KR860001293B1 - Process for the manufacture of paper pulp from waster paper - Google Patents
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- KR860001293B1 KR860001293B1 KR1019840005811A KR840005811A KR860001293B1 KR 860001293 B1 KR860001293 B1 KR 860001293B1 KR 1019840005811 A KR1019840005811 A KR 1019840005811A KR 840005811 A KR840005811 A KR 840005811A KR 860001293 B1 KR860001293 B1 KR 860001293B1
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- D—TEXTILES; PAPER
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- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
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Description
제1도는 본 발명의 탈묵과정을 표시한 공정도.1 is a process chart showing the deinking process of the present invention.
제2도는 종래의 탈묵과정을 표시한 공정도.2 is a process chart showing a conventional deinking process.
본 발명은 제록스 복사(Xerox Copy)된 고지나 그 외의 탈묵하기 어려운 고지를 탈묵하여 양질의 펄프로 재생시키는 고지의 탈묵 방법에 관한 것이다.The present invention relates to a deoiling method of waste paper which is deoxidized by Xerox Copy and other hard-to-desorb waste paper to be regenerated into high-quality pulp.
종래에 고지를 탈묵하여 펄프를 재생시켜서 용지를 제조하는데 있어서 탈묵 과정에서 펄프의 강도 저하로 100%의 고지 사용은 불가하였고, 30~40%의 고급펄프를 혼합 사용하지 않으면 안되었던 것이다.Conventionally, in the manufacture of paper by deoiling the waste paper and recycling the pulp, the use of 100% of the waste paper was not possible due to the decrease in the strength of the pulp during the deinking process, and 30-40% of the high quality pulp had to be mixed.
이러한 종래의 고지의 탈묵 방법은 첨부 도면 제2도에 도시된 바와 같이 펄퍼(Pulper)에 고지와 물을 넣고, 계면활성제 0.5%, 가성소다 또는 탄산나트륨 3%, 규산소다 3%를 투입하여 거품을 이루게 하므로서 오염물질을 분리시켜 주고, 세척하면서 섬유를 보호한 다음, 체스트에서 과산화수소로 표백하고 코오스스크린(Course Screen)에서 1차로 거친 잡물을 제거하고, 디플레이커(Deflaker)에서 엉켜붙은 섬유를 좀 더 미세하게 해리해 주고, 러프스크린(Rough Screen)에서 원료 중에 포함되어 있는 보다 작은 잡물을 걸러 주고 부유셀(Flotation Cells)에서 원료 중에 포함되어 있는 각종 인쇄잉크분과 탄소분을 제거해 주고 파인스크린(Fine Screen)에서 0.1~0.15㎜의 미세한 홈(Slot)을 통과시켜 미세한 잡물을 걸러 주고, 저밀도 정선기(Low Density Cleaner)를 사용하여 섬유소보다 가벼운 협잡물을 제거한 후 원료 중에 남아 있는 인쇄 잉크분이나 탄소 등의 불순물을 워셔(Washer)로 세척 제거하여 처리 완료된 원료를 머신체스트(Machine Chest)에 저장하게 되는 것이다.In the conventional deodorization method of the high paper, as shown in FIG. 2, the paper and water are put in a pulp, and 0.5% of a surfactant, 3% of caustic or sodium carbonate, and 3% of sodium silicate are added to foam. To separate contaminants, to protect the fibers while washing, to bleach with hydrogen peroxide in the chest, to remove primary coarse matter from the coarse screen, and to further entangle the tangled fibers in the deflaker. It dissociates finely, filters out smaller items contained in raw materials in the rough screen, removes various printing ink and carbon contents contained in the raw materials in the flotation cells, and fine screens. Filter small fines by passing through 0.1 ~ 0.15㎜ fine slots at, and lighter than fiber using Low Density Cleaner It would be to store the processed material is completed by washing off the printing ink or minute impurities such as carbon after removing the impurities remaining in raw material to a washer (Washer) to the machine chest (Machine Chest).
