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KR200454298Y1 - Polyester Sound Absorption Deck Panel - Google Patents

Polyester Sound Absorption Deck Panel Download PDF

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KR200454298Y1
KR200454298Y1 KR2020090012050U KR20090012050U KR200454298Y1 KR 200454298 Y1 KR200454298 Y1 KR 200454298Y1 KR 2020090012050 U KR2020090012050 U KR 2020090012050U KR 20090012050 U KR20090012050 U KR 20090012050U KR 200454298 Y1 KR200454298 Y1 KR 200454298Y1
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polyester
panel
flame retardant
sound
weight
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KR20110002823U (en
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김승기
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주식회사 일강케이스판
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00Roofs; Roof construction with regard to insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B1/86Sound-absorbing elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00Roofs; Roof construction with regard to insulation
    • E04B7/08Vaulted roofs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/50Self-supporting slabs specially adapted for making floors ceilings, or roofs, e.g. able to be loaded
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/24Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B2001/8457Solid slabs or blocks
    • E04B2001/8461Solid slabs or blocks layered
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B2001/8457Solid slabs or blocks
    • E04B2001/8476Solid slabs or blocks with acoustical cavities, with or without acoustical filling
    • E04B2001/848Solid slabs or blocks with acoustical cavities, with or without acoustical filling the cavities opening onto the face of the element

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Acoustics & Sound (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

본 고안은 케이스판 등의 아치형 철판지붕을 시공함에 있어서, 실내의 기밀과 수밀은 물론, 단열과 공명현상을 방지하기 위하여 설치하는 흡음판을 황토난연제를 함유한 폴리에스터보드 층을 형성하여 항곰팡이 항균 역할을 갖도록 함과 동시에 소음이나 진동을 흡수함과 함께 건축자재 등에서 발생하는 유해성분을 흡착 정화시키는 실내용 친환경 폴리에스터 흡음 데크판넬에 관한 것으로, 흡음일정한 간격으로 보강용 홈을 형성하고 다수의 흡음공을 형성하여서 된 판넬의 상기 보강용홈에 그라스울을 채워서 전체적으로 평면상태를 구성하고, 그 위에 난연액 20~40 중량%, 황토 10~20중량%, 증점제 5~10중량%와 나머지는 물로 첨가하여서 되는 황토난연제를 조성하여서 여기에 폴리에스터 섬유를 침지하여 황토난연제가 충분히 흡수된 폴리에스터섬유를 압착가공하여서 성형된 폴리에스터보드를 적층하며, 그 위에 방수시트를 부착한 다음 아치판넬로 덮어서 폴리에스터 흡음 데크판넬을 구성하여 항곰팡이 항균 역할을 갖도록 함과 동시에 소음이나 진동을 흡수함과 함께 흡음재의 내부에 함유하는 습기로 인하여 흡음재에 곰팡이 균이 서식하게 되어서 곰팡이 균이 실내를 오염시키는 것을 방지하여 실내공기를 정화시켜서 사람들의 생활 및 건강에 매우 유익함을 줄 수 있는 효과를 얻도록 한 것이 있다.

Figure R2020090012050

판넬, 홈, 흡음공, 그라스울, 폴리에스터보드, 폴리에스터섬유, 황토난연제, 방수시트, 아치판넬

The present invention, in the construction of the arched steel roof of the case plate, such as airtightness and watertightness of the room, as well as the anti-fungal antibacterial by forming a polyester board layer containing the ocher flame retardant to prevent the insulation and resonance phenomenon It is an indoor eco-friendly polyester sound-absorbing deck panel that absorbs noise and vibration and absorbs and removes harmful components generated from building materials.It also provides reinforcing grooves at regular intervals and creates a plurality of sound-absorbing sounds. Filling the glass wool in the reinforcing groove of the panel formed by forming a ball to form a flat state as a whole, on top of that, 20 to 40% by weight of flame retardant, 10 to 20% by weight of ocher, 5 to 10% by weight of thickener and the rest with water By forming a loess flame retardant which is immersed in the polyester fiber to the polyester fiber absorbed by the loess flame retardant sufficiently Bonded polyester board is formed by laminating, attaching waterproof sheet on it, and then covering it with arch panel to make polyester sound absorbing deck panel to have antifungal antibacterial role and to absorb noise and vibration and to absorb sound Due to the moisture contained in the interior of the sound absorbing material, mold fungi are inhabited, preventing fungi from contaminating the indoors and purifying the indoor air to obtain an effect that can be very beneficial for people's life and health. have.

