KR200388051Y1 - The fiber multi-functional complex process machine - Google Patents

Abstract

The present invention relates to a machine that performs a complex post-processing, such as nipple, foil, bonding, dewdrop, resin coating, embossing, laminating of the fabric (T), feeder (10A) (10B) (10C), gravure printing machine ( 20), printer 30, bonding / dewdrop processing machine 40, 50, dryer 70, calender 90, embossing machine 100, winding machine 110A, 110B, 110C, control panel And the main configuration. The feeders 10A, 10B, and 10C are provided with a feed roll 11 in which the fabric T and the film F are interposed in a roll form, and are supplied to be constantly released through the induction roller 12. The gravure printing machine 20 passes through the film F between the rollers 21 and 22 in the conveyed state, and prints various designs on the surface, and together with the container 25 containing the dye at the bottom of the roller 22. A knife 28 is provided. The printer 30 passes between the fabric T and the film F between the press balls 31 and the printing rolls 32A, 32B, and 32C in a transported state, and prints various designs on the surface. 31 is provided with a mangrol 37 and a doctor 38 and 39 capable of adjusting the indentation depth and recovering the dye. Bonding / dewdrop processing machine (40) (50) passes through the fabric (T) between the rollers (41, 51) (42, 52) in the transfer state to apply a resin and adhere the fabric, rollers (41, 51) And adjusting means 60 for adjusting the pressing force on the bed. The dryer 70 passes through the chambers 71 and 76, which are divided into upper and lower portions of the fabric T and the film F, and warms the surface to rapidly dye and dry the dye. The calender 90 passes through the fabric T and the film F between the rollers 91 and 92 in a transported state and fusions the designed printed material at high temperature. The embossing machine 100 passes through the fabric T between the rollers 101 and 102 in a conveying state, and imprints a flat or uneven pattern on the surface. The winding machines 110A, 110B, and 110C are rolls and a folding unit 114 that fold the fabric through the induction roller 112 with the driving force of the motor 111 in the state where the fabric T and the film F are transferred. Winders 115 and 115 ′ wound in the form are provided. The control panel sequentially moves the fabric T and the film F to each main device and performs a sequence operation for performing post-processing in combination.

Accordingly, the present invention is a fully automated system by constructing a variety of complex post-processes, such as foil, resin coating, nipple, embossing, dewdrop, bonding, etc., as well as various coating and bonding technologies, into one integrated system. By achieving the stabilization of mass production system, not only can the installation space be minimized as a compact structure, but also the manufacturing cost can be reduced by reducing the processing equipment and production staff, thereby increasing the competitiveness and producing high value-added multifunctional fabric. .

Description

Fabric multi-functional complex process machine

The present invention relates to a composite post-processing machine of the fabric, and more specifically, a variety of composite post-processings, such as foil, resin coating, nipple, embossing, dewdrop, bonding, etc. It is possible to minimize installation space as a compact structure as it achieves the stabilization of mass production system by fully integrated system by constructing as one integrated system, and improves competitiveness by reducing manufacturing cost by reducing processing equipment and production staff, The present invention relates to a multifunctional composite post-processing machine capable of producing value-added multifunctional fabrics.

In general, the fabric is made from polymer chips, which are the raw materials of yarn, and the yarn is made by twisting the drawn fibers according to the purpose of the product, or making yarn through various processing. ) There is a process. Next, the fabric is finished by a weaving process in which weaving the yarn to the weaving machine determines the fabric structure that can express the texture of the fabric. The finished fabric in the weaving process is called dough, which is not yet a final product. That is, the fabric is colored through the dyeing process, and various functional coatings are added through the post-processing process to complete the final fabric product.

Recently, China and Southeast Asian countries, where the textile industry is booming, are threatening the Korean textile industry with low unit prices. Now, the dominant view is that Korea's textile industry has no price competitiveness compared to quality in order to compete with products. Therefore, in order to be more competitive domestically and internationally, and to improve profitability, there is a growing voice that post-processing and post-processing machines, which are high-value-added products, must be developed.

As such, the fabric plays an important role in expressing the characteristics of the product while in charge of appearance, touch, and smell as well as color implementation, among the factors such as color, appearance, touch, and smell, which determine its value. In other words, it can be said that "after-processing is the field that determines the value of the fabric". In developed countries, post-processing is so important that it determines the level of a country's textile industry with functions assigned to it.

Such post-processing includes foil printing, resin printing, dew drop, ripple printing, embossing, coating, laminating, and bonding. Specialty printing, various coatings, and bonding technologies.

As such, post-processing is conventionally performed through separate facilities and separate processes, and thus requires processing facilities for each processing. Therefore, a large installation area is required. There is a disadvantage.

In addition, the cost is rising due to the expansion of the excessive number of production personnel to operate a number of post-processing machines, and the international competitiveness of the produced products is deteriorating due to the rising cost. In addition, consumers of fabrics are currently demanding small quantities of multi-products, but due to the above problems, it is impossible to produce small quantities of multi-products with current facilities.

Therefore, in order to overcome the woes in the textile industry, we have developed a multifunctional composite post-processing machine that can produce high value-added multifunctional fabrics in large quantities, as well as reduce facility investment, installation area and labor costs, and use multi-purpose, multi-functional, It is urgent to establish a fashion clothing and industrial textile production technology.

Accordingly, the present invention is intended to fundamentally solve the conventional problems as described above, and a variety of composite post-processes, such as foil, resin coating, nipple, emboss, dewdrop, bonding, etc., which have been carried out after fabric dyeing, and various coatings, As the bonding technology is integrated into a single integrated system to achieve the stabilization of the mass production system with full automation, the compact structure minimizes installation space and improves competitiveness by reducing manufacturing costs by reducing processing equipment and production staff. And, to provide a multi-functional composite post-processing machine capable of producing a high value-added multi-functional fabric is that purpose.

