[go: up one dir, main page]

KR20200046465A - Friction stir welding apparatus having shoulder unit - Google Patents

Friction stir welding apparatus having shoulder unit Download PDF

Info

Publication number
KR20200046465A
KR20200046465A KR1020180127661A KR20180127661A KR20200046465A KR 20200046465 A KR20200046465 A KR 20200046465A KR 1020180127661 A KR1020180127661 A KR 1020180127661A KR 20180127661 A KR20180127661 A KR 20180127661A KR 20200046465 A KR20200046465 A KR 20200046465A
Authority
KR
South Korea
Prior art keywords
welding
base material
friction stir
shoulder portion
main shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
KR1020180127661A
Other languages
Korean (ko)
Other versions
KR102120389B1 (en
Inventor
노태성
신길재
허두상
김덕호
백성민
Original Assignee
주식회사 윈젠
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 윈젠 filed Critical 주식회사 윈젠
Priority to KR1020180127661A priority Critical patent/KR102120389B1/en
Publication of KR20200046465A publication Critical patent/KR20200046465A/en
Application granted granted Critical
Publication of KR102120389B1 publication Critical patent/KR102120389B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1225—Particular aspects of welding with a non-consumable tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/22—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
    • B23K20/233—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer
    • B23K20/2336—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer both layers being aluminium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/08—Non-ferrous metals or alloys
    • B23K2103/10—Aluminium or alloys thereof

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

본 발명은 숄더부가 구비된 마찰교반 용접장치에 관한 것으로서, 본체와, 상기 본체의 일측에 상하방향으로 이동가능하게 설치됨과 아울러 회전가능하게 설치되는 주축과, 상기 주축의 하부에 결합되어 상기 주축이 회전하는 경우 동반회전하고, 하단부에 용접팁이 형성된 용접부 및 상기 본체 또는 상기 용접부 중 어느 하나에 설치되고, 일측이 상기 용접팁 부근에 설치되며, 상기 용접팁의 후단에서 상기 모재 일측에 접촉되는 숄더부를 포함하는 것을 특징으로 하는 숄더부가 구비된 마찰교반 용접장치를 제공한다.
상기와 같은 본 발명에 따르면, 마찰교반 용접시 숄더부를 통해 모재의 상면을 가압하여 모재와 모재간 들뜸현상을 방지하영 용접품질을 향상시킬 수 있으면서도 마찰용접 과정에서 발생하는 버를 제거함으로써 별도로 버 제거작업을 수행하기 위한 시간과 인건비를 절감할 수 있고, 이에 작업시간 및 작업비용을 크게 절감할 수 있는 효과가 있다.The present invention relates to a friction stir welding apparatus equipped with a shoulder portion, the main shaft, the main shaft is rotatably installed in one direction of the main body and is rotatably installed, and coupled to the lower portion of the main shaft When rotating, it is accompanied by rotation, and the shoulder is installed at one of the welding part where the welding tip is formed at the lower end and the main body or the welding part, one side is installed near the welding tip, and a shoulder contacting one side of the base material at the rear end of the welding tip. It provides a friction stir welding device having a shoulder portion characterized in that it comprises a portion.
According to the present invention as described above, during friction stir welding, the upper surface of the base material is pressed through the shoulder portion to prevent the floating phenomenon between the base material and the base material, while improving the welding quality while removing burrs generated in the friction welding process, removing burrs separately. It is possible to reduce the time and labor cost for performing the work, thereby significantly reducing the working time and work cost.

Description

숄더부가 구비된 마찰교반 용접장치{Friction stir welding apparatus having shoulder unit}Friction stir welding apparatus having shoulder unit

본 발명은 숄더부가 구비된 마찰교반 용접장치에 관한 것으로서, 보다 상세하게는 마찰교반 용접시 숄더부를 통해 모재의 상면을 가압하여 모재와 모재간 들뜸현상을 방지하영 용접품질을 향상시킬 수 있으면서도 마찰용접 과정에서 발생하는 버를 제거함으로써 별도로 버 제거작업을 수행하기 위한 시간과 인건비를 절감할 수 있고, 이에 작업시간 및 작업비용을 크게 절감할 수 있는 숄더부가 구비된 마찰교반 용접장치에 관한 것이다.The present invention relates to a friction stir welding apparatus equipped with a shoulder portion, and more specifically, friction welding while improving friction welding quality by pressing the upper surface of the base material through the shoulder portion during friction stir welding to prevent the lifting phenomenon between the base material and the base material. It relates to a friction stir welding apparatus equipped with a shoulder portion capable of reducing the time and labor cost for separately performing the burr removal operation by removing burrs generated in the process, thereby significantly reducing the working time and the operation cost.

