KR200248824Y1 - High differential pressure regulating valve - Google Patents

Abstract

The present invention is a high differential pressure valve for adjusting the flow rate by sliding the valve body by opening and closing the communication hole in the cage provided with a plurality of communication holes, the cage built in the valve body mounting chamber provided between the fluid inlet and the fluid outlet (5 Are provided with a plurality of communication holes 10 independent of each other, and the communication holes have passages that refract in a cylindrical surface concentric with the axis of the cage, and join a plurality of cylindrical bodies with refractive grooves formed on the surface thereof. By constructing the cage 5, many refractions are applied to the fluid path to effectively absorb the energy of the high pressure fluid, and to reduce noise and cavitation.

Description

HIGH DIFFERENTIAL PRESSURE REGULATING VALVE

The present invention relates to a high differential pressure valve that controls a flow rate by opening and closing a plurality of communication holes opened in a cage by sliding a valve body in a cage, and in particular, suppresses noise and cavitation. It relates to a high differential pressure valve.

Conventionally, a valve of a type in which a valve body moves up and down in a cage to adjust a flow rate is configured to reduce pressure while a fluid passes through a plurality of small diameter communication holes drilled in the cage. However, when the high-pressure fluid flows through the valve, the high differential pressure generated in the throttle portion causes cavitation due to the fluid and corrosion of the throttle portion causes shortening of the valve's lifespan and a large noise or vibration.

For this reason, as a high differential pressure valve applied to a high pressure fluid, a plurality of cylindrical bodies having a plurality of small holes are superimposed on the cage portion to form a pressure recovery chamber between the cylindrical bodies so that the fluid alternates between throttling and expansion. It has been well known to reduce the noise by suddenly reducing the pressure in a multi-step flow while repeating.

For example, Japanese Patent Application Laid-open No. Hei 9-60763 discloses a compact control valve for reducing noise by arranging a plurality of cylinders made of punch metal as shown in FIG. 12 in a concentric manner. The fluid is throttled by the passage hole of the punching metal, and then expands and decompresses by recovering the pressure in the pressure recovery chamber. The decompressed fluid is throttled by the passage hole of the outer cylinder, and then expands and decompresses again in the pressure recovery chamber. In this way, by reducing the pressure in multiple stages, the shock wave is alleviated to achieve low noise.

Another type of low-noise high differential pressure valve is another in which communication holes opened at the same height are connected to annular chambers disposed at the same height to deflect the flow path at right angles to absorb fluid energy. . FIG. 13 shows a horizontal cross section of the flow path portion in the cage of such a high differential pressure valve. FIG. A plurality of annular chambers are provided in the cage in the axial direction, and communication holes are connected to each annular chamber in a zigzag manner in the circumferential direction so that the flow path is deflected at right angles to be separated and joined to absorb fluid energy.

However, these high differential pressure valves cannot provide a sufficient amount of deflection of the flow path. Therefore, in a fluid having a very high pressure, it is not sufficient to control the speed of the fluid to absorb energy and effectively suppress noise and cavitation. .

In addition, since a plurality of flow paths flowed into the pressure recovery chamber, it was not possible to precisely control the expansion ratio when the fluid flows through the communication hole.

In the case of high differential pressure valves that handle high pressure fluids, it has been required to form flow paths that impart more deflections in the cages, but there are work difficulties and practical manufacture is impossible. In addition, when gas is used, it has been required to suppress noise by providing proper volume expansion under reduced pressure.

Accordingly, a problem to be solved by the present invention is a high differential pressure valve for controlling a flow rate by opening and closing a plurality of communication holes provided in a cage by sliding a valve body in a cage, by applying a large amount of deflection by a path of the communication hole to provide a high pressure fluid. It is to provide a high differential pressure valve that effectively absorbs energy and reduces noise and cavitation.

1 is a cross-sectional view showing an embodiment of a high differential pressure valve of the present invention.

2 is a perspective view of a cage used in the present embodiment.

