KR20040101012A - Luminescent composition, and fluorescent lamp and fluorescence material coating liquid for the same - Google Patents
Luminescent composition, and fluorescent lamp and fluorescence material coating liquid for the same Download PDFInfo
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- 239000000203 mixture Substances 0.000 title claims abstract description 67
- 239000011248 coating agent Substances 0.000 title claims abstract description 34
- 238000000576 coating method Methods 0.000 title claims abstract description 34
- 239000007788 liquid Substances 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 title description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 63
- -1 carbonate compound Chemical class 0.000 claims abstract description 43
- 230000005284 excitation Effects 0.000 claims abstract description 20
- 239000011230 binding agent Substances 0.000 claims abstract description 13
- 239000000126 substance Substances 0.000 claims description 32
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 10
- 229910052799 carbon Inorganic materials 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 10
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 4
- 239000003232 water-soluble binding agent Substances 0.000 claims description 4
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 3
- 230000004907 flux Effects 0.000 abstract description 33
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000014759 maintenance of location Effects 0.000 abstract description 6
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 16
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 239000002002 slurry Substances 0.000 description 7
- 229910052712 strontium Inorganic materials 0.000 description 7
- 229910052791 calcium Inorganic materials 0.000 description 6
- 239000011575 calcium Substances 0.000 description 6
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000002829 reductive effect Effects 0.000 description 6
- 229910052788 barium Inorganic materials 0.000 description 5
- 238000000197 pyrolysis Methods 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 239000000020 Nitrocellulose Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000004020 luminiscence type Methods 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 229920001220 nitrocellulos Polymers 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 3
- 229910052684 Cerium Inorganic materials 0.000 description 3
- 229910052771 Terbium Inorganic materials 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 229910052748 manganese Inorganic materials 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229910052727 yttrium Inorganic materials 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- 229910052693 Europium Inorganic materials 0.000 description 2
- 229910052688 Gadolinium Inorganic materials 0.000 description 2
- 229910020068 MgAl Inorganic materials 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- QVOIJBIQBYRBCF-UHFFFAOYSA-H yttrium(3+);tricarbonate Chemical compound [Y+3].[Y+3].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O QVOIJBIQBYRBCF-UHFFFAOYSA-H 0.000 description 2
- 229910016066 BaSi Inorganic materials 0.000 description 1
- 229910005793 GeO 2 Inorganic materials 0.000 description 1
- 229910017569 La2(CO3)3 Inorganic materials 0.000 description 1
- 229910004283 SiO 4 Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- JUNWLZAGQLJVLR-UHFFFAOYSA-J calcium diphosphate Chemical compound [Ca+2].[Ca+2].[O-]P([O-])(=O)OP([O-])([O-])=O JUNWLZAGQLJVLR-UHFFFAOYSA-J 0.000 description 1
- 229940043256 calcium pyrophosphate Drugs 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 235000019821 dicalcium diphosphate Nutrition 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000000295 emission spectrum Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- BDAGIHXWWSANSR-NJFSPNSNSA-N hydroxyformaldehyde Chemical compound O[14CH]=O BDAGIHXWWSANSR-NJFSPNSNSA-N 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- NZPIUJUFIFZSPW-UHFFFAOYSA-H lanthanum carbonate Chemical compound [La+3].[La+3].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O NZPIUJUFIFZSPW-UHFFFAOYSA-H 0.000 description 1
- 229960001633 lanthanum carbonate Drugs 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- YQCIWBXEVYWRCW-UHFFFAOYSA-N methane;sulfane Chemical compound C.S YQCIWBXEVYWRCW-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 229910000018 strontium carbonate Inorganic materials 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/38—Devices for influencing the colour or wavelength of the light
- H01J61/42—Devices for influencing the colour or wavelength of the light by transforming the wavelength of the light by luminescence
- H01J61/44—Devices characterised by the luminescent material
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7728—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7728—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
- C09K11/7734—Aluminates
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J1/00—Details of electrodes, of magnetic control means, of screens, or of the mounting or spacing thereof, common to two or more basic types of discharge tubes or lamps
- H01J1/54—Screens on or from which an image or pattern is formed, picked-up, converted, or stored; Luminescent coatings on vessels
- H01J1/62—Luminescent screens; Selection of materials for luminescent coatings on vessels
- H01J1/63—Luminescent screens; Selection of materials for luminescent coatings on vessels characterised by the luminescent material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/003—Auxiliary devices for installing or removing discharge tubes or lamps
- H01J9/006—Auxiliary devices for installing or removing discharge tubes or lamps for fluorescent lamps
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Luminescent Compositions (AREA)
- Vessels And Coating Films For Discharge Lamps (AREA)
- Formation Of Various Coating Films On Cathode Ray Tubes And Lamps (AREA)
Abstract
형광 램프의 전광속의 향상을 가능하게 하고, 관 단색차 및 광속 유지율을 개선하고, 제조 비용의 절감도 도모할 수 있는 발광 조성물, 및 형광 램프용 형광체 도포액을 제공하는 것.It is possible to improve the total luminous flux of a fluorescent lamp, to provide a light emitting composition capable of improving the tube monochromatic difference and the luminous flux retention, and to reduce manufacturing costs, and a phosphor coating liquid for a fluorescent lamp.
자외선 여기용 형광체, 또는 바인더 용액중에 분산시킨 자외선 여기용 형광체와 결착제를 포함하는 형광체 도포액에 탄산염 화합물을 첨가, 혼합함으로써, 발광 조성물, 또는 램프용 형광체 도포액으로 하고, 이것을 사용하여 형광막을 형성하여, 형광 램프로 한다.A carbonate compound is added to and mixed with a phosphor coating liquid containing an ultraviolet excitation phosphor or a binder for dispersing in an ultraviolet excitation phosphor or a binder solution to form a light emitting composition or a phosphor coating liquid for a lamp, and the fluorescent film is used. To form a fluorescent lamp.
Description
본 발명은, 자외선 여기용 발광 조성물 및 이 발광 조성물을 형광막으로서 사용한 형광 램프 및 형광 램프용 형광체 도포액에 관한 것이다.The present invention relates to a luminescent composition for ultraviolet excitation and a fluorescent lamp for using the luminescent composition as a fluorescent film and a phosphor coating liquid for a fluorescent lamp.
일반 조명용의 형광 램프로서는, 할로인산염계 형광체를 형광막으로 하는 종래의 백색 발광 형광 램프에 더하여, 이른바 3파장역 발광형의 형광 램프가 실용화되고, 고 효율성과 고 연색성을 동시에 만족하는 것으로 근래, 일반 조명용의 형광 램프의 주류가 되고 있다. 3파장역 발광형 형광 램프는, 비교적 좁은 대역의 발광스펙트럼 분포를 갖는, 청색 발광(B), 녹색 발광(G) 및 적색 발광(R)의 3종의 형광체를 임의의 비율로 혼합하고, 이 혼합 형광체로 이루어진 막(형광체층)을 형광 램프의 외위기(外圍器)인 유리 관의 내벽면에 형성한 구성을 갖고 있다.As a fluorescent lamp for general lighting, in addition to the conventional white light-emitting fluorescent lamp which uses a halophosphate type fluorescent substance as a fluorescent film, what is called a three-wavelength luminescent fluorescent lamp is put to practical use, and satisfies high efficiency and high color rendering simultaneously, It is becoming the mainstream of fluorescent lamps for general lighting. The three-wavelength luminescent fluorescent lamp is a mixture of three phosphors of blue luminescence (B), green luminescence (G) and red luminescence (R) having a relatively narrow band emission spectrum distribution at an arbitrary ratio. The film | membrane (fluorophor layer) which consists of mixed fluorescent substance is formed in the inner wall surface of the glass tube which is the outer envelope of fluorescent lamp.
