KR20120109472A - Hydraulic cement composition for injection into soil, and method for improvement in soil using same - Google Patents
Hydraulic cement composition for injection into soil, and method for improvement in soil using same Download PDFInfo
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- KR20120109472A KR20120109472A KR20127008784A KR20127008784A KR20120109472A KR 20120109472 A KR20120109472 A KR 20120109472A KR 20127008784 A KR20127008784 A KR 20127008784A KR 20127008784 A KR20127008784 A KR 20127008784A KR 20120109472 A KR20120109472 A KR 20120109472A
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- South Korea
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- cement
- parts
- classification
- ground
- injection
- Prior art date
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- 238000002347 injection Methods 0.000 title claims abstract description 74
- 239000007924 injection Substances 0.000 title claims abstract description 74
- 239000000203 mixture Substances 0.000 title claims abstract description 47
- 239000011396 hydraulic cement Substances 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000006872 improvement Effects 0.000 title claims abstract description 16
- 239000002689 soil Substances 0.000 title claims description 12
- 239000004568 cement Substances 0.000 claims abstract description 117
- 239000002270 dispersing agent Substances 0.000 claims abstract description 79
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 54
- 239000002893 slag Substances 0.000 claims abstract description 44
- 239000000843 powder Substances 0.000 claims abstract description 37
- 210000004080 milk Anatomy 0.000 claims abstract description 35
- 235000013336 milk Nutrition 0.000 claims abstract description 35
- 239000008267 milk Substances 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 27
- 229920000877 Melamine resin Polymers 0.000 claims abstract description 20
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229920002125 Sokalan® Polymers 0.000 claims abstract description 15
- 239000004584 polyacrylic acid Substances 0.000 claims abstract description 15
- 230000000740 bleeding effect Effects 0.000 claims description 25
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- 238000004898 kneading Methods 0.000 claims description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 6
- 229920001577 copolymer Polymers 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- 125000005702 oxyalkylene group Chemical group 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 48
- 230000035699 permeability Effects 0.000 abstract description 34
- 238000004062 sedimentation Methods 0.000 abstract description 15
- 239000000243 solution Substances 0.000 abstract description 7
- 239000002245 particle Substances 0.000 description 19
- 239000011440 grout Substances 0.000 description 16
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 12
- 239000000126 substance Substances 0.000 description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 11
- 230000000694 effects Effects 0.000 description 11
- 239000003795 chemical substances by application Substances 0.000 description 10
- 238000002474 experimental method Methods 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- 230000002265 prevention Effects 0.000 description 9
- 239000000725 suspension Substances 0.000 description 9
- 238000010276 construction Methods 0.000 description 8
- 235000019353 potassium silicate Nutrition 0.000 description 8
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 239000011398 Portland cement Substances 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 6
- -1 polybutylene Polymers 0.000 description 6
- 239000002202 Polyethylene glycol Substances 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 239000010419 fine particle Substances 0.000 description 5
- 229920001223 polyethylene glycol Polymers 0.000 description 5
- 239000004576 sand Substances 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 230000007774 longterm Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 230000035515 penetration Effects 0.000 description 4
- 229920001451 polypropylene glycol Polymers 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 229920001748 polybutylene Polymers 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- 229920001732 Lignosulfonate Polymers 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- PSZYNBSKGUBXEH-UHFFFAOYSA-M naphthalene-1-sulfonate Chemical compound C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-M 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 125000006527 (C1-C5) alkyl group Chemical group 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910001341 Crude steel Inorganic materials 0.000 description 1
- 239000004908 Emulsion polymer Substances 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000011400 blast furnace cement Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K17/00—Soil-conditioning materials or soil-stabilising materials
- C09K17/40—Soil-conditioning materials or soil-stabilising materials containing mixtures of inorganic and organic compounds
- C09K17/42—Inorganic compounds mixed with organic active ingredients, e.g. accelerators
- C09K17/44—Inorganic compounds mixed with organic active ingredients, e.g. accelerators the inorganic compound being cement
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K17/00—Soil-conditioning materials or soil-stabilising materials
- C09K17/40—Soil-conditioning materials or soil-stabilising materials containing mixtures of inorganic and organic compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/26—Carbonates
- C04B14/28—Carbonates of calcium
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
- E02D3/12—Consolidating by placing solidifying or pore-filling substances in the soil
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00732—Uses not provided for elsewhere in C04B2111/00 for soil stabilisation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Civil Engineering (AREA)
- Agronomy & Crop Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- General Engineering & Computer Science (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
- Soil Conditioners And Soil-Stabilizing Materials (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
[과제] 현탁용액(懸濁溶液)(시멘트밀크)으로 한 경우의 침강(沈降) 저항성이 높고, 유수(流水) 하에서도 주입재 성분이 떠내려가기 어려우며, 침투성과 내구성이 뛰어난 지반주입용 수경성 시멘트조성물 및 이를 이용한 지반개량공법을 제공한다.
[해결수단] 블레인(Blaine) 비표면적으로 7000~16000㎠/g, 메디안(median)직경으로 1~7㎛인 고로슬래그 미분말 100부, 고로슬래그 미분말 100부에 대하여, 아래의 ⑴에서부터 ⑶의 조선을 모두 충족하는 분급(分級)시멘트 5~30부, 또한, 상기 고로슬래그 미분말과 분급시멘트의 합계 100부에 대하여 0.1~3부의 폴리아크릴산계 분산제를 함유하여 이루어지는 분산제(멜라민계 분산제를 함유하여도 좋음)를 함유하는 것을 특징으로 하는 지반주입용 수경성 시멘트조성물이다.
⑴ 탄산칼슘을 분급시멘트 100부 중 6~20부 함유하는 것을 특징으로 하는 분급시멘트
⑵ 블레인 비표면적이 7000~16000㎠/g인 것을 특징으로 하는 분급시멘트
⑶ 메디안직경이 1~7㎛인 것을 특징으로 하는 분급시멘트
또한, 상기 지반주입용 수경성 시멘트조성물에 물을 가하고 혼련한 시멘트밀크이며, 이 시멘트밀크를 지반 속에 주입하는 지반개량공법이다.[Problem] Hydraulic cement composition for ground injection, which has high sedimentation resistance when suspended solution (cement milk), hardly drifts off the injected material even under running water, and has excellent permeability and durability. And it provides a ground improvement method using the same.
[Solution] For 100 parts of blast furnace slag fine powder and 100 parts of blast furnace slag fine powder having Blaine specific surface area of 7000 ~ 16000cm2 / g, median diameter 1 ~ 7㎛, shipbuilding of ⑴ from below 5-30 parts of classification cement which satisfies all the above, and a dispersing agent (melamine-based dispersant) containing 0.1 to 3 parts of polyacrylic acid dispersant based on 100 parts of the blast furnace slag fine powder and the classification cement in total. Hydraulic cement composition for ground injection.
분 a classification cement comprising 6 to 20 parts of calcium carbonate in 100 parts of the classification cement
분 classification cement, characterized in that the specific surface area of blast is 7000 ~ 16000㎠ / g
분 classification cement, characterized in that the median diameter is 1 ~ 7㎛
In addition, it is a cement milk kneaded by adding water to the hydraulic cement composition for ground injection, and the cement milk is injected into the ground.
Description
본 발명은 지반(地盤)주입용 수경성(水硬性) 시멘트조성물 및 이를 이용한 지반개량공법에 관한 것이다. The present invention relates to a hydraulic cement composition for ground injection and a ground improvement method using the same.
지반개량방법의 일종으로서, 연약한 지반을 강고하게 하기 위하여 로드(rod)를 통하여 땅속에 경화성(硬化性)을 가지는 약제를 주입하는 약액(藥液)주입공법이 있고, 수많은 약액주입재가 알려져 있다. 예컨대, 물유리계 주입재, 특수실리카계 주입재, 고분자계 주입재, 및 시멘트, 점토, 슬래그 등의 현탁(懸濁)형 주입재 등을 들 수 있다. 상기 약액주입재를 이용한 약액주입공법에서는, 제트그라우트공법과 같은 고압의 분류(噴流)에 의하여 지반을 교란시키면서 개량하는 공법과 달리, 가능한 한 지반을 교란시키지 않고 개량할 수 있는 것, 설비가 콤팩트한 것이 특징이므로 많은 실적이 있다. 약액주입재에는, 용액형과 현탁형이 있고, 높은 침투성이 요구되는 경우는 용액형을 이용하는 경우가 있다. 그러나, 용액형 약액주입재는, 침투성은 높지만, 얻어지는 경화체 자체의 강도가 작고, 경화체의 수축도 크므로 장기적인 내구성에 과제가 생기는 경우가 있었다. 한편, 현탁형 약액주입재는, 수경성을 나타내는 시멘트나 슬래그 등을 성분으로 하는 것은, 비교적 높은 강도발현을 기대할 수 있고, 장기적인 내구성도 확보하기 쉽다는 이점은 있지만, 침투성이 낮다는 과제가 생기고 있었다. 또한, 현탁형의 경우는, 입자를 가진 약액이기 때문에, 정치(靜置; 가만히 둠)하면 바로 입자가 침강하여, 실제 시공 중에 주입호스 내의 폐색 등의 트러블이 발생하는 경우가 있었다. As a ground improvement method, there is a chemical liquid injection method for injecting a drug having a hardenable property into the ground through a rod in order to strengthen the soft ground, and many chemical liquid injection materials are known. For example, water glass injection material, special silica injection material, polymer injection material, and suspension type injection materials, such as cement, clay, slag, etc. are mentioned. In the chemical liquid injection method using the chemical liquid injection material, unlike the method of improving the ground while disturbing the ground by a high-pressure classification such as the jet grouting method, it can be improved without disturbing the ground as much as possible, the equipment is compact It is characterized by a lot of results. The chemical liquid injection material has a solution type and a suspension type, and when high permeability is required, a solution type may be used. However, although the solution type chemical | medical agent injection material has high permeability, since the intensity | strength of the hardened | cured body itself obtained is small, and shrinkage | contraction of hardened | cured material is large, the problem of long-term durability may arise. On the other hand, the suspension-type chemical liquid injection material, which contains hydraulic cement, slag, and the like as a component can be expected to exhibit relatively high strength and easily secure long-term durability, but has a problem of low permeability. In the case of the suspension type, since it is a chemical liquid with particles, the particles settle immediately upon standing, and problems such as blockage in the injection hose may occur during actual construction.
