MXPA01008136A - Double metal cyanide catalysts for producing polyether polyols - Google Patents
Double metal cyanide catalysts for producing polyether polyolsInfo
- Publication number
- MXPA01008136A MXPA01008136A MXPA/A/2001/008136A MXPA01008136A MXPA01008136A MX PA01008136 A MXPA01008136 A MX PA01008136A MX PA01008136 A MXPA01008136 A MX PA01008136A MX PA01008136 A MXPA01008136 A MX PA01008136A
- Authority
- MX
- Mexico
- Prior art keywords
- acid
- salts
- dmc
- catalyst
- salt
- Prior art date
Links
- 239000003054 catalyst Substances 0.000 title claims description 82
- 229910052751 metal Inorganic materials 0.000 title claims description 29
- 239000002184 metal Substances 0.000 title claims description 29
- 229920005862 polyol Polymers 0.000 title claims description 29
- 150000003077 polyols Chemical class 0.000 title claims description 28
- 229920000570 polyether Polymers 0.000 title claims description 23
- 239000004721 Polyphenylene oxide Substances 0.000 title claims description 21
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 title claims description 7
- 239000002253 acid Substances 0.000 claims description 36
- 150000003839 salts Chemical class 0.000 claims description 36
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 claims description 33
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 24
- 239000003613 bile acid Substances 0.000 claims description 24
- 150000001408 amides Chemical class 0.000 claims description 23
- 150000002148 esters Chemical class 0.000 claims description 23
- 239000003446 ligand Substances 0.000 claims description 22
- 150000002825 nitriles Chemical class 0.000 claims description 21
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 16
- HSINOMROUCMIEA-FGVHQWLLSA-N (2s,4r)-4-[(3r,5s,6r,7r,8s,9s,10s,13r,14s,17r)-6-ethyl-3,7-dihydroxy-10,13-dimethyl-2,3,4,5,6,7,8,9,11,12,14,15,16,17-tetradecahydro-1h-cyclopenta[a]phenanthren-17-yl]-2-methylpentanoic acid Chemical compound C([C@@]12C)C[C@@H](O)C[C@H]1[C@@H](CC)[C@@H](O)[C@@H]1[C@@H]2CC[C@]2(C)[C@@H]([C@H](C)C[C@H](C)C(O)=O)CC[C@H]21 HSINOMROUCMIEA-FGVHQWLLSA-N 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 150000001875 compounds Chemical class 0.000 claims description 12
- 238000002360 preparation method Methods 0.000 claims description 12
- 239000003999 initiator Substances 0.000 claims description 11
- KXGVEGMKQFWNSR-UHFFFAOYSA-N deoxycholic acid Natural products C1CC2CC(O)CCC2(C)C2C1C1CCC(C(CCC(O)=O)C)C1(C)C(O)C2 KXGVEGMKQFWNSR-UHFFFAOYSA-N 0.000 claims description 10
- 125000002947 alkylene group Chemical group 0.000 claims description 9
- 239000007864 aqueous solution Substances 0.000 claims description 9
- BHQCQFFYRZLCQQ-OELDTZBJSA-N cholic acid Chemical class C([C@H]1C[C@H]2O)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(O)=O)C)[C@@]2(C)[C@@H](O)C1 BHQCQFFYRZLCQQ-OELDTZBJSA-N 0.000 claims description 9
- 239000011701 zinc Substances 0.000 claims description 9
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 8
- 229910052725 zinc Inorganic materials 0.000 claims description 8
- BHQCQFFYRZLCQQ-UHFFFAOYSA-N (3alpha,5alpha,7alpha,12alpha)-3,7,12-trihydroxy-cholan-24-oic acid Natural products OC1CC2CC(O)CCC2(C)C2C1C1CCC(C(CCC(O)=O)C)C1(C)C(O)C2 BHQCQFFYRZLCQQ-UHFFFAOYSA-N 0.000 claims description 7
- 239000004380 Cholic acid Substances 0.000 claims description 7
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 229960002471 cholic acid Drugs 0.000 claims description 7
- 235000019416 cholic acid Nutrition 0.000 claims description 7
- 229910052744 lithium Inorganic materials 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- KXGVEGMKQFWNSR-LLQZFEROSA-N deoxycholic acid Chemical class C([C@H]1CC2)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(O)=O)C)[C@@]2(C)[C@@H](O)C1 KXGVEGMKQFWNSR-LLQZFEROSA-N 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 5
- RUDATBOHQWOJDD-UHFFFAOYSA-N (3beta,5beta,7alpha)-3,7-Dihydroxycholan-24-oic acid Chemical class OC1CC2CC(O)CCC2(C)C2C1C1CCC(C(CCC(O)=O)C)C1(C)CC2 RUDATBOHQWOJDD-UHFFFAOYSA-N 0.000 claims description 4
- 229960003964 deoxycholic acid Drugs 0.000 claims description 4
- SMEROWZSTRWXGI-HVATVPOCSA-N lithocholic acid Chemical compound C([C@H]1CC2)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(O)=O)C)[C@@]2(C)CC1 SMEROWZSTRWXGI-HVATVPOCSA-N 0.000 claims description 4
- 108010007979 Glycocholic Acid Chemical class 0.000 claims description 3
- 108010035713 Glycodeoxycholic Acid Proteins 0.000 claims description 3
- WVULKSPCQVQLCU-UHFFFAOYSA-N Glycodeoxycholic acid Chemical class C1CC2CC(O)CCC2(C)C2C1C1CCC(C(CCC(=O)NCC(O)=O)C)C1(C)C(O)C2 WVULKSPCQVQLCU-UHFFFAOYSA-N 0.000 claims description 3
- SMEROWZSTRWXGI-UHFFFAOYSA-N Lithocholsaeure Natural products C1CC2CC(O)CCC2(C)C2C1C1CCC(C(CCC(O)=O)C)C1(C)CC2 SMEROWZSTRWXGI-UHFFFAOYSA-N 0.000 claims description 3
- RFDAIACWWDREDC-UHFFFAOYSA-N Na salt-Glycocholic acid Chemical class OC1CC2CC(O)CCC2(C)C2C1C1CCC(C(CCC(=O)NCC(O)=O)C)C1(C)C(O)C2 RFDAIACWWDREDC-UHFFFAOYSA-N 0.000 claims description 3
- RUDATBOHQWOJDD-BSWAIDMHSA-N chenodeoxycholic acid Chemical class C([C@H]1C[C@H]2O)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(O)=O)C)[C@@]2(C)CC1 RUDATBOHQWOJDD-BSWAIDMHSA-N 0.000 claims description 3
- 229960001091 chenodeoxycholic acid Drugs 0.000 claims description 3
- RFDAIACWWDREDC-FRVQLJSFSA-N glycocholic acid Chemical class C([C@H]1C[C@H]2O)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(=O)NCC(O)=O)C)[C@@]2(C)[C@@H](O)C1 RFDAIACWWDREDC-FRVQLJSFSA-N 0.000 claims description 3
- 229940099347 glycocholic acid Drugs 0.000 claims description 3
- WVULKSPCQVQLCU-BUXLTGKBSA-N glycodeoxycholic acid Chemical class C([C@H]1CC2)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(=O)NCC(O)=O)C)[C@@]2(C)[C@@H](O)C1 WVULKSPCQVQLCU-BUXLTGKBSA-N 0.000 claims description 3
