NO140296B - MINERAL FIBER PLATE. - Google Patents
MINERAL FIBER PLATE. Download PDFInfo
- Publication number
- NO140296B NO140296B NO753948A NO753948A NO140296B NO 140296 B NO140296 B NO 140296B NO 753948 A NO753948 A NO 753948A NO 753948 A NO753948 A NO 753948A NO 140296 B NO140296 B NO 140296B
- Authority
- NO
- Norway
- Prior art keywords
- layer
- mineral
- glass
- mineral fiber
- water
- Prior art date
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- 239000000203 mixture Substances 0.000 claims description 15
- 239000002557 mineral fiber Substances 0.000 claims description 13
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 235000019353 potassium silicate Nutrition 0.000 claims description 9
- 239000002734 clay mineral Substances 0.000 claims description 7
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 7
- 239000011707 mineral Substances 0.000 claims description 7
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 6
- 239000000049 pigment Substances 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 239000005995 Aluminium silicate Substances 0.000 claims description 5
- 239000000654 additive Substances 0.000 claims description 5
- 235000012211 aluminium silicate Nutrition 0.000 claims description 5
- 239000004927 clay Substances 0.000 claims description 5
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 5
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 claims description 4
- 239000000454 talc Substances 0.000 claims description 4
- 229910052623 talc Inorganic materials 0.000 claims description 4
- 229910002588 FeOOH Inorganic materials 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 239000008199 coating composition Substances 0.000 claims description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 1
- 229910052593 corundum Inorganic materials 0.000 claims 1
- 239000011094 fiberboard Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims 1
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 1
- 239000010426 asphalt Substances 0.000 description 10
- 239000011230 binding agent Substances 0.000 description 10
- 239000003365 glass fiber Substances 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 8
- 239000000835 fiber Substances 0.000 description 8
- 238000009413 insulation Methods 0.000 description 8
- 238000000576 coating method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000011521 glass Substances 0.000 description 5
- 238000007792 addition Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000004115 Sodium Silicate Substances 0.000 description 3
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 150000004679 hydroxides Chemical class 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 150000004760 silicates Chemical class 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 239000000440 bentonite Substances 0.000 description 2
- 229910000278 bentonite Inorganic materials 0.000 description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- NNJPGOLRFBJNIW-HNNXBMFYSA-N (-)-demecolcine Chemical compound C1=C(OC)C(=O)C=C2[C@@H](NC)CCC3=CC(OC)=C(OC)C(OC)=C3C2=C1 NNJPGOLRFBJNIW-HNNXBMFYSA-N 0.000 description 1
- 229910017356 Fe2C Inorganic materials 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 230000007794 irritation Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 235000019351 sodium silicates Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- RLQWHDODQVOVKU-UHFFFAOYSA-N tetrapotassium;silicate Chemical compound [K+].[K+].[K+].[K+].[O-][Si]([O-])([O-])[O-] RLQWHDODQVOVKU-UHFFFAOYSA-N 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B30/00—Compositions for artificial stone, not containing binders
- C04B30/02—Compositions for artificial stone, not containing binders containing fibrous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
- C04B28/26—Silicates of the alkali metals
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/20—Roofs consisting of self-supporting slabs, e.g. able to be loaded
- E04B7/22—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Civil Engineering (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Inorganic Chemistry (AREA)
- Laminated Bodies (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Paints Or Removers (AREA)
- Food-Manufacturing Devices (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Surface Treatment Of Glass Fibres Or Filaments (AREA)
- Paper (AREA)
- Building Environments (AREA)
Description
Oppfinnelsen vedrører en mineralfiberplate påført sjikt som er anvendbar som isolering, særlig på tak. The invention relates to a layer of mineral fiber board that can be used as insulation, particularly on roofs.