이러한 형광 램프는, 램프의 관내에 봉입된 수은 증기의 방전에 의해서 생기는 자외선으로, 램프 관의 내벽에 형성된 형광막을 여기하여 발광시키는 수은 증기 형광 램프, 즉 종래의 타입의 열음극형 형광 램프나, 액정용 백라이트 등에 사용되는 냉음극형 형광 램프외에, OA 기기용 광원 등을 중심으로, 램프의 관내에 봉입된 아르곤, 크세논 등의 희가스의 방전에 의해서 생기는, 파장이 200nm 이하인 진공 자외선으로 형광막을 여기하여 발광시키는 타입 등이 있다. 근래 이들 형광 램프는 일반 조명용에 한정되지 않고, OA 기기용 광원이나 액정 디스플레이의 백라이트 등에도 이용되는 등, 그 이용 분야가 확대되고 있다.Such fluorescent lamps are ultraviolet rays generated by the discharge of mercury vapor enclosed in the lamp tube, and are mercury vapor fluorescent lamps that excite and emit a fluorescent film formed on the inner wall of the lamp tube, that is, a conventional type of hot cathode fluorescent lamp or liquid crystal. In addition to a cold cathode fluorescent lamp used for a backlight for a lamp, the fluorescent film is excited with a vacuum ultraviolet ray having a wavelength of 200 nm or less, which is generated by the discharge of a rare gas such as argon or xenon enclosed in a tube of the lamp, mainly a light source for an OA device. Light-emitting types and the like. In recent years, these fluorescent lamps are not limited to general lighting, but are also used in light sources for OA devices, backlights of liquid crystal displays, and the like, and their fields of use are expanding.
그런데, 종래의 3파장역 발광형 형광 램프나 희가스 램프의 형광막은, B, G, R의 3종류의 형광체의 혼합 형광체로 이루어진 형광체 도포액(형광체 슬러리라고도 한다)을, 램프용의 유리관 내벽에 흘려 칠하는 등의 방법으로 도포하고, 이것을 건조시켜서 형성하는데, 사용되는 B, G, R의 각 형광체의 비중, 입자 직경, 입자 직경 분포 및 입자의 형상에 의존한 그 형광체 슬러리중에서의 침강 거동의 차이에 따라, 형광체 슬러리를 도포했을 때, 도막중에서의 B, G, R의 각 형광체의 분포 상태가 형광체 램프의 양단간에 달라진다. 그 때문에, 형광 램프의 양쪽 관 단에 있어서 발광색이 다르다(관 단색차가 생긴다)고 하는 폐해가 있었다.By the way, the fluorescent film of the conventional three-wavelength luminescent fluorescent lamp or a rare gas lamp, the fluorescent substance coating liquid (also called fluorescent substance slurry) which consists of mixed fluorescent substance of three kinds of phosphors, B, G, and R, is attached to the inner wall of the glass tube for lamps. It is applied by a method such as bleeding, and dried to form it. The sedimentation behavior of the phosphor slurry depends on the specific gravity, particle diameter, particle diameter distribution and particle shape of each phosphor of B, G, and R used. In accordance with the difference, when the phosphor slurry is applied, the distribution state of each phosphor of B, G, and R in the coating film varies between both ends of the phosphor lamp. For this reason, there is a disadvantage that the light emission color is different (a tube monochromatic difference occurs) in both tube ends of the fluorescent lamp.
또 종래의 3파장역 발광형 형광 램프나 희가스 램프는 계속적인 점등중에서의 광속 유지율의 저하가 있고, 그 수명이 반드시 충분하지는 않기 때문에 그 응용 분야의 확대를 방해하고 있다.In addition, conventional three-wavelength emission type fluorescent lamps and rare gas lamps have a decrease in luminous flux retention during continuous lighting, and their lifespan is not necessarily sufficient, which hinders their expansion.
또 근래에, 시장에서는 보다 특성이 양호하고, 또한, 보다 저렴한 3파장역 발광형 형광 램프가 절실히 요구되게 되었다.In recent years, there has been an urgent need for a three-wavelength luminescent fluorescent lamp having better characteristics and cheaper in the market.
이 램프의 제조 비용을 절감시키기 위해, 종래부터 여러 가지의 검토가 이루어지고 있고, 예를 들면 피로인산 칼슘 등을 형광체와 혼합한 발광 조성물을 형광 램프의 형광막으로 사용함으로써, 램프의 광속은 수 %의 저하에 그치고 또한 형광체 자체의 사용량을 줄이고, 제조 비용을 절감하는 것이 제안되어 있다(예를 들면, 특허 문헌 1 참조).In order to reduce the manufacturing cost of this lamp, various studies have been made in the past, and for example, the luminous flux of the lamp is reduced by using a light emitting composition in which calcium pyrophosphate or the like is mixed with a phosphor as the fluorescent film of the fluorescent lamp. It is proposed to only reduce the%, reduce the amount of the phosphor itself and reduce the production cost (see Patent Document 1, for example).
[특허 문헌 1][Patent Document 1]
일본 특공평 2-43303호 공보Japanese Patent Publication No. 2-43303
그렇지만, 이들 비발광 물질과 형광체와의 혼합물로 이루어진 발광 조성물을 형광막으로서 사용한 형광 램프에서는, 제조 비용의 절감을 꾀하는 동시에 전광속(全光束)을 향상시키는 것은 극히 곤란했었다.However, in a fluorescent lamp using a luminescent composition composed of a mixture of these non-luminescent materials and a phosphor as a fluorescent film, it was extremely difficult to reduce the manufacturing cost and to improve the total luminous flux.
본 발명은, 상술과 같은 문제점에 대처하기 위해 이루어진 것으로, 특히 형광 램프로 했을 때, 그 전광속의 향상을 가능하게 하고, 관 단색차 및 광속 유지율을 개선하고, 게다가 제조 비용의 절감도 도모할 수 있는 발광 조성물, 형광 램프 및 형광 램프용 형광체 도포액을 제공하는 것을 목적으로 한다.SUMMARY OF THE INVENTION The present invention has been made to address the above-mentioned problems, and particularly when a fluorescent lamp is used, the total luminous flux can be improved, the tube monochromatic difference and the luminous flux maintenance rate can be improved, and the manufacturing cost can be reduced. It is an object to provide a light emitting composition, a fluorescent lamp, and a phosphor coating liquid for a fluorescent lamp.
