NO311045B1 - Path-shaped flexible surface material, as well as process for making the same - Google Patents
Path-shaped flexible surface material, as well as process for making the same Download PDFInfo
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- NO311045B1 NO311045B1 NO19962517A NO962517A NO311045B1 NO 311045 B1 NO311045 B1 NO 311045B1 NO 19962517 A NO19962517 A NO 19962517A NO 962517 A NO962517 A NO 962517A NO 311045 B1 NO311045 B1 NO 311045B1
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- layer
- polymer
- base layer
- fiber
- thermoplastic
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- 239000000463 material Substances 0.000 title claims abstract description 74
- 238000000034 method Methods 0.000 title claims description 29
- 230000008569 process Effects 0.000 title claims description 6
- 229920000642 polymer Polymers 0.000 claims abstract description 74
- 238000004519 manufacturing process Methods 0.000 claims abstract description 24
- 239000002657 fibrous material Substances 0.000 claims abstract description 9
- 150000001336 alkenes Chemical class 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims abstract description 8
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 49
- 229920001169 thermoplastic Polymers 0.000 claims description 42
- 239000004416 thermosoftening plastic Substances 0.000 claims description 35
- 239000000835 fiber Substances 0.000 claims description 28
- 229920003023 plastic Polymers 0.000 claims description 27
- 239000004033 plastic Substances 0.000 claims description 27
- 239000000853 adhesive Substances 0.000 claims description 22
- 230000001070 adhesive effect Effects 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 18
- 239000000565 sealant Substances 0.000 claims description 14
- 239000011230 binding agent Substances 0.000 claims description 12
- 239000011888 foil Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 7
- 229910052736 halogen Inorganic materials 0.000 claims description 6
- 150000002367 halogens Chemical class 0.000 claims description 6
- 238000007639 printing Methods 0.000 claims description 6
- 239000000049 pigment Substances 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 3
- 238000000059 patterning Methods 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims description 3
- 239000004753 textile Substances 0.000 claims description 3
- 238000007646 gravure printing Methods 0.000 claims description 2
- 230000007246 mechanism Effects 0.000 claims description 2
- 239000002557 mineral fiber Substances 0.000 claims description 2
- 238000010022 rotary screen printing Methods 0.000 claims description 2
- 238000007651 thermal printing Methods 0.000 claims description 2
- 229920002959 polymer blend Polymers 0.000 claims 3
- 238000000465 moulding Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 121
- 239000002131 composite material Substances 0.000 abstract 2
- 239000002347 wear-protection layer Substances 0.000 abstract 1
- 238000005755 formation reaction Methods 0.000 description 33
- 239000004800 polyvinyl chloride Substances 0.000 description 14
- 229920000915 polyvinyl chloride Polymers 0.000 description 14
- 239000004014 plasticizer Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- 238000007792 addition Methods 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 229920001038 ethylene copolymer Polymers 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000008037 PVC plasticizer Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- 238000009757 thermoplastic moulding Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/045—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyolefin or polystyrene (co-)polymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/18—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials
- D06N3/183—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials the layers are one next to the other
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0005—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
- D06N7/0028—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by colour effects, e.g. craquelé, reducing gloss
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
- B32B2307/404—Multi-coloured
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/554—Wear resistance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2471/00—Floor coverings
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Chemical & Material Sciences (AREA)
- Laminated Bodies (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Floor Finish (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Executing Machine-Instructions (AREA)
- Optical Head (AREA)
- Adhesive Tapes (AREA)
- Tents Or Canopies (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
- Transducers For Ultrasonic Waves (AREA)
- Details Of Aerials (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Foreliggende oppfinnnelse angår et baneformet fleksibelt flatemateriale av et halogenforbindelsesfritt plaststoff, spesielt for et mønstret gulvbelegg, og en framgangsmåte for framstilling av et heterogent flatemateriale. The present invention relates to a web-shaped flexible surface material of a halogen compound-free plastic material, especially for a patterned floor covering, and a method for producing a heterogeneous surface material.
Oppfinnelsen gjelder anvendelsesområdet for et flatemateriale framstilt av termoplast, med ei slitesterk overflate utstyrt med et farget mønster, såvel framstilling av en beleggaktig plastbane, spesielt ved overflateslitesterkt gulvbelegg, og angår en flerlagsoppbygging av et gulvbelegg av et PVC-fritt plaststoff med en formgitt overflate og en framgangsmåte for dets framstilling. The invention relates to the area of application for a surface material made of thermoplastic, with a durable surface equipped with a colored pattern, as well as the production of a coating-like plastic track, especially in the case of surface wear-resistant floor coverings, and concerns a multi-layer construction of a floor covering of a PVC-free plastic material with a shaped surface and a procedure for its production.
Som utgangsmateriale for gulvbelegg av et plaststoff er polyvinylklorid, forkortet kjent som PVC, som er en termoplast, blitt brukt ved tilsetning av en mykner som PVC-mykner, som under anvendelse av fyllstoffer er bearbeidet til et homogent, baneformet gulvbelegg. De gode egenskapene til disse materialene, som i pulverform finner anvendelse som smak- og luktfrie produkter som tilsetningsmateriale, består i at de er vanskelig antennbare, har en lav vannopptaksevne og framviser gode elektriske isolasjonsegenskaper. Videre viser det seg at PVC gjennom gode bearbeidingsegenskaper gir en lav materialkostnad. Bearbeidet til produkter er disse bestandig mot mange slags rengjørings- og løsningsmidler som er vanlig å bruke på gulvbelegg, og blir ikke angrepet av disse. Det gulvbelegget som er framstilt på basis av PVC og som består av plastbaner, er fysiologisk uangripelig og utmerker seg ved ei slitesterk overflate, idet slitasjebestandigheten er avhengig av fyllstoffinnholdet. Ved framstillingen kan overflata formgis med farver og utstyres med et mønster. Videre kan kunststoffbaner som er framstilt på PVC-basis enkelt bearbeides til store flater gjennom sveising. Polyvinyl chloride, abbreviated as PVC, which is a thermoplastic, has been used as a starting material for floor coverings of a plastic substance by adding a plasticizer such as PVC plasticizer, which, using fillers, is processed into a homogeneous, web-shaped floor covering. The good properties of these materials, which in powder form are used as tasteless and odorless products as additives, consist in the fact that they are difficult to ignite, have a low water absorption capacity and exhibit good electrical insulation properties. Furthermore, it turns out that PVC, through its good processing properties, provides a low material cost. Processed into products, these are resistant to many types of cleaning agents and solvents that are commonly used on floor coverings, and are not attacked by them. The floor covering which is produced on the basis of PVC and which consists of plastic webs, is physiologically invulnerable and is distinguished by a durable surface, as the wear resistance is dependent on the filler content. During production, the surface can be shaped with colors and equipped with a pattern. Furthermore, plastic webs that are produced on a PVC basis can easily be processed into large surfaces by welding.