현탁형 약액주입재로서는, 미(微)분말화한 시멘트 클링커와 고로(高爐)슬래그에 폴리카본산계 분산제를 필수성분으로 하는 주입재 조성물이 알려져 있다(예컨대, 특허문헌 1, 2, 3 참조). 이들 기술은, 특정한 폴리카본산계 분산제를 이용함으로써, 침투성을 향상시킨 주입재 조성물을 제공하는 것인데, 시멘트 속의 탄산칼슘이나 탄산칼슘의 함유 비율에 대한 기재가 없고, 주입재 조성물을 정치(靜置)하였을 때의 침강방지 성능에 대한 기재가 없으며, 내구성에 관한 실시예가 없다. As a suspension type chemical liquid injection material, the injection material composition which makes a fine powdered cement clinker and a blast furnace slag a polycarboxylic acid type dispersant an essential component is known (for example, refer patent document 1, 2, 3). These techniques provide an injection material composition with improved permeability by using a specific polycarboxylic acid-based dispersant, but there is no description of the content ratio of calcium carbonate and calcium carbonate in cement, and when the injection material composition is settled. There is no description of the anti-sedimentation performance of, and there is no embodiment regarding durability.
한편, 겔(gel)화 시간을 가지는 주입재료로서는 물유리, 고화제(固化劑), 및 블레인(Blaine) 8,000㎠/g 이상의 미분말 고로슬래그를 함유하여 이루어지는 주입재료 등도 알려져 있다(예컨대, 특허문헌 4, 5, 6 참조). On the other hand, as an injection material having a gelation time, an injection material containing water glass, a solidifying agent, and fine powder blast furnace slag of Blaine 8,000 cm 2 / g or more is known (for example, Patent Document 4). , 5, 6).
특허문헌 4는, 미분(微粉)슬래그를 병용함으로써 겔 강도가 높은 경화체가 수십 초에서 수분 레벨에서 얻어지는 것을 나타내고 있는데, 압축강도만의 평가이고, 물유리의 배합량도 많아, 물유리를 주체로 하는 것이다. 또한, 입자의 침강방지 성능이나 침투성에 관한 기술(記述)도 없다. Although patent document 4 shows that the hardened | cured material with high gel strength is obtained at a moisture level in several tens of seconds by using finely divided slag together, it is evaluation only of compressive strength, and there are many compounding quantities of water glass, and water glass is a main body. Moreover, there is no description regarding the sedimentation prevention performance and permeability of a particle | grain.
특허문헌 5는, 몰비(mole fraction)가 2.8?4.0의 범위에 있는 물유리와, 평균입자직경이 10㎛ 이하이고 비표면적이 5000㎠/g 이상, 바람직하게는 8000㎠/g 이상인 미립자슬래그와, 필요에 따라, 시멘트를 더욱 함유시킨 주입재에 관한 기술이다. 이 문헌에서는, 물유리의 사용량이 많고, 압축강도와 침투성에 관한 기재는 있지만, 입자의 침강방지 성능에 관한 기술(記述)은 없다. Patent document 5 is a water glass having a mole fraction of 2.8 ~ 4.0, fine particle slag having an average particle diameter of 10㎛ or less and a specific surface area of 5000 cm 2 / g or more, preferably 8000 cm 2 / g or more, It is a technique regarding the injection material which further contained cement as needed. In this document, although the amount of water glass used is large and there is a description regarding compressive strength and permeability, there is no description regarding the sedimentation prevention performance of particles.
특허문헌 6은, 미립자슬래그 및 미립자시멘트의 혼합물을 함유하는 현탁형 그라우트로 이루어지고, 이들 슬래그 및 시멘트의 평균입경이 각각 10㎛ 이하, 비표면적이 각각 5000㎠/g 이상이며, 시멘트의 혼합비율이 50% 이하인 것을 특징으로 하는 것으로서, 상기 현탁형 그라우트에 물유리 및/또는 알칼리재를 더욱 함유하는 것을 특징으로 하는 기술이다. 이 문헌에서도, 문헌 5와 마찬가지로, 물유리의 사용량이 많고, 침투성에 관한 기재는 있지만, 경화체의 평가로서 압축강도만의 평가이다. Patent document 6 consists of a suspension type grout containing a mixture of fine particle slag and fine particle cement, and the average particle diameter of these slag and cement is 10 micrometers or less, respectively, specific surface area is 5000 cm <2> / g or more, and the cement mixing ratio It is 50% or less, It is the technique characterized by further containing water glass and / or alkali material in the said suspension grout. Also in this document, as in Document 5, although the amount of water glass used is large and there is a description regarding the permeability, it is only an evaluation of the compressive strength as an evaluation of the cured product.
또한, 특허문헌 7에는, 물, 미립자 수쇄(水碎)슬래그, 알칼리 자극제, 분산제, 물에 용해 또는 분산되어 점성을 부여하는 고분자물질, 및 필요에 의하여 고결성(固結性) 개량제를 함유하여 이루어지는 것을 특징으로 하는 현탁형 지반개량재에 관한 기술이 나타나 있다. 이 문헌에서는, 침투성이나 침강방지 성능에 관한 기재는 있지만, 경화체의 특성에 관한 개시가 이루어져 있지 않아, 지반에 주입하여 고결(固結)하였을 때의 보강(補强)성능을 알 수 없다. In addition, Patent Document 7 contains water, fine particle chain slag, alkali stimulant, dispersant, a polymer material dissolved or dispersed in water to impart viscosity, and, if necessary, a solidity improving agent. The technique regarding suspension type ground improvement material characterized by the above-mentioned is shown. In this document, although there is a description regarding the permeability and the sedimentation prevention performance, there is no disclosure regarding the properties of the cured product, and the reinforcing performance when the material is injected into the ground and solidified is unknown.
본 발명은, 반죽하여 섞은 현탁용액(懸濁溶液)(시멘트밀크)을 정치(靜置; 가만히 둠)하여도 입자의 침강저항성이 높고, 유수(流水; 흐르는 물) 하에서도 주입재 성분이 떠내려가기 어려우며, 침투성과 내구성에 뛰어난 지반주입용 수경성 시멘트조성물 및 이를 이용한 지반개량공법을 제공하는 것을 과제로 한다. The present invention has high sedimentation resistance of the particles even when the suspension solution (cement milk) mixed with the dough is left still, and the component of the injection material is allowed to float even under running water. An object of the present invention is to provide a hydraulic cement composition for ground injection, which is difficult and excellent in permeability and durability, and a ground improvement method using the same.
본 발명은, 상기한 과제를 해결하기 위하여, 이하에 서술하는 본 발명 1?7의 수단을 채용한다. MEANS TO SOLVE THE PROBLEM This invention employ | adopts the means of this invention 1-7 described below in order to solve said subject.
본 발명 1은, 블레인(Blaine) 비표면적으로 7000?16000㎠/g, 메디안직경으로 1?7㎛의 고로슬래그 미분말 100부, 고로슬래그 미분말 100부에 대하여, 아래의 ⑴에서 ⑶의 조건을 모두 충족하는 분급(分級)시멘트 5?30부, 또한, 상기 고로슬래그 미분말과 분급시멘트의 합계 100부에 대하여 0.1?3부의 폴리아크릴산계 분산제를 함유하여 이루어지는 분산제를 함유하는 것을 특징으로 하는 지반주입용 수경성 시멘트조성물이다. In the present invention 1, 100 parts of blast furnace slag fine powder having a Blaine specific surface area of 7000-16000 cm2 / g and a median diameter of 1-7 μm, and 100 parts of blast furnace slag fine powder, all of the following conditions under 5-30 parts of classification cement to be satisfied and a dispersing agent containing 0.1-3 parts of polyacrylic acid-based dispersant based on 100 parts of the blast furnace slag fine powder and the classification cement in total. It is a hydraulic cement composition.
⑴ 탄산칼슘을 분급시멘트 100부 중 6?20부 함유하는 것을 특징으로 하는 분급시멘트 분 a classification cement comprising 6 to 20 parts of calcium carbonate in 100 parts of the classification cement
⑵ 블레인 비표면적이 7000?16000㎠/g인 것을 특징으로 하는 분급시멘트 분 classification cement, characterized in that the specific surface area of blast is 7000-16000cm2 / g
⑶ 메디안직경이 1?7㎛인 것을 특징으로 하는 분급시멘트 분 classification cement, characterized in that the median diameter is 1 ~ 7㎛
본 발명 2는, 또한, 상기 분산제가 멜라민계 분산제를 함유하는 것을 특징으로 하는 본 발명 1의 지반주입용 수경성 시멘트조성물이다. This invention 2 is the hydraulic cement composition for ground injection of this invention 1 characterized by the above-mentioned dispersing agent containing a melamine type dispersing agent.
본 발명 3은, 상기 폴리아크릴산계 분산제가 아래의 일반식 (I)의 단량체(單量體)를 함유하는 공중합체(共重合體)인 것을 특징으로 하는 본 발명 1 또는 2의 지반주입용 수경성 시멘트조성물이다. In the present invention 3, the above-mentioned polyacrylic acid-based dispersant is a copolymer containing the monomer of the following general formula (I). Cement composition.
