KR102601009B1 - A composition containing a dichroic dye, a dye film manufactured using the same, and a polarizing element having the dye film - Google Patents
A composition containing a dichroic dye, a dye film manufactured using the same, and a polarizing element having the dye film Download PDFInfo
- Publication number
- KR102601009B1 KR102601009B1 KR1020177033188A KR20177033188A KR102601009B1 KR 102601009 B1 KR102601009 B1 KR 102601009B1 KR 1020177033188 A KR1020177033188 A KR 1020177033188A KR 20177033188 A KR20177033188 A KR 20177033188A KR 102601009 B1 KR102601009 B1 KR 102601009B1
- Authority
- KR
- South Korea
- Prior art keywords
- group
- dye
- film
- polarizing element
- dichroic
- Prior art date
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- 125000003118 aryl group Chemical group 0.000 claims description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 5
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- PBOIUUROGJVVNC-UHFFFAOYSA-L disodium 2-hydroxy-5-[[4-[[2-methoxy-4-[(3-sulfonatophenyl)diazenyl]phenyl]carbamoylamino]phenyl]diazenyl]benzoate Chemical compound [Na+].[Na+].COc1cc(ccc1NC(=O)Nc1ccc(cc1)N=Nc1ccc(O)c(c1)C([O-])=O)N=Nc1cccc(c1)S([O-])(=O)=O PBOIUUROGJVVNC-UHFFFAOYSA-L 0.000 description 1
- PHBXSOKXCTZJBO-UHFFFAOYSA-L disodium 7-amino-4-hydroxy-3-[[4-[4-[(1-hydroxy-4-sulfonatonaphthalen-2-yl)diazenyl]-3-methoxyphenyl]-2-methoxyphenyl]diazenyl]naphthalene-2-sulfonate Chemical compound [Na+].[Na+].COc1cc(ccc1N=Nc1cc(c2ccccc2c1O)S([O-])(=O)=O)-c1ccc(N=Nc2c(O)c3ccc(N)cc3cc2S([O-])(=O)=O)c(OC)c1 PHBXSOKXCTZJBO-UHFFFAOYSA-L 0.000 description 1
- JCODDUJNTJDXSM-UHFFFAOYSA-L disodium 7-anilino-4-hydroxy-3-[[4-[4-[(1-hydroxy-4-sulfonatonaphthalen-2-yl)diazenyl]-3-methoxyphenyl]-2-methoxyphenyl]diazenyl]naphthalene-2-sulfonate Chemical compound COC1=C(C=CC(=C1)C2=CC(=C(C=C2)N=NC3=C(C=C4C=C(C=CC4=C3[O-])NC5=CC=CC=C5)S(=O)(=O)O)OC)N=NC6=C(C7=CC=CC=C7C(=C6)S(=O)(=O)O)[O-].[Na+].[Na+] JCODDUJNTJDXSM-UHFFFAOYSA-L 0.000 description 1
- SLZCDQVDTBWJND-UHFFFAOYSA-L disodium 8-[[4-[4-[(4-ethoxyphenyl)diazenyl]-3-methylphenyl]-2-methylphenyl]diazenyl]-7-hydroxynaphthalene-1,3-disulfonate Chemical compound CCOC1=CC=C(C=C1)N=NC2=C(C=C(C=C2)C3=CC(=C(C=C3)N=NC4=C(C=CC5=CC(=CC(=C54)S(=O)(=O)O)S(=O)(=O)[O-])[O-])C)C.[Na+].[Na+] SLZCDQVDTBWJND-UHFFFAOYSA-L 0.000 description 1
- SUXCALIDMIIJCK-UHFFFAOYSA-L disodium;4-amino-3-[[4-[4-[(1-amino-4-sulfonatonaphthalen-2-yl)diazenyl]-3-methylphenyl]-2-methylphenyl]diazenyl]naphthalene-1-sulfonate Chemical compound [Na+].[Na+].C1=CC=CC2=C(N)C(N=NC3=CC=C(C=C3C)C=3C=C(C(=CC=3)N=NC=3C(=C4C=CC=CC4=C(C=3)S([O-])(=O)=O)N)C)=CC(S([O-])(=O)=O)=C21 SUXCALIDMIIJCK-UHFFFAOYSA-L 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
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- 238000007646 gravure printing Methods 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 229910003437 indium oxide Inorganic materials 0.000 description 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
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- 239000011630 iodine Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 1
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- 230000002535 lyotropic effect Effects 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229940078494 nickel acetate Drugs 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- 125000003518 norbornenyl group Chemical group C12(C=CC(CC1)C2)* 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920005597 polymer membrane Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- JEXVQSWXXUJEMA-UHFFFAOYSA-N pyrazol-3-one Chemical compound O=C1C=CN=N1 JEXVQSWXXUJEMA-UHFFFAOYSA-N 0.000 description 1
- PBMFSQRYOILNGV-UHFFFAOYSA-N pyridazine Chemical compound C1=CC=NN=C1 PBMFSQRYOILNGV-UHFFFAOYSA-N 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- JWKPKKHJWBZMMT-UHFFFAOYSA-N sodium 4-amino-6-[[4-[4-[(8-amino-1-hydroxy-5-sulfonaphthalen-2-yl)diazenyl]-3-methoxyphenyl]-2-methoxyphenyl]diazenyl]-5-hydroxynaphthalene-1-sulfonic acid Chemical group COC1=C(C=CC(=C1)C2=CC(=C(C=C2)N=NC3=C(C4=C(C=CC(=C4C=C3)S(=O)(=O)O)N)O)OC)N=NC5=C(C6=C(C=CC(=C6C=C5)S(=O)(=O)O)N)O.[Na+] JWKPKKHJWBZMMT-UHFFFAOYSA-N 0.000 description 1
- OCDYNJNATDIUQK-UHFFFAOYSA-N sodium 5-[[4-[[4-[(3-carboxy-4-hydroxyphenyl)diazenyl]phenyl]carbamoylamino]phenyl]diazenyl]-2-hydroxybenzoic acid Chemical compound C1=CC(=CC=C1NC(=O)NC2=CC=C(C=C2)N=NC3=CC(=C(C=C3)O)C(=O)O)N=NC4=CC(=C(C=C4)O)C(=O)O.[Na+] OCDYNJNATDIUQK-UHFFFAOYSA-N 0.000 description 1
- FIXVWFINKCQNFG-UHFFFAOYSA-M sodium;4-[(4-aminophenyl)diazenyl]benzenesulfonate Chemical compound [Na+].C1=CC(N)=CC=C1N=NC1=CC=C(S([O-])(=O)=O)C=C1 FIXVWFINKCQNFG-UHFFFAOYSA-M 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- ICNXOXCTOLGHIJ-UHFFFAOYSA-J tetrasodium 5-[[4-[4-[(3-carboxylato-4-oxidophenyl)diazenyl]-2-sulfophenyl]-3-sulfophenyl]diazenyl]-2-oxidobenzoate Chemical compound [Na+].[Na+].[Na+].[Na+].Oc1ccc(cc1C([O-])=O)N=Nc1ccc(-c2ccc(cc2S([O-])(=O)=O)N=Nc2ccc(O)c(c2)C([O-])=O)c(c1)S([O-])(=O)=O ICNXOXCTOLGHIJ-UHFFFAOYSA-J 0.000 description 1
- OLSOUGWNONTDCK-UHFFFAOYSA-J tetrasodium 5-amino-3-[[4-[4-[(8-amino-1-hydroxy-3,6-disulfonatonaphthalen-2-yl)diazenyl]-3-methoxyphenyl]-2-methoxyphenyl]diazenyl]-4-hydroxynaphthalene-2,7-disulfonate Chemical compound [Na+].[Na+].[Na+].[Na+].C1=C(S([O-])(=O)=O)C=C2C=C(S([O-])(=O)=O)C(N=NC3=CC=C(C=C3OC)C=3C=C(C(=CC=3)N=NC=3C(=CC4=CC(=CC(N)=C4C=3O)S([O-])(=O)=O)S([O-])(=O)=O)OC)=C(O)C2=C1N OLSOUGWNONTDCK-UHFFFAOYSA-J 0.000 description 1
- XRFRTDKENRGSSX-UHFFFAOYSA-J tetrasodium;3-[[4-[[4-[(4,8-disulfonatonaphthalen-2-yl)diazenyl]-3-methylphenyl]carbamoylamino]-2-methylphenyl]diazenyl]naphthalene-1,5-disulfonate Chemical compound [Na+].[Na+].[Na+].[Na+].C1=CC=C(S([O-])(=O)=O)C2=CC(N=NC3=CC=C(NC(=O)NC=4C=C(C)C(N=NC=5C=C6C(=CC=CC6=C(C=5)S([O-])(=O)=O)S([O-])(=O)=O)=CC=4)C=C3C)=CC(S([O-])(=O)=O)=C21 XRFRTDKENRGSSX-UHFFFAOYSA-J 0.000 description 1
- WNQPPENQFWLADQ-UHFFFAOYSA-J tetrasodium;4-hydroxy-5-[[4-[[4-[(8-hydroxy-3,6-disulfonatonaphthalen-1-yl)diazenyl]-2-methoxy-5-methylphenyl]carbamoylamino]-5-methoxy-2-methylphenyl]diazenyl]naphthalene-2,7-disulfonate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]S(=O)(=O)C1=CC(O)=C2C(N=NC3=C(C)C=C(C(=C3)OC)NC(=O)NC3=CC(C)=C(N=NC=4C5=C(O)C=C(C=C5C=C(C=4)S([O-])(=O)=O)S([O-])(=O)=O)C=C3OC)=CC(S([O-])(=O)=O)=CC2=C1 WNQPPENQFWLADQ-UHFFFAOYSA-J 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B31/00—Disazo and polyazo dyes of the type A->B->C, A->B->C->D, or the like, prepared by diazotising and coupling
- C09B31/02—Disazo dyes
- C09B31/06—Disazo dyes from a coupling component "C" containing a directive hydroxyl group
- C09B31/068—Naphthols
- C09B31/072—Naphthols containing acid groups, e.g. —CO2H, —SO3H, —PO3H2, —OSO3H, —OPO2H2; Salts thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D17/00—Pigment pastes, e.g. for mixing in paints
- C09D17/003—Pigment pastes, e.g. for mixing in paints containing an organic pigment
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B31/00—Disazo and polyazo dyes of the type A->B->C, A->B->C->D, or the like, prepared by diazotising and coupling
- C09B31/02—Disazo dyes
- C09B31/08—Disazo dyes from a coupling component "C" containing directive hydroxyl and amino groups
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B31/00—Disazo and polyazo dyes of the type A->B->C, A->B->C->D, or the like, prepared by diazotising and coupling
- C09B31/16—Trisazo dyes
- C09B31/22—Trisazo dyes from a coupling component "D" containing directive hydroxyl and amino groups
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B31/00—Disazo and polyazo dyes of the type A->B->C, A->B->C->D, or the like, prepared by diazotising and coupling
- C09B31/30—Other polyazo dyes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D17/00—Pigment pastes, e.g. for mixing in paints
- C09D17/001—Pigment pastes, e.g. for mixing in paints in aqueous medium
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Polarising Elements (AREA)
Abstract
본 발명은, 도공성이 우수하고, 고품질이며 편광 성능이 우수한 편광 소자를 제조할 수 있는 색소막의 형성에 유용한 이색성 색소를 함유하는 조성물 및 이를 이용해 제조한 색소막, 및 해당 색소막을 갖는 편광 소자를 제공하는 것을 목적으로 한다.
(A) 적어도 1종의 이색성 색소와, (B) 폴리옥시에틸렌알킬에테르, 폴리옥시에틸렌알킬렌알킬에테르, 폴리옥시에틸렌디스티렌화페닐에테르 및 폴리옥시에틸렌트리벤질페닐에테르 이루어진 군으로부터 선택되는 적어도 1종의 계면활성제와, (C) 용매를 함유하고, 상기 계면활성제의 HLB치가, 12.5 이상 17.5 이하인 것을 특징으로 하는 조성물.The present invention relates to a composition containing a dichroic dye useful for forming a dye film capable of producing a polarizing element with excellent coatability, high quality, and excellent polarization performance, a dye film manufactured using the same, and a polarizing element having the dye film. The purpose is to provide.
(A) at least one type of dichroic dye, and (B) at least selected from the group consisting of polyoxyethylene alkyl ether, polyoxyethylene alkylene alkyl ether, polyoxyethylene distyrenated phenyl ether, and polyoxyethylene tribenzylphenyl ether. A composition comprising one type of surfactant and (C) a solvent, wherein the HLB value of the surfactant is 12.5 or more and 17.5 or less.
Description
본 발명은, 높은 편광도를 나타내는 편광 소자를 제조할 수 있는 색소막의 형성에 유용한 이색성 색소를 함유하는 조성물, 및 이를 이용해 제조한 색소막에 관한 것이다. 또한, 본 발명은 상기 색소막을 갖는 편광 성능이 우수한 편광 소자에 관한 것이다.The present invention relates to a composition containing a dichroic dye useful for forming a dye film capable of producing a polarizing element showing a high degree of polarization, and a dye film manufactured using the same. Additionally, the present invention relates to a polarizing element having the above dye film and excellent polarization performance.
액정표시장치, 선글라스, 고글 등에 사용되는 편광 소자는, 일반적으로는, 폴리비닐알코올과 같은 고분자 물질로부터 제조한 막에 요오드 또는 이색성 염료 등의 이색성 색소를 흡착시키고, 계속해서 얻은 막을 일축연신하고, 이색성 색소 분자를 일정 방향으로 배향시키거나, 또는, 고분자막을 일축연신한 후에 이색성 색소를 흡착시키는 방법에 의해 제조된다. 그렇지만, 이들 방법에 따라 얻은 편광 소자의 편광축과 흡수축은, 서로 수직이므로, 편광 소자의 형상은, 통상, 평판 형상으로 한정된다. 또한, 이러한 편광 소자의 제조에는, 폴리비닐알코올 필름을 팽윤, 염색하고, 이어서, 이것을 붕산 수용액에서 연신처리하고, 또한, 수세 처리 및 건조 처리를 한 후, 얻은 필름에 접착제를 이용해 보호 필름을 부착시킨다는 번잡한 공정이 필요했다. 또한, 보다 간이적으로 목적하는 부분에 편광 소자를 설치하는 것, 게다가, 액정 표시를 포함한 다양한 표시 소자를 제조하기 위해서, 미세한 패턴 형상으로 임의의 방향의 편광성을 설치한 편광 소자나 곡면 형상의 편광 소자가 요구되고 있다.Polarizing elements used in liquid crystal displays, sunglasses, goggles, etc. are generally made by adsorbing a dichroic dye such as iodine or a dichroic dye to a film made from a polymer material such as polyvinyl alcohol, and then uniaxially stretching the resulting film. It is manufactured by orienting the dichroic dye molecules in a certain direction, or by uniaxially stretching the polymer membrane and then adsorbing the dichroic dye. However, since the polarization axis and absorption axis of the polarizing element obtained by these methods are perpendicular to each other, the shape of the polarizing element is usually limited to a flat shape. In addition, in the production of such a polarizing element, a polyvinyl alcohol film is swollen and dyed, then this is stretched in an aqueous solution of boric acid, further washed with water and dried, and then a protective film is attached to the obtained film using an adhesive. It required a complicated process to do it. In addition, in order to more simply install a polarizing element at a desired portion and to manufacture various display elements including liquid crystal displays, a polarizing element with polarization in an arbitrary direction in a fine pattern shape or a curved surface shape is used. Polarizing elements are in demand.
