KR20020056867A - Replacement Of Plastic With Aromatic And Fabricating Method Thereof - Google Patents
Replacement Of Plastic With Aromatic And Fabricating Method Thereof Download PDFInfo
- Publication number
- KR20020056867A KR20020056867A KR1020020033764A KR20020033764A KR20020056867A KR 20020056867 A KR20020056867 A KR 20020056867A KR 1020020033764 A KR1020020033764 A KR 1020020033764A KR 20020033764 A KR20020033764 A KR 20020033764A KR 20020056867 A KR20020056867 A KR 20020056867A
- Authority
- KR
- South Korea
- Prior art keywords
- steric
- starch
- acid
- steric acid
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 229920003023 plastic Polymers 0.000 title claims abstract description 48
- 239000004033 plastic Substances 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims description 26
- 125000003118 aryl group Chemical group 0.000 title description 2
- 229920002472 Starch Polymers 0.000 claims abstract description 62
- 239000008107 starch Substances 0.000 claims abstract description 62
- 235000019698 starch Nutrition 0.000 claims abstract description 62
- 239000000843 powder Substances 0.000 claims abstract description 24
- 239000003205 fragrance Substances 0.000 claims abstract description 13
- 150000005846 sugar alcohols Polymers 0.000 claims abstract description 12
- 239000000654 additive Substances 0.000 claims abstract description 9
- 150000003839 salts Chemical class 0.000 claims abstract description 8
- 239000002671 adjuvant Substances 0.000 claims abstract description 5
- 229920006228 ethylene acrylate copolymer Polymers 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 22
- 238000000465 moulding Methods 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 13
- 238000001125 extrusion Methods 0.000 claims description 11
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 11
- 229920002554 vinyl polymer Polymers 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 229920005672 polyolefin resin Polymers 0.000 claims description 10
- 235000013305 food Nutrition 0.000 claims description 4
- 239000011344 liquid material Substances 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 239000002861 polymer material Substances 0.000 claims description 4
- 238000001746 injection moulding Methods 0.000 claims description 3
- 235000013361 beverage Nutrition 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000011347 resin Substances 0.000 abstract description 5
- 229920005989 resin Polymers 0.000 abstract description 5
- 230000000996 additive effect Effects 0.000 abstract description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 95
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 82
- 239000004698 Polyethylene Substances 0.000 description 46
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 44
- 239000000600 sorbitol Substances 0.000 description 44
- 235000011187 glycerol Nutrition 0.000 description 41
- 235000012424 soybean oil Nutrition 0.000 description 41
- 239000003549 soybean oil Substances 0.000 description 41
- 239000002386 air freshener Substances 0.000 description 39
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical class [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 34
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 20
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 20
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 20
- 239000005642 Oleic acid Substances 0.000 description 20
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 20
- IHBCFWWEZXPPLG-UHFFFAOYSA-N [Ca].[Zn] Chemical compound [Ca].[Zn] IHBCFWWEZXPPLG-UHFFFAOYSA-N 0.000 description 20
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 20
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 20
- 239000011575 calcium Substances 0.000 description 17
- 229910052742 iron Inorganic materials 0.000 description 16
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 15
- 229910052791 calcium Inorganic materials 0.000 description 15
- 239000010408 film Substances 0.000 description 13
- MGMXGCZJYUCMGY-UHFFFAOYSA-N tris(4-nonylphenyl) phosphite Chemical compound C1=CC(CCCCCCCCC)=CC=C1OP(OC=1C=CC(CCCCCCCCC)=CC=1)OC1=CC=C(CCCCCCCCC)C=C1 MGMXGCZJYUCMGY-UHFFFAOYSA-N 0.000 description 12
- 239000005556 hormone Substances 0.000 description 11
- 229940088597 hormone Drugs 0.000 description 11
- -1 polyethylene Polymers 0.000 description 11
- 239000004743 Polypropylene Substances 0.000 description 10
- 239000002023 wood Substances 0.000 description 10
- 239000010419 fine particle Substances 0.000 description 9
- 229910052684 Cerium Inorganic materials 0.000 description 8
- FPILTBXTDIEHAT-UHFFFAOYSA-N boric acid;furan-2,5-dione Chemical compound OB(O)O.O=C1OC(=O)C=C1 FPILTBXTDIEHAT-UHFFFAOYSA-N 0.000 description 8
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 8
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 8
- 239000006260 foam Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000007613 environmental effect Effects 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 230000015556 catabolic process Effects 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 229920000573 polyethylene Polymers 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 5
- 229920001903 high density polyethylene Polymers 0.000 description 5
- 239000004700 high-density polyethylene Substances 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 4
- XQBCVRSTVUHIGH-UHFFFAOYSA-L [dodecanoyloxy(dioctyl)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCCCCCC)(CCCCCCCC)OC(=O)CCCCCCCCCCC XQBCVRSTVUHIGH-UHFFFAOYSA-L 0.000 description 4
- 229920006167 biodegradable resin Polymers 0.000 description 4
