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KR20060013451A - Manufacturing method of color polymer concrete using colored aggregate - Google Patents

Manufacturing method of color polymer concrete using colored aggregate Download PDF

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KR20060013451A
KR20060013451A KR1020060008030A KR20060008030A KR20060013451A KR 20060013451 A KR20060013451 A KR 20060013451A KR 1020060008030 A KR1020060008030 A KR 1020060008030A KR 20060008030 A KR20060008030 A KR 20060008030A KR 20060013451 A KR20060013451 A KR 20060013451A
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colored
polymer concrete
color
concrete
lanes
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최준성
이규완
박원주
박은용
전경일
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한국유지관리 주식회사
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02Agglomerated materials, e.g. artificial aggregates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0064Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
    • B28B7/0076Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding letters or marks
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/14Polyepoxides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/18Polyesters; Polycarbonates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/54Pigments; Dyes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0075Uses not provided for elsewhere in C04B2111/00 for road construction
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/72Repairing or restoring existing buildings or building materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/80Optical properties, e.g. transparency or reflexibility
    • C04B2111/82Coloured materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Civil Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Road Paving Structures (AREA)

Abstract

본 발명은 칼라폴리머콘크리트 제조방법에 관한 것으로, 더욱 상세하게는 불포화 폴리에스터 및 에폭시와 같은 폴리머 레진을 바인더로 사용하고, 유색골재와 착색제를 사용하여 칼라폴리머콘크리트 제조하는 것으로서, The present invention relates to a method for producing color polymer concrete, and more particularly, to produce color polymer concrete using a polymer resin such as unsaturated polyester and epoxy as a binder, and using colored aggregates and colorants.

포장체 표면의 반영구적인 칼라화와 높은 내구성 및 부착성능을 발휘하며; 도심지에서 포장의 급속보수 및 빠른 교통개방효과를 목적으로 하는 칼라폴리머콘크리트 제조방법에 관한 것이다.Exhibits semi-permanent colorization and high durability and adhesion of the package surface; The present invention relates to a method for producing color polymer concrete for the purpose of rapid repair and rapid traffic opening of pavement in urban areas.

칼라콘크리트, 칼라폴리머콘크리트, 폴리에스터콘크리트, 에폭시콘크리트, 유색골재 Color Concrete, Color Polymer Concrete, Polyester Concrete, Epoxy Concrete, Colored Aggregate

Description

유색골재를 이용한 칼라폴리머콘크리트의 제조방법{Producing Method of Colored Polymer Concrete Using Colored Aggregate}Producing Method of Colored Polymer Concrete Using Colored Aggregate}

도 1은 본 발명의 칼라폴리머콘크리트의 구성 물질을 나타낸 것이다.Figure 1 shows the constituent material of the color polymer concrete of the present invention.

도 2는 본 발명의 칼라폴리머콘크리트의 덧씌우기 형태를 나타낸 것이다.Figure 2 shows the form of the overlay of the color polymer concrete of the present invention.

<도면의 주요 부분에 대한 부호설명><Code Description of Main Parts of Drawing>

1. 유색 굵은골재1. Colored coarse aggregate

2. 잔골재2. Fine aggregate

3. 레진+착색제3. Resin + Colorant

4. 칼라폴리머콘크리트4. Color polymer concrete

5. 프라이머 층5. Primer layer

6. 기존 아스팔트표층이나 보조기층, 콘크리트 표층이나 보조기층6. Existing asphalt surface or subbase, concrete surface or subbase

일반적으로 사용되는 폴리머콘크리트는 탁월한 부착성능, 내구성능, 강도성능, 방수성능이 뛰어나 노후 시멘트콘크리트 포장이나 아스팔트콘크리트 포장의 덧씌우기 및 신설 포장에 활용되는 콘크리트로서 국외에서 많이 활용되고 있다. Polymer concrete, which is generally used, has excellent adhesion performance, durability performance, strength performance, waterproof performance, and is widely used in foreign countries as concrete used for overlaying and new paving of aged cement concrete pavement or asphalt concrete pavement.

생활수준의 향상과 환경에 대한 인식의 변화로 인해 과거와는 달리 건설 구조물에 대한 환경적인 측면과 미적인 측면의 중요성이 높아지고 있다. Improvements in living standards and changes in environmental awareness are increasing the importance of the environmental and aesthetic aspects of construction structures unlike in the past.