이러한 종래의 편광 소자의 문제점을 감안하여, 비특허문헌 1은, 러빙 처리에 의해 이색성 색소 분자를 일정 방향으로 배향시켜 편광 소자를 제작하는 방법을 개시한다. 그렇지만, 러빙 처리에 있어서의 문지름 공정에 의해 생기는 기판 상의 상처 및 먼지, 게다가 정전기가 원인으로 발생하는 전기적인 상처 등에 의해, 기판 상에의 색소 용액의 도공성이 저하된다. 이 때문에, 얻은 색소막 상에 도공되지 않은 곳이 존재하고, 그 결과, 해당 색소막을 갖는 편광 소자에 있어서 편광 성능의 품질은 만족스럽지 않았다.In consideration of these problems with conventional polarizing elements, Non-Patent Document 1 discloses a method of producing a polarizing element by orienting dichroic dye molecules in a certain direction by rubbing treatment. However, the coatability of the dye solution on the substrate decreases due to scratches and dust on the substrate caused by the rubbing step in the rubbing treatment, and electrical scratches caused by static electricity. For this reason, there were uncoated areas on the obtained dye film, and as a result, the quality of polarization performance in the polarizing element having the dye film was not satisfactory.
특허문헌 1은, 광배향막을 이용해 해당 광배향막에 접하는 이색성 색소 분자를 임의의 방향으로 배향시킴으로써, 보다 편광 성능이 높은 편광 소자를 얻는 기술을 개시한다. 그렇지만, 편광 소자의 색소막의 표면을 원자간력 현미경(AFM)으로 관찰하면, 이색성 색소가 균일하게 배향하는 부분과, 이색성 색소가 대부분 존재하지 않고, 배향하지 않은 부분(크레이터)이 존재한다. 그 때문에, 얻은 편광 소자의 편광 성능은, 표시 소자용 편광 소자에 있어서의 실용 수준으로서는, 충분한 요구에 부응하지 않았다.Patent Document 1 discloses a technique for obtaining a polarizing element with higher polarization performance by using a photo-alignment film to orient dichroic dye molecules in contact with the photo-alignment film in an arbitrary direction. However, when the surface of the dye film of the polarizing element is observed with an atomic force microscope (AFM), there are parts where the dichroic dye is uniformly oriented and parts (craters) where most of the dichroic dye is not present and is not oriented. . Therefore, the polarization performance of the obtained polarizing element did not meet sufficient requirements as a practical level for polarizing elements for display elements.
특허문헌 2에는, 이색성 색소 분자 배향의 균일성 및 얻은 편광 소자의 편광 성능의 새로운 개선을 위해, 크레이터(crator)의 발생을 최대한 줄이고, 이색성 색소 화합물의 배향을 전체적으로 높여 표시 소자용으로서 실용 수준에 있는 편광 소자를 제조하는 방법이 개시된다. 편광 소자는 광활성기를 갖는 액정성 고분자 박막을 배향막으로 하고, 그 박막에 직선 편광을 조사하고, 편광 조사 부분의 광활성기의 분자축을 일정 방향으로 배열시키고, 계속해서 다른 마이크로 패턴 형상의 마스크를 통해 다른 편광축을 갖는 직선 편광을 조사한 후, 그 박막 상에 기판에 대해서 수직 방향으로 특정 범위의 압력이 걸리도록 이색성 색소 용액을 롤 코터로 도포함으로써 제조된다. 그렇지만, 기재가 되는 배향막이 특수하고 매우 고가이며, 게다가, 편광 소자의 제작에 있어서, 롤과 기판 사이에 특정 압력이 걸리도록 압축압력을 조정할 필요가 있다. 따라서 특정 기재로 한정되지 않고, 여러 가지 기재를 이용해 제조 가능한 편광 소자의 개발이 바람직하다.In Patent Document 2, in order to further improve the uniformity of the orientation of the dichroic dye molecules and the polarization performance of the obtained polarizing element, the occurrence of craters is reduced as much as possible and the overall orientation of the dichroic dye compound is increased to provide practical use for display elements. A method of manufacturing a polarizing element at a similar level is disclosed. The polarizing element uses a liquid crystalline polymer thin film having a photoactive group as an alignment film, irradiates linearly polarized light on the thin film, aligns the molecular axis of the photoactive group in the polarized light irradiation portion in a certain direction, and then passes through a mask of a different micro-pattern shape to another layer. It is manufactured by irradiating linearly polarized light having a polarization axis and then applying a dichroic dye solution to the thin film using a roll coater so that a specific range of pressure is applied in the direction perpendicular to the substrate. However, the alignment film that serves as the substrate is special and very expensive, and in addition, in manufacturing the polarizing element, it is necessary to adjust the compression pressure so that a specific pressure is applied between the roll and the substrate. Therefore, it is desirable to develop a polarizing element that is not limited to a specific substrate and can be manufactured using various substrates.
종래의 이색성 색소를 함유하는 조성물을 도포해 얻은 색소막, 및 해당 색소막으로부터 얻은 편광 소자는, 충분히 만족할 수 있는 품질에는 이르지 않기 때문에, 한층 더 그 품질을 향상시킬 필요가 있다. 또한, 특수한 기재를 사용하지 않아도, 간편하게 제조할 수 있는 편광 소자의 개발도 요구된다.Since the dye film obtained by applying a composition containing a conventional dichroic dye and the polarizing element obtained from the dye film do not reach sufficiently satisfactory quality, it is necessary to further improve the quality. Additionally, there is a need to develop a polarizing element that can be easily manufactured without using a special substrate.
따라서, 본 발명의 목적은, 도공성이 우수하고, 또한 고품질이며 편광 성능이 우수한 편광 소자를 제조할 수 있는 색소막의 형성에 유용한 이색성 색소를 함유하는 조성물 및 이를 이용해 제조한 색소막, 및 해당 색소막을 갖는 편광 소자를 제공하는 것에 있다.Therefore, an object of the present invention is a composition containing a dichroic dye useful for forming a dye film capable of producing a polarizing element with excellent coatability, high quality, and excellent polarization performance, a dye film manufactured using the same, and the corresponding The object is to provide a polarizing element having a dye film.
본 발명자는, 상기 과제를 해결할 수 있도록 검토한 결과,As a result of examining how to solve the above problems, the present inventor found that
(A) 적어도 1종의 이색성 색소와, (B) 폴리옥시에틸렌알킬에테르, 폴리옥시에틸렌알킬렌알킬에테르, 폴리옥시에틸렌디스티렌화페닐에테르 및 폴리옥시에틸렌트리벤질페닐에테르로 이루어진 군으로부터 선택되는 적어도 1종의 계면활성제와, (C) 용매를 함유하고, 상기 계면활성제의 HLB치가, 12.5 이상 17.5 이하인 조성물을 이용함으로써, 편광 불량이 없는 고품질이며 편광 성능이 우수한 편광 소자를 제조할 수 있는 색소막을 얻을 수 있음을 처음으로 밝혀내었다.(A) at least one dichroic dye, and (B) selected from the group consisting of polyoxyethylene alkyl ether, polyoxyethylene alkylene alkyl ether, polyoxyethylene distyrenated phenyl ether, and polyoxyethylene tribenzylphenyl ether. A dye that can produce a high-quality polarizing element with no polarization defects and excellent polarization performance by using a composition containing at least one type of surfactant and (C) a solvent, and the HLB value of the surfactant is 12.5 or more and 17.5 or less. It was discovered for the first time that a membrane could be obtained.
즉, 본 발명의 주요 구성은, 이하와 같다:That is, the main structure of the present invention is as follows:
(1) (A) 적어도 1종의 이색성 색소와, (B) 폴리옥시에틸렌알킬에테르, 폴리옥시에틸렌알킬렌알킬에테르, 폴리옥시에틸렌디스티렌화페닐에테르 및 폴리옥시에틸렌트리벤질페닐에테르로 이루어진 군으로부터 선택되는 적어도 1종의 계면활성제와, (C) 용매를 함유하고, 상기 계면활성제의 HLB치가, 12.5 이상 17.5 이하인 것을 특징으로 하는 조성물.(1) A group consisting of (A) at least one dichroic dye and (B) polyoxyethylene alkyl ether, polyoxyethylene alkylene alkyl ether, polyoxyethylene distyrenated phenyl ether, and polyoxyethylene tribenzylphenyl ether. A composition comprising at least one surfactant selected from the group consisting of and (C) a solvent, wherein the HLB value of the surfactant is 12.5 or more and 17.5 or less.
(2) 상기 이색성 색소가, 수용성 아조 색소인 것을 특징으로 하는 (1)에 기재된 조성물.(2) The composition according to (1), wherein the dichroic dye is a water-soluble azo dye.
(3) 상기 이색성 색소가, 하기 식 1로 표시된 화합물 또는 이의 염인 것을 특징으로 하는 (1) 또는 (2)에 기재된 조성물.(3) The composition according to (1) or (2), wherein the dichroic dye is a compound represented by the following formula (1) or a salt thereof.
[식 1][Equation 1]
상기 식 1 중,In Equation 1 above,
X1은, 1개 혹은 2개의 설폰산기와, 수산기 혹은 탄소수가 1 내지 3인 알콕시기를 갖는 페닐기 또는 나프틸기를 나타내며,X 1 shows a phenyl group or naphtil group having one or two sulfonal acids and an alkoxy period with a hydroxyl group or an alkoxy period of 1 to 3.
X2 및 X3은, 각각 독립적으로, 페닐렌기 또는 나프틸렌기를 나타내며, 해당 페닐렌기 또는 나프틸렌기는, 탄소수가 1 내지 3인 알킬기, 탄소수가 1 내지 3인 알콕시기, 수산기 및 설폰산기로 이루어진 군으로부터 선택되는 1종 또는 2종의 치환기를 1개 또는 2개 가지며,X 2 and It has 1 or 2 substituents selected from the group,
R1은, 수소 원자, 탄소수가 1 내지 3인 알킬기, 아세틸기, 벤조일기, 혹은, 비치환의 페닐기 또는 탄소수가 1 내지 4인 알킬기, 탄소수가 1 내지 4인 알콕시기, 아미노기, 설포기 혹은 탄소수가 1 내지 4인 알킬기를 갖는 아미노기로 치환된 페닐기를 나타내며,R 1 is a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, an acetyl group, a benzoyl group, or an unsubstituted phenyl group, an alkyl group with 1 to 4 carbon atoms, an alkoxy group with 1 to 4 carbon atoms, an amino group, a sulfo group, or a carbon number. represents a phenyl group substituted with an amino group having an alkyl group of 1 to 4,
m은, 0 또는 1이며, 또한m is 0 or 1, and
n은, 1 또는 2이다)n is 1 or 2)
(4) X1이, 치환기로서 하기 식 3으로 나타낸 화합물 또는 이의 염인 것을 특징으로 하는 (3)에 기재된 조성물.(4) The composition according to (3), wherein X 1 is a compound represented by the following formula 3 as a substituent or a salt thereof.
[식 3][Equation 3]
(상기 식 3 중, j는 1 또는 2이다.)(In Equation 3 above, j is 1 or 2.)
(5) 상기 폴리옥시에틸렌알킬렌알킬에테르가, 폴리옥시에틸렌폴리옥시프로필렌알킬에테르 또는 폴리옥시에틸렌폴리옥시프로필렌블록폴리머인 것을 특징으로 하는 (1) 내지 (4) 중 어느 하나에 기재된 조성물.(5) The composition according to any one of (1) to (4), wherein the polyoxyethylene alkylene alkyl ether is polyoxyethylene polyoxypropylene alkyl ether or polyoxyethylene polyoxypropylene block polymer.
(6) 용매 100질량부에 대해서, 상기 이색성 색소를 합계 0.1~15 질량부 함유하는 것을 특징으로 하는 (1) 내지 (5) 중 어느 하나에 기재된 조성물.(6) The composition according to any one of (1) to (5), which contains a total of 0.1 to 15 parts by mass of the dichroic dye per 100 parts by mass of the solvent.
(7) 용매가 적어도 물을 포함하는 것을 특징으로 하는 (1) 내지 (6) 중 어느 하나에 기재된 조성물.(7) The composition according to any one of (1) to (6), wherein the solvent contains at least water.
(8) (1) 내지 (7) 중 어느 하나에 기재된 조성물을 이용해 제조된 색소막.(8) A dye film produced using the composition according to any one of (1) to (7).
(9) (8)에 기재된 색소막을 갖는 편광 소자.(9) A polarizing element having the dye film according to (8).
(10) 이색비가, 5 이상인 것을 특징으로 하는 (9)에 기재된 편광 소자.(10) The polarizing element according to (9), wherein the dichroic ratio is 5 or more.
본 발명에 있어서의 이색성 색소를 함유하는 조성물은, 도공성(塗工性)이 우수하다. 그 때문에, 본 발명의 조성물을 이용해 색소막을 제조할 때, 예를 들면, 기재에 러빙 처리가 실시되어도, 종래 기술에서 생겼던 기재에의 도공 불량이 개선된 색소막을 형성할 수 있다. 또한, 해당 색소막을 이용함으로써, 편광 불량이 없는 고품질이며 편광 성능이 우수한 편광 소자를 얻을 수 있다. 또한, 본 발명의 색소막에 있어서, 기재가 되는 재료는, 특수한 재료로 한정되지 않기 때문에, 보다 간편하게 색소막 및 이것을 구비한 편광 소자를 제조할 수 있다.The composition containing the dichroic dye in the present invention is excellent in coatability. Therefore, when producing a dye film using the composition of the present invention, for example, even if a rubbing treatment is performed on the substrate, a dye film in which defects in coating to the substrate that occurred in the prior art are improved can be formed. Additionally, by using the dye film, a high-quality polarizing element with no polarization defects and excellent polarization performance can be obtained. Furthermore, in the dye film of the present invention, since the material used as a base is not limited to a special material, the dye film and the polarizing element provided therewith can be manufactured more simply.
이하에, 본 발명을 상세하게 설명한다. 이하에 있어서, 「~」를 이용해 나타낸 수치 범위는, 「~」의 전후에 기재되는 수치를 하한치 및 상한치로서 포함한 범위를 의미한다. 또한, 특별히 언급되지 않는 한, 식 1~식 3으로 나타낸 화합물(치환기)은, 유리산의 형태로 나타내며, 유리산의 염이란, 하이드록시기나 설폰산기 등의 친수성기의 염을 의미한다. 또한, 이하의 설명에 있어서, 특별히 언급되지 않는 한, 번잡함을 피하기 위해, 「식 1로 표시된 화합물 또는 이의 염」, 「식 2로 표시된 화합물 또는 이의 염」, 「식 3으로 나타낸 화합물 또는 이의 염」은, 각각, 「식 1로 표시된 화합물」, 「식 2로 표시된 화합물」, 「식 3으로 나타낸 화합물」로 편의상 기재한다.Below, the present invention is explained in detail. In the following, the numerical range indicated using “~” means a range including the numerical values written before and after “~” as the lower limit and upper limit. In addition, unless otherwise specified, the compounds (substituents) represented by Formulas 1 to 3 are expressed in the form of free acids, and salts of free acids mean salts of hydrophilic groups such as hydroxy groups and sulfonic acid groups. In addition, in the following description, unless otherwise specified, in order to avoid complexity, "the compound represented by formula 1 or a salt thereof", "the compound represented by formula 2 or a salt thereof", "the compound represented by formula 3 or a salt thereof" ” are respectively described as “the compound represented by Formula 1,” “the compound represented by Formula 2,” and “the compound represented by Formula 3.”