Figure R2020090012050

Panel, groove, sound absorber, glass wool, polyester board, polyester fiber, ocher flame retardant, waterproof sheet, arch panel

Description

폴리에스터 흡음 데크판넬{the sound catch Polyester deck panels}The sound catch Polyester deck panels

본 고안은 케이스판 등의 아치형 철판지붕을 시공함에 있어서, 실내의 기밀과 수밀은 물론, 단열과 공명현상을 방지하기 위하여 설치하는 흡음판을 황토난연제를 함유한 폴리에스터보드 층을 형성하여 항곰팡이 항균 역할을 갖도록 함과 동시에 소음이나 진동을 흡수함과 함께 건축자재 등에서 발생하는 유해성분을 흡착 정화시키는 실내용 친환경 폴리에스터 흡음 데크판넬에 관한 것이다.The present invention, in the construction of the arched steel roof of the case plate, such as airtightness and watertightness of the room, as well as the anti-fungal antibacterial by forming a polyester board layer containing the ocher flame retardant to prevent the insulation and resonance phenomenon The present invention relates to an indoor eco-friendly polyester sound-absorbing deck panel that absorbs noise or vibration and absorbs and cleanses harmful components generated from building materials.

산업의 발달로 건축물을 시공함에 있어서, 주거용이 아닌 창고나 공장은 물론, 체육관, 공연장, 군인들의 막사 등의 대형 건축물의 사용용도가 늘어남에 따라 이들 대형 건축물을 시공함에 있어서는 건축물 내부 중앙에 기둥을 없애기 위한 방법으로 지붕의 하중을 줄이고자 케이스판 등의 아치형 철판지붕을 시공하는 예가 허다하였다. In the construction of buildings due to industrial development, the use of large buildings such as gymnasiums, performance halls, and barracks of soldiers, as well as warehouses and factories that are not residential, has increased. To reduce the load on the roof as a method for eliminating, there have been many examples of constructing an arcuate iron roof such as a case plate.

이와 같은 케이스판으로 시공하는 아치형 철판지붕을 시공함에 있어서, 최초에는 먼저 대들보 역할을 하는 철골을 건축물지붕을 가로질러 설치하고 그 위에 써가래 역할을 하는 C형강을 가로질러 보강한 다음 그 위에 케이스판인 지붕재를 직접시공하였다. In the construction of the arched steel plate roof, which is constructed with such a case plate, the steel frame acting as a girder is first installed across the roof of the building, and then reinforced across the C-shaped steel serving as a sputum on the case plate. Phosphorus roofing was constructed directly.

그러나 상기한 구성에서는 단열이 되지 않아 실내온도의 유지가 어렵고 넓은 실내의 공명현상으로 울림이 생기는 등의 문제가 발생하여 새로이 발전한 시공방법으로 상기한 방법으로 시공된 지붕의 내부에 단열과 흡음을 위한 흡음판을 시공하는 방법이 개발되었다.However, in the above-described configuration, it is difficult to maintain the room temperature because the insulation is not performed, and a problem such as ringing occurs due to resonance of a wide room. Thus, a newly developed construction method is used for insulation and sound absorption inside the roof constructed by the above-described method. A method for constructing sound absorbing plates has been developed.

