KR20150028186A - Wear-resistant weaving fabric and manufacturing method thereof - Google Patents

Abstract

The present invention relates to an abrasion-resistant woven fabric and a method of manufacturing the same. According to the manufacturing method, the yarn is fed by a plurality of warp yarns and Weft beam yarn feeding means fed by two yarn feed yarn feed pulleys in a jacquard loom. A plurality of weft yarns are knit to be crossed to form a woven fabric having a three-dimensional feeling. According to the present invention, it is possible to further increase the wear resistance of the woven fabric by advancing the warp and weft in advance.

Description

[0001] WEAR-RESISTANT WEAVING FABRIC AND MANUFACTURING METHOD THEREOF [0002]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a woven fabric, and more particularly to a wear-resistant woven fabric capable of simultaneously exhibiting both abrasion resistance and visual dimensional feeling, and a method of manufacturing the same.

Weaving is a long weaving technique. In the primitive hand weaving period, the ancestors fixed the ends of the fixed length yarn in order on the two rods, pulled the yarn tightly and then knitted, Warp Yarn "and the yarn in the transverse direction is called " Weft Yarn ".

With the development of high-tech industries, the textile industry has also faced strong competition and pressure to switch. Therefore, it is necessary to improve industrial competitiveness by developing high value-added new products through constant improvement and integration of existing textile technology. In recent years, people have demanded various comfort and protection functions in addition to aesthetic demands for textile articles. Due to this trend, multifunctional functional fabrics are emerging as a hit product in the textile industry.

Conventional weaving machines, such as multiple arm looms or jacquard looms, provide and deliver yarns through warp beam yarn feed means and multiple Weft beam yarn feed means, Weaving is done by knitting method. Here, a multi-arm machine in multiple arm machines can knit a simple pattern, and when a user requires a relatively complicated pattern, a complicated pattern can be completed using a jacquard machine in the jacquard machine. However, since only one tilting beam chamber feed pulley is included in the general tilting beam chamber feeding means to transmit the tilting, the line diameters of the warp yarn supplied from the loom or the loom are all the same. When the line diameter of the supplied warp yarn is large, the woven fabric has relatively abrasion resistance, but can not freely complete various patterns in the knitted pattern. If the line diameter of the supplied incline is small, the pattern to be knitted may vary widely, but results in a low wear resistance of the fabric.

In the weaving machine, a plurality of weft yarn yarn supplying means may transmit a plurality of weft yarns of color and material to the spindle head, and weft yarns and warp yarns may be selected from the spindle heads. However, by having only one tapered beam seal feed pulley, the finished woven fabric can not produce a feeling of having a thickness difference.

Accordingly, the present applicant intends to solve the problem that the conventional weaving method can not simultaneously combine the aesthetics, the three-dimensional effect and the wear resistance in the conventional weaving process through the weaving fabric manufactured using the above-described method.

An embodiment of the present invention relates to a wear-resistant woven fabric and a method of manufacturing the same. The wear-resistant woven fabric and the method of manufacturing the same are improved by solving the problems of the prior art.

In order to achieve the above object, the present invention discloses a method of making a wear resistant woven fabric, the method comprising the step of increasing the wear resistance of a plurality of first warp yarns, a plurality of second warp yarns and a plurality of weft yarns Supplying a plurality of warp yarns and a plurality of second warp yarns respectively by using two warp beam yarn feed pulleys, supplying a plurality of weft yarns by using a plurality of weft yarn yarn supplying means, And forming a wear resistant woven fabric having a thickness difference and a unique pattern by intersecting a plurality of first warp yarns, a plurality of second warp yarns and a plurality of weft yarns according to structural structure, The plurality of second warp yarns each include different materials or line diameters.

The tempering process preferably includes a twisting process or a sizing process.

Preferably, the two inclined beam chamber feed pulleys and the plurality of weft yarn chamber feed means are mounted on the jacquard loom.

Preferably, the two beveled beam feed pulleys comprise a pair of weaver's beams.

A method of manufacturing a wear-resistant woven fabric according to the present invention includes the steps of: receiving a plurality of weft yarns from a plurality of weft yarn yarn supplying means by using a spindle head and transmitting a plurality of weft yarns by a spindle head, 2 warp yarns to form an abrasion resistant woven fabric.