Selv om grunnmaterialet PVC har svært gode forutsetninger for framstilling av plastbaner på grunn av materialegenskapene, og også framviser fordeler for viderearbeiding, dvs. for utlegning av plastbanen til et flatedekkende gulvbelegg, har dette materialet en mangel som belaster miljøet, nemlig det høye klorinnholdet. Plastbanen blir framstilt av en PVC som inneholder en mykner. Dermed blir PVC-pulveret for bearbeiding blandet med en mykner, for eksempel en pasta eller en rennbar tørrblanding (Dryblend), som så gjennom oppvarming, omdanneslil en homogen masse. Som mykner anvendes forskjellige materialer, som har mer eller mindre helseskadelig innflytelse, når myknerdelen diffunderer fra de bearbeidete materialene. Although the basic material PVC has very good conditions for the production of plastic sheets due to the material properties, and also shows advantages for further processing, i.e. for laying the plastic sheet into a surface-covering floor covering, this material has a shortcoming that burdens the environment, namely the high chlorine content. The plastic web is produced from a PVC that contains a plasticizer. Thus, the PVC powder for processing is mixed with a plasticizer, for example a paste or a flowable dry mixture (Dryblend), which then, through heating, transforms into a homogeneous mass. Various materials are used as plasticizers, which have a more or less harmful influence on health, when the plasticizer part diffuses from the processed materials.
For å omgå den ovennevnte mangel, er det for eksempel forskjellige forslag (fra DE 3,507,665 og EP 0 321 760), som er rettet mot framstilling av plastbaner med myknerfrie tilsetningsstoffer. Med denne kjente framstillingsmetoden skulle homogene plaststoffbaner framstilles, som skulle framvise liknende egenskaper som de som framstilles på PVC-basis. Denne målsetningen kan bare oppfylles med hensyn til innsatsen til et myknerfritt sluttprodukt. Alle produkter som er framstilt med denne framgangsmåten har den særlige mangel at det ikke kan oppnås en sammenlignbar farget overflateformgivning, som består av PVC, og det må tas vesentlige begrensninger med hensyn til slitestyrke, såvel som økte kostnader ved utleggelsesprosessen. Årsaken til disse mangl-ene ligger i materialegenskapene til de anvendte tilsetningsmaterialene. I følge de kjente løsningene er etylen-vinylacetat-kopolymer brukt som bindemiddel for gulvbelegg i høye masse-andeler. Baner eller plater framstilt fra dette utgangsmaterialet, egner seg ikke som gulvbelegg, da materialet er for svakt. For overflateformgivning av PVC-frie homogene plastbaner er det kjent framgangsmåter der de delene som danner mønsteret i materialet er presset eller smeltet inn. To circumvent the above-mentioned shortcoming, there are, for example, various proposals (from DE 3,507,665 and EP 0 321 760), which are aimed at the production of plastic webs with plasticizer-free additives. With this known production method, homogeneous plastic webs were to be produced, which were to exhibit similar properties to those produced on a PVC basis. This objective can only be met with respect to the effort of a plasticizer-free end product. All products produced with this method have the particular shortcoming that a comparable colored surface design cannot be achieved, which consists of PVC, and significant limitations must be taken with regard to wear resistance, as well as increased costs during the laying process. The reason for these deficiencies lies in the material properties of the additives used. According to the known solutions, ethylene-vinyl acetate copolymer is used as a binder for floor coverings in high mass proportions. Tracks or boards produced from this starting material are not suitable as floor coverings, as the material is too weak. For the surface design of PVC-free homogeneous plastic webs, there are known methods in which the parts that form the pattern in the material are pressed or melted in.
For framstilling av et PVC-fritt gulvbelegg av etylen-vinylacetat-kopolymer er det fra DE 4 127 107 og EP-A 0 528 194 kjent en framgangsmåte hvor bindemidlet etylen-kopolymer med en svært lav tetthet tilsettes 1 vektprosent sinkstearat og en sterisk hindrende fenol, som umiddelbart først konsentratblandes og så videre gjennomblandes, under varmetilførsel. Denne plastifiserte blandingen blir umiddelbart trukket ut til en folie i et kalandaranlegg. Denne folien av etylen-kopolymer blir duplisert ved varmetilførsel med en i samme framgangsmåte framstilt folie av etylen-vinylacetat-kopolymer med 8 prosent polyetylen. Den etter denne framgangsmåten oppnådde flerlags folien blir overveiende anvendt som gjennomskinnende dekklag for gulvbelegg. Den etter denne framgangsmåten oppnådde flerlags folien er ikke tilstrekkelig egnet til gulvbelegg, da denne ikke kan konkurrere med et gulvbelegg framstilt på PVC-basis når det gjelder muligheten for en farget og mønstret formgivning. Dermed er denne flerlags folien bare egnet til en anvendelse som dekklag for andre, svakere plastbaner. Da slitasjebestandigheten til denne flerlagsfolien heller ikke er tilstrekkelig for gulvbelegg, vil ikke denne foreslåtte løsningen rydde av veien den manglende slitestyrken ved PVC-frie gulvbelegg. For the production of a PVC-free floor covering of ethylene-vinyl acetate copolymer, a method is known from DE 4 127 107 and EP-A 0 528 194 in which the binder ethylene copolymer with a very low density is added with 1% by weight zinc stearate and a sterically hindering phenol , which is immediately first mixed with a concentrate and then thoroughly mixed, under heat supply. This plasticized mixture is immediately drawn out into a foil in a calender plant. This foil of ethylene copolymer is duplicated by applying heat with a foil of ethylene-vinyl acetate copolymer with 8 percent polyethylene produced in the same procedure. The multi-layer foil obtained by this method is predominantly used as a translucent cover layer for floor coverings. The multi-layer foil obtained by this method is not sufficiently suitable for floor coverings, as this cannot compete with a floor covering produced on a PVC basis when it comes to the possibility of a colored and patterned design. Thus, this multi-layer foil is only suitable for use as a cover layer for other, weaker plastic webs. As the wear resistance of this multi-layer foil is not sufficient for floor coverings either, this proposed solution will not eliminate the lack of wear resistance of PVC-free floor coverings.
