KR960001536Y1 - Spot welder for resistor - Google Patents
Spot welder for resistor Download PDFInfo
- Publication number
- KR960001536Y1 KR960001536Y1 KR2019930025595U KR930025595U KR960001536Y1 KR 960001536 Y1 KR960001536 Y1 KR 960001536Y1 KR 2019930025595 U KR2019930025595 U KR 2019930025595U KR 930025595 U KR930025595 U KR 930025595U KR 960001536 Y1 KR960001536 Y1 KR 960001536Y1
- Authority
- KR
- South Korea
- Prior art keywords
- guide
- insulating material
- electrode plate
- chute
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000011810 insulating material Substances 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 13
- 238000003466 welding Methods 0.000 claims description 9
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/007—Spot arc welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0026—Arc welding or cutting specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Apparatuses And Processes For Manufacturing Resistors (AREA)
Abstract
내용 없음.No content.
Description
제 1 도는 본 고안이 적용된 용접기의 사시도1 is a perspective view of a welding machine to which the present invention is applied
제 2 도는 본 고안의 구성상태 정면도2 is a front view of a configuration state of the present invention
제 3 도는 본 고안의 소재공급장치의 측면도3 is a side view of the material supply apparatus of the present invention
제 4 도는 동 정면도4th turning dynamic front view
제 5 도는 본 고안의 소재공급슈트의 사시도5 is a perspective view of a material supply chute of the present invention
제 6 도는 본 고안의 전극판의 구성도6 is a configuration diagram of the electrode plate of the present invention
제 7 도는 본 고안의 소재공급장치로부터 전극판으로 소재가 공급되는 상태도7 is a state diagram in which the material is supplied from the material supply device of the present invention to the electrode plate
제 8 도는 본 고안의 전극상태를 보인 요부 정면도8 is a front view of the main portion showing the electrode state of the present invention
제 9 도는 본 고안에 의해 완성된 저항기의 사시도9 is a perspective view of a resistor completed by the present invention
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
10 : 소재공급기 12 : 진동슈트10: material feeder 12: vibration chute
14 : 안내대 16 : 스프링슈트14: guide 16: spring suit
18 : 리이드와이어 20 : 절연소재18: lead wire 20: insulating material
22 : 솔레노이드 24 : 안내홈22: solenoid 24: guide home
26 : 공급슈트 28 : 노즐선단가이드26: supply chute 28: nozzle tip guide
30 : 곡면가이드 32 : 전극판30: curved guide 32: electrode plate
34 : 누름안내홈 36 : 구동판34: push guide groove 36: drive plate
38 : V홈 40,40a : 안내척38: V groove 40, 40a: guide chuck
본 고안은 저항기용 용접기에 관한 것으로 특히, 저항기의 소재인 절연소재를 자동으로 공급하여 안전하고도 신속하면서, 자동적으로 스폿용접을 이루어 저항기의 다량생산을 이루도록 하는 저항기용 스폿용접기에 관한 것이다.The present invention relates to a welder for resistors, and more particularly, to a spot welder for producing a large amount of resistors by automatically supplying an insulating material, which is a material of a resistor, to make spot welding safely and quickly.
일반적으로 저항기는 전기회로의 전류, 전압을 가감 또는 제한하는데 사용하는 기구로써 절연체 양단에 기판과 연결되는 리이드와이어를 용접하여 제공되고 있다.In general, a resistor is a mechanism used to regulate or limit the current and voltage of an electric circuit and is provided by welding a lead wire connected to a substrate across an insulator.
그러나, 종래에는 상기 리이드와이어를 절연체에 용접하기 위하여 인위적인 작업수단에 의존하게 되므로 작업의 어려움과 복잡한 공정으로 생산성 저하의 원인이 되었고 이를 개선한 용접기가 안출되어 사용되고 있지만 복잡한 구조에 따른 제작비가 고가이므로 비경제적 일뿐만 아니라 신속한 용접이 일어나지 않게 되며 불량율이높아 실사용 효과를 얻지 못하였던 것이다.However, in the related art, since the lead wire is relied on artificial work means for welding the insulator, it is a cause of productivity difficulties due to the difficulty of work and a complicated process, and an improved welder is used, but the production cost according to the complicated structure is expensive. Not only is it uneconomical, but it does not cause rapid welding and the failure rate is high, resulting in no practical use.