Ved mineralfiberplater som skal anvendes som isolering, særlig på tak må det gjennom en særlig påføring av sjikt sørges for at det flytende bitumen som skal belegge taksiden av platen ikke kan trenge inn i det indre, fordi nemlig ellers forstoppes hul- In the case of mineral fiber boards that are to be used as insulation, especially on roofs, it must be ensured through a special application of a layer that the liquid bitumen that is to coat the roof side of the board cannot penetrate into the interior, because otherwise holes will be blocked.
og mellomrommene mellom de enkelte fibrene og dermed nedsettes platens isoleringsegenskaper vesentlig, og dessuten ville der- and the spaces between the individual fibers and thus the board's insulation properties are significantly reduced, and furthermore there would
ved forbruket av bitumen bli for høyt. Tettheten mot inntreng-ning av bitumen må også opprettholdes langsiktig, for at ikke bitumenets klebevirkning og mineralfiberplatens isolervirkning skal gå tapt under innvirkning av kalde luftstrømninger som følge av solstråling senere. when the consumption of bitumen becomes too high. The tightness against the penetration of bitumen must also be maintained long-term, so that the adhesive effect of the bitumen and the insulating effect of the mineral fiber board are not lost under the influence of cold air currents as a result of solar radiation later.
Man er derfor allerede gått over til å forsyne slike mineralfiberplater med et organisk belegg som hindrer inntrenging av flytende bitumen ved påføring av belegget på platene. Pålegnin-gen av slike organiske belegg har dog den ulempe at de dermed utstyrte plater ikke mer tilsvarer forskriftene som må opp- One has therefore already switched to providing such mineral fiber boards with an organic coating that prevents the penetration of liquid bitumen when the coating is applied to the boards. The application of such organic coatings, however, has the disadvantage that the plates thus equipped no longer correspond to the regulations that must be
fylles med hensyn til ikke-brennbarhet av varme- og lydiso-lerende materialer. filled with regard to the non-combustibility of heat- and sound-insulating materials.
I det tyske patentskrift 957.465 er det beskrevet en fremgangsmåte for å gjøre isolasjoner av glass- eller mineralfibre brann-sikre ved hjelp av vannløselige silikater, altså under anvendelse av et uorganisk middel, hvor det som silikat anvendes et med lav alkalitet, som påføres utsiden av isolasjonen. In the German patent document 957,465, a method is described for making insulations of glass or mineral fibers fire-proof with the help of water-soluble silicates, i.e. using an inorganic agent, where the silicate used is one with a low alkalinity, which is applied to the outside of the insulation.
Også her fremstilles altså et.belegg på den tilsvarende plate. Here, too, a coating is produced on the corresponding plate.
Som foretrukket sammensetning av et sådant silikat med lav alkalitet nevnes et slikt som består av en vektdel Na^O på 3,2-3,65 (foretrukket 3,4) vektdeler SiC>2.' The preferred composition of such a silicate with low alkalinity is one which consists of a part by weight of Na^O of 3.2-3.65 (preferably 3.4) parts by weight of SiC>2.'
Hovedhensikten ved forholdsregelen var riktignok å bibringe isolasjonene den onskede brannsikkerheten, men å unngå at sili-katene som en folge av sin hoye alkalitet angriper glass-eller mineralfibrene. Dessuten ble tilstrebet å foreta behandlingen av isolasjonene slik at skadelige irritasjoner av huden under håndtering av isolasjonene ikke mer kunne forekomme. The main purpose of the precaution was, of course, to give the insulation the desired fire safety, but to avoid the silicates, as a consequence of their high alkalinity, attacking the glass or mineral fibres. In addition, efforts were made to treat the isolations so that harmful irritations of the skin during handling of the isolations could no longer occur.
Problemet å impregnere plater av mineralfibre med uorganiske sub-.stanser for å senke deres brennbarhet mest mulig, har beskjef-tiget teknikerne allerede lenge. The problem of impregnating sheets of mineral fibers with inorganic substances in order to lower their flammability as much as possible has occupied technicians for a long time.
I U.S. patent 3.002.85 7 nevnes allerede at anvendelsen av vannglass eller natriumsilikat som bindemiddelkomponenter ved fremstilling av overtrukne eller bundne glassfiberlegemer p.g.a. den hoye natriumionekonsentrasjonen i kommersielle natrium-silikater kan ha en ødeleggelse og et angrep på glassfibrene, til folge, slik at det oppstår produkter som er for svake og spro. I dette patentskriftet oppsummeres også de beting-elsene som må stilles til en overtrekks- eller bindemiddel-sammensetning for glassfibre eller -filmer. In the U.S. patent 3.002.85 7 it is already mentioned that the use of water glass or sodium silicate as binder components in the production of coated or bonded glass fiber bodies due to the high sodium ion concentration in commercial sodium silicates can have a destruction and attack on the glass fibers, as a result, so that products are created that are too weak and brittle. This patent document also summarizes the conditions that must be met for a coating or binder composition for glass fibers or films.