In order to achieve this object, the present invention is a processing machine that performs post-processing such as nipple, foil, bonding, dewdrop, resin coating, embossing, laminating, etc. of the fabric (T): the fabric (T), film (F). A feeder (10A) (10B) (10C) having a feed roll (11) interposed in the form of a roll and which is supplied to be released constantly through the guide roller (12); The film F is passed between the rollers 21 and 22 in the conveyed state to print various designs on the surface, and has a knife 28 together with a container 25 for receiving dye at the lower end of the roller 22. Gravure printing machine 20; The fabric T and the film F are passed between the press ball 31 and the printing rolls 32A, 32B, and 32C in the transported state to print various designs on the surface, and press-fit on the press ball 31. A printer 30 capable of controlling the depth and having a mangrol 37 and a doctor 38 and 39 for collecting the dye; The adjusting means 60 for passing the cloth T between the rollers 41 and 51 and 42 and 52 in the conveying state to apply resin and adhere the fabric and to adjust the pressing force on the rollers 41 and 51. Bonding / dewdrop processing machine (40) (50) provided; A dryer (70) which passes through the chambers (71) and (76), which are divided into upper and lower portions of the fabric (T) and the film (F) in a transport state, and rapidly dyes and dyes the dye by heating the surface thereof; A calender 90 passing through the fabric T and the film F between the rollers 91 and 92 in a transported state and fusion bonding the designed printed material at high temperature; An embossing machine (100) passing through the fabric (T) between the rollers (101) and (102) in a conveying state and imprinting a flat or uneven pattern on the surface; Winder 115, 115 'winding the fabric (T), the film (F) in the form of a folding portion 114 and the roll folded the fabric through the induction roller 112 by the driving force of the motor 111 in the transport state. Winding machine (110A) (110B) (110C) having a; And a control panel that sequentially moves the fabric T and the film F to each main device and performs a sequence operation for performing post-processing in combination.

At this time, the printer 30 of the present invention is a printing roll 32A (32B) (32C) can be adjusted in the press-in depth by the cylinder 36 on the outer circumferential surface of the press ball 31 and made into pieces using a laser ), A coating roll 33 for filling and applying dye adjacent to the printing rolls 32A, 32B, and 32C, and supplied with dye to the coating roll 33 to be interlocked by a handle 34. The container 35 is further provided.

In addition, the adjusting means 60 of the present invention is interposed between the upper and lower rolls (41, 51) (42, 52) and the tapered block (63) accommodated in the spiral shaft 62 to interlock with the handle 61 and In addition, the control block 64 for vertically moving the upper rolls 41 and 51 while seated on the tapered block 63 and the upper surface of the upper rolls 41 and 51 is installed together with the control block 64. And a cylinder (65) for coordinated operation to adjust the pressing force.

In addition, the upper chamber 71 of the present invention is equipped with a blowing fan 72 is built in the fruit inside and forced to supply hot air to the fabric (T) to a plurality of nozzles 74 connected through the duct 73 It is a fruit nozzle method of blowing, and the lower chamber 76 is an infrared heater method of mounting an infrared heater 77 and a reflecting plate 78 therein and forcibly blowing the fabric T by radiant heat.

In addition, the lower chamber 76 of the present invention supports a conveyor (80) for conveying the raw material using a plurality of rollers (81, 82, 83, 84) mounted on the frame 88, One end of the driving roller 81 is connected to the motor 85 by the conveyor 80, the central variable roller 82 is capable of changing the position of the conveyor 80 to the cylinder 86, the other end of the turning roller ( 83 is a cylinder 87, it is possible to adjust the tension of the conveyor (80).

In addition, the calender 90 of the present invention is installed to correspond to the heating roll 91 and the heating roll 91, the heating oil 91 is sealed so that fine heat adjustment is possible and press-fit by the cylinder 96 The silicon roll 92 which can be adjusted in depth is provided.

In addition, the embossing machine 100 of the present invention is the embossing roll 101 and the embossing roll 101 that can be replaced and press-fit depth control by the heater 106, the handle 106 and the cylinder 107, the built-in And a silicon roll 102 installed correspondingly thereto.

Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment according to the present invention.

1 is a block diagram showing the overall arrangement of a multifunctional composite post-processing machine according to the present invention.

The present invention is such as nipple (Ripple Printing), Foil Printing, Bonding, Dew Drop, Rolling, Embossing, Laminating, etc. It is related to a processing machine that performs a combination of special printing, various coatings, and bonding technologies, and a post-processing machine, and includes a feeding machine 10A, 10B, 10C, a gravure printing machine 20, a printer 30, and a bonding / dewdrop processing machine ( The main components such as 40, 50, dryer 70, calender 90, embossing machine 100, winding machine 110A, 110B, 110C, and control panel (not shown) are a series of continuous processes. Is placed.

This processing machine (1) is provided with a feed roll (11) in which the fabric (T), the film (F) is interposed in the form of a roll, the feeder (10A) (10B) to be supplied to be constantly released through the induction roller (12) 10C, the knife F together with the container 25 for passing the film F between the rollers 21 and 22 in the conveyed state to print various designs on the surface and to receive the dye at the lower end of the roller 22. Gravure printing machine 20 having a), the fabric (T), the film (F) is passed between the press ball 31 and the printing rolls (32A) 32B (32C) in the transfer state to print a variety of designs on the surface And a press-fitting depth control on the press ball 31, and a printer 30 having a mangroll 37 and a doctor 38, 39 for collecting dyes, and the fabric T in a transport state. Bonding / dewdrop gait with adjusting means 60 for passing resin between 41 and 51, 42 and 52, adhering resin and adhering the fabric and adjusting pressing force on rollers 41 and 51 Dryer 70 for rapidly dyeing and drying the dye by heating the surface (40), 50, the fabric (T), the film (F) through the chamber (71) 76 divided into upper and lower in the transport state The calender 90 passes through the fabric T and the film F between the rollers 91 and 92 in a transported state, and heats and compresses the designed printed material at high temperature. The rollers in the transported state of the fabric T are transported. 101 and 102, the embossing machine 100, the fabric (T), the film (F) to imprint a flat or uneven pattern on the surface of the guide roller 112 by the driving force of the motor 111 in the transport state Each of the main winding machine 110A, 110B, 110C, the fabric (T), the film (F) having a folding unit 114 and the winder 115 wound in a roll form through the fabric And a control panel which moves sequentially to the apparatus and performs a sequence operation for performing post-processing in combination. Detailed configuration and operation according to this will be described later.