Selv om flere forskjellige framgangsmåter er kjent for å danne baneformete PVC-frie plaster for gulvbelegg, er de fargete strukturene ved de slikt framstilte produkter ikke skarpt avgrenset. Med denne kjente framstillingsmåten for overflateformgivning er det ikke oppnådd noen tilfreds-stillende resultat med hensyn til slitasje- og skrapestyrke. Although several different methods are known for forming web-shaped PVC-free plasters for floor coverings, the colored structures of the products produced in this way are not sharply defined. With this known production method for surface shaping, no satisfactory result has been achieved with regard to abrasion and scratch resistance.
Målet med foreliggende oppfinnelse er på den ene sida å unngå en fare for helse og miljø, som er tilstede ved anvendelse, hhv. tilsetning av mykner ved et baneformet gulvbelegg som er framstilt på basis av PVC tilsetningsstoffer, og på den andre sida, ved anvendelse av andre klorforbindelsesfrie og myknerfrie utgangsstoffer, å beholde de positive egenskapene ved plastbaner framstilt på PVC-basis når det gjelder slitestyrke, farge- og motivformgivning og de gunstige bruksforut-setninger, dvs. den positive muligheten ved utlegging, og holde fast på og sikre en høy bruksverdi for flatedannelser for gulvbelegg med hensyn til plankarakteristikk og utleggingsforutsetninger, og i tillegg å oppnå nødvendig slitestyrke i en høy motstandsfasthet i forhold til trykk- og trekkbelast-ninger. The aim of the present invention is, on the one hand, to avoid a danger to health and the environment, which is present during use, or the addition of plasticizer in the case of a web-shaped floor covering produced on the basis of PVC additives, and on the other hand, by using other chlorine compound-free and plasticizer-free starting materials, to retain the positive properties of plastic webs produced on a PVC basis in terms of wear resistance, colour- and motif design and the favorable conditions of use, i.e. the positive possibility of laying, and maintaining and ensuring a high use value for surface formations for floor coverings with regard to plan characteristics and laying conditions, and in addition to achieving the necessary wear resistance in a high resistance strength in relation to for compressive and tensile loads.
Oppfinnelsen har til formål å framskaffe et fleksibelt baneformet og mønstret flatemateriale av klorfritt plast, med ei slitesterk overflate, særlig for gulvbelegg, som omfatter en samling av minst en baneformet polymersmelte og et jevnt formet fibermateriale, som tillater en overflateformgivning med et mønster og fargetilsetninger, samt en energisparende framgangsmåte for framstilling av et baneformet heterogent flatemateriale. The purpose of the invention is to provide a flexible web-shaped and patterned surface material of chlorine-free plastic, with a durable surface, especially for floor coverings, which comprises a collection of at least one web-shaped polymer melt and a uniformly shaped fiber material, which allows a surface design with a pattern and color additions, as well as an energy-saving procedure for producing a web-shaped heterogeneous surface material.
Oppfinnelsens formål blir løst ved at det utvikles et baneformet fleksibelt flatemateriale av en halogenforbindelsesfri plast med ei slitesterk overflate, spesielt for et mønstret gulvbelegg, der flatematerialet framviser en heterogen oppbygging og omfatter minst et homogent, PVC-fritt polymerlag og et fiberholdig flatedannende basislag, som virker som ei heftebru, hvorved det i fiberstrukturen i basislaget er innpressete avleirete PVC-frie polymere fra polymerlaget, og at det mellom polymerlaget og basislaget strekker seg et fiber/polymer blandingslag, og at basislaget består av en fiberholdig flatedannelse forsynt med et bestemt mønster, som vesentlig omfatter fargete motiver på flatematerialene, og at polymerlaget er et transparent eller gjennomskinnende slitelag. The purpose of the invention is achieved by developing a web-shaped flexible surface material made of a halogen compound-free plastic with a durable surface, especially for a patterned floor covering, where the surface material exhibits a heterogeneous structure and comprises at least one homogeneous, PVC-free polymer layer and a fiber-containing surface-forming base layer, which works like a staple bridge, whereby deposited PVC-free polymers from the polymer layer are pressed into the fiber structure of the base layer, and that between the polymer layer and the base layer there is a fiber/polymer mixed layer, and that the base layer consists of a fiber-containing surface formation provided with a specific pattern, which essentially includes colored motifs on the surface materials, and that the polymer layer is a transparent or translucent wear layer.
Videre er det framskaffet et baneformet fleksibelt flatemateriale av en halogenforbindelsesfri plast med ei slitesterk overflate, spesielt for et mønstret gulvbelegg, der flatematerialet framviser en heterogen oppbygging og omfatter minst to homogene, PVC-frie polymerlag og et basislag, idet det fortrinnsvis på et fiberholdig flatedannelse bestående basislag er anordnet et bestemt, vesentlig farget mønster bestående av motiv, og polymerlagene er fortrinnsvis anordnet som transparente eller gjennomskinnende lag, hvorav det ene er transparent, men fortrinnsvis farget tonet mellomlag og det andre, som er anvendt som avsluttende lag på en heterogen oppbygging, er anordnet som et slitelag. Furthermore, a web-shaped flexible surface material of a halogen compound-free plastic with a durable surface has been produced, especially for a patterned floor covering, where the surface material exhibits a heterogeneous structure and comprises at least two homogeneous, PVC-free polymer layers and a base layer, preferably on a fiber-containing surface formation existing base layer is arranged a specific, substantially colored pattern consisting of a motif, and the polymer layers are preferably arranged as transparent or translucent layers, one of which is transparent, but preferably colored toned intermediate layer and the other, which is used as a final layer on a heterogeneous structure , is arranged as a wear layer.
Dessuten er framskaffet et baneformet, fleksibelt flatemateriale som omfatter en halogenforbindelsesfri plast med ei slitesterk overflate, spesielt for farget eller fargestrukturert gulvbelegg, der flatematerialet framviser en heterogen oppbygging og omfatter flere, dvs. minst to, homogene, PVC-frie polymerlag i et fortrinnsvis fiberholdig flatedannelse formet basislag, idet det ene av polymerlagene fortrinnsvis er ensfarget, ensfarget og med et mønstret eller farget strukturert mellomlag og det andre som danner det avsluttende laget av den heterogene oppbyggingen av flatematerialet, er dannet som et slitelag. In addition, a web-shaped, flexible surface material comprising a halogen-free plastic with a durable surface has been provided, especially for colored or color-structured floor coverings, where the surface material exhibits a heterogeneous structure and comprises several, i.e. at least two, homogeneous, PVC-free polymer layers in a preferably fiber-containing surface formation shaped base layer, one of the polymer layers is preferably solid, solid and with a patterned or colored structured intermediate layer and the other, which forms the final layer of the heterogeneous structure of the surface material, is formed as a wear layer.