(과제를 해결하기 위한 수단)(Means to solve the task)
본 발명자는, 형광 램프의 광속 유지율의 개선을 달성하기 위해 형광체의 표면 처리에 대하여 검토를 거듭하여, 특정한 탄산염 화합물을 형광체의 표면에 피복하는 것이 유효하다는 것을 앞서 제안했었다(일본 특원 2001-388507 참조). 그렇지만, 이 방법에서는, 형광체의 표면이 비발광 성분인 특정한 탄산염 화합물에 의해 피복되기 때문에, 그 부착량이 형광체에 대하여 대략 5중량%를 넘으면, 휘도가 저하되어 버려, 그 응용 범위에 제한이 있었다. 그렇지만, 탄산염 화합물은 일반적으로 형광체와 비교하여 충분히 저렴한 재료이기 때문에, 이 탄산염 화합물을 사용하여, 형광체의 표면을 피복하는 이외의 방법에 의해 그 사용량을 늘림으로써 상대적으로 형광체의 사용량을 줄일 수 있으면, 형광 램프의 특성을 떨어뜨리지 않고서 형광 램프의 제조 비용을 절감할 수 있다.MEANS TO SOLVE THE PROBLEM This inventor repeatedly examined the surface treatment of fluorescent substance in order to achieve the improvement of the luminous flux retention of fluorescent lamp, and proposed previously that it is effective to coat a specific carbonate compound on the surface of fluorescent substance (refer Japanese patent application 2001-388507). ). However, in this method, since the surface of the phosphor is covered with a specific carbonate compound which is a non-luminescent component, when the adhesion amount exceeds approximately 5% by weight relative to the phosphor, the luminance is lowered, and there is a limitation in the application range. However, since carbonate compounds are generally sufficiently inexpensive materials compared with phosphors, if the amount of phosphors used can be relatively reduced by increasing the amount of the carbonate compound by a method other than coating the surface of the phosphors, The manufacturing cost of the fluorescent lamp can be reduced without degrading the characteristics of the fluorescent lamp.
그래서, 본 발명자는, 상기의 목적을 달성하기 위해 상술의 고찰을 염두에 두고 예의 검토를 거듭한 바, 3파장형 형광 램프용 형광체 등의 자외선 여기하에서 발광할 수 있는 형광체(자외선 여기용 형광체) 또는 그 슬러리에 특정한 탄산염 화합물을 첨가물질로서 첨가하고, 혼합하여 이루어진 발광 조성물을 조제하고, 이것을 형광막으로서 사용함으로써 상기 목적을 달성할 수 있는 것을 알아내고, 본 발명에 이르렀다.Therefore, in order to achieve the above object, the present inventor has earnestly studied with the above considerations in mind, and therefore, a phosphor capable of emitting light under ultraviolet excitation such as a phosphor for a three-wavelength fluorescent lamp (a phosphor for ultraviolet excitation) Or the present invention was found that the above object can be achieved by adding a specific carbonate compound to the slurry as an additive material, preparing a light-emitting composition obtained by mixing and using this as a fluorescent film.
본 발명은 이하의 구성으로 이루어진다.This invention consists of the following structures.
(1) 자외선 여기용 형광체와 탄산염 화합물과의 혼합물로 이루어진 것을 특징으로 하는 발광 조성물.(1) A luminescent composition comprising a mixture of an ultraviolet excitation phosphor and a carbonate compound.
(2) 상기 탄산염 화합물이 알칼리 토류금속 탄산염 및/또는 희토류 금속 탄산염인 것을 특징으로 하는 상기 (1)에 기재된 발광 조성물.(2) The light emitting composition according to the above (1), wherein the carbonate compound is an alkaline earth metal carbonate and / or a rare earth metal carbonate.
(3) 상기 탄산염 화합물의 함유량이, 상기 자외선 여기용 형광체의 중량에 대하여 0.005~240중량%인 것을 특징으로 하는 상기 (1) 또는 (2)에 기재된 발광 조성물.(3) Content of the said carbonate compound is 0.005-240 weight% with respect to the weight of the said ultraviolet excitation fluorescent substance, The light emitting composition as described in said (1) or (2) characterized by the above-mentioned.
(4) 유리 관의 내벽에 형광막을 형성하여 이루어진 형광 램프에 있어서, 상기 형광막이 상기 (1)~(3)중 어느 하나에 기재된 발광 조성물로 이루어진 것을 특징으로 하는 형광 램프.(4) A fluorescent lamp formed by forming a fluorescent film on an inner wall of a glass tube, wherein the fluorescent film is made of the light emitting composition according to any one of (1) to (3).
(5) 상기 형광막중에 포함되는 탄소량이 150ppm~5%인 상기 (4)에 기재된 형광 램프.(5) The fluorescent lamp according to the above (4), wherein the amount of carbon contained in the fluorescent film is 150 ppm to 5%.
(6) 수용성 바인더 또는 유기 바인더중에 적어도 자외선 여기용 형광체 및 결착제를 분산시킨 형광 램프용 형광체 도포액에 있어서, 그 형광체 도포액중에 탄산염 화합물을 함유하는 것을 특징으로 하는 상기 형광 램프용 형광체 도포액.(6) A phosphor coating liquid for fluorescent lamps in which at least an ultraviolet excitation phosphor and a binder are dispersed in a water-soluble binder or an organic binder, wherein the phosphor coating liquid contains a carbonate compound in the phosphor coating liquid. .
도 1은 본 발명의 형광 램프의 초광속과 그 램프의 형광막으로서 사용한 발광 조성물중의 탄산염 화합물의 첨가 비율과의 관계를 나타내는 그래프이다.BRIEF DESCRIPTION OF THE DRAWINGS It is a graph which shows the relationship between the superlight flux of the fluorescent lamp of this invention, and the addition ratio of the carbonate compound in the luminescent composition used as a fluorescent film of the lamp.
도 2는 본 발명의 형광 램프의 형광막중에 포함되는 탄소량과 그 램프의 형광막 형성용으로 사용된 발광 조성물에 첨가된 탄산염 화합물의 첨가 비율과의 관계를 나타내는 그래프이다.2 is a graph showing the relationship between the amount of carbon contained in the fluorescent film of the fluorescent lamp of the present invention and the addition ratio of the carbonate compound added to the light emitting composition used for forming the fluorescent film of the lamp.
본 발명의 발광 조성물(본원 제 1의 발명)은, 3파장형 형광 램프용 형광체등, 자외선 여기하에서 발광하는 자외선 여기용 형광체에, 특정한 탄산염 화합물로 이루어진 첨가물질을 소정량 가하고 이것을 충분히 기계적으로 혼합함으로써 얻을 수 있다.The luminescent composition (first invention of the present invention) of the present invention adds a predetermined amount of an additive material made of a specific carbonate compound to a UV-excitation phosphor that emits light under ultraviolet excitation such as a phosphor for a three-wavelength fluorescent lamp and mixes it sufficiently mechanically. It can be obtained by.