A method of manufacturing a wear-resistant woven fabric according to the present invention comprises the steps of: using a jacquard mechanism to height a plurality of first warp yarns and a plurality of second warp yarns of two warp beam yarn feed pulleys, So as to cross each other by passing a plurality of second warp yarns.

A method of manufacturing a wear resistant woven fabric according to the present invention includes the steps of delivering commands to a control module according to a structural organization using a computer host and controlling the jacquard mechanism and a plurality of weft yarn chamber feeding means by a control module, The method comprising the steps of:

To achieve the above object, the present invention is directed to a wear-resistant woven fabric, wherein the wear-resistant woven fabric comprises a plurality of first warp yarns each comprising a different material or line diameter, and a plurality of second warp yarns, A plurality of first warp yarns, a plurality of second warp yarns and a plurality of weft yarns are previously subjected to an augmenting process, and the plurality of first warp yarns, the plurality of second warp yarns, and the plurality of weft yarns, The plurality of weft yarns are arranged to be crossed according to the structure structure and knitted.

The strengthening process preferably includes a twisting process or a grassing process to increase the abrasion resistance of the plurality of first warp yarns, the plurality of second warp yarns and the plurality of weft yarns.

The plurality of first warp yarns, the plurality of second warp yarns, and the yarns of different materials and line diameters according to the plurality of weft yarns are arranged so as to intersect so that the wear-resistant woven fabric forms different thicknesses and unique patterns.

Are included herein.

These and other features and advantages of the present invention will become more apparent from the detailed description of exemplary embodiments with reference to the drawings.
1 is a flow chart of a method of making a wear resistant woven fabric according to an embodiment of the present invention.
Figure 2 is an illustration of a method of making a wear resistant woven fabric according to another embodiment of the present invention.
3 is a block diagram of a wear resistant woven fabric according to a second embodiment of the present invention.
4 is a first illustrative view of a wear resistant woven fabric according to a third embodiment of the present invention.
5 is a second illustrative view of a wear-resistant woven fabric according to a third embodiment of the present invention.

The term "and / or" as used herein includes any or all combinations of one or more related items. If the expression "at least one " is used before an enumerated part, it is an expression for the entire enumerated part, not an expression for the individual part thereof.

Referring to Figure 1, Figure 1 is a flow diagram of a method of making a wear resistant woven fabric in accordance with an embodiment of the present invention. As shown in Fig. 1, in step S1, the reinforcing process is used to increase the abrasion resistance of the plurality of first warp yarns, the plurality of second warp yarns and the plurality of weft yarns. Wherein said tempering process comprises a twisting process or a grass feeding process. In step S2, a plurality of first warp yarns and a plurality of second warp yarns are supplied by using two warp beam yarn supplying pulleys, respectively. The plurality of first slopes and the plurality of second slopes may each include a different material or thickness or different slant lengths. Wherein the two tapered beam thread feed pulleys can include a pair of rolls, wherein the pair of rolls are mounted in a jacquard loom. In step S3, a plurality of weft yarn yarn supply means are used to supply a plurality of weft yarns, respectively. Wherein the plurality of weft yarn feeders are mounted on a jacquard loom. In step S4, a plurality of first warp yarns, a plurality of second warp yarns and a plurality of weft yarns are crossed according to the structural structure to form a wear resistant woven fabric having a thickness difference and a unique pattern. The user preferably knits a plurality of first warp yarns of different line diameters, a plurality of second warp yarns and a plurality of weft yarns so as to intersect with each other, thereby producing a difference in outline and further prominently showing a unique structure.

Referring to Figure 2, Figure 2 is an illustration of a method of making a wear resistant woven fabric in accordance with another embodiment of the present invention. 2, the jacquard loom mainly comprises a first tilting beam chamber feed pulley 11, a second tilting beam chamber feed pulley 12, a fabric take-up shaft 10, a plurality of weft yarn yarn feed means 20, a jacquard mechanism 30, and a control module 40. The first tilting beam chamber feed pulley 11 and the second tilting beam chamber feed pulley 12 are responsible for the feeding and transfer of a plurality of warp yarns and the warp yarns fed from the first warp beam yarn feed pulley 11 The material, color, and line diameter may be different from the slopes transmitted by the second tilting beam seal feed pulley 12. The plurality of weft yarn supplying means 20 can supply and transfer wefts of different materials, colors and line diameters to the spindle head, respectively. Since the plurality of weft yarns are composed of wefts of different colors, materials, and line diameters, we further include a dyeing process to dye the individual warps and wefts into the required colors to realize a unique shape of a different color.