Derunder nevnes: Mentioned below are:
(1) De bestanddeler som utgjor bindemidlets sammensetning (1) The components that make up the binder's composition
må oppvise en god binding til glassfibrenes eller glassfil-mens overflater ved en temperatur lavere enn smeltetempera-turen for glasset som danner fibrene. Denne bindingen skal oppstå på forholdsmessig kort tid fra ca. 0,25-60 min. og ved en temperatur under 650°C og fortrinnsvis i området fra 315°C-650°C. must exhibit a good bond to the surfaces of the glass fibers or glass film at a temperature lower than the melting temperature of the glass that forms the fibers. This bond must occur in a relatively short time from approx. 0.25-60 min. and at a temperature below 650°C and preferably in the range from 315°C-650°C.
(2) Bindemidlet eller overtrekket må ikke påvirkes gjennom fuktighet og skal ikke svulme opp under fuktighetsbetingelser etter avsetningen på mineralfiberplatenes overflater. (3) Binde- eller overtrekksmidlets bestanddeler må ikke angripe glassfibrene slik det er tilfelle ved natriumsilikat, hvor de foreligger i form av en sammensetning som påbringes glassfibrenes eller glassfilmenes overflater. Dessuten må de ikke ufordel-aktig påvirke fastheten, boyeligheten og andre onskverdige egenskaper hos glassfibrene eller -filmene. (4) En sådann uorganisk bindemiddel- eller overtrekks-sammensetning skulle ikke virke korroderende overfor metall. (5) Sammetsetningen skulle la seg fremstille med lave omkost-ninger og utfra forholdsvis lett tilgjengelige materialer og la seg påbringe med vanlige innretninger for å komme til et forbedret produkt uten å forhoye omkostningene vesentlig. (2) The binder or the coating must not be affected by moisture and must not swell under moisture conditions after being deposited on the surfaces of the mineral fiber boards. (3) The components of the binder or coating agent must not attack the glass fibers as is the case with sodium silicate, where they exist in the form of a composition that is applied to the surfaces of the glass fibers or glass films. Moreover, they must not adversely affect the firmness, flexibility and other undesirable properties of the glass fibers or films. (4) Such an inorganic binder or coating composition should not be corrosive to metal. (5) The composition should be able to be produced with low costs and from relatively easily available materials and be applied with common devices to arrive at an improved product without significantly increasing the costs.
For å oppfylle denne oppgaven foreslår U.S. patent 3.002.857 To fulfill this task, the U.S. proposes patent 3,002,857
en sammensetning i form av et vandig system, hvorved materi-alene i sammensetningen reagerer med glassfiberoverflåtene ved de ovenfor angitte, forholdsvis hoye temperaturene >og det oppstår et glassaktig materiale som forbinder seg fast med glassfiberoverflåtene. a composition in the form of an aqueous system, whereby the materials in the composition react with the glass fiber surfaces at the relatively high temperatures indicated above >and a glassy material is formed which firmly connects to the glass fiber surfaces.
Bortsett fra at fremstillingen av et sådant påført sjikt krever anvendelsen av de angitte uokonomisk hoye temperaturer, arbeides det med et slikt binde- eller overtrekksmiddel, eventuelt et overtrekksmiddel for de enkelte fibrene, eventuelt bare for fibrene som ligger på overflaten, som reagerer med glass- eller andre mineralfibre. Det oppstår åpenbart intet sammenhengende sjikt på det av sådann behandlede fibre fremstilte produkt, men bare et på hver enkel fiber fastbundet omhylling for å modifisere fibrene slik at de oppstilte kravene vil kunne oppfylles. Apart from the fact that the production of such an applied layer requires the use of the indicated uneconomically high temperatures, work is carried out with such a binding or coating agent, possibly a coating agent for the individual fibers, possibly only for the fibers lying on the surface, which reacts with glass- or other mineral fibres. There is obviously no continuous layer on the product made from such treated fibres, but only a sheath attached to each individual fiber to modify the fibers so that the stated requirements can be met.