On the other hand, the control panel of the present invention sequentially moves the fabric (T), the film (F) to each main device and performs a sequence operation for performing the post-processing complex. A control panel (not shown) is connected to each major device and controls the operation according to the set sequence and is installed near one side of the main body of the processing machine 1. The main device is the above-mentioned feeder (10A) (10B) (10C), gravure printing machine (20), printer (30), bonding / dudrop processing machine (40) (50), dryer (70), calender (90), embossing Group 100, winding machines 110A, 110B, 110C, and the like.

The control panel includes a sequence circuit and / or a computer circuit using a relay, and is connected to and control each motor, cylinder, sensor, etc. at the input / output port. It is also provided with an operation switch (not shown) for stepwise operating the main apparatus. In addition, various control keys are provided, such as an on / off key for interrupting power, a start key for starting the post-processing machine, an emergency stop key for immediately stopping the post-processing machine, and a temperature control key for setting the temperature of the dryer.

Figure 2 is a block diagram showing the feeder according to the present invention from the front and side.

In FIG. 2, the feeders 10A, 10B, and 10C of the present invention include a feed roll 11 in which the fabric T and the film F are interposed in a roll shape, and are fixed through the induction roller 12. To be released. As shown, the feeders 10A, 10B and 10C are interposed with the original fabric T or the film F on the feed roll 11 and guided by the guide roller 12 as shown. The feeders 10A, 10B and 10C do not supply the raw material T and the film F by the motor, but the main apparatus located at the downstream end, that is, the gravure printing machine 20, the printer 30, and the bonding. It is supplied by the motor which drives the dewdrop machine 40,50.

The supply roll 11 is a fabric (T) or film (F) is interposed in the form of a roll as shown in the side view shown through the drawing, the supply roll 11 is a roll (T) or film (F) in the form of a roll It is formed in a structure that can be attached and detached to enable this interposition. The feed roll 11 is organically connected to the power brake 13 at one end and driven. The gear roll 14 is installed on the feed roll 11 and the power brake 13 to rotate and stop. Possibly mounted.

The induction roller 12 is installed at the upper end of the tension sensor 15 which is located at the upper end of the supply roll 11 and detects the tension force of the fabric (T) or the film (F). Accordingly, when the fabric T or the film F is supplied, the tension force is sensed to send a signal onto a control panel (not shown) to control the motor rotational force of the main apparatus.

Figure 3 is a block diagram showing the gravure printing machine according to the present invention from the front and side, Figure 4 is a block diagram showing the printer according to the present invention from the front and side.

The gravure printing machine 20 of the present invention in Figure 3 passes through the film (F) between the rollers 21, 22 in the conveyed state to print a variety of designs on the surface, to accommodate the dye at the bottom of the roller 22 A knife 28 is provided with the container 25. The gravure printing machine 20 prints various designs while the film F or foil is fed from the feeder 10A in FIG. 1 and engaged and transported by the respective rollers 21 and 22, and the rollers 21 ( It is possible to express a variety of patterns by the mesh roller 21 of 22). The mesh roller 21 is provided with a container 25 for supplying dye at a lower end thereof, the height of which is adjusted by the cylinder 26, and the dye applied to the surface of the mesh roller 21 by the knife 28 on one side. Will control the amount of.

One end of the driving mesh roller 21 is connected to the motor 24 by a gear and at the same time engaged with the driven silicon roller 22, the position can be changed to the cylinder 23. One of the pair of rollers 21 and 22 has a pattern having a pattern, and the other has a flat form, but it is also possible to replace them with other combinations as necessary. The motor 24 is mounted in a separate box upright to avoid interference on the frame, and the gears are mounted by extending the central axis of the mesh roller 21 and connected to the rotating shaft of the motor 24 with the gears.

The cylinder 23 is installed to vary the distance between the mesh roller 21 and the silicon roller 22 at the side of the frame, and is used to adjust the depth of the pattern by varying the distance between the silicon roller 22 and the upper cylinder The gap is adjusted by the handle provided in 23. Thereby, a suitable pattern can be carved continuously on one side or both sides of the film F or foil.

In Figure 4, the printer 30 of the present invention passes through the fabric (T), the film (F) between the press ball 31 and the printing rolls (32A) 32B (32C) in the transfer state to a variety of designs on the surface It is provided with the mangrol 37 and the doctor 38 and 39 which print, press-fit depth control on the press ball 31, and collect | recover dye. The printer 30 is a film (F) or foil and fabric (T) is supplied from the gravure printing machine 20 and the feeder (10B) in Fig. 1 to the respective printing rolls (32A) 32B (32C) and press ball ( 31) to print various designs while interlocking and transporting each other.