산업계에서는 환경보호와 에너지 절감에 대한 요구가 국내외적으로 높아짐에 따라 경량화에 대한 기술개발이 활발하게 진행되고 있으며, 경량합금 중 내식성, 연신율, 가공성이 우수하고 재활용성이 좋은 알루미늄 합금이 주목받고 있다.In the industry, as the demands for environmental protection and energy saving have increased at home and abroad, technology development for light weight has been actively conducted. Among light weight alloys, aluminum alloys with excellent corrosion resistance, elongation, workability and good recyclability are attracting attention. .

이러한, 알루미늄 합금의 경우 위와 같은 장점에도 불구하고, 알루미늄 합금과 알루미늄 합금간 접합이 어려운 문제점이 있는데, 최근에는 상기한 알루미늄 합금의 접합 한계성을 해결하기 위해 마찰교반용접(Friction Stir Welding :FSW)기술을 이용하고 있다.In the case of such an aluminum alloy, despite the above advantages, there is a problem in that the bonding between the aluminum alloy and the aluminum alloy is difficult. Recently, friction stir welding (FSW) technology is used to solve the above-mentioned limitations of the bonding of the aluminum alloy. Is using.

상기한, 마찰교반용접(Friction Stir Welding)기술은 한 쌍의 박판 접합영역 상하부에 각각 용접팁이 접촉되고, 접촉된 한 쌍의 용접팁이 회전함에 따라 발생하는 마찰열을 이용하여 재표, 즉 박판 내 역성유동에 의해 용접하는 고상 접합으로서, 아크 용접, 레이저 용접, 전자빔 용접 등의 용융 용접에 비해 블로홀이나 갈라짐이 발생하지 않고 용접에 따른 변형이 적다는 특징을 갖는다.As described above, the friction stir welding technology uses a friction heat generated as the welding tips come into contact with the upper and lower portions of a pair of thin plate joining regions and the pair of contacted welding tips rotate, that is, in the thin plate. As a solid-state welding welded by inverse flow, it has the feature that there is no blowhole or cracking and less deformation due to welding than melt welding such as arc welding, laser welding, and electron beam welding.

그리고, 마찰교반용접은 초기 알루미늄 합금에 사용이 국한되었으나, 최근에는 기술의 발달로 인해 다양한 경량소재뿐만 아니라 일반 강재의 용접에까지 확대 사용이 가능하게 되었다. In addition, friction stir welding was limited to use in the initial aluminum alloy, but recently, due to the development of technology, it has been possible to expand and use various light materials as well as general steel.

뿐만 아니라 최근에는 복합재와 세라믹 등의 다양한 소재와의 접합기술을 요구하는 이종재료의 접합에서도 기존 다른 용접기술과 비교하여 상대적으로 좋은 용접성을 나타내고 있는 바 철도 차량, 항공기, 자동차 분양등으로 그 적용분야가 증대되고 있다.In addition, in recent years, in the joining of dissimilar materials that require bonding technology between various materials such as composites and ceramics, it shows relatively good weldability compared to other welding technologies. Is increasing.

도1은 종래의 마찰교반 용접장치를 도시한 도면이다.1 is a view showing a conventional friction stir welding device.

도1에서 보는 바와 같이 종래의 마찰교반 용접장치(100)는 접합하고자 하는 복수의 모재(M) 상부에 회전가능하게 설치되는 주축(110)과, 주축(110)의 단부에 결합되고 모재(M)의 일측 중 용접대상영역에 접하는 용접팁(121)이 형성된 용접부(120)와, 주축(110)을 회전시키는 구동부재(미도시)로 구성되며, 구동부재(미도시)가 모재(M)의 접합부 상부에 배치된 주축(110)를 회전시킴과 아울러 모재(M)의 접합영역을 따라 이송한다.As shown in FIG. 1, the conventional friction stir welding apparatus 100 is coupled to the ends of the main shaft 110 and the main shaft 110 rotatably installed on a plurality of base materials M to be joined, and the base material M ) Is composed of a welding part 120 having a welding tip 121 contacting a welding target area and a driving member (not shown) for rotating the main shaft 110, and a driving member (not shown) is the base material (M). In addition to rotating the main shaft 110 disposed on the upper portion of the joint, it is transported along the bonding region of the base material M.