- 238000002955 isolation Methods 0.000 claims description 3
- AWDRATDZQPNJFN-VAYUFCLWSA-N taurodeoxycholic acid Chemical class C([C@H]1CC2)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(=O)NCCS(O)(=O)=O)C)[C@@]2(C)[C@@H](O)C1 AWDRATDZQPNJFN-VAYUFCLWSA-N 0.000 claims description 3
- WBWWGRHZICKQGZ-UHFFFAOYSA-N Taurocholic acid Chemical class OC1CC2CC(O)CCC2(C)C2C1C1CCC(C(CCC(=O)NCCS(O)(=O)=O)C)C1(C)C(O)C2 WBWWGRHZICKQGZ-UHFFFAOYSA-N 0.000 claims description 2
- 159000000001 potassium salts Chemical class 0.000 claims description 2
- WBWWGRHZICKQGZ-GIHLXUJPSA-N taurocholic acid Chemical class C([C@@H]1C[C@H]2O)[C@@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@@H]([C@@H](CCC(=O)NCCS(O)(=O)=O)C)[C@@]2(C)[C@H](O)C1 WBWWGRHZICKQGZ-GIHLXUJPSA-N 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 239000013110 organic ligand Substances 0.000 claims 1
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 11
- -1 cyanide compound Chemical class 0.000 description 10
- 239000012153 distilled water Substances 0.000 description 9
- 230000006698 induction Effects 0.000 description 9
- 159000000000 sodium salts Chemical class 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 8
- 238000001914 filtration Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 7
- 239000000725 suspension Substances 0.000 description 7
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 229910052700 potassium Inorganic materials 0.000 description 6
- 239000011591 potassium Substances 0.000 description 6
- 230000035484 reaction time Effects 0.000 description 6
- 239000011592 zinc chloride Substances 0.000 description 6
- 235000005074 zinc chloride Nutrition 0.000 description 6
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 5
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- 229920002635 polyurethane Polymers 0.000 description 5
- 239000004814 polyurethane Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 208000004998 Abdominal Pain Diseases 0.000 description 4
- 208000002881 Colic Diseases 0.000 description 4
- RKBAPHPQTADBIK-UHFFFAOYSA-N cobalt;hexacyanide Chemical compound [Co].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] RKBAPHPQTADBIK-UHFFFAOYSA-N 0.000 description 4
- 238000000921 elemental analysis Methods 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000001450 anions Chemical class 0.000 description 3
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 3
- 150000007942 carboxylates Chemical class 0.000 description 3
- 229910017052 cobalt Inorganic materials 0.000 description 3
- 239000010941 cobalt Substances 0.000 description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 3
- 150000001913 cyanates Chemical class 0.000 description 3
- 229940009976 deoxycholate Drugs 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 150000004820 halides Chemical class 0.000 description 3
- 150000004679 hydroxides Chemical class 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 150000002540 isothiocyanates Chemical class 0.000 description 3
- 150000002823 nitrates Chemical class 0.000 description 3
- 150000003891 oxalate salts Chemical class 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 3
- XOAAWQZATWQOTB-UHFFFAOYSA-N taurine Chemical compound NCCS(O)(=O)=O XOAAWQZATWQOTB-UHFFFAOYSA-N 0.000 description 3
- 238000002411 thermogravimetry Methods 0.000 description 3
- 150000003567 thiocyanates Chemical class 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical group N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 229940099352 cholate Drugs 0.000 description 2
- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical compound C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- DGABKXLVXPYZII-SIBKNCMHSA-M hyodeoxycholate Chemical compound C([C@H]1[C@@H](O)C2)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC([O-])=O)C)[C@@]2(C)CC1 DGABKXLVXPYZII-SIBKNCMHSA-M 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 2
- 150000002924 oxiranes Chemical class 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- NRHMKIHPTBHXPF-TUJRSCDTSA-M sodium cholate Chemical compound [Na+].C([C@H]1C[C@H]2O)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC([O-])=O)C)[C@@]2(C)[C@@H](O)C1 NRHMKIHPTBHXPF-TUJRSCDTSA-M 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- AWDBHOZBRXWRKS-UHFFFAOYSA-N tetrapotassium;iron(6+);hexacyanide Chemical compound [K+].[K+].[K+].[K+].[Fe+6].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] AWDBHOZBRXWRKS-UHFFFAOYSA-N 0.000 description 2
- VNDYJBBGRKZCSX-UHFFFAOYSA-L zinc bromide Chemical compound Br[Zn]Br VNDYJBBGRKZCSX-UHFFFAOYSA-L 0.000 description 2
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 2
- DXOCDBGWDZAYRQ-UHFFFAOYSA-N (3alpha,5beta)-3-Hydroxy-7-oxocholan-24 -oic acid Natural products C1CC(O)CC2CC(=O)C3C4CCC(C(CCC(O)=O)C)C4(C)CCC3C21C DXOCDBGWDZAYRQ-UHFFFAOYSA-N 0.000 description 1
- DXOCDBGWDZAYRQ-AURDAFMXSA-N 7-oxolithocholic acid Chemical compound C1C[C@@H](O)C[C@H]2CC(=O)[C@H]3[C@@H]4CC[C@H]([C@@H](CCC(O)=O)C)[C@@]4(C)CC[C@@H]3[C@]21C DXOCDBGWDZAYRQ-AURDAFMXSA-N 0.000 description 1
- 241000208199 Buxus sempervirens Species 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- DLYVTEULDNMQAR-SRNOMOOLSA-N Cholic Acid Methyl Ester Chemical compound C([C@H]1C[C@H]2O)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@H](C)CCC(=O)OC)[C@@]2(C)[C@@H](O)C1 DLYVTEULDNMQAR-SRNOMOOLSA-N 0.000 description 1
- 229910021580 Cobalt(II) chloride Inorganic materials 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 1
- 101000779367 Escherichia coli (strain K12) Lysine-sensitive aspartokinase 3 Proteins 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 229910021575 Iron(II) bromide Inorganic materials 0.000 description 1