The printing rolls 32A, 32B and 32C are adjustable in press-in depth by the cylinder 36 on the outer circumferential surface of the press ball 31, adopting a Franguet method that produces a 3-degree effect by etching with a laser. It is possible to work with fine printing and island-in-the-sea yarn that could not be done in the existing resin coating. The cylinders 36 disposed on the printing rolls 32A, 32B and 32C, respectively, vary the interval between the press ball 31 and the printing rolls 32A, 32B and 32C to adjust the design depth. The printing rolls 32A, 32B and 32C rotate in the opposite direction to the press ball 31 to apply the dye, which is applied from the container 35 which stores the dye while the application roll 33 contacts and rotates. It is received at an appropriate depth to supply dye to the printing rolls 32A, 32B and 32C. At this time, the container 35 is interlocked by the operation of the handle 34, and the application roll 33 is also interlocked with it.

In addition, the printer 30 is provided with a mangle roll 37 on the outer circumferential surface of the press ball 31, which is operated by a cylinder to adjust the indentation depth, and to recover the remaining dye on the press ball 31. do. Each of the printing rolls 32A, 32B, 32C is provided with a doctor 38, 39 to apply a dye or the like to a film F, a foil, a fabric T, etc. in a uniform thickness.

Among the doctors 38 and 39, the cleaning doctor 38 fills the dye in the printing rolls 32A, 32B and 32C, and removes the excess dye, and the lint doctor 39 and Lint. The doctor plays a role of removing the dye that is not printed by the foreign material and the leading printing roller from the printed fabric (T), the film (F), and the foil. The cleaning doctor 38 touches the tip of the knife in the rotational direction of the printing rollers 32A and 32B, and conversely, the lint doctor 39 is mounted so that the tip of the knife is in the opposite direction of the rotational direction.

5 is a configuration diagram showing the bonding / dewdrop processing machine according to the present invention from the front and side.

5, the bonding / dewdrop processing machine (40) 50 of the present invention passes through the fabric (T) between the rollers (41, 51) (42, 52) in a transport state to apply resin and adhere the fabric, Adjusting means (60) for adjusting the pressing force on the rollers (42, 52). As shown in the drawing, the bonding machine 40 and the dewdrop processing machine 50 are integrally provided on the frame, and the bonding machine 40 has a fabric T, which is supplied from the feeder 10C, with each roller ( 41) (42), and the drip drop machine 50 is similarly processed in the process while the fabric T fed from the feeder 10C is engaged and transferred by the respective rollers 51 and 52. Do this. At this time, the bonding / dewdrop processing machine (40) 50, the feed roll 11 is installed on the top of the frame so as to supply the fabric (T) like the feeders (10A, 10B, 10C), which is a roll The fabric (T) of the form is formed to be detachable to be interposed.

On the other hand, the lower roll 52 of the pair of rollers 51 and 52 in the dewdrop processing machine 50 is replaced to perform a variety of processing, that is, when performing the laminating process, to replace the laminating roll, In the case of the dewdrop processing, it is possible to replace with a dewdrop roll. In addition, the lower roll 52 is provided with a container 53 accommodated for supplying resin or dye at a lower end thereof, and the height is adjusted through the cylinder 54 controlled by the control panel.

The lower ends of the driving rolls 42 and 52 are connected to the motors 45 and 55 in a chain and at the same time engaged with the driven upper rolls 41 and 51 so as to rotate with each other. Each of the processing machines 40 and 50 uses a printer roller for the upper rolls 41 and 51 and a silicon roller for the lower rolls 42 and 52. The motor 45, 55 is mounted in a separate bracket upright to avoid interference on the frame, extending the central axis of the lower rolls 42, 52 to mount the sprockets and the rotation shaft of the motor 45, 55 And chained together.

The cylinder 65 is installed to vary the distance between the pair of rollers 41, 42, 51, 52 on the side of the frame and is used for varying the distance between the lower rolls 42, 52. In addition, the cap GAP between the rollers 41, 42, 51, 52 is adjusted through the adjusting means 60, which will be described later. Accordingly, laminating, bonding, and dew drop processing may be performed on the fabric T, and thus, the rollers 41, 42, 51, 52 in the conveyance state of the fabric T are transported. The resin can be applied and the fabric can be bonded by passing through them.

In addition, each machine 40, 50 is equipped with an adjusting means 60 to adjust the cap GAP between the rollers 41, 42, 51, 52. In the enlarged view of FIG. 5, the adjusting means 60 includes a handle 61, a tapered block 63, and a control block 64 interposed between the upper and lower rolls 41, 51, 42, 52. . The handle 61 is installed on the front surface of the spiral shaft 62, and the tapered block 63 is accommodated in the spiral shaft 62 to cooperate with the handle 61. Control block 64 is installed on the upper surface of the upper roll (41, 51) while moving the upper roll (41, 51) up and down while seated on the tapered block (63) for adjusting the pressing force ( 65) is mounted.

Figure 6 is a block diagram showing the dryer according to the present invention from the front.

The dryer 70 of the present invention passes through the chambers 71 and 76, which are divided up and down in the transport state of the fabric T and the film F, and warms the surface to rapidly dye and dry the dye. Dryer 70 is provided with a double chamber (71, 76) divided up and down on the basis of the center frame as shown, by selectively selecting the fabric (T) or film (F) to warm the surface dye It serves to rapidly dye and dry. That is, the upper chamber 71 performs resin coating (roller printing, urethane and acrylic) and foil printing, and the lower chamber 76 has dew drop / dot, ripple printing, Embossing, laminating, and bonding are performed.

The upper chamber 71 of the present invention is equipped with a blowing fan 72 with a fruit therein, and the fruit is forcedly blown by supplying hot air to the fabric T to a plurality of nozzles 74 connected through a duct 73. It is a nozzle method. As shown in the upper chamber 71, the bar is mounted inside the drying chamber 70, and an upper part of one side is provided with a blower fan 72 in which fruit is embedded, and a blower fan in which fruit is also embedded in the upper part of the other side. 72 is installed.

That is, because the upper chamber 71 uses the fruit, the temperature deviation is within ± 2 ℃. The blower fan 72 supplies hot air to the plurality of nozzles 74 using the duct 73. The upper chamber 71 is provided with a plurality of rolls for conveying the fabric T or the film F, which are driven rollers.