본 발명에 있어서 사용되는 탄산염 화합물로서는 금속의 탄산염 화합물이라면 특별히 제한은 없지만, 열분해 온도(완전히 탈탄산해 버리는 온도)가 높을수록 좋고, 하나의 목표로 해서는 그 열분해 온도가 대략 600℃이상인 것이 바람직하다.열분해 온도가 낮은 탄산염 화합물을 사용하면 형광 램프의 제조 공정중의 가열 처리 공정에서 탈탄산해 버려, 이미 탄산염으로서 존재하지 않게 되어, 본 발명의 발광 조성물로서의 기능을 나타내지 않게 되기 때문이다. 본 발명에 있어서 사용되는 탄산염 화합물중, 열분해 온도가 800℃ 이상인 것이 더욱 바람직하다. 단, 이들은 본 발명의 발광 조성물을 사용하여 램프를 제조했을 때의 각각의 제조 조건이나 램프 종류에 의존한다. 예를 들면 직관형 램프와 같이 500℃부근의 가열 처리로 충분한 것도 있으면 그렇지 않는 것도 있고, 또 환관형 램프와 같이 밴딩 공정에서 800℃ 이상의 고온으로 하는 것도 있기 때문에, 사용되는 환경에 맞춰서, 최적의 특성을 갖는 탄산염 화합물을 선택할 필요가 있다.The carbonate compound used in the present invention is not particularly limited as long as it is a metal carbonate compound. However, the higher the pyrolysis temperature (the temperature which completely decarbonates), the better, and preferably, the pyrolysis temperature is about 600 ° C. or higher. When a carbonate compound with a low pyrolysis temperature is used, it decarboxylates in the heat processing process in the manufacturing process of a fluorescent lamp, and it does not exist as a carbonate already, and it does not show the function as the luminescent composition of this invention. It is more preferable that pyrolysis temperature is 800 degreeC or more among the carbonate compounds used in this invention. However, these depend on each manufacturing condition and lamp | ramp type at the time of manufacturing a lamp using the light emitting composition of this invention. For example, some may not have sufficient heat treatment near 500 ° C, such as a straight tube lamp, and some may have a high temperature of 800 ° C or higher in a bending process, such as a round tube lamp. It is necessary to select a carbonate compound having characteristics.
열분해 온도가 비교적 높은 본 발명의 발광 조성물용으로서 바람직한 탄산염으로서는, 예를 들면 알칼리 토류 탄산염이나 희토류 탄산염 등을 들 수 있다. 알칼리 토류 탄산염인 탄산 칼슘, 탄산 스트론튬, 탄산 바륨 등은, 잘 알려져 있는 미국 머크사가 발행한 머크 인덱스에 의하면, 분해 온도가 각각 825℃, 1100℃ 및 1300℃로 기재되어 있는 것 같이, 탈탄산 온도가 상당히 높은 것이 특징이다. 본 발명에서 사용되는 이들 탄산염 화합물은, 단독의 화합물이라도, 또 여러 종의 탄산염 화합물의 혼합물이라도 좋고, 또 결정수를 함유하고 있는 것, 알칼리 토류금속, 희토류 금속 및 탄산 라디칼을 주성분으로 하는 복염의 형태를 형성하고 있는 화합물이라도 좋다.Preferred carbonates for the light emitting composition of the present invention having a relatively high pyrolysis temperature include alkaline earth carbonates and rare earth carbonates. Alkaline earth carbonates such as calcium carbonate, strontium carbonate, barium carbonate, etc., according to the well-known Merck index issued by the US Merck company, the decomposition temperature is described as 825 ° C, 1100 ° C and 1300 ° C, respectively. Is quite high. These carbonate compounds used in the present invention may be a single compound or a mixture of various carbonate compounds, and may contain crystal water, double earth salts having alkaline earth metals, rare earth metals, and carbonate radicals as main components. The compound which forms the form may be sufficient.
본 발명의 발광 조성물에 있어서 자외선 여기용 형광체에 첨가하는 탄산염 화합물의 바람직한 첨가량은, 소망하는 효과에 따라 다르다. 즉, 형광 램프로 했을때의 광속 유지율의 향상을 추구하는 경우는, 사용 형광체 총 중량에 대해 대략 0.005~50중량%로 하는 것이 바람직하고, 0.01~45중량%의 범위로 하는 것이 보다 바람직하다. 또 형광 램프로 했을 때의 전광속의 향상을 도모하고 싶은 경우는, 사용 형광체 총 중량에 대해 그 대략 O.005~50중량%로 하는 것이 바람직하고, 0.01~30중량%의 범위로 하는 것이 보다 바람직하다. 단, 첨가하는 탄산염 화합물의 양이 형광체 전량에 대해 대략 0.005중량% 보다 적으면, 형광 램프로 했을 때의 경시적인 발광 휘도의 저하를 방지하는 효과를 얻을 수 없게 되고, 역으로 50중량%를 초과하면, 형광체에 대한 비발광 성분의 비율이 높아지기 때문에, 형광막의 발광 효율이 저하되고, 형광 램프의 전광속이 저하되어 버리기 때문에 모두 바람직하지 않다.The preferable addition amount of the carbonate compound added to the fluorescent substance for ultraviolet excitation in the light emitting composition of this invention changes with a desired effect. That is, when pursuing the improvement of the luminous flux retention when using a fluorescent lamp, it is preferable to set it as about 0.005 to 50 weight% with respect to the used fluorescent substance total weight, and it is more preferable to set it as 0.01 to 45 weight%. Moreover, when it is desired to improve the total luminous flux when using a fluorescent lamp, it is preferable to set it as about 0.01-50 weight% with respect to the total fluorescent substance used, and it is more preferable to set it as the range of 0.01-30 weight%. Do. However, if the amount of the carbonate compound to be added is less than about 0.005% by weight relative to the total amount of the fluorescent substance, the effect of preventing the decrease of the luminescence brightness over time when the fluorescent lamp is used cannot be obtained. If the ratio of the non-luminescent component to the phosphor is increased, the luminous efficiency of the fluorescent film is lowered and the total luminous flux of the fluorescent lamp is lowered.
또 형광 램프의 제조 비용을 억제하고, 게다가 관 단색차를 절감시키는 것을 주안으로 한 경우에는, 사용 형광체 총 중량에 대해 그 대략 O.OO5~240중량%로 하는 것이 바람직하고, 5~100중량%의 범위로 하는 것이 보다 바람직하다. 이 경우, 첨가한 탄산염 화합물의 양이 형광체 전체 양에 대해 대략 0.005중량% 보다 적으면, 형광 램프로 했을 경우의 전광속 향상의 효과가 보여지지 않기 때문에, 도포막을 얇게 절약할 수 없어 경제적 효과를 얻을 수 없고, 역으로 240중량% 보다 많으면 발광 조성물의 발광휘도의 저하가 현저하고, 형광 램프로 했을 경우의 전광속의 저하가 커지기 때문에 실용상 바람직하지 않다.Moreover, when the manufacturing cost of a fluorescent lamp is suppressed and the main thing of reducing a tube monochromatic difference is the main thing, it is preferable to set it as about O-OO5-240 weight% with respect to the used fluorescent substance total weight, and it is 5-100 weight% It is more preferable to set it as the range of. In this case, if the amount of the added carbonate compound is less than about 0.005% by weight relative to the total amount of the fluorescent substance, the effect of improving the total luminous flux when the fluorescent lamp is used is not seen. If it cannot obtain, and in contrast, it is more than 240 weight%, since the fall of the luminous luminance of a light emitting composition is remarkable and the fall of the total luminous flux in the case of using a fluorescent lamp becomes large, it is not practically preferable.
