NZ280295A - A ventilator for a door or window, has a pivoted flap to control air flow - Google Patents

Description

Priority D»»(a): £ja.j.!S.1.3.Yf;.

Complete Specification FH»d: Cl«w: (0) ..£0.b.&nJ.9.Z.

Publication Data: P.O. Journal No: Our Ref: JT205508 Patents Form No. 5 NEW ZEALAND PATENTS ACT 1953 COMPLETE SPECIFICATION - J 's VENTILATOR We, HARDWARE & SYSTEMS PATENTS LIMITED, a British corporation o£ 100 Fetter Lane, London EC4A IBN, United Kingdom hereby declare the invention, for which We pray that a patent may be granted to us and the method by which it is to be performed, to be particularly described in and by the following statement: PT0534052 N.Z. PAT1 ; 'T orncE 2 0 OCT 1995 RECEIVED 28029* This invention relates to ventilators for windows and doors.

The construction of windows and doors to reduce heat loss is desirable to conserve energy and reduce heating costs. This has led to 5 designs with improved sealing to eliminate draughts with the result that there is a need to provide adequate ventilation in a controlled manner to prevent condensation and ensure safe operation of gas fires.

One type of known ventilator is mounted on the frame of a door or window and controls the flow of air through a passageway formed in the 10 frame. Typically, the passageway is formed by cutting a hole such as an elongate slot through the frame. Cutting a hole through the frame adds to the cost of fitting the ventilator and weakens the frame.

Another type of known ventilator is mounted between the glazing and the frame of a door or window in which the glazing is received. This avoids 15 cutting a hole through the frame but results in more complex constructions, especially where the ventilator is adjustable to accommodate different widths of glazing.

The present invention has been made from a consideration of the problems and disadvantages of these known types of ventilator. 20 According to a first aspect of the present invention we provide a ventilator for mounting as a separate unit along an outer side edge of a frame of a door or window between the frame and a surrounding structure, the ventilator comprising an elongate housing having spaced first and second sections defining a passageway for airflow through the housing, and 25 an elongate flap mounted on the first section for pivotal movement between a closed position engaging a seating on the second section and an open position spaced from the seating for controlling airflow through the housing.

By this invention, the ventilator is provided as an add-on to the frame of the door or window. As a result, fitment is very simple and does not 30 involve cutting holes through the frame or adjustment for different glazing thicknesses as required by the known types of ventilators above-discussed.

Advantageously, the housing sections and flap are of substantially uniform cross-section along the respective lengths. For example, the housing sections and flap may be extrusions that can be cut to any desired 35 length for producing different sizes of ventilator. The extrusions may be metal, for example aluminium, or plastics. The use of plastics having a low '280295 coefficient of thermal conductivity may prevent condensation by reducing heat transfer when there is a large difference between inside and outside temperatures.

Preferably, the housing sections are connected together by spacer 5 blocks to provide a desired ventilation area for a given length of ventilator. For example, the housing sections and spacer blocks may be provided with inter-engageabie formations for assembly of the housing. The inter-engageable formations may be arranged to engage with a snap action to interlock the parts to provide a rigid assembly w!..iout additional fittings. 10 Advantageously, the flap is mounted on the first housing section by means of complementary hinge formations extending along the respective lengths. The complementary hinge formations may comprise a part-circular bead received within a part-circular recess to form a continuous hinge having a neat appearance for assembly of the flap to the housing. 15 Preferably, the flap is adjustable to provide any desired level of ventilation between closed and fully open, and the spacer blocks are conveniently adapted to hold the flap in any selected position. For example, the flap may be engageable with a resiliently deformable portion of each spacer block which acts as a spring element providing frictional resistance 20 to pivotal movement of the flap.

Advantageously, the housing is closed at each end by a respective end cap. By this arrangement, the length of the ventilator can be varied by sizing the lengths of the housing sections and flap with the end caps being fitted to give the assembled ventilator a neat appearance. 25 Preferably, the housing is provided with a filter element to prevent entry of insects or detritus and, where required, sound insulation. For example, the filter element may comprise a foam strip.

