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KR950012365B1 - Magnetic recording medium with excellent running and durability and manufacturing method thereof - Google Patents

Magnetic recording medium with excellent running and durability and manufacturing method thereof Download PDF

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KR950012365B1
KR950012365B1 KR1019910018343A KR910018343A KR950012365B1 KR 950012365 B1 KR950012365 B1 KR 950012365B1 KR 1019910018343 A KR1019910018343 A KR 1019910018343A KR 910018343 A KR910018343 A KR 910018343A KR 950012365 B1 KR950012365 B1 KR 950012365B1
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magnetic
recording medium
titanate
magnetic recording
curing
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KR930008735A (en
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박종민
조현수
구상균
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주식회사코오롱
하기주
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    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/62Record carriers characterised by the selection of the material

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  • Magnetic Record Carriers (AREA)

Abstract

내용 없음.No content.

Description

[발명의 명칭][Name of invention]

주행 및 내구성이 우수한 자기기록매체 및 그의 제조방법Magnetic recording medium with excellent running and durability and manufacturing method thereof

[발명의 상세한 설명]Detailed description of the invention

본 발명은 주행 및 내구성이 우수한 자기기록매체 및 그의 제조방법에 관한 것이다.The present invention relates to a magnetic recording medium having excellent running and durability and a method of manufacturing the same.

특히 본 발명은 자성분말, 결합제 및 경화제를 주성분으로 하는 자성성분을 비자성 지지체위에 도포하여 자성층을 형성시키는 자기기록매체에 있어서, 다음 일반식( I )로 표시되는 티탄 화합물을 경화보조제로 사용하여 제조한 자기기록매체 및 그 제조방법에 관한 것이다.In particular, the present invention provides a magnetic recording medium for forming a magnetic layer by applying a magnetic component composed mainly of magnetic powder, a binder and a curing agent on a nonmagnetic support, using a titanium compound represented by the following general formula (I) as a curing aid. A magnetic recording medium manufactured and a method of manufacturing the same.

상기식에서 n은 1-4까지의 정수, m은 1 및 2의 정수이고, R은 탄소수 7이하의 탄소, 산소 및 수소로 이루어진 아로메틱 또는 알리파틱 체인이며 및 R'은 탄소수 20이하의 탄소, 인, 산소 및 수소로 이루어진 아로메틱 또는 알리파틱 체인이다.Wherein n is an integer from 1 to 4, m is an integer from 1 and 2, R is an aromatic or aliphatic chain consisting of carbon, oxygen and hydrogen having 7 or less carbon atoms, and R 'is carbon having 20 or less carbon atoms, Aromatic or aliphatic chains consisting of phosphorus, oxygen and hydrogen.

[종래기술 및 문제점][Prior Art and Problem]

종래의 기술로서는 USP 3490946, 3492235, 3837912, 3983302, 4431702호에서는 지방산, 지방산 에스테르를 단독 혹은 혼합물 사용하였다.In the prior art, in USP 3490946, 3492235, 3837912, 3983302, 4431702, fatty acids and fatty acid esters were used alone or in mixture.

그러나, 지방산 또는 지방산 에스테르를 단독이나 혼합해서 사용시, 전체 결합제 구성을 가소화시켜 테이프의 물성이 저하된다.However, when fatty acids or fatty acid esters are used alone or in combination, the overall binder structure is plasticized to lower the physical properties of the tape.

여기에서는 또한 경화촉매(Ferric acetoacetylate 또는 Dibutyltin Laulaxate)를 사용하였으며 이러한 경화촉매를 사용시에는 자성도료의 포트라이프가(pot life) 급격히 떨어져 제조공정상 문제가 많고 도료상태에서도 경화가 진행되므로 전자특성이 떨어진다.Here, a curing catalyst (Ferric acetoacetylate or Dibutyltin Laulaxate) was also used. When such a curing catalyst is used, the pot life of the magnetic paint drops sharply, causing many problems in the manufacturing process and hardening even in the paint state, thereby deteriorating the electronic characteristics.