3 is a perspective view of a cylindrical body used for an intermediate layer of a cage;

4 is a perspective view showing a portion of a refractive groove formed on the cylindrical surface.

5 is a perspective view showing an example of a path of a communication hole.

6 is a perspective view showing another form of the communication hole path.

Fig. 7 is an elevation view showing a part of the outer surface of the cage used in this embodiment.

8 is a cross-sectional view taken along the line A-A of FIG.

9 is a cross-sectional view taken along the line B-B of FIG.

10 is a view showing various forms of refractive grooves formed on the cylindrical surface.

The figure explaining the relationship between the opening area of a communication hole, and the stroke of a valve body.

12 is a cross-sectional view showing an example of a conventional high differential pressure valve.

13 is a horizontal cross-sectional view of a cage of a conventional high differential pressure valve.

Explanation of symbols for the main parts of the drawings

1: valve box

2: valve cover

3: valve seat

4: valve body

5: cage

6: cage retainer

10: communication hole

11, 12, 13: cylindrical body

14, 17, 14 ', 17': refractive groove

15, 16, 18: through hole

The high differential pressure valve of the present invention is a valve having a valve body mounting chamber which is installed between the fluid inlet and the fluid outlet and the valve body slides and moves up and down the inner surface, and has a plurality of communication holes independent of the cages built in the valve body mounting chamber. It is characterized in that a passage is provided in the cylindrical surface concentric with the shaft of the cage while these communication holes pass through the cage.

Since the fluid flow paths in the communication holes are independent of each other and can be refracted any number of times in the concentric cylindrical surface formed in the cage, the amount of decompression caused by the fluid passing through the communication holes can be appropriately determined and optimized. It is possible to design and build valves.

In addition, two or more cylindrical bodies are closely bonded in the radial direction to form a cage, a refractive groove is formed on the surface of the joining surface of the cylindrical body, and a through hole penetrating the cylindrical body is provided at one end of the refractive groove. By arranging the through-hole and the refractive groove in the joining surface of the cylindrical body to correspond, the fluid passage may be configured to continue from the outer surface of the cage to the inner surface.

According to this structure, since the refractive groove is formed on the surface of the cylindrical body, the refractive groove of arbitrary shape can be easily machined, and even when the cylindrical bodies overlap in multiple layers, the position is simply determined and shrink-inserted. Since the cage can be formed precisely by fitting or brazing, a high performance high differential pressure valve can be economically obtained.

In addition, the refractive grooves formed on the surface of the cylindrical body preferably have a rectangular cross section, and more preferably the refractive grooves are formed on the outer surface of the cylindrical body. This is because such refractive grooves can be easily formed by not only casting but also cutting by a milling cutter or the like.

Further, each time the communication hole is refracted, the cross section of the communication hole may be enlarged at a constant ratio in the flow direction. The high differential pressure valve thus constructed is particularly useful as a control valve for gas. This is because the gas increases in volume as the gas decompresses, so that if the flow path of the valve is also enlarged in accordance with this, a local high differential pressure is not easily generated and noise and vibration can be suppressed.

Further, the opening area of the communication hole released by the lifting and lowering of the valve body and the stroke of the valve body can be made to have a predetermined functional relationship. In particular, the opening area of the communication hole may be proportional to the valve body stroke.

The amount of fluid passing through the valve is determined by the opening area of the communication hole. However, in the high differential pressure valve of the present invention, the opening of the communication hole released by lifting and lowering of the valve body by appropriately determining the opening and arrangement of the plurality of communication holes. The area can be tailored to any function relationship. Therefore, even when used as a control valve, the optimum characteristics can be exhibited according to the control purpose, and the equal-percent characteristics and linear characteristics, which are frequently used as control valves, can also be freely used. Is realized.

As shown in FIG. 1, the high differential pressure valve of the present embodiment includes a valve box 1, a valve cover 2, a valve seat 3, a valve body 4, a cage 5, and a cage retainer 6. It is made up of major components. Install the valve seat (3) in the valve box (1), insert the cage (5) and fix it with the cage retainer (6) to insert the valve body (4), and cover the valve cover (2) with the valve body (4). ) By pressing the stem fixed by spring, packing, etc., so that the valve body 4 slides without leaking the high pressure fluid inside.