On the other hand, the jacquard mechanism 30 in the jacquard loom selectively controls the up-and-down motion when weaving the warp yarns of the first warp beam yarn feed pulley 11 and the second warp beam yarn feed pulley 12, To change the type of yarn and to weave the various patterns freely to change. For example, according to a pattern required by the user, the weft is divided into a two-pronged inclination transmitted from the first inclined beam chamber feed pulley 11 and a forked inclination transmitted from the second inclined beam chamber feed pulley 12 The jacquard mechanism 30 lifts up the first tilting beam chamber feed pulley 11 so that the weft is fed to the first tilting beam chamber feed pulley 11 and the second tilting beam chamber feed pulley 12 ). Through this, the user can reach a desired target. When such coarse and fine yarns are used in a crossed arrangement, the woven fabric can produce a difference in contour and can remarkably exhibit its characteristics.

Also, the user can transmit the pattern data to be woven using the computer host to the control module 40, and the control module 40 transmits the command to the jacquard mechanism 30 according to the pattern data. At this time, the jacquard mechanism 30 controls the inclination of the first tilting beam chamber feed pulley 11 and the second tilting beam chamber feed pulley 12 so as to cross the weft yarns of the plurality of weft yarn chamber feeding means 20 can do. The finally formed woven fabric is slowly recovered by the fabric take-up shaft 10. Depending on the demand of the design, the first tilting beam chamber feed pulley and the second tilting beam chamber feed pulley in the pair of rolls can be changed to operate according to the loom. Here, by using the computer host to control the transmission of inclinations of different lengths, it is possible to realize a variety of changes in fabric texture and a three-dimensional effect according to different fabric thicknesses.

Through the combination of the mechanism, the structural view, and the seal material, it is possible to realize a characteristic of having a sharp three-dimensional appearance on the cross-sectional structure of a woven fabric having a thick and thin thread.

It should be noted that the warp and weft yarns used in the present invention have enhanced tensile strength and abrasion resistance through a twist yarn process, and the woven fabrics formed using the above method have wear resistance characteristics as well.

Referring to Figure 3, Figure 3 is a block diagram of a wear resistant woven fabric in accordance with a second embodiment of the present invention. As shown in Fig. 3, the wear-resistant woven fabric 5 is comprised of an inclined stream 51 and a strand 52. The inclined stream 51 includes a plurality of first warp yarns 511 and a plurality of second warp yarns 512, and the weft yarn includes a plurality of weft yarns 521. Here, the plurality of first warp yarns 511, the plurality of second warp yarns 512, and the plurality of weft yarns 521 are subjected to the reinforcing process before knitting. The reinforcing process includes a twisting process or a feeding process and a dyeing process to increase the abrasion resistance and tensile strength of the plurality of first warp yarns 511, the plurality of second warp yarns 512 and the plurality of weft yarns 521.

After the reinforcing process, the plurality of first warp yarns 511, the plurality of second warp yarns 512, and the plurality of weft yarns 521 are arranged to be crossed according to the structural structure and knitted. The woven fabric formed of the plurality of first warp yarns 511, the plurality of second warp yarns 512 and the plurality of weft yarns 521 after increasing the abrasion resistance and the tensile strength of the warp and weft yarns, Or a knee protector.

Referring to Figures 4 and 5, Figures 4 and 5 are first and second illustrations of a wear resistant woven fabric according to a third embodiment of the present invention. As shown in Figure 4, Figure 4 is an illustration of a portion of the wear resistant woven fabric of the present invention. The plurality of first tilt yarns 511 are arranged in parallel to the plurality of second tilt yarns 512 and the line diameters of the plurality of first tilt yarns 511 are set to be larger than the line diameters of the plurality of second tilt yarns 512 And a plurality of weft yarns 521 pass through the plurality of first warp yarns 511 and the plurality of second warp yarns 512. The woven fabrics are formed by a woven method through such an intersecting arrangement.

As shown in FIG. 5, a plurality of comparatively thick first warp yarns 511 are densely arranged by the method of the present invention to form protrusions 61 of the woven fabric, and at the same time, a plurality of comparatively thick first warp yarns The recesses 62 in the woven fabric can be formed by loosely arranging and arranging the loops 511 together. Then, through the combination of wefts and warps of different colors, a woven fabric having a three-dimensional pattern is formed and at the same time a difference in contour is produced.