또한 USP 4238548호에서는 강성이나 분자량이 큰 고분자를 결합제로 사용하였으며, 이렇게 강성 또는 분자량이 큰 고분자를 사용할 경우에는 고분자의 자성층내 이동속도가 늦기 때문에 경화온도를 높여야 하며 이때 높은 온도로 인해 오히려 블로킹 및 블루밍등 나쁜 영향이 발생한다.In addition, USP 4238548 used a polymer having a high rigidity or a high molecular weight as a binder. When a polymer having a high rigidity or a high molecular weight was used, the curing temperature must be increased because of a slow moving speed in the magnetic layer of the polymer. Bad effects such as blooming occur.

또한 온도를 높이더라도 상기 고분자의 유리전이온도 등도 높기 때문에 실제 경화도 충분히 일어나지 않는다.In addition, even if the temperature is increased, since the glass transition temperature of the polymer is also high, actual curing does not occur sufficiently.

[발명의 구성][Configuration of Invention]

본 발명은 상기 언급한 문제를 해결하기 위하여 상대적으로 자성층내에서 이동속도가 빠르고 관능기를 2이상 가진 하기의 화합물을 경화 보조제로 사용하여 낮은 경화 온도에서도 빠르게 경화반응이 참여하여 충분한 경화를 하여 마찰계수와 내스크래치성을 개선하여 주행 및 내구성이 우수한 자기기록매체를 제공하는 것을 특징으로 한다.In order to solve the above-mentioned problems, the present invention uses a compound having the following two functional groups with a relatively fast moving speed in a magnetic layer as a curing aid, so that the curing reaction takes place quickly even at a low curing temperature so that sufficient curing is achieved. And it is characterized by providing a magnetic recording medium excellent in running and durability by improving scratch resistance.

상기식에서, n은 1-4의 정수이며, m은 1 및 2의 정수이며, R은 탄소수 7이하의 C,O,H로 이루어진 아로메틱 또는 알리파틱 체인이며 및 R'은 탄소수 20이하의 C,P,O,H로 이루어진 아로메틱 또는 알리파틱 체인이다.Wherein n is an integer of 1-4, m is an integer of 1 and 2, R is an aromatic or aliphatic chain consisting of C, O, H with 7 or less carbon atoms, and R 'is C with 20 or less carbon atoms An aromatic or aliphatic chain consisting of, P, O, H.

[작용 및 효과][Actions and effects]

고품위 자기기록매체로는 갈수록 강성이 높고 분자량이 큰 고분자를 사용하게 되는데 이때는 상기 언급한 문제가 야기된다.As high quality magnetic recording media, high rigidity and high molecular weight polymers are used, which causes the above-mentioned problems.

따라서 일반식( I )에 표기한 화합물을 경화보조제로 사용하여 자기기록매체를 제조하면 낮은 경화 온도에서도 충분한 경화를 시킬 수 있을 뿐만 아니라 일반식( I )에 표기한 화합물은 결합제 보다 분자량이 작으므로 상대적으로 이동속도가 빨라 경화반응에 쉽게 참여하며 일반식( I )의 화합물은 2이상의 관능기, 즉 경화반응에 참여할 수 있는 반응기를 가지고 있으므로 실제 경화제와 결합제간에서 다리(bridge)역할을 하여 경화를 충분하게 완성시켜 준다.Therefore, when the magnetic recording medium is prepared using the compound represented by Formula (I) as a curing aid, not only can the curing be sufficiently performed at low curing temperatures, but the compound represented by Formula (I) has a lower molecular weight than the binder. Its relatively fast movement speed makes it easy to participate in the curing reaction. Since the compound of formula (I) has two or more functional groups, that is, a reactor that can participate in the curing reaction, it acts as a bridge between the actual curing agent and the binder to perform the curing. Complete enough.

이러한 역할은 다음의 모식도에 의하여 쉽게 알 수 있다.This role can be easily seen by the following schematic diagram.

즉, 결합제와 경화제가 반응할 수 있는 확률을 높여주기 때문에 경화를 충분히 시킬 수 있고 이로인해 마찰계수는 떨어지고 내스크래치성도 향상되어 궁극적으로 주행 및 내구성이 우수한 자기기록매체를 제공할 수 있는 것이다.That is, since it increases the probability that the binder and the curing agent can react, the curing can be sufficiently made, thereby reducing the friction coefficient and improving the scratch resistance, thereby providing a magnetic recording medium having excellent running and durability.