- 239000006229 carbon black Substances 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000000813 microbial effect Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 3
- 239000004327 boric acid Substances 0.000 description 3
- 235000010216 calcium carbonate Nutrition 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000011152 fibreglass Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- PWWSSIYVTQUJQQ-UHFFFAOYSA-N distearyl thiodipropionate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCCCCCC PWWSSIYVTQUJQQ-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 230000003779 hair growth Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 239000002991 molded plastic Substances 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920001592 potato starch Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- PGOOBECODWQEAB-UHFFFAOYSA-N (E)-clothianidin Chemical compound [O-][N+](=O)\N=C(/NC)NCC1=CN=C(Cl)S1 PGOOBECODWQEAB-UHFFFAOYSA-N 0.000 description 1
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- 235000003261 Artemisia vulgaris Nutrition 0.000 description 1
- 240000006891 Artemisia vulgaris Species 0.000 description 1
- 239000004604 Blowing Agent Substances 0.000 description 1
- 206010006187 Breast cancer Diseases 0.000 description 1
- 208000026310 Breast neoplasm Diseases 0.000 description 1
- 101100327917 Caenorhabditis elegans chup-1 gene Proteins 0.000 description 1
- 235000007516 Chrysanthemum Nutrition 0.000 description 1
- 244000189548 Chrysanthemum x morifolium Species 0.000 description 1
- 235000005979 Citrus limon Nutrition 0.000 description 1
- 244000131522 Citrus pyriformis Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- 241000238424 Crustacea Species 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 244000017020 Ipomoea batatas Species 0.000 description 1
- 235000002678 Ipomoea batatas Nutrition 0.000 description 1
- 240000007472 Leucaena leucocephala Species 0.000 description 1
- 235000010643 Leucaena leucocephala Nutrition 0.000 description 1
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 241000220225 Malus Species 0.000 description 1
- 235000011430 Malus pumila Nutrition 0.000 description 1
- 235000015103 Malus silvestris Nutrition 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 229920000331 Polyhydroxybutyrate Polymers 0.000 description 1
- 206010060862 Prostate cancer Diseases 0.000 description 1
- 208000000236 Prostatic Neoplasms Diseases 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 235000009754 Vitis X bourquina Nutrition 0.000 description 1
- 235000012333 Vitis X labruscana Nutrition 0.000 description 1
- 240000006365 Vitis vinifera Species 0.000 description 1
- 235000014787 Vitis vinifera Nutrition 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 238000006065 biodegradation reaction Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- NKWPZUCBCARRDP-UHFFFAOYSA-L calcium bicarbonate Chemical compound [Ca+2].OC([O-])=O.OC([O-])=O NKWPZUCBCARRDP-UHFFFAOYSA-L 0.000 description 1
- 229910000020 calcium bicarbonate Inorganic materials 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 231100000357 carcinogen Toxicity 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 231100000049 endocrine disruptor Toxicity 0.000 description 1
- 239000000598 endocrine disruptor Substances 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 230000002538 fungal effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000036737 immune function Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000000077 insect repellent Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 235000021374 legumes Nutrition 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 230000008774 maternal effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000005015 poly(hydroxybutyrate) Substances 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001850 reproductive effect Effects 0.000 description 1
- 230000028327 secretion Effects 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L3/00—Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
- C08L3/02—Starch; Degradation products thereof, e.g. dextrin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B11/00—Making preforms
- B29B11/06—Making preforms by moulding the material
- B29B11/10—Extrusion moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
- C08K5/053—Polyhydroxylic alcohols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/08—Homopolymers or copolymers of acrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/06—Biodegradable
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Biological Depolymerization Polymers (AREA)
Abstract
본 발명은 분해성이 우수함과 동시에 방향성을 갖춘 플라스틱 대체물 및 그 제조방법에 관한 것이다.The present invention relates to a plastic substitute having excellent degradability and at the same time oriented and a method for producing the same.
본 발명에 따른 플라스틱 대체물은 15~65%의 전분과, 3~15%의 폴리알코올(Polyalcohol)과, 3~20%의 에틸렌 아크릴레이트 코폴리머(Etylene acrylate copolymer)와, 8~12%의 염류 첨가제와, 0~10%의 식물분말과, 8~60%의 폴리올리펜 수지와, 0.2~40%의 방향제와, 0~5%의 기타보조제를 구비하는 것을 특징으로 한다.The plastic substitute according to the present invention comprises 15 to 65% of starch, 3 to 15% of polyalcohol, 3 to 20% of ethylene acrylate copolymer, and 8 to 12% of salt. It is characterized by including an additive, 0 to 10% of plant powder, 8 to 60% of a polyoliphene resin, 0.2 to 40% of fragrance, and 0 to 5% of other adjuvants.
Description
본 발명은 플라스틱 대체물 및 그 제조방법에 관한 것으로, 특히 분해성이 우수함과 동시에 방향성을 갖춘 플라스틱 대체물 및 그 제조방법에 관한 것이다.The present invention relates to a plastic substitute and a method for manufacturing the same, and more particularly, to a plastic substitute having excellent degradability and aromaticity and a method for producing the same.