I U.S. patent 3.002.857 er også allerede nevnt anvendelsen In the U.S. patent 3,002,857 is also already mentioned the application
av fyllmidler i form av leire eller andre vannloselige eller vanndispergerbare silikater, karbonater, hydroksyder eller oksyder av metaller, som vanligvis er tilstede i glass. of fillers in the form of clay or other water-insoluble or water-dispersible silicates, carbonates, hydroxides or oxides of metals, which are usually present in glass.
I U.S. patent 3.-236.785 og i U.S. patent 3.490.065 beskrives In the U.S. patent 3.-236,785 and in the U.S. patent 3,490,065 is described
en lyd- og varmeisolerende plate av mineralfibre som minst opp-viser et tett sjikt på en side, hvis oppgave i første rekke skal ligge i at ved en svekkelse av det ikke impregnerte under-liggende sjikt eller ved oppmykning eller smelting av dette og en inntørking av harpiksbindemidlet for mineralfibrene, blir nå dette sjiktet det vesentlige eller eneste bærende brodannende element og er således den eneste årsak til at platen er struktu-relt ubrutt. a sound- and heat-insulating board made of mineral fibers which at least has a dense layer on one side, the primary task of which should be that in the event of a weakening of the non-impregnated underlying layer or in the event of softening or melting of this and a drying of the resin binder for the mineral fibres, this layer now becomes the essential or only load-bearing bridge-forming element and is thus the only reason why the plate is structurally unbroken.
Impregneringsmidlet som tjener til fremstilling av dette sjiktet inneholder findelt uorganisk gods og en bindemiddelfase som atter består av 5-95 vekts-% kiselsyresol og 9 5-5 vekts-% ben-tonitt, hvorved den totale andel faststoffer i impregnerings-midlet ligger ved 2-25 vekts-%. Det fremstilte materialet inneholder altså 1-20 vekts-% kiselsyresol og 1-15 vekts-% bento-nitt, hvorved enda bindeleire og feltspat kan være tilsatt. Også fyllstoffer kan være bibrakt. Slike impregneringsmidler er dog meget dyre og deres anvendelse i praksis kan derfor bare rett-ferdiggjøres i spesielle tilfeller. Til slutt er det kjent fra D.O.S. 1.919,764 en fremgangsmåte for fremstilling av ildbe-standige isoleringsplater og formede legemer, hvorved slike formede legemer behandles med en løsning av kiselgur og vannglass for dannelse av et isolerende dekksjikt. Den ytterligere anførte opplysning at formlegemene under behandlingen med kiselgur-vann-glassløsningen må vibreres og formlegemene må suges full med denne løsningen, viser at det ikke er tenkt på å påføre sjikt som skal tilfredsstille bestemte krav. Særlig vil det gi meget sprø bindinger som ville være ubrukbare som belastbart, tynt sjikt. The impregnating agent used to produce this layer contains finely divided inorganic material and a binder phase which again consists of 5-95% by weight silicic acid sol and 9.5-5% by weight bentonite, whereby the total proportion of solids in the impregnating agent is 2 -25% by weight. The produced material therefore contains 1-20% by weight silicic acid sol and 1-15% by weight bentonite, whereby binder clay and feldspar can also be added. Fillers can also be added. However, such impregnation agents are very expensive and their use in practice can therefore only be justified in special cases. Finally, it is known from D.O.S. 1,919,764 a method for the production of fire-resistant insulating boards and shaped bodies, whereby such shaped bodies are treated with a solution of diatomaceous earth and water glass to form an insulating covering layer. The further information given that the molded bodies must be vibrated during the treatment with the kieselguhr-water-glass solution and the molded bodies must be thoroughly soaked with this solution shows that no thought has been given to applying a layer that will satisfy specific requirements. In particular, it will produce very brittle bonds that would be unusable as a load-bearing, thin layer.