Accordingly, the hot air heated by the fruit is circulated by the blower fan 72 and is sprayed onto the plurality of nozzles 74 through the duct 73 to be printed on the fabric T or the film F which is moved on the roll. The surface is then warmed to rapidly dye / dry the dye. In this case, reference numeral 75 denotes an exhaust fan mounted outside the drying chamber 70 to forcibly exhaust internal air. Therefore, the upper chamber 71 is easy to control the temperature by using the fruit as a heat source, it is possible to control the hot air according to the product by mounting a separate shut-off valve (not shown) on a plurality of nozzles (74) Can produce the product in good quality.

The lower chamber 76 of the present invention is an infrared heater system in which an infrared heater 77 and a reflecting plate 78 are mounted inside and forcedly blown to the fabric T by radiant heat. Unlike the upper chamber 71 described above, the lower chamber 76 is provided with an infrared heater 77 and a reflecting plate 78 on the upper side. This is because the lower chamber 76 uses an infrared heater 77 and the radiant heat directly heats the product by the reflecting plate 78. As shown, the infrared heater 77 and the reflecting plate 78 have four sets. It is formed to be separated into a lifting device (not shown) is installed to enable the vertical adjustment.

Accordingly, since the lower chamber 76 uses the infrared heater 77, the temperature deviation is within ± 2 ° C and can be adjusted to a temperature of 20 to 300 ° C. Lower chamber 76 is provided with a plurality of rolls for transporting the fabric (T) or the film (F), one of which is driven by a motor 85, a detailed description thereof will be described later.

Accordingly, the lower chamber 76 is heated on the surface after printing on the fabric (T) or film (F) that the radiant heat heated by the infrared heater 77 is maximized the reflection effect by the reflecting plate 78 and moved to the roll Dye rapidly dyeing / drying. In addition, since the radiant heat direct heat method is used, excellent adhesion of urethane, acrylic, etc. to the fabric T is possible, and instantaneous thermal conductivity is possible even in nipple processing, thereby producing products such as color clarity and precision.

In the enlarged view of FIG. 6, the lower chamber 76 supports the conveyor 80 for conveying the raw material using a plurality of rollers 81, 82, 83, and 84 mounted on the frame 88. One end of the driving roller 81 is connected to the motor 85 by the conveyor 80, the central variable roller 82 is capable of changing the position of the conveyor 80 to the cylinder 86, the other end of the turning roller ( 83 is a cylinder 87, it is possible to adjust the tension of the conveyor (80).

The lower chamber 76 supports the conveyor 80 by using a plurality of rollers 81, 82, 83, 84 mounted on the frame 88. At this time, the conveyor 80 uses a Teflon glass net. The rollers 81 and 83 installed at both ends of the frame 88 are simply cylindrical, and the rollers 82 and 84 are rollers of smaller diameter than the rollers 81 and 83 at both ends and one surface of the conveyor 80. Place them at appropriate intervals to contact them.

At this time, one end of the driving roller 81 is connected to the motor 85 by a belt, and the variable roller 82 at the center and the turning roller 83 at the other end can be changed in position by the cylinders 86 and 87. The motor 85 is mounted on the lower chamber 76 to avoid interference with the conveyor 80. The central axis of the driving roller 81 is extended to mount the pulley and connected to the rotating shaft of the motor 85 by a belt. The cylinders 86 and 87 are controlled and operated by a control panel, and are installed to rotate the variable roller 82 on the frame 88 to vary the position of the conveyor 80 on the roller. It is installed to vary the distance of the turning roller 83 from the side. Accordingly, the tension adjustment or replacement of the conveyor 80 is easy.

Figure 7 is a block diagram showing the calender according to the present invention from the front and side, Figure 8 is a block diagram showing the embossing machine according to the present invention from the front and side.

In FIG. 7, the calender 90 of the present invention passes between the fabric T and the film F between the rollers 91 and 92 in a transported state, and fusion-bonds the designed printed material at high temperature. The calender 90 is installed to correspond to the heating roll 91 and the heating roll 91, the heating oil 91 is sealed so as to enable a fine heat adjustment as shown, and adjust the indentation depth by the cylinder 96 This possible silicon roll 92 is provided. Calender 90 is a fabric (T) by the roller (91, 92) to print the printed material on the film (F) or foil in the work (Foil (Smog Foil) Process, Dew Drop), etc. Bar at a high temperature, the heating oil 91 in which the fruit oil 95 is enclosed in the rollers 91 and 92 is possible.

Since the heating roll 91 uses the fruit oil 95, fine heat adjustment is possible by a control panel (not shown), and temperature adjustment is possible to about 200 ° C. Since the silicon roll 92 has a disadvantage that the shape of the design is pressed when the high pressure is applied because the conventional lower roll uses a paper roll having a hard surface, the surface of the silicon roll 92 is soft. Even if a strong force is applied, the shape of the design does not change.

One end of the driving heating roll 91 is connected to the motor (not shown) by a belt and is engaged with the driven silicon roll 92 by a gear 93 so as to rotate. The center axis of the heating roll 91 is rotated. It extends and installs a pulley and connects it with the rotating shaft of a motor and a belt. In addition, the silicon roll 92 may be pressure-adjusted using the cylinder 96 at the bottom thereof, thereby improving the quality of the processing fabric through fine adjustment according to dyes. The cylinder 96 is installed to vary the distance between the heating roll 91 and the silicon roll 92 on the side of the frame to adjust the pressure by varying the interval between the silicon roller 92, by a control panel (not shown) Controlled.

