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KR20230010413A - Bulk drying devices for edible and feed insects - Google Patents

Bulk drying devices for edible and feed insects Download PDF

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Publication number
KR20230010413A
KR20230010413A KR1020210090944A KR20210090944A KR20230010413A KR 20230010413 A KR20230010413 A KR 20230010413A KR 1020210090944 A KR1020210090944 A KR 1020210090944A KR 20210090944 A KR20210090944 A KR 20210090944A KR 20230010413 A KR20230010413 A KR 20230010413A
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air
insects
drying
drying rack
conveyor
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홍소현
홍순강
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홍소현
홍순강
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00—Preservation of foods or foodstuffs, in general
    • A23B2/90—Preservation of foods or foodstuffs, in general by drying or kilning; Subsequent reconstitution
    • A23L3/40—
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00—Preservation of foods or foodstuffs, in general
    • A23B2/50—Preservation of foods or foodstuffs, in general by irradiation without heating
    • A23L3/26—
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L35/00—Foods or foodstuffs not provided for in groups A23L5/00 - A23L33/00; Preparation or treatment thereof
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00—Processes
    • A23V2300/10—Drying, dehydrating

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The present invention relates to a bulk drying device of insects for food and feed in which insects in a drying rack can be dried efficiently by automatically transporting large quantities of the insects for food and feed into a multi-stage drying rack and supplying hot air through a ring blower air input device and a heat exchanger. According to the present invention, a drying rack is installed in multiple stages within one drying main body (1) to dry insects. The insects are automatically transported to each stage of the drying rack through a conveyor (2), and an air pipe (7) is installed in each drying rack to allow air to pass through. In addition, a plurality of far infrared lamps (4) is installed in each drying rack to irradiate the transported insects with far infrared rays. Moreover, as air is input through a ring blower air input device (5) to the drying main body (1) and the air is heated by the heat exchanger (6) and sent inside the air pipe (7), the insects in the drying rack (11) are dried through an air diffusion nozzle (8), wherein the air circulated through the air pipe (7) is output to the outside through a turbo blower air output device (9).

Description

식용 및 사료용 곤충의 대량 건조장치 {Bulk drying devices for edible and feed insects}Bulk drying devices for edible and feed insects}

본 발명은 식용 및 사료용 곤충의 대량 건조장치에 관한 것으로, 특히 대량의 식용 및 사료용 곤충을 다단 건조대 내부로 자동 이송시키면서 링블로워 공기입력기와 열교환기를 통해 더운 공기를 공급하여 건조대내의 곤충을 대량으로 건조시킬 수 있도록 한 것이다.The present invention relates to an apparatus for drying insects for food and feed in large quantities, and in particular, while automatically transferring a large amount of insects for food and feed to the inside of a multi-stage drying bed, hot air is supplied through a ring blower air input device and a heat exchanger to dry a large amount of insects in the drying bed. that made it possible

일반적으로 곤충중에서 갈색거저리, 메뚜기, 물바퀴, 구더기, 명충, 귀뚜라미를 가공하여 식량으로 사용한다. In general, among insects, brown mealworms, grasshoppers, water wheels, maggots, insect insects, and crickets are processed and used as food.

이와 같은 식용 곤충에 대한 수요량이 확대됨에 따라 곤충사육은 이미 신흥업종으로 형성되었으며, 많은 곤충 중에 갈색거저리의 성충은 주로 곡류 속에 알을 낳는데, 알은 점액질이고 장경 1.93mm, 단경 1.00mm로 매우 작으며 1~2주일 후 부화한다. As the demand for such edible insects expands, insect breeding has already been formed as an emerging industry, and among many insects, adult brown mealworms mainly lay eggs in grains. They are small and hatch after 1-2 weeks.

유충기간은 약 10주이나 인공 사육할 때에는 약 2주 정도로, 유충은 번데기가 되기까지 먹이와 온도에 따라 9 내지 20번 탈피하며, 번데기가 되고 2 내지 3주가 지나면 성충으로 우화한다.The larval period is about 10 weeks, but about 2 weeks when artificially reared, the larvae shed 9 to 20 times depending on the food and temperature until they become a pupa, and after 2 to 3 weeks after they become a pupa, they become adults.