또한, 본 발명에서 사용되는 자외선 여기용 형광체로서는, 예를 들면, (Sr, Ca, Ba, Mg)5(PO4)3Cl:Eu, (Ba, Ca, Sr)(Mg, Zn)Al10O17:Eu, (Ba, Ca, Sr)(Mg,Zn)Al10O17:Eu, Mn, BaMgAl10O17:Eu, BaMgAl10O17:Eu, Mn, Sr5(PO4)3Cl:Eu, LaPO4:Ce, Tb, MgAl11O19:Ce, Tb, Y2O3:Eu, YV04:Eu, Y(P, V)O4:Eu, 3.5MgO·0.5MgF2·GeO2:Mn, Ca10(PO4)6FCl:Sb, Mn, Sr10(PO4)6FCl:Sb, Mn, (Sr, Mg)2P2O7:Eu, Sr2P207:Eu, CaWO4, CaW04:Pb, MgWO4, (Ba, Ca)5(PO4)3Cl:Eu, Sr4Al14O25:Eu, Zn2SiO4:Mn, BaSi205:Pb, SrB4O7:Eu, (Ca, Zn)3(PO4)2:Tl, LaPO4:Ce, (Y, Gd)BO3:Eu, (Y, Gd)203:Eu 등을 비롯하여, 수은 사용의 통상의 형광 램프, 냉음극 램프, 또는 희가스 램프, PDP 등에 사용되는, 파장이 200nm 보다 큰 자외선이나 파장이 200nm 이하인 진공 자외선으로 여기했을 때 고효율로 발광하는 자외선 여기용 형광체나 진공 자외선 여기용 형광체이라면 특별히 제한은 없다.Further, as the ultraviolet ray-excited phosphor that is used in the present invention, for example, (Sr, Ca, Ba, Mg) 5 (PO 4) 3 Cl: Eu, (Ba, Ca, Sr) (Mg, Zn) Al 10 O 17 : Eu, (Ba, Ca, Sr) (Mg, Zn) Al 10 O 17 : Eu, Mn, BaMgAl 10 O 17 : Eu, BaMgAl 10 O 17 : Eu, Mn, Sr 5 (PO 4 ) 3 Cl : Eu, LaPO 4: Ce, Tb, MgAl 11 O 19: Ce, Tb, Y 2 O 3: Eu, YV0 4: Eu, Y (P, V) O 4: Eu, 3.5MgO · 0.5MgF 2 · GeO 2 : Mn, Ca 10 (PO 4 ) 6 FCl: Sb, Mn, Sr 10 (PO 4 ) 6 FCl: Sb, Mn, (Sr, Mg) 2 P 2 O 7 : Eu, Sr 2 P 2 0 7 : Eu, CaWO 4 , CaW0 4 : Pb, MgWO 4 , (Ba, Ca) 5 (PO 4 ) 3 Cl: Eu, Sr 4 Al 14 O 25 : Eu, Zn 2 SiO 4 : Mn, BaSi 2 0 5 : Pb , SrB 4 O 7 : Eu, (Ca, Zn) 3 (PO 4 ) 2 : Tl, LaPO 4 : Ce, (Y, Gd) BO 3 : Eu, (Y, Gd) 2 0 3 : Eu and the like UV-excitation phosphors or vacuum ultraviolet-rays that emit light with high efficiency when excited by ultraviolet rays having a wavelength greater than 200 nm or vacuum ultraviolet rays having a wavelength of 200 nm or less, which are used in ordinary fluorescent lamps, cold cathode lamps, rare gas lamps, and PDPs used in mercury. Here There is no restriction | limiting in particular if it is a fluorescent substance.
본 발명의 발광 조성물을 얻는데는, 소정량의 자외선 여기용 형광체와 탄산염 화합물을 예를 들면 V형 혼합기 등의 용기 회전식 혼합기로 혼합하거나, 체질을 몇회 반복하여 통과시킴으로써 충분히 혼합하고 분체상의 발광 조성물을 얻을 수 있지만, 예를 들면 바인더를 용해한 용액 등의 액체중에 소정량의 자외선 여기용 형광체와 탄산염 화합물을 첨가하여 액중에서 혼합하여 슬러리상으로 해도 좋다.In order to obtain the light emitting composition of the present invention, a predetermined amount of ultraviolet excitation phosphor and a carbonate compound are mixed with a container rotary mixer such as, for example, a V-type mixer, or the mixture is sufficiently mixed by passing through a sieving several times to obtain a powdery light emitting composition. Although it can obtain, for example, a predetermined amount of ultraviolet-excitation phosphor and carbonate compound may be added to a liquid such as a solution in which a binder is dissolved, and mixed in a liquid to form a slurry.
본 발명의 형광 램프(본원 제 2의 발명)는 상기 본 발명의 발광 조성물을 그 형광막으로서 사용하는 이외는 종래의 형광 램프와 동일하게 하여 제조된다. 즉, 폴리에틸렌 옥사이드 등의 수용성 바인더 용액 또는 니트로셀룰로스와 같은 유기 바인더 용액에, 본 발명의 발광 조성물과 결착제를 소정의 비율로 첨가하고, 충분한 분산 혼합에 의해 슬러리화시켜 형광체 도포액을 조제하고, 이 형광체 도포액을 램프용 유리 관의 내벽에 도포하는 이외는, 일반적으로 알려져 있는 종래의 제조 방법으로 제조된다. 이 형광체 도포액이 도포되는 램프용 유리 관은 미리 그 내벽면에 보호막 등이 구비되고 있어도 좋고, 특별히 한정되지 않는다.The fluorescent lamp (2nd invention of this invention) of this invention is manufactured similarly to the conventional fluorescent lamp except using the light emitting composition of the said invention as the fluorescent film. That is, to the water-soluble binder solution, such as polyethylene oxide, or the organic binder solution, such as nitrocellulose, the luminescent composition and binder of this invention are added in predetermined ratio, it is made to slurry by sufficient dispersion mixing, and the fluorescent substance coating liquid is prepared, It is manufactured by the conventional manufacturing method generally known except apply | coating this fluorescent substance coating liquid to the inner wall of the glass tube for lamps. The glass tube for lamps to which this fluorescent substance coating liquid is apply | coated may be previously equipped with the protective film etc. in the inner wall surface, and is not specifically limited.
이와 같이 하여 제조된 본 발명의 형광 램프에서는, 그 형광막으로서 탄산염 화합물을 구성 성분중 하나로서 사용하고 있기 때문에, 베이킹 공정을 거쳐서 제조된 형광 램프로부터 박리한 형광막중에는 종래의 형광 램프의 경우보다도 많은, 대략 150ppm~5%의 탄소가 함유되어 있는 것이 특징중 하나이다.In the fluorescent lamp of the present invention manufactured as described above, since the carbonate compound is used as one of the constituent components as the fluorescent film, the fluorescent film peeled from the fluorescent lamp produced through the baking process is more than the conventional fluorescent lamp. One of the features is that it contains a lot of about 150 ppm to 5% of carbon.
