NZ706088B2 - Microwave vacuum-drying of organic materials - Google Patents
Microwave vacuum-drying of organic materials Download PDFInfo
- Publication number
- NZ706088B2 NZ706088B2 NZ706088A NZ70608812A NZ706088B2 NZ 706088 B2 NZ706088 B2 NZ 706088B2 NZ 706088 A NZ706088 A NZ 706088A NZ 70608812 A NZ70608812 A NZ 70608812A NZ 706088 B2 NZ706088 B2 NZ 706088B2
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- New Zealand
- Prior art keywords
- vacuum chamber
- container
- microwave
- access door
- magnetrons
- Prior art date
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- 239000011368 organic material Substances 0.000 title claims abstract description 37
- 238000001291 vacuum drying Methods 0.000 title abstract description 6
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 29
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- 238000005406 washing Methods 0.000 claims description 4
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Abstract
apparatus and method for microwave vacuum-drying of organic materials such as food products. The dehydration apparatus (20) has a vacuum chamber (24) with an input module (28) at one end and a discharge module (32) at the other. The vacuum chamber has access doors (80) spaced between the input end (30) and the discharge end (34) which provide operator and maintenance access. Microwave generators (86) are mounted on each access door and arranged to radiate through a microwave chamber and microwave-transparent window on the access door into the vacuum chamber. A pair of rollers (60) in the vacuum chamber rotates the container of organic material (1 12) about a horizontal axis, and a chain drive (64) pulls the containers along the rollers through the vacuum chamber. d (30) and the discharge end (34) which provide operator and maintenance access. Microwave generators (86) are mounted on each access door and arranged to radiate through a microwave chamber and microwave-transparent window on the access door into the vacuum chamber. A pair of rollers (60) in the vacuum chamber rotates the container of organic material (1 12) about a horizontal axis, and a chain drive (64) pulls the containers along the rollers through the vacuum chamber.
Description
MICROWAVE VACUUM-DRYING OF ORGANIC
MATERIALS
Background of the Invention
The invention pertains to apparatuses and methods for microwave vacuum-
drying of organic materials, including food products.
Dehydration of organic materials is commonly done in the food processing
industry and in the production of biologically-active materials. It may be done
in order to preserve the products for storage, or to create a product that is used
in the dehydrated form, for example dried herbs and various kinds of chips.
One method employed to dehydrate food products and biologically-active
materials is microwave vacuum dehydration. Examples of this in the patent
literature include A1, Durance et al., published April 23,
2009; A1, Durance et al., published March 19, 2009; and
A1, Fu et al., published July 21, 2011. Microwave vacuum-
drying is a rapid method that can yield products with improved quality
compared to air-dried and freeze-dried products. Because the drying is done
under reduced pressure, the boiling point of water and the oxygen content of
the atmosphere are lowered, so food and medicinal components sensitive to
oxidation and thermal degradation can be retained to a higher degree than by
air-drying. The drying process is also much faster than air- and freeze-drying.
The present invention is directed to improvements in the art of microwave
vacuum-drying.
Summary of the Invention
According to one aspect of the invention, there is provided an apparatus for
dehydrating organic material. A vacuum chamber has an input end for
introduction of a container of the organic material into the vacuum chamber
and a discharge end for removal of the container. The vacuum chamber has a
plurality of access doors into the vacuum chamber, the access doors being
longitudinally spaced apart along the vacuum chamber between the input end
and the discharge end of the vacuum chamber. Each access door has a plurality
of magnetrons, each magnetron having a respective waveguide. Each access
door has a respective microwave-transparent window arranged between the
waveguide and the vacuum chamber. The plurality of magnetrons and
waveguides on a respective access door are arranged to radiate microwaves
through the microwave-transparent window into the vacuum chamber. The
waveguides on a respective access door are oriented to minimize microwave
interface between the magnetrons on said access door. The apparatus has
means for reducing pressure inside the vacuum chamber, means for loading the
container into the input end of the vacuum chamber, means for rotating the
container inside the vacuum chamber, means for moving the rotating container
through the vacuum chamber from the input end to the discharge end thereof,
and means for unloading the container of dehydrated organic material at the
discharge end thereof.
