indicate
that both processes were able to produce API particle sizes within the target range without
impacting API purity or polymorphic form.
Table 4: Jet Milling Data
XRPD Similarto API s(iro|imus)
ctogram
Assavmw/w)
Table 5: Wet Polishing Data
XRPD Similarto API s(iro|imus)
diffractogram
Wow/WI —a_
Example 6: Aerosol Performance Testing ofDry Powder Compositions
The capsules produced in the example above were placed into the device indicated in the
tables below and actuated. The aerosol performance red from the devices/capsules
containing blends from Batch 06RP68.HQ00008 and Batch 06RP68.HQ00009 were
characterized using a next generation impactor (NGI) according to the methods described in
Chapters 905 and 601 of the USP. The aerosols were tested at flow rates of 60 and 100 liters per
minute (LPM). The fine particle dose (FPD) and fine le fraction (FPF) are shown in the
tables below. Mass median aerodynamic diameters (MMAD) and geometric standard deviations
(GSD) are also shown.
Table 6: .HQ00008 (Wet Polished) + Plasitape RSOl Model 7
60 LPM 100 LPM
Table 7: 06RP68.HQ00008 (Wet Polished) + Plastiape RSOO Model 8
60 LPM 100 LPM
Table 8: 06RP68.HQ00009 (Jet ) + Plastiape RSOl Model 7
60 LPM 100 LPM
Table 9: 06RP68.HQ00009 (Jet Milled)+ Plastiape RSOO Model 8
60 LPM 100 LPM
Based on these aerosol performance data, the wet polished drug particles are preferred.
They resulted in a higher fine le dose, higher fine particle fraction, a particle size
distribution that would exhibit ation into both the central and peripheral lung regions, and
would have less oral deposition.
e 7: Pharmacokinetic ng of rapamyc in
Based on the aerosol performance 06RP68.HQ00008 (Wet Polished) + Plasitape RSOl
Model as shown above, and the results of animal ments in Example 3, it can be expected
that delivery of inhaled rapamycin directly to the lung in humans will similarly result in
tent lung concentrations that are sufficiently high to be therapeutically effective, but with
low ic exposure (low blood concentrations) thereby ively minimizing side effects
due to systemic exposure. A two compartment, pharmacokinetic model was developed to predict
the concentrations in the blood and lungs in humans after repeat QD dosing using the
formulation and DPI inhaler in Table 7. For the pharmacokinetic model, human PK parameters
from the Rapamune® (NDA 21-110, and NDA 21—083) y basis of approval were used:
the volume of distribution was assumed to be 780 liters, clearance was 0.0003/minute, and
elimination half life was 42.3 hours (assuming equivalency to rapamycin IV dosing).
Absorption half life ofrapamycin from the lung was estimated to be approximately 0.5 hours,
similar to other highly lipophilic compounds, such as fluticasone proprionate for which lung
absorption data is available. Bioavailability ofrapamycin depositing in the lung was assumed to
be approximately 100%. Bioavailability mycin absorbed by the GI route through
oropharyngeal deposition or removal from the upper airways by mucociliary clearance was
assumed to be 14% as ed in the Rapamune® summary basis for approval. For a typical
human inspiratory er at a flow rate of 60 liters per minute, as shown in Table 7, the fine
particle dose was 57 micrograms, and the fine particle fraction was 40%.
The model predicts achieving an average steady state concentration after 11 days as
shown in Figure 8. From the figure it can be seen that once daily repeat dosing of 57
rams delivered to the lungs results in trough blood concentrations of approximately 0.150
nanograms/ml, substantially below the concentrations of 5-15 ng/ml reported in McCormack et
al. (2011), “Efficacy and safety of sirolimus in lymphangioleiomyomatosis”, N Engl JMed
364: 1595—1606. Assuming a lung tissue mass of 850 grams, no metabolism in the lung and a
lung absorption half life or 30 minutes, 57‘ micrograms rapamycin delivered to the lungs would
result in eutic levels in the lung tissue, with local lung concentrations of rapamycin as high
as imately 60 ng/gram.
EQUIVALENTS
Those skilled in the art will recognize or be able to ascertain using no more than routine
experimentation, many equivalents to the specific embodiments of the ion described
herein. Such equivalents are intended to be encompassed by the following claims.
All references cited herein are incorporated herein by reference in their entirety and for
all purposes to the same extent as if each individual publication or patent or patent application
was ically and dually indicated to be incorporated by reference in its entirety for all
purposes.
The present invention is not to be limited in scope by the specific embodiments described
herein. Indeed, various modifications ofthe invention in addition to those described herein will
become apparent to those skilled in the art from the foregoing ption and accompanying
figures. Such modifications are intended to fall within the scope of the appended claims.