Advantageously, the ventilator is chosen to have a length substantially equal to that of the edge of the frame on which the ventilator is 30 mounted, in a preferred arrangement, the ventilator is adapted for horizontal mounting, preferably at the top of the frame, and the second housing section provides an external hood for preventing rain penetration and reducing draughts.

Preferably, the second housing section provides an internal hood 35 providing the seating engaged by the flap in the closed position. One of the 28029^ seating and flap may be provided with a seal, for example a strip of rubber or foam or a pile faced fabric.

According to a second aspect of the present invention we provide a door or window comprising a frame for mounting in an opening in a 5 surrounding structure and a ventilator mounted as a separate unit along an outer side edge of a horizontal rail member of the frame between the frame and the surrounding structure when the frame is installed in the opening, the ventilator comprising an elongate housing having spaced first and second sections defining a passageway for airflow througn the housing, and an 10 elongate flap mounted on the first section for pivotal movement between a closed position engaging a seating on the second section and an open position spaced from the seating for controlling airflow through the housing.

The invention will now be described in more detail, by way of example only, with reference to the accompanying drawings wherein:-15 FIGURE 1 is a perspective view of a ventilator embodying the invention mounted on a window frame; FIGURE 2 is a perspective view of the ventilator shown in Figure 1 with the end cap removed to show the internal arrangement in the closed position of the ventilator; FIGURE 3 is an exploded isometric view of the component parts of the ventilator shown in Figure 2; FIGURE 4 is a detail view showing the internal arrangement in the open position of the ventilator; FIGURE 5 is a detail view showing the internal arrangement in an 25 intermediate position of the ventilator; and FIGURE 6 is a perspective view of a multiple ventilator arrangement.

With reference to the drawings, the ventilator 1 is shown mounted on top of the outer frame 2 of a timber window 3 having a casement frame 4 supported in the outer frame 2 for outward opening movement about a 30 horizontal or vertical axis by any suitable hinges (not shown).

The outer frame 2 is fabricated from opposed vertical side members 5 connected at the top and bottom by opposed horizontal rail members 6 (one only shown) to form a rectangular opening 7 with an external rebate 8 in which the casement frame 4 is received when the window 3 is closed. The 35 rebate 8 is provided with a groove 9 in the closing face 10 to receive a seal (not shown) for engagement with the inner face 11 of the casement 28029 frame 4 to eliminate draughts and prevent heat loss when the window 3 is closed.

The ventilator 1 extends the full width of the outer frame 2 and is secured to the top rail member 6 by screws 12 so that the assembly of outer 5 frame 2 and ventilator 1 can be fitted in a rectangular opening in the wall of a surrounding building structure.

The ventilator 1 comprises an elongate housing 13 defining an air passageway 14 bounded by upper and lower housing members 15 and 16 respectively, and a flap 17 pivotally mounted on the lower housing 10 member 16 to control the flow of air through the passageway 14. The housing members 15,16 and flap 17 are of uniform cross-section along their length and are cut to the required length from extrusions of aluminium.

A pair of spacer blocks 18 aire located between the housing members 15,16 at opposite ends of the housing 13 and the fixing screws 12 15 extend through aligned holes 19,20,21 in the housing members 15,16 and blocks 18. The spacer blocks 18 are plastics mouldings. For ventilators of long length, one or more additional spacer blocks 18 may be provided intermediate the ends of the housing 13.

Each spacer block 18 is formed with upper and lower pairs of re-20 entrant grooves 22,23 respectively for snap engagement by pairs of undercut ribs 24,25 on the housing members 15,16 respectively. It will be appreciated that any suitable co-operating formations may be provided for locating and securing the mounting blocks 18 between the housing members 15,16.

A filter element 26 of rectangular cross-section is provided between the housing members 15,16 to act as a screen to prevent entry of insects or detritus and to provide sound insulation when required. The filter element 26 is located by channels 27,28 on the housing members 15,16 respectively. The filter element 26 may be a strip of foam selected for the 30 required air flow.

The lower housing member 16 has a base wall 29 that seats on the outer side edge 30 of the top rail member 6 and a flange 31 that extends from one side of the base wall 29 to overlie the inner face 32 of the top rail member 6. The flange 31 terminates in a recess 33 of part-circular section. 35 The flap 17 has a curved main wall 34 with a lip 35 of part-circular section on the lower edge to provide a finger grip for operating the flap 17.