The minimization of microwave interference may be done by having the
waveguide openings in the face of an access door oriented at an angle different
from the openings of the other waveguides on the access door.
In an embodiment of the invention, the vacuum chamber comprises a plurality
of vacuum chamber modules arranged in series, the access doors being
arranged such that each vacuum chamber module has a respective access door.
According to another aspect of the invention, there is provided an apparatus for
dehydrating organic material, comprising a vacuum chamber having a vacuum
chamber access door. The access door has a plurality of magnetrons, each
magnetron having a respective waveguide. A microwave-transparent window
is arranged between the waveguides and the vacuum chamber. The plurality of
magnetrons and waveguides on the access door is arranged to radiate
microwaves through the microwave-transparent window into the vacuum
chamber. The waveguides on the access door are oriented to minimize
interference between the magnetrons. The apparatus has means for reducing
pressure inside the vacuum chamber and means for rotating a container of the
organic material inside the vacuum chamber.
According to another aspect of the invention, there is provided a method for
dehydrating an organic material. A microwave-transparent container holding
the organic material is introduced into a vacuum chamber. Pressure in the
vacuum chamber is reduced to a pressure less than atmospheric. The container
is rotated inside the vacuum chamber and the rotating container is moved
through the vacuum chamber from an input end to a discharge end while
applying microwave radiation from magnetrons positioned on a plurality of
access doors of the vacuum chamber through a respective microwave-
transparent window into the vacuum chamber, to dehydrate the organic
material. Each magnetron has a respective waveguide, the waveguides on a
respective access door being oriented to minimize microwave interference
between the magnetrons or the access door. The container of dehydrated
organic material is then removed from the vacuum chamber.
By providing access doors on the vacuum chamber and positioning the
microwave generators and microwave-transparent window on the door, the
invention permits operator and maintenance access to the interior of the
vacuum chamber and to the microwave generators, without the need for
disassembling the dehydration apparatus.
Examples of organic materials suitable for dehydration by the invention include
fruit, either whole, puree or pieces, either frozen or un-frozen, including
banana, mango, papaya, pineapple, melon, apples, pears, cherries, berries,
peaches, apricots, plums, grapes, oranges, lemons, grapefruit; vegetables, either
fresh or frozen, whole, puree or pieces, including peas, beans, corn, carrots,
tomatoes, peppers, herbs, potatoes, beets, turnips, squash, onions, garlic; fruit
and vegetable juices; pre-cooked grains including rice, oats, wheat, barley,
corn, flaxseed; vegetable gums; drugs; material pieces in which a hydrocolloid
or gum surrounds and encapsulates a droplet or particle of a relatively less
stable material as a means of protecting and stabilizing the less sensitive
material; meats, fish and seafoods, either fresh or frozen, either whole or
pieces; dairy products such as cheese and curds.
These and other features of the invention will be apparent from the following
description and drawings of the preferred embodiments.
Brief Description of the Drawings
Figure 1 is an isometric and schematic, cutaway view of a dehydration
apparatus according to one embodiment of the invention.
Figure 2 is a sectional view across the vacuum chamber on the line 2-2 of
Figure 1.
Figure 3 is an elevational view of a vacuum chamber module of the apparatus
of Figure 1, with the access door in the open position.
Figure 4 is an isometric view, partly cutaway, of a container for the organic
material.
Figure 5 is a schematic view of an apparatus according to a second embodiment
of the invention.
Figure 6 is an isometric view of a dehydration apparatus according to a third
embodiment of the invention.
Figure 7 is an isometric view of a dehydration apparatus according to a fourth
embodiment of the invention.
Figure 8 is a sectional view across the dehydration apparatus of Figure 7.