상기한 철판지붕 시공에 필요한 흡음판로는 국내등록특허 제10-533318호와 같이 섬유 굵기가 3∼10데니어이고 섬유장이 30∼80㎜인 저융점 폴리에스테르 섬유 40∼50중량%와, 섬유 굵기가 10∼15데니어이고 섬유장이 30∼80㎜인 일반 폴리에스테르 섬유 50∼60중량%로 구성된 폴리에스테르 섬유로 섬유 배향도가 각기 다른 여러 개의 웹을 적층하는 것으로 이루어지며, 적층된 폴리에스테르 섬유 웹층의 무게가 1.8∼2.5㎏/㎡인 내부층에 폴리에스테르 섬유 웹층 100중량%에 대하여 활성화 탄소, 실리카겔 및 이들의 혼합물로 이루어진 군으로부터 선택되는 기능성 입자 5∼15중량%를 삽입하여 기능성 입자층이 삽입되어 있는 구조를 갖는 기능성 폴리에스테르 흡음보드가 있으며, 실용신안등록 제20-388552호와 같이 폴리에스터 및 폴리프로필렌 등의 열가소성 단섬유가 주요 원료로 사용되어 제조된 흡음보드에 있어서, 제품의 감성품질 향상과 흡음력 증대, 에칭 등의 후가공의 용이성 및 제품 외형에 심미감을 부여하기 위해 흡음보드의 일면에 4 데니어(Denier)이하의 열가소성 단섬유 원사를 사용하여 제조한 부직포를 합지하여 마감 제조한 흡음보드에 관한 것으로, 좀 더 상세하게는 평면상의 흡음보드의 일면에, 4 데니어 이하의 열가소성 단섬유 원사를 사용하여 제조한 부직포를 합지하여 제조함으로써 제품표면에 부드러운 촉감을 부여하여 감성품질을 향상 시킬 수 있으며, 이중구조의 밀도를 갖게되 어 단일구조의 흡음보드 보다 흡음력이 향상될 뿐만 아니라, 2차적인 추가공정없이 평면형태를 그대로 유지하면서도 설치장소에 따른 음향공학적인 설계를 할 수 있는 흡음보드가 있으며, 실용신안등록 제20-390912호에서와 같이 메쉬유리섬유직물과 상기 메쉬유리섬유직물의 하부에 접착되는 자기소화성 합성섬유매트와, 상기 메쉬유리섬유직물 상부에 형성된 아크릴 코팅층을 포함하되, 상기 메쉬유리섬유직물과 자기소화성 합성섬유매트 사이에 부직포를 추가로 포함할 수 있으며, 상기한 메쉬복합흡음보드는 우수한 흡음력과, 향상된 내열성과, 아크릴 코팅층에 의해 증진된 방화력을 갖고, 인체에 무해하고, 미립자 발생이 없어 작업환경을 개선한다는 장점을 갖도록 한 것이 있다.As the sound absorbing plate required for the iron plate roof construction, 40-50% by weight of low-melting-point polyester fiber having a fiber thickness of 3 to 10 denier and a fiber length of 30 to 80 mm and a fiber thickness, as in Korean Patent Registration No. 10-533318 Polyester fiber composed of 50 to 60% by weight of general polyester fiber of 10 to 15 denier and 30 to 80 mm in fiber length, consisting of laminating several webs with different fiber orientations, and the weight of the laminated polyester fiber web layer Is inserted into the functional layer layer by inserting 5 to 15% by weight of functional particles selected from the group consisting of activated carbon, silica gel and mixtures thereof with respect to 100% by weight of the polyester fiber web layer in the inner layer of 1.8 to 2.5kg / ㎡. There is a functional polyester sound-absorbing board having a structure, and thermoplastic short fibers such as polyester and polypropylene as in Utility Model Registration No. 20-388552. In the sound absorbing board manufactured by using as a main raw material, thermoplastic densities of 4 denier or less are used on one surface of the sound absorbing board in order to improve the quality of the product, increase the sound absorbing power, ease of post-processing such as etching, and give the product aesthetics. It relates to a sound absorbing board finished by laminating a nonwoven fabric manufactured using a fiber yarn, and more specifically, to a surface of a flat sound absorbing board, by laminating a nonwoven fabric manufactured using thermoplastic short fiber yarn of 4 denier or less. By making it soft, it gives a soft touch to the surface of the product and improves the quality of the emotion. It has a dual structure density, which not only improves the sound absorbing power than the single sound absorbing board, but also maintains the flat shape without the secondary additional process. In addition, there is a sound absorbing board that can be designed acoustically according to the installation place, Utility Model Registration No. 20-39091 Self-extinguishing synthetic fiber mat bonded to the mesh glass fiber fabric and the lower portion of the mesh glass fiber fabric as in No. 2, and the acrylic coating layer formed on the mesh glass fiber fabric, wherein the mesh glass fiber fabric and self-extinguishing synthesis Non-woven fabric may be further included between the fiber mat, the mesh composite sound absorbing board has excellent sound absorption, improved heat resistance, enhanced fire resistance by the acrylic coating layer, harmless to the human body, there is no particulate generation work environment There is one that has the advantage of improving.