또, 본 발명의 형광 램프용 형광체 도포액(본원 제 3의 발명)은, 폴리에틸렌 옥사이드 등의 수용성 바인더 용액 또는 니트로셀룰로스와 같은 유기 바인더 용액에 적어도 원하는 자외선 여기용 형광체와 상기 본 발명의 발광 조성물의 구성 성분으로서 사용되는 탄산염 화합물과 결착제를 소정의 비율로 분산시키고, 충분히 혼합함으로써 얻을 수 있다. 또한, 본 발명의 형광 램프용 도포액은, 미리 조제해 둔 것이 아니라, 별도 조제된 종래의 형광체 도포액에, 형광 램프의 유리 관의 내벽에 도포하기 직전에 소정량의 탄산염 화합물을 첨가하고 충분히 분산시켜 형광 램프의 형광막의 형성을 위해 제공해도 좋다는 것은 말할 것도 없다.Moreover, the fluorescent substance coating liquid (third invention of this invention) of the fluorescent lamp of this invention is a fluorescent substance for ultraviolet excitation and the luminescent composition of the said invention at least in water-soluble binder solution, such as polyethylene oxide, or organic binder solution, such as nitrocellulose. It can obtain by disperse | distributing the carbonate compound and binder used as a structural component in a predetermined ratio, and mixing sufficiently. In addition, the coating liquid for fluorescent lamps of this invention is not prepared previously, but adds predetermined amount of carbonate compounds to the conventional fluorescent substance coating liquid prepared separately just before apply | coating to the inner wall of the glass tube of a fluorescent lamp, and is fully It goes without saying that it may disperse | distribute and provide for formation of the fluorescent film of a fluorescent lamp.
도 1에, 하기 실시예 1에서 사용한 자외선 여기용 혼합 형광체와, 탄산염 화합물로서 각각 다른 첨가량의 탄산 바륨을 사용한 발광 조성물을 형광막으로 하는 FL40S 백색 형광 램프를 제작하고, 형광막으로서 사용한 각 발광 조성물중의 탄산 바륨의 첨가 비율(중량%)와 그 램프의 초광속과의 관계를 측정한 결과를 나타낸다.도 1에 있어서, 초광속(初光束)이란, 100시간 점등한 후의 광속으로 도 1의 세로축은 형광막으로서 사용한 발광 조성물중에 탄산 바륨이 포함되어 있지 않은 종래의 형광 램프의 초광속에 대한 상대값으로 나타내고 있다. 도 1로 부터 알 수 있듯이, 발광 조성물중의 탄산 바륨의 첨가량이 대략 50%까지는 광속이 향상된다. 또한, 도시하고 있지 않지만, 탄산염 화합물로서 탄산 바륨 이외의 탄산염 화합물을 사용한 경우도, 발광 조성물중의 탄산염 화합물의 첨가량과 그 발광 조성물을 형광막으로서 사용한 형광 램프의 초광속과의 사이에는 도 1에 나타난 상관과 유사한 상관 관계에 있는 것이 확인됐다.In Fig. 1, FL40S white fluorescent lamps each having a fluorescent film using a mixed phosphor for ultraviolet excitation used in Example 1 below and a light emitting composition using different amounts of barium carbonate as the carbonate compound, respectively, were prepared and used as the fluorescent film. The result of having measured the relationship between the addition ratio (weight%) of barium carbonate in it and the superluminous flux of the lamp is shown. In FIG. 1, the superlative flux is the luminous flux after lighting for 100 hours. The vertical axis represents the relative value of the conventional fluorescent lamp in which the barium carbonate is not included in the light emitting composition used as the fluorescent film. As can be seen from FIG. 1, the luminous flux is improved up to approximately 50% of the added amount of barium carbonate in the light emitting composition. In addition, although not shown, also when carbonate compounds other than barium carbonate are used as a carbonate compound, it is shown in FIG. 1 between the addition amount of the carbonate compound in a luminescent composition, and the ultra-light flux of the fluorescent lamp which used this luminescent composition as a fluorescent film. A correlation similar to that shown was confirmed.
이와 같이, 본 발명의 발광 조성물을 사용한 형광 램프의 광속이 향상되는 것은, 수은 증기 형광 램프중의 수은이 형광체에 부착하는 것을 첨가된 탄산염 화합물이 억제하고 있기 때문인 것으로 추정된다. 이 형광막중의 형광체에의 수은의 부착 억제 효과는 형광 램프를 제조한 초기의 단계에서 나타나고, 이 발광 조성물중에서의 탄산염 화합물의 첨가량에 의해서 형광 램프의 전광속이 수 % 향상된다.Thus, the luminous flux of the fluorescent lamp using the light emitting composition of this invention improves because it is because the added carbonate compound suppresses that the mercury in a mercury vapor fluorescent lamp adheres to fluorescent substance. The effect of inhibiting the adhesion of mercury to the phosphor in the fluorescent film is exhibited at the initial stage of manufacturing the fluorescent lamp, and the total luminous flux of the fluorescent lamp is improved by several% due to the addition amount of the carbonate compound in the light emitting composition.
도 2에 상기 본 발명의 형광 램프의 유리 관 내벽에 형성된 형광막중에 포함되는 탄소량과 형광막 제작용으로 사용된 발광 조성물중의 탄산염 화합물의 탄산염 화합물의 첨가량과의 상관을 나타낸다. 이와 같이, 본 발명의 형광 램프는 탄산염 화합물을 포함하기 때문에, 형광 램프의 막중에서의 탄소의 함유량이 통상의 형광 램프와 비교하여 많게 된다.Fig. 2 shows a correlation between the amount of carbon contained in the fluorescent film formed on the inner wall of the glass tube of the fluorescent lamp of the present invention and the amount of the carbonate compound added to the carbonate compound in the luminescent composition used for producing the fluorescent film. Thus, since the fluorescent lamp of this invention contains a carbonate compound, the content of carbon in the film | membrane of a fluorescent lamp becomes large compared with a normal fluorescent lamp.
[실시예]EXAMPLE
이하, 실시예에 의해 본 발명을 설명한다.Hereinafter, an Example demonstrates this invention.
[실시예 1]Example 1
28중량부의 (Ba, Sr)MgAl10O17:Eu 형광체(BAM)와 37중량부의 LaPO4:Ce, Tb 형광체(LAP)와 35중량부의 Y203:Eu 형광체(YOX)를 혼합하여 이루어진 자외선 여기용 혼합 형광체에, 그 혼합 형광체의 총 중량에 대하여 5중량%가 되는 양의 탄산 바륨을 가하여 충분히 혼합하고, 관을 통과시켜 실시예 1의 발광 조성물을 제조했다.28 parts by weight of (Ba, Sr) MgAl 10 O 17 : Eu phosphor (BAM), 37 parts by weight of LaPO 4 : Ce, Tb phosphor (LAP) and 35 parts by weight of Y 2 0 3 : Eu phosphor (YOX) To the mixed phosphor for ultraviolet excitation, barium carbonate in an amount of 5% by weight relative to the total weight of the mixed phosphor was added and thoroughly mixed, and the light-emitting composition of Example 1 was prepared by passing through a tube.