Ved oppfinnelsen skal det fremskaffes en som isoleringsplate, særlig en takplate, som muliggjør oppfyllelsen av følgende krav: Platen skal ikke være brennbar, slik det også er tilfellet ved platene ifølge teknikkens stand. Da platen særlig skal anvendes som takplate må den ikke være gjennomtrengelig for bitumen, en problemstilling som ennå ikke er løst ved teknikkens stand. Dessuten skal platen være uømfintlig mot vann. Overtrekksma-terialet for platen må ikke angripe fibrene og/eller deres binding. Platen skal, særlig når den anvendes som takplate, i det minste forbigående kunne tråkkes på, dens påførte sjikt må altså ikke være for sprø da den ellers ved slik påkjenning, selv lei-lighetsvis, kunne danne fine sprekker, hvorigjennom vann, men også bitumen som anvendes ved forlegningen av slike plater som takplater kan trenge inn. Videre skal det på platen være klart hvilken side som er impregnert og hvilken ikke, hvilket ved forlegning av platen som takplate, hvor siden med påført sjikt skal overtrekkes med bitumen, er av særlig betydning. With the invention, an insulation board, in particular a roof board, is to be provided, which enables the fulfillment of the following requirements: The board must not be combustible, as is also the case with the boards according to the state of the art. As the sheet is particularly to be used as a roof sheet, it must not be permeable to bitumen, a problem which has not yet been solved by the state of the art. In addition, the plate must be insensitive to water. The covering material for the board must not attack the fibers and/or their bond. The board must, especially when it is used as a roof board, at least temporarily be able to be stepped on, its applied layer must not be too brittle, otherwise under such stress, even in flat cases, it could form fine cracks, through which water, but also bitumen which is used in the laying of such plates that roof plates can penetrate. Furthermore, it must be clear on the sheet which side is impregnated and which is not, which is of particular importance when laying the sheet as a roof sheet, where the side with the applied layer is to be coated with bitumen.
Endelig skal også det på platen anvendte påførte sjikt være stryke- eller påsprøytbart. Finally, the applied layer used on the plate must also be ironable or sprayable.
De angitte kravene utfyller ikke bare de i U.S. patent 3.002.857 allerede oppstilte krav for en plate, men bereder også vanske-ligheter i sin oppfyllelse da det må aktes på at oppfyllelsen av det ene kravet ikke utelukker oppfyllelsen av et annet krav. The stated requirements not only complement those of the U.S. patent 3,002,857 already set out requirements for a plate, but also creates difficulties in its fulfillment as it must be taken into account that the fulfillment of one requirement does not preclude the fulfillment of another requirement.
Oppfinnelsen går dermed ut fra en som isolasjonsplate, særlig som takplate anvendbar, mineralfiberplate påført sjikt med e± i det minste på en side påført sjikt av vannglass og en tilsetning av mineralstoffer og hver karakterisert ved at de(t) påførte sjikt har følgende sammensetning i vekts-%: The invention is thus based on a mineral fiber board that can be used as an insulation board, in particular as a roof board, a layer with e± on at least one side an applied layer of water glass and an addition of mineral substances and each characterized in that the applied layer(s) have the following composition in % by weight:
60-85% vannglass 60-85% water glass
4-16% leiremineralstoffer 4-16% clay minerals
1- 5% oksyder eller karbonater av jordalkalier eller sink, oksyder eller hydroksyder av aluminium og/eller bariumsulfat 1- 5% oxides or carbonates of alkaline earths or zinc, oxides or hydroxides of aluminum and/or barium sulphate
1- 5% pigmenter 1-5% pigments
rest vann, residual water,
hvorved tykkelsen av påført sjikt tilsvarer en pålegning på whereby the thickness of applied layer corresponds to an application of
ca. 500-800 g/m for den fuktige sammensetningen av påført sjikt og tilsetningene til vannglasset anvendes så fine som mulig. about. 500-800 g/m for the moist composition of the applied layer and the additions to the water glass are used as fine as possible.
Som leiremineralstoffer egner seg kaolin, leire eller talkum henholdsvis tilsvarende blandinger av disse tilsetningene. Kaolin, clay or talc or corresponding mixtures of these additives are suitable as clay minerals.
Som pigmenter velger man fortrinnsvis Fe2C>3, FeOOH, Ti02i Cr2°3*;Kravet at flisplaten som er påført sjikt ikke skal ;være brennbar er oppfylt gjennom anvendelsen av utelukken* As pigments, one preferably chooses Fe2C>3, FeOOH, Ti02i Cr2°3*; The requirement that the chipboard which is applied as a layer must not be combustible is fulfilled through the application of the exclusion*
de mineralske bestanddeler slik det i og for seg allerede er kj ent. the mineral constituents as they are already known per se.