본 발명에서 일반식( I )로 표시되는 대표적인 경화 보조제의 예를 화학명으로 예시하면 다음과 같다.In the present invention, examples of representative curing aids represented by the general formula (I) are illustrated by chemical names as follows.

이소프로필 트리스 디옥틸 피로포스페이트 티타네이트(isopropyl tris dioctyl pyrophosphate titanate), 테트라 이소프로필 비스 디옥틸 포스페이트 티타네이트(tetra isopropyl bis dioctyl phosphate titanate), 테트라 옥틸 비스 디트리데실포스페이트 티타네이트(tetra octyl bis ditri decyl phosphate titanate), 비스 디옥틸 피로포스페이트 옥시아세테이트 티타네이트(bis dioctyl pyro phosphate oxyacetate titanate), 비스 디옥틸 피로포스페이트 에틸렌 티타네이트(bis dioctyl pyrophosphate ethylene titanate) 및 이소프로필 디옥틸 피로포스페이트 티타네이트(isopropyl dioctyl pyrophosphate titanate).Isopropyl tris dioctyl pyrophosphate titanate, tetra isopropyl bis dioctyl phosphate titanate, tetra octyl bistridecylphosphate titanate (tetra octyl bis ditri decyl phosphate titanate, bis dioctyl pyrophosphate oxyacetate titanate, bis dioctyl pyrophosphate ethylene titanate, and isopropyl dioctyl pyrophosphate titanate pyrophosphate titanate).

상기 경화보조제의 함량은 자성성분에 대해 0.01-10.00중량부 포함할 수 있으나 가장 바람직하기로는 0.03-3.00중량부이다.The amount of the curing aid may include 0.01-10.00 parts by weight based on the magnetic component, but most preferably 0.03-3.00 parts by weight.

0.01중량부 이하일 경우에는 본 발명의 효과가 나타나지 않으며 10.00중량부 이상일 경우에는 경화는 되지만 자성층내의 자성체의 충진율이 저하되어 전자변환 특성이 떨어질 뿐만 아니라, 또한 헤드오염을 유발 할 수 있다.If it is 0.01 parts by weight or less, the effect of the present invention does not appear, and if it is 10.00 parts by weight or more, the curing rate of the magnetic material in the magnetic layer is lowered, not only the electron conversion characteristics are lowered, but also may cause head contamination.

본 발명에 있어서, 결합제 수지로 사용되는 염화비닐-초산비닐 공중합체로는 염화비닐-초산비닐 공중합체, 염화비닐-초산비닐-비닐알콜 공중합체, 염화비닐-초산비닐,말레인산 공중합체, 염화비닐 프로피온산비닐 공중합체 등이 적당하다.In the present invention, as the vinyl chloride-vinyl acetate copolymer used as the binder resin, vinyl chloride-vinyl acetate copolymer, vinyl chloride-vinyl acetate-vinyl alcohol copolymer, vinyl chloride-vinyl acetate, maleic acid copolymer, vinyl chloride propionic acid Vinyl copolymers and the like are suitable.

이러한 종류의 염화비닐 초산비닐계 공중합체는 자성분말과의 친화력이 양호하므로 자성분말의 분산성이 우수하게 되어 전자변환특성을 향상시킨다.This kind of vinyl chloride acetate acetate copolymer has good affinity with the magnetic powder, so the dispersibility of the magnetic powder is excellent and the electron conversion characteristics are improved.

이와 같은 염화비닐 초산비닐 공중합체로는 미국 U.C.C VYHH, VAGH, VMCH, VYLF 및 전기화학 공업사제 텐카비닐 등이 상품명으로 시판되고 있다.As such vinyl chloride vinyl acetate copolymers, U.C.C VYHH, VAGH, VMCH, VYLF, Tenkavinyl, etc., manufactured by Electrochemical Industries, Inc., are commercially available.

또한 결합제 수지로 사용되는 섬유소계 수지로서는 니트로 셀룰로오스 등이 적당하다.Moreover, nitrocellulose etc. are suitable as a cellulose resin used as binder resin.