본 고안은 이와같은 종래의 결점을 해결하기 위하여 안출된 것으로 그 목적으로는 간단한 구조를 이루어 제작비를 저렴하게 하면서 안전하고 신속한 작업을 이루게 함으로써 생산성을 향상시키는 저항기용 스폿용접기를 제공하는데 있다.The present invention has been made to solve the above-mentioned drawbacks, and the object of the present invention is to provide a spot welder for resistors that improves productivity by making a simple structure and achieving a safe and quick operation at a low manufacturing cost.
또 다른 목적은 소재공급에서 부터 절단과정을 자동화하여 인력소모를 줄이고 불량율을 최소화하는 스폿용접기를 제공하는데 있다.Another aim is to provide a spot welder that automates labor from the supply of materials to reduce manpower consumption and minimize defective rates.
상기 목적을 달성하기 위한 본 고안의 스폿용접기는 스프링슈트의 일단에 연결된 마그네틱스위치는 안내홀을보유하는 공급슈트와 노즐선단가이드가 설치되는 곡면가이드에 의하여 일체로 조립되고 상기 동력전달장치에 의하여 구동하는 전극판의 전방에는 누름안내홈을 보유하는 구동판이 후방에는 노즐선단가이드가 설치되고 전극판의 V홈에 놓여진 절연소재의 양단에 안내척에 몰려 이송되는 리이드와이어가 방전되어 스폿용접을 이루도록 구성됨을 특징으로 한다.Spot welder of the present invention for achieving the above object is a magnetic switch connected to one end of the spring chute is integrally assembled by a curved guide that is provided with a supply chute and a nozzle tip guide having a guide hole and driven by the power transmission device A driving plate having a push guide groove is provided at the front of the electrode plate, and a nozzle tip guide is installed at the rear, and lead wires delivered to the guide chuck at both ends of the insulating material placed in the V groove of the electrode plate are discharged to form spot welding. It is characterized by.
이하, 첨부된 실시도면에 의하여 본 고안을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
제 1 도는 본 고안의 사시도이고, 제 2 도는 본 고안의 정면도로써 이들 도면을 참고하면 본 고안은 소재공급기(10)의 하단에 안내대(14)로 연결되는 진동슈트(12)의 상단에 스프링슈트(16)를 연결하고 스프링슈트(16)의 타단이 모우터의 동력을 전달하는 구동장치에 의하여 리이드와이어(18)와 절연소재(20)를 공급하고 있다. 상기진동슈트(12)에 연결되는 공급용 플랙시블호오스(16)의 타단이 공급슈트(26)와 연결되고 공급슈트(26)는 상하왕복운동을 이루는 솔레노이드(22)와 노즐선단가이드(28)가 설치되는 곡면가이드(30)에 의하여 일체로 조림되고 상기 동력전달장치에 의하여 구동하는 전극판(32)의 전방에는 누름안내홈(34)을 보유하는 구동판(36)이 후방에는 노즐선단가이드(28)가 설치되고 전극판(32)의 V홈(38)에 놓여진 절연소재(20)의 양단에 안내척(40)(40a)에 몰려 이송되는 리이드와이어(18)가 방전되어 절연소재(20)와 스폿용접을 이루도록 구성된다.1 is a perspective view of the present invention, and FIG. 2 is a front view of the present invention. Referring to these drawings, the present invention is a spring at the top of the vibration chute 12 connected to the guide 14 at the bottom of the material feeder 10. The lead wire 18 and the insulating material 20 are supplied by a driving device that connects the chute 16 and the other end of the spring chute 16 transmits power of the motor. The other end of the flexible hose 16 for supply connected to the vibration chute 12 is connected with the supply chute 26, and the supply chute 26 has a solenoid 22 and a nozzle tip guide 28 for reciprocating up and down. The drive plate 36 which is integrally simmered by the curved guide 30 on which is installed and which is driven by the power transmission device has a push guide groove 34 at the front, and a nozzle end guide at the rear thereof. (28) is provided and lead wires 18, which are driven by guide chucks 40 and 40a, are discharged at both ends of the insulating material 20 placed in the V groove 38 of the electrode plate 32 to discharge the insulating material ( 20) and spot welding.