폴리머콘크리트의 칼라화에 대한 국내 종래기술은 없으며, 유사 기술로는 칼라아스팔트콘크리트가 있다. There is no domestic prior art for the coloration of polymer concrete, and similar techniques include color asphalt concrete.

일반적으로, 포장에 사용되는 칼라아스팔트콘크리트는 버스전용차로와 어린이 보호구역과 보행자들이 다니는 보도에 시공되고 있다.In general, paved asphalt concrete is used for pavement lanes, children's reserves and pedestrian walkways.

그리고, 전자에 언급한 버스전용차로는 대중교통 우선정책에 주안점을 둔 시내버스가 다니는 일반 국도에 설치된 일반버스전용차로와 아직까지 시공된 적이 없는 고속도로 버스전용차로로 구별할 수 있다.In addition, the bus-only lanes mentioned in the former can be distinguished from general bus lanes installed on general national roads where city buses focus on public transportation priority policies and highway bus lanes that have not yet been constructed.

그리고, 후자에서 언급한 어린이 보호구역과 보도차로는 특정부분을 칼라아스팔트콘크리트를 시공하거나 전단면에 걸쳐 시공할 수 있는 것으로 구분할 수 있다.In addition, the child protection zone and the sidewalk lane mentioned in the latter can be divided into those which can be constructed over the colored asphalt concrete or the shear surface.

그러나 종래와 같은 칼라아스팔트콘크리트는 다음과 같은 문제점이 있다. However, the conventional color asphalt concrete has the following problems.

첫째, 공용성의 검증이 되지 않은 유색바인더를 사용한 칼라아스팔트는 버스와 같은 중차량의 하중을 견디지 못하고 소성변형이나 포트홀과 같은 파손을 단기간에 발생시킨다.First, colored asphalt using colored binders, which have not been tested for commonness, cannot withstand the loads of heavy vehicles such as buses and cause plastic deformation and damage such as port holes in a short period of time.

둘째, 칼라아스팔트콘크리트는 다른 포장과의 확연한 색깔 차이를 목적으로 하는데 차량통행에 의한 반복하중 및 자외선에 의해 변색 및 탈색을 야기 시킴으로서 사용자로 하여금 불쾌감을 유발시킬 뿐만아니라 사고의 위험성을 증대시키며 이로 인한 유지관리비용을 증대시킨다.Second, color asphalt concrete aims for a clear color difference from other packages, which causes discoloration and discoloration due to repeated loads and ultraviolet rays caused by vehicle traffic, which not only causes discomfort to the user, but also increases the risk of accidents. Increase maintenance costs.

이에 비해 유색골재를 사용한 칼라폴리머콘크리트는 유색골재와 착색제를 동시에 사용함으로서 상기와 같은 문제점을 재료적으로 보완할 수 있는 제조방법이다.On the contrary, the colored polymer concrete using colored aggregate is a manufacturing method that can supplement the above problems by using colored aggregate and colorant at the same time.

또한, 상기 본 발명에 의한 칼라폴리머콘크리트의 빠른 경화시간은 도심지에서의 신속한 교통개방이 가능하여 교통통제로 인한 사용자의 불편함을 최소화할 수 있다.In addition, the fast curing time of the color polymer concrete according to the present invention can be quickly opened in the downtown can minimize the inconvenience of the user due to traffic control.

폴리머콘크리트에 유색골재와 착색제를 사용함으로써 칼라아스팔트콘크리트보다 내구성 및 부착성능이 탁월한 칼라폴리머콘크리트는 자동차 전용도로, 산책로, 어린이 보호구역, 도로 보수보강재 등에 이용하여 보행자 및 운전자의 안전성을 확보하고, 미관상 수려한 포장체 개발을 기술적 과제로 삼았다.By using colored aggregate and colorant in polymer concrete, color polymer concrete is more durable and adhesive than color asphalt concrete. It is used for automobile roads, trails, child protection zones, road reinforcement materials, etc. to secure the safety of pedestrians and drivers. The development of beautiful packages was a technical task.

상기 본 발명은 폴리에스터 및 에폭시 레진 바인더에 착색제를 섞은 다음 유색 골재를 사용함으로써 표면에 골재가 노출되면서 발생되는 탈색을 최소화시켜 기능성 및 내구성이 뛰어난 칼라폴리머콘크리트를 제공하는 것을 목적으로 한다. The present invention is to provide a color polymer concrete with excellent functionality and durability by minimizing the discoloration generated when the aggregate is exposed to the surface by mixing the colorant in the polyester and epoxy resin binder and then using colored aggregates.