우선, 본 발명의 조성물에 포함되는 각 성분에 대해 설명한다. 본 발명의 조성물은, (A) 적어도 1종의 이색성 색소와, (B) 폴리옥시에틸렌알킬에테르, 폴리옥시에틸렌알킬렌알킬에테르, 폴리옥시에틸렌디스티렌화페닐에테르 및 폴리옥시에틸렌트리벤질페닐에테르 이루어진 군으로부터 선택되는 적어도 1종의 계면활성제와, (C) 용매를 함유하고, 상기 계면활성제의 HLB치가, 12.5 이상 17.5 이하인 조성물이다.First, each component included in the composition of the present invention will be described. The composition of the present invention includes (A) at least one dichroic dye, and (B) polyoxyethylene alkyl ether, polyoxyethylene alkylene alkyl ether, polyoxyethylene distyrenated phenyl ether, and polyoxyethylene tribenzylphenyl ether. It is a composition containing at least one type of surfactant selected from the group consisting of, and (C) a solvent, and the HLB value of the surfactant is 12.5 or more and 17.5 or less.
(A) 이색성 색소(A) Dichroic pigment
본 발명의 조성물은, 색소막 형성을 위한 주성분으로서, 이색성 색소를 함유한다. 이색성 색소는, 그것 자체 또는 집합체로 일정 방향으로 배열함으로써 편광성을 나타내는 화합물이며, 이러한 이색성 색소로서, 예를 들면, 아조계 색소, 스틸벤계 색소, 피라졸론계 색소, 트리페닐메탄계 색소, 퀴놀린계 색소, 옥사딘계 색소, 티아진계 색소, 안트라퀴논계 색소 등의 색소계 화합물 등을 들 수 있다. 본 발명에서 이용되는 이색성 색소는, 일정한 용매 조성, 색소 농도, 온도 조건하에서 리오트로픽 액정성을 나타내는 화합물이며, 예를 들면, 이리에 마사히로 감수, 「기능성 색소의 응용」, 제1쇄 발행판, 주식회사CMC, 2002년 6월, p. 102-104에 기재된 이색성 색소를 들 수 있다. 또한, 이색성 색소는, 수용성 아조계 색소를 이용하는 것이 바람직하고, 그 중에서도, 방향족계 고리 구조를 갖는 화합물이 보다 바람직하다. 방향족계 고리 구조로서는, 예를 들면, 벤젠, 나프탈린, 안트라센, 페난트렌 외에 티아졸, 피리딘, 피리미딘, 피리다진, 피라진, 퀴놀린 등의 복소환 또는 이들 4급 염, 또한 이들과 벤젠이나 나프탈린 등과의 축합환을 들 수 있으며, 특히, 이들 방향족계 고리에 설폰산기, 카복실기, 아미노기, 수산기 등의 친수성 치환기, 또는 설폰산기 혹은 카복실기의 염이 도입되는 것이 바람직하다.The composition of the present invention contains a dichroic dye as a main component for forming a dye film. A dichroic dye is a compound that exhibits polarization by being arranged in a certain direction by itself or in aggregate. Examples of such dichroic dyes include azo dyes, stilbene dyes, pyrazolone dyes, and triphenylmethane dyes. , pigment compounds such as quinoline-based pigments, oxadine-based pigments, thiazine-based pigments, and anthraquinone-based pigments. The dichroic dye used in the present invention is a compound that exhibits lyotropic liquid crystallinity under certain solvent composition, dye concentration, and temperature conditions, for example, "Application of Functional Colorants", 1st edition, supervised by Masahiro Irie. , CMC Co., Ltd., June 2002, p. The dichroic dye described in 102-104 can be mentioned. Additionally, it is preferable to use a water-soluble azo dye as the dichroic dye, and among these, a compound having an aromatic ring structure is more preferable. Examples of aromatic ring structures include heterocycles such as benzene, naphthaline, anthracene, and phenanthrene, as well as thiazole, pyridine, pyrimidine, pyridazine, pyrazine, and quinoline, or quaternary salts thereof, as well as benzene and naphthalene. Condensed rings with talin and the like can be mentioned. In particular, it is preferable to introduce a hydrophilic substituent such as a sulfonic acid group, carboxyl group, amino group, or hydroxyl group, or a salt of a sulfonic acid group or carboxyl group into these aromatic rings.
이러한 이색성 색소의 구체적인 예로서, 예를 들면, C.I.Direct Orange 39, C.I.Direct Orange 41, C.I.Direct Orange 49, C.I.Direct Orange 72, C.I.Direct Red 2, C.I.Direct Red 28, C.I.Direct Red 39, C.I.Direct Red 79, C.I.Direct Red 81, C.I.Direct Red 83, C.I.Direct Red 89, C.I.Direct Violet 9, C.I.Direct Violet 35, C.I.Direct Violet 48, C.I.Direct Violet 57, C.I.Direct Blue 1, C.I.Direct Blue 15, C.I.Direct Blue 67, C.I.Direct Blue 78, C.I.Direct Blue 83, C.I.Direct Blue 90, C.I.Direct Blue 98, C.I.Direct Blue 151, C.I.Direct Blue 168, C.I.Direct Blue 202, C.I.Direct Green 42, C.I.Direct Green 51, C.I.Direct Green 59, C.I.Direct Green 85, C.I.Direct Yellow 4, C.I.Direct Yellow 12, C.I.Direct Yellow 26, C.I.Direct Yellow 44, C.I.Direct Yellow 50, 모르단트 옐로 26, C.I.No.27865, C.I.No.27915, C.I.No.27920, C.I.No.29058, C.I.No.29060 등을 들 수 있으며, 더욱이 일본 특개평 1-161202호 공보, 일본 특개평 1-172906호 공보, 일본 특개평 1-172907호 공보, 일본 특개평 1-183602호 공보, 일본 특개평 1-248105호 공보, 일본 특개평 1-265205호 공보, 일본 특개평 9-230142호 공보 등 각 공보에 기재된 이색성 색소를 들 수 있다.Specific examples of such dichroic pigments include, for example, C.I.Direct Orange 39, C.I.Direct Orange 41, C.I.Direct Orange 49, C.I.Direct Orange 72, C.I.Direct Red 2, C.I.Direct Red 28, C.I.Direct Red 39, C.I.Direct Red 79, C.I.Direct Red 81, C.I.Direct Red 83, C.I.Direct Red 89, C.I.Direct Violet 9, C.I.Direct Violet 35, C.I.Direct Violet 48, C.I.Direct Violet 57, C.I.Direct Blue 1, C.I.Direct Blue 15, C.I.Direct Blue 67, C.I.Direct Blue 78, C.I.Direct Blue 83, C.I.Direct Blue 90, C.I.Direct Blue 98, C.I.Direct Blue 151, C.I.Direct Blue 168, C.I.Direct Blue 202, C.I.Direct Green 42, C.I.Direct Green 51, C.I.Direct Green 59, C.I.Direct Green 85, C.I.Direct Yellow 4, C.I.Direct Yellow 12, C.I.Direct Yellow 26, C.I.Direct Yellow 44, C.I.Direct Yellow 50, Mordant Yellow 26, C.I.No.27865, C.I.No.27915, C.I.No. .27920, C.I.No.29058, C.I.No.29060, etc., and furthermore, Japanese Patent Application Publication No. 1-161202, Japanese Patent Application Publication No. 1-172906, Japanese Patent Application Publication No. 1-172907, and Japanese Patent Application Publication No. 1. Examples include dichroic dyes described in publications such as -183602, Japanese Patent Laid-Open No. 1-248105, Japanese Patent Laid-Open No. 1-265205, and Japanese Patent Laid-Open No. 9-230142.
상기 구체적인 예에 나타낸 이색성 색소 중에서도, 특히, 이하의 식 1 또는 식 3으로 표시된 화합물이 바람직하고, 특히, 식 1로 표시된 화합물이 바람직하다. 식 1 및 식 3으로 표시된 화합물은, 유리산 또는 이의 염으로서 존재한다. 해당 유리산의 염은, 특별히 한정되는 것은 아니고, 예를 들면, Li, Na, K 등의 알칼리 금속염이나, 4급 암모늄염 등의 임의의 염이면 좋다. 이러한 이색성 색소를 사용함으로써, 얻은 편광 소자의 편광 성능을 향상시킬 수 있다.Among the dichroic dyes shown in the specific examples above, the compounds represented by the following formula 1 or formula 3 are particularly preferable, and the compounds represented by the formula 1 are particularly preferable. The compounds represented by Formula 1 and Formula 3 exist as free acids or salts thereof. The salt of the free acid is not particularly limited, and may be any salt such as an alkali metal salt such as Li, Na, or K, or a quaternary ammonium salt. By using such a dichroic dye, the polarization performance of the obtained polarizing element can be improved.
[식 1][Equation 1]
(식 1 중,(In equation 1,
X1는, 1개 혹은 2개의 설폰산기와, 수산기 혹은 탄소수가 1 내지 3인 알콕시기를 갖는 페닐기 또는 나프틸기를 나타내며,X 1 shows a phenyl group or naphtil group having one or two sulfonal acids and an alkoxy period with a hydroxyl group or an alkoxy period of 1 to 3.
X2 및 X3는, 각각 독립적으로, 페닐렌기 또는 나프틸렌기를 나타내며, 해당 페닐렌기 또는 나프틸렌기는, 탄소수가 1 내지 3인 알킬기, 탄소수가 1 내지 3인 알콕시기, 수산기 및 설폰산기로 이루어진 군으로부터 선택되는 1종 또는 2종의 치환기를 1개 또는 2개 가지며,X 2 and It has 1 or 2 substituents selected from the group,
R1은, 수소 원자, 탄소수가 1 내지 3인 알킬기, 아세틸기, 벤조일기, 혹은, 비치환의 페닐기 또는 탄소수가 1 내지 4인 알킬기, 탄소수가 1 내지 4인 알콕시기, 아미노기, 설포기 혹은 탄소수가 1 내지 4인 알킬기를 갖는 아미노기로 치환된 페닐기를 나타내며,R 1 is a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, an acetyl group, a benzoyl group, or an unsubstituted phenyl group, an alkyl group with 1 to 4 carbon atoms, an alkoxy group with 1 to 4 carbon atoms, an amino group, a sulfo group, or a carbon number. represents a phenyl group substituted with an amino group having an alkyl group of 1 to 4,
m은, 0 또는 1이며, 또한m is 0 or 1, and
n은, 1 또는 2이다.)n is 1 or 2.)
[식 2][Equation 2]
상기 식 2 중,In Equation 2 above,
Y1은, 설폰산기를 1개 또는 2개 가지며, 또한 수산기 또는 탄소수가 1 내지 3인 알콕시기를 포함할 수 있는 나프틸기를 나타내며,Y 1 represents a naphthyl group that has one or two sulfonic acid groups and may also include a hydroxyl group or an alkoxy group having 1 to 3 carbon atoms,
Y2 및 Y3은, 각각 독립적으로, 페닐렌기 또는 나프틸렌기를 나타내며, 해당 페닐렌기 또는 나프틸렌기는, 탄소수가 1 내지 3인 알킬기, 탄소수 1 내지 3인 알콕시기, 수산기 및 설폰산기로 이루어진 군으로부터 선택되는 1종 또는 2종의 치환기를 1개 또는 2개 가지며,Y 2 and Y 3 each independently represent a phenylene group or a naphthylene group, and the phenylene group or naphthylene group is a group consisting of an alkyl group having 1 to 3 carbon atoms, an alkoxy group having 1 to 3 carbon atoms, a hydroxyl group, and a sulfonic acid group. It has 1 or 2 types of substituents selected from,
R2는, 수소 원자, 탄소수가 1 내지 3인 알킬기, 아세틸기, 벤조일기, 혹은, 비치환의 페닐기 또는 탄소수가 1 내지 4인 알킬기, 탄소수가 1 내지 4인 알콕시기, 아미노기, 설포기 혹은 탄소수가 1 내지 4인 알킬기를 갖는 아미노기로 치환된 페닐기를 나타내며,R 2 is a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, an acetyl group, a benzoyl group, or an unsubstituted phenyl group, an alkyl group with 1 to 4 carbon atoms, an alkoxy group with 1 to 4 carbon atoms, an amino group, a sulfo group, or a carbon number. represents a phenyl group substituted with an amino group having an alkyl group of 1 to 4,
페닐아조기로서의As a phenylazo group
는, 말단 나프틸기의 5위, 6위, 7위 또는 8위 중 어느 하나의 위치로 치환되며, is substituted at any one of the 5th, 6th, 7th, or 8th positions of the terminal naphthyl group,
R3 및 R4는, 각각 독립적으로, 수소 원자, 수산기, 설폰산기, 탄소수가 1 내지 3인 알킬기 또는 탄소수가 1 내지 3인 알콕시기를 나타내며, q는, 0 또는 1이며, 한편 p는 1 또는 2이다.)R 3 and R 4 each independently represent a hydrogen atom, a hydroxyl group, a sulfonic acid group, an alkyl group having 1 to 3 carbon atoms, or an alkoxy group having 1 to 3 carbon atoms, q is 0 or 1, while p is 1 or It is 2.)
상기 식 1로 표시된 화합물의 구체적인 예로서는, 예를 들면 다음을 들수 있다:Specific examples of the compound represented by formula 1 include the following:
. .
또한, 식 2로 표시된 화합물의 구체적인 예로서는, 예를 들면 다음을 들수 있다:In addition, specific examples of the compound represented by formula 2 include, for example:
. .
식 1 또는 식 2로 표시된 화합물 중에서도, 식 1 중 X1 또는 식 2 중의 Y1이, 치환기로서 하기 식 3으로 나타낸 화합물을 가짐으로써, 더욱 편광 성능을 향상시킬 수 있으며, 특히, 단독으로 높은 이색비를 갖는 점에서, 치환기로서 하기 식 3으로 나타낸 화합물을 갖는 식 1로 표시된 화합물의 사용이 바람직하다. 해당 치환기도, 식 1 및 식 2로 표시된 화합물과 같이, 유리산 또는 이의 염으로서 존재한다. 해당 유리산의 염은, 특별히 한정되는 것은 아니고, 예를 들면, Li, Na, K 등의 알칼리 금속염이나, 4급 암모늄염 등의 임의의 염이면 좋다.Among the compounds represented by Formula 1 or Formula 2 , polarization performance can be further improved when In view of the ratio, it is preferable to use a compound represented by formula 1 having a compound represented by formula 3 below as a substituent. The corresponding substituents exist as free acids or salts thereof, as in the compounds represented by Formulas 1 and 2. The salt of the free acid is not particularly limited, and may be any salt such as an alkali metal salt such as Li, Na, or K, or a quaternary ammonium salt.
[식 3][Equation 3]
(식 3 중, j는 1 또는 2이다.)(In equation 3, j is 1 or 2.)