상기의 갈색거저리 유충은 동물 중에서 단백질 함량이 제일 높고 성장이 빠르며 번식률이 아주 높고, 유충의 허물은 갑각소 생산에 필요한 우수한 원료로 이용될 수 있다.The above brown mealworm larvae have the highest protein content among animals, grow rapidly, and have a very high reproduction rate, and the skin of the larvae can be used as an excellent raw material necessary for carapace production.

또한, 칼슘의 함량이 새우나 게 껍질보다 낮아서 가공하기가 쉽고, 갑각소는 기능식품, 의약용품, 보건용품, 환경재료, 방직, 강제막 생산등 광범위한 응용 가능성이 있다.In addition, since the content of calcium is lower than that of shrimp or crab shells, it is easy to process, and crustaceans have a wide range of potential applications, such as functional foods, pharmaceuticals, health products, environmental materials, textiles, and steel film production.

종래에는 갈색거저리 유충을 비롯한 많은 곤충을 건조시 비전문설비, 예를 들어 가정용 전자레인지, 전기오븐 등이 사용되었으나, 이러한 비전문설비는 곤충산업의 발전을 제한하며 대량생산을 할 수 없음은 물론, 상품의 질을 저하시키는 결점이 있다.In the past, non-specialized facilities such as household microwave ovens and electric ovens were used when drying many insects, including brown mealworm larvae, but these non-specialized facilities limit the development of the insect industry and cannot be mass-produced, as well as commercial products. There are flaws that reduce the quality of

특허출원번호 제10-2013-0113743호Patent Application No. 10-2013-0113743 특허출원번호 제10-2015-0191332호Patent Application No. 10-2015-0191332 특허출원번호 제10-2020-00048289호Patent Application No. 10-2020-00048289

본 발명은 상기와 같은 종래의 문제점을 해결하기 위한 것으로, 본 발명의 목적은, 건조실 내부에 다단으로 설치되는 건조대본체에 유충상자를 각각 수납하여 더운공기로 유충을 건조시키고, 건조실 내부에서 유충의 건조시 발생하는 수분을 수분유입부에 포집시켜 건조실 외부로 배출하며, 건조실은 항상 청결상태를 유지하도록 하고, 제어부에서 동작을 제어하여 곤충의 성상중 필요한 유충을 건조할 수 있도록 한 식용 및 사료용 곤충의 대량 건조장치를 제공하는데 있다.The present invention is to solve the above conventional problems, and an object of the present invention is to dry the larvae with hot air by storing the larva boxes in the drying rack main body installed in multiple stages inside the drying room, and drying the larvae in the drying room. Moisture generated during drying is collected in the moisture inlet unit and discharged to the outside of the drying room, and the drying room is always kept clean, and the control unit controls the operation to dry the larvae necessary for the nature of insects. Insects for food and feed It is to provide a drying device for a large amount of.

이와 같은 목적을 달성하기 위한 본 발명은, 곤충을 건조시키기 위하여 다단으로 설치된 건조대 본체와, 상기 건조대 본체에 설치되어 곤충이 들어있는 건조대를 이송시키는 컨베이어와, 상기 컨베이어를 감속 이송시키기 위한 컨베이어감속모터와, 상기 각 건조대마다 공기를 공급하기 위한 에어배관과, 상기 각 건조대마다 원적외선을 조사시키기 위한 원적외선램프와, 공기를 입력시키기 위한 링블로워 공기입력기와, 상기 링블로워 공기입력기의 출력단에 설치되어 입력되는 공기를 가열시키는 열교환기와, 상기 열교환기를 통하여 가열된 공기를 이동시키기 위한 에어배관과, 상기 에어배관에 설치되어 공기를 확산시킴으로써 곤충을 건조시키기 위한 에어확산노즐과, 상기 에어배관을 통하여 순환된 공기를 출력시키기 위한 터보블로워 공기출력기를 포함하여 구성함을 특징으로 한다.The present invention for achieving the above object is a drying rack main body installed in multiple stages to dry insects, a conveyor installed on the drying rack main body to transport the drying rack containing insects, and a conveyor reduction motor for slow-transferring the conveyor An air pipe for supplying air to each of the drying racks, a far-infrared ray lamp for irradiating far infrared rays to each of the drying racks, a ring blower air input unit for inputting air, and an input installed at the output end of the ring blower air input unit A heat exchanger for heating the air being heated, an air pipe for moving the heated air through the heat exchanger, an air diffusion nozzle installed in the air pipe for diffusing air to dry insects, and a circulated air through the air pipe. It is characterized by comprising a turbo blower air output device for outputting air.