상기 본 발명은 폴리에스터와 에폭시를 이용한 폴리에스터콘크리트와 에폭시콘크리트를 제조함에 있어서, 콘크리트의 주요 구성물인 잔골재와 굵은 골재; 골재의 결합재 역할을 담당하는 에폭시, 폴리에스터와 같은 폴리머 레진 바인더; 레진 바인더의 경화를 위한 경화제; 레진 바인더의 착색을 위한 착색제로 이루어짐을 특징으로 하는 칼라폴리머콘크리트를 제공함에 그 목적이 있다.The present invention in the production of polyester concrete and epoxy concrete using polyester and epoxy, the aggregate and coarse aggregate of the main components of concrete; Polymer resin binders such as epoxy and polyester, which serve as binders for aggregates; Curing agents for curing resin binders; It is an object of the present invention to provide a color polymer concrete, characterized by consisting of a colorant for coloring the resin binder.

또한 잔골재, 굵은 골재, 레진 바인더, 경화제 뿐만아니라 표면 마모 및 변색시에도 고유한 색감을 부여하기 위하여 유색골재가 더 포함됨을 특징으로 하는 칼라폴 리머콘크리트를 제공하고자한다.In addition, fine aggregates, coarse aggregates, resin binders, hardeners, as well as to provide color polymer concrete, characterized in that it further comprises colored aggregates to give a unique color at the time of surface wear and discoloration.

유색골재와 착색제는 다음과 같은 특성을 가지고 있다.Colored aggregates and colorants have the following characteristics:

첫째, 유색골재의 사용으로 차량통행에 따른 반복하중에 의해 표면이 마모된다 하더라도 골재 자체가 칼라색을 보유하고 있으므로, 칼라 포장의 본연의 기능을 상실하는 것을 방지할 수 있다.First, even if the surface is worn by the repeated load according to the vehicle traffic due to the use of colored aggregate, the aggregate itself has a color, it is possible to prevent the loss of the original function of the color pavement.

둘째, 유색골재 및 착색제의 종류에 따라 여러 가지 색감을 가질 수 있으므로 용도에 따른 칼라폴리머콘크리트의 제조가 가능하다.Second, since it may have a variety of colors depending on the type of colored aggregate and colorant, it is possible to manufacture the color polymer concrete according to the application.

상기 본 발명에 따른 칼라폴리머콘크리트에 있어 유색골재와 착색제를 사용함으로써 다음과 같은 효과를 낼 수 있다.In the colored polymer concrete according to the present invention, by using a colored aggregate and a colorant, the following effects can be obtained.

첫째, 유색골재를 사용한 칼라폴리머콘크리트는 차량통행에 의한 반복하중 및 자외선에 의해 골재가 노출되거나 표면이 마모된다 하더라도 골재 자체가 칼라색을 보유하고 있으므로, 장기적인 색감을 유지할 수 있어 유지보수 비용을 절감할 수 있다.First, colored polymer concrete using colored aggregates retains color even when aggregates are exposed to wear or surface wear due to repeated loads and ultraviolet rays caused by vehicle traffic. can do.

둘째, 장기적 색감유지로 인해 시각효과가 탁월하여 운전자와 보행자에의 안전성이 증대된다.Second, due to the long-term color retention, the visual effects are excellent and safety for drivers and pedestrians is increased.

셋째, 칼라폴리머콘크리트는 초기에 높은 강도 발현으로 인한 빠른 교통개방이 가능하며, 이로 인해 도심지에서의 교통통제로 인한 사용자의 불편을 최소화할 수 있다.Third, the color polymer concrete can initially open traffic due to high strength, thereby minimizing user inconvenience due to traffic control in urban areas.

넷째, 유색골재 및 착색제의 종류에 따라 여러 가지 색감을 가질 수 있으므로 버스 전용차로 및 어린이 보호구역뿐만 아니라 빌딩, APT, 일반주택 등과 같은 건축물이나 시설물에 사용이 가능하다.Fourth, since it can have a variety of colors depending on the type of colored aggregate and colorant, it can be used in buildings and facilities such as buildings, APTs, general houses, as well as bus lanes and child protection areas.