이에 용접팁(121)과 모재(M)의 접합영역 사이에 발생된 마찰력과, 주축(110)이 가하는 회전력에 의해 가소화된 모재(M)의 접합영역에 소성 유동이 발생되고, 소성 유동을 통한 각 모재(M)간 교반 작용으로 고상접합이 이루어진다.Accordingly, a plastic flow is generated in the joining region of the plasticized base material M by the frictional force generated between the welding tip 121 and the joining region of the base material M, and the rotational force applied by the main shaft 110, and the plastic flow is generated. Solid phase bonding is achieved by agitation between each base material (M).

그러나, 종래의 마찰교반 용접장치(100)는 모재(M)를 마찰용접하는 과정에서 용접팁(121)과 모재(M)의 접합영역 사이에 발생되는 마찰력에 의해 모재(M)의 표면이 일어남에 따라 버(bur)가 발생되며, 이는 모재(M)의 용접작업을 완료한 후 모재(M) 표면에 발생한 버(bur)를 제거하기 위한 별도의 버 제거작업이 수행되는데, 버 제거작업에 상당한 시간과 별도의 인력이 요구되는 바 모재(M)의 용접작업시간이 크게 증가하고, 버 제거작업에 따른 인력비용이 증가하는 문제점이 있었다.However, in the conventional friction stir welding apparatus 100, in the process of friction welding the base material M, the surface of the base material M is caused by the frictional force generated between the welding tip 121 and the bonding region of the base material M. Depending on the bur, a separate bur removal operation is performed to remove burs generated on the surface of the base material M after the welding operation of the base material M is completed. Since a considerable amount of time and a separate manpower are required, the welding work time of the base material M is greatly increased, and there is a problem in that the manpower cost according to the burr removal operation is increased.

또한, 종래의 마찰교반 용접장치(100)는 각 모재의 형상, 환경요인으로 인한 비틀림등으로 인하여 모재와 모재간 들뜸현상이 발생하는 바 마찰교반 용접작업시 모재와 모재간 들뜸현상으로 용접대상영역에 유동이 발생함에 따라 용접품질이 현저하게 저하되고, 이에 작업신뢰도가 크게 저하되는 문제점이 있었다.In addition, the conventional friction stir welding apparatus 100 generates a lifting phenomenon between the base material and the base material due to twisting due to the shape of each base material and environmental factors, and thus the welding target area is a lifting phenomenon between the base material and the base material during the friction stir welding operation. There was a problem in that welding quality deteriorated significantly as the flow occurred, and work reliability was significantly reduced.

본 발명은 상기와 같은 문제점을 해결하기 위해 안출된 것으로서, 본 발명의 목적은 마찰교반 용접시 숄더부를 통해 모재의 상면을 가압하여 모재와 모재간 들뜸현상을 방지하영 용접품질을 향상시킬 수 있으면서도 마찰용접 과정에서 발생하는 버를 제거함으로써 별도로 버 제거작업을 수행하기 위한 시간과 인건비를 절감할 수 있고, 이에 작업시간 및 작업비용을 크게 절감할 수 있는 숄더부가 구비된 마찰교반 용접장치를 제공함에 있다.The present invention has been devised to solve the above problems, and the object of the present invention is to press the upper surface of the base material through the shoulder portion during friction stir welding to prevent lifting phenomenon between the base material and the base material, while improving the welding quality. It is to provide a friction stir welding device equipped with a shoulder portion capable of reducing the time and labor cost for separately performing the burr removal operation by removing burrs generated in the welding process. .

상기와 같은 목적을 달성하기 위한 본 발명의 일측면에 따르면, 모재의 접촉면에 발생되는 마찰열을 이용하여 용접시키는 마찰교반 용접장치에 있어서, 본체와, 상기 본체의 일측에 상하방향으로 이동가능하게 설치됨과 아울러 회전가능하게 설치되는 주축과, 상기 주축의 하부에 결합되어 상기 주축이 회전하는 경우 동반회전하고, 하단부에 용접팁이 형성된 용접부 및 상기 본체 또는 상기 용접부 중 어느 하나에 설치되고, 일측이 상기 용접팁 부근에 설치되며, 상기 용접팁의 후단에서 상기 모재 일측에 접촉되는 숄더부를 포함하는 것을 특징으로 하는 숄더부가 구비된 마찰교반 용접장치를 제공한다.According to one aspect of the present invention for achieving the above object, in the friction stir welding apparatus for welding using the friction heat generated on the contact surface of the base material, the main body, and is installed to be movable in the vertical direction on one side of the main body In addition, the main shaft is rotatably installed, coupled to the lower portion of the main shaft, when the main shaft is rotated, it is rotated together, and is installed at any one of the welding portion and the main body or the welding portion with a welding tip formed at the lower end, and one side is Provided in the vicinity of the welding tip, and provides a friction stir welding device equipped with a shoulder portion characterized in that it comprises a shoulder portion in contact with one side of the base material at the rear end of the welding tip.