Description of the Preferred Embodiments
Referring first to Figures 1-3, the dehydrating apparatus 20 has a plurality of
vacuum chamber modules 22 which are connected together in series, i.e. end to
end, to form a single vacuum chamber 24 through which a container 26 of
organic material is transported for dehydration. For purposes of convenient
illustration, the vacuum chamber 24 is shown in the drawings to comprise three
modules 22a, 22b and 22c; however, the vacuum chamber 24 may comprise
any number of modules 22 that is suitable for a particular application and
production capacity, for example, ten modules are more.
A loading module 28 is positioned at the input end 30 of the first vacuum
chamber module 22a for introduction of the containers 26 into the vacuum
chamber 24. A discharge module 32 is positioned at the output or discharge
end 34 of the last vacuum chamber module 22c for removal of the containers.
The loading module 28 and discharge module 32 each have a pair of airlock
doors, respectively 36, 38 and 40, 42. These permit the containers to be loaded
into and unloaded from the vacuum chamber, while maintaining the chamber at
the reduced pressure required for the dehydration process. The airlock doors
are self-sealing doors that are moveable within a housing by the piston of an air
cylinder 29. Lifting a door opens it and allows a container to pass; lowering the
door closes it and forms an airtight seal. The loading and discharge modules
28, 32 have motor-driven conveyors 44, 46, respectively, for moving the
containers. The dehydration apparatus is oriented with its longitudinal axis
substantially horizontal, supported on support stands 48.
Each vacuum chamber module 22 is a generally cylindrical structure having a
circumferential side wall 49. Flanges 52 at each end of a module 22 are
configured for airtight mating attachment to an adjacent flange, for connecting
the vacuum chamber modules together and for connecting the first vacuum
chamber module 22a in the series to the loading module 28, and the last
vacuum chamber module 22c in the series to the discharge module 32. The
vacuum chamber modules thus form an airtight, unitary vacuum chamber 24
extending between the loading module and the discharge module. The vacuum
chamber modules have a partial end wall 53 having an opening 50 which
provides a passageway between adjacent vacuum chamber modules for
movement of the containers 26 from one module to an adjacent module. This
passageway has a cross-sectional area that is smaller than the cross-sectional
area for movement of the container within a vacuum chamber module, i.e. the
area of the opening 50 is smaller than the cross-sectional area across the
vacuum chamber module. This acts as a microwave choke, to minimize cross
interference between chamber modules.
The dehydration apparatus 20 includes a vacuum pump 54 operatively
connected via a conduit 55 to a vacuum distributor (not shown), which in turn
connects vacuum ports 56 in the vacuum chamber modules 22 and in the
loading and discharge modules 28, 32. Alternatively, the vacuum ports may be
connected to a vacuum source such as the central vacuum system of a plant. A
condensor 58 is connected between the vacuum ports 56 and the vacuum pump
54. For convenience of illustration, only a single vacuum port 56 is shown in
Figure 1, but it will be understood that multiple ports 56 may be provided as
necessary in the vacuum chamber and the loading and discharge modules.
The apparatus includes a refrigeration unit 96 for cooling liquid, comprising a
compressor, cooling fan and refrigerant pump, connected to convey refrigerant
to the condensor and the microwave generators and thus maintain them at a
desired temperature.
As seen in Figures 1 and 2, the vacuum chamber 24 has a pair of rotatable
rollers 60 extending longitudinally through the vacuum chamber modules and
arranged to support and rotate the containers 26. The rollers are arranged to be
driven by a drive motor (not shown). For transport of the containers 26 through
the vacuum chamber, a chain drive 64 is provided in the lower part of the
vacuum chamber. It comprises a chain 66 having spaced-apart dogs 68 for
engaging the rearward edge of the containers, and arranged to be driven in a
closed loop by a drive motor 70, drive shaft 72 and gears 74 which engage the
chain. Intermediate chain support wheels are provided between the forward
and rearward end of the chain loop to support the chain in proximity to the
lower side of the containers. The chain drive 64 is accordingly capable of
moving the containers within the vacuum chamber from the input end of the
first vacuum chamber module 22a to the output end of the last vacuum chamber
module 22c by sliding the containers along the rollers 60. The rollers 60 and
chain 66 extend throughout the length of the vacuum chamber, i.e. through the
vacuum modules 22 and the opening 50 between them.