In Figure 8, the embossing machine 100 of the present invention passes through the fabric (T) between the roller 101, 102 in the transport state and stamps a flat or uneven pattern on the surface. The embossing machine 100 has an embossing roll 101 with a heater 105 built therein, which can be replaced and adjusted by indentation depth by the handle 106 and the cylinder 107, and the embossing roll 101 correspondingly. A silicon roll 102 is further provided.

The embossing machine 100 is a device for processing a pattern of various shapes into a flat or uneven shape by a combination of rollers, each roller 22, 32 is engaged with the fabric 10, processing the uneven effect on the fabric To be implemented. The embossing roll 101 processes the pattern of various shapes, and is possible by the embossing roll 101 among the rollers 101 and 102. As shown in FIG. At this time, the embossing machine 100 frequently replaces the rollers 101 and 102 in order to process various patterns, and can be easily replaced by the cylinder 107 at the time of replacement, thereby maximizing the convenience and efficiency of the work. , Various fabric work is carried out.

The driving silicon roll 102 is connected to the motor 103 by a belt and meshes with the driven embossing roll 101 by a gear 104. The embosser 100 uses one of the pair of rollers 101 and 102 with a flat form and the other with a pattern, but it is easy to replace the embosser 100 with a different combination as necessary.

The handle 106 disposed above the embosser 100 is used to adjust the depth of the pattern by varying the interval of the embossing roll 101. Accordingly, the pattern of the appropriate surface roughness can be imprinted continuously on one or both surfaces of the fabric (T). In addition, the embossing machine 100 is capable of producing multi-purpose and multi-functional fabrics by mixing with various foil print, roller printing and coating fabrics.

Figure 9 is a block diagram showing the winder of the winder according to the present invention from the front and side.

Winding machine (110A) (110B) 110C of the present invention is the folding portion 114 to fold the fabric through the induction roller 112 with the driving force of the motor 111 in the fabric (T), film (F) transfer state And winders 115 and 115 'wound up in roll form. As shown in FIG. 1, the winding machine 110A is a folding unit 114 that sequentially loads the finished fabric T by passing through the dryer 70, and the driving roller 113 is connected to the motor 111. It is connected to the chain and at the same time is connected to the crank wheel and the chain to reciprocate by link coupling to the folding portion 114.

In FIG. 9, the winding machines 110B and 110C are provided to allow the respective fabrics T and the films F to be simultaneously loaded in rolls, that is, the fabrics in the respective winders 115 and 115 ′. (T) and the film (F) are individually wound and are formed into a structure which can be loaded and detached. At one end of the winder (110B) 110C, the winder 115 is wound in a roll form by the fabric (T) or film (F) by a pair of rollers 116 located at the bottom.

The driving roller 116 on one side is connected to the power brake and connected to the motor 117 in a chain. In addition, the other end of the winder 115 ′ is directly connected to the motor 118 to rotate so that the fabric (T) or the film (F) is wound in a roll form. At this time, the take-up (110B) 110C is mounted on the rod 119a on both sides at the lower end to flow by the operation of the cylinder 119 and controlled by a control panel (not shown).

In addition, the winding machine (110B) not only serves to load and wound the fabric (T) and the film (F) as described above, but also serves as a feeder for supplying the fabric (T) or the film (F). It can also be used in parallel.

10 is a configuration diagram showing a state of use of the multi-functional composite post-processing machine according to the present invention, Figure 10a is a foil (Foil / Smog Foil Printing), 3 degree resin coating (3-Color Roller Printing) processing through a multi-functional composite post-processing machine 10B shows a state of performing dew drop / dot, laminating, bonding, nipple (ripple printing), and embossing through a multifunctional composite post-processing machine. It is shown.

First, special materials such as nipple (Ripple Printing), Foil Printing, Bonding, Dew Drop, Roller Printing, Embossing, Laminating, etc. It is set through a control panel (not shown) to perform various post-processing such as printing, various coatings, and bonding.

That is, by operating the control panel, the feed rolls 10A, 10B and 10C are interposed between the original roll or the film (foil) roll, and the container 25 of the printer 20 and the container 35 of the printer 30 are operated. ), Various dyes, pigments, resin dyes (binder) is filled, the rollers required for the lower roll 52 of the dewdrop processing machine 50, the dryer 70 is set to a set temperature, the calender 90 And the roller pressing force of the embossing machine 100, the processed fabric (T) or the film (foil) (F) is stacked on the cart through the winding machine (110A), (110B) and 110C, respectively, or wine It is set so that it may be wound up to the 115 and 115 '.

10A, in the case of foil processing on the fabric T, the feeder 10A is interposed on the feed roll 11 with the foil or the film F on the feed roll 11, and then supplied through the guide roller 12. The fabric T is supplied through the winding machine 110B where the winding is simultaneously performed. At this time, a releasing agent is filled on the container 25 of the gravure printing machine 20 which is first contacted, a dye or a pigment is filled on the container 25 of the other two printing machines, and a binder is filled in the container 35 of the printer 30. do.

Subsequently, a roll of foil or film F is supplied through the feeder 10A, passed between the rollers 21 and 22 of the first gravure printing press 20, and a release agent is applied to the foil or the film F, followed by 2 The design is printed by passing between the rollers 21 and 22 of the third gravure printing press 20. Subsequently, the binder is applied through the printing roll 32A of the printer 30 and at the same time, the other printing rolls 32B and 32C are not operated by the operation of the cylinder 36.

Then, the mold is passed through the upper chamber 71 of the dryer 70 in a state in which the release agent and the binder are coated on the foil or the film F on which various patterns are printed, and the hot air heated by the fruit is blown fan 72. While being circulated by the duct 73 is sprayed to a plurality of nozzles 74 to be heated on the surface on the foil or film (F) which is moved on the roll to dye the dye rapidly.