본 발명의 이색성 색소는, 1종 단독으로 사용할 수도 있고, 2종 이상을 병용할 수도 있다. 이러한 2종 이상의 이색성 색소의 병용은, 특별히 한정되는 것은 아니지만, 추가된 이색성 색소를 사용함으로써, 이색성 색소의 이색비를 한층 더 향상시킬 수 있다. 또한, 본 발명의 조성물에 포함되는 모든 이색성 색소의 총 함유량은, 특별히 제한되는 것은 아니지만, 색소막에 높은 이방성을 부여시키기 위해서, 하기 (C) 용매 100질량부에 대해, 합계 0.1 내지 15질량부, 바람직하게는 0.3 내지 10질량부이고, 보다 바람직하게는 0.5 내지 7 중량부이다.The dichroic dye of this invention may be used individually by 1 type, or may use 2 or more types together. The combined use of two or more types of dichroic dyes is not particularly limited, but the dichroic ratio of the dichroic dye can be further improved by using the added dichroic dye. In addition, the total content of all dichroic dyes contained in the composition of the present invention is not particularly limited, but in order to provide high anisotropy to the dye film, it is 0.1 to 15 parts by mass in total with respect to 100 parts by mass of the solvent (C) below. parts, preferably 0.3 to 10 parts by mass, more preferably 0.5 to 7 parts by weight.
(B) 계면활성제(B) Surfactant
본 발명의 조성물은, 색소막의 제작에 있어서의 다른 성분으로서, 폴리옥시에틸렌알킬에테르, 폴리옥시에틸렌알킬렌알킬에테르, 폴리옥시에틸렌디스티렌화페닐에테르 및 폴리옥시에틸렌트리벤질페닐에테르 이루어진 군으로부터 선택되며, 또한 HLB치가, 12.5 이상 17.5 이하인 적어도 1종의 계면활성제를 함유한다. 이러한 계면활성제를 사용함으로써, 종래, 기재 상에의 색소막의 제작에 있어서, 도포 시에 생긴 도공 불량을 개선할 수 있다. 또한, 특허문헌 2에 기재된 편광 소자의 제조 방법에 있어서는, 도포 시의 기판에 평행한 전단 응력을 경감하기 위해, 편광 소자의 제작에 있어서, 롤과 기판 사이에 특정 압력이 걸리도록 압력을 조정할 필요가 있지만, 본 발명의 조성물이, 특정 계면활성제를 포함함으로써, 이러한 특수한 공정은, 본 발명의 조성물의 기재에의 도포 시에는 불필요해진다. 또한, 러빙 처리된 기재, 광배향막이 부여된 기재, 마찰에 의해 상처를 입은 기재, 또는 연신된 기재 등에 본 발명의 조성물을 도포해도, 얻은 색소막 중에 눈으로 확인할 수 있는 크기, 예를 들면 50㎛ 이상의 크기로 생길 수 있는 도공되지 않은 곳이 감소되고, 그 결과, 도공 불량이 개선된 색소막을 제작할 수 있다.The composition of the present invention is selected from the group consisting of polyoxyethylene alkyl ether, polyoxyethylene alkylene alkyl ether, polyoxyethylene distyrenated phenyl ether, and polyoxyethylene tribenzylphenyl ether as other components in the production of the dye film. , and also contains at least one type of surfactant having an HLB value of 12.5 or more and 17.5 or less. By using such a surfactant, coating defects that occur during application can be improved in the conventional production of a dye film on a substrate. In addition, in the method for manufacturing a polarizing element described in Patent Document 2, in order to reduce the shear stress parallel to the substrate during application, it is necessary to adjust the pressure so that a specific pressure is applied between the roll and the substrate in manufacturing the polarizing element. However, since the composition of the present invention contains a specific surfactant, such special steps become unnecessary when applying the composition of the present invention to a base material. In addition, even if the composition of the present invention is applied to a rubbed substrate, a substrate provided with a photo-alignment layer, a substrate damaged by friction, or a stretched substrate, the resulting dye film has a size that can be visually confirmed, for example, 50 Uncoated areas that may occur with a size of ㎛ or larger are reduced, and as a result, a dye film with improved coating defects can be produced.
본 발명에서 사용되는 계면활성제는, 12.5 이상 17.5 이하의 HLB치를 가지며, 바람직하게는, HLB치는, 13.0 이상 17.0 이하이다. HLB치가 12.5 미만이면, 색소막에 생기는 도공 불량을 개선할 수 없고, 또한, HLB치가 17.5보다 크면, 색소막에 이색성 색소를 배향시킬 수 없게 된다. 상기 HLB치를 갖는 폴리옥시에틸렌알킬에테르의 구체적인 예로서, 예를 들면, 카오사제 에마르겐 1108(HLB치 13.4), 카오사제 에마르겐 1118 S-70(HLB치 16.4) 등을 들 수 있다.The surfactant used in the present invention has an HLB value of 12.5 or more and 17.5 or less, and preferably, the HLB value is 13.0 or more and 17.0 or less. If the HLB value is less than 12.5, coating defects occurring in the dye film cannot be improved, and if the HLB value is greater than 17.5, the dichroic dye cannot be oriented in the dye film. Specific examples of polyoxyethylene alkyl ethers having the above-mentioned HLB value include Emargen 1108 (HLB value 13.4), manufactured by Kao Corporation, and Emargen 1118 S-70 (HLB value 16.4), manufactured by Kao Corporation.
폴리옥시에틸렌알킬렌알킬에테르로서는, 특히, 폴리옥시에틸렌폴리옥시프로필렌알킬에테르 또는 폴리옥시에틸렌폴리옥시프로필렌블록폴리머인 것이 바람직하다. 상기 HLB치를 갖는 폴리옥시에틸렌알킬렌알킬에테르의 구체적인 예로서는, 예를 들면, 폴리옥시에틸렌폴리옥시프로필렌알킬에테르로서 카오사제 에마르겐 LS-106(HLB치 12.5), 카오사제 에마르겐 LS-110(HLB치 13.4), 카오사제 에마르겐 LS-114(HLB치 14.0), 카오사제 에마르겐 MS-110(HLB치 12.7)이 들 수 있으며, 폴리옥시에틸렌폴리옥시프로필렌블록폴리머로서는, 예를 들면, 산요카세이사제 뉴폴 PE-68(HLB치 15.7), 산요카세이사제 뉴폴 PE-78(HLB치 15.6), 산요카세이사제 뉴폴 PE-108(HLB치 15.5), 산요카세이사제 뉴폴 PE-128(HLB치 15.6)을 들 수 있다. 이 중에서도, 특히, 폴리옥시에틸렌폴리옥시프로필렌알킬에테르로서는, 카오사제 에마르겐 LS-106, 카오사제 에마르겐 LS-110, 카오사제 에마르겐 LS-114, 카오사제 에마르겐 MS-110이 바람직하고, 폴리옥시에틸렌폴리옥시프로필렌블록폴리머로서는, 산요카세이사제 뉴폴 PE-68이 바람직하다.As polyoxyethylene alkylene alkyl ether, polyoxyethylene polyoxypropylene alkyl ether or polyoxyethylene polyoxypropylene block polymer is particularly preferable. Specific examples of the polyoxyethylene alkylene alkyl ether having the above HLB value include, for example, polyoxyethylene polyoxypropylene alkyl ether, Emargen LS-106 (HLB value 12.5) manufactured by Kao Corporation, and Emargen LS-110 manufactured by Kao Corporation. (HLB value 13.4), Emargen LS-114 (HLB value 14.0) manufactured by Kao Corporation, and Emargen MS-110 (HLB value 12.7) manufactured by Kao Corporation. Examples of the polyoxyethylene polyoxypropylene block polymer include, For example, Newpole PE-68 (HLB value 15.7) manufactured by Sanyo Kasei, Newpole PE-78 (HLB value 15.6) manufactured by Sanyo Kasei, Newpole PE-108 (HLB value 15.5) manufactured by Sanyo Kasei, and Newpole PE manufactured by Sanyo Kasei. An example is -128 (HLB value 15.6). Among these, in particular, polyoxyethylene polyoxypropylene alkyl ethers include Emargen LS-106 manufactured by Kao Corporation, Emargen LS-110 manufactured by Kaos Corporation, Emargen LS-114 manufactured by Kaos Corporation, and Emargen MS-110 manufactured by Kaos Corporation. This is preferred, and as the polyoxyethylene polyoxypropylene block polymer, Newpol PE-68 manufactured by Sanyo Kasei is preferred.
또한, 상기 HLB치를 갖는 폴리옥시에틸렌디스티렌화페닐에테르의 구체적인 예로서는, 예를 들면, 카오사제 에마르겐 A-60(HLB치 12.8), 카오사제 에마르겐 A-90(HLB치 14.5)가 들 수 있으며, 상기 HLB치를 갖는 폴리옥시에틸렌트리벤질페닐에테르의 구체적인 예로서는, 예를 들면, 카오사제 에마르겐 B-66(HLB치 13.2)을 들 수 있다.In addition, specific examples of the polyoxyethylene distyrenated phenyl ether having the above HLB value include, for example, Emargen A-60 manufactured by Kao Corporation (HLB value 12.8) and Emargen A-90 manufactured by Kao Corporation (HLB value 14.5). Specific examples of polyoxyethylene tribenzylphenyl ether having the above HLB value include, for example, Emargen B-66 (HLB value 13.2) manufactured by Kao Corporation.
본 발명의 계면활성제는, 1종 단독으로 사용할 수도 있고, 2종 이상을 병용할 수도 있다. 또한, 본 발명의 조성물에 포함되는 모든 계면활성제의 총 함유량은, 이색성 색소의 배향성을 저해시키지 않는 관점으로부터, 하기 (C) 용매 100질량부에 대해 0.01 내지 3질량부, 바람직하게는, 0.05 내지 2질량부이다.The surfactant of the present invention may be used individually, or two or more types may be used in combination. In addition, the total content of all surfactants contained in the composition of the present invention is 0.01 to 3 parts by mass, preferably 0.05 parts by mass, with respect to 100 parts by mass of the solvent (C) below, from the viewpoint of not inhibiting the orientation of the dichroic dye. to 2 parts by mass.
(C) 용매(C) Solvent
본 발명의 조성물은, 도포액으로서 용매를 포함한다. 이러한 용매는, 사용되는 이색성 색소를 용해할 수 있으면, 특별히 한정되는 것은 아니고, 예를 들면, 물, 알코올류, 에테르류, 피리딘, 디메틸포름아미드(DMF), 디메틸설폭시드(DMSO), N-피롤리디논(NMP), 디메틸아세트아미드(DMAC)·디메틸이미다졸린(DMI) 등을 들 수 있으며, 이들 중, 1종의 용매만이 포함될 수도 있고, 혹은 복수의 용매가 포함될 수도 있다. 특히, 수용성의 이색성 색소를 사용하는 경우에는, 용매로서, 물 또는 물을 주로 포함하면 상기 유기용제와의 혼합 용매가 바람직하다. 물에 대한 유기용매의 혼합량은 임의이지만, 물에 대해서 0~50질량%, 특히 0~20질량%가 바람직하다.The composition of the present invention contains a solvent as a coating liquid. These solvents are not particularly limited as long as they can dissolve the dichroic dye used, and examples include water, alcohols, ethers, pyridine, dimethylformamide (DMF), dimethyl sulfoxide (DMSO), N -Pyrrolidinone (NMP), dimethylacetamide (DMAC), dimethylimidazoline (DMI), etc. may be included, and among these, only one type of solvent may be included, or a plurality of solvents may be included. In particular, when using a water-soluble dichroic dye, water or a mixed solvent with the above-mentioned organic solvent is preferable as the solvent if it mainly contains water. The mixing amount of the organic solvent with respect to water is arbitrary, but is preferably 0 to 50% by mass, especially 0 to 20% by mass, with respect to water.
이어서, 본 발명의 조성물을 이용해 제작되는 색소막 및 편광 소자, 및 이들 제작 방법에 대해 설명한다. 본 발명의 색소막은, 기재에 상기 조성물을 도포하고, 계속해서 건조시킴으로써 제조된다. 본 발명의 색소막을 기재 상에 형성하고, 편광 소자로서 사용할 때, 기재와 색소막으로 이루어진 적층체를 편광 소자로서 사용할 수도 있고, 색소막의 표면에 한층 더 보호층 등이 적층된 적층체를 편광 소자로서 사용할 수도 있다. 본 발명의 색소막을 형성할 때에 이용되는 기재로서, 예를 들면, 실리카계 유리, 경질 유리 등의 유리판, 석영판 등이나, 폴리실록산 수지, ABS 수지, 시클로 올레핀 수지, 아세탈 수지, (메타)아크릴 수지, 아세트산셀룰로오스, 셀룰로오스아세테이트, 염소화 폴리에테르, 에틸렌-아세트산비닐공중합체, 불소 수지, 아이오노머, 메틸펜텐폴리머, 나일론, 폴리아미드, 폴리카보네이트, 폴리에틸렌테레프탈레이트, 폴리부틸렌테레프탈레이트 등의 폴리에스테르, 폴리이미드, 폴리아미드, 폴리페닐렌옥사이드, 폴리페닐렌설파이드, 폴리아릴설폰, 폴리아릴레이트, 폴리에틸렌, 폴리프로필렌, 폴리스티렌, 폴리설폰, 시클로올레핀 수지, 아세트산비닐 수지, 염화비닐리덴 수지, AS 수지, 염화비닐 수지, 알키드 수지, 아릴 수지, 아미노 수지, 유리아 수지, 멜라민 수지, 에폭시 수지, 페놀 수지, 불포화 폴리에스테르 수지, 실리콘 수지, 폴리우레탄 등의 각종 소재의 플라스틱판이나 시트(필름), 상기 특허문헌 1 또는 특허문헌 2에 기재된 광활성 분자(통칭, 광배향막), 또는 이들 수지가 적층 혹은 도공된 필름 혹은 판, 혹은 표면에, 산화 규소, 산화 주석, 산화 인듐, 산화 알루미늄, 산화 티탄, 산화 크롬, 산화 아연 등의 금속 산화물이나, 질화 규소, 탄화 규소 등이 피복된 기재를 들 수 있다. 또한, 반사능이 높은 금속 박막으로 표면을 피복한 기판(필름)도 기재로서 이용할 수 있다. 이들 기재는, 평면 형상인 것이어도, 곡면 형상인 것이어도 괜찮다. 또한, 기재된 두께는, 1㎛~500㎛이며, 바람직하게는 10~100㎛이다.Next, the dye film and polarizing element produced using the composition of the present invention, and their production method are explained. The dye film of the present invention is manufactured by applying the composition to a substrate and subsequently drying it. When the dye film of the present invention is formed on a base material and used as a polarizing element, a laminate composed of the base material and the dye film may be used as a polarizing element, and the laminate in which a protective layer, etc. is further laminated on the surface of the dye film can be used as a polarizing element. It can also be used as . As a base material used when forming the dye film of the present invention, for example, glass plates such as silica-based glass and hard glass, quartz plates, etc., polysiloxane resin, ABS resin, cycloolefin resin, acetal resin, and (meth)acrylic resin. , polyesters such as cellulose acetate, cellulose acetate, chlorinated polyether, ethylene-vinyl acetate copolymer, fluororesin, ionomer, methylpentene polymer, nylon, polyamide, polycarbonate, polyethylene terephthalate, polybutylene terephthalate, Polyimide, polyamide, polyphenylene oxide, polyphenylene sulfide, polyaryl sulfone, polyarylate, polyethylene, polypropylene, polystyrene, polysulfone, cycloolefin resin, vinyl acetate resin, vinylidene chloride resin, AS resin, Plastic plates or sheets (films) made of various materials such as vinyl chloride resin, alkyd resin, aryl resin, amino resin, urea resin, melamine resin, epoxy resin, phenol resin, unsaturated polyester resin, silicone resin, polyurethane, and the above patents. Photoactive molecules (common name, photo-alignment film) described in Document 1 or Patent Document 2, or films or plates on which these resins are laminated or coated, or on the surface, silicon oxide, tin oxide, indium oxide, aluminum oxide, titanium oxide, and chromium oxide , a substrate coated with metal oxide such as zinc oxide, silicon nitride, silicon carbide, etc. Additionally, a substrate (film) whose surface is covered with a highly reflective metal thin film can also be used as a substrate. These substrates may be flat or curved. Additionally, the described thickness is 1 μm to 500 μm, and is preferably 10 to 100 μm.