Ved valget av tilsetninger til vannglasset, deres prosentuelle andel og særlig finheten av tilsetningene lar det seg danne en sammenhengende film, som ikke er gjennomtrengelig for bitumen. By choosing additives for the water glass, their percentage share and especially the fineness of the additives, it is possible to form a continuous film, which is not permeable to bitumen.
I så måte adskiller oppfinnelsen seg grunnleggende fra teknikkens stand, hvor dette problemet ennå ikke er opptatt. In this respect, the invention differs fundamentally from the state of the art, where this problem has not yet been addressed.
Et sjiktmateriale som skal danne en sammenhengende film A layer material that will form a continuous film
må imidlertid velges slik,med henblikk på sin sammensetning, at den sammenhengende filmen også blir bestående ved lagring og det ikke kan komme til en rissdannelse som folge av sprohet. Ved dannelsen av fine riss ville det muligens ennå oppnås at de(t) på-førte sjikt er ugjennomtrengelig for bitumen, men dog ikke mer være sikret uømfintligheten mot vann. Ved valget av tilsatser av oksyder eller karbonater av jordalkalier og sink, oksyder eller hydroksyder av aluminium og/eller bariumsulfat i de angitte grenser er det sikret at de.(t) pålagte sjikt ikke blir spro, slik at en rissdannelse unngås og at på denne måten uomfintligheten overfor vann er sikret. must, however, be chosen in such a way, with a view to its composition, that the continuous film also remains intact during storage and that cracking cannot occur as a result of roughness. With the formation of fine cracks, it would possibly still be achieved that the applied layer(s) is impervious to bitumen, but the insensitivity to water would no longer be ensured. When choosing additives of oxides or carbonates of alkaline earths and zinc, oxides or hydroxides of aluminum and/or barium sulfate within the specified limits, it is ensured that the applied layers do not become brittle, so that cracking is avoided and that on this the way in which water-tightness is ensured.
Tilsetningen av leiremineralstof f er sikrer at det påførte The addition of clay mineral substance f ensures that the applied
sjikt ifolge oppfinnelsen; ikke angriper fibrene og/eller deres sammenbinding. Dessuten bidrar den til sjiktets elasti- layer according to the invention; does not attack the fibers and/or their bonding. It also contributes to the layer's elasticity
sitet . the site.
Den ønskede fargekontrasten oppnås ved anvendelse av pigmenter, som dog velges slik at de i det minste delvis kan erstatte de leiremineralske andelene. The desired color contrast is achieved by using pigments, which, however, are chosen so that they can at least partially replace the clay mineral components.
Videre sikres oppad ved tilsetning av leirmineralstoffer og pigmenter, som gjensidig kan utfylle eller erstatte hverandre, Furthermore, upward is ensured by the addition of clay mineral substances and pigments, which can mutually complement or replace each other,
og ved avgrensning med stoffer som gjør det vannuømfintlig, at det påførte sjikt ikke er sprøere enn at den besjiktede platen delvis kan tråkkes på. Derunder er det særlig viktig å kontrol-lere tørkningsgraden slik at de nødvendige betingelser for her-derens reaksjon overholdes. and in the case of demarcation with substances that make it impermeable to water, that the applied layer is not more brittle than the coated plate can be partially stepped on. In addition, it is particularly important to control the degree of drying so that the necessary conditions for the reaction of the hardener are met.
Sammensetningenjifølge oppfinnelsen^for det påførte sjikt lar seg, p.g.a. de i meget fin tilstand foreliggende fyllstoffene, uten videre fortynne ved tilsetning av vann og dermed muliggjør på-strykning og påsprøytning. The composition according to the invention for the applied layer allows, due to the fillers present in very fine condition, without further dilution by adding water and thus enabling ironing and spraying.