Claims (29)
1. A pharmaceutical dry powder composition for pulmonary delivery comprising an amount of microparticles of rapamycin, particles of a carrier, and ally one or more excipients, wherein the microparticles of rapamycin have a mass median aerodynamic diameter (MMAD) of from 0.5 to 6 s.
2. The composition of claim 1, wherein the microparticles have an MMAD of from 1 to 3 microns or from 2 to 3 microns.
3. The ition of claim 1 or 2, wherein the carrier is selected from the group consisting of arabinose, glucose, se, ribose, mannose, sucrose, trehalose, lactose, maltose, starches, dextran, mannitol, lysine, leucine, isoleucine, dipalmitylphosphatidylcholine, in, polylactic acid, poly c-co-glutamic) acid, and xylitol, or mixtures of any of the foregoing.
4. The composition of any one of claims 1 to 3, n the les of carrier have diameters ranging from 1 to 200 microns, from 30 to 100 microns, or less than 10 microns.
5. The composition of any one of claims 1 to 4, wherein the carrier comprises or consists of a blend of two different carriers, a first carrier and a second carrier.
6. The composition of claim 5, wherein the carrier consists of a blend of two different lactose carriers.
7. The composition of claim 5 or 6, wherein the first r consists of particles having diameters ranging from about 30-100 microns and the second carrier consists of particles having diameters of less than 10 microns.
8. The composition of claim 7, wherein the ratio of the two different carriers is in the range of from 3:97 to 97:3.
9. The composition of any one of claims 1 to 8, wherein the drug to carrier ratio in the powder is from 0.5 % to 2 % (w/w).
10. The composition of claim 9, n the drug to carrier ratio in the powder is 1 % (w/w).
11. The ition of any one of claims 1 to 10, wherein the amount of drug is from 0.5 to 20% (w/w) based upon total weight of the composition.
12. The composition of claim 11, wherein the amount of drug is about 1 % to 2 % (w/w).
13. The ition of any one of claims 1 to 12, wherein the one or more excipients is present and is selected from a phospholipid and a metal salt of a fatty acid.
14. The composition of claim 13, wherein the phospholipid is selected from dipalmitylphosphatidylcholine and lecithin.
15. The composition of claim 13, wherein the metal salt of a fatty acid is magnesium stearate.
16. The composition of any one of claims 13 to 15, wherein the one or more excipients is coated on the carrier particles.
17. The composition of any one of claims 1 to 16, wherein the amount of rapamycin is an amount effective to inhibit the ical activity of mTORC1.
18. The composition of any one of claims 1 to 17, wherein the amount of rapamycin in the composition is from 50 to 500 ug, from 50 to 250 ug, or from 50 to 150 ug.
19. The composition of any one of claims 1 to 18, wherein the composition has a fine particle fraction (FPF) greater than 20% with a corresponding fine particle dose (FPD) ranging from 10 micrograms to 2 milligrams, or less than 0.5 milligrams, ing 1 to 12 months or 1 to 36 months of storage.
20. The composition of any one of claims 1 to 19, further comprising one or more additional therapeutic agents.
21. The composition of claim 20, wherein the one or more additional therapeutic agents is selected from an estrogen nist, a statin, a src inhibitor, and a VEGF-R inhibitor.
22. The composition of claim 20, n the one or more additional therapeutic agents is selected from the group consisting of letrozole, tamoxifen, simvastatin, saracatinib, pazopanib, imatinib, and combinations thereof.
23. The composition of any one of claims 1 to 22, where the composition is adapted for once daily administration.
24. A method for making the composition of any one of claims 1 to 23, the method comprising a wet polishing process comprising the steps of preparing an aqueous sion of drug, subjecting the drug suspension to micronization, and drying the resulting particles to form a dry powder.
25. A pharmaceutical e or kit comprising the composition of any one of claims 1 to 23, and instructions for use.
26. A dry powder delivery device comprising a reservoir containing the composition of any one of claims 1 to 23.
27. The dry powder delivery device of claim 26, wherein the reservoir is an integral chamber within the device, a capsule, or a blister.
28. A method for making the composition of any one of claims 1 to 23, the method comprising mechanically reducing the particle size of the rapamycin by jet milling.
29. Use of the composition of any one of claims 1 to 23 in the cture of a medicament for treating lymphangioleiomyomatosis.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US201361888066P | 2013-10-08 | 2013-10-08 | |
US61/888,066 | 2013-10-08 | ||
PCT/US2014/059529 WO2015054280A1 (en) | 2013-10-08 | 2014-10-07 | Rapamycin for the treatment of lymphangioleiomyomatosis |
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Publication Number | Publication Date |
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NZ718717A NZ718717A (en) | 2021-06-25 |
NZ718717B2 true NZ718717B2 (en) | 2021-09-28 |
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