The cage 5 is provided with a myriad of communication holes 10. The high pressure fluid flows from the inside of the cage 5 to the outside or from the outside to the inside through the communication hole 10 opened by the valve body 4. When the valve body 4 slides and moves up and down the inner wall of the cage 5, the opening area of the communication hole 10 of the cage 5 changes, and the flow volume of a high pressure fluid can be adjusted.

2 is a perspective view of the cage 5. The communication hole 10 is provided in multiple steps for every predetermined conformation over the whole periphery of the cage 5. The other end of the communication hole 10 is opened at almost the same height position inside the cage 5. The cage 5 of this embodiment is configured by fixing three cylindrical bodies 11, 12, 13 to each other by soldering. The innermost cylindrical body 13 protrudes upward to prevent leakage of fluid from the periphery of the valve body 4 by sandwiching a packing between the recesses formed in the cage retainer 6.

3 is a perspective view of the cylindrical body 12 serving as an intermediate layer constituting the cage 5. On the surface of the cylindrical body 12, the refractive groove 14 is formed in the position corresponding to the through-hole of the cylindrical body 11 which comprises an outermost layer.

4 is an enlarged perspective view of the groove part. Refractive groove 14 is carved to form a U-shape on the surface of the cylindrical body (12). Although the refractive groove 14 can be formed in the inner surface of the cylindrical body 11, it is much simpler to process to the outer surface.

In addition, in order to be able to process a refractive groove easily, the cross section of a groove is made into the rectangle. It goes without saying that other shapes such as a circular cross section may be selected.

The through hole 15 which penetrates the cylindrical body 12 is formed in the end of the refractive groove 14. Moreover, the other end of the refractive groove 14 corresponds to the through hole formed in the outer cylindrical body.

In addition, the surface of the cylindrical body 13 of the innermost layer is formed with the refraction grooves and through holes which are almost the same as in FIG. 4, and extend from the through holes 15 of the cylindrical body 12 of the intermediate layer and from the through holes through the refractive grooves. A passage is formed inside the cage 5. The through hole of the innermost cylindrical body 13 is opened at the same position as the through hole of the outermost cylindrical body 11. This is because by adopting such a symmetrical arrangement relationship, extra labor can be omitted in design and manufacturing.

FIG. 5 is a perspective view three-dimensionally showing only the path of the communication hole 10 in the present embodiment from the innermost layer cylindrical body 13 to the outermost layer cylindrical body 11.

As indicated by the arrows in the figure, the fluid flows from the inside of the cage to the outside. The fluid flowing from the through hole 16 of the innermost cylindrical body 13 is refracted by colliding with the inner wall of the cylindrical body 12 of the intermediate layer, and the refractive groove 17 cut on the surface of the innermost cylindrical body 13. Refraction grooves 14 formed on the surface of the cylindrical body 12 by passing through the part and refracting twice, passing through the through-hole 15 of the cylindrical body 12 of the intermediate layer, and colliding with the wall of the outermost cylindrical body 11. It flows out and flows out of a cage from the through-hole 18 of the outermost cylindrical body 11 last.

Since the through-holes and the refraction grooves are joined substantially vertically, and the bends of the refraction grooves are formed at almost right angles, the flow path crossing the cage 4 is refracted at almost right angles each time the direction is changed.

For this reason, the high pressure fluid flowing through the communication hole 10 consumes energy gradually every time it refracts to depressurize, and can suppress generation | occurrence | production of a shock wave, a noise, a vibration, cavitation, etc.

In addition, the cross-sectional area of the communication hole 10 can be configured so that the width gradually expands each time the fluid path impinges on the wall and refracts.

In particular, in a valve for handling gas such as gas or steam, the cross-sectional area increases according to the volume of the gas that increases every time the pressure collides with the wall to reduce the pressure, so that the pressure can be reduced more smoothly, and the noise and vibration suppression effect is improved.