또한 실용신안등록 제20-0431372호(2006.11.10)은 소정 크기를 갖는 베이스판재와, 상기 베이스판재의 상면에 접착되는 천연섬유패드, 및 상기 천연섬유패드의 상면에 접착되는 양모파일층을 포함하여 이루어져서 건축자재 등에서 배출되는 유해성분을 흡착시켜 실내공기를 정화함은 물론 소음을 흡음 또는 방음시킴으로써 사람들의 생활 및 건강에 매우 유익함을 줄 수 있는 효과를 얻도록 한 것이 있다.In addition, Utility Model Registration No. 20-0431372 (Nov. 10, 2006) includes a base plate material having a predetermined size, a natural fiber pad adhered to an upper surface of the base plate material, and a wool pile layer adhered to an upper surface of the natural fiber pad. By absorbing the harmful components emitted from building materials, such as to clean up the indoor air as well as to absorb or sound-absorb noise to obtain a very beneficial effect on people's life and health.

그러나 지금까지의 아치형 지붕에 흡음재로 시공하는 데크판넬은 단순한 흡음 역할만 할 수 있도록 다수의 흡음공이 타공된 판넬의 사이에 단일 흡음재만을 삽입하여 구성함으로써 흡음 이외의 다른 효과를 기대할 수 없으며, 특히 장기간 사용시 흡음재의 내부에 함유하는 습기로 인하여 흡음재에 곰팡이 균이 서식하게 되어서 곰팡이 균이 실내를 오염시키는 문제점이 발생하였다.However, the deck panel, which is constructed as a sound absorbing material on the arched roof, has only one sound absorbing material inserted between the panels where a plurality of sound absorbing holes are perforated so as to play a simple sound absorbing effect. In use, the mold contained in the sound absorbing material caused the fungus bacteria to live in the sound absorbing material caused a problem that the fungus bacteria contaminate the room.

흡음일정한 간격으로 보강용 홈을 형성하고 다수의 흡음공을 형성하여서 된 판넬의 상기 보강용홈에 그라스울을 채워서 전체적으로 평면상태를 구성하고, 그 위에 난연액20~40 중량%, 황토10~20중량%, 증점제5~10중량%와 나머지는 물로 첨가하여서 되는 황토난연제를 조성하여서 여기에 폴리에스터 섬유를 침지하여 황토난연제가 충분히 흡수된 폴리에스터섬유를 압착가공하여서 성형된 폴리에스터보드를 적층하며, 그 위에 방수시트를 부착한 다음 아치판넬로 덮어서 폴리에스터 흡음 데크판넬을 구성하였다. Forming grooves for reinforcement at regular intervals and forming a plurality of sound-absorbing holes to fill the glass wool in the reinforcing grooves of the panel to form a flat state overall, flame retardant 20 to 40% by weight, ocher 10 to 20% by weight on it 5-10 wt% of thickener and the remainder are added to water to form an ocher flame retardant, and the polyester fiber is immersed therein to compress the polyester fiber absorbed by the ocher flame retardant sufficiently to laminate a molded polyester board. A waterproof sheet was attached on the top and then covered with an arch panel to construct a polyester sound absorbing deck panel.

황토난연제를 함유한 폴리에스터보드 층을 형성하여 항곰팡이 항균 역할을 갖도록 함과 동시에 소음이나 진동을 흡수함과 함께 흡음재의 내부에 함유하는 습기로 인하여 흡음재에 곰팡이 균이 서식하게 되어서 곰팡이 균이 실내를 오염시키는 것을 방지하여 실내공기를 정화시켜서 사람들의 생활 및 건강에 매우 유익함을 줄 수 있 는 효과를 얻도록 한 것이 있다.It forms a polyester board layer containing ocher flame retardant to have antifungal antibacterial role, absorbs noise and vibration, and moisturizes the sound absorbing material due to moisture contained in the sound absorbing material. It is to prevent the pollution of the indoor air and to purify the indoor air to obtain the effect that can be very beneficial to people's life and health.