이러한 기재를, 러빙, 광배향 또는 연신시켜 이용함으로써, 편광 기능을 갖는 본 발명의 색소막을 형성할 수 있다. 러빙이란, 일본 특개평 8-152515호 공보, 일본 특개 2002-90743호 공보에 기재된 바와 같이 기재를 특정 천으로 문지르는 방법이나, 일본 특허 출원 제2012-015492호나 일본 특허 출원제2012-064912호에 기재된 바와 같이 연마제 혹은 연마제를 함유하는 재료를 이용해 일축 연마 가공 처리하는 방법을 들 수 있다. 광배향이란, 예를 들면, 상기 특허문헌 1 또는 특허문헌 2에 기재된 바와 같이, 광활성기를 갖는 폴리머 또는 집합체(일반적으로는 광배향막으로 불리는 재료)에, 편광광을 조사하고, 광활성 분자가 배향, 중합 또는 분해함으로써, 해당 분자에 특정 축에 이방성을 발현시키는 것이다. 연신이란, 수지에 의해서 얻은 폴리머 혹은 기재를, 가열 등에 의해 늘림으로써, 특정 축에 분자가 배향하는 것을 나타낸다. 따라서, 기재를 러빙, 광배향 또는 연신시킴으로써, 해당 기재 상에 도포된 이색성 색소를 배향시킬 수 있다.By using such a substrate by rubbing, photo-aligning, or stretching, the dye film of the present invention having a polarizing function can be formed. Rubbing is a method of rubbing a base material with a specific cloth as described in Japanese Patent Application Laid-Open No. 8-152515 and Japanese Patent Application Laid-open No. 2002-90743, or as described in Japanese Patent Application No. 2012-015492 or Japanese Patent Application No. 2012-064912. As described above, a method of performing uniaxial polishing processing using an abrasive or a material containing an abrasive is available. Photo-alignment refers to, for example, as described in Patent Document 1 or Patent Document 2, polarized light is irradiated on a polymer or aggregate having a photoactive group (a material generally called a photo-alignment film), and the photoactive molecules are aligned. By polymerizing or decomposing, the molecule is made to exhibit anisotropy along a specific axis. Stretching refers to orienting molecules to a specific axis by stretching a polymer or substrate obtained from a resin by heating or the like. Therefore, the dichroic dye applied on the substrate can be aligned by rubbing, photo-aligning, or stretching the substrate.
상기 기재에, 코로나 방전 처리나 자외선 조사를 실시함으로써, 후술한 편광 소자의 이색비가 향상되고, 얻은 편광 소자의 편광 특성을 높이는 것이 가능하다. 코로나 방전 처리는, 코로나 방전 처리를 실시하는 장치로서, 시판된 각종 코로나 방전 처리기를 이용함으로써 적용 가능하고, 특히, 알루미늄 헤드를 갖는 코로나 처리기의 사용이 바람직하다. 코로나 방전 처리의 조건은, 1회당 코로나 방전 처리 시에는, 에너지 밀도로서, 20~400W·min·m-2, 바람직하게는 50~300W·min·m-2 정도이다. 또한, 1회의 코로나 방전 처리로 불충분한 경우에는, 2회 이상 코로나 방전 처리를 실시할 수도 있다. 자외선 조사도 마찬가지로, 시판의 각종 자외선 조사 장치를 이용함으로써 적용 가능하다. 사용하는 자외선의 파장은, 특별히 제한은 없지만, 예를 들면 300㎚ 이하의 원자외선이 바람직하다. 또한, 자외선 조사는, 산소 기류하에 실시하는 것이 바람직하고, 자외선의 조사 시간은, 길어도 몇 분 정도면 충분하다.By subjecting the substrate to corona discharge treatment or ultraviolet irradiation, the dichroic ratio of the polarizing element described later is improved, and it is possible to improve the polarization characteristics of the obtained polarizing element. Corona discharge treatment can be applied by using various commercially available corona discharge processors as an apparatus for performing corona discharge treatment, and the use of a corona treatment machine with an aluminum head is particularly preferable. The conditions for corona discharge treatment are about 20 to 400 W·min·m -2 as energy density, preferably about 50 to 300 W·min·m -2 during one corona discharge treatment. Additionally, if one corona discharge treatment is insufficient, the corona discharge treatment may be performed two or more times. Ultraviolet irradiation can similarly be applied by using various commercially available ultraviolet irradiation devices. There is no particular limitation on the wavelength of ultraviolet rays used, but for example, deep ultraviolet rays of 300 nm or less are preferable. In addition, ultraviolet irradiation is preferably performed under an oxygen stream, and the irradiation time of ultraviolet rays is sufficient to be as long as a few minutes.
이색성 색소를 함유하는 본 발명의 조성물(이색성 색소를 포함한 용액)을, 상기와 같은 기재의 표면에 적가하고, 코터나 회전 도포법에 의해, 기재 상에 균일한 두께를 갖는 이색성 색소의 도포막을 설치한다. 이색성 색소의 도포막을 설치하는 방법은, 해당 이색성 색소를 함유하는 용액을 도포할 수 있으면, 특별히 한정되는 것은 아니지만, 예를 들면, 이색성 색소를 포함한 용액에 기재를 침지시키는 방법, 이색성 색소의 용액을 바코터 등으로 도포하는 방법, 가정 용도 또는 상업 용도로 이용되는 피에조 방식, 서멀 방식, 버블 제트(등록상표) 방식 등의 잉크젯 프린터의 도포 장치로 도포하는 방법, 스핀 코터로 회전 도포시키는 방법, 롤 코터 도포, 플렉소 인쇄, 스크린 인쇄, 그라비아 인쇄, 커텐 코터 도포, 스프레이 코터 도포 등을 들 수 있으며, 특히, 롤 코터 도포, 커텐 코터 도포, 스프레이 코터에서 분무 도포하는 방법이 바람직하다.The composition of the present invention containing a dichroic dye (solution containing the dichroic dye) is added dropwise to the surface of the substrate as described above, and the dichroic dye having a uniform thickness is applied to the substrate by a coater or a rotary coating method. Install the coating film. The method of providing a coating film of a dichroic dye is not particularly limited as long as a solution containing the dichroic dye can be applied, but for example, a method of immersing the substrate in a solution containing the dichroic dye, dichroic dye A method of applying a dye solution using a bar coater, a method of applying a dye solution using an inkjet printer applicator such as the piezo method, thermal method, or bubble jet (registered trademark) method used for home or commercial purposes, or a rotational application using a spin coater. Methods include roll coater application, flexo printing, screen printing, gravure printing, curtain coater application, spray coater application, etc. In particular, roll coater application, curtain coater application, and spray application with a spray coater are preferred. .
이색성 색소의 용액을 도포한 기재를 계속해서 건조하고, 고체 상태의 이색성 색소의 층을 형성함으로써, 본 발명의 색소막을 얻을 수 있다. 용매의 종류, 이색성 색소의 종류, 도포한 이색성 색소를 포함한 용액의 양, 이색성 색소의 농도 등에 따라 건조 조건은 다르지만, 건조 온도는, 실온~100℃, 바람직하게는 실온~50℃이며, 습도는, 20~95%RH, 바람직하게는 30~90%RH 정도가 좋다.The dye film of the present invention can be obtained by continuously drying the substrate to which the solution of the dichroic dye has been applied and forming a layer of the dichroic dye in a solid state. Drying conditions vary depending on the type of solvent, the type of dichroic dye, the amount of solution containing the applied dichroic dye, the concentration of the dichroic dye, etc., but the drying temperature is room temperature to 100°C, preferably room temperature to 50°C. , Humidity is preferably around 20 to 95%RH, preferably around 30 to 90%RH.
본 발명의 색소막의 두께는, 편광 특성의 향상이라는 관점으로부터, 얇은 것이 바람직하고, 예를 들면, 0.001~10㎛, 특히, 0.05~2㎛인 것이 바람직하다. 또한, 이러한 두께의 범위 내에 있는 본 발명의 색소막을 형성하기 위해, 이색성 색소를 포함한 용액을 도포한 도포막의 두께는, 2~10㎛인 것이 바람직하고, 3~5㎛인 것이 보다 바람직하다.From the viewpoint of improving polarization characteristics, the thickness of the dye film of the present invention is preferably thin, for example, 0.001 to 10 μm, and particularly preferably 0.05 to 2 μm. In addition, in order to form the dye film of the present invention within this thickness range, the thickness of the coating film coated with the solution containing the dichroic dye is preferably 2 to 10 μm, and more preferably 3 to 5 μm.
또한, 이색성 색소를 포함한 용액이 도포된 기재에, 한층 더 가열 처리 및/또는 가습 처리를 실시할 수도 있다. 가열 처리 및/또는 가습 처리를 실시함으로써, 기재에의 이색성 색소의 밀착성, 얻은 편광자의 편광 성능, 이색비나 내구성을 향상시킬 수 있다. 가열 처리의 온도는, 실온~110℃, 바람직하게는 60~90℃이며, 가습 처리의 습도는, 40~95%RH, 바람직하게는 50~90%RH 정도가 좋다.Additionally, the substrate to which the solution containing the dichroic dye has been applied can be further subjected to heat treatment and/or humidification treatment. By performing heat treatment and/or humidification treatment, the adhesion of the dichroic dye to the substrate, the polarization performance, dichroic ratio, and durability of the obtained polarizer can be improved. The temperature of the heat treatment is room temperature to 110°C, preferably 60 to 90°C, and the humidity of the humidification treatment is preferably 40 to 95%RH, preferably 50 to 90%RH.
이와 같이 하여 얻은 본 발명의 색소막을, 편광 소자로서 이용할 수 있다. 본 발명의 편광 소자는, 이색비(Rd)를 가지며, 해당 이색비는, 일반적으로, 투과축에 따른 흡광도에 대한 흡수축에 따른 흡광도의 비로서 정의된다. 본 발명의 편광 소자의 이색비는, 하기 식 4로 산출되며, 이색비가, 5 이상이면, 편광 기능을 발휘하는 것을 의미한다. 본 발명의 편광 소자의 이색비는, 5 이상이며, 바람직하게는 10 이상, 보다 바람직하게는 15 이상, 한층 더 바람직하게는 20 이상이다. 이색비가 5 미만이 되면, 편광도는 65% 미만이 되어, 편광 소자로서의 기능이 충분하지 않다. 편광 소자의 편광도로서는, 통상, 65% 이상 필요하고, 바람직하게는 70% 이상, 보다 바람직하게는 80% 이상이 좋다. 편광도란, 전광강도에 대한 편광한 성분의 광강도 비율이며, 편광도가 높은 만큼, 편광 성능이 높은 것을 의미한다. 하기 식 4에 있어서, Ky란 편광광을 입사한 때에, 가장 광을 많이 투과하는 축의 투과율이며, Kz란 편광광을 입사한 때에, 가장 광을 많이 흡수하는 축의 투과율이다.The dye film of the present invention obtained in this way can be used as a polarizing element. The polarizing element of the present invention has a dichroic ratio (Rd), and the dichroic ratio is generally defined as the ratio of the absorbance along the absorption axis to the absorbance along the transmission axis. The dichroic ratio of the polarizing element of the present invention is calculated by the following equation 4, and a dichroic ratio of 5 or more means that it exhibits a polarizing function. The dichroic ratio of the polarizing element of the present invention is 5 or more, preferably 10 or more, more preferably 15 or more, and even more preferably 20 or more. When the dichroic ratio is less than 5, the degree of polarization is less than 65%, and the function as a polarizing element is not sufficient. The degree of polarization of the polarizing element is usually 65% or more, preferably 70% or more, and more preferably 80% or more. Polarization degree is the ratio of the light intensity of the polarized component to the electric light intensity, and the higher the polarization degree, the higher the polarization performance. In Equation 4 below, Ky is the transmittance of the axis that transmits the most light when polarized light is incident, and Kz is the transmittance of the axis that absorbs the most light when polarized light is incident.
[식 4][Equation 4]
Rd = Log (Kz /100)/ Log (Ky/100)Rd = Log (Kz /100)/ Log (Ky/100)
본 발명의 편광 소자의 이색비를 보다 향상시키는 방법으로서는, 기재가 되는 연신된 필름의 표면에 대해서, 해당 필름의 연신축과 동일 방향으로, 해당 연신 필름의 표면에 부여된 분자 이방성보다 큰 분자 이방성을 발현시킴으로써, 이색비를 한층 더 향상시킬 수 있다. 연신된 필름보다 큰 분자 이방성을 발현시키는 방법으로서는, 예를 들면, 연신 필름을 러빙하는 방법을 들 수 있다. 이러한 러빙은, 예를 들면, 일본 특개평 06-110059호 공보, 일본 특개 2002-90743호 공보에 예시되어 있다. 연신 필름 표면의 분자 이방성의 측정은, 특별히 한정되는 것은 아니지만, 예를 들면, 액정용 배향막의 앵커링 측정에 이용되는 측정 방법에 따라 계측된다. 또한, 이러한 분자 이방성을 측정하는 장치도, 특별히 한정되는 것은 아니지만, 예를 들면, MARITEX SCOTT사제 Lay Scan 등을 이용할 수 있다.As a method of further improving the dichroic ratio of the polarizing element of the present invention, a molecular anisotropy greater than the molecular anisotropy given to the surface of the stretched film is applied to the surface of the stretched film as a substrate in the same direction as the stretching axis of the film. By expressing , the dichroic ratio can be further improved. As a method of expressing molecular anisotropy greater than that of the stretched film, for example, a method of rubbing the stretched film is included. Such rubbing is exemplified in, for example, Japanese Patent Application Laid-Open No. 06-110059 and Japanese Patent Application Laid-Open No. 2002-90743. The measurement of the molecular anisotropy of the stretched film surface is not particularly limited, but is measured, for example, according to a measurement method used for measuring the anchoring of an alignment film for liquid crystals. In addition, the device for measuring such molecular anisotropy is not particularly limited, but for example, Lay Scan manufactured by MARITEX SCOTT, etc. can be used.