다음으로, 이 실시예 1의 발광 조성물로 이루어진 형광체 도포액을 사용한 이외는 통상의 방법에 따라서 40W의 직관형 형광 램프를 제조했다. 즉, 상기 실시예 1의 발광 조성물을 니트로셀룰로스 아세트산부틸의 혼합 용제에 잘 분산시켜 형광체 도포액을 조제하고, 이 도포액을 FL40S관용의 유리 관의 내벽면에 도포하여 건조시킨 후, 통상의 방법으로 40W의 직관형 형광 램프인, 실시예 1의 형광 램프를 제조했다.Next, a 40 W straight fluorescent lamp was produced according to a conventional method except that the phosphor coating liquid composed of the light emitting composition of Example 1 was used. That is, the luminescent composition of Example 1 was well dispersed in a mixed solvent of nitrocellulose butyl acetate to prepare a phosphor coating liquid, and the coating liquid was applied to the inner wall surface of the glass tube for FL40S tube and dried, followed by a conventional method. The fluorescent lamp of Example 1 which was a 40 W linear fluorescent lamp was produced.
제조한 실시예 1의 형광 램프를 절단하고, 그 형광 램프의 유리 관의 내벽에 형성되어 있는 형광막을 벗기고, 탄소·유황 분석 장치 EMIA-820(호리바 세사쿠소 제)로 형광막중의 함유 탄소량을 측정한 바, 탄소량은 0.31%이었다.The fluorescent lamp produced in Example 1 was cut out, the fluorescent film formed on the inner wall of the glass tube of the fluorescent lamp was peeled off, and the carbon content in the fluorescent film by the carbon-sulfur analyzer EMIA-820 (manufactured by Horiba Sesakuso). Was measured, and the amount of carbon was 0.31%.
[실시예 2~5]EXAMPLES 2-5
실시예 1의 자외선 여기용 혼합 형광체의 총량에 대한 탄산 바륨의 첨가량을 5중량%가 아닌 각각 11중량%, 43중량%, 100중량% 및 233중량%로 한 이외는 실시 예 1의 발광 조성물과 동일하게 하여, 실시예 2, 3, 4 및 5의 발광 조성물을 제조했다.The luminescent composition of Example 1 except that barium carbonate was added in an amount of 11 wt%, 43 wt%, 100 wt%, and 233 wt%, respectively, instead of 5 wt%, based on the total amount of the mixed ultraviolet fluorescent excitation phosphor of Example 1; In the same manner, the light emitting compositions of Examples 2, 3, 4, and 5 were prepared.
다음으로, 발광 조성물로서, 실시예 1의 발광 조성물 대신에 각각 실시예 2~5의 발광 조성물을 사용한 이외는 실시예 1의 형광 램프와 동일하게 하여 실시예 2~5의 형광 램프를 제조했다.Next, except for using the light emitting composition of Examples 2-5 instead of the light emitting composition of Example 1 as a light emitting composition, it carried out similarly to the fluorescent lamp of Example 1, and manufactured the fluorescent lamps of Examples 2-5.
실시예 1과 동일하게 실시예 2, 3, 4 및 5의 형광 램프의 탄소량을 측정한 바, 각각, 0.58%, 1.7%, 3.0% 및 4.1% 이었다.In the same manner as in Example 1, the carbon amounts of the fluorescent lamps of Examples 2, 3, 4, and 5 were measured, and were 0.58%, 1.7%, 3.0%, and 4.1%, respectively.
[실시예 6]Example 6
실시예 1의 5중량%의 탄산 바륨 대신에 자외선 여기용 혼합 형광체의 총량에 대하여 5중량%의 탄산 칼슘을 그 혼합 형광체에 첨가한 이외는 실시예 1의 발광 조성물과 동일하게 하여, 실시예 6의 발광 조성물을 제조했다.Example 6 was carried out in the same manner as in the light-emitting composition of Example 1, except that 5% by weight of calcium carbonate was added to the mixed phosphors instead of the 5% by weight of barium carbonate mixed in the ultraviolet-excitation mixed phosphors. The light emitting composition of was prepared.
다음으로, 발광 조성물로서, 실시예 1의 발광 조성물 대신에 실시예 6의 발광 조성물을 사용한 이외는 실시예 1의 형광 램프와 동일하게 하여 실시예 6의 형광 램프를 제조했다.Next, the fluorescent lamp of Example 6 was manufactured similarly to the fluorescent lamp of Example 1 except having used the luminescent composition of Example 6 as a light emitting composition instead of the luminescent composition of Example 1.
[실시예 7]Example 7
실시예 1에서 사용한 자외선 여기용 혼합 형광체와 그 혼합 형광체의 총량에 대하여 5중량%의 탄산 이트륨을 니트로셀룰로스 아세트산부틸의 혼합 용제에 잘 분산시켜서 실시예 7의 형광체 도포액을 조제하고, 이 형광체 도포액을 사용하여 실시예 1의 형광 램프와 동일하게 하여 실시예 7의 형광 램프를 제조했다.5 wt% of yttrium carbonate was dispersed well in a mixed solvent of nitrocellulose butyl acetate based on the total amount of the mixed fluorescent substance for ultraviolet excitation and the mixed fluorescent substance used in Example 1 to prepare the phosphor coating liquid of Example 7, and the phosphor coating The fluorescent lamp of Example 7 was manufactured similarly to the fluorescent lamp of Example 1 using the liquid.
[실시예 8]Example 8
5중량%의 탄산 이트륨 대신에, 5중량%의 탄산 란탄을 사용한 이외는 실시 예 7의 형광체 도포액과 동일하게 하여 실시예 8의 형광체 도포액을 제조하고, 이 형광체 도포액을 사용하여 실시예 1의 형광 램프와 동일하게 하여 실시예 8의 형광 램프를 제조했다.A phosphor coating liquid of Example 8 was prepared in the same manner as in the phosphor coating liquid of Example 7 except that 5 wt% of lanthanum carbonate was used instead of 5 wt% of yttrium carbonate, and the phosphor coating liquid was used as an example. In the same manner as in the fluorescent lamp of 1, the fluorescent lamp of Example 8 was manufactured.
[비교예 1]Comparative Example 1
실시예 1의 발광 조성물의 제조에 사용한 28중량부의 BAM 형광체와 37중량부의 LAP 형광체와 35중량부의 Y2O3:Eu 형광체(YOX)와의 혼합로 이루어진 자외선 여기용 혼합 형광체를 비교예 1의 혼합 형광체라고 했다.A mixed phosphor for ultraviolet excitation consisting of a mixture of 28 parts by weight of a BAM phosphor, 37 parts by weight of a LAP phosphor, and 35 parts by weight of a Y 2 O 3 : Eu phosphor (YOX) used in the preparation of the light emitting composition of Example 1 was mixed It was called a phosphor.