- 229910021577 Iron(II) chloride Inorganic materials 0.000 description 1
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical group [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 238000006887 Ullmann reaction Methods 0.000 description 1
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 1
- 238000010936 aqueous wash Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000012000 cholesterol Nutrition 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 description 1
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 1
- INDBQWVYFLTCFF-UHFFFAOYSA-L cobalt(2+);dithiocyanate Chemical compound [Co+2].[S-]C#N.[S-]C#N INDBQWVYFLTCFF-UHFFFAOYSA-L 0.000 description 1
- SZAVHWMCBDFDCM-KTTJZPQESA-N cobalt-60(3+);hexacyanide Chemical compound [60Co+3].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] SZAVHWMCBDFDCM-KTTJZPQESA-N 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- FPDXMWHJGOCDQJ-HZAMXZRMSA-N ethyl (4r)-4-[(3r,5s,7r,8r,9s,10s,12s,13r,14s,17r)-3,7,12-trihydroxy-10,13-dimethyl-2,3,4,5,6,7,8,9,11,12,14,15,16,17-tetradecahydro-1h-cyclopenta[a]phenanthren-17-yl]pentanoate Chemical compound C([C@H]1C[C@H]2O)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@H](C)CCC(=O)OCC)[C@@]2(C)[C@@H](O)C1 FPDXMWHJGOCDQJ-HZAMXZRMSA-N 0.000 description 1
- 125000004494 ethyl ester group Chemical group 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000001965 increasing effect Effects 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- GYCHYNMREWYSKH-UHFFFAOYSA-L iron(ii) bromide Chemical compound [Fe+2].[Br-].[Br-] GYCHYNMREWYSKH-UHFFFAOYSA-L 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- AXDXVEYHEODSPN-HVATVPOCSA-N lithocholic acid sulfate Chemical compound C([C@H]1CC2)[C@H](OS(O)(=O)=O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(O)=O)C)[C@@]2(C)CC1 AXDXVEYHEODSPN-HVATVPOCSA-N 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000012457 nonaqueous media Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Chemical group 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 238000000634 powder X-ray diffraction Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- OABYVIYXWMZFFJ-ZUHYDKSRSA-M sodium glycocholate Chemical compound [Na+].C([C@H]1C[C@H]2O)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(=O)NCC([O-])=O)C)[C@@]2(C)[C@@H](O)C1 OABYVIYXWMZFFJ-ZUHYDKSRSA-M 0.000 description 1
- VMSNAUAEKXEYGP-YEUHZSMFSA-M sodium glycodeoxycholate Chemical compound [Na+].C([C@H]1CC2)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(=O)NCC([O-])=O)C)[C@@]2(C)[C@@H](O)C1 VMSNAUAEKXEYGP-YEUHZSMFSA-M 0.000 description 1
- JAJWGJBVLPIOOH-IZYKLYLVSA-M sodium taurocholate Chemical compound [Na+].C([C@H]1C[C@H]2O)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(=O)NCCS([O-])(=O)=O)C)[C@@]2(C)[C@@H](O)C1 JAJWGJBVLPIOOH-IZYKLYLVSA-M 0.000 description 1
- 229940045946 sodium taurodeoxycholate Drugs 0.000 description 1
- DUYSCILLIVEITB-ADQIWYCWSA-M sodium;(4r)-4-[(3r,5r,6s,8s,9s,10r,13r,14s,17r)-3,6-dihydroxy-10,13-dimethyl-2,3,4,5,6,7,8,9,11,12,14,15,16,17-tetradecahydro-1h-cyclopenta[a]phenanthren-17-yl]pentanoate Chemical compound [Na+].C([C@H]1[C@@H](O)C2)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC([O-])=O)C)[C@@]2(C)CC1 DUYSCILLIVEITB-ADQIWYCWSA-M 0.000 description 1
- AECTYFQKWPXOSR-DGMAEHPPSA-M sodium;(4r)-4-[(3r,5r,8r,9s,10s,13r,14s,17r)-3-hydroxy-10,13-dimethyl-2,3,4,5,6,7,8,9,11,12,14,15,16,17-tetradecahydro-1h-cyclopenta[a]phenanthren-17-yl]pentanoate Chemical compound [Na+].C([C@H]1CC2)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC([O-])=O)C)[C@@]2(C)CC1 AECTYFQKWPXOSR-DGMAEHPPSA-M 0.000 description 1
- YXHRQQJFKOHLAP-FVCKGWAHSA-M sodium;2-[[(4r)-4-[(3r,5r,8r,9s,10s,12s,13r,14s,17r)-3,12-dihydroxy-10,13-dimethyl-2,3,4,5,6,7,8,9,11,12,14,15,16,17-tetradecahydro-1h-cyclopenta[a]phenanthren-17-yl]pentanoyl]amino]ethanesulfonate Chemical compound [Na+].C([C@H]1CC2)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(=O)NCCS([O-])(=O)=O)C)[C@@]2(C)[C@@H](O)C1 YXHRQQJFKOHLAP-FVCKGWAHSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229960004793 sucrose Drugs 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 125000004964 sulfoalkyl group Chemical group 0.000 description 1
- 229910052717 sulfur Chemical group 0.000 description 1
- 239000011593 sulfur Chemical group 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- YJUIKPXYIJCUQP-UHFFFAOYSA-N trizinc;iron(3+);dodecacyanide Chemical compound [Fe+3].[Fe+3].[Zn+2].[Zn+2].[Zn+2].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] YJUIKPXYIJCUQP-UHFFFAOYSA-N 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- RUDATBOHQWOJDD-UZVSRGJWSA-N ursodeoxycholic acid Chemical compound C([C@H]1C[C@@H]2O)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(O)=O)C)[C@@]2(C)CC1 RUDATBOHQWOJDD-UZVSRGJWSA-N 0.000 description 1
- 229960001661 ursodiol Drugs 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- 229940102001 zinc bromide Drugs 0.000 description 1
- JDLYKQWJXAQNNS-UHFFFAOYSA-L zinc;dibenzoate Chemical compound [Zn+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JDLYKQWJXAQNNS-UHFFFAOYSA-L 0.000 description 1
- NHXVNEDMKGDNPR-UHFFFAOYSA-N zinc;pentane-2,4-dione Chemical compound [Zn+2].CC(=O)[CH-]C(C)=O.CC(=O)[CH-]C(C)=O NHXVNEDMKGDNPR-UHFFFAOYSA-N 0.000 description 1
Abstract
The invention relates to novel double metal cyanide (DMC) catalyts for producing polyether polyols by polyaddition of alkylene oxides to starter compounds with active hydrogen atoms. The catalyst contains a) double metal cyanide compounds, b) bile acids or their salts, esters or amides and c) organic complex ligands. The inventive catalysts show increased activity in the production of polyether polyols.