그리고, 상기 숄더부는 하단 일측으로부터 외측방향으로 상향경사지게 경사부가 형성되는 것이 바람직하다.In addition, it is preferable that the shoulder portion is formed to be inclined upwardly in an upward direction from one side of the lower side.

또한, 상기 숄더부는 상기 주축의 외면 일측에 설치되고, 상기 용접팁을 둘러싸도록 형성될 수 있다.In addition, the shoulder portion is installed on one side of the outer surface of the main shaft, it may be formed to surround the welding tip.

아울러, 상기 숄더부는 상기 주축의 외면 일측에 자유회전가능하게 설치되는 것이 바람직하다.In addition, it is preferable that the shoulder portion is freely rotatable on one side of the outer surface of the main shaft.

그리고, 상기 숄더부는 상기 본체 일측에 고정설치되고, 상기 용접팁을 둘러싸도록 형성될 수 있다.In addition, the shoulder portion is fixedly installed on one side of the main body, and may be formed to surround the welding tip.

상기와 같은 본 발명에 따르면, 마찰교반 용접시 숄더부를 통해 모재의 상면을 가압하여 모재와 모재간 들뜸현상을 방지하영 용접품질을 향상시킬 수 있으면서도 마찰용접 과정에서 발생하는 버를 제거함으로써 별도로 버 제거작업을 수행하기 위한 시간과 인건비를 절감할 수 있고, 이에 작업시간 및 작업비용을 크게 절감할 수 있는 효과가 있다.According to the present invention as described above, during friction stir welding, the upper surface of the base material is pressed through the shoulder portion to prevent the floating phenomenon between the base material and the base material, while improving the welding quality while removing burrs generated in the friction welding process, removing burrs separately. It is possible to reduce the time and labor cost for performing the work, thereby significantly reducing the working time and work cost.

도1은 종래의 마찰교반 용접장치를 도시한 도면,
도2는 본 발명의 일실시예에 따른 숄더부가 구비된 마찰교반 용접장치의 사시도,
도3은 본 발명의 일실시예에 따른 숄더부가 구비된 마찰교반 용접장치의 단면도,
도4는 본 발명의 일실시예에 따른 모재를 마찰교반용접하면서 버를 제거하는 상태를 도시한 도면,
도5는 본 발명의 다른 실시예에 따른 숄더부가 구비된 마찰교반 용접장치의 단면도.1 is a view showing a conventional friction stir welding device,
Figure 2 is a perspective view of a friction stir welding device equipped with a shoulder portion according to an embodiment of the present invention,
Figure 3 is a cross-sectional view of the friction stir welding device equipped with a shoulder portion according to an embodiment of the present invention,
Figure 4 is a view showing a state of removing the burr while friction stir welding the base material according to an embodiment of the present invention,
Figure 5 is a cross-sectional view of the friction stir welding device equipped with a shoulder portion according to another embodiment of the present invention.

이하에서 첨부된 도면을 참조하여 본 발명의 바람직한 일실시예를 상세하게 설명하도록 한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도2는 본 발명의 일실시예에 따른 숄더부가 구비된 마찰교반 용접장치의 사시도이고, 도3은 본 발명의 일실시예에 따른 숄더부가 구비된 마찰교반 용접장치의 단면도이다.Figure 2 is a perspective view of the friction stir welding device provided with a shoulder portion according to an embodiment of the present invention, Figure 3 is a cross-sectional view of the friction stir welding device provided with a shoulder portion according to an embodiment of the present invention.

도2 및 도3에서 보는 바와 같이 본 발명의 일실시예에 따른 숄더부가 구비된 마찰교반 용접장치(1)는 본체(10)와, 주축(20)과, 용접부(30) 및 숄더부(40)를 포함하여 구성된다.2 and 3, the friction stir welding apparatus 1 equipped with a shoulder part according to an embodiment of the present invention includes a main body 10, a main shaft 20, a welding part 30, and a shoulder part 40 ).

