KR200368051Y1 - Decoration Sheet with Cubic Effect - Google Patents
Decoration Sheet with Cubic Effect Download PDFInfo
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- KR200368051Y1 KR200368051Y1 KR20-2004-0023066U KR20040023066U KR200368051Y1 KR 200368051 Y1 KR200368051 Y1 KR 200368051Y1 KR 20040023066 U KR20040023066 U KR 20040023066U KR 200368051 Y1 KR200368051 Y1 KR 200368051Y1
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- layer
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- effect
- surface treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
- B32B38/145—Printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/408—Matt, dull surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- Laminated Bodies (AREA)
Abstract
본 고안은 입체감을 갖는 장식시트에 관한 것으로, 입체감이 표시되는 인쇄층 및 유,무광의 코팅층을 구비하여 미적 효과가 우수한 입체 인쇄층을 구비하며 유,무광의 광택효과를 갖는 입체감을 갖는 장식시트에 관한 것이다.The present invention relates to a decorative sheet having a three-dimensional effect, comprising a three-dimensional printing layer and a three-dimensional printing layer having a gloss effect of gloss and matte having a three-dimensional printing layer excellent in the aesthetic effect by having a coating layer and a glossy, matte coating layer It is about.
본 고안에 따른 입체감을 갖는 장식시트는, 모재인 이지필름의 상부에 인쇄층 및 코팅층을 구비한 공지의 것에 있어서, 이지필름의 상부에 최종 인쇄 도수를 제외한 나머지 도수가 인쇄되는 제 1 인쇄층과, 상기 제 1 인쇄층의 상부에 펄(PEARL)안료를 함유한 투명필름과, 상기 투명필름의 상부에 제 1 인쇄층의 인쇄무늬와 동조되도록 최종 인쇄 도수가 인쇄되는 제 2 인쇄층과, 상기 제 2 인쇄층의 상부를 코팅한 표면처리층으로 이루어지는 것을 특징으로 한다. 상기 표면처리층은 유광 또는 무광의 표면처리제를 사용하여 제 2 인쇄층과 동일한 인쇄도수의 인쇄롤을 이용하여 동조 부분코팅한 것을 특징으로 한다.The decorative sheet having a three-dimensional effect according to the present invention, in the known one having a printing layer and a coating layer on the upper part of the easy film as the base material, the first printing layer is printed on the upper part of the easy film except the final printing frequency A transparent film containing pearl pigment on top of the first printing layer, a second printing layer on which the final printing frequency is printed to be synchronized with the printed pattern of the first printing layer on the transparent film, and It characterized by consisting of a surface treatment layer coated on the top of the second printing layer. The surface treatment layer is characterized in that the coarse partial coating using a printing roll of the same printing power as the second printing layer using a glossy or matte surface treatment agent.
본 고안에 따른 입체감을 갖는 장식시트는 펄(PEARL)안료의 떠오르는 듯한 깊이감 있는 입체효과와 동조 인쇄효과가 조화된 우수한 입체감을 갖으며, 제품표면에 무광과 유광효과를 동시에 창출할 수 있는 동조 광택효과를 갖는다.The decorative sheet having a three-dimensional effect according to the present invention has an excellent three-dimensional effect in which the floating depth effect of pearl pigments and the synchronized printing effect are harmonized, and can simultaneously create a matte and gloss effect on the surface of the product. It has a gloss effect.
Description
본 고안은 입체감을 갖는 장식시트에 관한 것으로, 입체감이 표시되는 인쇄층 및 무광, 또는 유광의 코팅층을 구비하여 입체효과와 광택효과를 갖는 입체감을 갖는 장식시트에 관한 것이다.The present invention relates to a decorative sheet having a three-dimensional effect, and to a decorative sheet having a three-dimensional effect having a three-dimensional effect and a gloss effect by having a printed layer and a matte or glossy coating layer is displayed three-dimensional.
주지하는 바와 같이, 장식시트는 재료를 보호하고 외관을 다양한 색상과 질감으로 표현한 표면마감재로 주로 사용되며, 실내 인테리어용품 건자재나 가구 책상 등의 표면을 장식하는 재료로 많이 사용된다.As is well known, the decorative sheet is mainly used as a surface finishing material that protects the material and expresses the appearance in various colors and textures, and is often used as a material for decorating the surface of interior building materials or furniture desks.