The cross-sectional area is determined by the diameter of the through-hole and the width and depth of the refraction groove, but it is convenient for design and manufacture if the width expansion rate is made constant every time it collides.

In this way, the increase rate of the shape or the cross-sectional area of the refractive groove is designed to be optimal.

6 is a perspective view showing another example of the path of the communication hole in the present embodiment.

In this embodiment, the refractive grooves 14 'and 17' formed on the surfaces of the cylindrical body 12 of the intermediate layer and the cylindrical body 13 of the innermost layer are refracted only once. For this reason, in the cage of FIG. 5, the fluid path is reduced to six times as compared with eight refractions. However, this is sufficient if a relatively small differential pressure is to be applied.

In addition, the two refractive grooves 14 'and 17' are disposed so as to overlap at the same position in the circumferential direction. In such an arrangement, the same grooves and holes in the same direction may be formed at the same position in the cylindrical body and the inner cylindrical body of the intermediate layer, so that the design and manufacture become easy.

FIG. 7 is an elevation view showing the layout of communication holes in a portion of the outer surface of the cage 4. In this example, the U-shaped refraction grooves as shown in Fig. 5 are arranged in the middle layer and the innermost layer, and are communication holes for increasing the cross-sectional area from the inlet to the outlet. For ease of explanation, reference numerals are given consistent with FIG. 5.

The fluid flows from the through hole 16 and flows through the refractive groove 17 to be refracted twice, flows into the communication hole 15, enters the refractive groove 14, and finally flows out of the through hole 18.

In addition, the cross-sectional area of the path increases at a constant rate with every refraction.

The through holes are arranged at an equiangular angle α around the cage. This is to prevent the drift easily occurs in the fluid flowing through the valve.

In addition, the center heights of the through holes 16 adjacent to each other are arranged differently by half (D / 2) of the diameter D of the through holes. This is to continuously change the flow rate at the time of adjusting the flow rate by changing the opening area of the through hole by sliding the valve body in the cage.

Moreover, in the said embodiment, although the continuous opening characteristic was implement | achieved by arrange | positioning a circular opening by the radius by the height direction, it is a matter of course that a superposition amount is not limited to a radius.

8 is a cross-sectional view taken along line A-A of FIG. 7, and FIG. 9 is a cross-sectional view taken along line B-B of FIG. 7.

Through-holes 18 are drilled through the outermost cylindrical body 11, and the cylindrical body 12 of the intermediate layer is provided with a refractive groove 14 and a through hole 15, and the innermost cylindrical body 13 has a refractive groove. 17 and a through hole 16 are formed. These three cylindrical bodies 11, l2, 13 are integrally tightly joined together to form the cage 5 so that each through hole and the refractive groove correspond to each other precisely and do not flow separately. .

10 is a diagram showing some examples of the shape of the refractive groove. The shape of the deflection groove can be arbitrarily selected from the simplest of simply connecting the through-holes in a straight line between the through holes and the complicated one to deflect any number of times from the inflow position to the outflow position depending on the condition of the object to be handled by the high differential pressure valve.

Further, the angle of refraction of the refraction spot is not limited to the right angle, but can be appropriately selected, such as an acute angle, an obtuse angle, or an arc having an appropriate curvature. In general, the sharper the angle of refraction, the smaller the number of refractions.

In addition, the cross-sectional shape of the refractive groove or the through hole need not be limited to the rectangle or the circle. What is necessary is just to select a convenient shape according to the conditions of a machine tool or a casting method.

Moreover, when using a high differential pressure valve as a control valve, it is preferable that various flow rate characteristics can be selected according to a use condition. Conventional high differential pressure valves are applied when a series of communication holes are directly connected to the annular chamber of the interior, so that the height of the opening position is limited to the height of the annular chamber, so that the flow rate characteristics are discontinuous and precise control operation is required. It was hard to do.