Description
Catalysts of cyanur-p > The invention relates to novel bimetallic cyanide (DMC) catalysts for the production of polyether polyols from alkylene oxides to initiator compounds having active hydrogen atoms. The bimetallic cyanide (DMC) catalysts for the polyaddition of alkylene oxides to initiator compounds having active hydrogen atoms are known
(see, for example, US-A 3 404 109, US-A 3 829 505,
US-A 3 941 849 and US-A 5 158 922). The use of these DMC catalysts for the production of polyether polyols causes, in particular, a reduction of the part of monofunctional polyethers with terminal double bonds, called monooles, in comparison with the conventional production of polyether polyols by means of alkaline catalysts, such as alkali hydroxides. The polyether polyols thus obtained can be processed into valuable polyurethanes (eg elastomers, foams, coatings). DMC catalysts are usually obtained by reacting an aqueous solution of a metal salt with the aqueous solution of a metal cyanide salt in the presence of an organic complex ligand, e.g., of an ether. In a typical catalyst preparation by way of example, aqueous solutions of
REF: 132004 zinc chloride (in excess) and potassium hexacyanocobaltate and then dimethoxyethane (glime) is added to the suspension formed. After filtration and washing of the catalyst with aqueous glime solution, an active catalyst of the general formula is obtained (see, for example, EP-A 700 949).
Zn3 [Co (CN) 6] 2 • x ZnCl2 • and H20 • z Glime
From JP-A 4145123, US Pat. No. 5,470,813, EP-A 700 949, EP-A 743 093, EP-A 761 708 and WO 97/40086 DMC catalysts are known that when using tert-butanol as a ligand of organic complex (alone or in combination with a polyether
(EP-A 700 949, EP-A 761 708, WO 97/40086)) further reduce the proportion of monofunctional polyethers with terminal double bonds in the production of polyether polyols. In addition to this, when using these DMC catalysts the induction time in the polyaddition reaction of the alkylene oxides with corresponding initiator compounds is reduced and the activity of the catalyst is raised. It has been the object of the present invention to provide improved DMC catalysts for the polyaddition of alkylene oxides to corresponding initiator compounds which have a higher catalytic activity compared to the types of catalysts known hitherto. This leads to shortened alkoxylation times to improved profitability of the polyol ether production process.
Ideally, upon increasing activity the catalyst can then be used in such low concentrations (25 ppm or less) that the very expensive separation of the catalyst from the product is no longer necessary and the product can be used directly for the manufacture of the polyurethane. Surprisingly it has now been found that DMC catalysts containing a bile acid or its salt, ester or amide as a complex ligand possess a very high activity in the production of polyether polyols. The object of the present invention is therefore a bimetallic cyanide catalyst (DMC) containing a) one or more bimetallic cyanide compounds, preferably one, b) one or more, preferably one, bile acids or their salts, esters or amides, and c) one or more, preferably one, organic complex ligands other than b). The catalyst according to the invention can optionally contain d) water, preferably 1 to 10% by weight and / or e) one or more water-soluble metal salts, preferably from 5 to 25% by weight, of formula (I) M (X) n of the preparation of the bimetal cyanide compounds a). In the formula (I) M is selected from the metals Zn (II), Fe (II), Ni (II), Mn (II), Co (-II), Sn (II), Pb (II), Fe ( III), Mo (IV), Mo (VI), AKIII), V (V), V (IV), Sr (II), W (IV), W (VI), Cu (II) and Cr (III) . Zn (II), Fe (II), Co (II) and Ni (II) are especially preferred.