CH2=C(R1)COO(R2O)nR3 (I) CH 2 = C (R 1 ) COO (R 2 O) nR 3 (I)
(식 중, R1은 수소원자 또는 메틸기, R2O는 탄소 수 2?4의 옥시알킬렌기, n은 5?40의 정수, R3은 수소원자 또는 탄소 수 1?5의 알킬기를 나타냄) (Wherein R 1 represents a hydrogen atom or a methyl group, R 2 O represents an oxyalkylene group having 2 to 4 carbon atoms, n represents an integer of 5 to 40, and R 3 represents a hydrogen atom or an alkyl group having 1 to 5 carbon atoms)
본 발명 4는, 본 발명 1?3 중 어느 하나의 지반주입용 수경성 시멘트조성물에 물을 가하여 반죽하여 섞은 것을 특징으로 하는 시멘트밀크(milk)이다. The present invention 4 is a cement milk characterized by kneading by adding water to the hydraulic cement composition for ground injection according to any one of the present invention 1-3.
본 발명 5는, 상기 수경성 시멘트조성물에 물을 가하여 반죽하여 섞은 시멘트밀크의 60분 정치(靜置) 후의 블리딩율(bleeding rate)이 2% 이하를 나타내는 것을 특징으로 하는 본 발명 4의 시멘트밀크이다. The present invention 5 is the cement milk according to the present invention (4), characterized in that the bleeding rate of the cement milk mixed by kneading by adding water to the hydraulic cement composition exhibits a bleeding rate of 2% or less. .
본 발명 6은, 본 발명 4 또는 5의 시멘트밀크를 지반 내에 주입하는 지반개량공법이다. This invention 6 is a ground improvement method which injects the cement milk of this invention 4 or 5 in the soil.
본 발명 7은, 액상화(液狀化) 대책을 목적으로 한 지반개량에 이용하는 것을 특징으로 하는 본 발명 6의 지반개량공법이다. This invention 7 is the soil improvement method of this invention 6 characterized by using for soil improvement for the purpose of countermeasure of liquefaction.
여기서, 본 명세서 중의 부(部)나 %는, 특기(特記)하지 않는 한, 질량부나 질량%를 말한다. Here, the part and% in this specification mean a mass part and mass%, unless it mentions specially.
본 발명의 지반주입용 수경성 시멘트조성물은 침투성에 뛰어나며, 지반개량 등의 효과를 발휘할 수 있다. The hydraulic cement composition for ground injection of the present invention is excellent in permeability and can exhibit effects such as ground improvement.
본 발명에 있어서 사용하는 고로슬래그 미분말은, 블레인 비표면적으로 7000?16000㎠/g, 메디안직경으로 1?7㎛이고, 선철(銑鐵)을 제조할 때에 발생하는 철강슬래그를 분쇄하여 제조된다. 일반적인 고로시멘트나 콘크리트용 혼화재(混和材)로서 이용되고 있는 것이다. 블레인 비표면적은 JIS R 5201의 블레인 공기투과장치에서 측정한 값이며, 7000?16000㎠/g이다. The blast furnace slag fine powder used in this invention is 7000-16000 cm <2> / g in a plain specific surface area, and is 1-7 micrometers in median diameter, and is manufactured by grinding the steel slag which arises when pig iron is manufactured. It is used as a general blast furnace cement and concrete admixture. Blaine specific surface area is the value measured by the Blaine air permeation apparatus of JIS R 5201, and is 7000-16000cm <2> / g.
고로슬래그 미분말은, 7000㎠/g 미만이면, 블리딩율이 커져, 충분한 침투성을 얻을 수 없는 경우가 있고, 16000㎠/g을 넘으면 제조비용이 지나치게 들어서 실용적이지 않다. If the blast furnace slag fine powder is less than 7000 cm 2 / g, the bleeding ratio may be large, and sufficient permeability may not be obtained. If the blast furnace slag fine powder exceeds 16000 cm 2 / g, the manufacturing cost is excessive and not practical.
고로슬래그 미분말의 메디안직경은, 1?7㎛가 바람직하다. 예컨대, 메디안직경은 레이저회절(回折)식 입도(粒度)분포 측정기에 의하여 측정할 수 있다. 1㎛ 미만이면 제조비용이 지나치게 들어 실용적이지 않고, 7㎛를 넘으면, 블리딩율이 커져, 침투성을 저해할 우려가 있다. As for the median diameter of blast furnace slag fine powder, 1-7 micrometers is preferable. For example, the median diameter can be measured by a laser diffraction particle size distribution analyzer. If it is less than 1 micrometer, manufacturing cost will become excessive and it is not practical, and if it exceeds 7 micrometers, a bleeding ratio will become large and there exists a possibility of impairing permeability.
본 발명에 있어서 사용하는 분급시멘트는, 시멘트를 분급설비를 이용하여 입도조정한 것이다. 분급시멘트 100부 중, 탄산칼슘을 6?20부 함유하는 것이고, 10?15부 함유하는 것이 바람직하다. The classification cement used in the present invention is a particle size adjusted cement using a classification facility. It is preferable to contain 6-20 parts of calcium carbonate among 100 parts of classification cements, and to contain 10-15 parts.
본 발명은, 분급시멘트 100부 중, 탄산칼슘을 6?20부 함유함으로써, 침강방지 성능과 내구성이라는, 일견 양립하기 어려운 특성을 구비한다. 6부 미만에서는, 충분한 침강방지 성능이 얻어지지 않고, 20부를 넘으면 점도(粘度)가 커지고, 강도가 작아진다. The present invention is characterized by containing 6 to 20 parts of calcium carbonate in 100 parts of the classification cement, which has characteristics that are difficult to achieve at first glance, such as sedimentation preventing performance and durability. If it is less than 6 parts, sufficient sedimentation prevention performance will not be obtained, and if it exceeds 20 parts, a viscosity will become large and strength will become small.
분급시멘트에 함유하는 탄산칼슘은, 분급에 의하여 미세한 입자가 되어서 존재하기 때문에, 반응성이 양호하게 된다. 탄산칼슘은, 통상 시멘트의 필러나 콘크리트를 제조할 때의 모래의 일부로서 이용되고 있다. 통상 이용되고 있는 탄산칼슘(석회석 미분말)의 분말도는 4000?6000㎠/g이므로 그보다도 미세하고 반응활성이 높아 강도증진의 효과도 기대할 수 있다. 또한, 시멘트에 포함되는 칼슘알루미네이트(3CaO?Al2O3)와 반응하여 모노카보네이트나 헤미카보네이트를 생성한다. 석고도 마찬가지로 시멘트에 포함되는 칼슘알루미네이트(3CaO?Al2O3)와 반응하여 에트린가이트를 생성하지만, 탄산칼슘이 특정량 존재하면 모노카보네이트나 헤미카보네이트의 반응이 탁월하기 때문에, 생성된 에트린가이트가 모노설페이트로 전화(轉化)하는 반응이 억제되어 내구성이 확보되기 쉬워지는 효과도 부여된다고 생각된다. Calcium carbonate contained in the classification cement is present as fine particles due to the classification, so that the reactivity is good. Calcium carbonate is usually used as a part of sand when producing cement fillers or concrete. Since the powder level of calcium carbonate (fine limestone powder) normally used is 4000-6000 cm <2> / g, it is finer than that, and the reaction activity is high, and the effect of strength improvement can also be expected. In addition, it reacts with calcium aluminate (3CaO? Al 2 O 3 ) contained in cement to produce monocarbonate or hemicarbonate. Gypsum also reacts with calcium aluminate (3CaO? Al 2 O 3 ) contained in cement to produce ethringite, but when a certain amount of calcium carbonate is present, the reaction of monocarbonate or hemicarbonate is excellent. It is thought that the effect that lingite converts into monosulfate is suppressed and durability is easy to be secured.
분급시멘트는, 보통(普通) 포틀랜드 시멘트, 조강(早强) 포틀랜드 시멘트, 저열(低熱) 포틀랜드 시멘트, 중용열(中庸熱) 포틀랜드 시멘트, 내황산염 시멘트 등의 포틀랜드 시멘트 모두 사용 가능하고, 분급에 의하여 상기 본 발명 1에 나타내는 ⑴ 및 ⑵의 조건에 맞으면 사용 가능하다. 또한, 플라이애쉬 시멘트나 실리카 시멘트 등의 혼합시멘트도 마찬가지이고, 알루미나 시멘트 등의 내화(耐火)시멘트도 마찬가지이다. Classification cements can be used in all Portland cements such as ordinary Portland cement, crude steel Portland cement, low heat Portland cement, medium heat Portland cement, and sulfate resistant cement. It can be used if it satisfies the conditions of X and Y shown in the said this invention 1. The same applies to mixed cements such as fly ash cement and silica cement, and the same applies to refractory cements such as alumina cement.
분급시멘트의 분말도는, 고로슬래그 미분말과 마찬가지로 7000?16000㎠/g이고, 9000?16000㎠/g이 바람직하다. 7000㎠/g 미만에서는, 블리딩율이 커져, 충분한 침투성을 얻을 수 없는 경우가 있고, 16000㎠/g을 넘으면 제조비용이 지나치게 들어서 실용적이지 않다. The powder degree of classification cement is 7000-16000 cm <2> / g like blast furnace slag fine powder, and 9000-16000 cm <2> / g is preferable. If it is less than 7000 cm <2> / g, a bleeding ratio may become large and sufficient permeability may not be obtained, and when it exceeds 16000 cm <2> / g, manufacturing cost will become excessive and it is not practical.
분급시멘트의 메디안직경은, 1?7㎛가 바람직하다. 예컨대, 메디안직경은 레이저회절식 입도분포 측정기에 의하여 측정할 수 있다. 1㎛ 미만이면 제조비용이 지나치게 들어 실용적이지 않고, 7㎛를 넘으면, 블리딩율이 커져, 침투성을 저해할 우려가 있다. As for the median diameter of a classification cement, 1-7 micrometers is preferable. For example, the median diameter may be measured by a laser diffraction particle size distribution analyzer. If it is less than 1 micrometer, manufacturing cost will become excessive and it is not practical, and if it exceeds 7 micrometers, a bleeding ratio will become large and there exists a possibility of impairing permeability.