However, in the high differential pressure valve of the present invention, since the communication holes are independent from each other, it is possible to provide arbitrary flow rate characteristics with respect to the lift of the valve body by appropriately disposing an opening facing the valve body.

It is a figure explaining one method of designing a flow volume characteristic.

Arbitrary figure which shows a change of opening area is drawn in the exploded view of the surface in which a cage contacts a valve body. In Fig. 11, for example, a function of increasing an area toward the top is indicated by a broken line. This figure is appropriately divided and developed in a horizontal direction at appropriate intervals as shown by thick lines in the figure. As shown by the thin lines in the figure, the same thing is repeated at equal intervals over the entire circumference of the cage.

By forming the openings of the communication holes in accordance with the layout obtained in this way, it is possible to obtain arbitrarily set flow rate characteristics in which the flow rate continuously changes with respect to the height change of the valve element position shown by the dotted line in the figure.

The shape of the opening portion is not limited to the trapezoid shown in the drawing, and may be approximated to a square or a circle as long as the position and area can be reproduced.

Frequently used flow rate characteristics include ratio ratio characteristics, square root characteristics, hyperbolic characteristics, and quick-opening characteristics, but linear characteristics are often used as widely applicable characteristics.

The linear characteristic is first realized by the embodiment described with reference to FIG. 7, but may be realized by a method of drawing and dividing a figure in which the opening area does not change depending on the height, and developing in the horizontal direction.

In addition, in the present embodiment, the cage is formed of three cylindrical bodies, but it is natural that two or four cylindrical bodies may be formed depending on the conditions of the target fluid.

According to the present embodiment, the number of refractions in the fluid path can be added or decreased by either the increase or decrease in the number of refractions in the refraction groove or the increase or decrease in the number of superpositions of the cylindrical body.

Moreover, other well-known methods, such as shrink fitting, can also be used for joining cylindrical bodies.

As described in detail above, according to the present invention, since the cage is composed of a plurality of cylindrical bodies to form a refractive path on the surface of the inner cylindrical body to join, a large amount of refraction is applied to each of the paths of the plurality of independent communication holes provided in the cage. Efficiently absorbs the energy of high pressure fluids to reduce noise and cavitation, and provides a long life economical valve for high pressure fluids even under strict conditions of use.

Claims (7)

It consists of a fluid inlet and a fluid outlet, the valve body mounting chamber which integrated the cage, and the valve body which slides and moves up and down in the cage, The cage is provided with the several communication hole which penetrates independently, and the said valve body is the cage A valve for opening and closing the through hole to adjust the flow rate flowing between the fluid inlet and the fluid outlet as it moves up and down, wherein the flow path collides on the surface concentric with the axis of the cage while the communication hole passes through the cage. A high differential pressure valve is characterized in that it is refracted a plurality of times in the surface, including refracting. 2. The cage according to claim 1, wherein the cage is formed by closely bonding at least two cylindrical bodies in a radial direction, and a refractive groove is formed on the surface of the joining surface of the cylindrical body. A through hole penetrating the formed cylindrical body is provided, and the through hole and the refractive groove correspond to each other at the joining surfaces of the plurality of cylindrical bodies, so that the passage of the fluid is continuous from the outer surface to the inner surface of the cage. High differential pressure valve. The high differential pressure valve according to claim 2, wherein a cross section of the refraction groove is a quadrangle and formed on an outer surface of the cylindrical body. The high differential pressure valve according to any one of claims 1 to 3, wherein the cross-sectional area of the communication hole is enlarged at a constant rate in the flow direction whenever the communication hole is refracted. The high differential pressure valve according to any one of claims 1 to 3, wherein the opening area of the communication hole released as the valve body moves up and down, and the stroke of the valve body have a predetermined function relationship. The high differential pressure valve according to claim 5, wherein the opening area of the communication hole with respect to the valve body stroke is in proportional relationship. The high differential pressure valve according to claim 4, wherein the opening area of the communication hole released as the valve body moves up and down and the stroke of the valve body have a predetermined function relationship.