A flange 36 extends rearwardly from the main wall 34 and terminates in a bead 37 of part-circular section complementary to the recess 33 of the lower housing member 16.

The flap 17 is assembled to the lower housing member 16 by locating 5 the bead 37 in one end of the recess 33 and sliding the flap 17 lengthwise of the housing member 16 so that the parts are connected for pivotal movement of the flap 17.

The upper housing member 15 has a main wall 38 that is spaced above the base wall 29 of the lower housing me.nber 16 with an external 10 hood 39 one side and an internal hood 40 on the other side.

The external hood 39 forms a downwardly facing air inlet 41 on the outside of the window 3 to prevent rain penetration and reduce draughts when the ventilator 1 is open. By this feature of the external hood 39, the top rail member 6 can have the same section as the side members 5 of the 15 frame thereby reducing manufacturing costs.

The internal hood 40 forms a downwardly facing air outlet 42 on the inside of the window 3 and the lower edge of the hood 40 provides an internal seating face 43 that is engaged by a sealing face 44 at the upper edge of the flap 17 to close the air outlet 42.

Each spacer block 18 has an integral hollow leg portion 45 on one side that is resiliently deformable by wiping engagement with the upper edge of the flap 17 and acts as a spring element providing frictional resistance to pivotal movement of the flap 17. In this way, the flap 17 is maintained in the closed position (Figure 2), the fully open position (Figure 4) and any 25 intermediate position (Figure 5) selected for controlling the flow of air through the passageway 14.

The housing 13 is closed at each end by a respective end cap 46 so that the assembly of the ventilator 1 and outer frame 2 has a rectangular external profile. As a result, installation of the assembly in a surrounding 30 structure, for example a wall, is straightforward and finishing by plastering etc in the normal manner to provide a neat appearance is facilitated.

It will be understood from the foregoing description that the invented ventilator is designed for mounting between the outer frame of a window or door and the surrounding structure in which the frame is fixed, for example 35 the wall of a building. As a result, the formation of an air passageway through the frame is avoided and different thicknesses of glazing can be accommodated without adjusting the ventilator. The ventilator can be fitted to the frame by the window manufacturer or supplied separately for fitment on site prior to installation of the window.

Doors and windows are typically manufactured in standard sizes 5 requiring a specific ventilation area, for example 2000, 4000, 6000 or 8000 sq.mm. The invented ventilator may be produced in a range of standard lengths to match the standard frame sizes and required ventilation areas for selection and fitment of the appropriate ventilator. For non-standard frame sizes, the ventilator which is longer than the fra e size may be selected and 10 cut to the required length.

For certain applications, it may be desirable to provide the required ventilation area by the selection and fitment of two or more ventilators with a suitable connector piece 47 between adjacent ends as shown in Figure 6. For example, a ventilation area of 12000 sq.mm. may be obtained by fitting 15 three ventilators each having a ventilation area of 4000 sq.mm. In this way, large ventilation areas for wide frames, such as may be required above patio doors, may be obtained in a simple manner by selection and fitment of an appropriate combination of ventilator sizes. As will be appreciated, when more than one ventilator is fitted, the number and extent to which each 20 ventilator is opened can be varied to control further the desired level of ventilation.

The invented ventilator has application to both new and replacement doors and windows constructed from any suitable materials including timber, plastics, metal or any composite of these. For new doors and windows, the 25 assembled outer frame and ventilator can be installed in the surrounding structure during construction or a sub-frame may be installed during construction to receive the assembly when construction is completed. As a result, the ventilator can be provided as an add-on to the outer frame of doors and windows of standard size or any other size as desired. For 30 replacement doors and windows, the outer frame is constructed to allow for fitment of the ventilator so that the assembled outer frame and ventilator matches the size of the existing opening. 280 2 95

Claims (25)

Claims:

1. A ventilator for mounting as a separate unit along an outer sicfSedge of a frame of a door or window between the frame and a surrounding structure, the ventilator comprising an elongate housing having spaced first 5 and second sections defining a passageway for airflow through the housing, v and an elongate flap mounted on the first section for pivotal movement between a closed position engaging a seating on the second section and an open position spaced from the seating for controlling airflow through the housing. 10

2. A ventilator according to Claim 1 wherein the housing has a length substantially equal to that of the outer side edge of the frame on which the ventilator is mounted.