분급시멘트의 비율은 고로슬래그 미분말 100부에 대하여 5?30부이고, 10?25부가 바람직하다. 5 중량부 미만이면 충분한 강도발현성을 얻을 수 없는 경우가 있고, 30 중량부를 넘으면 침투성을 저해할 우려가 있다. The ratio of classification cement is 5-30 parts with respect to 100 parts of blast furnace slag fine powders, and 10-25 parts are preferable. If it is less than 5 parts by weight, sufficient strength developability may not be obtained. If it exceeds 30 parts by weight, permeability may be impaired.
본 발명의 분산제는, 폴리아크릴산계 분산제를 함유한다. The dispersing agent of this invention contains a polyacrylic-acid dispersing agent.
본 발명의 폴리아크릴산계 분산제란, 현탁용액으로 하였을 때의 입자의 침강을 억제하는 효과와, 침투성을 부여하는 효과를 발휘하는 것이다. 아래의 일반식 (I)의 단량체를 함유하는 공중합체인 것을 특징으로 하는 것이다. The polyacrylic acid-based dispersant of the present invention exhibits the effect of suppressing the sedimentation of particles when the suspension solution is used and the effect of imparting permeability. It is a copolymer containing the monomer of the following general formula (I), It is characterized by the above-mentioned.
CH2=C(R1)COO(R2O)nR3 (I) CH 2 = C (R 1 ) COO (R 2 O) nR 3 (I)
여기서, 식 (I) 중, R1은 수소원자 또는 메틸기를 나타내고, R2O는 탄소 수 2?4의 옥시알킬렌기, 예컨대, -CH2CH2O-, -CH2CH2CH2O-, -CH2CH(CH3)O-, -CH2CH(CH2CH3)O-, -CH2CH2CH2CH2O- 등을 들 수 있다. n은 옥시알킬렌기의 부가 몰 수(mole數)를 나타내고, 5?40의 정수이며, 바람직하게는 7?35, 보다 바람직하게는 9?30이다. 부가 몰 수(n)가 지나치게 작으면 분산력이 불충분하게 된다. 한편, 지나치게 크면 고융점(高融點)의 고체가 되어, 핸들링이 곤란하게 된다. Here, in formula (I), R 1 represents a hydrogen atom or a methyl group, and R 2 O represents an oxyalkylene group having 2 to 4 carbon atoms, such as —CH 2 CH 2 O— or —CH 2 CH 2 CH 2 O -, -CH 2 CH (CH 3 ) O-, -CH 2 CH (CH 2 CH 3 ) O-, -CH 2 CH 2 CH 2 CH 2 O- and the like. n represents the added mole number (mole ') of an oxyalkylene group, it is an integer of 5-40, Preferably it is 7-35, More preferably, it is 9-30. When the added molar number n is too small, the dispersing force is insufficient. On the other hand, when too big | large, it will become a high melting point solid and handling will become difficult.
또한, R3은 수소원자 또는 탄소 수 1?5의 알킬기를 나타내고, 예컨대 메틸기, 에틸기, 프로필기, 부틸기 등을 들 수 있다. In addition, R <3> represents a hydrogen atom or a C1-C5 alkyl group, for example, a methyl group, an ethyl group, a propyl group, a butyl group, etc. are mentioned.
단량체의 예로서는, 알킬렌 옥사이드의 부가 몰수가 5?40몰인 폴리에틸렌글리콜모노(메타)아크릴레이트, 폴리프로필렌글리콜모노(메타)아크릴레이트, 폴리부틸렌글리콜모노(메타)아크릴레이트, 메톡시폴리에틸렌글리콜(메타)아크릴레이트, 메톡시폴리프로필렌글리콜(메타)아크릴레이트, 메톡시폴리부틸렌글리콜(메타)아크릴레이트, 에톡시폴리에틸렌글리콜(메타)아크릴레이트, 에톡시폴리프로필렌글리콜(메타)아크릴레이트, 에톡시폴리부틸렌글리콜(메타)아크릴레이트, 프로폭시폴리에틸렌글리콜(메타)아크릴레이트 등을 들 수 있으며, 이들의 1종을 단독으로 또는 2종 이상을 조합시켜서 이용할 수 있다. 일반식 (I)로 나타나는 단량체가 함유되어 있으면, 다른 화학구조를 가지는 단량체 성분과 조합시킨 공중합체를 사용하여도 좋다. Examples of the monomer include polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, polybutylene glycol mono (meth) acrylate, and methoxy polyethylene glycol having an added mole number of alkylene oxide of 5 to 40 moles. Meth) acrylate, methoxy polypropylene glycol (meth) acrylate, methoxy polybutylene glycol (meth) acrylate, ethoxy polyethylene glycol (meth) acrylate, ethoxy polypropylene glycol (meth) acrylate, Methoxy polybutylene glycol (meth) acrylate, propoxy polyethylene glycol (meth) acrylate, etc. are mentioned, These 1 type can be used individually or in combination of 2 or more types. If the monomer represented by general formula (I) is contained, you may use the copolymer combined with the monomer component which has another chemical structure.
이들 중에서는, 침강방지 성능이나 침투성능의 면에서, 메톡시폴리에틸렌글리콜(메타)아크릴레이트나 메톡시폴리프로필렌글리콜(메타)아크릴레이트를 함유하는 공중합체가 바람직하다. Among these, copolymers containing methoxy polyethylene glycol (meth) acrylate and methoxy polypropylene glycol (meth) acrylate are preferable from the standpoint of sedimentation prevention performance and penetration performance.
본 발명의 분산제는, 폴리아크릴산계 분산제 이외에, 멜라민계 분산제를 함유하여도 좋다. The dispersant of the present invention may contain a melamine dispersant in addition to the polyacrylic acid dispersant.
본 발명의 멜라민계 분산제란, 예컨대, 멜라민을 아황산염 및 포름알데히드로 술폰화한 후, 포름알데히드로 더욱 축합(縮合)시키는 방법 등에 의하여 얻어지는 분산제이다. 멜라민술폰산 포름알데히드 축합물의 나트륨, 칼륨 등의 알칼리 금속염, 칼슘, 마그네슘 등의 알칼리 토류(土類) 금속염 등을 이용할 수도 있다. The melamine-based dispersant of the present invention is, for example, a dispersant obtained by a method of condensing melamine with sulfite and formaldehyde, followed by further condensation of formaldehyde. Alkali metal salts, such as sodium and potassium of melamine sulfonic-acid formaldehyde condensate, alkaline-earth metal salts, such as calcium and magnesium, etc. can also be used.
본 발명의 멜라민계 분산제는 폴리아크릴산계 분산제와 병용하여 사용한다. 병용하는 경우, 멜라민계 분산제의 비율은, 폴리카본산계 분산제 100부에 대하여, 10?1000부가 바람직하며, 30?600부가 보다 바람직하다. 10부 미만이면, 입자의 침강방지 성능이 상승(相乘)적으로 향상되는 효과가 얻어지지 않는 경우가 있고, 1000부를 넘으면, 침강방지 성능을 저해하는 경우가 있다. The melamine dispersant of the present invention is used in combination with a polyacrylic acid dispersant. When using together, 10-1000 parts are preferable with respect to 100 parts of polycarboxylic acid type dispersing agents, and, as for the ratio of a melamine type dispersing agent, 30-600 parts are more preferable. If it is less than 10 parts, the effect which the sedimentation prevention performance of particle | grains may improve synergistically may not be acquired, and when it exceeds 1000 parts, the sedimentation prevention performance may be impaired.
멜라민계 분산제와 병용함으로써, 폴리아크릴산계 분산제 단독으로 사용하는 것보다도, 반죽하여 섞은 직후로부터의 블리딩율을 저감하는 효과가 커지는 작용을 찾아내었다. 따라서, 입자의 분산성능이 장시간에 걸쳐서 향상하기 때문에, 모의지반에 대한 침투성도 양호하게 되어, 균일하게 수경성을 나타내는 입자가 지반 내에 분산되므로, 보다 강고하고 균일한 개량체를 얻을 수 있다. By using together with a melamine type dispersing agent, the effect which reduces the bleeding rate from immediately after kneading | mixing was discovered rather than using polyacrylic acid type dispersing agent alone. Therefore, since the dispersing performance of the particles is improved over a long time, the permeability to the simulated ground is also improved, and since the particles having uniform hydraulic properties are dispersed in the ground, a more firm and uniform improved body can be obtained.
분산제의 사용량은, 고로슬래그 미분말과 분급시멘트의 합계 100부에 대하여 0.1?3부이고, 0.3?2부가 바람직하다. 0.1부 미만이면 충분한 침강방지 성능과 침투성이 얻어지지 않고, 3부를 넘더라도 효과가 제자리걸음이 된다. The usage-amount of a dispersing agent is 0.1-3 parts with respect to a total of 100 parts of blast furnace slag fine powder and classification cement, and 0.3-2 parts are preferable. If it is less than 0.1 part, sufficient sedimentation prevention performance and permeability will not be acquired, and even if it exceeds 3 parts, an effect will become a place.