이런 종류의 섬유소계 수지도 전기한 염화비닐 초산비닐계 공중합체와 같이, 자성분말과의 친화성이 우수하므로 자성분말의 분산성이 우수하게 되어 전자변화특성을 향싱시키는 것과 함께 분자사슬내 수산기를 함유하여 폴리우레탄 수지 및 콜로네이트엘 등의 경화제와 함께 사용하면 화합물( I )의 경화보조제의 작용으로 매우 빠르게 가교반응하여 삼차원 망상구조로 되므로 강인한 자성층이 형성되고, 자성층의 내마모성 및 내구성이 향상된다.Like the vinyl chloride vinyl acetate copolymer described above, this kind of fibrous resin also has excellent affinity with the magnetic powder, so the dispersibility of the magnetic powder is excellent, and the hydroxyl group in the molecular chain is enhanced. When used together with a curing agent such as polyurethane resin and colononel, it crosslinks very rapidly under the action of the curing aid of compound (I) to form a three-dimensional network structure, thus forming a strong magnetic layer, and improving the wear resistance and durability of the magnetic layer. .

폴리우레탄 수지로는 종래부터 병용되어온 우레탄 엘라스토머 및 우레탄 프레폴리머가 무엇보다도 적당한데 폴리에테르계 폴리에스테르계 어느쪽의 폴리우레탄 수지도 좋다.As the polyurethane resin, urethane elastomers and urethane prepolymers conventionally used in combination are most suitable. Polyurethane-based polyurethane resins may be used.

특히 수산기를 양말단 또는 분자사슬중에 함유하는 것은 자성체의 분산성을 좋게하므로 더욱 적합한데, 이와 같은 폴리우레탄계 수지의 구체예(상품명)로서는 대일본 잉크 공업사제 판덱스 T-5021, 판덱스 T-5250, 굳드리치사제 에스탄(Estane) 5703, 에스탄 5706, 일본 폴리우레탄사제 N-2301, N-2303등이 있다.In particular, the hydroxyl group contained in the sock end or the molecular chain is more suitable because it improves the dispersibility of the magnetic substance. Examples of such a polyurethane-based resin (trade name) Pandex T-5021, Pandex T- 5250, Estane 5703 manufactured by Goodrich Co., Ltd., Estan 5706, N-2301, N-2303 manufactured by Japanese Polyurethane Co., and the like.

이런 종류의 폴리우레탄 수지도 자성분말과의 친화성이 양호해 자성분말의 분산성이 우수하다.This type of polyurethane resin also has good affinity with the magnetic powder, and excellent dispersibility of the magnetic powder.

이런 폴리우레탄 수지가 함께 사용되면, 자성분말의 분산성이 향상되고, 자성층의 표면 평활성도 개선되어 전자변환특성이 한층 개선된다.When such a polyurethane resin is used together, the dispersibility of the magnetic powder is improved, the surface smoothness of the magnetic layer is also improved, and the electron conversion characteristics are further improved.

이와 같은 결합제 수지를 함유하는 자성층을 형성할 때, 사용되는 자성분말로서는 예를들면, r-Fe2O3분말, Fe3O4분말, Co함유 r-Fe2O3분말, Co 함유 Fe3O4분말 CrO2분말, Co 페라이트 분말, Ba 페라이트 분말외에도 Fe분말, Co분말 등의 금속분말 등 종래 공지의 각종 자성분말이 포함되며, 또한 유기용제로서는 시클로헥사논, 메칠에틸케톤, 테트라히드로퓨란, 메틸이소부틸케톤, 톨루엔 등이 결합제 수지를 용해하는데 사용될 수 있는데, 종래 공지의 유기용제는 어느것이라도 단독 또는 혼합되어 사용될 수 있다.When forming the magnetic layer containing such a binder resin, the magnetic powder used is, for example, r-Fe 2 O 3 powder, Fe 3 O 4 powder, Co-containing r-Fe 2 O 3 powder, Co-containing Fe 3 O 4 powder CrO 2 powder, Co ferrite powder, Ba ferrite powder, and other conventionally known magnetic powders such as metal powder such as Fe powder and Co powder are included, and as organic solvents, cyclohexanone, methyl ethyl ketone, tetrahydrofuran , Methyl isobutyl ketone, toluene and the like may be used to dissolve the binder resin, any conventionally known organic solvent may be used alone or in combination.