Platene med påførte sjikt blir etter påsprøytning av sjikt un-derkastet en temperaturbehandling ved temperaturer fra fortrinnsvis 100°C-200°C, hvorved en irreversibel herdning av sjiktet inntrer, som danner en sammenhengende film som ikke er sprø og heller ikke blir det. I det følgende skal slike utførelseseksemp-ler belyses nærmere, hvorved med forkortelsen FS betegnes ande-len av fast substans og med forkortningen M.V. molforholdet angis: After spraying the layer, the plates with applied layers are subjected to a temperature treatment at temperatures from preferably 100°C-200°C, whereby an irreversible hardening of the layer occurs, which forms a continuous film which is not brittle and will not become so. In the following, such design examples will be explained in more detail, whereby the abbreviation FS denotes the proportion of solid substance and the abbreviation M.V. the mole ratio is given:
Eksempel I Example I
60% natron-vannglass FS 35%, M.V.3,3 60% soda-water glass FS 35%, M.V.3,3
16% leire < 5 u 16% clay < 5 u
3% kalsiumkarbonat <10 u 3% calcium carbonate <10 u
2% Fe203 < 1 u 2% Fe203 < 1 u
rest vann remaining water
Eksempel II Example II
72% natron-vannglass FS 32%, M.V. ca. 4 72% soda-water glass FS 32%, M.V. about. 4
11% kaolin <IO u 11% kaolin <IO u
3% aluminiumoksydhydroksyd <10 u 3% aluminum oxide hydroxide <10 u
2% Ti02 1 u 2% Ti02 1 u
rest vann remaining water
Eksempel III Example III
85% kali-vannglass. FS 28%, M.V. ca. 4 85% potassium water glass. FS 28%, M.V. about. 4
8% talkum < 10 u 8% talc < 10 u
2% BaSO. utfelt 2% BaSO. precipitated
4 4
2% Cr203 < 2 u 2% Cr2O3 < 2 u
rest vann remaining water
Eksempel IV Example IV
78% natron-vannglass FS 43%, M.V. ca. 2 78% soda-water glass FS 43%, M.V. about. 2
5% kaolin < 10 u 5% kaolin < 10 u
8% talkum < 10 u 8% talc < 10 u
4% FeOOH < 1 u 4% FeOOH < 1 u
5% ZnO 1 u 5% ZnO 1 u
Eksempel V Example V
78% natron-vannglass FS 35%, M.V. 3,3 78% soda-water glass FS 35%, M.V. 3.3
14% kaolin < 10 u 14% kaolin < 10 u
2% MgO < 10 u 2% MgO < 10 u
3% MgC03 < 10 u 3% MgC03 < 10 u
3% Fe203 < 1 u 3% Fe203 < 1 u
Mineralfiberplatene ifolge oppfinnelsen kan ikke bare anvendes som takplater, men også som pussbæreplater for fasadebekledninger o.l.. The mineral fiber boards according to the invention can not only be used as roof boards, but also as plaster carrier boards for facade cladding etc.
Claims (4)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19742455691 DE2455691C2 (en) | 1974-11-25 | 1974-11-25 | Mineral fiber board |
Publications (3)
Publication Number | Publication Date |
---|---|
NO753948L NO753948L (en) | 1976-05-26 |
NO140296B true NO140296B (en) | 1979-04-30 |
NO140296C NO140296C (en) | 1979-08-08 |
Family
ID=5931665
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
NO753948A NO140296C (en) | 1974-11-25 | 1975-11-24 | MINERAL FIBER PLATE. |
Country Status (12)
Country | Link |
---|---|
AT (1) | AT341733B (en) |
BE (1) | BE835810A (en) |
CH (1) | CH599071A5 (en) |
DE (1) | DE2455691C2 (en) |
DK (1) | DK510875A (en) |
FI (1) | FI62048C (en) |
FR (1) | FR2291955A1 (en) |
GB (1) | GB1519639A (en) |
IT (1) | IT1051277B (en) |
NL (1) | NL170321C (en) |
NO (1) | NO140296C (en) |
SE (1) | SE416719B (en) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2747663A1 (en) * | 1977-10-24 | 1979-04-26 | Gruenzweig Hartmann Glasfaser | Coatings for compressed mixts. of silica opacifier and mineral wool - comprises a mixt. of inorganic binder, filler, pigment and mineral wool |