이러한 장식시트는 일반적인 도장이나 라미네이팅(Laminating) 방법으로 제조되며, 상기 라미네이팅 방법에 의한 필름(Laminating Film)은 접착형과 점착형이 있고, 사용하는 재료에 따라 멜라민 시트(Melamine Sheet)와 종이 그리고 PVC , PP 장식시트로 나눌 수 있다. 그리고 최근에는 장식시트 최상층에 폴리에틸렌테레프탈레이트(PET) 또는 폴리프로필렌(PP) 재질의 투명필름을 부가시킨 장식시트가 많이 사용되고 있으며, 이때 투명필름의 아래에는 그라비아 인쇄 등을 이용하여 인쇄층을 형성하며, 투명필름의 위에는 입체감 등을 부가하기 위하여 엠보싱(Embossing) 처리를 하기도 한다.The decorative sheet is manufactured by a general coating or laminating method, and the laminating film has an adhesive type and an adhesive type, and melamine sheet, paper, and PVC, depending on the material used. Can be divided into PP decorative sheet. Recently, a decorative sheet in which a transparent film made of polyethylene terephthalate (PET) or polypropylene (PP) is added to the uppermost layer of the decorative sheet is used. At this time, a print layer is formed under the transparent film using gravure printing. On the transparent film, an embossing treatment may be performed to add a three-dimensional effect.
또한, 장식시트는 오버레이(Overlay)용, 랩핑(Wrapping)용, 멤브레인(Membrane)용, 단부(Edge)용 등으로 구분할 수 있으며, 오버레이용은 가구나 건축자재의 중밀도섬유판(MDF : Medium Density Fiberboard)이나 입자판(PB: Particle Board)의 평평한 상부에 일반적으로 사용되고, 랩핑(Wrapping)용은 소폭의 새시(Sash)나 몰딩부분 등 곡면가공이 필요한 부분에 사용된다.In addition, decorative sheets can be classified into overlay, wrapping, membrane, and edge, and overlay is a medium density fiberboard for furniture or construction materials. It is generally used on the flat top of particle board (PB) or particle board (PB), and it is used for the part that needs to be curved, such as narrow sash or molding part.
아울러 멤브레인용은 곡면가공이 많은 일반가구나 문 등에 사용되고, 단부용은 가구나 책상 등의 모서리 부분 또는 상판의 곡면에 사용되며, 근래에는 전자제품이나 기타 금속 철판의 외부에 철판용 장식시트가 사용되고 있다.In addition, the membrane is used for general furniture or doors with a lot of curved processing, and the end is used for corners of furniture or desks or curved surfaces of upper plates, and recently, decorative sheets for iron plates are used on the exterior of electronic products or other metal griddles.
이러한 장식시트는 다양한 색상과 디자인을 표현할 수 있어 소비자의 관심이 증가하고 있으며, 특히 최근에는 집안의 리모델링시 가구나 실내 인테리어 기물을 철거하거나 다시 설치할 필요 없이 표면의 마감재만을 다시 시공하여 원하는 실내인테리어를 경제적으로 신속하게 시공할 수 있는 점착형 장식시트의 사용이 급격하여 늘어나고 있다.These decorative sheets are able to express a variety of colors and designs, increasing the interest of consumers, especially recently remodeling the home economical by re-installing only the surface finishing materials without the need to remove or reinstall the furniture or interior interior objects. The use of adhesive decorative sheets that can be quickly installed is increasing rapidly.
이러한 종래의 장식시트는, 도 1과 같이 투명필름(110)의 상면 또는 이지필름(100)의 상면에만 인쇄층(120)을 가지기 때문에 비록 1도, 2도 또는 3도, 4도의 색상 또는 무늬 인쇄를 하더라도 깊이감이나 입체감이 있는 인쇄무늬를 나타내지 못하는 문제점이 있으며, 표면처리층(130)의 표면광택이 유광 또는 무광 한가지로 제한되어 있어 시각적인 효과에 있어 단조로운 단점이 있었다.Since the conventional decorative sheet has a printed layer 120 only on the top surface of the transparent film 110 or the top film 100 as shown in FIG. 1, the color or pattern of 1 degree, 2 degrees or 3 degrees, 4 degrees. Even when printing, there is a problem that does not exhibit a printed pattern with a sense of depth or three-dimensional feeling, and the surface gloss of the surface treatment layer 130 is limited to one of glossy or matte, there was a monotonous disadvantage in the visual effect.
본 고안은 상기한 바와 같은 종래 장식시트의 문제점을 해결하기 위하여 안출된 것으로서, 본 고안의 목적은 입체효과 및 동조효과가 표시되는 인쇄층 및 무광, 또는 유광의 코팅층을 구비하여 미적 효과가 우수한 입체 인쇄층을 구비하며 유,무광의 동조 광택효과를 갖는 입체감을 갖는 장식시트를 제공하는 것이다.The present invention has been devised to solve the problems of the conventional decorative sheet as described above, the object of the present invention is to provide a three-dimensional effect and a tuning effect is provided with a printing layer and a matte, or glossy coating layer has excellent aesthetic effect It is to provide a decorative sheet having a three-dimensional effect having a printed layer and having a glossy gloss effect of glossy.