일반적으로 폴리에틸렌, 폴리프로필렌 등으로 형성되는 플라스틱 성형품은 우수한 기계적 성질, 열적 성질 및 화학적 성질을 가지기 때문에 용기, 포장지, 시트, 필름, 발포체 등의 형태로 잡화, 가전용품, 포장재료, 공업용품, 농업용 자재등 많은 용도에 널리 사용되고 있다. 이 플라스틱류 성형품 내에는 인체에 유해한 환경호르몬이 내재되어 있다. 환경호르몬이란, 동물이나 사람의 몸 속에 들어가호르몬의 작용을 방해하거나 혼란시키는 물질을 총칭하는 말로서, 학술적으로는 내분비계교란물질(endocrine disrupter)이라고 한다. 환경호르몬은 화학적 구조가 생체호르몬과 비슷해 몸 속에서 마치 천연호르몬인 것처럼 작용하는 경우가 많기 때문이다. 이러한 환경호르몬이 인체에 유입되면 생식기능의 이상, 성비 균형의 파괴, 호르몬 분비의 불균형, 면역기능저해, 유방암 또는 전립선암 등의 증가 등 인류의건강에 치명적인 문제점을 가져온다. 이에 따라, 환경호르몬이 발생될 수 있는 물질의 사용을 줄이고 있으며, 현재 세계 각국에서는 특정한 생활 성형품, 특히 유아용품에 대해서는 환경호르몬을 발생시키는 물질의 사용을 법적으로 금지시키고 있다.In general, plastic molded articles formed of polyethylene, polypropylene, etc. have excellent mechanical, thermal, and chemical properties, and thus, in the form of containers, wrapping paper, sheets, films, foams, and the like, general merchandise, home appliances, packaging materials, industrial articles, and agricultural products. It is widely used in many applications such as materials. Environmental hormones harmful to the human body are inherent in these plastic molded articles. Environmental hormone is a generic term for a substance that enters an animal or a human body and interferes with or disrupts the action of the hormone. It is scientifically referred to as an endocrine disruptor. Environmental hormones are similar to biological hormones because they act in the body as if they were natural hormones. When these environmental hormones enter the human body, they cause fatal problems for human health, such as abnormal reproductive function, disruption of sexual ratio balance, imbalance of hormone secretion, impaired immune function, increased breast cancer or prostate cancer. Accordingly, the use of substances that can generate environmental hormones is reduced, and currently, countries around the world legally prohibit the use of substances that generate environmental hormones for certain household molded products, especially baby products.
이와 더불어, 현재 사용되고 있는 각종 생활용품, 건축자재, 포장재 대부분은 목재, 철재, 플라스틱재 등을 이용하여 제조하고 있으며, 이들 제품에 대한 사용 수명이 다한 후에 사후 처리, 즉 폐기에 큰 문제점이 내재되어 있다. 특히, 각종 플라스틱재의 성형품 폐기물들이 자연계에 방치되는 경우에는 수 십년 내지 수 백년 동안 부패되지 않은 채로 그 원형이 유지되기 때문에 쓰레기 처리에 관한 심각한 문제가 발생되고 있다. 특히, 이들 성형품 폐기물들을 소각방법에 의해 제거하는 경우에는 대기 오염원을 배출시킴은 물론 다이옥신과 같은 발암물질을 자연계에 발생시킴으로써 결국 인류의 건강을 해치는 악순환이 계속되는 문제가 있다.In addition, most of the various household goods, construction materials, and packaging materials that are currently used are manufactured using wood, steel, plastics, etc., and these products have a great problem in post-processing, that is, disposal after the end of their useful life. have. In particular, when molded plastic wastes of various plastic materials are left in the natural world, since their original form is maintained without decay for decades to hundreds of years, serious problems related to waste disposal are generated. In particular, when these molded product wastes are removed by the incineration method, there is a problem that not only emits air pollutants but also generates carcinogens such as dioxin in the natural world, thereby viciously endangering human health.
따라서, 종래의 성형품와 달리, 환경호르몬의 발생과 그 폐기물 처리에서 발생되는 문제를 해결할 수 있는 새로운 대체재로 제조되는 성형품의 출현이 각별히 요구되고 있으며, 각국에서는 이를 위한 많은 연구와 투자가 진행되고 있다.Therefore, unlike the conventional molded article, the appearance of a molded article made of a new substitute material that can solve the problems caused by the generation of environmental hormones and the waste treatment is particularly required, and many studies and investments for this in progress in each country.
분해성 성형품은 감광성 시약을 첨가하여 자연광에 의해 분해되는 광분해성 수지, Poly(β-hydroxyalkanoate)s[PHAs]등과 같이 미생물 생합성에 의해 만들어지며 또한 미생물에 의해 분해되는 생분해성 수지, 이 두 기술을 합친 생광분해성 수지, 폴리에틸렌, 폴리프로필렌 등과 같은 합성수지에 전분 등을 첨가한 생붕괴성 수지로 나눌 수 있다.Degradable moldings are made by microbial biosynthesis, such as poly (β-hydroxyalkanoate) s [PHAs], which are decomposed by natural light with the addition of photosensitive reagents. It can be divided into biodegradable resins in which starch and the like are added to synthetic resins such as biodegradable resins, polyethylene, and polypropylene.
그러나, 이러한 광분해성 수지, 생분해성 수지 및 생붕괴성 수지는 분해가 잘 되지 않으며 제조원가가 비싼 문제점이 있었다. 이에 따라, 이들로 형성되는 분해성 성형품들은 상용화되어지지 않는 문제점이 있었다.However, such photodegradable resins, biodegradable resins and biodegradable resins are not easily decomposed and have high manufacturing costs. Accordingly, there is a problem in that the degradable molded articles formed therefrom are not commercialized.
따라서, 본 발명의 목적은 분해성이 우수함과 동시에 방향성을 갖춘 플라스틱 대체물 및 그 제조방법에 관한 것이다.Accordingly, an object of the present invention relates to a plastic substitute having excellent degradability and at the same time having a directionality and a method of manufacturing the same.
도 1은 본 발명에 따른 플라스틱 대체물의 제조방법을 나타내는 흐름도.1 is a flow chart showing a method of manufacturing a plastic substitute according to the present invention.
도 2a 내지 도 2d는 도 1에 도시된 플라스틱 대체물의 여러가지 성형방법을 나타내는 흐름도.2a to 2d are flow charts illustrating various molding methods of the plastic substitute shown in FIG.