다만, 본 발명의 지반주입용 수경성 시멘트조성물에는, 공지의 시멘트 혼화제(재(材))를 본래의 성능에 악영향을 주지 않는 범위에서 병용할 수 있다. 예컨대 AE제, AE감수제, 고성능 감수제, 고성능 AE감수제, 유동화제, 응결지연제, 조강제, 소포제, 증점제, 방수제(재), 팽창제(재), 급경재, 수축저감제(재), 방청제, 시멘트 혼화용 폴리머에멀젼, 점토광물 등을 들 수 있다. However, a well-known cement admixture can be used together with the hydraulic cement composition for ground injection of this invention in the range which does not adversely affect original performance. For example, AE agent, AE water reducer, high performance water reducer, high performance AE water reducer, fluidizing agent, coagulation delay agent, crude agent, antifoaming agent, thickener, waterproofing agent (re), expanding agent (re), steep hardening material, shrinkage reducing agent (re), rust preventive agent, And cement emulsion polymer emulsions, clay minerals, and the like.
본 발명의 지반주입용 수경성 시멘트조성물은, 물을 가하여 밀크상(狀)으로 하여 시공한다. 가하는 물의 양이 많아질수록 침투성이 좋아지지만 재료분리가 조장되어 압송(壓送)호스 내에서 폐색될 우려가 있고, 적으면, 시멘트밀크의 점도가 지나치게 커져서 침투성을 저해한다. 사용하는 물의 최적범위는, 고로슬래그 미분말, 분급시멘트, 및 분산제의 합계 100부에 대하여, 400?1500부가 바람직하고, 700?1200부가 보다 바람직하다. 사용하는 수량(水量)이 상기한 범위이면, 토목학회 기준(JSCE F-522)의 방법으로, 시멘트밀크의 60분 후의 블리딩율이 2% 이하로 하는 것이 가능하게 된다. 블리딩율이 2%를 넘으면, 주입재의 압송을 60분 이상 정지하고, 재시동을 행한 경우에 폐색을 일으키는 경우가 있다. The hydraulic cement composition for ground injection of the present invention is constructed in a milky state by adding water. The greater the amount of water added, the better the permeability, but there is a possibility that material separation is encouraged and the blockage is carried out in the pressurized hose, and if less, the viscosity of the cement milk becomes too large to impair the permeability. As for the optimum range of water to be used, 400-1500 parts are preferable with respect to a total of 100 parts of blast furnace slag fine powder, classification cement, and a dispersing agent, and 700-1200 parts are more preferable. If the amount of water to be used is in the above-described range, the bleeding rate after 60 minutes of cement milk can be made 2% or less by the method of the Civil Society Standard (JSCE F-522). When the bleeding rate exceeds 2%, the injection of the injection material may be stopped for 60 minutes or more, and clogging may occur when restarting is performed.
본 발명의 지반주입용 수경성 시멘트조성물에 물을 가하여 반죽하여 섞는 시간은, 특별히 한정하는 것은 아니지만, 그라우트 믹서에 소정량의 물을 가하고 본 발명의 지반주입용 수경성 시멘트조성물을 투입하고 나서 1?3분간 반죽하여 섞으면 된다. The time for kneading by adding water to the ground cemented cement composition for ground injection of the present invention is not particularly limited, but after adding a predetermined amount of water to the grout mixer and adding the ground cemented cement composition for injection of the present invention to 1 to 3 times. Knead for a minute and mix.
주입부위로서는, 연약한 지반의 개량이라면 특별히 한정하는 것은 아니고, 예컨대, 항만, 호안(護岸), 공항 등의 구조물, 지반이 나쁜 도시부나 산간부 등의 각종 구조물이 입지하고 있는 지반에 적용할 수 있고, 지수(止水)나 차수(遮水) 그라우트, 히빙(heaving)방지 그라우트, 침하방지 그라우트, 블로우방지 그라우트, 토압경감 그라우트, 지지력증가 그라우트, 흡출방지 그라우트 등을 목적으로 하여 사용할 수 있다. 침투성이 양호하기 때문에, 돌멩이를 포함하는 사질토(砂質土) 지반에의 적용도 가능하고, 액상화 방지대책으로서도 유효하게 기능한다. The injection site is not particularly limited as long as it is an improvement of the soft ground. For example, the injection site can be applied to the ground where various structures such as harbors, lakes and airports, urban areas with poor soils, and mountainous areas are located. It can be used for the purpose of water or water grout, anti-heaving grout, anti-sediment grout, blow-proof grout, earth pressure reducing grout, increased support capacity grout, anti-exhaust grout, and the like. Because of its good permeability, it can be applied to sandy soils containing stones, and also functions effectively as a liquefaction prevention measure.
본 발명의 시공방법은, 특별히 한정하는 것이 아니고, 통상의 약액주입에서 사용하고 있는 시공설비를 이용할 수 있으며, 통상 실시하고 있는 주입설계와 시공방법에 준거하면 된다. 예컨대, 믹서로 조정한 시멘트밀크를 펌프로 호스를 통하여 압송하고, 땅속에 배치한 로드를 통하여 주입재를 주입하는 방법을 들 수 있다. 그때에 사용하는 로드는, 특별히 한정하는 것은 아니지만, 단관(單管) 로드, 단관 스트레이너 로드, 2중관 로드, 2중관의 더블패커방식 로드 등을 사용할 수 있다. The construction method of this invention is not specifically limited, The construction equipment used by normal chemical liquid injection can be used, What is necessary is just to conform to the injection design and construction method which are normally performed. For example, the cement milk adjusted with the mixer may be pumped through a hose with a pump, and the injection material may be inject | poured through the rod arrange | positioned in the ground. Although the rod used at this time is not specifically limited, A single pipe rod, a single pipe strainer rod, a double pipe rod, a double packer rod of a double pipe, etc. can be used.
본 발명의 지반주입용 수경성 시멘트조성물은, 기본적으로는 1샷(shot)으로 주입을 행하지만, 지반의 상태나 목적에 따라, 시판되고 있는 응결촉진제나 다른 각종 혼화재를 별도로 압송하여 1.5샷이나 2샷 방식으로 시공할 수도 있다. The hydraulic cement composition for ground injection of the present invention is basically injected in one shot, but according to the condition and purpose of the ground, 1.5 shots or two are separately compressed by commercially available coagulation accelerators and other various admixtures. It can also be installed in a shot method.
실시예Example 1 One
고로슬래그 미분말 100부에 대하여 분급시멘트를 표 1에 나타내는 바와 같이 바꾸고, 고로슬래그 미분말과 분급시멘트의 합계 100부에 대하여 표 1에 나타내는 분산제를 1.0부 가하여 지반주입용 수경성 시멘트조성물을 조정하였다. 이 지반주입용 수경성 시멘트조성물 100부에 대하여 850부가 되도록 물을 가하고 2분간 그라우트 믹서로 반죽하여 섞었다. 얻어진 시멘트밀크의 점도, 블리딩율, 침투성, 압축강도를 측정하였다. 결과를 표 1에 나타낸다. Classification cement was changed with respect to 100 parts of blast furnace slag powders as shown in Table 1, and 1.0 part of dispersing agents shown in Table 1 were added with respect to 100 parts of blast furnace slag fine powders and classification cements, and the hydraulic cement composition for ground injection was adjusted. Water was added to 850 parts with respect to 100 parts of the hydraulic cement composition for ground injection, and kneaded with a grout mixer for 2 minutes and mixed. The viscosity, bleeding rate, permeability, and compressive strength of the obtained cement milk were measured. The results are shown in Table 1.
<사용재료> <Used Material>
고로슬래그 미분말(a) : 시판의 고로슬래그 미분말, 블레인 비표면적 10500㎠/g, 메디안직경 3.6㎛ Blast furnace slag fine powder (a): Commercially available blast furnace slag fine powder, Blaine specific surface area 10500cm2 / g, Median diameter 3.6㎛
분급시멘트(e) : 보통 포틀랜드 시멘트와 탄산칼슘을 혼합 후, 분급한 분급시멘트, 블레인 비표면적 9700㎠/g, 메디안직경 4.1㎛, 탄산칼슘 함유량 11.3% Classification Cement (e): After classification of ordinary Portland cement and calcium carbonate, the classification cement, Blaine specific surface area 9700㎠ / g, Median diameter 4.1㎛, Calcium carbonate content 11.3%
분산제(A) : 시판의 폴리아크릴산계 분산제(메톡시폴리에틸렌글리콜 메타크릴레이트계), 일반식 (I)에 있어서, R1은 메틸기, R2O는 탄소 수 2인 옥시에틸렌기, R3은 메틸기. Dispersant (A): Commercially available polyacrylic acid-based dispersant (methoxypolyethylene glycol methacrylate), in general formula (I), R 1 is a methyl group, R 2 O is an oxyethylene group having 2 carbon atoms, and R 3 is Methyl group.
분산제(B) :분산제(A) 100부에 대하여 일본 Sika Ltd.제(製)의 멜라민계 분산제 300부 배합한 분산제 Dispersing agent (B): Dispersing agent which mix | blended 300 parts of melamine type dispersing agents made from Japan Sika Ltd. with respect to 100 parts of dispersing agents (A).
<측정방법> <Measurement method>
점도 : B형 회전점도계를 이용하여 측정. 점도는 반죽완성 직후, 3시간 후, 6시간 후에 측정하였다. 측정시의 온도는 25℃. Viscosity: Measured using a type B rotational viscometer. Viscosity was measured immediately after dough completion, after 3 hours, and after 6 hours. The temperature at the time of measurement is 25 degreeC.
블리딩율 : JSCE-F522-1999 프리팩드(prepacked)콘크리트의 주입 모르타르의 블리딩율 및 팽창율 시험방법(폴리에틸렌 주머니 방법)에 준거하였다. 측정은 0.5시간 후, 1시간 후, 2시간 후로 하였다. 측정시의 온도는 25℃ Bleeding rate: JSCE-F522-1999 Injection of prepacked concrete The bleeding rate and expansion rate of mortar were tested according to the test method (polyethylene bag method). The measurement was made after 0.5 hour, after 1 hour, and after 2 hours. The temperature at the time of the measurement is 25 degrees Celsius
침투성 : JGS0831-2000에 나타내는 약액주입에 의한 안정처리토의 공시체(供試體) 작성방법에 준거하였다. 직경 50㎜ 높이 1000㎜의 아크릴파이프에 Toyoura sand를 충전하여 물다짐(水締)한 모의지반에 0.05㎫의 주입압(壓)으로 시멘트밀크를 주입하였을 때의 침투상황을 관찰하였다. Permeability: It complies with the preparation method of the specimen of the stabilized soil by the chemical liquid injection shown in JGS0831-2000. Infiltration conditions were observed when cement milk was injected into a simulated ground filled with Toyoura sand filled with 50mm in diameter and 1000mm in height, at a pressure of 0.05 MPa.