도 1은 종래의 장식시트를 나타낸 단면도.1 is a cross-sectional view showing a conventional decorative sheet.
도 2는 본 고안의 실시예에 따른 입체감을 갖는 장식시트를 나타낸 단면도.2 is a cross-sectional view showing a decorative sheet having a three-dimensional effect according to an embodiment of the present invention.
도 3은 본 고안의 바람직한 실시예에 따른 입체감을 갖는 장식시트를 나타낸 단면도.Figure 3 is a cross-sectional view showing a decorative sheet having a three-dimensional effect in accordance with a preferred embodiment of the present invention.
***도면의 주요 부분에 대한 부호의 설명****** Description of the symbols for the main parts of the drawings ***
10: 이지필름 20: 제 1 인쇄층10: easy film 20: first printed layer
30: 투명필름 40: 제 2 인쇄층30: transparent film 40: second printing layer
50: 표면처리층 60: 엠보싱층50: surface treatment layer 60: embossed layer
상기 목적을 달성할 수 있는 본 고안은, 모재인 이지필름의 상부에 인쇄층 및 코팅층을 구비한 공지의 것에 있어서, 이지필름의 상부에 최종 인쇄 도수를 제외한 나머지 도수가 인쇄되는 제 1 인쇄층과, 상기 제 1 인쇄층의 상부에 펄(PEARL)안료를 함유한 투명필름과, 상기 투명필름의 상부에 제 1 인쇄층의 인쇄무늬와 동조되도록 최종 인쇄 도수가 인쇄되는 제 2 인쇄층과, 상기 제 2 인쇄층의 상부를 코팅한 표면처리층으로 이루어지는 것을 특징으로 한다.The present invention capable of achieving the above object is, in the known one having a printing layer and a coating layer on the upper part of the easy film as the base material, the first printing layer is printed on the upper part of the easy film except the final printing frequency A transparent film containing pearl pigment on top of the first printing layer, a second printing layer on which the final printing frequency is printed to be synchronized with the printed pattern of the first printing layer on the transparent film, and It characterized by consisting of a surface treatment layer coated on the top of the second printing layer.
또한, 본 고안의 표면처리층은 유광 또는 무광의 표면처리제를 사용하여 제2 인쇄층과 동일한 인쇄도수의 인쇄롤을 이용하여 동조 부분코팅한 것을 특징으로 하며, 상기 표면처리층 상에 엠보스층을 더 포함한 것을 특징으로 한다.In addition, the surface treatment layer of the present invention is characterized in that the coarse partial coating using a printing roll of the same printing frequency as the second printing layer using a glossy or matt surface treatment agent, embossed on the surface treatment layer It further comprises a layer.
본 고안의 실시예에 따른 입체감을 갖는 장식시트를 첨부된 도면을 참조하여 상세하게 설명하면 다음과 같다.Referring to the accompanying drawings decorative sheet having a three-dimensional effect according to an embodiment of the present invention in detail as follows.
도 2에는 본 고안의 실시예에 따른 입체감을 갖는 장식시트를 나타낸 단면도이다.2 is a cross-sectional view showing a decorative sheet having a three-dimensional effect according to an embodiment of the present invention.
도시된 바와 같이, 본 고안의 실시예에 따른 입체감을 갖는 장식시트는, 모재인 이지필름(10)과, 이지필름(10)의 상부에 최종 인쇄 도수를 제외한 나머지 도수가 인쇄되는 제 1 인쇄층(20)과, 상기 제 1 인쇄층(20)의 상부에 펄(PEARL)안료를 함유한 투명필름(30)과, 상기 투명필름(30)의 상부에 제 1 인쇄층의 인쇄무늬와 동조되도록 최종 인쇄 도수가 인쇄되는 제 2 인쇄층(40)과, 상기 제 2 인쇄층(40)의 상부를 코팅한 표면처리층(50)으로 구성된다.As shown, the decorative sheet having a three-dimensional appearance according to an embodiment of the present invention, the first film layer is printed on the base film easy film 10, the remaining frequency except the final printing frequency on top of the easy film 10 20, the transparent film 30 containing pearl pigment on the first printed layer 20, and the printed pattern of the first printed layer on the transparent film 30 to be synchronized with the printed pattern. The second printing layer 40 on which the final printing frequency is printed and the surface treatment layer 50 coated on the upper portion of the second printing layer 40 are formed.