상기 목적을 달성하기 위하여, 본 발명에 따른 플라스틱 대체물은 15~65%의 전분과, 3~15%의 폴리알코올(Polyalcohol)과, 3~20%의 에틸렌 아크릴레이트 코폴리머(Etylene acrylate copolymer)와, 8~12%의 염류 첨가제와, 0~10%의 식물분말과, 8~60%의 폴리올리펜 수지와, 0.2~40%의 방향제와, 0~5%의 기타보조제를 구비하는 것을 특징으로 한다.In order to achieve the above object, the plastic substitute according to the present invention is 15 to 65% starch, 3 to 15% polyalcohol (Polyalcohol), 3 to 20% ethylene acrylate copolymer (Etylene acrylate copolymer) and , 8 to 12% salt additives, 0 to 10% plant powder, 8 to 60% polyoliphene resin, 0.2 to 40% fragrance, and 0 to 5% other adjuvants It is done.
상기 플라스틱 대체물은 농업용 멀칭필름, 포장비닐, 접시, 식품용기, 음료컵, 화분, 칼, 포크, 젓가락, 완구, 자동차 및 산업용 에어필터 중 어느 하나인 것을 특징으로 한다.The plastic substitute is characterized in that any one of agricultural mulching film, packaging vinyl, plates, food containers, beverage cups, pots, knives, forks, chopsticks, toys, automobiles and industrial air filters.
상기 목적을 달성하기 위하여, 본 발명에 따른 플라스틱 대체물의 제조방법은 분말재료, 액체재료 및 중합체재료를 혼합하는 단계와, 혼합된 재료들을 압출하여 미립자형태의 혼합물을 형성하는 단계와, 혼합물을 성형하는 단계를 포함하는 것을 특징으로 한다.In order to achieve the above object, the manufacturing method of the plastic substitute according to the present invention comprises the steps of mixing the powder material, liquid material and polymer material, extruding the mixed materials to form a mixture in the form of particulates, and molding the mixture Characterized in that it comprises a step.
상기 플라스틱 대체물은 브로우 몰딩방법, 사출성형방법, 시트사출방법 및 압출성형방법 중 어느 하나로 제조된 것을 특징으로 한다.The plastic substitute is characterized in that it is made of any one of a brow molding method, injection molding method, sheet injection method and extrusion molding method.
상기 플라스틱 대체물의 제조방법은 분말재료 및 액체재료를 혼합한 다음, 중합체 재료를 혼합물과 별도로 혼합하는 것을 특징으로 한다.The manufacturing method of the plastic substitute is characterized in that the powder material and the liquid material is mixed, and then the polymer material is mixed with the mixture separately.
상기 목적 외에 본 발명의 다른 목적 및 특징들은 첨부 도면을 참조한 실시예에 대한 설명을 통하여 명백하게 드러나게 될 것이다.Other objects and features of the present invention in addition to the above objects will become apparent from the description of the embodiments with reference to the accompanying drawings.
이하, 도 1 내지 도 2d를 참조하여 본 발명의 바람직한 실시예에 대하여 설명하기로 한다.Hereinafter, exemplary embodiments of the present invention will be described with reference to FIGS. 1 to 2D.
본 발명에 따른 플라스틱 대체물의 조성성분은 15~65%의 전분, 3~15%의 폴리알코올(Polyalcohol), 3~20%의 에틸렌 아크릴레이트 코폴리머(Etylene-acrylate copolymer), 8~12%의 염류 첨가제, 0~10%의 식물분말, 8~60%의 폴리올레핀 수지, 0.2~40%의 방향제, 0~5%의 기타 보조제로 조성된다.The composition of the plastic substitute according to the present invention is 15 to 65% starch, 3 to 15% polyalcohol, 3 to 20% ethylene acrylate copolymer, 8 to 12% It is composed of salt additives, 0-10% plant powder, 8-60% polyolefin resin, 0.2-40% fragrance, 0-5% other auxiliaries.
전분은 옥수수전분, 고구마전분, 감자전분, 카사버(Wood Powder)전분, 맥류와 콩류전분과 이들의 변성전분으로 형성된다. 이 전분의 입도는 100㎛이상이고,수분함량이 12%이하이다.Starch is formed from corn starch, sweet potato starch, potato starch, cassava (Wood Powder) starch, wheat and legume starch and their modified starches. The starch has a particle size of 100 µm or more and a water content of 12% or less.
폴리알코올(Polyalcohol)은 플라스틱 대체물의 조성성분들 간의 상용(相容)성을 촉진시키는 역할을 하게 된다. 특히, 폴리알코올은 폴리올레핀 수지와 각 성분의 상용성을 향상시켜 생분해성과 가공성이 개선된다. 이 폴리알코올은 에틸렌 글리콜(Ethylene Glycol), 디글리콜(Diglycol), 프로필렌 글리콜(Proplylene Glycol), 글리세린, 소르비톨(Sorbitol) 또는 소르비톨의 저분자량(분자량<400)의 축합물, 펜타에리트리롤(Pentaerythritol) 또는 긴 사슬 지방산의 불완전 에스테르화산물 즉, 단일 스테릭 산(Stearic acid), 에스테르 등이다. 이 폴리알코올은 단독으로 사용되거나 2종 이상을 배합하여 사용할 수 있다. 바람직하게는 2종 이상을 배합하여 사용하게 된다.Polyalcohol (Polyalcohol) serves to promote the compatibility between the components of the plastic substitute. In particular, polyalcohol improves the compatibility of each component with the polyolefin resin, thereby improving biodegradability and processability. This polyalcohol is a low molecular weight (molecular weight <400) condensate of ethylene glycol, diglycol, propylene glycol, propylene glycol, sorbitol, or sorbitol, pentaerythritol ) Or incomplete esterifications of long chain fatty acids, ie single steric acid, esters and the like. These polyalcohols may be used alone or in combination of two or more thereof. Preferably, 2 or more types are combined and used.