Slitelaget til det baneformede fleksible flatematerialet framviser en framstående relieffstruktur, fortrinnsvis gjennom termoplastisk formgivning, til dannelse av overflata. The wear layer of the web-shaped flexible surface material exhibits a prominent relief structure, preferably through thermoplastic shaping, to form the surface.
Basislaget og mellomlaget omfatter en fiberholdig flatedannelse med deri ordnete eller uordnete tekstiler og/eller mineral fibre, idet basislaget tjener som en heftebru mellom platematerialet og ei utleggingsflate, og mellomlaget tjener som heftebru mellom to med hittil kjente tekniske middel, ikke sammenføybare polymerlag. The base layer and the intermediate layer comprise a fiber-containing surface formation with therein ordered or disordered textiles and/or mineral fibres, the base layer serving as an adhesive bridge between the plate material and a laying surface, and the intermediate layer serving as an adhesive bridge between two polymer layers that cannot be joined using hitherto known technical means.
For å sikre slitestyrken omfatter slitelaget ei blanding av en eller flere olefinkomponenter og en eller flere termoplastiske elastomerkomponenter, idet molekylgruppen til stoffkomponentene danner et penetreringsnettverk, der de termoplastiske elastomerkomponentene er den diskontinuerlige fase og olefinkomponentene er den kontinuerlige fase i nettverksforbandet til slitelaget. To ensure wear resistance, the wear layer comprises a mixture of one or more olefin components and one or more thermoplastic elastomer components, the molecular group of the fabric components forming a penetration network, where the thermoplastic elastomer components are the discontinuous phase and the olefin components are the continuous phase in the network connection of the wear layer.
For den fargede formgivningen og mønstringen av flatematerialet er indre overflate av basislagei eller mellomlaget utstyrt med en trykkframstilt raster-/hhv. delflateformet påføring av et termoplastisk bindemiddel, overtrukket med et organisk og/eller uorganisk fargepigment. For the colored shaping and patterning of the surface material, the inner surface of the base layer or the intermediate layer is equipped with a printed raster/resp. partial surface application of a thermoplastic binder, coated with an organic and/or inorganic color pigment.
Da et flatemateriale bestående av PVC-fri polymer, på en beleggflate ikke er sklisikkert, f.eks. gjennom klebing, blir i samsvar med et ytterligere oppfinnerisk trekk det baneformede fleksible flatemateriale utstyrt med et basislag bestående av en fiberholdig flatedannelse, som danner heftebru mellom flatemateriale og utleggingsflata til gulvbelegget. When a surface material consisting of PVC-free polymer, on a coating surface is not slip-resistant, e.g. through gluing, in accordance with a further inventive feature, the web-shaped flexible surface material is equipped with a base layer consisting of a fiber-containing surface formation, which forms an adhesive bridge between the surface material and the laying surface of the floor covering.
Videre er det mellom to homogene, ikke sammenføybare PVC-frie polymerlag dannet som en Furthermore, it is between two homogeneous, non-joinable PVC-free polymer layers formed as one
heftebru et flateformet mellomlag, vesentlig bestående av fibermateriale. heftebru a flat-shaped intermediate layer, essentially consisting of fiber material.
Videre er oppgaven med å foreslå en framgangsmåte for framstilling av et flatemateriale i samsvar med foreliggende oppfinnelse, løst ved en framgangsmåte for framstilling av et heterogent baneformetfleksibelt flatemateriale, omfattende minst et homogent, halogenforbindelsesfritt transparent eller gjennomskinnende plastlag med ei slitesterk overflate, og minst et beleggsflate dannende basislag bestående av fibermateriale som fungerer som et som formgivningslag eller som heftebru, i samsvar med oppfinnelsen ved å smelte en polymer med av fagmannen kjente tekniske middel, framstille fra denne polymersmelten over en formgivingsinnretning, en polymer smelte-filmbestående flatedannelse med en definert tykkelse, og som er i tilstand av termoplastisk smelte, og samtidig blir det i en fugespalte i et pressverk som omfatter minst to fugemidler, ført inn på den termoplastiske flatedannelsens indre vendte overflate, et basislag dannet fra en fibermasse, med eller uten mønster, slik at det framstilles et formtilpasset heftesamband, frambragt under innvirkning av en linje- eller flatedannelse ved ei presskraft som utøves på basislaget og på den polymere flatedannelsen, ved innpressing av det fiberformede basislaget i overflata av den termoplastiske polymere flatedannelsen, som til slutt blir den termoplastiske polymere flatedannelsen avkjølt. Furthermore, the task of proposing a method for producing a surface material in accordance with the present invention is solved by a method for producing a heterogeneous web-shaped flexible surface material, comprising at least one homogeneous, halogen-free transparent or translucent plastic layer with a durable surface, and at least one coating surface forming base layer consisting of fiber material which functions as a forming layer or as a binding bridge, in accordance with the invention by melting a polymer with technical means known to the person skilled in the art, producing from this polymer melt over a forming device, a polymer melt-film consisting surface formation with a defined thickness, and which is in a state of thermoplastic melt, and at the same time a base layer formed from a fiber mass, with or without a pattern, is introduced onto the inner facing surface of the thermoplastic flat formation in a joint gap in a pressing plant that includes at least two sealants, so that the present read a form-fitting adhesive bond, produced under the influence of a line or surface formation by a pressing force exerted on the base layer and on the polymeric surface formation, by pressing the fibrous base layer into the surface of the thermoplastic polymeric surface formation, which finally cools the thermoplastic polymeric surface formation .