상기 이지필름(10)은 장식시트의 모재(Substrate)이다. 상기 이지필름(10)은, 예로서 중합도 800~1000의 PVC 스트레이트 수지 100중량부, 가소제 5~30 중량부, 안정제 1~3중량부, 충진제 2~20중량부, 산화티탄 5~20중량부를 정량투입하여 고속 임펠러가 있는 믹서기에서 5~20분간 믹싱하며 반바리 믹서(BANBURY MIXER)나 압출기에서 혼연한 후 카렌다에서 압연 가공하거나 혹은 티다이에서 압출 가공하여 시트를 얻을 수 있다. 상기 가소제는 디옥틸프탈레이트(DOP)나 에폭시계 가소제를 단독 또는 혼용하여 사용하며, 안정제는 카드뮴-바륨-아연계 또는 바륨-아연계의 복합안정제를 사용하며, 충진제는 탄산칼슘이나 실리카를 입자크기 1㎛로 한 코팅타입의 필러 형태로 사용한다.The easy film 10 is a substrate (Substrate) of the decorative sheet. The easy film 10 is, for example, 100 parts by weight of a PVC straight resin having a polymerization degree of 800 to 1000, 5 to 30 parts by weight of plasticizer, 1 to 3 parts by weight of stabilizer, 2 to 20 parts by weight of filler, and 5 to 20 parts by weight of titanium oxide. Dosing and mixing in a mixer with a high speed impeller for 5 to 20 minutes, kneaded in a BANBURY MIXER or an extruder, and then rolled in a calendar or extruded in a Ti die to obtain a sheet. The plasticizer may be used alone or mixed with dioctylphthalate (DOP) or an epoxy plasticizer, and the stabilizer may be a complex stabilizer of cadmium-barium-zinc or barium-zinc, and the filler may be calcium carbonate or silica. It is used in the form of a filler of a coating type of 1 μm.
상기 제 1 인쇄층(20)은 이지필름(10)의 상면 또는 상기 투명필름(30)의 하면에 인쇄되며, 그라비아 인쇄방식으로 최종 인쇄 도수를 제외한 나머지 도수가 인쇄된다. 이때, 이용되는 잉크는 예로서 중합도 600~700인 PVC계 공중합체 10~40중량부, 메틸에틸케톤 30~70중량부, 일반적인 공지의 안료 1~20중량부를 투입하여 고속믹서로 혼합하여 적용할 수 있다.The first printed layer 20 is printed on the upper surface of the easy film 10 or the lower surface of the transparent film 30, and the remaining degrees except for the final printing degree are printed by the gravure printing method. At this time, the ink to be used is 10 to 40 parts by weight of a PVC-based copolymer having a polymerization degree of 600 to 700, 30 to 70 parts by weight of methyl ethyl ketone, and 1 to 20 parts by weight of a generally known pigment, which are mixed and applied by a high speed mixer. Can be.
상기 투명필름(30)은, 예로서 중합도 800~1000의 PVC 스트레이트 수지 100중량부, 가소제 5~30 중량부, 안정제 1~3중량부, 펄(PEARL)안료 5 ~ 30중량부를 정량투입하여 고속 임펠러가 있는 믹서기에서 5~20분간 믹싱하며 반바리 믹서(BANBURY MIXER)나 압출기에서 혼련한 후 카렌다에서 압연 가공하거나 혹은 티다이에서 압출 가공하여 시트를 얻을 수 있다. 상기 가소제는 디옥틸프탈레이트(DOP)나 에폭시계 가소제를 단독 또는 혼용하여 사용하며, 안정제는 카드뮴-바륨-아연계 또는 바륨-아연계의 복합안정제를 사용한다. 이의 상.하면에 그라비아 인쇄공법을 이용하여 장식효과 부여할 수 있다. 인쇄층을 형성하는 일반적인 투명필름 대비하여 펄(PEARL)안료가 첨가된 투명필름의 하부 및 상부에 각각 인쇄할 경우 펄(PEARL)안료에 의해 떠오르는 듯한 입체감이 부가되어 입체효과가 증대될 수 있다.The transparent film 30 is, for example, 100 parts by weight of a PVC straight resin with a polymerization degree of 800 to 1000, 5 to 30 parts by weight of a plasticizer, 1 to 3 parts by weight of a stabilizer, and 5 to 30 parts by weight of Pear pigment. The sheet can be obtained by mixing in a mixer with impeller for 5 to 20 minutes, kneading in a BANBURY MIXER or an extruder, then rolling in a calendar or extrusion in a Ti-die. The plasticizer may be used alone or in combination of dioctylphthalate (DOP) or an epoxy plasticizer, and the stabilizer may be a complex stabilizer of cadmium-barium-zinc-based or barium-zinc-based. It can be given a decorative effect by using the gravure printing method on the top and bottom. When printing on the lower and upper portions of the transparent film to which the PEARL pigment is added, as compared to the general transparent film forming the printing layer, the three-dimensional effect that appears as the pearl (PEARL) pigment may be added to increase the stereoscopic effect.