Claims (7)

칼라폴리머콘크리트를 제조함에 있어서, 폴리머콘크리트의 주재료인 골재; 골재의 결합재 역할을 담당하는 폴리에스터와 에폭시와 같은 레진 바인더; 레진 바인더의 경화를 위한 경화제; 레진 바인더의 착색을 위한 착색제; 그리고 표면 마모 및 착색된 폴리머콘크리트가 변색이 되더라도 특유한 칼라색을 나타내는 유색골재로 이루어짐을 특징으로 하는 칼라폴리머콘크리트 제조방법.In preparing the color polymer concrete, aggregate that is the main material of the polymer concrete; Resin binders such as polyester and epoxy, which serve as binders for aggregates; Curing agents for curing resin binders; Coloring agents for coloring resin binders; And the surface wear and the colored polymer concrete manufacturing method characterized in that it is made of colored aggregates exhibiting a unique color even when the colored concrete is discolored. 제 1항에 있어서, 일반차로, 고속도로 갓길, 버스전용차로, 보도, 스쿨존, 자전거 전용도로, 육교 등 다양한 포장에 사용이 가능하며; 빌딩, APT, 일반주택 등과 같은 건축물이나 시설물에 사용이 가능하며; 교각기둥 및 교대와 같은 토목구조물이나 시설물에 사용이 가능함을 특징으로 하는 칼라폴리머콘크리트 제조방법.According to claim 1, it can be used in a variety of pavement, such as general lanes, highway shoulders, bus lanes, sidewalks, school zones, bicycle lanes, overpasses; It can be used for buildings and facilities such as buildings, APTs, and general houses; Color polymer concrete manufacturing method characterized in that it can be used in civil engineering structures and facilities, such as pillar columns and shifts. 제 1항에 있어서, 포장체의 색감이 오래 지속되게 하기 위해 5mm 내지 40mm 크기의 유색골재를 사용함을 특징으로 하는 칼라폴리머콘크리트 제조방법.The method according to claim 1, wherein colored aggregates having a size of 5 mm to 40 mm are used to maintain the color of the package for a long time. 제 1항에 있어서, 유색골재는 천연유색골재 뿐만 아니라 인공유색골재도 사용이 가능함을 특징으로 하는 칼라폴리머콘크리트 제조방법.The method of claim 1, wherein the colored aggregate is not only natural colored aggregates but also artificial colored aggregates. 제 1항에 있어서, 기존 버스전용차로, 보도, 자전거 전용도로, 육교, 어린이 보호 구역등에서 긴급보수용으로 사용이 가능함을 특징으로 하는 칼라폴리머콘크리트 제조방법.According to claim 1, Color polymer concrete manufacturing method characterized in that it can be used for emergency repair in existing bus lanes, sidewalks, bicycle lanes, overpasses, child protection areas. 제 1항에 있어서, 일반도로에서 사용함을 물론이며 고속도로 갓길, 버스전용차로, 보도, 자전거 전용도로, 육교, 어린이 보호구역등에서 미끄럼방지포장용 덧씌우기로도 사용이 가능함을 특징으로 하는 칼라폴리머콘크리트 제조방법.The method of manufacturing a color polymer concrete as claimed in claim 1, which can be used as a non-slip pavement for use in general roads and on highway shoulders, bus lanes, sidewalks, bicycle lanes, overpasses, and child protection areas. . 제 1항에 있어서, 문양이 있는 거푸집 등을 이용하여 건축물, 토목구조물, 일반 보도, 도로 표면에 특정 문양의 제작이나 보도블록용 벽돌이나 경계석등의 제작이 가능함을 특징으로 하는 칼라폴리머콘크리트.According to claim 1, Colored polymer concrete, characterized in that it is possible to produce a specific pattern on the surface of the building, civil structure, general sidewalk, road surface using a patterned formwork or the like, bricks or boundary stone for the sidewalk block.
KR1020060008030A 2006-01-26 2006-01-26 Manufacturing method of color polymer concrete using colored aggregate Ceased KR20060013451A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100781380B1 (en) * 2006-10-25 2007-11-30 금광개발 주식회사 Functional concrete with colored quartz and colored cement

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100781380B1 (en) * 2006-10-25 2007-11-30 금광개발 주식회사 Functional concrete with colored quartz and colored cement

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