Each vacuum chamber module 22 has an access door 80 pivotally attached by
hinges 82 to the side wall of the vacuum chamber module and covering an
access port 84. The access port is oriented at an angle from horizontal to aid in
drainage of condensate and wash water. The access port is sized to provide
operator and maintenance access to the interior of the vacuum chamber. For
example, the access port may be about 60 cm in diameter on a vacuum chamber
module having an outer diameter of about 140 cm. The access door 80 latches
securely and releasably to the vacuum chamber and forms an airtight seal with
the rim of the port 84. A set of magnetrons (microwave generators) 86 is
mounted inside an inner wall 88 of the access door, with the magnetron
antennas protruding into respective waveguides 90. The waveguides are
recesses in the inner wall 88 of the access doors, rectangular in elevation view,
open at the inner wall or face 88 of the access door and each oriented at an
angle different from that of the other waveguides of the access door. The
different angles reduce interference between magnetrons, thereby minimizing
heating of one magnetron by another, reducing the potential for arcing in the
vacuum chamber and resulting in a more uniform microwave field in the
vacuum chamber. In the illustrated embodiment, there are eight magnetrons in
each access door 80. More or fewer may be provided, depending upon the
power and drying requirements for a particular application. As best seen in
Figure 3, the magnetrons 86 and waveguides are arranged in a generally
circular array around the face of the door, each oriented at an angle relative to
the other magnetrons and waveguides in the set. The magnetrons are
connected to a power source (not shown) to provide the required electric power.
An exemplary set of magnetrons on each access door comprises eight
magnetrons of 1.5 kW each, for a power output of 12 kW for each vacuum
chamber module 22. The apparatus as illustrated, having three vacuum
chamber modules, would accordingly have a total power output of 36 kW.
Coolant is pumped to circulate around the magnetrons from the cooling liquid
refrigeration unit 96. A microwave-transparent window 92, made for example
of Teflon, is provided on each access door 80 at its inner side, in close
proximity to the wall of the vacuum chamber module. A microwave chamber
94 is positioned between the magnetrons 86 and the window 92. There is an
airtight seal between the window 92 and the access door 80; when the access
door is closed and the vacuum chamber is evacuated, the window 92 forms a
wall of the vacuum chamber. Outside the window, in the microwave chamber
94, the pressure remains atmospheric.
The dehydration apparatus 20 includes a programmable logic controller (PLC),
programmed and connected to control the operation of the system, including
the conveyor and chain drive motors, the airlock doors, the microwave
generators, the vacuum pump and the refrigerant pump.
As shown in Figure 4, the container 26 is a basket, made of suitable
microwave-transparent material such as high density polyethylene, with a
cylindrical side wall 102, a closed bottom wall 104, a frustoconical top wall
106, with an opening 108 at the top end. Interior dividers 110 which extend
between the bottom wall and the lower ledge of the frustoconical wall, divide
the interior space into four segments. In use, organic material for dehydration
is loaded into the container to a level such that, when the container is rotated
about its longitudinal axis, in a horizontal position, the organic material is
retained inside the container by the frustoconical wall and does not spill out the
opening 108, which is not closed during the dehydration process.
The dehydration apparatus 20 operates according to the following method. The
airlocks 38 and 42 are closed. The vacuum pump, conveyor drive motors,
chain drive motor, microwave generators and refrigerant pump are actuated, all
under the control of the PLC. Pressure within the vacuum chamber is reduced
to a pressure in the range of 0.01 to 100 Torr (1.333 to 13,332 Pa), alternatively
about 0.1 to 30 Torr (13.33 to 4,000 Pa). The organic material 112 to be
dehydrated is put into the container and the container is placed in the loading
module, with the open end 108 forward. The outer airlock door 36 is closed
and the loading module is evacuated to the pressure of the vacuum chamber.