Videre er det forslått en framgangsmåte for framstilling av et heterogen flatemateriale, omfattende minst to homogene, halogenforbindelsesfrie plastlag og et som formgivningslag og/ Furthermore, a procedure for the production of a heterogeneous surface material is proposed, comprising at least two homogeneous, halogen compound-free plastic layers and one as a shaping layer and/
i eller som heftebru til et beleggsflate-dannende og av fibermateriale bestående basislag, i samsvar med oppfinnelsen, ved å smelte en polymer, framstille fra denne polymersmelten over en formgivingsinnretning en flatedannelse med en definert tykkelse, og i tilstand av termoplastisk smelte samtidig føre inn, på den termoplastiske flatedannelsens indre vendte verflate, et basislag fortrinns vis dannet fra en fibermasse, med eller uten mønster, i en fugespalte i et pressverk som omfatter in or as an adhesive bridge to a base layer forming a coating surface and consisting of fiber material, in accordance with the invention, by melting a polymer, producing from this polymer melt over a forming device a surface formation with a defined thickness, and in the state of a thermoplastic melt at the same time introduce, on the inner facing surface of the thermoplastic surface formation, a base layer preferably formed from a fiber mass, with or without a pattern, in a joint gap in a pressing plant comprising
j minst to fugemidler, til framstilling av et formtilpasset heftesamband, frambragt under innvirkning j at least two sealants, for the production of a form-fitting joint, produced under impact
av en linje- eller flatedannelse ved ei presskraft som utøves på basislaget og på den polymere flatedannelsen ved innpressing av det fiberformede basislaget i overflata av den termoplastiske polymere flatedannelsen, og denne etterpå i en lik framstillingsteknikk utstyres med et ytterligere polymer flatedannelse, idet den andre polymere flatedannelsen i tilstand av termoplastisk smelte anbringes på den første i termoplastisk tilstand, og til slutt blir dette heftesambandet avkjølt. of a line or surface formation by a pressing force that is exerted on the base layer and on the polymeric surface formation by pressing the fiber-shaped base layer into the surface of the thermoplastic polymeric surface formation, and this is then equipped in a similar manufacturing technique with a further polymer surface formation, the other polymer the surface formation in the state of the thermoplastic melt is placed on the first in the thermoplastic state, and finally this adhesive bond is cooled.
Det er også i samsvar med foreliggende oppfinnelse forslått en framgangsmåte for framstilling av et heterogen flatemateriale, der første homogene, PVC-frie folieaktige polymer flatedannelse på en kjent måte er framstilt fra en polymersmelte og denne i tilstand av termoplastisk smelte forbundet formtilpasset ved hjelp av ei presskraft fra et fugemiddel med på den ene sida som heftebru, til et basislag som danner en beleggflate og består av fibermateriale og på den andre sida med et fiberdannet og formgivningsegnet mellomlag som kan tjene som heftebru mellom to ikke sammenføybare polymere flatedannelser, idet det på det som heftebru utformete, fiberformete mellomlag videre blir påført et slitelag bestående av PVC-fri polymer, som er framskaffet ved samme teknikk fra en polymersmelte, i form av en polymerspalte, og ved hjelp av ei presskraft er utøvende fugemiddel formtilpasset forbundet med denne heftebrua. In accordance with the present invention, a method for the production of a heterogeneous surface material is also proposed, where the first homogeneous, PVC-free foil-like polymer surface formation is produced in a known manner from a polymer melt and this in the state of a thermoplastic melt is connected in a form-fitting manner by means of a pressing force from a sealant with, on one side, a adhesive bridge, to a base layer that forms a coating surface and consists of fiber material and, on the other side, with a fiber-formed and designable intermediate layer that can serve as an adhesive bridge between two non-joinable polymeric surface formations, since on the fiber-shaped interlayers designed as hinge bridges are further applied with a wear layer consisting of PVC-free polymer, which is obtained by the same technique from a polymer melt, in the form of a polymer gap, and with the help of a pressing force, performing sealant is connected to this hinge bridge in a form-fitting manner.
I en videre utforming av den foreslåtte framgangsmåte for framstilling av et flatemateriale blir i en separat prosess et formtilpasset heftesamband mellom en på kjent måte fra en polymersmelte framstilt første homogene PVC-frie, folieaktige polymere flatedannelse og en som heftebru tjenende, fortrykt mellomlag, i tilstand av en termoplastisk smelte polymer flatedannelse framstilt under innvirkning av ei kraft utøvd gjennom et fugemiddel, og tilknyttet til dette som slitelag og fortrykt, som heftebru mellom to ikke sammenføybare polymere flatedannelser tjenende mellomlag bestående, tosidige heftesamband samtidig med ei som heftebru til beleggunderlag tjenende basislag er ført gjennom ei fugespalte i et av minst to fugemidler bestående pressverk, idet samtidig en av en polymersmelte på kjent vis framstilt polymer flatedannelse i anbringes i termoplastisk tilstand mellom det tolags heftesambandet og det fiberformede basislaget, idet mellom disse og mellomlaget blir framstilt en formtilpasset forbindelse mellom heftesambandet på den ene siden og basislaget på den andre siden. In a further design of the proposed procedure for the production of a surface material, a shape-matched adhesive bond is formed in a separate process between a first homogeneous PVC-free, foil-like polymeric surface formation produced in a known manner from a polymer melt and a pre-printed intermediate layer serving as an adhesive bridge, in state of a thermoplastic molten polymer surface formation produced under the influence of a force exerted through a sealant, and attached to this as a wear layer and pre-printed, as an adhesive bridge between two non-joinable polymeric surface formations serving as an intermediate layer consisting of a two-sided adhesive connection at the same time as a base layer serving as an adhesive bridge to the coating substrate is passed through a joint gap in a pressing plant consisting of at least two sealants, while at the same time one of a polymer melt produced in a known manner is placed in a thermoplastic state between the two-layer adhesive bond and the fiber-shaped base layer, while a form-fitting is produced between these and the intermediate layer set connection between the booklet connection on one side and the base layer on the other side.
