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KR870010831A - 의자 침대 등에 사용되는 쿠션재료 및 그 제조방법 - Google Patents

의자 침대 등에 사용되는 쿠션재료 및 그 제조방법 Download PDF

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Publication number
KR870010831A
KR870010831A KR870005127A KR870005127A KR870010831A KR 870010831 A KR870010831 A KR 870010831A KR 870005127 A KR870005127 A KR 870005127A KR 870005127 A KR870005127 A KR 870005127A KR 870010831 A KR870010831 A KR 870010831A
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KR
South Korea
Prior art keywords
expanded polystyrene
mold
polyurethane
foams
manufacturing
Prior art date
Application number
KR870005127A
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English (en)
Other versions
KR910000316B1 (ko
Inventor
미셀 발미세
조르류 몰리나리
Original Assignee
쟈끄 로드
로드 프레리스 쏘시에떼 아노님
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 쟈끄 로드, 로드 프레리스 쏘시에떼 아노님 filed Critical 쟈끄 로드
Publication of KR870010831A publication Critical patent/KR870010831A/ko
Application granted granted Critical
Publication of KR910000316B1 publication Critical patent/KR910000316B1/ko

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/04—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities
    • B29C44/0461—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities by having different chemical compositions in different places, e.g. having different concentrations of foaming agent, feeding one composition after the other
    • B29C44/0469—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities by having different chemical compositions in different places, e.g. having different concentrations of foaming agent, feeding one composition after the other provided with physical separators between the different materials, e.g. separating layers, mould walls
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/58—Upholstery or cushions, e.g. vehicle upholstery or interior padding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/751—Mattresses, cushions
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/24996—With internal element bridging layers, nonplanar interface between layers, or intermediate layer of commingled adjacent foam layers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249981—Plural void-containing components

Landscapes

  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Molding Of Porous Articles (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

내용 없음

Description

의자 침대 등에 사용되는 쿠션재료 및 그 제조 방법
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제 1도는 2개의 용기를 지니고 상부가 개방된 주형의 사시도로서 주형의 일부가 절단되어 단면을 보이며 본 발명의 제조방법에 따라 혼합물을 주형에 붓는 것을 보여준다.
제 2도는 제 1도의 용기 용으로 절단된 판의 사시도.
제 3도는 제 2도의 판으로 만든 용기의 사시도.
제 4도는 본 발명에 따라 제조된 쿠션재료의 단면도.
제 5도는 다른 형태로 제조된 용기와 팽창된 폴리스티렌판을 사용한 개방된 주형의 사시도.
제 6도는 제 5도의 선 A-A를 따라 취한 돌출부를 지니는 덮개가 닫힌 주형의 부분 단면도.
제 7도는 사람이 앉은 상태의 의자 쿠션재료의 단면도.
제 8도는 본 발명의 제조방법에 따라 발포성 폴리우레탄 혼합물을 주형내에 부을 때 분리용의 2개의 격판을 갖춘 개방된 주형의 사시도.

Claims (8)