또한 상기 전극판(32)에는 V홈(38)이 형성되고 이 V홈(38)은 60°의 각도를 보유하면서 72개로 등분되어 구성되고 있다.In addition, V electrode 38 is formed in the electrode plate 32, and the V groove 38 is equally divided into 72 pieces having an angle of 60 degrees.
그리고 상기 절연소재(20)는 공압에 의하여 이송을 이루고 솔레노이드(22)의 하단에는 마그네틱스위치(42)가 설치되고 있다.The insulating material 20 is transported by pneumatic pressure, and a magnetic switch 42 is installed at the lower end of the solenoid 22.
도면중 미설명부호(44)는 스위치 상자이고,(46)은 전원스위치이며, (48)은 저항기를 표시한다.In the figure, reference numeral 44 denotes a switch box, 46 denotes a power switch, and 48 denotes a resistor.
이와 같이 구성되는 본 고안은 제 2 도에서와 같이 스위치상자(44)의 전원스위치(46)를 눌러 전원을 공급하면 도시를 생략한 구동모우터가 회전하고 동력전달장치에 의하여 각 부재가 구동을 이루게 된다. 이렇게 각 부재의 구동상태에서 소재공급기(10)에 절연소재(20)를 내장하면 절연소재(20)는 소재공급기(10)의 하방에 설치되어있는 안내대(14)를 통하여 진동슈트(l2)로 공급되고 진동슈트(12)의 작동에 의하여 절연소재(20)는 스프링슈트(16)를 통하여 공급슈트(26)의 안내홈(24)으로 이송하게 된다. 그리고 솔레노이드(22)는 공급슈트(26)의 안내홈(24)으로 이송되는 절연소재(20)를 빠르고 연속적인 운동을 이루면서 곡면가이드(30)에 공급하게 된다.According to the present invention configured as described above, when power is supplied by pressing the power switch 46 of the switch box 44 as shown in FIG. 2, a driving motor (not shown) is rotated and each member is driven by a power transmission device. Is achieved. When the insulating material 20 is embedded in the material feeder 10 in the driving state of each member, the insulating material 20 vibrates through the guide 14 installed below the material feeder 10. The insulating material 20 is supplied to the guide groove 24 of the supply chute 26 through the spring chute 16 by the operation of the vibration chute 12. The solenoid 22 supplies the curved guide 30 to the insulating material 20 which is transferred to the guide groove 24 of the supply chute 26 in a rapid and continuous motion.
그리고 상기 곡면가이드(30)의 선단에 설치되어 있는 노즐선단가이드(28)를 통하여 전극판(32)의 V홈(38)에 보내어져서 전극판(32)의 전방에 설치되고 있는 구동판(36)에 의하여 안내되면서 구동판(36)의 측방에서 리이드와이어(18)를 이송하고 있는 안내척(40)(40a)과 상기 전극판(36) 및 노즐선단가이드(28), 구동관(36)의 양, 음극에 의하여 절연소재(20)의 양단에 리이드와이어(18)를 스폿용접하여 제 9 도에서와 같은 저항기(48)를 얻을 수 있게 된다.The driving plate 36 is sent to the V-groove 38 of the electrode plate 32 through the nozzle tip guide 28 provided at the tip of the curved guide 30 and is provided in front of the electrode plate 32. Guide chucks 40 and 40a, the electrode plate 36 and the nozzle tip guide 28, and the driving pipe 36, which are guided by the guide plate and which transfer the lead wire 18 from the side of the driving plate 36. The lead wire 18 is spot welded on both ends of the insulating material 20 by the positive electrode and the negative electrode, thereby obtaining the resistor 48 as shown in FIG.
한편, 절연소재(20)를 안내홈(24)으로 부터 곡면가이드(30)로 이송하는 솔레노이드(22)의 하단에는 제 4 도에서와 같이 마그네틱스위치(42)가 설치되어 절연소재(20)의 공급을 순차적으로 이룸과 동시에 정확하고 안전한 공급을 이루도록 하고 있다.Meanwhile, as shown in FIG. 4, a magnetic switch 42 is installed at the lower end of the solenoid 22 which transfers the insulating material 20 from the guide groove 24 to the curved guide 30. Supplying them in sequence ensures accurate and safe supply.