다음에 실시예 및 비교실시예로서 본 발명을 더욱 상세히 설명한다.Next, the present invention will be described in more detail as examples and comparative examples.

각 실시예에서 생성된 제품의 평가방법은 다음과 같으며 본 발명의 실시예에 한정되는 것은 아니다.Evaluation method of the product produced in each embodiment is as follows and is not limited to the embodiment of the present invention.

1. 마찰계수 : ASTM D 1984-73에 준한 방법으로 측정하였으며, 스티프니스, 2% 신도에서의 탄성율 증가에 따라 대체로 감소하며, 이 값이 작을수록 우수한 것이다.1. Friction coefficient: It was measured by the method according to ASTM D 1984-73, and it decreased generally with increasing stiffness and elastic modulus at 2% elongation. The smaller this value, the better.

2. 스틸 지속 시간 : 자기기록매체를 비디오 테이프로 사용하여 먼저 화상을 기록하고 재생시 정지화상으로 한다.2. Still duration: First, the magnetic recording medium is used as a video tape, and the image is recorded first, and the still image is reproduced.

이때 정지시간부터 화상이 찌그러질때까지의 시간을 측정하여 시간이 오래 걸릴수록 주행성이 양호하고 내구성이 우수한 것이다.At this time, the time from the stop time until the image is distorted is measured, and the longer the time, the better the driving performance and excellent durability.

3. 테트리 히드로 푸란(THF)시험 : 자성층을 THF를 적신 면봉으로 문질러 벗겨지기 시작하는 횟수를 기록하며, 이 횟수가 증가할수록 자성층의 내용제성이 우수하고 경화가 좋게 된 것이다.3. Tetri hydrofuran (THF) test: Records the number of times the magnetic layer begins to rub off with a cotton swab moistened with THF. The higher the number, the better the solvent resistance and hardening of the magnetic layer.

[실시예 1]Example 1

Co 함유 r-Fe2O3분말 100중량부100 parts by weight of Co-containing r-Fe 2 O 3 powder

염화비닐 초산비닐 비닐알콜 공중합체 10 〃Vinyl chloride vinyl acetate vinyl alcohol copolymer 10 〃

폴리우레탄수지 10 〃Polyurethane resin 10 〃

스테아린산 1 〃Stearic acid 1 〃

미리스틱산 1 〃Mystic acid 1 〃

노르말 부틸 스테아레이트 1 〃Normal Butyl Stearate 1 〃

혼합 용제 250 〃Mixed solvent 250 용

(MEK : 톨루엔 : 시클로헥사논 = 1 : 1 : 1) → 중량비 기준(MEK: toluene: cyclohexanone = 1: 1: 1: 1) by weight ratio

폴리이소시아네이트(콜로네이트 L) 3 〃Polyisocyanate (colonate L) 3 〃

이소프로필 디옥틸 피로포스페이트 티타네이트 0.5 〃Isopropyl dioctyl pyrophosphate titanate 0.5 〃

상기와 같이 제조된 자성도료를 15μ 폴리에스터 필름 기재위에 5μ 정도 두께로 도포배향 건조후, 자성층 표면을 가압 가열된 카렌다롤에 의해 카렌다링 하고, 60℃에서 18시간 경화시켰다.The magnetic coating prepared as described above was coated or dried to a thickness of about 5 µ on a 15 µ polyester film substrate, and then the surface of the magnetic layer was calendered with calendered rolls under pressure and cured at 60 ° C. for 18 hours.

이렇게 만들어진 제품을 적당한 쪽으로 절단하여 자기기록매체를 제조한다.A magnetic recording medium is manufactured by cutting the product thus made in an appropriate direction.