상기 이지필름(10)과 투명필름(30)은 열가소성 PVC 수지의 특성상 합판 및 엠보싱 작업이 가능하며, 상기 이지필름(10), 투명필름(30)은 카렌다를 이용한 압연가공이나 티다이를 이용한 압출가공으로 제작 가능하다.The easy film 10 and the transparent film 30 can be plywood and embossing due to the characteristics of the thermoplastic PVC resin, and the easy film 10 and the transparent film 30 are rolled using calender or extruded using TiDy. Can be produced by.
상기 제 2 인쇄층(40)은 상기 투명필름(30) 상(上)면에 제 1 인쇄층의 인쇄무늬와 동조되도록 그라비아 인쇄방식으로 최종 마지막 도수를 인쇄하여 형성된다.The second printed layer 40 is formed by printing the final final frequency by a gravure printing method to be synchronized with the printed pattern of the first printed layer on the upper surface of the transparent film 30.
상기 표면처리층(50)은 그라비아 인쇄방식을 통해 형성되며, 제 2 인쇄층(40)상에 형성된 인쇄무늬와 동일한 무늬의 인쇄롤을 사용하여 제 2 인쇄층(40)상에 무, 유광 처리제를 부분코팅하여 인쇄무늬와 동조되는 광택효과를 갖도록 형성한다. 또한, 상기 표면처리층(50) 상면에 도 3에서와 같이 엠보싱층(60)을 위치시킬 수 있다. 상기 엠보싱층(60) 역시 인쇄무늬와 동일한 형태의 요철모양을 갖도록 형성하여 인쇄무늬와 동조되는 효과를 부가할 수 있다.The surface treatment layer 50 is formed through a gravure printing method, and is coated on the second printed layer 40 using a printing roll having the same pattern as the printed pattern formed on the second printed layer 40. Partial coating to form a glossy effect that is synchronized with the printed pattern. In addition, the embossed layer 60 may be positioned on the upper surface of the surface treatment layer 50 as shown in FIG. 3. The embossed layer 60 may also be formed to have a concave-convex shape in the same shape as the printed pattern, thereby adding an effect synchronized with the printed pattern.
본 고안에서 사용되는 처리제로는 우레탄계 무광 또는 유광 Type을 사용하며, 코팅의 두께는 1㎛~100㎛인 것이 바람직하다. 코팅두께가 상기 범위를 벗어나면 표면처리제 코팅이 어려워 작업성에 문제가 발생할 염려가 있다.The treatment agent used in the present invention uses a urethane-based matt or glossy type, the thickness of the coating is preferably 1㎛ ~ 100㎛. If the coating thickness is out of the above range it is difficult to coat the surface treatment agent may cause problems in workability.
또한, 각각의 코팅두께가 1㎛ 미만이면 코팅효과가 미흡하고, 코팅두께가 100㎛를 초과하면 건조속도가 느리고 작업성이 좋지 않다.In addition, if each coating thickness is less than 1㎛ coating effect is insufficient, if the coating thickness is more than 100㎛ the drying speed is slow and workability is not good.
상기 무.유광 처리제는 우레탄계로서 우레탄 수지계의 주제부 80~120중량부, 산경화형 경화제부 5~15중량부, 실리콘 폴리아크릴레이트 1~10중량부, 용제 20~40중량부를 브렌딩하여 제조하며, 주제부 대비 경화제부의 중량비는 10:1 정도가 적절하다.The non-glossy treatment agent is urethane-based, and is prepared by blending 80 to 120 parts by weight of a urethane resin-based main part, 5 to 15 parts by weight of an acid curing type curing agent, 1 to 10 parts by weight of silicone polyacrylate, and 20 to 40 parts by weight of a solvent. For example, the weight ratio of the hardener to the main portion is about 10: 1.