  1. 주형(1)속에 하나 또는 여러개의 용기(2) 또는 팽창 폴리스티렌의 격벽(3)을 배치하여 주형을 구획짓고, 격벽(3)과 주형(1)의 벽 및 용기(2)의 벽으로 영역들 안에 각각 다른 탄성의 발포성 폴리우레탄 혼합물들을 주형에 붓고 덮개로 씌우며, 발포성 폴리우레탄으로 채워진 주형(1)을 외부의 열원과 폴리우레탄 발포재의 반응열에 의해 주형에 부은 각기 다른 탄성의 폴리우레탄의 발포를 제어하는 치밀한 재료의 충(6)으로 상기 팽창폴리스티렌을 변형시키는 온도 T까지 가열시켜 주형에 채워진 폴리우레탄의 중합 및 팽창 폴리스티렌을 수축시키는 것을 특징으로 하는 각기 다른 탄성의 부분이 병렬 또는 포개어진 발포성 폴리우레탄으로 성형된 쿠션재료 제조방법.
  2. 제 1항에 있어서, 상기 팽창 폴리스티렌을 발포성 폴리우레탄 혼합물로 채워진 주형의 외부의 열원 또는 발포재의 반응열에 의하여 80~130℃에서 120~180초 동안 바람직하게는 100℃에서 150초 동안 수축시키는 것을 특징으로 하는 제조방법.
  3. 제 1항 또는 제 2항에 있어서 격벽(3) 또는 요기(2)가 밀도 8~20g/dm3, 바람직하게는 15g/dm3이고 두께가 1~4mm, 특히 2mm의 팽창 폴리스티렌의 판(4)으로 만들고 주형(1)에 동시에 부어진 각기 다른 폴리우레탄 발포재의 중합 단계중에 70~150℃에서 폴리스티렌의 팽창이 폴리우레탄의 발포를 제어하는 치밀한 재료의 충(6)으로 변형되게 수축시키는 것을 특징으로 하는 제조방법.
  4. 제 1항 내지 3항중 어느 한 항에 있어서, 발포재들의 결합력을 강화시키는 결합부를 제공하도록 판(4)들을 가공하기 전후에 판(4)에 직경 0.5~2mm정도의 구멍을 형성하는 것을 특징으로 하는 제조방법.
  5. 제 1항 내지 4항중 어느 한 항에 있어서, 팽창된 폴리스티렌 판이 2개의 매끈한 면으로 된 금속판들 사이에 또는 로울러 사이에 놓여 가공되기 전에 표면열에 의해 100~140℃, 특히 130℃의 온도에서 약 60~180초 동안, 특히 120초 동안 가열되며, 가열된 2개의 긍속판들 또는 로울러의 표면열은 한편으로는 팽창된 폴리스티렌으로 된 판(4)의 상하부면들의 표면을 매끈하게 하고 다른 한편으로는 판(4')를 구성하는 팽창된 폴리스티렌의 둥근 입자들을 부분적으로 수축시켜 입자 속의 공간을 축소시켜 다수의 작은 공간을 만들어 부분적으로 결합력을 약화시키는 것을 특징으로 하는 제조방법.
  6. 제 5항에 있어서, 열처리로 표면이 매끄러운 팽창된 폴리스티렌 판(4')를 격판(3) 또는 용기(2')형태로 주형(1)내에 고정배치시키며, 용기 (2')에는 주형(1)의 연접된 벽(13)에 의해 개방되는 공간(12)안에 판(4')이 배치되고 공간(12)의 내부 윤곽에 맞춰 용기(2)에 주어진 판(4')을 고정시키는 것을 특징으로 하느 제조방법.
  7. 제 5항 또는 6항에 있어서, 주형(1)의 덮개 내부에 위치한 돌출부(15)에 의해 용기(2,2')가 두번 만곡된 곡선(14)으로 되어 주형(1)내에어 성형된 폴리우레탄 발포재가 인체구조에 맞는 형태로 되게 하는 것을 특징으로 하는 제조방법.
  8. 각기 다른 탄성의 발포성 폴리우레탄의 발포를 제어하는 치밀한 재료의 층(6)에서 상기 폴리우레탄 발포재들이 병렬되고 포개어지게 된 것을 특징으로 하는 제 1항 내지 7항중 어느 한 항에 따른 제조방법으로 제조된 탄성이 다른 발포성 폴리우레탄들로 이루어진 쿠션재료.
    ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019870005127A 1986-05-23 1987-05-23 가요성이 상이한 복수의 구역을 포함하는 폴리우레탄 폼 성형 패딩의 제조방법 및 그 방법에 의해 제조된 패딩 KR910000316B1 (ko)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR8607521A FR2598967B1 (fr) 1986-05-23 1986-05-23 Procede de fabrication de matelassures moulees en mousse de polyurethane comportant plusieurs zones de souplesses differentes et matelassures ainsi realisees
FR8607521 1986-05-23

Publications (2)

Publication Number Publication Date
KR870010831A true KR870010831A (ko) 1987-12-18
KR910000316B1 KR910000316B1 (ko) 1991-01-24