The inner airlock door 38 is then opened and the container is transported, by the
conveyor 44 and the chain drive 64, into the first vacuum chamber module 22a
of the vacuum chamber 24. Once the container is fully inside the vacuum
chamber module 22a, the loading chamber is prepared for receiving a second
container, by closing the inner airlock door 38, venting the loading module to
atmospheric pressure and opening the outer airlock door 36. The dehydration
apparatus is thus able to process multiple containers of organic material at the
same time, in a continuous process. Inside the vacuum chamber 24, the
container is rotated on the rollers 60, about a substantially horizontal axis,
tumbling the organic material within the container, while the container is being
pulled along the rollers by the chain drive 64, and while the microwave
generators 86 irradiate the material and dehydrate it, i.e. reduce its moisture to a
desired level. This process continues as the container is pulled through the
vacuum chamber modules 22b and 22c. The container then enters the
discharge module 32, where it is conveyed toward the outer airlock door 42.
The inner airlock door 40 is then closed, the discharge module is vented to the
atmosphere, the outer airlock door 42 is opened and the container is removed.
The container is then inverted to release the dehydrated organic material from it
through the opening 108. The discharge module is prepared for the next
container to be removed from the vacuum chamber by closing the outer airlock
door 42, evacuating the discharge module to the reduced pressure of the
vacuum chamber, and opening the inner airlock door.
As shown in Figure 5, the dehydration apparatus 20 may be incorporated into a
production line 120. The vacuum chamber 24, the loading module 28 and
discharge module 32 are arranged together as described above. Downstream of
the discharge module is an emptying station 122 for emptying the containers of
their dehydrated contents, followed by a washing station 124 for washing the
emptied containers, followed by a filling/refilling station 126 for filling the
washed containers with organic material to be dehydrated. The filled
containers are then conveyed to the loading module 28. Since the containers 26
have an open end and no lid, they are readily emptied, washed and filled or
refilled by automated means requiring little or no action by an operator.
It will be understood that it is a matter of manufacturing and operational
convenience for the vacuum chamber to be built of separate vacuum chamber
modules. For example, a production line can be built to any desired length or
capacity using standard modules. Transportation of the apparatus from the
manufacturer to the user for assembly is facilitated by modular design. A
damaged module can be repaired without substantially affecting the rest of the
apparatus. However, modular design is not essential to the invention. Thus, in
a further embodiment of the dehydration apparatus, the vacuum chamber
comprises a unitary structure rather than a plurality of vacuum chamber
modules attached together. Referring to Figure 6, a dehydration apparatus 200
is substantially the same as the dehydration apparatus 20 described above,
except that the vacuum chamber 202 is a single unitary structure and does not
comprise separate vacuum chamber modules connected together. Multiple
access doors 80a, 80b and 80c are provided along the length of the vacuum
chamber 202 between the input end 30 and output end 34. These access doors
provide operator and maintenance access to the interior of the vacuum chamber
and to the microwave generators 86 mounted in each of the doors, the same as
that provided by the access doors 80 in the individual vacuum chamber
modules of the modular drying apparatus 20.
The invention also includes a dehydration apparatus and method in which there
is a single vacuum module rather than the multiple ones as described above.
Referring to Figures 7 and 8, a dehydration apparatus 300 comprises a vacuum
chamber 302 having an access door 80 with a set of microwave generators 86
and microwave-transparent window 92, rotatable support rollers 60, and is
substantially the same as a vacuum chamber module 22 as described above,
except that it does not have means to convey the container along the support
rollers 60, and is not adapted for connection to a loading module or discharge
module, these modules not being required as the access door 80 is to be opened
to load and unload the container of organic material. The drying apparatus 300
is accordingly intended for batch drying rather than a continuous process. The
container 26 of organic material to be dehydrated is placed in the vacuum
chamber 302 through the access port 84. The access door 80 is then sealed and
the vacuum chamber is evacuated. After dehydration, the vacuum chamber is
vented to the atmosphere, the access door is opened and the container of
dehydrated materials is removed. Such operation may mechanized or done
manually by an operator.