상기 주제부의 구체적인 조성은 폴리우레탄 수지 40~60중량%, 광택 조절을 위한 소광제로써 실리카 2~8중량%, 용제 30~45중량%, 표면의 마찰계수를 줄여 내스크레치성을 향상시키는 윤활제로서 실리콘계의 폴리에테르 변성 디메틸폴리실록산 공중합체 용액 0.5~2중량%, 원재료들의 혼합시에 생기는 불필요한 기포를 제거하는소포제로서 폴리실록산 용액 0.5~2중량%, 가교제로서 멜라민 아미노 수지 계열의 메틸레이트 멜라민 포름알데히드(-N-CH2OCH3CH2O-CH3) 3~8중량%를 포함한다. 상기 폴리우레탄 수지는 중합도 500~900, -OH기 값이 3~7%인 것을 사용하며, 수지 타입으로는 경질 타입과 연질 타입이 있는데, 연성과 내스크레치성을 동시에 만족시키기 위하여 경질과 연질 타입을 5:5정도의 적절한 비율로 혼합하여 사용한다. 상기 주제부에서 사용되고 있는 용제로는 메틸에틸케톤, 톨루엔, 자일렌이 있으며, 이중 1종 또는 2종 이상을 선택하여 사용한다.Specific composition of the main part is a polyurethane resin 40 ~ 60% by weight, as a matting agent for gloss control 2 ~ 8% by weight of silica, 30 ~ 45% by weight solvent, as a lubricant to improve the scratch resistance by reducing the friction coefficient of the surface 0.5-2% by weight of a polyether-modified dimethylpolysiloxane copolymer solution of silicone type, 0.5-2% by weight of a polysiloxane solution as an antifoaming agent to remove unnecessary bubbles generated when mixing raw materials, and methylate melamine formaldehyde of melamine amino resin series as a crosslinking agent ( -N-CH2OCH3CH2O-CH3) 3-8 weight%. The polyurethane resin has a degree of polymerization of 500 to 900, -OH group value of 3 to 7%, and the resin type includes a hard type and a soft type, in order to satisfy both ductility and scratch resistance at the same time hard and soft type Mixed at an appropriate ratio of about 5: 5. Solvents used in the main part include methyl ethyl ketone, toluene and xylene, and one or two or more of them are selected and used.
또한, 산경화형 경화제부는 파라톨루엔술폰산 30~50중량%, 에틸아세테이트 25~45중량%, 이소프로필알코올 25~35중량%를 포함한다.In addition, the acid-curable curing agent portion contains 30 to 50% by weight of paratoluene sulfonic acid, 25 to 45% by weight of ethyl acetate, 25 to 35% by weight of isopropyl alcohol.
또, 용제로는 메틸에틸케톤, 톨루엔 중에서 선택된 1종 또는 2종을 사용하며 적절한 점도 조절과 건조 속도를 빠르게 하기 위하여 사용한다.In addition, as the solvent, one or two selected from methyl ethyl ketone and toluene is used, and is used for proper viscosity control and speed of drying.
위와 같은 방법으로 제조한 무광, 또는 유광 처리제를 그라비아 인쇄공법을 이용하여 제 2 인쇄층(40)에 형성된 인쇄무늬와 동일한 인쇄롤을 사용하여 제 2 인쇄층(40)에 무광, 또는 유광 처리제를 동조 부분코팅함으로써 인쇄무늬와 동조되는 광택효과를 갖는 표면처리층(50)이 완성된다.The matt or gloss treatment agent is coated on the second print layer 40 using the same printing roll as the print pattern formed on the second print layer 40 using the gravure printing method. By coarse partial coating, the surface treatment layer 50 having the gloss effect synchronized with the printed pattern is completed.
상기 표면처리층(50) 형성시, 코팅되는 표면처리제가 유광일 경우에는 표면처리제가 코팅되는 부분은 유광이 되고 코팅되지 않는 부분은 상대적으로 무광이 된다. 반대로, 무광 표면처리제일 경우는 코팅되는 부분은 무광이 되고 코팅되지 않는 부분은 상대적으로 유광이 되어 부분코팅에 의한 광택차이가 발생하게 된다. 즉, 상기 인쇄무늬와 동일한 형태의 인쇄롤에 의해 표면처리제가 코팅되는 부분과코팅되지 않는 부분이 구분되어, 인쇄무늬와 동조되고 유광과 무광효과가 공존하는 광택효과가 발생하게 되고, 이로 인해 동조 입체효과가 더욱 배가하게 된다.When the surface treatment layer 50 is formed, when the surface treatment agent to be coated is glossy, the portion to which the surface treatment agent is coated becomes glossy and the portion that is not coated becomes relatively matt. On the contrary, in the case of the matte surface treatment agent, the coated part becomes matt and the uncoated part becomes relatively gloss, causing a gloss difference due to partial coating. That is, by the printing roll of the same type as the printed pattern, the portion coated with the surface treatment agent and the non-coated portion are divided, so that the glossy effect is synchronized with the printed pattern and the gloss and matte effects coexist. The stereo effect is further doubled.
이렇게 제조된 인쇄층들(20,40)과 이지필름(10), 투명필름(30) 및 표면처리층(50)을 다음과 같은 방법으로 열합판기를 통해 합판 및 엠보싱(Embossing)처리를 하여 장식시트를 제조하게 된다.The printed layers 20 and 40 and the easy film 10, the transparent film 30, and the surface treatment layer 50 thus manufactured are decorated by plywood and embossing through a thermal plywood machine in the following manner. The sheet is produced.