압축강도 : 침투성 시험을 행한 아크릴파이프를 높이 100㎜가 되도록 절단하고, 아크릴파이프 속으로부터 경화한 샌드겔을 인출하여 압축강도를 측정하였다. 측정재령(材齡)은 28일. Compressive strength: The acrylic pipe subjected to the permeability test was cut to a height of 100 mm, and the cured sand gel was taken out from the acrylic pipe to measure the compressive strength. The measurement age is 28 days.
표 1로부터, 본 발명의 고로슬래그 미분말에 분급시멘트를 특정량 배합하고, 폴리아크릴산계 분산제를 병용함으로써, 블리딩율이 작은 주입재 시멘트밀크를 제조할 수 있고, 뛰어난 침투성을 나타내며, 침투 후의 샌드 겔의 압축강도도 양호하게 발현되는 것을 알 수 있다. 특히, 폴리아크릴산계 분산제와 멜라민계 분산제를 함유하는 분산제(B)를 이용함으로써, 보다 블리딩율이 저감하고, 강도발현성도 향상되고 있는 것을 알 수 있다. From Table 1, by blending a specific amount of the classification cement into the blast furnace slag powder of the present invention and using a polyacrylic acid-based dispersant, an injection material cement milk with a small bleeding ratio can be produced, and exhibits excellent permeability. It can be seen that the compressive strength is also well expressed. In particular, by using the dispersing agent (B) containing a polyacrylic acid type dispersing agent and a melamine type dispersing agent, it turns out that bleeding rate is reduced more and strength expression property is also improved.
실시예Example 2 2
블레인 비표면적이 상이한 고로슬래그 미분말 100부에 대하여 블레인 비표면적의 상이한 분급시멘트를 15부, 고로슬래그 미분말과 분급시멘트의 합계 100부에 대하여 분산제(A)를 1.0부 가하여 지반주입용 수경성 시멘트조성물을 조정하였다. 이 지반주입용 수경성 시멘트조성물 100부에 대하여 850부가 되도록 물을 가하고 2분간 그라우트 믹서로 반죽하여 섞었다. 얻어진 시멘트밀크의 점도, 블리딩율, 침투성, 압축강도를 측정하였다. 결과를 표 2에 나타낸다. To 100 parts of fine blast furnace slag powders with different surface specific areas, 15 parts of different classification cements with different specific surface areas and 1.0 part of dispersant (A) were added to 100 parts of blast furnace slag fine powders and classification cements. Adjusted. Water was added to 850 parts with respect to 100 parts of the hydraulic cement composition for ground injection, and kneaded with a grout mixer for 2 minutes and mixed. The viscosity, bleeding rate, permeability, and compressive strength of the obtained cement milk were measured. The results are shown in Table 2.
<사용재료> <Used Material>
고로슬래그 미분말(b) : 블레인 비표면적 6100㎠/g, 메디안직경 7.4㎛ Blast furnace slag fine powder (b): Blaine specific surface area 6100㎠ / g, Median diameter 7.4㎛
고로슬래그 미분말(c) : 블레인 비표면적 8200㎠/g, 메디안직경 4.8㎛ Blast furnace slag fine powder (c): Blaine specific surface area 8200㎠ / g, Median diameter 4.8㎛
고로슬래그 미분말(d) : 블레인 비표면적 15500㎠/g, 메디안직경 1.6㎛ Blast furnace slag fine powder (d): Blaine specific surface area 15500㎠ / g, Median diameter 1.6㎛
분급시멘트(f) : 보통 포틀랜드 시멘트와 탄산칼슘을 혼합 후, 분급한 분급시멘트, 블레인 비표면적 6050㎠/g, 메디안직경 8.6㎛, 탄산칼슘 함유율 9.9% Classification cement (f): After classifying ordinary cement and calcium carbonate, classify cement, Blaine specific surface area 6050㎠ / g, median diameter 8.6㎛, calcium carbonate content 9.9%
분급시멘트(g) : 보통 포틀랜드 시멘트와 탄산칼슘을 혼합 후, 분급한 분급시멘트, 블레인 비표면적 8300㎠/g, 메디안직경 6.1㎛, 탄산칼슘 함유율 9.5% Classification cement (g): After classifying ordinary cement and calcium carbonate, classify cement, Blaine specific surface area 8300㎠ / g, median diameter 6.1㎛, calcium carbonate content 9.5%
분급시멘트(h) : 보통 포틀랜드 시멘트와 탄산칼슘을 혼합 후, 분급한 분급시멘트, 블레인 비표면적 15800㎠/g, 메디안직경 2.5㎛, 탄산칼슘 함유율 13.2% Classification cement (h): After classifying cement and calcium carbonate, usually, classified cement, Blaine specific surface area 15800㎠ / g, median diameter 2.5㎛, calcium carbonate content 13.2%
표 2로부터, 7000㎠/g 이상의 블레인 비표면적을 가지고, 메디안직경이 7㎛ 이하인 고로슬래그 미분말과 분급시멘트를 이용함으로써, 작은 블리딩율과 양호한 침투성과 뛰어난 압축강도를 나타내는 것을 알 수 있다. 고로슬래그 미분말과 분급시멘트의 양자(兩者) 또는 어느 한쪽이 블레인 비표면적으로 7000㎠/g 미만이거나, 메디안직경으로 7㎛를 넘는 경우에는, 블리딩율이 커지고, 침투성이 나빠지며, 압축강도도 저하한다. It can be seen from Table 2 that by using a blast furnace slag fine powder having a specific surface area of 7000 cm 2 / g or more and a median diameter of 7 µm or less, and a classification cement, a small bleeding ratio, good permeability and excellent compressive strength were obtained. When both blast furnace slag fine powder and classified cement or one of them is less than 7000cm2 / g of the specific surface area of the blast, or more than 7㎛ in median diameter, the bleeding rate is increased, the permeability is poor, and the compressive strength Lowers.
실시예Example 3 3
고로슬래그 미분말(a) 100부에 대하여 탄산칼슘의 함유량이 상이한 분급시멘트를 표 3에 나타내는 바와 같이 가하고, 고로슬래그 미분말과 분급시멘트의 합계 100부에 대하여 분산제(A)를 1.0부 가하여 지반주입용 수경성 시멘트조성물을 조정하였다. 이 지반주입용 수경성 시멘트조성물 100부에 대하여 850부가 되도록 물을 가하고 2분간 그라우트 믹서로 반죽하여 섞었다. 다만, 비교를 위하여, 탄산칼슘을 함유하지 않는 보통 포틀랜드 시멘트를 분급하고, 그 후, 블레인 비표면적 5500㎠/g의 탄산칼슘을 소정량 가하고 마찬가지로 평가하였다. 얻어진 시멘트밀크의 점도, 블리딩율, 침투성, 압축강도를 측정하였다. 결과를 표 3에 나타낸다. A classification cement having a different calcium carbonate content is added to 100 parts of blast furnace slag fine powder (a) as shown in Table 3, and 1.0 part of a dispersant (A) is added to 100 parts of the total blast furnace slag fine powder and classification cement for ground injection. The hydraulic cement composition was adjusted. Water was added to 850 parts with respect to 100 parts of the hydraulic cement composition for ground injection, and kneaded with a grout mixer for 2 minutes and mixed. However, for comparison, ordinary portland cement containing no calcium carbonate was classified, and after that, a predetermined amount of calcium carbonate having a blain specific surface area of 5500 cm 2 / g was added and evaluated in the same manner. The viscosity, bleeding rate, permeability, and compressive strength of the obtained cement milk were measured. The results are shown in Table 3.
<사용재료> <Used Material>
탄산칼슘 : Joetsu Mining Co. Ltd.제, 블레인 비표면적 5500㎠/g 시판품 Calcium Carbonate: Joetsu Mining Co. Blaine Specific Surface Area 5500㎠ / g
표 3으로부터, 탄산칼슘이 분급시멘트 100부 중 6?20부(본 발명의 범위)인 경우, 블리딩율이 작고, 강도발현성도 큰 것을 알 수 있다. 이에 대하여, 탄산칼슘이 분급시멘트 100부 중 6부 미만인 경우나, 탄산칼슘의 함유량이 본 발명의 범위 내이더라도 분급하지 않고 분급시멘트에 첨가한 경우에는, 블리딩율이 크고, 강도발현성도 작아지는 경향이 인정되며, 반응활성이 작은 것을 알 수 있다. 따라서, 입자가 미세한 탄산칼슘을 특정량 함유함으로써 강고한 경화체를 형성하므로 장기적인 내구성도 향상된다고 생각된다. Table 3 shows that when calcium carbonate is 6-20 parts (range of this invention) of 100 parts of classification cements, a bleeding rate is small and strength expression property is also large. On the other hand, when calcium carbonate is less than 6 parts out of 100 parts of the classification cement, or when it adds to a classification cement without classification even if content of calcium carbonate is in the range of this invention, a bleeding ratio becomes large and strength developability also tends to become small. It is recognized that the reaction activity is small. Therefore, since a particle | grain contains a specific amount of fine calcium carbonate, and forms a hard hardened | cured material, it is thought that long-term durability also improves.