[실시예 2]Example 2

실시예 1과 같은 방법으로 제조하되 이소프로필 디옥틸 피로포스페이트 티타네이트 대신에 테트라 이소프로필 비스 디옥틸 포스페이트 티타네이트 0.5중량부를 첨가하였다.Prepared in the same manner as in Example 1, but 0.5 parts by weight of tetra isopropyl bis dioctyl phosphate titanate was added instead of isopropyl dioctyl pyrophosphate titanate.

[실시예 3]Example 3

실시예 1과 같은 방법으로 제조하되 이소프로필 디옥틸 피로포스페이트 티타네이트 대신에 비스 디옥틸 피로포스페이트 옥시아세테이트 티타네이트 0.5중량부를 첨가하였다.Prepared in the same manner as in Example 1, but 0.5 parts by weight of bis dioctyl pyrophosphate oxiatate titanate was added instead of isopropyl dioctyl pyrophosphate titanate.

[비교실시예 1]Comparative Example 1

실시예 1과 같은 방법으로 제조하되 경화보조제를 전혀 첨가하지 않았다.Prepared in the same manner as in Example 1, but did not add any curing aid.

이상의 실시예 및 비교예에서 얻어진 시료에 대해 평가 시험한 결과를 표1에 나타내었다.Table 1 shows the results of the evaluation test on the samples obtained in the above Examples and Comparative Examples.

[표 1]TABLE 1

표 1에서 알 수 있는 바와 같이 본 발명에 따라 제조된 자기기록매체는 종래의 것과 비교하여 마찰계수가 적고, 스틸지속시간 및 THF Test 증가로 주행, 내구성이 극히 우수한 것이 확인되었다.As can be seen from Table 1, the magnetic recording medium produced according to the present invention was found to have a very low coefficient of friction as compared with the conventional one, and extremely excellent in running and durability due to an increase in steel duration and THF test.

Claims (2)

자성분말, 결합제 및 경화제를 주성분으로 하는 자성성분을 비자성 지지체위에 도포하여 자성층을 형성시키는 자기기록매체에 있어서, 다음 일반식( I )로 표시되는 티탄화합물을 경화보조제로 자성성분에 대하여 0.01-10.00중량부를 첨가하여 자기기록매체를 제조하는 방법.In a magnetic recording medium which forms a magnetic layer by applying a magnetic component composed mainly of magnetic powder, a binder, and a curing agent on a nonmagnetic support, wherein the titanium compound represented by the following general formula (I) is used as a curing aid to the magnetic component. A method for producing a magnetic recording medium by adding 10.00 parts by weight. 상기식에서, m은 1 및 2의 정수이며, n은 1 내지 4의 정수이며, R은 탄소수 7이하의 탄소, 산소 및 수소로 이루어진 아로메틱 또는 알리파틱체인이며, R'는 탄소수 20이하의 탄소, 인, 산소 및 수소로 이루어진 아로메틱 또는 알리파틱 체인이다.Wherein m is an integer of 1 and 2, n is an integer of 1 to 4, R is an aromatic or aliphatic chain consisting of carbon, oxygen and hydrogen of 7 or less carbon atoms, and R 'is carbon of 20 or less carbon atoms , An aromatic or aliphatic chain consisting of phosphorus, oxygen and hydrogen. 제1항에서 일반식( I )의 경화보조제로 이소프로필 트리스 디옥틸 피로포스페이트 티타네이트, 테트라 이소프로필 비스 디옥틸 포스페이트 티타네이트, 테트라 옥틸 비스 디트리데실포스페이트 티타네이트, 비스 디옥틸 피로포스페이트 옥시아세테이트 티타네이트 및 이소프로필 디옥틸 피로포스페이트 티타네이트에서 선택된 화합물을 첨가하여 자기기록매체를 제조하는 방법.Isopropyl tris dioctyl pyrophosphate titanate, tetra isopropyl bis dioctyl phosphate titanate, tetra octyl bis ditridecyl phosphate titanate, bis dioctyl pyrophosphate oxyacetate A method for producing a magnetic recording medium by adding a compound selected from titanate and isopropyl dioctyl pyrophosphate titanate.
KR1019910018343A 1991-10-17 1991-10-17 Magnetic recording medium with excellent running and durability and manufacturing method thereof Expired - Fee Related KR950012365B1 (en)

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