3. A ventilator according to Claim 1 or Claim 2 wherein the housing sections and flap are of substantially uniform cross-section along the 15 respective lengths.

4. A ventilator according to Claim 3 wherein the housing sections and flap are extrusions of metal or plastics.

5. A ventilator according to any one of the preceding Claims wherein the flap is mounted on said first housing section by means of complementary 20 hinge formations extending along the respective lengths.

6. A ventilator according to Claim 5 wherein the complementary hinge formations comprise a part-circular bead received within a part-circular recess to form a continuous hinge for assembly of the flap to the first housing section. 25

7. A ventilator according to any one of the preceding Claims wherein the flap is adjustable to any selected position between the closed position and the open position for controlling airflow through the housing.

8. A ventilator according to any one of the preceding Claims wherein the housing sections are connected together by spacer blocks to provide a 30 desired ventilation area for a given length of ventilator.

9. A ventilator according to Claim 8 wherein the housing sections and spacer blocks are provided with inter-engageable formations for assembly of the housing.

10. A ventilator according to Claim 9 wherein the inter-engageable 35 formations are arranged to engage with a snap action. -9- 280295 - '■> n x- \ 2 5 JUN 1997

11. A ventilator according to any one Claims 8 to 10 wherein the spacer blocks are arranged at opposite ends of the housing.

12. A ventilator according to any one of Claims 8 to 11 wherein the spacer blocks are adapted to hold the flap in the closed and open positions 5 and any intermediate position.

13. A ventilator according to Claim 12 wherein the flap is engageable with a resiliently deformable portion of each spacer block to hold the flap in the closed and open positions and any intermediate position.

14. A ventilator according to Claim 13 wherein a free edge of the flap has 10 wiping contact with the resiliently deformable portion of each spacer block to provide frlctlonal resistance to pivotal movement of the flap for holding the flap in any selected position.

15! A ventilator according to any one of the preceding Claims wherein the air passageway is closed at each end of the housing by a respective end 15 cap.

16. A ventilator according to any one of the preceding Claims wherein a filter is arranged within the air passageway for excluding insects or detritus and/or for providing sound insulation.

17. A ventilator according to Claim 16 wherein the filter comprises a foam 20 strip.

18. A ventilator according to any one of the preceding Claims wherein the ventilator is adapted for horizontal mounting at the top of the frame with the second section spaced above the first section and providing downwardly extending internal and external hoods on opposite sides of the frame. 25

19. A ventilator according to Claim 18 wherein the internal hood provides the seating engaged by the flap in the closed position.

20. A ventilator according to Claim 19 wherein one of the seating and flap is provided with a seal.

21. A ventilator according to any one of Claims 18 to 20 wherein the first 30 section has a dependent flange arranged to overlie an inner face of the frame with the flap mounted on the flange.

22. A ventilator substantially as hereinbefore described with reference to the accompanying drawings.

23. A door or window provided with a ventilator according to any one of 35 the preceding Claims mounted along an outer edge of a frame of the door or window. r1 0- 280295

24. A door or window comprising a frame for mounting in an opening in a surrounding structure and a ventilator mounted as a separate unit along an outer side edge of a horizontal rail member of the frame between the frame and the surrounding structure when the frame is installed in the opening, the 5 ventilator comprising an elongate housing having spaced first and second sections defining a passageway for airflow through the housing, and an elongate flap mounted on the first section for pivotal movement between a closed position engaging a seating on the second section and an open position spaced from the seating for controlling airflow through the housing. 10

25. A door or window according to Claim 24 wherein the ventilator includes means having resilient wiping contact with a free edge of the flap during movement of the flap between the closed and open positions for holding the flap in the closed and open positions and any intermediate position. Hardwa terns Patents Limited END OF CLAIMS