실시예Example 4 4
고로슬래그 미분말(a) 100부에 대하여 분급시멘트(e)를 15부, 고로슬래그 미분말과 분급시멘트의 합계 100부에 대하여 분산제를 표 4에 나타내는 바와 같이 가하여 지반주입용 수경성 시멘트조성물을 조정하였다. 이 지반주입용 수경성 시멘트조성물 100부에 대하여 850부가 되도록 물을 가하고 2분간 그라우트 믹서로 반죽하여 섞었다. 얻어진 시멘트밀크의 점도, 블리딩율, 침투성, 압축강도를 측정하였다. 결과를 표 4에 나타낸다. A classification cement (e) was added to 100 parts of blast furnace slag fine powder (a) to 15 parts, and 100 parts of the blast furnace slag fine powder and classification cement were added as shown in Table 4 to adjust the hydraulic cement composition for ground injection. Water was added to 850 parts with respect to 100 parts of the hydraulic cement composition for ground injection, and kneaded with a grout mixer for 2 minutes and mixed. The viscosity, bleeding rate, permeability, and compressive strength of the obtained cement milk were measured. The results are shown in Table 4.
<사용재료> <Used Material>
분산제(C) : 분산제(A) 100부에 대하여 일본 Sika Ltd.제의 멜라민계 분산제 10부 배합한 분산제 Dispersing agent (C): Dispersing agent which mix | blended 10 parts of melamine type dispersing agents by Sika Ltd. of Japan with respect to 100 parts of dispersing agents (A).
분산제(D) : 분산제(A) 100부에 대하여 일본 Sika Ltd.제의 멜라민계 분산제 30부 배합한 분산제 Dispersing agent (D): Dispersing agent which mix | blended 30 parts of melamine type dispersing agents by Sika Ltd. of Japan with respect to 100 parts of dispersing agents (A).
분산제(E) : 분산제(A) 100부에 대하여 일본 Sika Ltd.제의 멜라민계 분산제 100부 배합한 분산제 Dispersing agent (E): Dispersing agent which mix | blended 100 parts of melamine type dispersing agents by Sika Ltd. of Japan with respect to 100 parts of dispersing agents (A).
분산제(F) : 분산제(A) 100부에 대하여 일본 Sika Ltd.제의 멜라민계 분산제 600부 배합한 분산제 Dispersing agent (F): Dispersing agent which mix | blended 600 parts of melamine type dispersing agents by Sika Ltd. of Japan with respect to 100 parts of dispersing agents (A).
분산제(G) : 분산제(A) 100부에 대하여 일본 Sika Ltd.제의 멜라민계 분산제 1000부 배합한 분산제 Dispersing agent (G): Dispersing agent which mix | blended 1000 parts of melamine type dispersing agents by Sika Ltd. of Japan with respect to 100 parts of dispersing agents (A).
분산제(H) : 나프탈렌술폰산염계 분산제 DAI-ICHI SEIYAKU KOGYO Co., Ltd.제 Cellflow 110P Dispersant (H): Naphthalene sulfonate-based dispersant Cellflow 110P made by DAI-ICHI SEIYAKU KOGYO Co., Ltd.
분산제(I) : 리그닌술폰산염계 분산제 Nippon Paper Industries Co., Ltd.제 Vanilex N Dispersant (I): Lignin sulfonate-based dispersant Vanilex N manufactured by Nippon Paper Industries Co., Ltd.
분산제(J) : 멜라민계 분산제 일본 Sika Ltd.제 Sikament FF Dispersant (J): Melamine-based dispersant Sikament FF manufactured by Sika Ltd. of Japan
<측정방법> <Measurement method>
압축강도의 편차 : 1000m의 아크릴파이프 속을 침투시켜 경화한 샌드 겔을 100㎜의 길이가 되도록 절단하여 10개의 압축강도 시험체를 제작하고, 각각의 압축강도를 측정하였을 때의 변동계수를 구하였다. Compressive strength deviation: Ten compressive strength test specimens were prepared by cutting a sand gel that penetrated into an acrylic pipe of 1000 m to a length of 100 mm to prepare 10 compressive strength test specimens.
표 4로부터, 폴리아크릴산계 분산제를 이용함으로써 블리딩율을 작게 할 수 있어 양호한 침투성을 확보할 수 있는 것을 알 수 있다. 특히, 멜라민계 분산제와의 병용은 바람직하고, 침투거리의 차에 의한 압축강도 차가 작아지므로, 보다 균일한 개량 고화체를 얻는 것이 가능하다고 생각된다. 폴리아크릴산계 분산제 이외의 분산제(나프탈렌술폰산염계 분산제, 리그닌술폰산염계 분산제, 멜라민계 분산제)를 단독으로 이용한 경우에는, 양호한 침투성을 확보할 수 없다. From Table 4, it can be seen that by using the polyacrylic acid-based dispersant, the bleeding rate can be reduced and good permeability can be ensured. In particular, it is preferable to use together with a melamine type dispersing agent, and since the difference in compressive strength by the difference of a penetration distance becomes small, it is thought that it is possible to obtain a more uniform improved solidified body. When dispersants (naphthalene sulfonate dispersants, lignin sulfonate dispersants, melamine dispersants) other than polyacrylic acid dispersants are used alone, good permeability cannot be ensured.
실시예Example 5 5
표 5에 나타내는 바와 같이 지반주입용 수경성 시멘트조성물을 조정하고, 또한 그 조성물 100부에 대하여 표에 나타내는 물을 가하여 시멘트밀크를 조정하였다. 그 시멘트밀크를 이용하여 침투 유하(流下) 시험을 행하여, 수류(水流)가 있는 모의지반을 상정한 시멘트밀크의 유출시험을 행하였다. 평가항목은, 시멘트밀크의 유출의 유무, 7일 후에 모의지반 속으로부터 경화체를 인출하여, 그 형상과 대략 구형(球形)으로 경화하고 있었을 경우는 직경을 확인하였다. 시험결과를 표 6에 나타낸다. As shown in Table 5, the hydraulic cement composition for ground injection was adjusted, and water shown in the table was added to 100 parts of the composition to adjust the cement milk. The penetration test was performed using this cement milk, and the leak test of the cement milk which assumed the simulated ground with water flow was done. As for the evaluation items, when 7 days after the presence or absence of the flow of cement milk, the hardened | cured material was taken out from the simulated ground, and when it hardened | cured to the shape and substantially spherical shape, the diameter was confirmed. The test results are shown in Table 6.
<시험방법> <Test method>
침투 유하 시험 : JGS0311-2000에 나타내는 흙의 투수(透水) 시험방법에 준거하여 행하였다. 시험조건은, φ10×23㎝의 투명한 아크릴용기에 5호 규사를 간극(間隙)률 40.5%가 되도록 충전하여 모의지반을 제작하였다. 다만, 모의지반을 제작하는 아크릴용기의 바닥면은 필터를 세트하여, 물이나 시멘트밀크가 흘러나오도록 하였다. 제작한 모의지반의 중심 부근에 시멘트밀크가 주입되도록 파이프를 세트하고, 제작한 모의지반 용기째로 물을 채운 용기에 침지(浸漬)하였다. 침지한 모의지반 용기는, 모의지반 용기 상단부와 물을 채운 용기의 수위 차를 0.7㎝가 되도록 하고, 항상 물을 공급함으로써 물이 교체되는 조건으로 하며, 파이프로부터 반죽하여 섞은 시멘트밀크를 120cc 주입하여, 모의지반으로부터의 시멘트밀크의 유출상황을 관찰하였다. 또한, 모의지반 내에 고인 시멘트밀크 경화체의 상태는, 재령 7일 후에 모의지반 용기를 해체하고, 내부로부터 경화체를 인출하여, 그 형상과, 대략 구형으로 경화되고 있었을 경우는 직경을 확인하였다. 주입하기 전의 주입재의 블리딩율도 측정하였다. Penetration-lowering test: It carried out based on the soil permeation test method shown in JGS0311-2000. The test conditions were filled with a φ10 × 23 cm transparent acrylic container with No. 5 silica sand so as to have a clearance rate of 40.5% to prepare a simulated ground. However, the bottom surface of the acrylic container for producing the simulated ground was set with a filter so that water or cement milk flowed out. The pipe was set so that cement milk was inject | poured in the vicinity of the center of the produced simulation ground, and it immersed in the container filled with the water by the manufactured simulation ground container. The submerged simulated ground container is set to 0.7 cm in water level difference between the upper end of the simulated ground container and the container filled with water, and the water is always replaced by supplying water, and 120cc of cement milk mixed by kneading from the pipe is injected. The leakage of cement milk from the simulated ground was observed. In addition, the state of the cement milk hardened | cured material which accumulated in the simulated ground disassembled the simulated ground container after 7 days of age, pulled out the hardened | cured material from the inside, and confirmed the shape and the diameter when it was hardened in substantially spherical form. The bleeding rate of the injection material before injection was also measured.
표 6으로부터, 본 발명의 지반주입용 시멘트조성물을 이용함으로써, 유수(流水) 하에서 지반 내에 주입하여도 유출하지 않고 지반 내에 고여서, 대략 이론대로의 경화체를 형성하는 것을 알 수 있다. 또한, 경화체가 대략 구형인 상태로 지반 내에서 경화하고 있으므로, 균일한 침투 주입도 이루어지고 있다. 또한, 사용 수량(水量)이, 지반주입용 수경성 시멘트조성물 100부에 대하여, 400?1500부의 범위 내이면, 블리딩율의 변화도 작은 것을 알 수 있다. From Table 6, it can be seen that by using the cement composition for ground injection of the present invention, even if injected into the ground under flowing water, it is accumulated in the ground without flowing out, thereby forming a hardened body in a substantially theoretical manner. Moreover, since hardened | cured material is hardening in the ground in a substantially spherical state, uniform penetration injection is also performed. Moreover, it turns out that the change of the bleeding rate is small also if the quantity of water used is in the range of 400-1500 parts with respect to 100 parts of hydraulic cement compositions for ground injection.