염류 첨가제는 제품 치수의 안정성과 광택 및 원가절감을 향상시킬 뿐만 아니라 제품의 생분해성을 촉진시키는 역할을 하게된다. 염류첨가제의 재료는 알킬기 설폰산염, 유기산철염(Organic acid molysite), 폴리수산기 낙산염, 스테릭산염류(칼슘(Ca), 마그네슘(Mg), 아연(Zn), 바륨(Ba), 세슘(Ce) 및 철(Fe)의 스테아르산 염), 탄산칼슘, 탄산수소 칼슘, 경질 탄산 칼슘 또는 갑각분 등이 이용된다. 바람직하게는 칼슘(Ca), 아연(Zn), 철(Fe)의 스테릭산 염이 이용된다. 이러한 염류첨가제는 단독으로 사용되거나 2종 이상을 배합하여 사용하게 된다. 바람직하게는 2종을 배합하여 사용하게 된다.Salt additives not only improve the stability, gloss and cost reduction of the product dimensions, but also serve to promote the biodegradability of the product. The salt additives include alkyl sulfonates, organic acid molysites, polyhydroxy butyrates, steric salts (calcium (Ca), magnesium (Mg), zinc (Zn), barium (Ba), cesium (Ce)). And stearic acid salts of iron (Fe)), calcium carbonate, calcium hydrogen carbonate, hard calcium carbonate or crustacean. Preferably, steric acid salts of calcium (Ca), zinc (Zn) and iron (Fe) are used. These salt additives are used alone or in combination of two or more. Preferably, it mixes and uses 2 types.
식물 분말은 목재분말(wood powder), 파초분말 또는 사탕수수분말 등이 이용되며, 바람직하게는 목재분말이 이용된다.Plant powder is used wood powder, poncho powder or sugar cane powder, and the like, preferably wood powder.
폴리올레핀 수지는 무금속 촉매제로 제조된 무금속 폴리올레핀 수지를 이용하게 된다. 예를 들면, 에틸렌의 균일 중합체와 혼성 중합체인 저밀도 폴리에틸렌(LDPE), 고밀도 폴리에틸렌(HDPE), 선형 저밀도 폴리에틸렌(LLDPE)등이 이용된다.The polyolefin resin is to use a metal-free polyolefin resin made of a metal-free catalyst. For example, low density polyethylene (LDPE), high density polyethylene (HDPE), linear low density polyethylene (LLDPE), etc., which are homogeneous polymers and hybrid polymers of ethylene, are used.
무금속 폴리올레핀 수지는 상대적으로 좁은 분자량과 분자 조성분포를 가지고 있어 지화분포에 우수한 성능을 가지고 있다. 또한, 폴리올레핀 수지는 고충격강도, 고파열강도, 스트레스 크래킹(stress cracking), 고투명성의 특성을 갖고 있다.Metal-free polyolefin resins have a relatively narrow molecular weight and molecular composition distribution, and have excellent performance in localization distribution. In addition, the polyolefin resin has characteristics of high impact strength, high burst strength, stress cracking, and high transparency.
또한, 무금속 폴리올레핀 수지는 상대적으로 낮은 융점을 가지고 있고, 초기 열봉합온도가 상대적으로 낮은 약 102~125℃이므로 비닐 제품의 저온 열 봉합성의 특성이 향상되며, 가공속도가 향상된다. 즉, 인장강도가 없는 전분에 폴리올레핀수지를 이용함으로써 인장강도, 스트레스 크래킹, 내충격성과 내파열성이 향상된다.In addition, since the metal-free polyolefin resin has a relatively low melting point and the initial heat sealing temperature is relatively low at about 102 to 125 ° C., the low temperature heat sealing property of the vinyl product is improved, and the processing speed is improved. In other words, the use of polyolefin resin in starch without tensile strength improves tensile strength, stress cracking, impact resistance and burst resistance.
뿐만 아니라, 무금속 폴리올레핀 수지는 분해성이 우수한 전분의 포용성이 커 전분과 그 보조배합물을 상대적으로 많이 넣을 수 있다. 이에 따라, 제품의 분해성이 향상되며 환경오염도를 낮출 수 있다..In addition, the metal-free polyolefin resin can contain a relatively large amount of starch and its auxiliary compound because the inclusion of the starch excellent in degradability. Accordingly, the degradability of the product can be improved and environmental pollution can be lowered.
방향제는 정신안정효과, 진정효과 및 방충효과 등을 가지고 있어 완성된 플라스틱 대체물에서 향기를 방산하는 역할을 하게 된다. 이 방향제는 소나무, 더덕, 인진쑥, 아카시아, 국화꽃 등의 각종 꽃이나, 레몬, 사과, 포도, 메론 등의 과즙 파우더, 그 외의 천연식물 등의 각종 천연향료를 이용한다.The fragrance has a mental stabilizing effect, a soothing effect and an insect repellent effect, which plays a role in dissipating the scent in the finished plastic substitute. This fragrance uses various flowers such as pine, deodeok, injin mugwort, acacia, chrysanthemum, fruit juice powder such as lemon, apple, grape, melon, and other natural flavors such as other natural plants.