The anions X are the same or different, preferably identical, preferably selected from the group of halides, hydroxides, sulfates, carbonates, cyanates, thiocyanates, isocyanates, isothiocyanates, carboxylates, oxalates or nitrates. The value of n is 1, 2 or 3. The bimetallic cyanide compounds a) contained in the catalysts according to the invention are the reaction products of water-soluble metal salts and water-soluble metal cyanide salts. For the preparation of bimetallic cyanide compounds a) suitable water-soluble metal salts preferably have the general formula (I) M (X) n wherein M is selected from the metals Zn (II), Fe (II), Ni (II) ), Mn (II), Co (II), Sn (II), Pb (II), Fe (III), Mo (IV), Mo (VI), Al (III), V (V), V (IV) ), Sr (II), W (IV), W (VI), Cu (II) and Cr (III). Zn (II), Fe (II), Co (II) and Ni (II) are especially preferred. The anions X are the same or different, preferably the same, and are preferably selected from the group of halides, hydroxides, sulfates, carbonates, cyanates, thiocyanates, isocyanates, isothiocyanates, carboxylates, oxalates or nitrates. The value of n is 1, 2 or 3. Examples of suitable water-soluble metal salts are zinc chloride, zinc bromide, zinc acetate, zinc acetylacetonate, zinc benzoate, zinc nitrate, iron (II) sulfate, iron (II) bromide, iron (II) chloride, cobalt (II) chloride, cobalt (II) thiocyanate, nickel (II) chloride and nickel (II) nitrate. It is also possible to use mixtures of different water-soluble metal salts. For the preparation of bimetallic cyanide compounds a) suitable water-soluble metal cyanide salts preferably have the general formula (II) (Y) aM '(CN) b (A) c, wherein M' is selected from the Fe metals (II), Fe (III), Co (II), Co (III), Cr (II), Cr (III), Mn (II), Mn (III), Ir (III), Ni (II), Rh (III), Ru (II), V (IV) and V (V). M 'is particularly preferably selected from the metals Co (II), Co (III), Fe (II), Fe (III), Cr (III), Ir (III) and Ni (II). The water-soluble metal cyanide salt may contain one or more of these metals. The Y cations are the same or different, preferably the same, and are selected from the group comprising the alkali metal ions and the alkaline earth metal ions. The anions A are the same or different, preferably the same, and are preferably selected from the group of halides, hydroxides, sulfates, carbonates, cyanates, thiocyanates, isocyanates, isothiocyanates, carboxylates, oxalates or nitrates. Both a and b and c are integers, the values of a, b and c being chosen so as to result in the electroneutrality of the metal cyanide salt; a is preferably 1, 2, 3 or 4; b is preferably 4, 5 or 6; c preferably has the value 0. Examples of suitable water-soluble metal cyanide salts are potassium hexanocyanocobaltate (III), potassium hexacyanoferrate (II), potassium hexacyanoferrate (III), calcium hexanocyanocobaltate (III) and hexanocyanocobaltate (III) of lithium. Preferred bimetallic cyanide compounds a) contained in the catalysts according to the invention are the compounds of general formula (III)
MX [M \, (CN) y] z,
wherein M is defined as in formula (I) and M 'as in formula (II), and x, x', y and z are integers and are chosen so as to result in the electroneutrality of the bimetallic cyanide compound. Preferably they are x = 3, x '= 1, y = 6 and z = 2, M = Zn (II), Fe (II), Co (II) or Ni (II) and M' = Co (III), Fe ( III), Cr (III) or Ir (III). Examples of suitable bimetal cyanide compounds are a) zinc hexanocyanocobaltate (III), zinc hexacyanidate (III), zinc hexacyanoferrate (III) and cobalt (II) hexanocyanocobaltate (III). Other examples of suitable bimetal cyanide compounds are ld, for example, in US Pat. No. 5,158,922. Zinc hexanocyanocobaltate (III) is particularly preferred. The organic complex ligands c) contained in the DMC catalysts according to the invention are in principle known and described in detail in the state of the art (see, for example, US-A 5 158 922, US-A 3 404 109, US-A 3 829 505, US-A 3 941 849, EP-A 700 949, EP-A 761 708, JP-A 4145123, US-A 5 470 813, EP-A 743 093 and WO 5 97/40086). Preferred organic complex ligands are water-soluble organic compounds with heteroatoms such as oxygen, nitrogen, phosphorus or sulfur, which can form complexes with the bimetallic cyanide compound a). Suitable organic complex ligands are, for example, alcohols,
aldehydes, ketones, ethers, esters, amides, ureas, nitriles, sulfides and their mixtures. Preferred organic complex ligands are water-soluble aliphatic alcohols such as ethanol, isopropanol, n-butanol, iso-butanol, sec-butanol and tert-butanol. Especially preferred is tert-butanol. The organic complex ligand is added either during the preparation of the catalyst or immediately after precipitation of the bimetal cyanide compound a). Usually, the organic complex ligand is used in excess. The DMC catalysts according to the invention contain the bimetallic cyanide compounds a) in amounts of 25 to 90% by weight, preferably 30 to 85% by weight, based on the amount of the catalyst prepared, and the organic complex ligands c) in quantities of 0.5 to 30,
Preferably from 1 to 25% by weight, based on the amount of the catalyst prepared. DMC catalysts conform
The invention usually contains from 1 to 80% by weight, preferably from 1 to 40% by weight, based on the amount of the catalyst prepared, of a bile acid or its salt, ester or amide. . Suitable bile acids for the preparation of the catalysts according to the invention are steroid-C24-carboxylic acids which are decomposition products of cholesterol, and which are generally derived from 5-β-colan-24-oic acid by introduction of hydroxy groups in position a in C-3, C-6, C-7 and C-12. Preferred bile acids have the general formula