먼저, 합판하려는 필름을 140~170℃의 히팅드럼이나 오븐을 이용하여 충분히 가열한다. 이어서, 제 2 인쇄층(40)에 형성된 인쇄무늬와 동일한 형태의 요철모양을 갖는 엠보롤, 또는 에나멜처리가 되어있는 에나멜롤을 이용하여 압력을 주어 합판 및 엠보싱(Embossing) 작업을 한다. 이때, 인쇄무늬와 동일한 형태의 요철모양을 갖는 엠보롤로 합판 및 엠보싱 작업시에는 생성되는 엠보스까지 인쇄무늬와 동조되는 효과를 갖게 된다.First, the film to be laminated is sufficiently heated using a heating drum or oven at 140 to 170 ° C. Subsequently, plywood and embossing are performed by applying pressure using an embossing roll having an uneven shape or an enamel roll having an enameling treatment in the same shape as the printed pattern formed on the second printed layer 40. At this time, the embossing roll having the same concavo-convex shape as the printed pattern will have the effect of being synchronized with the printed pattern until the embossing is produced during plywood and embossing.
따라서, 펄(PEARL)안료가 함유된 투명필름 양면에 각각 동조되는 제 1 인쇄층과 제 2 인쇄층을 형성하고, 또 인쇄층의 인쇄무늬와 동조되며 무광과 유광효과가 공존하는 광택효과를 갖는 표면처리층을 형성하며, 여기에 추가적으로 인쇄무늬와 동조되는 엠보스까지 부여하게 됨으로써, 동조 입체효과가 매우 우수한 장식시트를 제조할 수 있게 된다.Therefore, the first printing layer and the second printing layer are formed on both sides of the transparent film containing PEARL pigment, respectively, and are synchronized with the printed pattern of the printing layer, and have a gloss effect in which matt and gloss effects coexist. By forming a surface treatment layer, and additionally imparted to the embossing to be synchronized with the printed pattern, it is possible to manufacture a decorative sheet having a very excellent tuning stereoscopic effect.
이하, 실시예를 통하여 본 고안을 상세하게 설명하며 본 고안의 내용은 이하 실시예에 한정되는 것은 아니다.Hereinafter, the present invention will be described in detail through examples, and the contents of the present invention are not limited to the following examples.
<실시예 1><Example 1>
중합도 1000의 PVC 스트레이트 수지 100중량부, 디옥틸프탈레이트(DOP) 15중량부, 에폭시계 가소제(Epoxidized Soybean Oil) 5중량부, 카드뮴-바륨-아연계 안정제 2중량부, 펄(PEARL)안료 10중량부를 정량투입하여 고속 임펠러가 있는 믹서기에서 20분간 믹싱하며 반바리 믹서(Banbury Mixer)나 압출기에서 혼련한 후 카렌다에서 압연 가공하여 이의 상,하면에 그라비아 인쇄공법을 이용하여 1, 2, 3도 인쇄를 실시한 제 1 인쇄층(20)과, 마지막 4도 인쇄로 제 1 인쇄층과 동조되도록 인쇄한 제 2 인쇄층(40)을 가지는 펄(PEARL)안료가 첨가된 투명필름(30) 0.10mm를 형성하였으며, 제 2 인쇄층(40)에 형성된 인쇄무늬와 동일한 인쇄롤을 사용하여 제 2 인쇄층(40)에 유광 처리제를 코팅하고 건조기를 통과시켜 반경화 상태의 표면처리층(50)을 형성하였고, 중합도 1000의 PVC 스트레이트 수지 100중량부, 디옥틸프탈레이트(DOP) 10 중량부, 에폭시계 가소제(Epoxidized Soybean Oil) 5중량부, 카드뮴-바륨-아연계 안정제 2중량부, 탄산칼슘 5중량부, 산화티탄 10중량부를 정량투입하여 고속 임펠러가 있는 믹서기에서 20분간 믹싱하며 반바리 믹서(BANBURY MIXER)나 압출기에서 혼연한 후 카렌다에서 압연 가공한 0.10mm 이지필름(10)을 형성하였다.100 parts by weight of a PVC straight resin having a degree of polymerization of 1000, 15 parts by weight of dioctyl phthalate (DOP), 5 parts by weight of epoxy-based plasticizer (Epoxidized Soybean Oil), 2 parts by weight of cadmium-barium-zinc-based stabilizer, 10 parts by weight of pearl pigment Dose quantity is mixed and mixed for 20 minutes in a mixer with a high speed impeller, kneaded in a Banbury Mixer or an extruder, and then rolled in a calender and printed on the upper and lower surfaces by gravure printing to print 1, 2 and 3 degrees. 0.10 mm of the transparent film 30 to which the PEARL pigment was added, having a first printed layer 20 having a second print layer and a second printed layer 40 printed so as to be synchronized with the first printed layer by a final 4 degree printing. And a gloss treatment agent was coated on the second print layer 40 using the same printing roll as the print pattern formed on the second print layer 40 and passed through a dryer to form the surface treatment layer 50 in a semi-cured state. PVC straight resin 100 of polymerization degree 1000 Parts by weight, 10 parts by weight of dioctylphthalate (DOP), 5 parts by weight of epoxy-based plasticizer (Epoxidized Soybean Oil), 2 parts by weight of cadmium-barium-zinc-based stabilizer, 5 parts by weight of calcium carbonate, 10 parts by weight of titanium oxide Mixing 20 minutes in a mixer with a high speed impeller and kneaded in a BANBURY MIXER or an extruder to form a 0.10mm easy film 10 rolled in a calendar.