As described above, the fabric that is knitted in a crossed manner using a plurality of first warp yarns, a plurality of second warp yarns, and a plurality of weft yarns according to the present invention has abrasion resistance and aesthetic appearance at the same time. In addition, the user can further extend the application range of such jacquard looms. For example, the present invention can be applied to the production of a top surface of a shoe of a bag or a shoe, and a user can integrally form a shoe upper surface fabric figure of a shoe to be produced by using the jacquard loom, By using coarse and fine warp and weft and tissue design, and by the weaving method of the unique structure according to the present invention, it is possible to constitute a three-dimensional pattern of the fabric surface by the combination of the yarn types and the tissue design of the different line diameter standards, Can be improved. For example, in a shoe manufacturing factory, the above-described abrasion-resistant woven fabric is cut according to the shape of a shoe or the like, and after completing a simple processing step such as a shoelace hole forming process, . This saves processing parts consumed during the complicated processing and processing of sewing shoes and saves sewing facilities and a large amount of manpower, thus further reducing the overall production cost.

Although the present invention has been described with reference to exemplary embodiments, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, within the spirit and scope of the present invention as defined by the appended claims and their equivalents. It should be understood that various changes in detail may be made.

10: fabric take-up shaft
11: first tilting beam chamber feed pulley
12: 2nd inclined beam chamber feed pulley
20: a plurality of weft yarn feeders
30: Jacquard apparatus
40: Control module
5: Abrasion resistant woven fabric
51:
511: a plurality of first inclination
512: a plurality of second slopes
52: Wrestlers
521: Multiple Wefts
61: protrusion
62:

Claims (10)

Increasing the wear resistance of a plurality of first warp yarns, a plurality of second warp yarns and a plurality of weft yarns using a strengthening process,
Supplying the plurality of first warp yarns and the plurality of second warp yarns respectively using two warp beam yarn feed pulleys,
Supplying a plurality of weft yarns each using a plurality of weft beam yarn feeding means, and
Forming a wear resistant woven fabric having a thickness difference and a unique pattern by crossing said plurality of first warp yarns, said plurality of second warp yarns, and said plurality of weft yarns in accordance with a structural structure,
Wherein the plurality of first warp yarns and the plurality of second warp yarns each comprise different materials or line diameters. The method of claim 1, wherein the tempering process comprises a twisting process or a sizing process. The method of claim 1, wherein the two tapered beam yarn feed pulleys and the plurality of weft beam yarn feed means are mounted to a Jacquard loom. The method of claim 1, wherein the two tapered beam yarn feed pulleys can include a pair of weaves of weaving. The method of claim 1, further comprising: receiving the plurality of weft yarns from the plurality of weft beam yarn feeding means using a spindle head, and transmitting the plurality of weft yarns to the spindle head, Further comprising the step of forming said abrasion-resistant woven fabric in such a manner that said first abutment and said second plurality of abutments intersect to form said abrasion-resistant woven fabric. 2. The apparatus of claim 1, wherein the plurality of first warp yarns and the plurality of second warp yarns of the two warp beam yarn feed pulleys are heightened by a Jacquard mechanism, 1 < / RTI > inclination and said plurality of second warp yarns. ≪ RTI ID = 0.0 > 11. < / RTI > 7. The method according to claim 6, further comprising: transmitting a command to the control module according to the structural organization using a computer host; and controlling the jacquard mechanism and the plurality of weft yarn chamber feeding means by the control module so that the yarns are crossed ≪ / RTI > further comprising the step of forming a woven fabric. An inclined flow including a plurality of first inclination and a plurality of second inclination each including a different material or line diameter, and
And a plurality of wefts,
Wherein the plurality of first inclination, the plurality of second inclination, and the plurality of weft yarns are previously subjected to a reinforcement process, and wherein the plurality of first inclination, the plurality of second inclination, Cross-woven and knit-shaped. 9. The method of claim 8, wherein the reinforcing process includes a twisting process or a sizing process to increase the wear resistance of the plurality of first warp yarns, the plurality of second warp yarns, and the plurality of weft yarns, Woven fabric. 9. The method of claim 8, wherein the plurality of first warp yarns, the plurality of second warp yarns, and yarns of different material and line diameter according to the plurality of weft yarns are disposed in an intersecting fashion so that the wear resistant woven fabric forms different thicknesses and unique patterns Resistant, woven fabric.

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