이와 같이 탈묵 처리된 펄프는 백색도가 부족하고 인쇄 잉크가 완전 탈묵되지 못하였을 뿐 아니라, 펄프의 강도 저하로 인하여 용지의 제조시 100% 고지 사용이 불가하였다. 30~40%의 고급펄프를 혼합 사용하여야 하였던 것이다.The pulp treated as described above was deficient in whiteness and not completely deinked in printing ink, and due to the decrease in the strength of the pulp, the use of 100% high paper was impossible. 30-40% of the high quality pulp had to be mixed.
본 발명은 일반적으로 탈묵이 어려운 제록스 복사(Xerox Copy)된 고지나 그 외의 탈묵하기 어려운 고지들을 탈묵하여 100% 고지를 사용하여 용지를 제조할 수 있도록 한 고지의 탈묵 방법으로 이를 첨부도면 제 1도에 표시한 공정도에 따라 상세히 설명하면 다음과 같다.The present invention is a deodorization method of a paper that can be produced by using a 100% paper to demux the Xerox Copy paper or other hard papers that are difficult to deink, and is attached thereto. When described in detail according to the process chart shown in the following.
제 1 공정 : 첫번째 펄퍼(first Pulper)에 물과 고지를 투입하고, 여기에 솔벤트(Solvent; 벤젠, 제1염화나프타린, 싸이크로헥산, 싸이크론헥사놀, 데카린, 초산이소아민, 페닐에텔테트라린, 토루린 중에서 한 종류를 선택 사용) 0.5%와 또 다른 종류의 솔벤트(크씨렌, Diphenyl-Metahane, Diphenyl-에틸, Diphenyl, 도데카놀 1-C12, 옥타놀 1-C8, 테트라린 C4중에서 한 종류를 선택 사용) 0.5%를 투입한 다음, 규산소다 3~5%, 가성소다 또는 탄산나트 3%, 그리고 폴리에틸렌 그라이콜, 빙초산, 포르말린, EDTA, DTPA, CMC, CMS 등을 소량씩 투입하여 고지를 일정한 농도로 해리한다.The first process: water and high paper are added to the first pulper, and solvent (benzene, benzene, naphthalin chloride, cyclohexane, cyclohexanol, decalin, isoacetate, phenyl ether tetra) 0.5% of lean or toruline and another solvent (xylene, Diphenyl-Metahane, Diphenyl-ethyl, Diphenyl, dodecanol 1-C 12 , octanol 1-C 8 , tetralin C) 4 using select one type from) by an input of 0.5% and then, 3-5% sodium silicate, 3% sodium hydroxide or carbonate, sodium and polyethylene geurayi call, glacial acetic acid, formalin, EDTA, DTPA, CMC, CMS, such as a small amount Dissolve the highland at a constant concentration by input.
이 때, 폴리에틸렌 그라이콜은 분산제와 섬유 사이의 정전기 방지 및 안정제로서 종이 섬유 사이 사이에 솔벤트가 고르게 침투하여 계면활성제로는 용해하기 어려운 잉크분의 색소(Pigment)나 접착제(Binder)를 녹여 주므로서, 섬유를 끊어뜨리지 않게 되어 잉크 입자가 부서지지 않게 섬유에서 제거되게 하고, 포르말린은 빙초산을 도와서 섬유의 각질화를 유연하게 하여 주고, 재생섬유이기 때문에 여름이나 우기 등에 생기기 쉬운 섬유 사이의 박테리아를 죽여 준다.At this time, polyethylene glycol is an antistatic and stabilizer between the dispersant and the fiber, and the solvent penetrates evenly between the paper fibers and dissolves the pigment or the adhesive of the ink powder which is difficult to dissolve with the surfactant. It does not break the fibers, so the ink particles are removed from the fibers so that they do not break, and formalin helps glacial acetic acid to soften the keratinization of the fibers, and because it is a regenerated fiber, it kills bacteria between the fibers that are likely to occur in summer or rainy season. .