기타 보조제는 전분, 그 배향 보조제와 수지 혼합물이 가공 과정 또는 사용 과정에서 광, 열, 산 미생물 또는 세균 등으로 인하여 상대적으로 빨리 분해되는 것을 방지하고 억제하는 역할을 하게 된다. 이 기타 보조제는 제품의 특징에 따라 항산화제, 광(열)안정제, 방무제, 연소방지제, 항정전제, 우연제, 발포제, 착색제, 운활제 등을 이용한다. 예를 들어, 플라스틱 대체물을 발포제품으로 만들 경우에는 플라스틱 대체물이 조성성분에 발포제인 요소, 물 및 지방탄화수소 등을 첨가하게 된다.Other adjuvants serve to prevent and inhibit starch, its orientation aid and resin mixture from being degraded relatively quickly due to light, heat, acid microorganisms or bacteria during processing or use. These other auxiliaries use antioxidants, light stabilizers, antifoam agents, anti-combustion agents, antistatic agents, contingencies, foaming agents, colorants, and lubricants, depending on the characteristics of the product. For example, when plastic substitutes are made into foam products, the plastic substitutes add urea, water and fatty hydrocarbons, which are blowing agents, to the composition.
이러한 조성성분을 갖는 플라스틱 대체물의 제조방법은 도 1을 참조하여 설명하기로 한다.A method of manufacturing a plastic substitute having such a composition will be described with reference to FIG. 1.
도 1은 본 발명에 따른 플라스틱 대체물의 제조방법을 나타내는 도면으로써, 본 발명에 따른 플라스틱 대체물의 제조방법은 제1 및 제2 혼합공정(S1,S2), 압출공정(S3), 냉각공정(S4) 및 성형공정(S5) 순으로 진행된다.1 is a view showing a method of manufacturing a plastic substitute according to the present invention, the method of manufacturing a plastic substitute according to the present invention is the first and second mixing step (S1, S2), extrusion process (S3), cooling step (S4) ) And the molding step (S5).
제1 혼합공정(S1)에서는 전분과 액체성분인 폴리알코올 및 기타보조제와 방향제가 혼합기를 이용하여 혼합된다. 이 때, 혼합온도는 50~60℃이며, 혼합시간은 약 10~15분으로 진행된다.In the first mixing step (S1), starch, polyalcohol, other adjuvants and fragrances which are liquid components are mixed using a mixer. At this time, the mixing temperature is 50 ~ 60 ℃, the mixing time proceeds to about 10-15 minutes.
제2 혼합공정(S2)에서는 전분과 액체성분의 조성물을 제외한 나머지 조성물들이 혼합된다.In the second mixing step S2, the remaining compositions except for the composition of the starch and the liquid component are mixed.
별도로 진행되는 제1 및 제2 혼합공정(S1,S2)은 전분, 배향재료, 일부 중합체 수지재료 및 방향제를 동시에 혼합할 수도 있다.Separately proceeding first and second mixing processes (S1, S2) may simultaneously mix the starch, the alignment material, some polymer resin material and the fragrance.
압출공정(S3)에서는 제1 및 제2 혼합공정(S1,S2)으로 혼합된 혼합물을 각각분말사료기와 입자사료기에 길이 대 외경의 비가 44~48 : 1이 되도록 넣고, 스크류의 회전속도가 최대 900~1200 회전/분, 각 위치의 단계별 온도는 각각 90~125℃, 115~145℃, 130~170℃, 110~140℃, 105~155℃인 이중 스크류 압출기에서 압출하여 미립입자를 형성한다.In the extrusion process (S3), the mixture mixed in the first and second mixing processes (S1, S2) is put in the powder feeder and the particle feeder so that the ratio of length to outer diameter is 44-48: 1, and the rotation speed of the screw is maximum. 900 ~ 1200 revolutions / minute, step by step temperature of each location is 90 ~ 125 ℃, 115 ~ 145 ℃, 130 ~ 170 ℃, 110 ~ 140 ℃, 105 ~ 155 ℃ extruded in a double screw extruder to form fine particles .
냉각공정(S4)에서는 압출된 혼합물을 소정 온도로 냉각처리한 후 절단하여 미립형태의 플라스틱 대체물이 형성된다.In the cooling step S4, the extruded mixture is cooled to a predetermined temperature and then cut to form a particulate plastic substitute.
성형공정(S5)에서는 미립입자형태의 플라스틱 대체물이 도 2a 내지 도 2d에 도시된 바와 같이 브로우몰딩방법, 압출방법, 또는 사출방법을 이용하여 플라스틱 제품으로 형성된다.In the molding process (S5), the plastic substitute in the form of fine particles is formed into a plastic product using a brow molding method, an extrusion method, or an injection method as shown in FIGS. 2A to 2D.
도 2a에 도시된 바와 같이 브로우몰딩방법은 미립입자형태의 플라스틱 대체물을 브로우몰딩한 후 칼라인쇄한다.(S11,S12) 칼라인쇄된 플라스틱 대체물을 봉투로 제작하여 농업용 멀칭필름 또는 포장비닐 등의 비닐류를 형성하게 된다.(S13)As shown in FIG. 2A, the brow molding method is color-printed after brow molding the plastic substitute in the form of fine particles. (S11, S12) Vinyl printed materials, such as agricultural mulching film or packaging vinyl, are produced by producing the color-printed plastic substitute. (S13)
도 2b에 도시된 바와 같이 압출방법은 미립입자로 된 플라스틱 대체물을 시트사출한 후 비발포재료를 혼합한다.(S21,S22) 이 후, 성형공정으로 성형된 플라스틱 대체물에 칼라인쇄하여 음료수 컵 등의 컵류를 형성하게 된다.(S23,S24)As shown in Figure 2b, the extrusion method is a sheet injection of the plastic substitute of the fine particles and then mixed with the non-foaming material. (S21, S22) Then, color printing on the plastic substitute molded by the molding process, such as a drinking cup It forms cups of (S23, S24).