wherein R1 R2, R3 and R4 independently denote H or OH and R5 OH, NH-CH2-COOH, NH-CH2-CH2-S03H, NH- (CH2) 3-N + (CH3) 2-CH2- CHOH-CH2-S03"or NH- (CH2) 3-N + (CH3) 2- (CH2) 3-S03 ~ Free acids or their salts, preferably alkali or alkaline earth metal salts, and esters thereof are suitable, preferably with alkyl radicals having 2 to 30 C atoms, and their amides, preferably with alkyl radicals or sulfoalkyl, sulfoalkylaminoalkyl, sulfohydroxyalkylaminoalkyl and carboxyalkyl radicals in the form of acid or salt Examples of suitable bile acids or their salts, esters or amides, cholic acid (3a, 7a, 12a-trihydroxy-5β-colan-24-oic acid, Rx = R3 = R4 = R5 = OH, R2 = OH), sodium salt of cholic acid (sodium cholate), cholate lithium, potassium cholate, glycocholic acid (N- [carboxymethyl] amide of 3a, 7a, 12a-trihydroxy-5β-colan-24-oic acid; Rx = R3 = R4 = OH, R2 = H, R5 = NH-CH2- COOH), sodium glycocholate, acid t aurocholic (N- [2-sulfoethyl] amide of 3a, 7a, 12a-trihydroxy-5β-colan-24-oic acid; Rx = R3 = R4 = OH, R2 = H, R5 = NH-CH2-CH2-S03H), sodium taurocholate, deoxycholic acid (3a, 12a-dihydroxy-5β-colan-24-oic acid, R: = R4 = R5 = OH, R2 = R3 = H), sodium deoxycholate, potassium deoxycholate, lithium deoxycholate, glycodeoxycholic acid (N- [carboxymethyl] amide of 3a, 12a-dihydroxy-5β-colan-24-oico, Rx = R4 = OH , R2 = R3 = H, R5 = NH-CH2-COOH), sodium glycodeoxycholate, taurodeoxycholic acid (N- [2-sulfoethyl] amide of 3a, 12a-dihydroxy-5β-colan-24-oico, Rx = R4 = OH, R2 = R3 = H, R5 = NH-CH2-CH2-S03H), sodium taurodeoxycholate, chenodeoxycholic acid (3a, 7a-dihydroxy-5β-colan-24-oic acid, Rx = R3 = R5 = OH, R2 = R4 = H), sodium chenodeoxylate, glycokenedeoxycholic acid (N- [carboxymethyl] amide of 3a, 7a, -dihydroxy-5β-colan-24-oic acid; Rx = R3 = OH, R2 = R4 = H, R5 = NH- CH2-COOH), sodium glycokenedeoxycholate, taurokenedeoxycholic acid (N- [2-sulfoethyl] amide of 3a, 7a-dihydroxy-5β-colan-24 acid -oic; Rx = R3 = OH, R2 = R4 = H, R5 = NH-CH2-CH2-S03H), sodium taurokenedeoxycholate, lithocholic acid (3a-hydroxy-5β-colan-24-oic acid; Rx = R5 = OH, R2 = R3 = R, = H), sodium lithocholate, potassium lithocholate, hiocholic acid (3a, 6a, 7a-trihydroxy-5β-colan-24-oic acid; Rx = R2 = R3 = R5 = OH, R4 = H), sodium hiocolate, lithium hiocolate, potassium hiocolate, hiodeoxycholic acid (3a, 6a-dihydroxy-5β-colan-24-oic acid); Rx = R2 = R5 = OH, R3 = R4 = H), sodium hyodeoxycholate, lithium hyodeoxycholate, potassium hyodeoxycholate, methyl cholate, ethyl cholate, ethyl deoxycholate and methyl hyocolate. The bile acids or their salts, esters or amides can be used alone or in the form of mixtures. Particular preference is given to using sodium, lithium or potassium salts or the methyl or ethyl esters of cholic acid, glycocholic acid, taurocholic acid, deoxycholic acid, glycodeoxycholic acid, taurodeoxycholic acid, chenodeoxycholic acid, glycokenedeoxycholic acid, taurokenedeoxycholic acid, lithocholic acid, hiocólico acid, hiodeoxycholic acid or their mixtures. Furthermore, bile acids such as ursodeoxycholic acid (3a-7β-dihydroxy-5β-colan-24-oic acid), 7-oxo-lithocholic acid (3a-hydroxy-7-oxo-5β-colan-24-oic acid) are suitable. , lithocholic acid-3-sulfate (3a-hydroxy-5β-colan-24-oico-3-sulfate acid), nor-colic acid and bisnor-colic acid, or their salts, esters or amides. Bile acids and their salts, esters or amides are generally well known and, for example, are described in detail in Nachr. Chem. Tech. Lab. 43. (1995) 1047 and "Rdmpp-Lexikon Naturstoffe", Stuttgart, New York 1997, p. 248 and next. It is also possible to use discrete mixtures of the aforementioned bile acids or their salts, esters or amides. The analysis of the catalyst composition is usually carried out by elemental analysis, thermogravimetry and extractive separation of the bile acid part or its salt, ester or amide and subsequent gravimetric determination. The catalysts according to the invention can be crystalline, partially crystalline or amorphous. The analysis of the crystallinity is usually carried out by powder X-ray diffractometry. Catalysts according to the invention are preferred which contain a) tin hexacyanocobaltate (III), b) a bile acid or its salt, ester or amide and c) tert-butanol The preparation of the DMC catalysts according to the invention is usually carried out in aqueous solution by reaction of) metal salts, in particular of formula (I), with metal cyanide salts, in particular of formula (II) ß) of organic complex ligands c), which are different from bile acid or its salt, ester or amide and y) of the bile acid or its salt, ester or amide. In this connection, the aqueous solutions of the metal salt (eg zinc chloride, used in stoichiometric excess (at least 50 mol% based on the metal cyanide salt)) and the metal cyanide salt (eg potassium hexacyanocobaltate) in the presence of the organic complex ligand c) (eg tertbutanol), forming a suspension containing the bimetallic cyanide compound a) (eg zinc hexacyanocobaltate) , water d), metal salt e) in excess, and the organic complex ligand c). The organic complex ligand c) may in this case be present in the aqueous solution of the metal salt and / or the metal cyanide salt, or may be added directly to the suspension obtained after the precipitation of the bimetal cyanide compound a). It has turned out to be advantageous to mix the aqueous solutions and the organic complex ligands c) under strong agitation. The suspension formed is then usually treated with bile acid or its salt, ester or amide b). The bile acid or its salt, ester or amide b) is preferably used in this connection in a mixture with water and organic complex ligand c). The isolation of the catalyst from the suspension is then carried out by known techniques, such as centrifugation or filtration. In a preferred embodiment, the isolated catalyst is then washed with an aqueous solution of the organic complex ligand c) (eg by resuspension and subsequent re-isolation by filtration or centrifugation). In this way, for example, water-soluble by-products can be eliminated., as potassium chloride, of the catalyst according to the invention. Preferably the amount of organic complex ligand c) in the aqueous wash solution is between 40 and 80% by weight, based on the total solution. Furthermore, it is advantageous to add a little of the bile acid or its salt, ester or amide to the aqueous washing solution, preferably from 0.5 to 5% by weight, based on the total solution. In addition, it is advantageous to wash the catalyst more than once. For this, the first washing process can be repeated, for example.