Throughout the preceding description and the drawings, in which
corresponding and like parts are identified by the same reference characters,
specific details are set forth in order to provide a more thorough understanding
to persons skilled in the art. However, well known elements may not have been
shown or described in detail to avoid unnecessarily obscuring the disclosure.
Accordingly, the description and drawings are to be regarded in an illustrative,
rather than a restrictive, sense.
Example 1
Cubes of cheese were dehydrated using a dehydration apparatus of the batch-
processing type shown in Figures 7 and 8 to produce a dehydrated cheese snack
product. A 5 kg block of light old cheddar cheese having a moisture content of
44.5% and a fat content of 19% was cut into 1 cm cubes. The average piece
volume and weight was 1.0 cm and 2.34 g. The pieces were loaded into the
container of the type shown in Figure 4 and the container was placed in the
vacuum chamber. The chamber was evacuated. Pressure in the vacuum
chamber was in the range of 18-22 Torr. The container was rotated at 8.5 rpm.
The dehydration process was run for 55 minutes, during which the microwave
power output was varied as follows: 1.5 kW for 10 minutes, 3 kW for 6
minutes, 1.5 kW for 4 minutes, 3 kW for 2 minutes, and lastly 4.5 kW for 15
minutes. (1.5 kW was produced by powering a single magnetron of the set of
eight magnetrons on the vacuum chamber access door, 3 kW by powering two
magnetrons, and so on.) The dehydrated cheese pieces were removed from the
vacuum chamber. Their temperature was 79-81°C. The average piece volume
and weight was 4.2 cm and 1.37 g. The total product weight was 2.8 kg.
Example 2
The process of Example 1 was repeated using 10 kg of the cheese cubes. The
dehydration process was run for 79.7 minutes, during which the microwave
power output was varied as follows: 4.5 kW for 4 minutes, 3 kW for 11
minutes, 4.5 kW for 1.7 minutes, 3 kW for 14 minutes, 4.5 kW for 6 minutes, 3
kW for 4 minutes, and lastly 4.5 kW for 39 minutes. The results were the same
as described above in Example 1, except that the dehydrated cheese pieces were
hotter upon removal from the vacuum chamber, being in the range of 89-93°C.,
and the total product weight was 5.6 kg.
Claims (26)
1. An apparatus for dehydrating organic material, comprising: 5 a vacuum chamber having an input end for introduction of a container for the organic material into the vacuum chamber and a discharge end for removal of the container; the vacuum chamber having a plurality of access doors into the 10 vacuum chamber, the access doors being longitudinally spaced apart along the vacuum chamber between the input end and the discharge end; each said access door having a plurality of magnetrons, each magnetron having a respective waveguide; each said access door having a respective microwave-transparent window arranged between the waveguide and the vacuum chamber; the plurality of magnetrons and waveguides on a respective access 20 door being arranged to radiate microwaves through the microwave- transparent window into the vacuum chamber; the waveguides on a respective access door being oriented to minimize microwave interference between the magnetrons on said access 25 door; means for reducing pressure inside the vacuum chamber; means for loading the container into the input end of the vacuum chamber; means for rotating the container inside the vacuum chamber; means for moving the rotating container through the vacuum chamber from the input end to the discharge end thereof; and means for unloading the container of dehydrated organic material 10 from the vacuum chamber at the discharge end thereof.
2. An apparatus according to claim 1, wherein each waveguide has an opening in a face of a respective access door, each opening being oriented at an angle different from the openings of the other waveguides on said access door.
3. An apparatus according to claim 1 or 2, wherein the vacuum chamber comprises a plurality of vacuum chamber modules arranged in series and wherein the plurality of access doors is arranged such that each said vacuum chamber module has a respective access door.
4. An apparatus according to claim 3, wherein a passageway between adjacent modules for movement of the container from one module to an adjacent module has a cross-sectional area that is smaller than the cross- sectional area of a passageway for movement of the container within a module.
5. An apparatus according to claim 4, wherein the passageway between adjacent modules is a microwave choke.
6. An apparatus according to any one of claims 1-5, wherein the access doors are pivotally attached to the vacuum chamber.