필름의 장축방향과는 다른 각도에 위상차축(지상축 또는 진상축)을 갖는 필름의 표면에, 장축방향으로 분자 이방성을 나타내는 편광 소자를 제작하는 것도 가능하다. 구체적으로는, 필름의 장축방향에 대해서 임의의 각도에 위상차축을 갖는 연신 필름의 표면에 러빙 등에 의해 분자 이방성을 부여시킴으로써, 편광 소자의 편광축 또는 흡수축을 임의로 제어할 수 있다. 즉, 필름의 장축방향에 대해서, 그 각도와는 다른 각도에 위상차축을 가지며, 장축방향의 표면에 분자 이방성을 나타내는 연신 필름을 이용함으로써, 기재가 되는 연신 필름에 위상차축과, 해당 위상차축과는 다른 각도에 흡수축 또는 편광축을 갖는 편광 소자를 제작하는 것이 가능해진다. 기재가 되는 연신 필름의 위상차축과, 편광 소자의 흡수축 또는 편광축과 이루는 각도는, 15°, 45°, 75°, 90° 중 어느 하나인 것이 가장 바람직하다. 그러한 각도가 바람직한 이유로는, 일반적으로, 직선 편광을 원편광에 제어하고 싶은 경우, 제어하고 싶은 파장의 길이에 대해서, 1/4의 위상차를 갖는 필름을, 편광 소자의 흡수 축에 대해 45°로 설치하는 것이 알려져 있다. 또한, 직선 편광의 편광축을 반대로 하는 방법으로서, 제어하고 싶은 파장의 길이에 대해서, 1/2의 위상차를 갖는 필름을 90°로 설치하는 것이 알려져 있다. 해당 필름을, 편광 소자의 흡수축 혹은 편광축에 대해 15° 또는 75°로 설치하는 이유로서는, 이러한 각도는, 광범위한 파장에 대해서 1/4의 위상차를 나타내는 처방(일반적으로는 광대역 아크로매틱 위상차판이라고도 불린다)에 이용되는 축각도이기 때문이다. 이것에 의해, 편광 소자의 편광축 또는 흡수축을 임의로 제어하는 것이 가능해진다.It is also possible to produce a polarizing element that exhibits molecular anisotropy in the long axis direction on the surface of a film whose phase difference axis (slow axis or fast axis) is at a different angle from the long axis direction of the film. Specifically, the polarization axis or absorption axis of the polarizing element can be arbitrarily controlled by imparting molecular anisotropy by rubbing or the like to the surface of a stretched film having a retardation axis at an arbitrary angle with respect to the long axis direction of the film. That is, by using a stretched film that has a phase axle at an angle different from the long axis direction of the film and exhibits molecular anisotropy on the surface in the long axis direction, the phase axle in the stretched film as a base material and the phase axle It becomes possible to manufacture a polarizing element having an absorption axis or polarization axis at different angles. The angle formed between the retardation axis of the stretched film serving as the substrate and the absorption axis or polarization axis of the polarizing element is most preferably any of 15°, 45°, 75°, and 90°. The reason why such an angle is desirable is that, generally, when you want to control linearly polarized light to circularly polarized light, a film with a phase difference of 1/4 with respect to the length of the wavelength you want to control is placed at 45° with respect to the absorption axis of the polarizing element. It is known to be installed. Additionally, as a method of reversing the polarization axis of linearly polarized light, it is known to install a film with a phase difference of 1/2 at 90° with respect to the length of the wavelength to be controlled. The reason for installing the film at 15° or 75° with respect to the absorption axis or polarization axis of the polarizing element is that this angle is a prescription that shows a 1/4 phase difference over a wide range of wavelengths (commonly called a broadband achromatic retardation film) This is because it is the axis angle used in ). This makes it possible to arbitrarily control the polarization axis or absorption axis of the polarizing element.
상기와 같이 제조된 본 발명의 색소막은, 무정형이나 결정 등의 고체 상태이지만, 해당 색소막은, 통상, 기계적 강도가 뒤떨어지기 때문에, 색소막의 표면에 레이크 처리, 실란커플링제에 의한 가교 처리, 또는 보호층이 설치된다. 레이크 처리란, 수용성을 나타내는 이색성 색소에 금속 이온 등을 전기적으로 결합시키는 것이다. 이색성 색소를 레이크로 하는 것을 레이크화 혹은 불용화 등으로 부르기도 한다. 레이크에 적절한 화합물로서는, 염화 알루미늄, 염화 철, 염화 칼슘, 염화 바륨, 염화 니켈, 염화 마그네슘, 염화 구리, 아세트산 바륨, 아세트산 니켈 등을 들 수 있지만, 이색성 색소에 금속 이온 등을 전기적으로 결합시킬 수 있으며, 이색성 색소가 물에 불용화할 수 있는 것이면 특별히 한정되는 것은 아니다. 또한, 실란커플링제에 의한 가교 처리도 특별히 한정되는 것은 아니고, 예를 들면, 일본 특개 2011-53234호 공보에 기재되어 있는 실란커플링제를 이용하여, 가열 등에 의해 가교 처리를 하고, 색소막을 고정화할 수 있다. 또한, 보호층은, 통상, 색소막을 자외선 경화성이나 열강화성의 투명한 고분자막에 의한 코팅, 혹은 폴리에스테르 필름이나 아세트산셀룰로오스 필름 등의 투명한 고분자막에 의한 래미네이트 등의 피복법에 의해 설치된다. 보호층은, 폴리머에 의한 도포층으로서, 또는 필름의 래미네이트층으로서 설치할 수 있다. 투명 보호층을 형성하는 투명 폴리머 또는 필름으로서는, 기계적 강도가 높고, 열안정성이 양호한 투명 폴리머 또는 필름이 바람직하다. 투명 보호층으로서 이용하는 물질로서, 예를 들면, 트리아세틸셀룰로오스나 디아세틸셀룰로오스와 같은 셀룰로오스아세테이트 수지 또는 그 필름, 아크릴 수지 또는 그 필름, 폴리염화비닐 수지 또는 그 필름, 나일론 수지 또는 그 필름, 폴리에스테르 수지 또는 그 필름, 폴리아릴레이트 수지 또는 그 필름, 노르보르넨과 같은 고리형 올레핀을 모노머로 하는 고리형 폴리올레핀 수지 또는 그 필름, 폴리에틸렌, 폴리프로필렌, 시클로계 혹은 노르보르넨 골격을 갖는 폴리올레핀 또는 그 공중합체, 주쇄 혹은 측쇄가 이미드 및/또는 아미드의 수지 또는 폴리머 또는 그 필름 등을 들 수 있다. 또한, 투명 보호층으로서, 액정성을 갖는 수지 또는 그 필름을 설치할 수도 있다. 보호층의 두께는, 예를 들면, 0.5~200㎛ 정도이다. 보호층이 되는 수지 또는 필름을, 편광 소자의 한 면, 또는 양면에 1층 이상 설치할 수 있고, 또한, 복수의 보호층을 사용하는 경우, 이들 보호층은, 동일하거나 상이할 수 있다.The dye film of the present invention manufactured as described above is in a solid state such as amorphous or crystalline, but since the dye film is usually inferior in mechanical strength, the surface of the dye film is subjected to rake treatment, crosslinking treatment with a silane coupling agent, or protection. layer is installed. Lake treatment refers to electrically bonding a metal ion or the like to a water-soluble dichroic dye. Rakeizing a dichroic pigment is also called laking or insolubilization. Suitable compounds for lakes include aluminum chloride, iron chloride, calcium chloride, barium chloride, nickel chloride, magnesium chloride, copper chloride, barium acetate, and nickel acetate. There is no particular limitation as long as the dichroic dye is insoluble in water. In addition, the crosslinking treatment using the silane coupling agent is not particularly limited. For example, the dye film may be fixed by performing crosslinking treatment by heating, etc. using the silane coupling agent described in Japanese Patent Application Laid-Open No. 2011-53234. You can. Additionally, the protective layer is usually provided by a coating method such as coating the dye film with an ultraviolet curable or heat-strengthening transparent polymer film, or laminating the dye film with a transparent polymer film such as a polyester film or cellulose acetate film. The protective layer can be provided as a polymer coating layer or as a laminate layer of a film. As the transparent polymer or film forming the transparent protective layer, a transparent polymer or film with high mechanical strength and good thermal stability is preferable. Materials used as a transparent protective layer include, for example, cellulose acetate resin such as triacetylcellulose or diacetylcellulose or its film, acrylic resin or its film, polyvinyl chloride resin or its film, nylon resin or its film, polyester. Resin or its film, polyarylate resin or its film, cyclic polyolefin resin or its film containing a cyclic olefin such as norbornene as a monomer, polyethylene, polypropylene, polyolefin having a cyclo or norbornene skeleton or its Examples include copolymers, resins or polymers whose main or side chains are imide and/or amide, or films thereof. Additionally, as a transparent protective layer, a resin having liquid crystallinity or a film thereof may be provided. The thickness of the protective layer is, for example, about 0.5 to 200 μm. One or more layers of resin or film serving as a protective layer can be provided on one or both sides of the polarizing element, and when multiple protective layers are used, these protective layers may be the same or different.
본 발명의 편광 소자는, 편광 선글라스나 고글 등에 이용할 수 있다. 본 발명의 편광 소자에는, 그 제조 과정에서 그 자체가 농담(濃淡)을 갖는 계조(階調)를 부여하거나, 다수의 편광축을 갖는 패턴을 부여할 수도 있다. 계조를 부여한 계조 표시 편광 소자 또는 편광판은, 광활성 분자층에 편광 패턴을 인화할 때, 농담을 갖는 마스크 패턴이나 사진의 네거티브 필름을 통한 직선 편광을 이용함으로써 제조할 수 있다. 또한, 다수의 편광축을 갖는 다축 편광 소자 또는 편광판은, 광활성 분자층에 편광 패턴을 인화할 때, 편광축이 다른 직선 편광을 다른 부분에 조사함으로써 제조할 수 있다. 이러한 부가적인 기능은, 통상의 폴리비닐알코올계 필름을 이용한 경우와 비교해서, 이색성 색소를 포함한 용액을 도포하는 것만으로 부여할 수 있기 때문에, 치수 변화나 수축도 없이 목적하는 편광판을 얻을 수 있다. 치수 변화가 없는 것은, 특히, 플렉서블 디스플레이나 유기 전자 발광 디스플레이(통칭, OLED) 등의 한 면에 편광 소자를 설치하는 것이 필요한 디스플레이에는 유효하다. 또한, 지금까지의 편광판과 달리, 색소의 도공에는 어려운 조건이 불필요하고, 도포하는 것만으로 용이하게 소망한 편광 소자를 얻을 수 있다는 점에서 편광 소자의 제조도 매우 간단하고 쉽다.The polarizing element of the present invention can be used for polarized sunglasses, goggles, etc. During the manufacturing process, the polarizing element of the present invention can be given a gray scale or a pattern having multiple polarization axes. A gradation display polarizing element or polarizing plate with gradation can be manufactured by using linearly polarized light through a mask pattern with light and dark or a photographic negative film when printing a polarizing pattern on a photoactive molecular layer. Additionally, a multi-axis polarizing element or polarizing plate having multiple polarization axes can be manufactured by irradiating linearly polarized light with different polarization axes to different parts when printing a polarization pattern on a photoactive molecular layer. Compared to the case of using a normal polyvinyl alcohol-based film, these additional functions can be provided simply by applying a solution containing a dichroic dye, so the desired polarizing plate can be obtained without dimensional change or shrinkage. . The lack of dimensional change is particularly effective for displays that require a polarizing element to be installed on one side, such as flexible displays and organic electroluminescent displays (commonly known as OLED). Furthermore, unlike conventional polarizing plates, difficult conditions are not required for applying the dye, and the production of the polarizing element is also very simple and easy in that the desired polarizing element can be easily obtained just by applying it.
[실시예][Example]
실시예Example
이하, 실시예에 의해 본 발명을 한층 더 상세하게 설명하지만, 본 발명은 이들에 의해서 한정되는 것은 아니다. 또한, 실시예에 나타내는 투과율의 평가는 이하와 같이 하여 실시했다.Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited thereto. In addition, evaluation of the transmittance shown in the examples was performed as follows.
각 파장의 투과율은, 분광 광도계(히타치제작소사제 “U-4100”)를 이용해 측정했다. 색소막을 1매로 측정한 때의 각 파장의 투과율을 투과율 Ts로 하고, 2매의 색소막을, 그 흡수축 방향이 동일하도록 겹친 경우의 투과율을 평행위 투과율 Tp로 하고, 2매의 색소막을 그 흡수축이 직교하도록 겹친 경우의 투과율을 직교위 투과율 Tc로 했다.The transmittance of each wavelength was measured using a spectrophotometer (“U-4100” manufactured by Hitachi Ltd.). The transmittance at each wavelength when measured with one dye film is set to the transmittance Ts, and the transmittance when two dye films are overlapped so that their absorption axes are the same is set to the parallel transmittance Tp, and the two dye films are used for their absorption. The transmittance when the axes overlap so as to be orthogonal was taken as the orthogonal transmittance Tc.
편광도 ρ는, 평행위 투과율 Tp 및 직교위 투과율 Tc로부터, 식 5에 의해 구했다.The degree of polarization ρ was determined by Equation 5 from the parallel transmittance Tp and the orthogonal transmittance Tc.
[식 5][Equation 5]
이색비(Rd)는, 일본분광사제 V-7100을 이용해 측정하고, 얻은 값을 측정 결과로 했다.The dichroic ratio (Rd) was measured using V-7100 manufactured by Nippon Spectrophotography, and the obtained value was used as the measurement result.
실시예 1Example 1
기재로서 100㎛ 두께의 폴리에틸렌테레프탈레이트 필름(동양방사제 A-4100, 이하 「PET 필름」으로 생략)의 비역접착 처리면에, 러빙천(타에나카파일직물사제 MK0012)을 감은 롤로 100rpm의 속도로 하중 5kgf로 러빙 처리를 실시했다. 그 러빙 처리를 실시한 PET 필름면에 이색성 색소로서 C.I.Direct Blue 67을 5질량부, 계면활성제로서 폴리옥시에틸렌폴리옥시프로필렌알킬에테르(카오사제 에마르겐 LS-106: HLB치 12.5)를 0.1질량부, 용매로서 물을 100질량부 포함한 조성물을, PET 필름과의 간격이 3㎛가 되도록 세트된 유리봉을 설치한 도공기를 이용해 도포했다. 얻은 도포막을 25℃, 습도 70%의 환경에서 1분간 방치하고, 용매를 건조시켰다. 또한, 건조시킨 도포막을 60℃, 습도 90%의 환경에서 5분간 가열 처리 및 가습 처리하여, 색소 분자만으로 형성된 본 발명의 색소막을 얻었다. 얻은 색소막 상에, 아크릴 수지계의 자외선 경화성 수지 조성물(일본화약사제 SPC-920C)을, 경화 후의 보호층의 두께가 3㎛가 되도록 스핀 코터에서 도포하고, 계속해서 자외선을 조사함으로써 그 수지 조성물을 경화시키고, 색소막 상에 보호층을 설치했다. 이와 같이 하여 얻은 편광 소자를 측정 시료로 했다.As a substrate, a rubbing cloth (MK0012, Taenakapile Textile Co., Ltd.) was wound on the non-reverse adhesive surface of a 100㎛ thick polyethylene terephthalate film (A-4100, manufactured by Dongyang Spinning, hereinafter abbreviated as “PET film”) at a speed of 100 rpm. Rubbing treatment was performed with a furnace load of 5 kgf. On the PET film surface subjected to the rubbing treatment, 5 parts by mass of C.I.Direct Blue 67 as a dichroic dye and 0.1 parts by mass of polyoxyethylene polyoxypropylene alkyl ether (Emargen LS-106 manufactured by Kao Co., Ltd.: HLB value 12.5) as a surfactant. A composition containing 100 parts by mass of water as a solvent was applied using a coater equipped with a glass rod set so that the gap with the PET film was 3 μm. The obtained coating film was left in an environment of 25°C and 70% humidity for 1 minute, and the solvent was dried. Additionally, the dried coating film was subjected to heat treatment and humidification treatment for 5 minutes in an environment of 60°C and 90% humidity to obtain the dye film of the present invention formed only from dye molecules. On the obtained dye film, an acrylic resin-based ultraviolet curable resin composition (SPC-920C, manufactured by Nippon Chemical Co., Ltd.) was applied with a spin coater so that the thickness of the protective layer after curing was 3 μm, and the resin composition was subsequently irradiated with ultraviolet rays. It was cured, and a protective layer was provided on the dye film. The polarizing element obtained in this way was used as a measurement sample.