또, 실시예 1의 발광 조성물 대신에, 비교예 1의 혼합 형광체를 사용한 이외는 실시예 1의 형광 램프와 동일하게 하여 비교예 1의 형광 램프를 제조했다.In addition, the fluorescent lamp of Comparative Example 1 was manufactured in the same manner as in the fluorescent lamp of Example 1, except that the mixed phosphor of Comparative Example 1 was used instead of the light emitting composition of Example 1.
실시예 1과 동일하게 비교예 1의 형광 램프의 탄소량을 측정한 바, 85ppm이었다.It was 85 ppm when the carbon amount of the fluorescent lamp of Comparative Example 1 was measured similarly to Example 1.
상술의 실시예 1~8 및 비교예 1의 각 형광 램프에 대하여, 일정 시간 연속하여 점등하고, 그 때의 각 램프의 초광속, 광속 유지율 및 관 단색차를 각각 측정하고, 그 결과를 형광 램프의 형광막으로서 사용한 각 발광 조성물에 첨가된 탄산염의 종류 및 그 첨가량과 함께 표 1에 나타낸다. 또한, 표 1에 있어서 탄산염의 첨가량은, 실시예 1~6에 대해서는 사용된 발광 조성물중의 혼합 형광체 총량에 대한 탄산염 화합물의 양(중량%)을, 또, 실시예 7 및 8에 대해서는 형광체 도포 조성물중에 첨가된 탄산염 화합물의 그 도포 조성물중의 혼합 형광체 총량에 대한 첨가량(중량%)이다.The fluorescent lamps of Examples 1 to 8 and Comparative Example 1 described above were turned on continuously for a predetermined time, and the superluminous flux, luminous flux retention rate, and tube monochromatic difference of each lamp at that time were measured, respectively, and the result was measured by the fluorescent lamp. It shows in Table 1 with the kind of carbonate added to each luminescent composition used as the fluorescent film of this, and its addition amount. In addition, in Table 1, the addition amount of carbonate shows the amount (weight%) of the carbonate compound with respect to the mixed phosphor total amount in the luminescent composition used about Examples 1-6, and fluorescent substance application about Example 7 and 8. It is the addition amount (weight%) with respect to the total amount of the mixed fluorescent substance in the coating composition of the carbonate compound added in the composition.
또, 표 1에 있어서, 초광속은 1O0시간 점등 후의 각 형광 램프의 광속을, 이것과 동일 조건으로 측정한 비교예 1의 형광 램프의 초광속에 대한 상대 광속값으로 나타낸 값으로, 광속 유지율은 각 램프를 연속 점등했을 때의, 점등하고 나서 500시간 후의 광속을, 각각의 형광 램프의 점등 직후에서의 광속에 대한 백분율로 나타낸 값이다. 그리고, 각 형광 램프의 관 단색차(ΔA)는, 각 형광 램프의 양단으로부터 각각 10cm의 부분에서의 발광의 발광색도를 각각 (x1, y1) 및(x2, y2)라고 했을 때, ΔA={((x1-x2)2+(y1-y2)2}1/2로 정의되는 값이다.In Table 1, the super luminous flux is a value expressed by the relative luminous flux value of the fluorescent lamp of the fluorescent lamp of Comparative Example 1 measured under the same conditions as the luminous flux of each fluorescent lamp after 100 hours of lighting. It is the value which showed the luminous flux 500 hours after turning on when each lamp lighted continuously as a percentage with respect to the luminous flux just after lighting of each fluorescent lamp. And the tube monochromatic difference (DELTA) A of each fluorescent lamp is (A1) and (x2, y2), when the emission chromaticity of light emission in the part of 10 cm from each both ends of each fluorescent lamp is (x1, y1) and (x2, y2), respectively. ((x1-x2) 2 + (y1-y2) 2 } 1/2 .
표 1로부터 알 수 있듯이, 이들 본 발명의 발광 조성물을 형광막으로서 사용한 본 발명의 형광 램프(실시예 1~6)는 본 발명의 발광 조성물의 구성 성분인 자외선 여기용 형광체와 동일한 형광체만을 형광막으로 하는 종래의 형광 램프(비교예 1)와 비교하여 초광속이 크게 향상되거나, 혹은 저하의 정도가 적고, 광속 유지율은 비교예 1의 형광 램프 이상이고, 또, 램프의 관 단색차는 비교예 1의 종래의 형광 램프보다도 작다. 또, 본 발명의 발광 조성물을 형광막으로서 사용하는 대신에 자외선 여기용 형광체, 결착제 및 바인더를 포함하는 형광체 슬러리중에 탄산염 화합물을 첨가하여 이루어진 본 발명의 형광체 도포액(실시예 7, 8)을 사용해도 종래의 형광체 도포액을 사용한 경우보다도, 특히 초광속이 보다 향상되고, 또한 관 단색차가 작아진다.As can be seen from Table 1, the fluorescent lamps of the present invention (Examples 1 to 6) using the light emitting composition of the present invention as the fluorescent film only have the same fluorescent substance as the phosphor for ultraviolet excitation which is a constituent of the light emitting composition of the present invention. Compared with the conventional fluorescent lamp (Comparative Example 1), the superluminous flux is greatly improved or the degree of deterioration is small, and the luminous flux retention is more than that of the fluorescent lamp of Comparative Example 1, and the tube monochromatic difference of the lamp is Comparative Example 1 Smaller than conventional fluorescent lamps. In addition, instead of using the light emitting composition of the present invention as a fluorescent film, the phosphor coating liquid of the present invention (Examples 7 and 8) formed by adding a carbonate compound to a phosphor slurry containing an ultraviolet-excitation phosphor, a binder, and a binder is prepared. Even if it uses, compared with the case where the conventional fluorescent substance coating liquid is used, especially super light beam improves more and tube monochromatic difference becomes small.
본 발명은 상기와 같은 구성으로 한 것으로, 본 발명의 발광 조성물 또는 형광체 도포액을 사용하여 제작된 형광막을 갖는 본 발명의 형광 램프는 관 단색차가 적고, 초광속이 높고, 계속 점등에 의한 광속 유지율의 절감을 억제시킬 수 있다. 또, 초광속이 향상되기 때문에, 동일한 발광 강도를 얻기 위한 형광막을 얇게 할 수 있고, 또한 첨가물의 첨가에 의한 발광휘도의 절감이 적기 때문에, 형광체의 사용량을 이중으로 절약할 수 있어, 형광 램프의 제조 비용의 절감이 가능해진다.The present invention is configured as described above, and the fluorescent lamp of the present invention having a fluorescent film produced using the luminescent composition or the phosphor coating liquid of the present invention has a small tube monochromatic difference, high luminous flux, and high luminous flux maintenance rate due to continuous lighting. Can reduce the savings. In addition, since the super luminous flux is improved, the fluorescent film for obtaining the same luminous intensity can be made thin, and the luminous luminance is not reduced due to the addition of additives, so that the amount of the fluorescent material used can be doubled, thereby reducing the amount of fluorescent lamps. The manufacturing cost can be reduced.
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