Innenfor framgangsmåten blir det som framgangsmåtetrinn til basislaget eller mellomlaget til gjennomføring med en fugemekanikk i fugespalten mellom to til dette beregnede fugemiddel innblandet i et trykketrinn under insats av en termoplastisk polymer som bindemiddel innblandet organiske og/eller uorganiske fargepigmenter som er trykket på med fargede motiv bestående raster- eller delflateformet mønstring. Til trykketrinnet anvendes rotasjonsdyptrykk, rotasjonssilketrykk eller termotrykk. Mens framstillingen av flatemateriale gjennomføres gjennom en i fugespalten innført, oppvarmet polymere flatedannelse, dvs. som befinner seg i en tilstand av termoplastisk smelte, hvilken polymere flatedannelse, som er trykt med et motiv på basislaget, henholdsvis mellomlaget, varmes og gjennom det for trykkfargen som bindemiddel anvendte termoplastisk polymer smeltes og dermed hefteforbindes i den formtilpassede forbindelsen mellom basislaget, hhv. mellomlaget og bli integrert med de polymere flatedannelsen. Within the procedure, the base layer or the intermediate layer is carried out with a joint mechanism in the joint gap between two sealants designed for this purpose, mixed in a pressure step using a thermoplastic polymer as a binder mixed with organic and/or inorganic color pigments that are printed on with colored motifs consisting of raster or partial surface-shaped patterning. For the printing step, rotary gravure printing, rotary screen printing or thermal printing are used. While the production of surface material is carried out through a heated polymeric surface formation introduced into the joint gap, i.e. which is in a state of thermoplastic melt, which polymeric surface formation, which is printed with a motif on the base layer, respectively the intermediate layer, is heated and through that for the printing ink which binder, the thermoplastic polymer used is melted and thus bonded in the form-fitting connection between the base layer, or the intermediate layer and become integrated with the polymeric surface formation.
Med den i samsvar med foreliggende oppfinnelse foreslåtte oppbygging av et fleksibelt, baneformet flatemateriale av klorforbindelsesfrie plast, spesielt for anvendelse som gulvbelegg, foreligger et flatemateriale som pga. at den er framstilt i samsvar med oppfinnelsen foreslåtte framstillingsmetode, med lave energikostnader på den ene sida og på den andre sida gjennom anvendelse av billige utgangsmaterialer er kostnadsmessig gunstig og samtidig har en høy kvalitet, idet de kjente positive egenskapene fra PVC-baserte framstilte gulvbelegg når det gjelder plan-forhold, slitestyrke på overflata til gulvbelegget, motstandsdyktighet mot strekk og trykkbelastning og mot rengjøringsmiddel som inneholder løsemidler. Den høye strekk og trykkbelastningen, såvel som de gode planforholdene til flatematerialet kan tilbakeføres til de flateformede fiberlagene, som virker som sammenføyning til flatebevaring. Det er også en stor mulighet for dannelse av farger og fargede mønster. Videre er det gjennom oppbyggingen i samsvar med foreliggende oppfinnelse With the construction of a flexible, web-shaped surface material made of chlorine compound-free plastics proposed in accordance with the present invention, especially for use as a floor covering, there is a surface material which, due to that it is manufactured in accordance with the manufacturing method proposed by the invention, with low energy costs on the one hand and on the other hand through the use of cheap starting materials is cost-effective and at the same time has a high quality, as the known positive properties from PVC-based manufactured floor coverings reach this applies to plan conditions, wear resistance of the surface of the floor covering, resistance to tension and pressure loads and to cleaning agents containing solvents. The high tensile and compressive loads, as well as the good planar conditions of the surface material, can be traced back to the flat-shaped fiber layers, which act as joins for surface preservation. There is also a great opportunity for the formation of colors and colored patterns. Furthermore, it is through the structure in accordance with the present invention
mulighet med en effekt for plastisk motivdannelse. option with an effect for plastic motif formation.
I det følgende skal oppfinnelsen forklares nærmere ved hjelp av eksempel på utførelse og med referanse til vedlagte tegninger, der In what follows, the invention will be explained in more detail by means of examples of execution and with reference to the attached drawings, where
fig. 1 viser oppbyggingen av et flatemateriale i samsvar med foreliggende oppfinnelse, omfattende fiberholdig bærelag og et av PVC-fri polymer bestående slitelag i et tverrsnitt, fig. 1 shows the construction of a surface material in accordance with the present invention, comprising a fibrous support layer and a wear layer consisting of PVC-free polymer in a cross-section,
fig. 2 viser en tverrsnittsrfamstilling av et flatemateriale i samsvar med foreliggende oppfinnelse, bestående av et fiberholdig basislag, et polymer mellomlag og et polymer slitelag av PVC-frie materialer, og fig. 2 shows a cross-sectional view of a surface material in accordance with the present invention, consisting of a fiber-containing base layer, a polymer intermediate layer and a polymer wear layer of PVC-free materials, and
fig. 3 viser et tverrsnitt av et flatemateriale i samsvar med foreliggende oppfinnelse, bestående av et fiberholdig basislag, et polymer mellomlag, et fiberholdig mellomlag og et polymer slitelag. fig. 3 shows a cross-section of a surface material in accordance with the present invention, consisting of a fiber-containing base layer, a polymer intermediate layer, a fiber-containing intermediate layer and a polymer wear layer.
Et baneformet fleksibelt platemateriale, som spesielt kan anvendes til ett- eller flerfarget, mønstret eller ikke mønstret gulvbelegg, framviser en flerlagsoppbygning. Uavhengig av den for anvendelsesformålet avhengige lagoppbyggingen, er det som nederste lag alltid anordnet et fiberformet basislag 1, som omfatter ordnede eller uordnede tekstiler og/eller mineraliske fibre, som på den ene siden tjener som heftemiddel til ei utlegningsflate 2 til flatematerialet, og på den andre siden er forbundet med et homogent, PVC-fritt termoplastisk polymerlag som er formtilpasset forbundet. I en slik foreliggende to-lags oppbygning er det fiberformede basislaget 1 bæreren for en mønstring eller oppbygging av flatematerialet med en eller flerfargede motiver, idet disse er dannet i en trykkframgangsmåte og er dannet fra en raster- hhv. delflateformet, fra ey termoplastisk bindemiddel inneholdende uorganisk eller/og organisk fargepigment til ei inneroverflate 4 av basislaget 1 anordnet uttak 3. Det av en PVC-fri plast bestående homogene termoplastiske polymerlaget, er dannet som transparent eller gjennomskinnende slitelag 5. Dette slitelaget 5 omfatter, fortrinnsvis til forhøyning av slitestyrken, en blanding av en eller flere olefinkomponenter og en eller flere termoplastiske elastomerkomponenter. I denne blandingen danner molekylgruppen stoffkomponentene som et gjennomtrengingsnettverk, med de termoplastiske elastomerkomponentene som diskontinuerlig fase og olefinkomponentene som kontinuerlig fase i nettverkssambandet. A web-shaped flexible sheet material, which can especially be used for single- or multi-coloured, patterned or non-patterned floor coverings, shows a multi-layer structure. Irrespective of the layer structure depending on the purpose of application, a fiber-shaped base layer 1 is always arranged as the bottom layer, which comprises ordered or disordered textiles and/or mineral fibers, which on the one hand serves as an adhesive for a laying surface 2 to the surface material, and on the the other side is connected with a homogenous, PVC-free thermoplastic polymer layer that is connected in a form-fitting manner. In such a present two-layer structure, the fiber-shaped base layer 1 is the carrier for a pattern or structure of the surface material with one or multi-coloured motifs, as these are formed in a printing process and are formed from a raster or partial surface-shaped, from a thermoplastic binder containing inorganic and/or organic color pigment to an inner surface 4 of the base layer 1 arranged outlet 3. The homogeneous thermoplastic polymer layer consisting of a PVC-free plastic, is formed as a transparent or translucent wear layer 5. This wear layer 5 comprises, preferably for increasing the wear resistance, a mixture of one or more olefin components and one or more thermoplastic elastomer components. In this mixture, the molecular group forms the fabric components as a penetration network, with the thermoplastic elastomer components as discontinuous phase and the olefin components as continuous phase in the network connection.