Family

ID=9335651

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1019870005127A KR910000316B1 (ko) 1986-05-23 1987-05-23 가요성이 상이한 복수의 구역을 포함하는 폴리우레탄 폼 성형 패딩의 제조방법 및 그 방법에 의해 제조된 패딩

Country Status (9)

Country Link
US (1) US4923746A (ko)
EP (1) EP0251959B1 (ko)
JP (1) JPS6325008A (ko)
KR (1) KR910000316B1 (ko)
AT (1) ATE47353T1 (ko)
CA (1) CA1300837C (ko)
DE (1) DE3760786D1 (ko)
ES (1) ES2011822B3 (ko)
FR (1) FR2598967B1 (ko)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113352537A (zh) * 2021-06-01 2021-09-07 滁州创新自动化装备科技有限公司 一种冷柜吊装模具
CN113680994A (zh) * 2021-07-27 2021-11-23 江鹏 用于制备层级梯度泡沫铝的模具

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US5000515A (en) * 1989-02-14 1991-03-19 Hoover Universal, Inc. Variable density foam vehicle seat
GB8906297D0 (en) * 1989-03-18 1989-05-04 Bp Chem Int Ltd Process for preparing multihardness foam articles
GB8911457D0 (en) * 1989-05-18 1989-07-05 Bp Chem Int Ltd Process for preparing multihardness foam articles
US5204435A (en) * 1989-10-30 1993-04-20 Shin-Etsu Chemical Co., Ltd. Optical fibers and core-forming compositions
US5244612A (en) * 1989-12-08 1993-09-14 Bridgestone Corporation Method for molding polyurethane seat paddings
JPH06126755A (ja) * 1992-10-15 1994-05-10 Bridgestone Corp ポリウレタンシートパッドの成形方法
GB2306910A (en) * 1995-11-13 1997-05-14 Stanton Rubber & Plastics Ltd Moulding articles having regions of differing hardness
US5776510A (en) * 1996-11-01 1998-07-07 Sealed Air Corporation On-demand production of foam cushions with defined three-dimensional geometry
US5765688A (en) * 1996-11-25 1998-06-16 Sealed Air Corporation Embossed foam in bag cushions
US6623675B2 (en) * 2000-08-11 2003-09-23 Tokai Kogyo Kabushiki Kaisha Manufacturing method of a cushion member
US10011058B2 (en) 2011-11-28 2018-07-03 Ford Global Technologies, Llc Dual firmness head restraint
WO2016053974A1 (en) * 2014-09-30 2016-04-07 Tempur-Pedic Management, Llc Dual density molded foam pillow

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DE3123340A1 (de) * 1981-06-12 1982-12-30 Hermann Berstorff Maschinenbau Gmbh, 3000 Hannover "kaschierte thermoplastische schaumkunststoffbahn"
JPS58112715A (ja) * 1981-12-25 1983-07-05 Toyo Rubber Chem Ind Co Ltd 異硬度モ−ルドフオ−ムの製造方法
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113352537A (zh) * 2021-06-01 2021-09-07 滁州创新自动化装备科技有限公司 一种冷柜吊装模具
CN113680994A (zh) * 2021-07-27 2021-11-23 江鹏 用于制备层级梯度泡沫铝的模具

Also Published As

Publication number Publication date
JPS6325008A (ja) 1988-02-02
FR2598967B1 (fr) 1988-11-25
DE3760786D1 (en) 1989-11-23
KR910000316B1 (ko) 1991-01-24
US4923746A (en) 1990-05-08
EP0251959B1 (fr) 1989-10-18
CA1300837C (fr) 1992-05-19
ES2011822B3 (es) 1990-02-16
EP0251959A1 (fr) 1988-01-07
FR2598967A1 (fr) 1987-11-27
ATE47353T1 (de) 1989-11-15
JPH04811B2 (ko) 1992-01-08

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Patent event code: PA01091R01D

Comment text: Patent Application

Patent event date: 19870523

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