7. An apparatus according to any one of claims 1-6, wherein the magnetrons on each access door are arranged in a generally circular array.
8. An apparatus according to any one of claims 1-7, wherein each microwave-transparent window is mounted on a respective access door.
9. An apparatus according to any one of claims 1-8, wherein the means for 10 rotating the container comprises two or more rotatable rollers extending longitudinally through the vacuum chamber.
10. An apparatus according to any one of claims 1-9, wherein the means for rotating the container is arranged to rotate it about a horizontal axis.
11. An apparatus according to any one of claims 1-10, wherein the means for moving the rotating container comprises a conveyor arranged to engage the container and pull the container along the rotatable rollers. 20
12. An apparatus according to claim 11, wherein the conveyor is a chain drive.
13. An apparatus according to any one of claims 1-12, wherein the means for loading comprises an air lock.
14. An apparatus according to any one of claims 1-13, wherein the means for unloading comprises an air lock.
15. An apparatus according to any one of claims 1-14, wherein the container has an open end that is frustoconical.
16. An apparatus according to claim 15, wherein the means for rotating the 5 container is arranged to rotate it about a horizontal axis that extends through the open, frustoconical end of the container.
17. An apparatus according to any one of claims 1-16, further comprising a microwave chamber between the magnetrons and the respective microwave- 10 transparent window, the microwave chamber being adapted to be at atmospheric pressure.
18. An apparatus according to any one of claims 1-17, further comprising means for cooling the magnetrons.
19. An apparatus according to any one of claims 1-18, wherein the dehydration apparatus further comprises an emptying station for emptying the container of dehydrated material, a washing station for washing the emptied container and a filling station for filling the washed container with organic 20 material to be dehydrated.
20. An apparatus for dehydrating organic material, comprising: a vacuum chamber; a vacuum chamber access door on the vacuum chamber; the access door having a plurality of magnetrons, each magnetron having a respective waveguide; a microwave-transparent window arranged between the waveguides and vacuum chamber; 5 the plurality of magnetrons and waveguides on the access door being arranged to radiate microwaves through the microwave-transparent window into the vacuum chamber; the waveguides being oriented to minimize microwave 10 interference between the magnetrons on the access door; means for reducing pressure inside the vacuum chamber; and means for rotating a container for the organic material inside the 15 vacuum chamber.
21. An apparatus according to claim 20, wherein each waveguide has an opening in a face of the access door, each opening being oriented at an angle different from the openings of the other waveguides on the access door.
22. A method for dehydrating an organic material, comprising the steps of: introducing a microwave-transparent container holding the organic material to be dehydrated into a vacuum chamber; reducing pressure in the vacuum chamber to a pressure less than atmospheric; rotating the container inside the vacuum chamber; moving the rotating container through the vacuum chamber from an input end to a discharge end while applying microwave radiation from magnetrons positioned on a plurality of access doors of the vacuum 5 chamber through a respective microwave-transparent window into the vacuum chamber to dehydrate the organic material, each magnetron having a respective waveguide, the waveguides on a respective access door being oriented to minimize microwave interference between the magnetrons on said access door; and removing the container of dehydrated organic material from the vacuum chamber.
23. A method according to claim 22, wherein the container is rotated about a 15 horizontal axis.
24. A method according to claim 23, wherein the horizontal axis extends through an open frustoconical end of the container. 20
25. A method according to claim 22, wherein moving the rotating container through the vacuum chamber comprises moving it through a plurality of vacuum chamber modules arranged in series, each said module having a respective one of the access doors. 25
26. A method according to claim 22, wherein the microwave radiation from the magnetrons passes through a microwave chamber at atmospheric pressure before passing through the microwave-transparent window into the vacuum chamber.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CA2012/050880 WO2014085897A1 (en) | 2012-12-07 | 2012-12-07 | Microwave vacuum-drying of organic materials |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ706088A NZ706088A (en) | 2017-04-28 |
NZ706088B2 true NZ706088B2 (en) | 2017-08-01 |
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