본체(10)는 설치대상영역 고정설치되어 후술하는 주축(20) 및 회전력제공수단(미도시)의 설치영역을 제공함과 아울러 주축(20)을 지지하여 주축(20)이 안정적으로 회전할 수 있도록 하는 역할을 한다.The main body 10 is fixed to the installation target area and provides an installation area of a main shaft 20 and rotational force providing means (not shown) to be described later, and supports the main shaft 20 so that the main shaft 20 can stably rotate. Plays a role.

주축(20)은 본체(10)의 일측 중 접합하고자 하는 복수의 모재 상부와 대응되는 일측에 회전가능하게 설치되고, 회전력제공수단(미도시)으로부터 회전력을 제공받아 회전하는 경우 그 회전력을 후술하는 용접부(30)에 전달하는 역할을 한다.The main shaft 20 is rotatably installed on one side corresponding to the upper portion of a plurality of base materials to be joined among the one side of the main body 10, and when the rotational force is provided by a rotational force providing means (not shown) and rotates, the rotational force will be described later. It serves to transfer to the welding portion 30.

용접부(30)는 주축(20)의 하부에 결합되는 몸체부(31)와, 몸체부(31)의 하단부에 설치되는 용접팁(32)을 포함하여 구성되며, 용접하고자 하는 복수개의 모재를 상호 마찰교반용접하는 역할을 한다.The welding part 30 includes a body part 31 coupled to a lower portion of the main shaft 20 and a welding tip 32 installed at a lower end of the body part 31, and mutually interconnects a plurality of base materials to be welded. It serves to perform friction stir welding.

몸체부(31)는 대략 원기둥형상으로 형성되고, 주축(20)의 하부에 결합되어 주축(20)이 회전하는 경우 동반 회전함으로써 하부에 결합되는 용접팁(32)에 회전력을 제공함과 아울러 용접팁(32)을 지지하여 용접팁(32)이 안정적으로 회전할 수 있도록 하는 역할을 한다.The body portion 31 is formed in a substantially cylindrical shape, and is coupled to the lower portion of the main shaft 20 to provide rotational force to the welding tip 32 coupled to the lower portion by rotating together when the main shaft 20 rotates, and also to provide a welding tip. (32) to support the welding tip 32 serves to stably rotate.

용접팁(32)은 몸체부(31)의 하부에 설치되고, 용접하고자 하는 모재의 표면에 접촉되는 바 주축(20)이 회전하는 경우 동반 회전하여 마찰열에 의해 용접하고자 하는 복수개의 모재를 상호 접합하는 역할을 한다.The welding tip 32 is installed on the lower portion of the body portion 31, and when the main shaft 20 rotates when it is in contact with the surface of the base material to be welded, it rotates together to jointly join a plurality of base materials to be welded by frictional heat. Plays a role.

숄더부(40)는 대략 원통형상으로 형성되고, 본체(10)의 하부 일측에 결합되되, 주축(20)의 일측 및 용접팁(32)을 둘러싸도록 형성되며, 하단 일측으로부터 외측방향으로 상향경사지게 경사부(41)가 형성되는데, 여기서, 경사부(41)를 형성하는 이유는 숄더부(40)와, 모재간 접촉하는 경우 그 접촉면적이 과도하게 넓어지는 것을 방지함으로써 숄더부(40)와 모재간 마찰에 의한 숄더부(40) 또는 모재의 손상을 최소화하기 위함이다.The shoulder portion 40 is formed in a substantially cylindrical shape, is coupled to the lower one side of the main body 10, is formed to surround one side of the main shaft 20 and the welding tip 32, inclined upward from the lower one side to the outside The inclined portion 41 is formed, where the reason for forming the inclined portion 41 is the shoulder portion 40 and the shoulder portion 40 by preventing the contact area from excessively widening when in contact with the base material This is to minimize damage to the shoulder portion 40 or the base material due to friction between the base materials.

이러한, 숄더부(40)는 마찰교반용접시 본체(10)의 일측 중 용접팁(32) 후측에 고정결합된 상태에서 하단 일측이 모재에 접촉된 상태로 용접팁(32)이 이동함에 따라 일방향으로 동반이동함으로써 모재의 상면을 가압하여 모재와 모재간 들뜸현상을 방지함과 아울러 마찰교반용접 과정에서 발생하는 버를 제거하는 역할을 한다.The shoulder portion 40 is one-way as the welding tip 32 moves in a state in which the lower one side is in contact with the base material in a state of being fixedly coupled to the rear side of the welding tip 32 among the one side of the body 10 during friction stir welding. By moving together, the upper surface of the base material is pressed to prevent the floating phenomenon between the base material and the base material, and it also serves to remove burrs generated during the friction stir welding process.