실시예Example 6 6
방파제 기초지반의 액상화 대책 공사에 있어서, 본 발명의 지반주입용 시멘트조성물을 이용한 실제 시공을 행하였다. 시공방법은, 그라우트 믹서로 실험 No. 5-9, 5-11, 5-16의 주입재 시멘트밀크를 조정하여 지반 내에 주입하였다. 각각의 시멘트밀크는 2분간 반죽하여 섞고, 일단, 저류조(貯留槽)에 옮겨, 그라우트펌프로 호스, 주입관(단관 로드)을 통하여 압송 주입하였다. 주입 중의 압력관리는 0.5㎫를 최대로 하고, 주입률은 40%, 주입량은 1㎥로 하였다. 모든 주입재 시멘트밀크 모두, 주입 압력의 관리 이하에서 주입할 수 있었다. 1개월 후, 주입한 시멘트밀크의 경화상황을 확인하기 위하여 지반을 다시 파 본 바, 주입재 시멘트밀크가 지반에 침투하여 경화한 상황을 관찰할 수 있었다. 어느 쪽의 경화체도 직경이 45?65㎝인 구형에 가까운 형상이었다. 그 경화체로부터 샘플을 잘라내어 압축강도를 측정한 바, 실험 No. 5-9에 상당하는 주입재 경화체는 3.5N/㎣, 실험 No. 5-11은 1.4N/㎣, 실험 No. 5-16은 0.4N/㎣이고, 충분한 개량효과가 있는 것을 확인할 수 있었다. In the liquefaction measures construction of the breakwater foundation ground, actual construction using the cement composition for ground injection of this invention was performed. Construction method is experiment No. in grout mixer. Cement milk of 5-9, 5-11, 5-16 was adjusted and injected into the ground. Each cement milk was kneaded and mixed for 2 minutes, and once, it transferred to the storage tank, and it injected-injected through the hose and the injection pipe (single pipe rod) by the grout pump. Pressure management during the injection was 0.5 MPa at a maximum, the injection rate was 40%, and the injection amount was 1 m 3. All the cement cement milks could be injected under the control of the injection pressure. After one month, the ground was re-examined to confirm the hardening condition of the injected cement milk, and the cement cement infiltrated into the ground and hardened was observed. Either hardened | cured material was also a shape near the spherical shape whose diameter is 45-65 cm. When the sample was cut out from the hardened | cured material and the compressive strength was measured, experiment No. Injection material hardened | cured material corresponded to 5-9 is 3.5 N / m <3>, Experiment No. 5-11 is 1.4 N / dl, Experiment No. 5-16 was 0.4 N / Pa, and it turned out that there exists sufficient improvement effect.
실시예Example 7 7
실시예 6에 나타내는 방파제 기초지반의 액상화 대책 공사에 있어서 사용한 설비를 이용하여, 본 발명의 지반주입용 시멘트조성물을 반죽하여 섞어서 호스 속을 통하여 압송하고, 압송을 중단하고 60분간 호스 속에 주입재를 체류시켰다. 그 후, 다시 운전을 개시하였을 때의 시동상태를 확인하였다. 확인한 배합은, 실험 No. 5-9, 5-11, 5-13, 5-14, 5-18(반죽하여 섞은 수량(水量)이 상이함)의 주입재 시멘트밀크이고, 비교로서, 실험 No. 5-1, 5-2, 5-3, 5-4, 5-6도 마찬가지로 실시하였다. 그 결과, 실험 No. 5-9, 5-11, 5-13, 5-14, 5-18의 주입재는, 호스 속에서의 입자의 침강은 거의 없고, 시동시의 압력도 걸리지 않고 스무스하게 압송을 재개할 수 있었다. 한편, 비교예인 실험 No. 5-1, 5-2, 5-3, 5-4, 5-6의 주입재는, 호스 속에서의 입자의 침강이 확인되었다. 특히, 실험 No. 5-4, 5-5는 호스 단면(斷面)의 절반 정도가 침강한 입자로 덮여 있어, 재시동할 수 없었다. 실험 No. 5-1, 5-2, 5-3은, 시동할 수 있었지만, 시동시의 압력이 크고 시동 후 수분 정도에 분산하지 않는 괴상(塊狀)의 입자가 호스 속을 흘렀기 때문에 호스의 폐색이 생겼다. The cement composition for ground injection of the present invention is kneaded and mixed by using the equipment used in the liquefaction measures construction of the breakwater foundation ground shown in Example 6, and the injection material is stopped in the hose, and the injection material is suspended in the hose for 60 minutes. I was. After that, the starting state when the operation was started again was confirmed. The confirmed formulation was experiment no. Injection material cement milk of 5-9, 5-11, 5-13, 5-14, 5-18 (The amount of dough mixed is different.) As a comparison, experiment No. 5-1, 5-2, 5-3, 5-4, and 5-6 were implemented similarly. As a result, experiment No. The injected materials of 5-9, 5-11, 5-13, 5-14, and 5-18 had almost no sedimentation of particles in the hose, and were able to resume the pressure feeding smoothly without applying pressure at startup. On the other hand, Experiment No. which is a comparative example. In the injection material of 5-1, 5-2, 5-3, 5-4, and 5-6, the sedimentation of the particle | grains in the hose was confirmed. In particular, experiment No. About 5-4 and 5-5 were covered with the settled particle | grains about half of the hose cross section, and could not be restarted. Experiment No. Although 5-1, 5-2, and 5-3 were able to start, the blockage of the hose was large because a large amount of pressure at the start and large particles that do not disperse in the moisture after starting flowed through the hose. Looks like
본 발명의 지반주입용 수경성 시멘트조성물은 재료분리가 작고, 침투성에 뛰어나, 시공성 및 광범위의 개량을 신속하게 행하는 것이 가능하게 된다. 또한, 특성의 분급시멘트, 미분슬래그, 분산제에 의하여 형성한 경화체는, 충분한 강도발현성을 나타내고, 장기적인 내구성에 뛰어나므로, 사질토 지반의 액상화 대책 등의 각종 연약지반의 보강공사에 적용할 수 있다. The hydraulic cement composition for ground injection according to the present invention has a small material separation, excellent permeability, and makes it possible to rapidly improve workability and wide range. In addition, the cured body formed of the classification cement, finely divided slag, and dispersant having characteristics exhibits sufficient strength expression and excellent long-term durability, and therefore can be applied to various soft ground reinforcement works such as countermeasures for liquefaction of sandy soil.
Claims (7)
⑴ 탄산칼슘을 분급시멘트 100부 중 6?20부 함유하는 것을 특징으로 하는 분급시멘트
⑵ 블레인 비표면적이 7000?16000㎠/g인 것을 특징으로 하는 분급시멘트
⑶ 메디안직경이 1?7㎛인 것을 특징으로 하는 분급시멘트 For 100 parts of blast furnace slag fine powder and 100 parts of blast furnace slag fine powder having a specific surface area of 7000-16000 cm2 / g and median diameter of 1-7 μm, the following conditions 5-30 parts of classification cement which satisfies all of the above, and a dispersing agent comprising 0.1-3 parts of polyacrylic acid-based dispersant based on 100 parts of the blast furnace slag fine powder and the classification cement in total. Hydraulic cement composition for injection.
분 a classification cement comprising 6 to 20 parts of calcium carbonate in 100 parts of the classification cement
분 classification cement, characterized in that the specific surface area of blast is 7000-16000cm2 / g
분 classification cement, characterized in that the median diameter is 1 ~ 7㎛
상기 분산제가 멜라민계 분산제를 더욱 함유하는 것을 특징으로 하는 지반주입용 수경성 시멘트조성물. The method according to claim 1,
The hydraulic cement composition for ground injection, characterized in that the dispersant further contains a melamine-based dispersant.
상기 폴리아크릴산계 분산제가 아래의 일반식 (I)의 단량체(單量體)를 함유하는 공중합체(共重合體)인 것을 특징으로 하는 지반주입용 수경성 시멘트조성물.
CH2=C(R1)COO(R2O)nR3 (I)
(식 중, R1은 수소원자 또는 메틸기, R2O는 탄소 수 2?4의 옥시알킬렌기, n은 5?40의 정수, R3는 수소원자 또는 탄소 수 1?5의 알킬기를 나타냄) The method according to claim 1,
The above-mentioned polyacrylic acid-based dispersant is a copolymer containing a monomer of the general formula (I) below.
CH 2 = C (R 1 ) COO (R 2 O) nR 3 (I)
(Wherein R 1 represents a hydrogen atom or a methyl group, R 2 O represents an oxyalkylene group having 2 to 4 carbon atoms, n represents an integer of 5 to 40, and R 3 represents a hydrogen atom or an alkyl group having 1 to 5 carbon atoms)
상기 지반주입용 수경성 시멘트조성물에 물을 가하고 반죽하여 섞은 시멘트밀크의 60분 정치(靜置) 후의 블리딩율(bleeding rate)이 2% 이하를 나타내는 것을 특징으로 하는 시멘트밀크. The method of claim 4,
Cement milk characterized in that the bleeding rate after 60 minutes of the cement milk mixed with water and kneaded by mixing the hydraulic cement composition for ground injection is 2% or less.
액상화(液狀化) 대책을 목적으로 한 지반개량에 이용하는 것을 특징으로 하는 지반개량공법.The method of claim 6,
A soil improvement method characterized by being used for soil improvement for the purpose of liquefaction.
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JP7124386B2 (en) * | 2018-03-29 | 2022-08-24 | 株式会社大林組 | Cement slurry and ground improvement method |
KR102247720B1 (en) | 2020-12-28 | 2021-05-03 | (주)태창기초 | Method for wall collapse preventing and water-repellency improving |
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