이상과 같은 본 발명은 곤충이 들어있는 건조대를 건조기본체에 컨베이어를 통해 자동 투입하고, 링블로워 공기입력기를 통해 입력된 공기를 열교환기를 통해 가열하여 건조대내로 공급함과 동시에 원적외선을 조사함으로써 곤충이 투입된 건조대내의 곤충을 깨끗한 환경에서 대량으로 건조시킬 수 있는 효과가 있다.As described above, the present invention automatically inputs the drying rack containing insects through the conveyor to the drying main body, heats the air input through the ring blower air input device through the heat exchanger, supplies it to the drying rack, and at the same time irradiates far infrared rays to the drying rack into which the insects are inserted. It has the effect of drying insects in large quantities in a clean environment.

도 1은 본 발명 식용 및 사료용 곤충의 대량 건조장치의 단면도
도 2는 본 발명의 곤충을 건조기본체에 투입 및 취출하는 과정을 설명하기 위한 도면
도 3은 본 발명의 링블로워공기입력기의 단면도이다.1 is a cross-sectional view of a bulk drying apparatus for edible and feed insects of the present invention
Figure 2 is a view for explaining the process of putting in and taking out the insects of the present invention to the drying main body
3 is a cross-sectional view of the ring blower air input device of the present invention.

이하, 본 발명의 실시예를 첨부된 도면을 참고로 하여 상세히 설명하면 다음과 같다.Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명 식용 및 사료용 곤충의 대량 건조장치의 단면도이고, 도 2는 본 발명의 곤충을 건조대에 투입 및 취출하는 과정을 설명하는 도면이며, 도 3은 본 발명의 링블로워 공기입력기의 단면도로, 이에 도시된 바와 같이, 곤충을 건조시키기 위한 건조기본체(1)가 다단으로 설치되고, 상기 건조기본체(1)에는 곤충을 투입시켜 이송 및 취출하기 위한 컨베이어(2)가 각 단마다 설치되어 구성된다.1 is a cross-sectional view of a bulk drying apparatus for edible and feed insects of the present invention, Figure 2 is a view explaining the process of putting in and taking out insects of the present invention on a drying table, and Figure 3 is a cross-sectional view of the ring blower air input device of the present invention As shown here, the drying main body 1 for drying insects is installed in multiple stages, and the drying main body 1 has a conveyor 2 for feeding, transporting and taking out insects installed at each stage, It consists of

상기 컨베이어(2)의 하단에는 컨베이어(2)의 속도를 감속시키기 위한 컨베이어 감속모터(3)가 다수개 설치되며, 상기 각 건조대마다 원적외선을 조사하기 위한 원적외선램프(4)가 일정간격으로 다수개 설치된다.A plurality of conveyor reduction motors 3 for reducing the speed of the conveyor 2 are installed at the lower end of the conveyor 2, and a plurality of far infrared lamps 4 for irradiating far infrared rays at regular intervals for each drying rack. installed

상기 건조기본체(1)의 일측에는, 공기를 건조기본체(1)내부로 입력시키기 위해 도 3과 같이 흡입구(5a)와 토출구(5b)를 가진 링블로워 공기입력기(5)가 설치되고, 상기 링블로워 공기입력기(5)의 출력단에는 공기를 가열시켜 건조기본체(1)로 투입시키기 위한 열교환기(6)가 설치된다.On one side of the drying main body 1, a ring blower air input device 5 having a suction port 5a and a discharge port 5b is installed as shown in FIG. 3 to input air into the drying main body 1, and the ring blower air input device 5 is installed. At the output end of the blower air input device 5, a heat exchanger 6 is installed to heat air and supply it to the drying main body 1.