본 고안의 구성과 이를 실현하는 과정을 첨부된 도면에 의거 구체적으로 설명하면 다음과 같다.The configuration of the present invention and a process for realizing the same will be described in detail with reference to the accompanying drawings.

도 1내지 같이 아치형 지붕용 데크판넬을 구성함에 있어서,In configuring the deck panel for the arched roof as shown in Figure 1,

일정한 간격으로 보강용 홈(11)을 형성하고 다수의 흡음공(12)을 형성하여서 된 판넬(10)과, 상기 판넬(10)의 보강용 홈(11)을 채워서 전체적으로 평면상태를 구성하는 그라스울(20)과, 상기 그라스울(20)이 보강용 홈(11)을 채워 전체적으로 구성한 평면 위에 적층 하는 난연액20~40 중량%, 황토10~20중량%, 증점제5~10중량%와 나머지는 물로 첨가하여서 되는 황토난연제(32)를 조성하여서 여기에 폴리에스터섬유(31)를 침지하여 황토난연제(32)가 충분히 흡수된 폴리에스터섬유(31)를 압착가공하여서 성형된 폴리에스터보드(30)와, 상기 폴리에스터보드(30) 위에 부착하는 방수시트(40)와, 상기 방수시트(40)위에 결합되는 아치판넬(50)로 폴리에스터 흡음 데크판넬을 구성한다.The glass wool forming the overall planar state by forming the reinforcing grooves 11 at regular intervals and filling the panel 10 and the reinforcing grooves 11 of the panel 10 by forming a plurality of sound absorbing holes 12. 20 and 20 to 40% by weight of the flame retardant liquid layered on the flat surface of the glass wool 20 filled with the reinforcing grooves 11, 10 to 20% by weight of ocher, 5 to 10% by weight of thickener and the rest with water. The polyester board 30 formed by forming the ocher flame retardant 32 to be added and immersing the polyester fiber 31 therein and compressing the polyester fiber 31 in which the ocher flame retardant 32 is sufficiently absorbed. A polyester sound-absorbing deck panel is composed of a waterproof sheet 40 attached to the polyester board 30 and an arch panel 50 coupled to the waterproof sheet 40.

이와 같은 본 고안을 실현하기 위한 과정을 도 3의 공정도에 의거 살펴보면,Looking at the process for realizing the present invention based on the process of Figure 3,

판넬 성형공정Panel forming process

길게 형성된 철판롤을 풀면서 흡음공(12)을 타공함과 동시에 보강용 홈(11)을 형성하도록 포밍하여 판넬(10)을 성형한다.The panel 10 is formed by forming the reinforcing grooves 11 while forming the reinforcing grooves 11 while releasing the formed iron plate rolls.

이와 같은 공정은 이미 실시되고 있는 공지된 공정이다.Such a process is a well-known process already performed.

보강용 홈 메움공정Reinforcing groove filling process

상기 판넬 성형공정에서 성형된 판넬(10)의 보강용 홈(11)에 그라스울(20)을 채워서 전체적으로 평면 상태가 되도록 한다.The glass wool 20 is filled in the reinforcing groove 11 of the panel 10 formed in the panel forming process so as to be in a generally flat state.

폴리에스터보드 성형공정Polyester Board Forming Process

규산소다용액 55~75%에 유화제, 안정제를3~15%첨가하고 나머지는 물을 첨가한 난연액20~40 중량%, 황토10~20중량%, 증점제(Thickner)5~10중량%와 나머지는 물로 첨가하여서 되는 황토난연제(32)를 조성하여서 여기에 폴리에스터섬유(31)를 침지하거나 폴리에스터 섬유에 분사와 썩션을 하는 방법으로 황토난연제(32)가 충분히 흡수된 폴리에스터섬유(31)를 압착가공하여서 성형된 폴리에스터보드(30)를 성형한다.Add 55 ~ 75% of sodium silicate solution, add 3 ~ 15% of emulsifier and stabilizer, and add 20 ~ 40% of flame retardant with water added, 10 ~ 20% by weight of ocher, 5 ~ 10% by weight of thickener The polyester fiber 31 which is sufficiently absorbed by the ocher flame retardant 32 by forming an ocher flame retardant 32 which is added by water and immersing the polyester fiber 31 or spraying and squeezing on the polyester fiber. Press molding to form a molded polyester board (30).