상기와 같이 형성된 이지필름(10)과 표면처리층(50)을 포함하는 투명필름(10)을 각각 열 합판기를 통해 합판 및 엠보싱 작업을 하였으며, 인쇄무늬와 동일한 형태의 요철모양을 갖는 엠보롤로 엠보싱 작업을 시행한 결과 표면처리층(50) 형성시 유광처리제로 코팅함으로써 표면처리층(50)은 유광으로 반짝거리고, 처리제가 코팅되어있지 않은 나머지 부분은 무광으로 되어 제품표면에 무광과 유광효과를 동시에 창출할 수 있어 더욱더 입체감과 깊이감이 표현될 수 있었고, 인쇄무늬와동일한 형태의 요철모양을 갖는 엠보롤 사용에 의해 동조효과까지 부가할 수 있었으며, 펄(PEARL)안료가 첨가된 투명필름(30)을 이용한 동조인쇄 효과를 갖는 제 1, 2 인쇄층(20,40)으로 구성된 제품으로 그 효과가 더욱더 배가될 수 있었다.The transparent film 10 including the easy film 10 and the surface treatment layer 50 formed as described above was plywood and embossed through a thermal plywood, respectively, and embossed with embossing rolls having the same irregularities as the printed pattern. As a result of the operation, when the surface treatment layer 50 is formed, it is coated with a gloss treatment agent so that the surface treatment layer 50 glitters with a gloss, and the remaining part that is not coated with a treatment agent becomes matt, thereby providing a matt and gloss effect on the surface of the product. At the same time, three-dimensional and deep feelings could be created, and the synchronizing effect could be added by the use of embossed rolls having the same irregularities as the printed pattern, and the transparent film added with pearl pigment ( 30) the product composed of the first and second printed layers 20 and 40 having the co-printing effect could be more and more doubled.
<실시예 2><Example 2>
표면처리층(50) 형성시 유광처리제 대신 무광처리제로 코팅하고 기타 구성은 실시예 1과 동일한 방법으로 구성하였다. 이와 같은 방법으로 구성시에는 표면처리층(50)은 무광이되고, 처리제가 코팅되어있지 않은 나머지 부분은 상대적으로 유광이 되어 제품표면에 무광과 유광효과를 동시에 창출할 수 있게 된다.When the surface treatment layer 50 was formed, it was coated with a matting agent instead of a matting agent, and the other components were configured in the same manner as in Example 1. When configured in this way, the surface treatment layer 50 is matte, and the remaining portion, which is not coated with the treatment agent, is relatively polished to simultaneously create a matte and glossy effect on the surface of the product.
본 실시예에서 사용된 무광처리제 및 유광처리제의 성분과 함량은 표 1, 2 에 각각 나타내었다.The components and contents of the matting agent and the matting agent used in the present examples are shown in Tables 1 and 2, respectively.
<표 1>TABLE 1
<표 2>TABLE 2
이와 같이 본 고안은 펄(PEARL)안료의 떠오르는 듯한 깊이감 있는 입체효과와 양면인쇄의 입체인쇄효과가 조화된 우수한 입체감을 갖으며, 제품표면에 무광과 유광효과를 동시에 창출할 수 있는 광택효과를 갖는다.As such, the present invention has an excellent three-dimensional effect that is a combination of the floating depth effect of pearl pigment and the three-dimensional printing effect of double-sided printing, and has a gloss effect that can simultaneously create a matte and gloss effect on the surface of the product. Have
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Cited By (2)
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KR100847342B1 (en) * | 2007-04-24 | 2008-07-21 | (주) 화인테크놀리지 | Decorative sheet, decorative glass using same and manufacturing method thereof |
KR100886068B1 (en) * | 2007-11-21 | 2009-02-26 | 주식회사 엘지화학 | Rotary screen printing composition, interior wallpaper comprising the above and manufacturing method thereof |
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KR100847342B1 (en) * | 2007-04-24 | 2008-07-21 | (주) 화인테크놀리지 | Decorative sheet, decorative glass using same and manufacturing method thereof |
KR100886068B1 (en) * | 2007-11-21 | 2009-02-26 | 주식회사 엘지화학 | Rotary screen printing composition, interior wallpaper comprising the above and manufacturing method thereof |
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