상기 열교환기(6)를 통하여 가열된 공기를 이송시키기 위하여 건조기본체(1)의 각 단에 에어배관(7)이 설치되고, 상기 에어배관(7)내에는 다수개의 에어확산노즐(8)이 일정간격으로 설치되어 열교환기(6)를 통해 가열된 공기를 에어배관(7)내로 확산시켜 곤충을 건조시키도록 구성된다.In order to transport the heated air through the heat exchanger 6, air pipes 7 are installed at each end of the drying main body 1, and a plurality of air diffusion nozzles 8 are installed in the air pipes 7. Installed at regular intervals, the air heated through the heat exchanger 6 is diffused into the air pipe 7 to dry insects.

그리고 상기 열교환기(6)에는 에어배관(7)을 통하여 순환된 공기를 외부로 출력시키기 위한 터보블로워 공기출력기(9)가 링블로워공기입력기(5)의 타측에 설치되어 구성된 것으로, 도면중 미설명 부호 10은 라인믹싱 휠, 11은 곤충이 들어가는 건조대이다. In the heat exchanger 6, a turbo blower air output device 9 for outputting air circulated through the air pipe 7 to the outside is installed on the other side of the ring blower air input device 5, and is configured. Reference numeral 10 is a line mixing wheel, and 11 is a drying rack for insects.

이와 같이 구성된 본 발명의 작용을 설명한다.The operation of the present invention configured as described above will be described.

본 발명은 대량의 곤충을 건조시키기 위하여 하나의 건조기본체(1)내에 다단으로 건조대(11)가 설치된다.In the present invention, drying tables 11 are installed in multiple stages in one drying main body 1 to dry a large amount of insects.

그리고 상기 건조기본체(1)의 각 단에는 컨베이어(2)를 통하여 곤충을 자동 이송시키며, 각 건조대(11) 상단마다 공기를 통과시키기 위한 에어배관(7)이 설치되어 있다.Insects are automatically transported through the conveyor 2 at each stage of the drying main body 1, and air pipes 7 are installed at the top of each drying table 11 to pass air.

또한, 각 건조대(11)마다 원적외선램프(4)를 다수개 설치되어 이송되는 곤충에 원적외선을 조사시킨다.In addition, a plurality of far-infrared lamps 4 are installed in each drying rack 11 to irradiate insects to be transported with far-infrared rays.

한편, 상기 건조기본체(1)의 곤충투입구 타측에는 열교환기(6)를 통하여 링블로워공기입력기(5)와 터보블러워공기출력기(9)가 함께 설치되어 있어 링클로워공기입력기(5)로부터 공기가 열교환기(6)로 입력된 후 가열되어 더운 공기를 에어배관(7)으로 보내게 된다.On the other hand, on the other side of the insect inlet of the drying main body (1), a ring blower air input device (5) and a turbo blower air output device (9) are installed together through a heat exchanger (6), so air from the ring blower air input device (5) After being input to the heat exchanger (6), it is heated and sends hot air to the air pipe (7).

상기 에어배관(7)은 건조기본체(1)의 각 건조대(11)마다 설치되는데, 링블로워 공기입력기(5)를 통하여 엽력된 공기가 열교환기(6)에 의해 가열되어 에어배관(7)내부로 보내져 에어확산노즐(8)을 통해 에어배관(7)으로 보내므로 이러한 에어배관(7)의 하부에 위치되는 건조대(11)내의 곤충을 건조시키케 된다.The air pipe 7 is installed in each drying table 11 of the drying main body 1, and the air forced through the ring blower air input device 5 is heated by the heat exchanger 6, and the inside of the air pipe 7 is sent to the air pipe 7 through the air diffusion nozzle 8 to dry the insects in the drying table 11 located below the air pipe 7.