DE2748307C2 (en) * | 1977-10-27 | 1982-06-09 | Grünzweig + Hartmann und Glasfaser AG, 6700 Ludwigshafen | Thermal insulation board and process for its manufacture |
FR2444133A1 (en) * | 1978-12-15 | 1980-07-11 | Kubota Ltd | Inhibiting mould growth on calcium-contg. roof cover-plate - by incorporating cpd. releasing copper, tin, lead and/or zinc ions |
US5352509A (en) * | 1989-04-06 | 1994-10-04 | Oy Partek Ab | Insulating product of mineral fibre wool, intended in particular for heat insulation of pipes and method for preparing this product |
DK164129C (en) * | 1990-03-19 | 1992-10-12 | Rockwool Int | EXTERNAL INSULATION Layer |
DE4110454C2 (en) * | 1991-03-29 | 1998-05-20 | Loba Bautenschutz Gmbh & Co Kg | Thermal insulation system with panels and method for surface treatment of these panels |
DE4212842C2 (en) * | 1992-04-16 | 1995-09-07 | Gruenzweig & Hartmann | Needle felt with cover layer and process for its production |
DE29616962U1 (en) | 1996-09-28 | 1996-12-19 | Deutsche Rockwool Mineralwoll-Gmbh, 45966 Gladbeck | Insulation element |
ATE248963T1 (en) † | 1998-02-28 | 2003-09-15 | Rockwool Mineralwolle | METHOD FOR PRODUCING AN INSULATION BOARD FROM MINERAL FIBERS AND INSULATION BOARD |
DE19809137A1 (en) * | 1998-03-04 | 1999-09-16 | Peter Goetz | Layer structure especially for a flat roof |
AU4745300A (en) * | 1999-05-27 | 2000-12-18 | Rockwool International A/S | Mineral fibre insulating board comprising a rigid surface layer, a process for the preparation thereof and a use of the insulating product for roofing and facade covering |
US20180079691A1 (en) * | 2016-09-20 | 2018-03-22 | Usg Interiors, Llc | Silicate coating for improved acoustical panel performance and methods of making same |
US11753550B2 (en) | 2018-06-14 | 2023-09-12 | Usg Interiors, Llc | Borate and silicate coating for improved acoustical panel performance and methods of making same |
-
1974
- 1974-11-25 DE DE19742455691 patent/DE2455691C2/en not_active Expired
-
1975
- 1975-10-16 FI FI752894A patent/FI62048C/en not_active IP Right Cessation
- 1975-10-28 GB GB44311/75A patent/GB1519639A/en not_active Expired
- 1975-10-31 AT AT831275A patent/AT341733B/en not_active IP Right Cessation
- 1975-11-07 NL NLAANVRAGE7513062,A patent/NL170321C/en not_active IP Right Cessation
- 1975-11-13 DK DK510875A patent/DK510875A/en not_active Application Discontinuation
- 1975-11-19 FR FR7535318A patent/FR2291955A1/en active Granted
- 1975-11-21 BE BE162067A patent/BE835810A/en not_active IP Right Cessation
- 1975-11-21 CH CH1515475A patent/CH599071A5/xx not_active IP Right Cessation
- 1975-11-24 NO NO753948A patent/NO140296C/en unknown
- 1975-11-24 IT IT69896/75A patent/IT1051277B/en active
- 1975-11-24 SE SE7513183A patent/SE416719B/en unknown
Also Published As
Publication number | Publication date |
---|---|
DK510875A (en) | 1976-05-26 |
BE835810A (en) | 1976-03-16 |
NO753948L (en) | 1976-05-26 |
GB1519639A (en) | 1978-08-02 |
DE2455691B1 (en) | 1976-05-06 |
IT1051277B (en) | 1981-04-21 |
SE7513183L (en) | 1976-05-26 |
CH599071A5 (en) | 1978-05-12 |
SE416719B (en) | 1981-02-02 |
AT341733B (en) | 1978-02-27 |
FI752894A (en) | 1976-05-26 |
FI62048B (en) | 1982-07-30 |
ATA831275A (en) | 1977-06-15 |
NL170321C (en) | 1982-10-18 |
FR2291955A1 (en) | 1976-06-18 |
NL7513062A (en) | 1976-05-28 |
NL170321B (en) | 1982-05-17 |
NO140296C (en) | 1979-08-08 |
FI62048C (en) | 1982-11-10 |
DE2455691C2 (en) | 1976-12-16 |
FR2291955B1 (en) | 1982-05-28 |
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