Subsequently, the foil or film F passed through the dryer 70 is supplied between the rollers 91 and 92 of the calender 90 and at the same time, the fabric T is supplied from the winder 110B. Accordingly, the printed material designed on the film F or the foil is pressed at a high temperature to the fabric T by the rollers 91 and 92 of the calender 90, and the fruit oil 95 of the rollers 91 and 92 is hot. ) Is printed on the fabric (T) foil or film (F) by the heating roll 91 is sealed is welded. Subsequently, the fabric fused with the design is wound on the winder 115 'of the winder 110C, and the foil or the film F is wound on the winder 115.

In addition, in the case of using the designed foil or film (F) paper, the foil or film (F) is interposed on the feeder (10B) in the state of omitting the gravure printing machine 20, the printer 30 is a printing roll The release agent and the binder are applied using only (32A) and (32B), and the above steps are then performed respectively.

In addition, in the case where the resin T is applied to the fabric T by 3 degrees or more, the fabric T is interposed on the feeder 10B, and the printer 30 uses dye printing rolls 32A, 32B, and 32C. After passing through the upper chamber 71 of the dryer 70, the hot air heated by the fruit is circulated by the blowing fan 72 is injected into the plurality of nozzles 74 through the duct (73) The dye is rapidly dyed and dried by fine drying on the surface of the fabric (T) which is moved on the roll. After that, the processed fabric T is loaded on the wagon one by one through the winding machines 110A, 110B, and 110C, respectively, or wound on the winders 115 and 115 '.

10B, when nipple processing to the fabric (T) to give the uneven effect, that is, the wrinkle effect, as shown, the high-strength fabric (T) is supplied to the feeder (10C) and the bonding / de-drop processing machine ( The general roll T is supplied to the supply rolls 11 of 40 and 50. Subsequently, various designs are formed while the resin is applied by the rollers 51 and 52 of the dewdrop processing machine 50 while the fabric T is supplied, and the rollers 41 and 42 of the bonding machine 40 are formed. By the two fabrics (T) are bonded to each other.

And the bar passes through the lower chamber 76 of the dryer 70, the surface of the high-stretch fabric in the fabric conveyed by the infrared heater 77 and the reflector plate 78 is conveyed by the heat shrinks. Subsequently, the calender 90 is compressed by the rollers 91 and 92, and the woven material fabric T, of which the design is fused, is wound on the winder 115 'of the winding machine 110C, and the high stretching fabric is the winder. Each of the windings 115 may produce a fabric having a wrinkle effect of various shapes.

In addition, when laminating or bonding the fabric (T) as shown, the fabric (T) is supplied to the feeder (10C), and the processing fabric (to the feed roll 11 of the bonding / dewdrop processing machine (40, 50) T) is supplied. Subsequently, as the fabric T is supplied, the rollers 51 and 52 pass through the dewdrop processing machine 50, and various designs are formed while the resin is applied, and the rollers 41 of the bonding process machine 40 are formed. By 42, the two fabrics T are bonded to each other.

At this time, the roller 52 should be replaced according to the processing state, that is, in the case of laminating processing may be replaced with a roller that can perform laminating. Subsequently, the lower chamber 76 of the dryer 70 passes through, and the surface of the fabric to be transported by the infrared heater 77 and the reflector 78 is transported by the conveyor 80. Subsequently, the calender 90 is wound on the winder 115 'of the winder 110C in a state in which two fabrics are compressed to each other by rollers 91 and 92 so as to produce fabrics having completely new characteristics. do.

In addition, during the dewdrop to dot processing on the fabric, the rollers 51 and 52 of the dewdrop machine 50 are supplied to the feeder 10C and the fabric T is supplied to the feeder 10C. Various designs are formed as the resin is applied through the bar, and at this time, the roller 52 should be replaced according to the processing state, that is, in the case of the dewdrop processing, the roller 52 is replaced with a roller capable of performing the dewdrop.

Subsequently, the lower chamber 76 of the dryer 70 passes through, and the surface of the fabric to be transported by the infrared heater 77 and the reflector 78 is transported by the conveyor 80. Subsequently, the calender 90 is compressed by rollers 91 and 92 so that a resin having various designs is fused to the fabric T, and wound on the winder 115 'of the winder 110C to produce a completely new characteristic. It is possible to produce a fabric with a.

At this time, when performing a variety of colors to supply the color film (F) through the winder (110B) to supply the calender 90 onto the rollers (91, 92) heating the fruit oil 95 is sealed The roll 91 fuses the film F of various colors onto the fabric T by the roll 91. Subsequently, the fabric T having various colors is wound around the winder 115 ′ of the winder 110C, and the film F is wound around the winder 115 to form a dewdrop or dot to form a variety of colors. It is possible to produce the expressed fabric.

In addition, when the embossing process is to be performed during each processing, the rollers 101 and 102 are formed to pass between the rollers 101 and 102 of the embossing machine 100 during each processing process. 102) is replaced by a combination to process a variety of patterns are processed into a flat or uneven pattern of various shapes on the fabric.

As such, the multifunctional composite post-processing machine 1 of the present invention has a variety of composite post-processes that have been carried out after fabric dyeing, that is, special printing such as foil, resin coating, nipple, embossing, dewdrop, bonding, and various coating and bonding techniques. As it is built as an integrated system and achieves the stabilization of mass production system with full automation, it can not only minimize the installation space as a compact structure, but also improve the competitiveness by reducing manufacturing cost by reducing processing equipment and production staff, It is possible to produce multifunctional fabric.

It is apparent to those skilled in the art that the present invention is not limited to the embodiments described, and that various modifications and variations can be made without departing from the spirit and scope of the present invention. Therefore, such modifications or modifications will have to belong to the utility model registration claims of the present invention.

As described above, the present invention is perfected by constructing a special integrated system such as foil, resin coating, nipple, embossing, dewdrop, bonding, and various coating and bonding technologies in one integrated system. By achieving the stabilization of the mass production system through automation, the compact structure can minimize the installation space, improve the competitiveness by reducing the manufacturing cost by reducing the processing equipment and production staff, and produce high value-added multifunctional fabrics. To provide.