한편, 상기 에어배관(7)을 통하여 순환된 공기는 터보블로워 공기출력기(9)를 통하여 외부로 출력된다.Meanwhile, the air circulated through the air pipe 7 is output to the outside through the turbo blower air output device 9.

본 발명은 상기 실시예에 국한되는 것은 아니고, 본 발명이 속하는 기술분야에서 다양한 실시예를 통하여 곤충을 건조시키는 수단으로 활용할 수 있음은 물론이다.The present invention is not limited to the above embodiments, and can be utilized as a means for drying insects through various embodiments in the technical field to which the present invention belongs.

1:건조기 본체 2:컨베이어
3:컨베이어감속모터 4:원적외선램프
5:링블로워공기입력기 6:열교환기
7:에어배관 8:에어확산노즐
9:터보블로워공기출력기 10:라인믹싱휠
11:건조대1: Dryer body 2: Conveyor
3: Conveyor reduction motor 4: Far infrared ray lamp
5: ring blower air input machine 6: heat exchanger
7: Air piping 8: Air diffusion nozzle
9: turbo blower air output machine 10: line mixing wheel
11: drying rack

Claims (2)

곤충을 건조시키기 위하여 다단으로 설치되는 건조대와, 상기 건조대를 이송시키기 위한 컨베이어와, 상기 컨베이어를 감속이송시키기 위한 컨베이어감속모터와, 공기를 입력시키기 위한 링블로워 공기입력기와, 상기 링블로워 공기입력기의 출력단에 설치되어 입력되는 공기를 일정온도로 가열시키기 위한 열교환기와, 상기 다단으로 설치된 각 건조대마다 공기를 공급하기 위하여 설치되는 에어배관과, 상기 에어배관에 다수개 설치되어 공기를 확산시켜 건조대의 곤충을 건조시키기 위한 에어확산노즐과, 상기 각 건조대 상단에 설치되어 원적외선을 조사시키기 위한 원적외선램프와, 상기 에어배관을 통하여 순환된 공기를 출력시키기 위한 터보블로워 공기출력기를 포함하여 구성된 것을 특징으로 하는 식용 및 사료용 곤충의 대량 건조장치.
A drying rack installed in multiple stages to dry insects, a conveyor for transferring the drying rack, a conveyor reduction motor for slow-transferring the conveyor, a ring blower air input unit for inputting air, and the ring blower air input unit A heat exchanger installed at the output end to heat the input air to a certain temperature, an air pipe installed to supply air to each drying rack installed in the multi-stage, and a plurality of air pipes installed in the air pipe to spread the air to insects on the drying rack. An air diffusion nozzle for drying, a far-infrared ray lamp installed at the top of each drying table to irradiate far-infrared rays, and a turbo blower air output device for outputting air circulated through the air pipe. and bulk drying apparatus for insects for feed.
 제1항에 있어서, 상기 원적외선램프와 에어확산노즐이 교번하여 설치된 것을 특징으로 하는 식용 및 사료용 곤충의 대량 건조장치.The apparatus of claim 1, wherein the far-infrared ray lamp and the air diffusion nozzle are installed alternately.
KR1020210090944A 2021-07-12 2021-07-12 Bulk drying devices for edible and feed insects Ceased KR20230010413A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130113743A (en) 2012-04-06 2013-10-16 현대모비스 주식회사 Vehicle breakdown notice method and device
KR20200048289A (en) 2018-10-29 2020-05-08 삼성전자주식회사 Resonator Sensor Devices

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130113743A (en) 2012-04-06 2013-10-16 현대모비스 주식회사 Vehicle breakdown notice method and device
KR20200048289A (en) 2018-10-29 2020-05-08 삼성전자주식회사 Resonator Sensor Devices

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