또한, 숄더부(40)는 마찰교반용접시 회전하지 않는 바 모재와의 마찰력에 의해 발생하는 마찰열을 최소화하기 위해 그 내부에 냉각수가 공급될 수 있도록 냉각수 유로(Y)가 형성되는 것이 바람직하다.In addition, the shoulder portion 40 is preferably a cooling water flow path (Y) is formed so that the cooling water can be supplied therein to minimize the friction heat generated by the friction force with the base material that does not rotate during friction stir welding.

도4는 본 발명의 일실시예에 따른 모재를 마찰교반용접하면서 버를 제거하는 상태를 도시한 도면이다.4 is a view showing a state of removing the burr while friction stir welding the base material according to an embodiment of the present invention.

이와 같은 구성을 갖는 본 발명의 일실시예에 따른 숄더부가 구비된 마찰교반 용접장치의 동작을 첨부된 도4를 참조하여 설명하면 다음과 같다.The operation of the friction stir welding apparatus having a shoulder portion according to an embodiment of the present invention having such a configuration will be described with reference to FIG. 4 as follows.

먼저, 접합하고자 하는 복수개의 모재를 용접부(30)의 하부에 배치하되, 모재의 접합영역이 용접팁(32)이 접촉되도록 함과 아울러 숄더부(40)의 하단부가 용접팁 후측에서 모재의 상면 일측에 접촉되도록 한다.First, a plurality of base materials to be joined are disposed under the welding part 30, but the joining area of the base material makes the welding tip 32 contact, and the lower end of the shoulder part 40 is the upper surface of the base material at the back of the welding tip. Make contact with one side.

다음, 주축(20)이 회전하고, 주축(20)이 회전함에 따라 용접팁(32)이 동반 회전하며, 용접팁(32)의 회전력에 의해 용접팁(32)과 모재간 마찰력이 발생함과 아울러 주축(20)이 가하는 회전력에 의해 가소화된 모재의 접합영역에 소성 유동이 발생되고, 소성 유동을 통한 각 모재간 교반 작용으로 고상접합이 이루어진다.Next, as the main shaft 20 rotates, as the main shaft 20 rotates, the welding tip 32 rotates together, and the frictional force between the welding tip 32 and the base material is generated by the rotational force of the welding tip 32 and In addition, plastic flow is generated in the joining region of the plasticized base material by the rotational force applied by the main shaft 20, and solid phase bonding is achieved by agitation between each base material through the plastic flow.

이때, 숄더부(40)는 용접팁(32)이 일방향으로 이동하는 경우 동반 이동하면서 모재의 상면 일측을 가압함과 동시에 마찰교반용접시 발생한 버를 긁어냄과 동시에 하방으로 가압함으로써 버를 제거한다.At this time, when the welding tip 32 moves in one direction, the shoulder portion 40 presses one side of the upper surface of the base material while simultaneously moving it, scraping the burr generated during friction stir welding and simultaneously pressing it downward to remove the burr. .

도5는 본 발명의 다른 실시예에 따른 숄더부가 구비된 마찰교반 용접장치의 단면도이다.5 is a cross-sectional view of a friction stir welding device equipped with a shoulder portion according to another embodiment of the present invention.

도5 실시예의 기본적인 구성은 도2 내지 도4의 실시예와 동일하나, 숄더부(40)가 모재 일측에 접촉된 상태에서 용접팁(32)의 이동동작에 따라 동반 이동하면서 버를 제거하는 경우 모재와의 마찰력에 의한 손상을 보다 최소화할 수 있는 구조로 형성된다.The basic configuration of the embodiment of Figure 5 is the same as the embodiment of Figures 2 to 4, but when the shoulder portion 40 is in contact with one side of the base material to remove the burr while moving along with the movement of the welding tip 32 It is formed in a structure that can minimize damage due to friction with the base material.

보다 상술하면, 도5에서 보는 바와 같이 본 실시예는 전 실시예와 달리 숄더부(40)가 주축의 일측에 자유회전가능하게 설치된다.More specifically, as shown in FIG. 5, unlike in the previous embodiment, the shoulder portion 40 is freely rotatable on one side of the main shaft.