However, it is preferable to use non-aqueous solutions for the other washing processes, for example a mixture of the organic complex ligand and the bile acid or its salt, ester or amide.
Thereafter, the washed catalyst, if appropriate after spraying, is dried at temperatures of generally 20-100 ° C and at pressures of generally 0.1 bar at normal pressure (1013 nabar). Another object of the present invention is the use of the DMC catalysts according to the invention in a process for the production of polyether polyol ethers of alkylene oxides to initiator compounds having active hydrogen atoms. As the alkylene oxides, ethylene oxide, propylene oxide, butylene oxide and mixtures thereof are preferably used. The synthesis of the polyether chains by alkoxylation can, for example, be carried out with only one monomeric epoxide or else statistically or in block with 2 or 3 different monomeric epoxides. More details can be found in "Ullmanns Encyclopadie der industriellen Chemie", vol. A21, 1992, p. 670 and next As starter compounds having active hydrogen atoms, molecular weight compounds (number media) of 18 to 2,000 and 1 to 8 hydroxyl groups are preferably used. By way of example, mention may be made of: ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,4-butanediol, hexamethylene glycol, bisphenol A, trimethylolpropane, glycerin, pentaerythritol, sorbitol, cane sugar, digested starch or water. It is advantageous to use those initiator compounds having active hydrogen atoms obtained, for example, by conventional alkaline catalysis of the abovementioned low molecular weight initiators and to synthesize oligomeric alkoxylation products of molecular weights (number means) of 200 to 2,000. The polyaddition catalyzed by catalysts according to the invention of alkylene oxides to initiator compounds having active hydrogen atoms is generally carried out at temperatures of 20 to 200 ° C, preferably in the range of
40 to 180 ° C, with special preference at temperatures of 50 to
150 ° C. The reaction can be carried out at total pressures of
0.001 to 20 bar. The polyaddition can be carried out in a substance or in an inert organic solvent, such as toluene and / or THF. The amount of solvent is usually between 10 and
% by weight, based on the amount of the polyether polyol to be produced.
The catalyst concentration is chosen so that under the given reaction conditions a good control of the polyaddition is possible. The catalyst concentration is generally in the range of 0.0005% by weight to 1% by weight, preferably in the range of 0.001% by weight to
0.1% by weight, with particular preference in the range of
0.001 to 0.0025% by weight, based on the amount of the polyether polyol to be produced. The number average molecular weights of the polyether polyols produced according to the invention are in the range of 500 to 100,000 g / mol, preferably in the range of 1,000 to 50,000 g / mol, particularly preferably in the range of 2,000 to 20,000 g / mol. mol. The polyaddition can be carried out continuously or batchwise, for example in a discontinuous or semi-batch process. The catalysts according to the invention can be used, due to their clear greater activity, in very low concentrations (25 ppm and less, referred to the amount of the polyether polyol to be produced). If the polyether polyols produced in the presence of catalysts according to the invention are used for the production of polyurethanes (Kunststoffhandbuch, Vol 7, Polyurethane, 3rd edition, 1993, pp. 25-32 and 57-67), the removal of the catalyst can be suppressed. of the polyether without inconveniently affecting the product quality of the obtained polyurethane.
Preparation of the catalyst jotn i > A Preparation of a DMC catalyst using sodium salt of cholic acid (Catalyst A) To a solution of 2 g (6 mmol) of potassium hexacyanocobaltate in 35 ml of distilled water was added with vigorous stirring (24,000 rpm) a solution of 6.2 g (45.75 mmol) of zinc chloride in 10 ml of distilled water. Immediately afterwards a mixture of 25 g of tert-butanol and 25 g of distilled water was added to the formed suspension and then stirred vigorously (24,000 rpm) for 10 min. Then a mixture of 0.5 g of colic acid sodium salt was added
(Fluka Chemie AG, CH-9471 Buchs), 0.5 g of tert-butanol and 50 g of distilled water and stirred for 3 min (1,000 rpm). The solid matter was isolated by filtration, then stirred (10,000 rpm) for 10 min with a mixture of 35 g of tert-butanol, 15 g of distilled water and 0.5 g of sodium salt of cholic acid and filtered again. Finally, it was stirred (10,000 rpm) again for 10 min with a mixture of 50 g of tert-butanol and
0.25 g of sodium salt of cholic acid. After filtering, the catalyst was dried at 50 ° C and under normal pressure to constant weight. Dry pulverulent catalyst yield: 2.1 g Elemental analysis, thermogravimetric analysis and extraction:
Cobalt = 12.6% by weight, Zinc = 27.3% by weight, tert-Butanol = 10.9% by weight, Cholic acid sodium salt = 4.3% by weight. p oTn ifi B Preparation of a DMC catalyst using the sodium salt of hiodeoxycholic acid (Catalyst B) The procedure was as in Example A, but the sodium salt of hiodeoxycholic acid (Sigma-Aldrich Chemie GmbH, D-82041 Deisenhofen) was used. place of the colic acid sodium salt of Example A. Dry pulverulent catalyst yield: 2.0 g Elemental analysis, thermogravimetric analysis and extraction: Cobalt = 13.8% by weight, Zinc = 28.3% by weight, ter- Butanol = 7.3% by weight, Sodium salt of hiodeoxycholic acid = 6.2% by weight. Example C (comparative example) Preparation of a DMC catalyst using tert-butanol without bile acid or its salt, ester or amide (Catalyst C, synthesis according to JP-A 4145123) To a solution of 4 g (12 mmol) of Potassium hexacyanocobaltate in 75 ml of distilled water was added with vigorous stirring (24,000 rpm) a solution of 10 g (73.3 mmol) of zinc chloride in 15 ml of distilled water. Immediately afterwards a mixture of 50 g of tert-butanol and 50 g of distilled water was added to the formed suspension and then stirred vigorously (24,000 rpm) for 10 min. The solid matter was isolated by filtration, then stirred (10,000 rpm) for 10 min with 125 g of a mixture of tert-butanol and distilled water (70/30 w / w) and filtered again. Finally it was stirred again (10,000 rpm) for 10 min with 125 g of tert-butanol. After filtering, the catalyst was dried at 50 ° C and under normal pressure to constant weight. Dry pulverulent catalyst yield: 3.08 g Elemental analysis: Cobalt = 13.6% by weight, Zinc = 27.4% by weight, tert-butanol = 14.2% by weight. Polyol ether production General implementation In a 500 ml pressure reactor, 50 g of polypropylene glycol as starter (molecular weight = 1000 g / mol) and 3-5 mg of catalyst (15-25 ppm, referred to as the initiator) were placed under protective gas (argon). to the amount of the polyether polyol to be produced) and stirring was heated to 105 ° C. Thereafter, propylene oxide (approximately 5 g) was dosed at a time until the total pressure rose to 2.5 bar. Only more propylene oxide is dosed again when an accelerated pressure flow is observed in the reactor. This accelerated pressure flow indicates that the catalyst is activated. The rest of the propylene oxide (145 g) is then metered in continuously at a constant total pressure of 2.5 bar.