또한, EDTA 및 DTPA는 분산제로서 잉크의 분리를 촉진하고, CMC와 CMS는 친수기를 갖는 친수기물질로서 일단 제거된 때가 다시 섬유에 달라붙는 것을 방지하는 역할을 하고, 규산소다는 세척작용과 섬유를 보호하는 역할을 하여 고지가 잘 해리되게 되는 것이다.In addition, EDTA and DTPA promote the separation of ink as a dispersant, CMC and CMS are hydrophilic substances with hydrophilic groups, which prevent the sticking of fibers once they are removed again, and sodium silicate protects the fibers and protects the fibers. By doing so, the notice is well dissociated.
제 2 공정 : 두번째 펄퍼(Second Pulper)에 제1공정에서 해리된 고지와 첫번째 펄퍼와 동일한 약품들을 투입하여 제1공정에서 탈묵되지 않은 잉크를 탈묵 처리하고,Second step: Deinking the ink not deinking in the first step by adding the same chemicals as the first paper and the dissociated paper in the first step into the second pulper,
제 3 공정 : 세번째 펄퍼(Third Pulper)에 제2공정에서 탈묵처리된 고지와 계면활성제 0.5%, 규산소다 3~5%, 가성소다 또는 탄산나트륨 3%, 그리고 폴리에틸렌그라이콜, 빙초산, 포르말린 EDTA, DTPA, CMC, CMS 등을 소량씩 투입하여 고지를 일정한 농도로 해리한다.3rd process: 3% of paper and surfactant demelted in 2nd process in third pulper, 3 ~ 5% of sodium silicate, 3% of sodium hydroxide or sodium carbonate, polyethylene glycol, glacial acetic acid, formalin EDTA, DTPA Dissolve the highland in a constant concentration by adding small amounts of CMC, CMS, etc.
이 때, 계면활성제와 가성소다 또는 탄산나트륨은 제2공정에서 탈묵되지 않은 때 등 각종 오염물질을 섬유로 부터 분리시켜 주고 거품을 발생시킨다.At this time, the surfactant, caustic soda or sodium carbonate separates various contaminants from the fiber, such as when not deinking in the second step, and generates bubbles.
제 4 공정 : 제1공정 내지 제3공정에서 해리된 원료를 체스트에 일시 저장하였다가,4th process: The raw material dissociated in the 1st-3rd process is temporarily stored in the chest,
제 5 공정 : 코오스스크린(Course Screen)을 통과시켜서 일차적으로 거친 잡물을 제거하고,5th process: Pass rough course to remove rough goods,
제 6 공정 : 농축기(Thickener)로 원료를 25%까지 고농도로 농축시키고,6th step: Concentrate the raw material in high concentration up to 25% with thickener,
제 7 공정 : 스팀믹서(Steam Mixer)로서 스팀과 원료를 혼합하여 온도를 높여 주므로서 펄퍼에서 투입한 각종 약품의 작용을 활발하게 하여 주고,The 7th process: It is a steam mixer (Steam Mixer) to increase the temperature by mixing steam and raw materials to activate the action of various chemicals injected from the pulper,
제 8 공정 : 소오킹 타워(Soaking Towe)에서 온도가 상승된 원료와 약품을 일정시간 이상 숙성시키고,8th process: Aging raw materials and chemicals at elevated temperature in Soaking Towe for a certain time,
제 9 공정 : 러프 스크핀(Rough Screen)에서 0.45㎜홈(Slot)을 통과시켜서 원료 중에 포함되어 있는 보다 작은 잡물을 걸러주고,Ninth step: through a 0.45mm slot in a rough screen to filter out smaller items contained in the raw material,
제 10 공정 : 부유셀(Flotation Cells)에서 원료 중에 포함되어 있는 인쇄 잉크분과 탄소분을 제거하고,10th step: remove the printing ink and carbon contained in the raw material in the flotation cells