그리고, 절연소재(20)가 놓여짐에 따라 용접을 이루도록 하고 있는 전극판(32)은 제 6 도에서와 같이 외연에 72개의 V홈(38)이 60°로 형성되어 소재의 안착이 안정되면서 인출을 용이하도록 하고 72개로 구획되어 있기 때문에 연속적이면서 다량의 절연소재(20)를 공급하게 된다.As the insulating material 20 is placed, the electrode plate 32 is welded as shown in FIG. 6 while 72 V grooves 38 are formed at 60 ° on the outer edge thereof to stabilize the seating of the material. Since it is easy to draw out and is divided into 72 pieces, it supplies a continuous and large amount of insulating material 20.
즉, V홈(38)이 60°로 형성되어 있기 때문에 절연소재(20)의 안착이 안정되어 정확한 공급 및 이송을 이루도록 하고 이 V홈(38)은 전극판(32)에 72개로 등분되어 있게 되는데 이는 전극판(32)의 크기(지름)과 절연소재(20)의 지름이 비례하므로 전극판(32)이 ψ140이 제품의 지름은 ψ1.3 또는 ψ1.7임을 감안하면 72개로 등분되는 것이 가장 바람직하게 된다.That is, since the V grooves 38 are formed at 60 °, the seating of the insulating material 20 is stabilized to achieve accurate supply and transfer, and the V grooves 38 are equally divided into 72 pieces on the electrode plate 32. This is because the size (diameter) of the electrode plate 32 is proportional to the diameter of the insulating material 20, so that the electrode plate 32 is divided into 72 pieces in consideration of ψ140 and the product diameter is ψ1.3 or ψ1.7. Most preferably.
또한 본 고안에서는 공압에 의한 절연소재(20)의 공급을 이루도록 하여 신속하고 안전한 공급을 이루도록한다.In addition, in the present invention to achieve the supply of the insulating material 20 by pneumatic to achieve a quick and safe supply.
이상과 같은 본 고안은 절연소재의 공급을 안전하고 신속하게 공급하고 절연소재를 솔레노이드에 의하여 연속적이고 신속하게 전극판에 이송하여 용접을 이루도록 하여 단시간에 다량의 저항기를 자동적으로 생산하여 공정의 간소함과 작업의 편리함으로 다량생산을 이루어 생산성 향상을 이루는 효과가 있는 신규한 고안인 것이다.The present invention as described above provides the supply of insulating material safely and quickly, and transfers the insulating material to the electrode plate continuously and quickly by the solenoid to make welding, thereby producing a large amount of resistors automatically in a short time to simplify the process It is a novel design that is effective in achieving productivity by achieving mass production with ease of operation and work.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019930025595U KR960001536Y1 (en) | 1993-11-30 | 1993-11-30 | Spot welder for resistor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019930025595U KR960001536Y1 (en) | 1993-11-30 | 1993-11-30 | Spot welder for resistor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR950013521U KR950013521U (en) | 1995-06-15 |
| KR960001536Y1 true KR960001536Y1 (en) | 1996-02-21 |
Family
ID=19369173
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2019930025595U Expired - Fee Related KR960001536Y1 (en) | 1993-11-30 | 1993-11-30 | Spot welder for resistor |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR960001536Y1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100799114B1 (en) * | 2006-10-09 | 2008-01-30 | 주식회사 지엠에스 | Welding device for solenoid valve for automobile ABS |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100467657B1 (en) * | 2002-04-04 | 2005-01-24 | 천일엔지니어링(주) | Spot welding method using tungsten board welding electrode of electronic parts |
-
1993
- 1993-11-30 KR KR2019930025595U patent/KR960001536Y1/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100799114B1 (en) * | 2006-10-09 | 2008-01-30 | 주식회사 지엠에스 | Welding device for solenoid valve for automobile ABS |
Also Published As
| Publication number | Publication date |
|---|---|
| KR950013521U (en) | 1995-06-15 |
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