실시예 2Example 2
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을, HLB치가 12.7인 폴리옥시에틸렌폴리옥시프로필렌알킬에테르(카오사제 에마르겐 MS-110)로 바꾸고, 또한, 그 함유량을 0.05질량부로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하였다.Emargen LS-106 as the surfactant used in Example 1 was replaced with polyoxyethylene polyoxypropylene alkyl ether (Emargen MS-110 manufactured by Kao Corporation) with an HLB value of 12.7, and its content was changed to 0.05 parts by mass. Except for this, measurement samples were prepared in the same manner as in Example 1.
실시예 3Example 3
실시예 1에서 이용한 조성물에 있어서, 이색성 색소로서의 C.I.Direct Blue 67의 함유량을 3질량부로 바꾸고, 또한, 계면활성제로서의 에마르겐 LS-106을, HLB치가 12.7인 폴리옥시에틸렌폴리옥시프로필렌알킬에테르(카오사제 에마르겐 MS-110)로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하였다.In the composition used in Example 1, the content of C.I.Direct Blue 67 as a dichroic dye was changed to 3 parts by mass, and Emargen LS-106 as a surfactant was changed to polyoxyethylene polyoxypropylene alkyl ether with an HLB value of 12.7. A measurement sample was prepared in the same manner as in Example 1, except that it was replaced with (Emargen MS-110 manufactured by Kao Corporation).
실시예 4Example 4
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을, HLB치가 12.7인 폴리옥시에틸렌폴리옥시프로필렌알킬에테르(카오사제 에마르겐 MS-110)로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하였다.The same procedure as in Example 1 except that Emargen LS-106 as the surfactant used in Example 1 was replaced with polyoxyethylene polyoxypropylene alkyl ether (Emargen MS-110 manufactured by Kao Corporation) with an HLB value of 12.7. Measurement samples were prepared.
실시예 5Example 5
실시예 1에서 이용한 색소 조성물에 있어서, 이색성 색소로서 5질량부의 C.I.Direct Blue 67와 1질량부의 C.I.Direct Orange 72를 혼합한 2종의 이색성 색소를 병용하고, 또한, 계면활성제로서의 에마르겐 LS-106을, HLB치가 12.7인 폴리옥시에틸렌폴리옥시프로필렌알킬에테르(카오사제 에마르겐 MS-110)로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하였다.In the dye composition used in Example 1, two types of dichroic dyes were used in combination: 5 parts by mass of C.I.Direct Blue 67 and 1 part by mass of C.I.Direct Orange 72 as a dichroic dye, and Emargen as a surfactant. A measurement sample was prepared in the same manner as in Example 1, except that LS-106 was replaced with polyoxyethylene polyoxypropylene alkyl ether (Emargen MS-110, manufactured by Kao Corporation) with an HLB value of 12.7.
실시예 6Example 6
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을, HLB치가 12.7인 폴리옥시에틸렌폴리옥시프로필렌알킬에테르(카오사제 에마르겐 MS-110)로 바꾸고, 또한, 그 함유량을 1.0질량부로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하였다.Emargen LS-106 as the surfactant used in Example 1 was replaced with polyoxyethylene polyoxypropylene alkyl ether (Emargen MS-110 manufactured by Kao Corporation) with an HLB value of 12.7, and its content was changed to 1.0 parts by mass. Except for this, measurement samples were prepared in the same manner as in Example 1.
실시예 7Example 7
실시예 1에서 이용한 기재로서의 PET 필름을, 80㎛ 두께의 트리아세틸셀룰로오스필름(후지필름사제 TD-80U)으로 바꾸고, 또한, 실시예 1에서 이용한 조성물에 있어서, 이색성 색소로서의 C.I.Direct Blue 67의 함유량을 10질량부로 바꾸고, 또한, 계면활성제로서의 에마르겐 LS-106을, HLB치가 12.7인 폴리옥시에틸렌폴리옥시프로필렌알킬에테르(카오사제 에마르겐 MS-110)로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하였다.The PET film as the substrate used in Example 1 was replaced with an 80 μm thick triacetylcellulose film (TD-80U manufactured by Fujifilm Corporation), and in the composition used in Example 1, C.I.Direct Blue 67 as a dichroic dye was added. Examples except that the content was changed to 10 parts by mass and Emargen LS-106 as the surfactant was replaced with polyoxyethylene polyoxypropylene alkyl ether (Emargen MS-110 manufactured by Kao Corporation) with an HLB value of 12.7. A measurement sample was prepared in the same manner as in 1.
실시예 8Example 8
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을, HLB치가 15.7인 폴리옥시에틸렌폴리옥시프로필렌글리콜블록폴리머(산요화성공업사제 뉴폴 PE-68)로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하였다.Same as Example 1 except that Emargen LS-106 as the surfactant used in Example 1 was replaced with polyoxyethylene polyoxypropylene glycol block polymer (Newpol PE-68 manufactured by Sanyo Chemical Industry Co., Ltd.) with an HLB value of 15.7. Measurement samples were prepared properly.
실시예 9Example 9
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을, HLB치가 16.4인 폴리옥시에틸렌알킬에테르(카오사제 에마르겐 1118 S-70)로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하였다.A sample was measured in the same manner as in Example 1, except that Emargen LS-106 as the surfactant used in Example 1 was replaced with polyoxyethylene alkyl ether (Emargen 1118 S-70, manufactured by Kao Corporation) with an HLB value of 16.4. was manufactured.
실시예 10Example 10
실시예 1에서 이용한 조성물에 있어서, 이색성 색소로서 4질량부의 C.I.Direct Blue 67와 4질량부의 C.I.Direct Orange 72를 혼합한 2종의 이색성 색소를 병용하고, 계면활성제로서의 에마르겐 LS-106을, HLB치가 14.5인 폴리옥시에틸렌알킬에테르폴리옥시에틸렌디스티렌화페닐에테르(카오사제 에마르겐 A-90)로 바꾸고, 또한, 그 함유량을 0.2질량부로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하였다.In the composition used in Example 1, two types of dichroic dyes were used in combination: 4 parts by mass of C.I.Direct Blue 67 and 4 parts by mass of C.I.Direct Orange 72 as a dichroic dye, and Emargen LS-106 as a surfactant. In the same manner as in Example 1, except that the HLB value was changed to polyoxyethylene alkyl ether polyoxyethylene distyrenated phenyl ether (Emargen A-90 manufactured by Kao Corporation) with an HLB value of 14.5, and the content was changed to 0.2 parts by mass. Measurement samples were prepared.
실시예 11Example 11
실시예 10에서 이용한 계면활성제로서의 에마르겐 A-90을, HLB치가 12.8인 폴리옥시에틸렌알킬에테르폴리옥시에틸렌디스티렌화페닐에테르(카오사제 에마르겐 A-60)로 바꾼 것 이외는, 실시예 10과 동일하게 측정 시료를 제조하였다.Example except that Emargen A-90 as the surfactant used in Example 10 was replaced with polyoxyethylene alkyl ether polyoxyethylene distyrenated phenyl ether (Emargen A-60 manufactured by Kao Corporation) with an HLB value of 12.8. Measurement samples were prepared in the same manner as in 10.
실시예 12Example 12
실시예 10에서 이용한 계면활성제로서의 에마르겐 A-90을, HLB치가 12.8인 폴리옥시에틸렌트리벤질페닐에테르(카오사제 에마르겐 B-66)로 바꾸고, 또한 그 함유량을 0.1질량부로 바꾼 것 이외는, 실시예 10과 동일하게 측정 시료를 제조하였다.Emargen A-90 as the surfactant used in Example 10 was replaced with polyoxyethylene tribenzylphenyl ether (Emargen B-66, manufactured by Kao Corporation) with an HLB value of 12.8, and its content was changed to 0.1 part by mass. A measurement sample was prepared in the same manner as in Example 10.
실시예 13Example 13
4-메타크릴로일옥시아조벤젠을 벤젠에 용해해 20질량% 용액으로 하고, 해당 아조벤젠을, 아조비스이소부티로니트릴을 개시제로서 탈기하에서 60℃에서 12시간 중합시켰다. 얻은 아조벤젠을 갖는 고분자 10질량부와 톨루엔 90질량부로 이루어진 용액을, 건조 후의 막두께가 0.1㎛의 막두께가 되도록 실시예 1에서 이용한 PET 필름 상에 회전 도포하고, 계속해서 이 PET 필름 기재를 100℃에서 1분 가열해 건조시킨다. 500W/h의 초고압 수은 램프를 준비하여 컷오프 필터로 조사광을 가시광(>400㎚)으로 설정하고, 또한 편광판을 통하여 직선 편광으로 한다. 이 직선 편광을, 편광판의 편광축에 대해 평행으로 둔 상기 기재의 도포면 상에 실온에서, 해당 도포면과의 간격이 50cm가 되는 거리로부터 1분간 조사했다. 이러한 광배향 처리가 실시된 기재의 표면에, 이색성 색소로서 C.I.Direct Blue 67를 5질량부, 폴리옥시에틸렌폴리옥시프로필렌알킬에테르(카오사제 에마르겐 MS-110:HLB치 12.7)을 0.1질량부, 물을 100질량부 포함한 조성물을, 해당 기재와의 간격을 3㎛가 되도록 세트된 유리봉을 설치한 도공기를 이용해 도포했다. 얻은 도포막을 25℃, 습도 70%의 환경에서 1분간 방치하고, 용매를 건조시켰다. 또한, 건조시킨 도포막을 60℃, 습도 90%의 환경에서 5분간 가열 처리 및 가습 처리하여, 본 발명의 색소막을 얻었다. 얻은 색소막 상에, 실시예 1과 같은 보호층을 설치했다. 이와 같이 하여 얻은 편광 소자를 측정 시료로 했다.4-Methacryloyloxyazobenzene was dissolved in benzene to make a 20% by mass solution, and the azobenzene was polymerized at 60°C for 12 hours under degassing using azobisisobutyronitrile as an initiator. The obtained solution consisting of 10 parts by mass of the azobenzene-containing polymer and 90 parts by mass of toluene was spin-coated onto the PET film used in Example 1 so that the film thickness after drying was 0.1 μm, and then this PET film base material was coated with 100 parts by mass. Heat and dry at ℃ for 1 minute. Prepare an ultra-high pressure mercury lamp of 500 W/h, set the irradiated light to visible light (>400 nm) using a cutoff filter, and linearly polarize it through a polarizer. This linearly polarized light was irradiated at room temperature onto the coated surface of the substrate placed parallel to the polarization axis of the polarizing plate for 1 minute from a distance of 50 cm from the coated surface. On the surface of the substrate on which such photo-alignment treatment was performed, 5 parts by mass of C.I.Direct Blue 67 and 0.1 parts by mass of polyoxyethylene polyoxypropylene alkyl ether (Kao Emargen MS-110: HLB value 12.7) as a dichroic dye were added. A composition containing 100 parts by mass of water was applied using a coater equipped with a glass rod set so that the distance from the substrate was 3 μm. The obtained coating film was left in an environment of 25°C and 70% humidity for 1 minute, and the solvent was dried. Additionally, the dried coating film was subjected to heat treatment and humidification treatment for 5 minutes in an environment of 60°C and 90% humidity to obtain the dye film of the present invention. On the obtained dye film, a protective layer similar to Example 1 was provided. The polarizing element obtained in this way was used as a measurement sample.
비교예 1Comparative Example 1
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을, 상기 특허문헌 1의 실시예 1에서 이용되는 비이온 계면활성제, 즉, HLB치가 12.1인 폴리옥시에틸렌라우릴에테르(카오사제 에마르겐 108)로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하여, 비교예 샘플로 했다.Emargen LS-106 as the surfactant used in Example 1 was replaced with the nonionic surfactant used in Example 1 of Patent Document 1, that is, polyoxyethylene lauryl ether (Emargen manufactured by Kao Corporation) with an HLB value of 12.1. A measurement sample was prepared in the same manner as in Example 1, except that it was changed to 108), and was used as a comparative example sample.
비교예 2Comparative Example 2
실시예 1에서 이용한 조성물에 있어서, 이색성 색소로서 C.I.Direct Blue 67의 함유량을, 10질량부로 바꾸고, 또한, 계면활성제로서의 에마르겐 LS-106을, 비교예 1의 비이온 계면활성제(카오사제 에마르겐 108)로 바꾸고, 또한 그 함유량을 1질량부로 바꾸고, 특허문헌 1의 실시예 1과 같은 이색성 색소 수용액을 제작하고, 실시예 1과 동일하게 측정 시료를 제조하여, 비교예 샘플로 했다.In the composition used in Example 1, the content of C.I.Direct Blue 67 as a dichroic dye was changed to 10 parts by mass, and Emargen LS-106 as a surfactant was changed to the nonionic surfactant of Comparative Example 1 (manufactured by Kao Corporation) Emargen 108), and its content was changed to 1 part by mass, a dichroic dye aqueous solution similar to Example 1 of Patent Document 1 was prepared, and a measurement sample was prepared in the same manner as Example 1, and was used as a comparative example sample. did.
비교예 3Comparative Example 3
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을, 상기 특허문헌 2의 회합성 이색성 색소막의 제작 1에서 이용되는 음이온 계면활성제, 즉 HLB치가 25인 폴리옥시에틸렌라우릴에테르 황산나트륨(카오사제 에마르 20C)으로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하여, 비교예 샘플로 했다.Emargen LS-106 as the surfactant used in Example 1 was replaced with an anionic surfactant used in Production 1 of the associative dichroic dye film of Patent Document 2, that is, sodium polyoxyethylene lauryl ether sulfate (Kao) with an HLB value of 25. A measurement sample was prepared in the same manner as in Example 1, except that it was replaced with Emar 20C), which was used as a comparative example sample.
비교예 4Comparative Example 4
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을 이용하지 않은 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하여, 비교예 샘플로 했다.A measurement sample was prepared in the same manner as in Example 1, except that Emargen LS-106 as the surfactant used in Example 1 was not used, and was used as a comparative example sample.