도 2c에 도시된 바와 같이 발포시트 사출방법은 미립입자로 된 플라스틱 대체물을 시트사출한 후 발포재료를 혼합한다.(S31,S32) 이 후, 플라스틱 대체물을 성형하여 접시 등과 같은 식기재료를 형성하게 된다.(S33)As shown in Fig. 2c, the foam sheet injection method mixes the foaming material after sheet injection of a plastic substitute of fine particles. (S31, S32) Then, the plastic substitute is molded to form a tableware material such as a plate. (S33)
도 2d에 도시된 바와 같이 사출방법은 미립입자로 된 플라스틱 대체물을 주사성형하여 칼, 포크, 젓가락, 화분, 완구, 자동차 및 산업용 에어필터 등을 형성하게 된다.(S41)As shown in Figure 2d, the injection method is to injection-molded plastic substitutes of fine particles to form a knife, fork, chopsticks, flower pots, toys, automobiles and industrial air filters (S41).
본 발명에 따른 플라스틱 대체물 및 그 제조방법은 방향제를 첨가함으로써 성형품에서 방향효과를 얻을 수 있다. 또한, 무금속 폴리올리펜으로 인해 플라스틱 대체물의 물리적, 기계적강도를 얻을 수 있어 플라스틱 대체물 중 쉽게 분해되는 성분의 함량을 크게 높일 수 있다.The plastic substitute according to the present invention and a method for producing the same can obtain the fragrance effect in the molded article by adding a fragrance. In addition, it is possible to obtain a physical and mechanical strength of the plastic substitute due to the metal-free polyoliphene can greatly increase the content of easily decomposed components in the plastic substitute.
이와 같은 본 발명에 따른 플라스틱 대체물 및 그 제조방법을 후술하는 실시예로 좀더 상세히 설명하기로 한다. 후술하는 실시예로 본 발명의 범위가 한정되는 것은 아니다.Such a plastic substitute according to the present invention and its manufacturing method will be described in more detail with reference to the following examples. The scope of the present invention is not limited to the examples described below.
<실시예1>Example 1
농업용 멀칭필름Agricultural Mulching Film
상기 표에 도시된 전분, 소르비톨(Sorbitol), 글리세린, 에폭시 대두유, 올레인산, 스테릭 산(Stearic acid) 아연, 스테릭 산(Stearic acid) 칼슘, 1010, UV-531, DSTP 및 초정밀 카본 블랙을 분말재료 혼합기에 넣어 제1 혼합물을 형성한다. 이 때, 가열온도는 50~60℃이며, 혼합시간은 약 15분 정도이다. 별도로, EAA와 무금속 폴리에틸렌을 동일한 혼합상태에서 입자재료 혼합기에 넣어 제2 혼합물을 형성한다.Starch, sorbitol (Sorbitol), glycerin, epoxy soybean oil, oleic acid, steric acid zinc, steric acid calcium, 1010, UV-531, DSTP and ultra-precision carbon black shown in the table above It is placed in a material mixer to form a first mixture. At this time, heating temperature is 50-60 degreeC, and mixing time is about 15 minutes. Separately, EAA and metal-free polyethylene are put in a particle material mixer in the same mixing state to form a second mixture.
제1 및 제2 혼합물을 각각 길이 : 외경 =44~48 : 1인 이중 스크류 압출기의분말재료 사료기와 입자재료 사료기에서 이중 스크류 압출기로 보내져 압출로 만들어진 미립형태의 플라스틱 대체물을 형성한다. 이 때, 이중 스크류의 회전속도는 380~410rpm, 각 위치의 단계별 온도는 각각 145℃, 155℃, 165℃, 160℃, 150℃,155℃이며, 진공도는 0.6MPa이다.The first and second mixtures are each fed from a powder feeder and a particle feeder of a double screw extruder having a length: outer diameter = 44-48: 1 to a double screw extruder to form a particulate plastic substitute made by extrusion. At this time, the rotational speed of the double screw is 380 ~ 410rpm, step temperature of each position is 145 ℃, 155 ℃, 165 ℃, 160 ℃, 150 ℃, 155 ℃, respectively, the vacuum degree is 0.6MPa.
이러한 미립형태의 플라스틱 대체물의 입자지표의 경우, MI는 2.3, 밀도는 1.08g/㎤, 수분은 0.8%이다. 박막지표의 경우, 인장강도(가로/세로)는 26MPa/21MPa, 단열신축율(가로/세로)는 650%/480%, 직각 파열강도(가로/세로)는 90N/110N이다.The particle index of these particulate plastic substitutes has a MI of 2.3, a density of 1.08 g / cm 3 and a moisture of 0.8%. In the case of thin film indicators, the tensile strength (horizontal / vertical) is 26 MPa / 21 MPa, the adiabatic stretching ratio (horizontal / vertical) is 650% / 480%, and the perpendicular tear strength (horizontal / vertical) is 90N / 110N.
미립형태의 플라스틱 대체물은 냉각공정 및 성형공정 등을 거쳐 농업용 멀칭필름으로 형성된다.The particulate plastic substitute is formed into an agricultural mulching film through a cooling process and a molding process.