Ved en trelags oppbygging av platematerialet, som vesentlig velges ved ensfarget dannelse, er In the case of a three-layer build-up of the plate material, which is essentially selected for uniform formation, is
det mellom slitelaget 5 og det fiberformede basislaget 1, et termoplastisk polymerlag som består av PVC-fri plast anordnet som mellomlag 6. Dette kan være såvel ensfarget som i seg selv mønstret. Dersom materialene som er anvendt i slitelaget 5 og mellomlaget 6 som inneholder PVC-fri plast ikke kan sammenføyes/forbindes med kjente middel pga. materialsammensetningen, er det mellom det polymere slitelaget 5 og det polymere slitelaget 6, et mellomlag 7 som er fiberformet og har en hefteformidlende funksjon, hvilket mellomlag 7 tilsvarer oppbyggingen av basislaget 1. Det fiberformede mellomlaget 7 blir på samme måte som det fiberformede basislaget 3 innsatt som bærer av en eller flerfarget motiv bestående av utforming/mønster. between the wearing layer 5 and the fiber-shaped base layer 1, a thermoplastic polymer layer consisting of PVC-free plastic arranged as an intermediate layer 6. This can be both plain and patterned in itself. If the materials used in the wear layer 5 and the intermediate layer 6, which contain PVC-free plastic, cannot be joined/connected by known means due to material composition, between the polymeric wear layer 5 and the polymeric wear layer 6, there is an intermediate layer 7 which is fiber-shaped and has a tack-mediating function, which intermediate layer 7 corresponds to the structure of the base layer 1. The fiber-shaped intermediate layer 7 is inserted in the same way as the fibrous base layer 3 which carries a single or multi-coloured motif consisting of a design/pattern.
Slitelaget 5 er i området for overflata 8 utstyrt med en relieffaktiv struktur (ikke vist), fortrinnsvis framskaffet gjennom en termoplastisk forming. The wear layer 5 is equipped in the area of the surface 8 with a relief-active structure (not shown), preferably obtained through thermoplastic molding.
Framstillingen av det baneformede fleksible platematerialet følger fortrinnsvis i tradisjonelle kalander valseverk, idet ved et tolags sammenføyning av flatematerialet er en valsespalte mellom to kalandervalser på den ene sida det fiberformede materialet et basislag 1 eller et mellomlag 7 og på den andre sida samtidig et polymert flatedannelse av et slitelag 5 eller mellomlag 6 i form av en termoplastisk smelte, som omfatter polymer som umiddelbart er gått fra en ekstruder og framstilt over en breddeslissdyse. Gjennom ei presskraft gjennom valsene på den ene sida mot basislaget 1 eller mellomlaget 7 og på den andre sida mot den polymere flatedannelsen, blir et fiberformet lag formtilpasset forbundet med den polymere flatedannelsen. Framstillingen av flerlags forbindelser av et flatemateriale følger i framgangsmåteanalogi. The production of the web-shaped flexible plate material is preferably carried out in traditional calender rolling mills, since in the case of a two-layer joining of the surface material, a roll gap between two calender rolls is on one side the fibrous material a base layer 1 or an intermediate layer 7 and on the other side at the same time a polymeric surface formation of a wear layer 5 or intermediate layer 6 in the form of a thermoplastic melt, which comprises polymer that has immediately passed from an extruder and produced over a width slit nozzle. Through a pressing force through the rollers on one side against the base layer 1 or intermediate layer 7 and on the other side against the polymeric surface formation, a fiber-shaped layer is connected in a form-fitting manner to the polymeric surface formation. The production of multilayer compounds of a surface material follows in procedural analogy.