비교예 5Comparative Example 5
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을 이용하지 않고, 이색성 색소로서의 C.I.Direct Blue 67의 함유량을 2질량부로 바꾸고, 또한, PET 필름과의 간격을 7㎛가 되도록 세트된 유리봉을 설치한 도공기를 이용해 이색성 색소를 함유한 도공액을 도포한 이외는, 실시예 1과 마찬가지로, 색소막, 및, 측정 시료를 제조하여, 비교예 샘플로 했다.Instead of using Emargen LS-106 as the surfactant used in Example 1, the content of C.I.Direct Blue 67 as the dichroic dye was changed to 2 parts by mass, and the glass was set so that the gap with the PET film was 7 μm. A dye film and a measurement sample were produced in the same manner as in Example 1, except that the coating liquid containing the dichroic dye was applied using a coating machine equipped with a rod, and was used as a comparative example sample.
비교예 6Comparative Example 6
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을, HLB치가 18.0인 폴리옥시에틸렌디스티렌화페닐에테르(카오사제 에마르겐 A-500)로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하여, 비교예 샘플로 했다.Measurement was carried out in the same manner as in Example 1, except that Emargen LS-106 as the surfactant used in Example 1 was replaced with polyoxyethylene distyrenated phenyl ether (Emargen A-500, manufactured by Kao Corporation) with an HLB value of 18.0. A sample was prepared and used as a comparative example sample.
비교예 7Comparative Example 7
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을, HLB치가 18.5인 폴리옥시에틸렌알킬에테르(카오사제 에마르겐 1150 S-60)로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하여, 비교예 샘플로 했다.A sample was measured in the same manner as in Example 1, except that Emargen LS-106 as the surfactant used in Example 1 was replaced with polyoxyethylene alkyl ether (Emargen 1150 S-60, manufactured by Kao Corporation) with an HLB value of 18.5. was prepared and used as a comparative example sample.
비교예 8Comparative Example 8
실시예 1에서 이용한 계면활성제로서의 에마르겐 LS-106을, HLB치가 17.9인 폴리옥시에틸렌알킬에테르(카오사제 에마르겐 1150 S-70)로 바꾼 것 이외는, 실시예 1과 동일하게 측정 시료를 제조하여, 비교예 샘플로 했다.A sample was measured in the same manner as in Example 1, except that Emargen LS-106 as the surfactant used in Example 1 was replaced with polyoxyethylene alkyl ether (Emargen 1150 S-70, manufactured by Kao Corporation) with an HLB value of 17.9. was prepared and used as a comparative example sample.
표 1에는, 실시예 1~13, 비교예 1~8으로 얻은 샘플을 측정하여 얻은 편광도가 가장 높은 파장에서의 Ts, Tp, Tc, ρ, Rd를 나타낸다. 또한, 얻은 색소막의 도공성을 평가했다. 도공성에 대해서는, 10cm 각의 색소막에 50㎛ 이상의 크기의 도공되지 않은 곳을, 눈으로 10개 이상 확인할 수 있는 경우, 색소막에 도공 불량이 생긴다고 간주하여, 표 1에, 「×」은 도공 불량이 생기는 것을, 「○」는 도공 불량이 생기지 않은 것을 나타낸다.Table 1 shows Ts, Tp, Tc, ρ, and Rd at the wavelength with the highest degree of polarization obtained by measuring the samples obtained in Examples 1 to 13 and Comparative Examples 1 to 8. Additionally, the coatability of the obtained dye film was evaluated. Regarding coatability, if more than 10 uncoated areas of 50 ㎛ or larger in size can be visually confirmed on a 10 cm square dye film, it is considered that there is a coating defect in the dye film, and in Table 1, “×” indicates coating. “○” indicates that defects occur, and “○” indicates that no coating defects occur.
표 1의 결과로부터 밝혀진 바와 같이, 본 발명의 조성물을 이용해 제조된 색소막은, 실시예 1~12와 같이 기재에 러빙 처리가 실시되어도, 도공 불량이 생기지 않는다는 점에서, 본 발명의 조성물은 도공성이 우수하고, 게다가 도공 불량이 개선된 색소막을 얻을 수 있는 것을 알 수 있다. 또한, 실시예 13과 같이, 기재에 광배향 처리가 실시되어도, 실시예 1~12와 마찬가지로, 도공성이 우수한 조성물, 게다가 도공 불량이 개선된 색소막을 얻을 수 있는 것을 알 수 있다. 또한, 실시예 1~13에 나타낸 바와 같이, 본 발명의 색소막을 갖는 편광 소자는, 높은 투과율(Ts)뿐만 아니라, 높은 편광도(ρ), 및 높은 이색비(Rd)를 나타낸다는 점에서, 본 발명에 있어서는, 색소막의 도공 불량이 개선됨에 따라, 편광 소자의 편광 불량도 개선되는 것을 알 수 있다.As revealed from the results in Table 1, the dye film produced using the composition of the present invention does not cause coating defects even if the base material is subjected to a rubbing treatment as in Examples 1 to 12, and the composition of the present invention has coating properties. It can be seen that a dye film that is excellent and has improved coating defects can be obtained. In addition, as in Example 13, it can be seen that even if the substrate is subjected to photo-alignment treatment, a composition with excellent coating properties and a dye film with improved coating defects can be obtained, as in Examples 1 to 12. In addition, as shown in Examples 1 to 13, the polarizing element having the dye film of the present invention exhibits not only a high transmittance (Ts), but also a high polarization degree (ρ) and a high dichroic ratio (Rd), In the present invention, it can be seen that as the coating defect of the dye film is improved, the polarization defect of the polarizing element is also improved.
한편, 계면활성제로서, HLB치가 본 발명의 규정 외인 폴리옥시에틸렌알킬렌알킬에테르를 이용한 비교예 1과 2의 샘플, HLB치가 본 발명의 규정 외임과 동시에, 본 발명에서 특정된 계면활성제가 아닌 계면활성제를 이용한 비교예 3의 샘플, 계면활성제를 이용하지 않은 비교예 4의 샘플은, 각각 색소막에 도공 불량이 생겼다. 이것으로부터, 이들 샘플의 색소막의 도공 불량이 개선되지 않고, 해당 색소막을 갖는 편광 소자에도 편광 불량이 생기는 것을 알 수 있다.On the other hand, the samples of Comparative Examples 1 and 2 using polyoxyethylene alkylene alkyl ether whose HLB value is outside the specifications of the present invention as a surfactant, and the HLB value of which is outside the specifications of the present invention and the surface that is not a surfactant specified in the present invention Coating defects occurred in the dye film in the sample of Comparative Example 3 using an activator and the sample of Comparative Example 4 without using a surfactant, respectively. From this, it can be seen that the coating defect of the dye film of these samples is not improved, and polarization defects also occur in the polarizing element having the dye film.
또한, 비교예 4와 마찬가지로 계면활성제가 포함되지 않은 조성물을 이용하고, 또한 색소막이 비교적 두꺼운 비교예 5의 샘플은, 평행 투과율(Tp)과 직교 투과율(Tc)로부터 산출되는 편광 소자의 콘트라스트는 약 2 정도이며, HLB치가 본 발명의 규정 외인 폴리옥시에틸렌디스티렌화페닐에테르를 포함한 조성물을 이용한 비교예 6의 샘플, HLB치가 본 발명의 규정 외인 폴리옥시에틸렌알킬에테르를 포함한 조성물을 이용한 비교예 7 및 8의 샘플은, 해당 콘트라스트는 약 1 정도였다. 이것으로부터, 이러한 편광 소자를 디스플레이에 적용해도, 디스플레이의 콘트라스트를 거의 보내지 않는 편광판이 되어 버리는 것을 알 수 있다. 또한, 비교예 5~8의 샘플은, 편광도(ρ)가 65% 미만이며, 또한 이색비(Rd)도 5 미만인 점에서, 편광 소자로서의 기능이 충분하지 않은 것을 알 수 있다.In addition, in the sample of Comparative Example 5, which, like Comparative Example 4, used a composition containing no surfactant and had a relatively thick dye film, the contrast of the polarizing element calculated from the parallel transmittance (Tp) and the orthogonal transmittance (Tc) was about 2, and the sample of Comparative Example 6 using a composition containing polyoxyethylene distyrenated phenyl ether whose HLB value is outside the specifications of the present invention, Comparative Example 7 using a composition containing polyoxyethylene alkyl ether whose HLB value is outside the specifications of the present invention, and For sample 8, the corresponding contrast was approximately 1. From this, it can be seen that even if such a polarizing element is applied to a display, it becomes a polarizing plate that hardly provides contrast to the display. In addition, the samples of Comparative Examples 5 to 8 had a polarization degree (ρ) of less than 65% and a dichroic ratio (Rd) of less than 5, so it can be seen that the function as a polarizing element is not sufficient.
이상의 결과로부터, 본 발명의 조성물을 이용해 제조된 색소막은, 종래의 이색성 색소를 포함하는 조성물을 도포해 얻은 색소막의 도공 시의 도공 불량을 개선하고, 그 결과, 편광 불량이 없는 고품질이며 편광 성능이 우수한 편광 소자를 얻은 것을 알 수 있다.From the above results, the dye film manufactured using the composition of the present invention improves coating defects during coating of the dye film obtained by applying a composition containing a conventional dichroic dye, and as a result, is of high quality without polarization defects and has excellent polarization performance. It can be seen that this excellent polarizing element was obtained.
본 발명의 편광 소자는, 종래의 편광 소자와 같은 폴리비닐알코올 수지 필름을 이용한 편광 소자가 아니고, 러빙된 기재에 이색성 색소를 함유하는 용액을 도포함으로써 편광 소자를 제작할 수 있기 때문에, 종래의 공정에서 필요한 팽윤, 염색, 연신 등의 프로세스가 불필요하다. 또한, 편광 기능을 나타내는 성분으로서는 이색성 색소만으로 편광 소자의 막을 제작할 수 있기 때문에, 초박막인 편광 소자를 형성하는 것이 가능하다. 또한, 이색성 색소를 함유하는 용액의 도포에 의해 편광 소자를 제작할 수 있기 때문에, 종래의 편광판과 같은 평판 형상의 편광 소자의 형상으로 한정되지 않고, 곡면 형상이나 구면 형상의 편광 소자를 형성하는 것도 가능하다. 특히, 종래의 연신 필름은, 연신 방향에 대해서 수직인 편광을 통과시키는 편광판만 형성할 수 있었지만, 본 발명의 편광 소자는, 러빙되어 이루어진 기재에 대해 배향 방향을 임의로 설정할 수 있기 때문에, 미세한 패턴 형상이나 임의의 방향의 편광성을 설치한 편광 소자를 형성하는 것이 가능하다.The polarizing element of the present invention is not a polarizing element using a polyvinyl alcohol resin film like the conventional polarizing element, but can be manufactured by applying a solution containing a dichroic dye to a rubbed substrate, using the conventional process. Processes such as swelling, dyeing, and stretching required are unnecessary. In addition, since a polarizing element film can be manufactured using only a dichroic dye as a component exhibiting a polarizing function, it is possible to form an ultra-thin polarizing element. In addition, since a polarizing element can be manufactured by applying a solution containing a dichroic dye, it is not limited to the shape of a flat polarizing element such as a conventional polarizing plate, and it is also possible to form a curved or spherical polarizing element. possible. In particular, the conventional stretched film could only form a polarizing plate that passes polarized light perpendicular to the stretching direction, but since the polarizing element of the present invention can arbitrarily set the orientation direction with respect to the rubbed substrate, it can form a fine pattern shape. Alternatively, it is possible to form a polarizing element with polarization in any direction.
Claims (10)
상기 계면활성제의 HLB치가, 12.5 이상 17.5 이하인 것을 특징으로 하며, 또한
상기 이색성 색소가 방향족계 고리 구조를 갖는 수용성 아조계 색소인 것을 특징으로 하는, 조성물.
(A) at least one dichroic dye, and (B) polyoxyethylene polyoxypropylene alkyl ether, polyoxyethylene polyoxypropylene block polymer, polyoxyethylene distyrenated phenyl ether, and polyoxyethylene tribenzylphenyl ether. It contains at least one surfactant selected from the group, and (C) a solvent,
The surfactant has an HLB value of 12.5 or more and 17.5 or less.
A composition, characterized in that the dichroic dye is a water-soluble azo dye having an aromatic ring structure.
[식 1]
상기 식 1 중,
X1는, 1개 혹은 2개의 설폰산기와, 수산기 혹은 탄소수가 1 내지 3을 갖는 알콕시기를 갖는 페닐기 또는 나프틸기를 나타내며,
X2 및 X3는, 각각 독립적으로, 페닐렌기 또는 나프틸렌기를 나타내며, 해당 페닐렌기 또는 나프틸렌기는, 탄소수가 1 내지 3인 알킬기, 탄소수가 1 내지 3인 알콕시기, 수산기 및 설폰산기로 이루어진 군으로부터 선택되는 1종 또는 2종의 치환기를 1개 또는 2개 가지며,
R1은, 수소 원자, 탄소수가 1 내지 3인 알킬기, 아세틸기, 벤조일기, 혹은, 비치환의 페닐기 또는 탄소수가 1 내지 4인 알킬기, 탄소수가 1 내지 4인 알콕시기, 아미노기, 설포기 혹은 탄소수가 1 내지 4인 알킬기를 갖는 아미노기로 치환된 페닐기를 나타내며,
m은, 0 또는 1이며, 또한
n은, 1 또는 2이다.
The composition according to claim 1, wherein the dichroic dye is a compound represented by the following formula 1 or a salt thereof.
[Equation 1]
In Equation 1 above,
X 1 shows a phenyl group or naphtil group having one or two sulfonal acids and an alkoxy group having a hydroxyl group or a carbon number of 1 to 3.
X 2 and It has 1 or 2 substituents selected from the group,
R 1 is a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, an acetyl group, a benzoyl group, or an unsubstituted phenyl group, an alkyl group with 1 to 4 carbon atoms, an alkoxy group with 1 to 4 carbon atoms, an amino group, a sulfo group, or a carbon number. represents a phenyl group substituted with an amino group having an alkyl group of 1 to 4,
m is 0 or 1, and
n is 1 or 2.
[식 3]
상기 식 3에서, j는 1 또는 2이다.
The composition according to claim 2, wherein X 1 is a compound represented by the following formula 3 as a substituent or a salt thereof.
[Equation 3]
In equation 3 above, j is 1 or 2.
The composition according to claim 1, which contains a total of 0.1 to 15 parts by mass of the dichroic dye relative to 100 parts by mass of the solvent.
The composition according to claim 1, wherein the solvent includes at least water.
A pigment film manufactured using the composition according to claim 1.
A polarizing element comprising the dye film according to claim 6.
The polarizing element according to claim 7, wherein the dichroic ratio is 5 or more.
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- 2016-04-19 WO PCT/JP2016/062360 patent/WO2016171126A1/en active Application Filing
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JP2007061755A (en) * | 2005-08-31 | 2007-03-15 | Mitsubishi Chemicals Corp | Optical element manufacturing method |
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TW201708410A (en) | 2017-03-01 |
JPWO2016171126A1 (en) | 2018-02-15 |
HK1243446A1 (en) | 2018-07-13 |
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WO2016171126A1 (en) | 2016-10-27 |
TWI708817B (en) | 2020-11-01 |
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