After the complete dosing of the propylene oxide and a further 2 hours of reaction time at 105 ° C, the volatile fractions were distilled off at 90 ° C (1 mbar) and then cooled to room temperature. The polyether polyols obtained were characterized by determining the OH indices, the content of double bonds and the viscosities. The development of the reaction was followed by transformation-time curves (consumption of propylene oxide [g] versus reaction time [min]). The induction time was determined by the tangent cut-off point at the steepest point of the transformation-time curve with the prolongation of the baseline curve. The propoxylation times determining the activity of the catalyst correspond to the time interval between the activation of the catalyst (end of the induction period) and the end of the dosage of the propylene oxide. The total reaction time is the sum of the induction time and the propoxylation time. Example 1 Polyol ether production with catalyst A (25 ppm) Induction time: 217 min Propoxylation time: 33 min Total reaction time: 250 min Polyol ether: OH number (mg KOH / g): 29, 6 Content of double bonds (mmol / kg): 6 Viscosity at 25 ° C (mPas): 855 p.jom go >; 9 Polyol ether production with catalyst A (15 ppm) Induction time: 387 min
Propoxylation time: 168 min. Total reaction time: 555 min.
Polyol ether: OH number (mg KOH / g): 30.1 Content of double bonds (mmol / kg): 6 Viscosity at 25 ° C (mPas): 993 Without the separation of the catalyst the metal content in the polyol amounted to : Zn = 4 ppm, Co = 2 ppm. Example 3 Polyol ether production with catalyst B (25 ppm) Induction time: 371 min
Propoxylation time: 40 min. Total reaction time: 411 min.
Polyol ether: OH number (mg KOH / g): 30.2 Content of double bonds (mmol / kg): 6 Viscosity at 25 ° C (mPas): 902 Example 4 (Comparative) Catalyst C (15 ppm) did not show any activity under the conditions described above or even after 14 h of induction time. Using 50 ppm of catalyst C the induction time amounted to approx. 9 h. The propoxylation time amounted to more than 12 hours, with deactivation of the catalyst taking place during the course of the reaction.
Examples 1-3 indicate that the novel DMC catalysts according to the invention can be used, due to their clearly high activity in the production of polyether polyols, in such low concentrations that the separation of the catalyst from the polyol can be suppressed. It is noted that in relation to this date, the best method known to the applicant to carry out the aforementioned invention, is that which is clear from the present description of the invention.
Claims (11)
1. Birettallic cyanide catalyst (E)) characterized in that it contains a) one or more bimetallic cyanide compounds, b) one or more bile acids or their salts, esters or amides, and c) one or more organic complex ligands other than b) .
2 . DM3 catalyst according to claim 1, characterized in that it also contains d) water and / or e) water-soluble metal salt.
3 . DMC catalyst according to claim 1 or 2, characterized in that the biphalic riapide carbonate a) is zinc hexacyanocobaltate (I II).
Four . DMC catalyst according to one of the 1 to 3 characterized in that the cc organic ligand c) is tert-butanol.
5. DMC catalyst according to one of the claims 1 to 4, characterized in that it contains from 1 to 80 by weight of a bile acid or its salt, ester or amide.
6 DMC catalyst according to one of Claims 1 to 5, characterized in that the bile acid possesses the general formula. wherein Rx, R2, R3 and R4 independently denote H or OH and R5 OH, NH-CH2-CH2-S03H, NH- (CH2) 3-N + (CH3) 2- (CH2) 3-S03", NH- (CH2) 3-N + (CH3) 2-CH2-CHOH -CH2-S03"or NH-CH2-COOH.
7 DMC catalyst according to one of the claims 1 to 6, characterized in that the taster has COTO salt of bile acid the sodium, lithium or potassium salts of cholic acid, glycocholic acid, taurocholic acid, deoxycholic acid, glycodeoxycholic acid, taurodeoxycholic acid , chenodeoxycholic acid, glycokenedeoxycholic acid, taurokenedeoxycholic acid, lithocholic acid, hiocholic acid, hiodeoxycholic acid or mixtures thereof.
8 PROCESS FOR THE PREPARATION OF A DMC CATALYST ACCORDING TO NONE OF REVIVIECCIDES 1 TO 7, CHARACTERIZED IN THAT IT COMPRISES THE STEPS OF i) REACTION IN AQUEOUS SOLUTION OF METALLIC SALTS WITH METAL CYANIDE SALTS, B) ORGANIC COMPLEX LIGANDS WHICH ARE DIFFERENT of bile acids or their salts, esters or amides, and?) bile acids or their salts, esters or amides, ii) isolation, washing and drying of the catalyst obtained in step i).
9. Process for the production of polyether polyol ether by alkylene oxides to initiator compounds having active hydrogen atoms in the presence of one or more catalysts of DMC according to one of claims 1 to 7.
10. Polyol ether producible according to the process according to claim 9.
11. Use of one or more DMC catalysts according to one of claims 1 to 7 for the production of polyether polyol ether by alkylene oxides to initiator compounds having active hydrogen atoms.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE19905611.0 | 1999-02-11 |
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