이 멀칭필름을 농작물에 덮은 후, 안정기를 경과한 후(약 65~75일)에 필름이 분열되기 시작하고, 다시 15~20일이 지나면 넓게 분열된다. 그 후 분쇄/분말화(120~180일)가 나타나며, 일부분은 극히 미세한 분말로 변하고, 다른 일부분은 물(H2O)과 이산화탄소(CO2)로 변해서 일년간의 지속적인 분해를 거친다. 이에 따라, 소정기간이 지난 후에는 농업용 멀칭필름이 분해되어 사라지게 된다.After covering the mulching film on the crop, the film begins to split after passing the stabilization period (about 65 to 75 days), and then widely divided after 15 to 20 days. Thereafter, pulverization / powdering (120-180 days) appears, some of which turn into extremely fine powders, and others of which turn into water (H 2 O) and carbon dioxide (CO 2 ), which undergo continuous decomposition for one year. Accordingly, after a predetermined period of time, the agricultural mulching film is decomposed and disappeared.
<비교예>Comparative Example
A . 농업용 멀칭필름A. Agricultural Mulching Film
B . 농업용 멀칭필름B. Agricultural Mulching Film
무금속 PE량이 상대적으로 많은 B의 경우는 그렇지 않은 A의 경우보다 더 많은 분해성분인 전분을 첨가할 수 있어 멀칭필름을 쉽게 분해할 수 있다. 또한, 방향제가 첨가된 것에서는 원하는 향기도 얻을 수도 있다.In the case of B having a relatively large amount of metal-free PE, starch, which is a more decomposing component than in the case of A, can be added, so that the mulching film can be easily decomposed. Moreover, when the fragrance is added, a desired fragrance can also be obtained.
<실시예2>Example 2
농업용 멀칭필름 1Mulching Film for Agriculture 1
농업용 멀칭필름 2Agricultural Mulching Film 2
경포장막 1Transsurface 1
경포장막 2Transsurface 2
경포장막 3Transsurface 3
경포장막 4Transsurface 4
경포장막 5Transsurface 5
경포장막 6Transsurface 6
특수기능 비닐 1Special Function Vinyl 1
특수기능 비닐 2Special Function Vinyl 2
특수기능 비닐 3Special Function Vinyl 3
<브로우딩 몰딩 비닐류><Browding Molding Vinyls>
<압출성형류><Extrusion moldings>
육모컵 1Hair Growth Cup 1
육모컵 2Hair Growth Cup 2
육모컵 3Hair Cup 3
병 1Bottle 1
병 2Bottle 2
병 3Bottle 3
<브로우딩 몰딩 성형류><Brush molding moldings>
<압출 조각 재료류><Extruded engraving materials>
쟁반Tray
식품 용기Food containers
음료 컵Drink cup
공업 포장 용기Industrial packaging containers
<압출 조각 재료류><Extruded engraving materials>
<압출 발포류><Extrusion foams>
쟁반Tray
식품용기, 공기Food container, air
발포시트Foam Sheet
방진재료Dustproof Material
<압출발포류><Extruded foams>
<사출품류><Injection goods>
칼/포크/숟가락/젓가락Knife, Fork, Spoon, Chopsticks
화분류Pollen
골프 TGolf t
애완 동물 완구류Pet toys
<사출성형류><Injection moldings>
<모립첨가형><Maternal additive type>
브로우 몰딩 성형, 브로우 몰딩 얇은 비닐 1Brow Molding Molding, Brow Molding Thin Vinyl 1
브로우 몰딩 성형, 브로우 몰딩 얇은 비닐 2Brow Molding Molding, Brow Molding Thin Vinyl 2
압출 조각 재료 1Extruded engraving materials 1
압출 조각 재료 2Extruded Engraving Materials 2
압출 발포 1Extrusion Foam 1
압출 발포 2Extrusion Foam 2
주사 1Injection 1
주사 2Injection 2
상술한 바와 같이, 본 발명에 따른 플라스틱 대체제의 조성물 및 그 제조방법은 방향제를 첨가함으로써 플라스틱 대체제의 성형품이 방향효과를 가지게 된다. 또한, 무금속 폴리올레핀을 첨가함으로써 플라스틱 대체제의 물리적, 기계적 강도가 향상됨과 동시에 분해성이 우수해진다. 이로 인해 전분 및 다른 첨가제들이 쉽게 분해되는 성분의 함량이 크게 증가되어 환경오염도를 낮출 수 있다.As described above, in the composition of the plastic substitute according to the present invention and the method for producing the same, the molded article of the plastic substitute has an aromatic effect by adding a fragrance. In addition, the addition of a metal-free polyolefin improves the physical and mechanical strength of the plastic substitute and at the same time, the degradability is excellent. This can greatly increase the content of the components to easily break down starch and other additives can reduce the environmental pollution.
이상 설명한 내용을 통해 당업자라면 본 발명의 기술사상을 일탈하지 아니하는 범위에서 다양한 변경 및 수정이 가능함을 알 수 있을 것이다. 따라서, 본 발명의 기술적 범위는 명세서의 상세한 설명에 기재된 내용으로 한정되는 것이 아니라 특허 청구의 범위에 의해 정하여져야만 할 것이다.Those skilled in the art will appreciate that various changes and modifications can be made without departing from the technical spirit of the present invention. Therefore, the technical scope of the present invention should not be limited to the contents described in the detailed description of the specification but should be defined by the claims.
Claims (5)
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KR100765499B1 (en) * | 2007-03-28 | 2007-10-09 | 강정식 | Garbage bags for combating harmful animals and methods of manufacturing the same |
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JP2001026668A (en) * | 1999-07-13 | 2001-01-30 | Wonder Kk | Biodegradable starch resin molded article |
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KR910008554A (en) * | 1989-10-17 | 1991-05-31 | 박창성 | Contactless IC card read / write method using pulse position modulation |
KR100219255B1 (en) * | 1991-02-20 | 1999-09-01 | 노바몬트 에스. 피. 에이 | Biodegradable polymeric compositions based on starch and thermoplastic polymers |
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