폴리에스터 데크판넬 완성공정Polyester Deck Panel Finishing Process

상기 판넬성형공정에서 성형된 판넬(10)의 보강용 홈(11)을 보강용홈메움공정에서 그라스울(20) 등으로 메워서 평면상태를 구성하고 그 위에 상기 폴리에스터보드성형공정에서 황토난연제(32)가 충분히 함유된 폴리에스터보드(30)를 적층하고 그 위에 방수시트(40)를 덮어서 결로로부터 보호되고 외부로부터 방수되도록 한 다음 아치판넬(50)을 일체로 적층 하면 폴리에스터 데크판넬이 완성된다. The reinforcing groove 11 of the panel 10 formed in the panel molding process is filled with glass wool 20 in the reinforcing groove filling process to form a flat state, and the ocher flame retardant 32 in the polyester board forming process thereon. ) Is laminated to the polyester board 30 is sufficiently contained, and the waterproof sheet 40 is covered thereon to be protected from condensation and to be waterproof from the outside, and then the arch panel 50 is integrally laminated to complete the polyester deck panel .

본 고안은 아치형 지붕용 폴리에스터 데크판넬로서 아치형지붕 건축물시공시 즉시 활용할 수 있는 등 산업상 이용가능성이 대단하다 할 것이다.The present invention will be of great industrial applicability, such as polyester deck panel for arch roof, which can be used immediately when constructing an arch roof structure.

도1은 본 고안의 구성을 나타낸 일부절결 단면도.1 is a partially cutaway cross-sectional view showing the configuration of the present invention.

도2는 본 고안을 실시하기 위한 공정도.2 is a process chart for carrying out the present invention.

도면 중 주요 부호에 대한 설명               Description of the main symbols in the drawings

10: 판넬 11: 홈 12: 흡음공10: panel 11: groove 12: sound absorber

20: 그라스울 20: Glass Wool

30: 폴리에스터보드 31: 폴리에스터섬유 32: 황토난연제30: polyester board 31: polyester fiber 32: ocher flame retardant

40: 방수시트 50: 아치판넬40: waterproof sheet 50: arch panel

Claims (1)

아치형 지붕을 구성하는 데크판넬을 구성함에 있어서,In constructing the deck panel constituting the arch roof, 일정한 간격으로 보강용 홈(11)을 형성하고 다수의 흡음공(12)을 형성하여서 된 판넬(10)과, A panel 10 formed by forming a groove 11 for reinforcement at regular intervals and forming a plurality of sound absorbing holes 12, 상기 판넬(10)의 보강용 홈(11)을 채워서 전체적으로 평면상태를 구성하는 그라스울(20)과, Glass wool 20 to form a flat state as a whole by filling the groove 11 for the reinforcement of the panel 10, 상기 그라스울(20)이 보강용 홈(11)을 채워 전체적으로 구성한 평면 위에 적층 하는 난연액20~40 중량%, 황토10~20중량%, 증점제5~10중량%와 나머지는 물로 첨가하여서 되는 황토난연제(32)를 조성하여서 여기에 폴리에스터섬유(31)를 침지하여 황토난연제(32)가 충분히 흡수된 폴리에스터섬유(31)를 압착가공하여서 성형된 폴리에스터보드(30)와,The glass wool 20 is filled with the reinforcing groove 11, the flame retardant solution 20 to 40% by weight, loess 10 to 20% by weight, thickener 5 to 10% by weight and the rest of the ocher fire retardant is added to the water A polyester board (30) formed by forming a (32) and immersing the polyester fibers (31) therein and compressing the polyester fibers (31) in which the ocher flame retardant (32) is sufficiently absorbed; 상기 폴리에스터보드(30) 위에 부착하는 방수시트(40)와, And the waterproof sheet 40 to be attached on the polyester board 30, 상기 방수시트(40)위에 결합되는 아치판넬(50)로 구성함을 특징으로 하는 폴리에스터 흡음 데크판넬. Polyester sound absorption deck panel, characterized in that consisting of an arch panel 50 is coupled to the waterproof sheet (40).
KR2020090012050U 2009-09-14 2009-09-14 Polyester Sound Absorption Deck Panel Expired - Lifetime KR200454298Y1 (en)

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