이에 숄더부(40)는 마찰교반용접시 모재에 접촉된 접촉압력에 대응하여 자유회전함으로써 을 뿐 아니라 모재를 안정적으로 가압하고, 버를 쉽게 제거하면서도 모재와의 마찰력으로 인한 손상을 보다 저감시킬 수 있는 특징을 갖는다.Accordingly, the shoulder part 40 freely rotates in response to the contact pressure in contact with the base material during friction stir welding, as well as stably presses the base material, and easily removes burrs while reducing damage due to friction with the base material. It has a characteristic.

그 외의 구조는 전술한 기본 실시예와 동일하므로 나머지 설명은 생략하기로 한다.Other structures are the same as the above-described basic embodiment, and the rest of the description will be omitted.

비록 본 발명이 상기 언급된 바람직한 실시예와 관련하여 설명되어졌지만, 발명의 요지와 범위로부터 벗어남이 없이 다양한 수정이나 변형을 하는 것이 가능하다. 따라서 첨부된 특허청구의 범위는 본 발명의 요지에서 속하는 이러한 수정이나 변형을 포함할 것이다.Although the invention has been described in connection with the preferred embodiments mentioned above, it is possible to make various modifications or variations without departing from the spirit and scope of the invention. Accordingly, the scope of the appended claims will include such modifications or variations that fall within the gist of the present invention.

10 : 본체 20 : 주축
30 : 용접부 31 : 몸체부
32 : 용접팁 40 : 숄더부
41 : 경사부10: main body 20: main shaft
30: welding portion 31: body portion
32: welding tip 40: shoulder portion
41: slope

Claims (5)

모재의 접촉면에 발생되는 마찰열을 이용하여 용접시키는 마찰교반 용접장치에 있어서,
본체와;
상기 본체의 일측에 상하방향으로 이동가능하게 설치됨과 아울러 회전가능하게 설치되는 주축과;
상기 주축의 하부에 결합되어 상기 주축이 회전하는 경우 동반회전하고, 하단부에 용접팁이 형성된 용접부; 및
상기 본체 또는 상기 용접부 중 어느 하나에 설치되고, 일측이 상기 용접팁 부근에 설치되며, 상기 용접팁의 후단에서 상기 모재 일측에 접촉되는 숄더부를 포함하는 것을 특징으로 하는 숄더부가 구비된 마찰교반 용접장치.
In the friction stir welding apparatus for welding using the friction heat generated on the contact surface of the base material,
A body;
A main shaft rotatably installed on one side of the main body and rotatably installed;
A welding portion coupled to the lower portion of the main shaft to rotate together when the main shaft rotates, and having a welding tip formed at the lower end; And
Friction stir welding device equipped with a shoulder portion, characterized in that it is installed in any one of the main body or the welding portion, one side is installed near the welding tip, and includes a shoulder portion in contact with one side of the base material at the rear end of the welding tip. .
제1항에 있어서,
상기 숄더부는 하단 일측으로부터 외측방향으로 상향경사지게 경사부가 형성되는 것을 특징으로 하는 숄더부가 구비된 마찰교반 용접장치.
According to claim 1,
The shoulder portion is a friction stir welding device equipped with a shoulder portion, characterized in that the inclined portion is formed to be inclined upward from the lower one side outward.
제1항에 있어서,
상기 숄더부는 상기 주축의 외면 일측에 설치되고, 상기 용접팁을 둘러싸도록 형성되는 것을 특징으로 하는 숄더부가 구비된 마찰교반 용접장치.
According to claim 1,
The shoulder portion is installed on one side of the outer surface of the main shaft, the friction stir welding device equipped with a shoulder portion, characterized in that formed to surround the welding tip.
제3항에 있어서,
상기 숄더부는 상기 주축의 외면 일측에 자유회전가능하게 설치되는 것을 특징으로 하는 숄더부가 구비된 마찰교반 용접장치.
According to claim 3,
The shoulder portion provided with a friction stir welding device, characterized in that the shoulder portion is provided rotatably on one side of the outer surface of the main shaft.
제1항에 있어서,
상기 숄더부는 상기 본체 일측에 고정설치되고, 상기 용접팁을 둘러싸도록 형성되는 것을 특징으로 하는 숄더부가 구비된 마찰교반 용접장치.According to claim 1,
The shoulder portion is fixedly installed on one side of the body, the friction stir welding device equipped with a shoulder portion, characterized in that formed to surround the welding tip.
KR1020180127661A 2018-10-24 2018-10-24 Friction stir welding apparatus having shoulder unit Active KR102120389B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020180127661A KR102120389B1 (en) 2018-10-24 2018-10-24 Friction stir welding apparatus having shoulder unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020180127661A KR102120389B1 (en) 2018-10-24 2018-10-24 Friction stir welding apparatus having shoulder unit