1 is a block diagram showing the overall arrangement of a multifunctional composite post-processing machine according to the present invention.

Figure 2 is a schematic view showing the feeder according to the present invention from the front and side.

Figure 3 is a block diagram showing a gravure printing machine according to the present invention from the front and side.

Figure 4 is a block diagram showing the printer according to the present invention from the front and side.

Figure 5 is a block diagram showing the bonding / dewdrop processing machine according to the present invention from the front and side.

Figure 6 is a block diagram showing a dryer according to the present invention from the front.

Figure 7 is a block diagram showing the calender according to the present invention from the front and side.

Figure 8 is a block diagram showing the embossing machine according to the present invention from the front and side.

Figure 9 is a block diagram showing the winder of the winder according to the present invention from the front and side.

10 is a block diagram showing a state of use of the multifunctional composite post-processing machine according to the present invention.

※ Explanation of main parts of drawing ※

1: fabric multifunctional composite finishing machine 10A, 10B, 10C: feeder

20: gravure printing machine 30: printer

40,50: bonding / dewdrop machine 60: adjusting means

70: dryer 80: conveyor

90: calendar 100: embossing machine

110A, 110B, 110C: Winder T: Fabric

F: film

Claims (7)

In the processing machine which performs post-processing such as nipple, foil, bonding, dewdrop, resin coating, embossing, laminating, etc. of the fabric T in combination: A feeder (10A) (10B) (10C) having a feed roll (11) in which the fabric (T) and the film (F) are interposed in a roll shape, and which are uniformly released through the induction roller (12); The film F is passed between the rollers 21 and 22 in the conveyed state to print various designs on the surface, and has a knife 28 together with a container 25 for receiving dye at the lower end of the roller 22. Gravure printing machine 20; The fabric T and the film F are passed between the press ball 31 and the printing rolls 32A, 32B, and 32C in the transported state to print various designs on the surface, and press-fit on the press ball 31. A printer 30 capable of controlling the depth and having a mangrol 37 and a doctor 38 and 39 for collecting the dye; The adjusting means 60 for passing the cloth T between the rollers 41 and 51 and 42 and 52 in the conveying state to apply resin and adhere the fabric and to adjust the pressing force on the rollers 41 and 51. Bonding / dewdrop processing machine (40) (50) provided; A dryer (70) which passes through the chambers (71) and (76), which are divided into upper and lower portions of the fabric (T) and the film (F) in a transport state, and rapidly dyes and dyes the dye by heating the surface thereof; A calender 90 passing through the fabric T and the film F between the rollers 91 and 92 in a transported state and fusion bonding the designed printed material at high temperature; An embossing machine (100) passing through the fabric (T) between the rollers (101) and (102) in a conveying state and imprinting a flat or uneven pattern on the surface; Winder 115, 115 'winding the fabric (T), the film (F) in the form of a folding portion 114 and the roll folded the fabric through the induction roller 112 by the driving force of the motor 111 in the transport state. Winding machine (110A) (110B) (110C) having a; And And a control panel which sequentially moves the fabric (T) and the film (F) to each main apparatus and performs a sequence operation for performing post-processing in combination. The method of claim 1, The printer 30 is a printing roll 32A, 32B, 32C that can be adjusted in the press-in depth by the cylinder 36 on the outer circumferential surface of the press ball 31 and made into pieces using a laser, and the printing An application roll 33 for filling and applying dye adjacent to the rolls 32A, 32B, and 32C, and a container 35 for supplying dye to the application roll 33 and interlocking with the handle 34. Multifunctional composite post-processing fabric characterized in that it further comprises. The method of claim 1, The adjusting means 60 is interposed between the upper and lower rolls (41, 51) (42, 52) and the tapered block (63) accommodated in the spiral shaft 62 to interlock with the handle 61, and the tapered block ( The control block 64 for vertically moving the upper rolls 41 and 51 in a state of being seated on the upper surface of the upper rolls 41 and 51 and the upper surface of the upper rolls 41 and 51 is connected to the control block 64 so as to cooperate with the control block 64 to apply the pressing force. A multifunctional composite post-processing machine characterized by comprising a cylinder (65) for adjusting. The method of claim 1, The upper chamber 71 is a fruit nozzle method for mounting a blower fan with a built-in fruit inside and supplying hot air to the fabric (T) by a plurality of nozzles 74 connected through the duct 73 for forced air blowing The lower chamber 76 is equipped with an infrared heater 77 and a reflecting plate 78 inside the fabric multi-function composite characterized in that it is provided with an infrared heater method for forced air blowing to the fabric (T) by radiant heat Processing machine. The method according to claim 1, wherein The lower chamber 76 supports a conveyor 80 for conveying the raw material using a plurality of rollers 81, 82, 83, and 84 mounted on the frame 88, but has one driving roller ( 81 is connected to the motor 85 by the conveyor 80, the central variable roller 82 is capable of changing the position of the conveyor 80 to the cylinder 86, the other end of the turning roller 83 is a cylinder ( 87) fabric multifunctional composite post-processing machine characterized in that the tension control of the conveyor (80) is possible. The method of claim 1, The calender 90 has a heating roll 91 in which the fruit oil 95 is encapsulated so that fine heat adjustment is possible, and silicon is installed to correspond to the heating roll 91 and the indentation depth is adjustable by the cylinder 96. A multifunctional composite post-processing machine characterized by having a roll (92). The method of claim 1, The embossing machine 100 is provided with a corresponding embossing roll 101 and the embossing roll 101, the heater 105 is built-in, the handle 106 and the cylinder 107 can be replaced and adjustable indentation depth adjustable Fabric multifunctional composite post-processing machine characterized by further comprising a silicon roll (102).