Claims (14)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE4438888A DE4438888C2 (en) | 1994-10-17 | 1994-10-17 | Sheet-shaped flexible surface material made of a halogen-free plastic with a wear-resistant surface, in particular for a patterned floor covering, and method for producing a heterogeneous surface material |
PCT/EP1995/004051 WO1996012060A1 (en) | 1994-10-17 | 1995-10-14 | Web-type flexible planar material made from a synthetic material containing no halogen compounds |
Publications (3)
Publication Number | Publication Date |
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NO962517L NO962517L (en) | 1996-06-14 |
NO962517D0 NO962517D0 (en) | 1996-06-14 |
NO311045B1 true NO311045B1 (en) | 2001-10-01 |
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ID=6532146
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
NO19962517A NO311045B1 (en) | 1994-10-17 | 1996-06-14 | Path-shaped flexible surface material, as well as process for making the same |
Country Status (18)
Country | Link |
---|---|
EP (1) | EP0734467B1 (en) |
JP (1) | JPH09507271A (en) |
KR (1) | KR960706583A (en) |
CN (1) | CN1140477A (en) |
AT (1) | ATE224475T1 (en) |
BG (1) | BG62524B1 (en) |
CA (1) | CA2179155A1 (en) |
CZ (1) | CZ177096A3 (en) |
DE (1) | DE4438888C2 (en) |
FI (1) | FI962474A (en) |
HU (1) | HU216022B (en) |
LT (1) | LT4105B (en) |
LV (1) | LV11560B (en) |
NO (1) | NO311045B1 (en) |
PL (1) | PL314960A1 (en) |
RO (1) | RO114359B1 (en) |
SK (1) | SK75496A3 (en) |
WO (1) | WO1996012060A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19616862C1 (en) * | 1996-04-26 | 1997-10-30 | Debolon Dessauer Bodenbelaege | Multi-material composite material made of a halogen-free flexible plastic and process for producing the same |
DE10001148A1 (en) * | 2000-01-13 | 2001-07-26 | Dlw Ag | Thermoplastic floor or wall covering, is produced with structured protective layer on at least one surface |
DE102006002541B4 (en) * | 2006-01-18 | 2010-02-18 | Sven Hunze | Composite with visible fabric layer and manufacturing process |
CN100999089B (en) * | 2006-12-28 | 2010-05-12 | 开平拓商工程塑料线有限公司 | Furniture braided belt and its manufacturing method |
CN102061797A (en) * | 2010-12-10 | 2011-05-18 | 刘倪军 | Plastic decorative floor |
KR20130026629A (en) * | 2011-09-06 | 2013-03-14 | (주)엘지하우시스 | Inlaid type floor sheet having polyvinyl chloride chip and the method of manufacturing thereof |
GB201308284D0 (en) * | 2013-05-08 | 2013-06-12 | Gpfone Ltd | Coloured Carbon-Fibre Composite Materials |
CN106193493B (en) * | 2015-04-30 | 2018-06-15 | 宁波恒进自动化技术有限公司 | A kind of production method of soft decorative panel for building |
EP3812145A1 (en) * | 2019-10-24 | 2021-04-28 | Arrival Limited | Composite panels and parts |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1062203B (en) * | 1955-06-07 | 1959-07-30 | Elfriede Baehr Geb Schnadt | Floor covering |
GB1150375A (en) * | 1966-10-01 | 1969-04-30 | Edgar Gregson | Improvements in Floor Coverings |
DE1619313A1 (en) * | 1967-06-27 | 1970-09-10 | Waldhof Zellstoff Fab | Process for the production of materials having a one-sided coating of polyolefins |
GB2020576B (en) * | 1978-03-31 | 1982-09-08 | Glover R D | Printed textile sheets |
DE3507665A1 (en) | 1985-03-05 | 1986-09-11 | VEB Meßtechnik Mellenbach Betrieb des Kombinates VEB Elektro-Apparate-Werke Berlin-Treptow "Friedrich Ebert", DDR 6428 Mellenbach-Glasbach | Sensor for detecting local magnetic fields |
ES2021131T5 (en) | 1987-12-19 | 1999-08-16 | Huels Troisdorf | HOMOGENEOUS SYNTHETIC MATERIAL BAND OR PLATE, STRUCTURED IN VARIOUS COLORS, AS WELL AS THE PROCEDURE FOR ITS MANUFACTURE. |
DE4114085C3 (en) * | 1991-04-30 | 2001-09-06 | Tarkett Pegulan Gmbh & Co Kg | PVC-free floor covering and method for its production |
DE4127107C1 (en) | 1991-08-16 | 1992-12-24 | Tarkett Pegulan Ag, 6710 Frankenthal, De | |
DE4313037C2 (en) * | 1993-04-21 | 1997-06-05 | Pegulan Tarkett Ag | Multi-layer thermoplastic polyolefin-based floor covering and process for its production |
DE4324137A1 (en) * | 1993-07-19 | 1995-01-26 | Dlw Ag | Multilayer plastic sheets or sheets with a transparent cover layer |
-
1994
- 1994-10-17 DE DE4438888A patent/DE4438888C2/en not_active Expired - Fee Related
-
1995
- 1995-10-14 PL PL95314960A patent/PL314960A1/en unknown
- 1995-10-14 KR KR1019960703204A patent/KR960706583A/en not_active Application Discontinuation
- 1995-10-14 CZ CZ961770A patent/CZ177096A3/en unknown
- 1995-10-14 RO RO96-01228A patent/RO114359B1/en unknown
- 1995-10-14 CN CN95191610A patent/CN1140477A/en active Pending
- 1995-10-14 CA CA002179155A patent/CA2179155A1/en not_active Abandoned
- 1995-10-14 WO PCT/EP1995/004051 patent/WO1996012060A1/en active IP Right Grant
- 1995-10-14 EP EP95936498A patent/EP0734467B1/en not_active Expired - Lifetime
- 1995-10-14 SK SK754-96A patent/SK75496A3/en unknown
- 1995-10-14 HU HUP9601627A patent/HU216022B/en not_active IP Right Cessation
- 1995-10-14 AT AT95936498T patent/ATE224475T1/en not_active IP Right Cessation
- 1995-10-14 JP JP8512946A patent/JPH09507271A/en active Pending
-
1996
- 1996-06-10 LT LT96-084A patent/LT4105B/en not_active IP Right Cessation
- 1996-06-14 NO NO19962517A patent/NO311045B1/en not_active IP Right Cessation
- 1996-06-14 FI FI962474A patent/FI962474A/en unknown
- 1996-06-14 LV LVP-96-183A patent/LV11560B/en unknown
- 1996-06-14 BG BG100659A patent/BG62524B1/en unknown
Also Published As
Publication number | Publication date |
---|---|
NO962517L (en) | 1996-06-14 |
EP0734467B1 (en) | 2002-09-18 |
DE4438888C2 (en) | 1996-08-14 |
HUT73863A (en) | 1996-10-28 |
CN1140477A (en) | 1997-01-15 |
DE4438888A1 (en) | 1996-05-02 |
FI962474A (en) | 1996-07-29 |
CA2179155A1 (en) | 1996-04-25 |
BG62524B1 (en) | 2000-01-31 |
NO962517D0 (en) | 1996-06-14 |
PL314960A1 (en) | 1996-09-30 |
RO114359B1 (en) | 1999-03-30 |
JPH09507271A (en) | 1997-07-22 |
SK75496A3 (en) | 1997-02-05 |
LV11560B (en) | 1997-02-20 |
LT4105B (en) | 1997-01-27 |
LT96084A (en) | 1996-11-25 |
CZ177096A3 (en) | 1996-11-13 |
EP0734467A1 (en) | 1996-10-02 |
WO1996012060A1 (en) | 1996-04-25 |
ATE224475T1 (en) | 2002-10-15 |
HU216022B (en) | 1999-04-28 |
KR960706583A (en) | 1996-12-09 |
FI962474A0 (en) | 1996-06-14 |
LV11560A (en) | 1996-10-20 |
BG100659A (en) | 1997-04-30 |
HU9601627D0 (en) | 1996-08-28 |
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Legal Events
Date | Code | Title | Description |
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MM1K | Lapsed by not paying the annual fees |
Free format text: LAPSED IN APRIL 2003 |