Publications (2)

Publication Number Publication Date
KR20200046465A true KR20200046465A (en) 2020-05-07
KR102120389B1 KR102120389B1 (en) 2020-06-08

Family

ID=70733181

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020180127661A Active KR102120389B1 (en) 2018-10-24 2018-10-24 Friction stir welding apparatus having shoulder unit

Country Status (1)

Country Link
KR (1) KR102120389B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12172228B2 (en) * 2022-03-31 2024-12-24 Honda Motor Co., Ltd. Friction stir welding device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000094158A (en) * 1998-09-24 2000-04-04 Hitachi Ltd Friction stir welding method and apparatus
WO2018015429A1 (en) * 2016-07-19 2018-01-25 Kuka Industries Gmbh Fsw tool with a stationary shoulder

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000094158A (en) * 1998-09-24 2000-04-04 Hitachi Ltd Friction stir welding method and apparatus
WO2018015429A1 (en) * 2016-07-19 2018-01-25 Kuka Industries Gmbh Fsw tool with a stationary shoulder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12172228B2 (en) * 2022-03-31 2024-12-24 Honda Motor Co., Ltd. Friction stir welding device

Also Published As

Publication number Publication date
KR102120389B1 (en) 2020-06-08

Similar Documents

Publication Publication Date Title
JP4404052B2 (en) Friction stir welding method
JP6350334B2 (en) Joining method and composite rolled material manufacturing method
KR101688279B1 (en) Process for spot-joining stacked metal foils
US6536651B2 (en) Friction stir welding method
CN105834608B (en) A kind of method for synchronously realizing aluminium and magnesium foreign material friction stir spot welding soldering diffusion welding (DW)
CN104923911B (en) A kind of method that dissimilar metal agitating friction weldering connects one side welding with back formation
JP4884044B2 (en) Friction stir welding tool and joining method using the same
JP2000246465A (en) Tools for friction stir welding
KR102091669B1 (en) Friction stir welding apparatus with automatic height adjustment function
KR20120073974A (en) Friction stir welding device
CN107199394B (en) A kind of mixing head power supply assisted compound biaxial friction stir welding method
CN115700165A (en) Joining device and joining method for friction stir joining and resistance welding
KR102120389B1 (en) Friction stir welding apparatus having shoulder unit
CN111496368A (en) A kind of thick plate aluminum alloy angle joint static shaft shoulder friction stir welding device and method
JP7278300B2 (en) FRICTION STIR WELDING APPARATUS, OPERATION METHOD THEREOF, AND JOINT STRUCTURE
JP5491093B2 (en) Resistance welding equipment
KR102747977B1 (en) Friction stir spot welding device and method for operating same
JP2014223639A (en) Frictional agitation processing structure and frictional agitation processing method
CN103128437A (en) Stirring friction welding device avoiding forming root defects and welding method
KR20230018226A (en) Friction stir welding apparatus
JP5713664B2 (en) Friction stir welding equipment
KR101274636B1 (en) Fraction stir welding apparatus for preventing oxidation and fraction stir welding method for titanium using the same
CN106670643A (en) Base plate for upsetting friction plug welding and welding method thereof
KR101884872B1 (en) Friction stir spot welding method and welding device therefor
JP6740960B2 (en) Joining method

Legal Events

Date Code Title Description
PA0109 Patent application

Patent event code: PA01091R01D

Comment text: Patent Application

Patent event date: 20181024

PA0201 Request for examination
PE0902 Notice of grounds for rejection

Comment text: Notification of reason for refusal

Patent event date: 20190916

Patent event code: PE09021S01D

PE0701 Decision of registration

Patent event code: PE07011S01D

Comment text: Decision to Grant Registration

Patent event date: 20200302

PG1501 Laying open of application
GRNT Written decision to grant
PR0701 Registration of establishment

Comment text: Registration of Establishment

Patent event date: 20200602

Patent event code: PR07011E01D

PR1002 Payment of registration fee

Payment date: 20200602

End annual number: 3

Start annual number: 1

PG1601 Publication of registration
PR1001 Payment of annual fee

Payment date: 20210512

Start annual number: 4

End annual number: 7