제 11 공정 : 불순물 여과기(Velveless Filter)로 원료에서 일차로 더러워진 물을 짜내고,Step 11: Squeeze the first dirty water from the raw material with a Velveless Filter,
제 12 공정 : 파인스크린(Fine Screen)에서 0.1~0.15㎜의 미세한 홈(slot)을 통과시켜서 미세한 잡물을 걸러 주고,12th process: Filter fine particles by passing a fine slot (0.1 ~ 0.15㎜) in the fine screen (Fine Screen),
제 13 공정 : 저밀도 정선기(Low Density Cleaner)에서 섬유소보다 가벼운 협잡물을 제거하고,Process 13: removes lighter than the fiber in the low density cleaner (Low Density Cleaner),
제 14 공정 : 세척기(Washer)로 원료 중에 남아 있는 인쇄 잉크분이나 탄소분 등의 불순물을 세척하여 제거하고,Step 14: Wash and remove impurities such as printing ink powder or carbon powder remaining in the raw material with a washer,
제 15 공정 : 농축기(Thickener)로 원료의 농도를 고농도로 재농축시키고,Process 15: Reconcentrate the raw material to high concentration with thickener,
제 16 공정 : 산성화 믹서(Acidification Mixer)에서 H2SO4, Na2SO3를 추가 투입하여 산세를 하므로서 백색도를 더욱 향상시키고,Step 16: Add white acid by adding H 2 SO 4 and Na 2 SO 3 in an acidification mixer to further improve whiteness,
제 17 공정 : 믹서(Mixer)에서 소디움하이드로 설파이트(Na2S2O4)를 투입한 다음,Step 17: Sodium Hydrosulfite (Na 2 S 2 O 4 ) was added in a Mixer,
제 18 공정 : 브리이칭 타워(Bleaching Tower)에서 표백하여 백색도를 더욱 높여주고,Process 18: Bleaching Tower (Bleaching Tower) to further increase the whiteness,
제 19 공정 : 머신체스트(Machine Chest)에 도입시켜 메틸알콜(CH3OH), 규산소다(Na2SiO3), 백색카본(White Carbon), 그리고, 포리비닐 알코올 등을 소량씩 투입하여 재생섬유이기 때문에 절감되는 부풀림성(Bulkyness)과 경직도(Stiffness) 및 인쇄적성 강도 등을 보완하여 저장하였다가 초지 공정으로 이송시키는 것이다.Process 19: Regenerated fiber by introducing into the machine chest (Methyl alcohol) (CH 3 OH), sodium silicate (Na 2 SiO 3 ), white carbon (polycarbonate), and a small amount of polyvinyl alcohol Because of this, the bulgeness, stiffness and printability strength, which are reduced, are compensated for and stored and then transferred to the papermaking process.
이상과 같은 본 발명의 탈묵 방법은 펄퍼를 2~4개 연결 사용하므로서, 알카리 용액 내에서의 섬유의 팽윤 시간이 연장되게 되어 제록스 복사된 고지와 같이 종래에는 탈묵하기 어려웠던 고지를 원래의 펄프와 같은 백색도를 가지게끔 탈묵 처리하여서 본 발명에 의해 처리된 재생펄프를 100% 사용하여 신문 용지나 갱지로 사용 가능한 종이를 제조할 수 있는 것이다.In the deinking method of the present invention as described above, by using two to four pulpers, the swelling time of the fibers in the alkaline solution is extended, and the old paper, which was previously difficult to degreaser, such as Xerox copied paper, is the same as the original pulp. It is possible to manufacture a paper that can be used as newspaper paper or pulp paper by using 100% of the recycled pulp treated by the present invention by deinking to have a whiteness.
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