KR102500215B1 - Manufacturing apparatus of building construction based on red clay wall - Google Patents

Abstract

The present invention relates to an apparatus for manufacturing a red clay wall structure and, more specifically, to an apparatus for manufacturing a red clay wall structure, comprising: a transfer conveyor that transfers a steel wire structure formed in a predetermined shape in order to form a red clay wall; a red clay wall forming unit that is installed on the transfer conveyor to fill the steel wire structure with the red clay having a predetermined viscosity and to form a red clay wall; a mesh net supply unit installed at the rear end of the red clay wall forming unit to continuously supply a mesh net for protecting the outer wall to the outer surface of the steel wire structure that has passed through the red clay wall forming unit on the transfer conveyor; and a finishing surface forming unit installed at the rear end of the mesh net supply unit to insert the mesh net for protecting the outer wall into the inside of the red clay wall of the steel wire structure and finishing the surface of the red clay wall as one side. According to the present invention as described above, the red clay wall structure can be quickly manufactured through a continuous process on the transfer conveyor, thereby reducing manufacturing costs by reducing labor costs and significantly improving productivity by shortening the manufacturing time. In addition, the mesh net for outer wall protection is inserted into the outer wall of the red clay wall to improve the durability of the outer wall, thereby improving the constructability and minimizing the product manufacturing defect rate.

Description

Ocher wall structure manufacturing apparatus {Manufacturing apparatus of building construction based on red clay wall}

The present invention relates to an apparatus for manufacturing a ocher wall structure, and more particularly, to an apparatus for manufacturing a ocher wall structure capable of shortening the construction time of a ocher wall by manufacturing the ocher wall structure in a ready-made form.

Soil is a mineral in the form of inorganic matter that covers about 10% of the surface of the earth, and is classified into ocher, black soil, red soil, and white soil by color, and its uses are diverse, but among these, ocher is by far the best in terms of medicinal properties and effectiveness. It is said to be a living organism and has been used as a soil for disease-free longevity with tremendous medicinal properties.

This loess is a mineral composed of 40-80% quartz, 10-20% feldspar and mica, 5-35% carbonate mineral, and 2-4% silt. ~12%, trivalent iron oxide 2-4%, divalent iron oxide 0.8-1.1%, calcium oxide 4-16%, magnesium oxide 2-6%, titanium oxide and manganese oxide about 0.5%. The moisture content is about 10 to 15%, and the porosity is about 50 to 55%, but the porosity tends to decrease as the moisture content increases.

In addition, ocher is known to have effects such as water quality and soil improvement, treatment, and cosmetic effects by the action of various minerals and enzymes, and various efforts are being made to use ocher having the above useful effects. In particular, loess has a honeycomb structure with a wide surface and numerous spaces form a multi-layered structure. A large amount of far-infrared rays are absorbed and stored in these sponge-like holes, which emit when heated to stimulate the molecular activity of other objects, making it a very suitable material for interior and exterior building materials. am.

Therefore, recently, as interest in the efficacy of ocher has increased, many buildings made of ocher are being built, but so far, most of the interior and exterior of the ocher building walls have been completed with ocher mortar (loess mortar) on the surface of the wall after completing the frame of the wall. Including Remital), or by bonding ocher panels made of ocher to produce ocher walls.

However, the ocher wall as described above is to form a wall with ocher mortar or ocher panel directly at the construction site, so workers have to work while waiting until the ocher is dried. Since it is necessary to attach ocher plastering and ocher panels in the erected state, this requires a high level of experts, which inevitably increases the construction cost.

Therefore, overcoming the irrationality in the process of constructing a building structure using the conventional ocher wall and manufacturing the ocher wall structure as a ready-made ocher wall structure, the construction time is shortened and the ocher wall structure manufacturing device and manufacturing make it easy to work even if not a highly specialized expert The demand for the method is increasing.

Korean Registered Patent No. 2314919

The present invention has been made to solve the above problems, and an object of the present invention is to quickly manufacture a standardized ocher wall structure that can be built with ocher wall on a transfer conveyor through a continuous process. It is to provide a production device.

Another object of the present invention is to ensure that the outer wall of the ocher wall is not easily damaged and has durability during the manufacturing process of the ocher wall structure.

According to one aspect of the present invention for achieving the above object, a transfer conveyor for transferring a steel wire structure formed in a certain shape to form a loess wall, and installed on the transfer conveyor, the steel wire structure has a certain viscosity A loess wall forming unit that forms a loess wall by filling ocher, and a mesh network installed at the rear end of the loess wall forming unit and continuously supplying a mesh network for outer wall protection to the outer surface of the steel wire structure passing through the ocher wall forming unit on the transfer conveyor. It is provided including a supply unit and a finishing surface forming unit installed at the rear end of the mesh network supply unit to insert the mesh net for outer wall protection into the ocher wall of the steel wire structure and to finish the surface of the ocher wall with one surface.

Here, the ocher wall forming unit includes a wall forming plate installed at a predetermined interval on both sides of the steel wire structure, and a ocher supply pipe for supplying ocher to the wall forming plate through a ocher inlet formed on one side, the wall forming plate A loess supply hole communicating with the loess supply pipe is incised to a certain length along the vertical direction.

In addition, it is provided by further comprising a spacing adjusting unit for adjusting the spacing between the wall forming plates so that the width of filling the iron wire structure with ocher is adjusted.

Furthermore, a guide roller unit installed at the front end of the wall-forming plate supports one side or both sides of the steel wire structure transported to the inside of the wall-forming plate to guide the wire structure and the wall-forming plate to be formed at regular intervals. More included are provided.

In addition, the mesh supply unit is installed so that the winding roller on which the outer wall protection mesh is wound can freely rotate, and the outer wall protection mesh is continuously adhered to the ocher wall surface attached to the outer surface of the wire structure, so that the iron wire It is transported to the rear integrally with the structure.

Furthermore, the finished surface forming unit includes a mesh attachment roller that is freely rotatably installed at the rear end of the mesh network supply unit and has a plurality of spiral-shaped attachment protrusions formed in the vertical direction along the outer edge, so that the mesh network for protecting the outer wall As the attached steel wire structure passes through the mesh attachment roller, the end of the attachment protrusion continuously presses the outer wall protecting mesh network so that the outer wall protecting mesh mesh is inserted into the ocher wall surface.

In addition, the finished surface forming unit further includes a plastering plate installed at the rear end of the mesh attachment roller to a certain length along the longitudinal direction of the transfer conveyor and having a flat sliding surface in contact with the loess wall surface of the steel wire structure. As the steel wire structure passes through the sliding surface, the loess wall surface is closely attached to the sliding surface so that it is continuously plastered on one surface.

In addition, a vibration motor is installed on one surface of the plastering plate, and the plastering plate is vibrated so that the ocher wall surface of the steel wire structure slides on the sliding surface.

According to the present invention as described above, the ocher wall structure can be quickly manufactured through a continuous process on the transfer conveyor, thereby reducing labor costs to reduce manufacturing costs and shortening manufacturing time to significantly improve productivity It works.

In addition, the durability of the outer wall is improved by inserting a mesh net for protecting the outer wall into the outer wall of the ocher wall, so that the workability is excellent and the product production defect rate can be minimized.

1 is a perspective view of an apparatus for manufacturing a ocher wall structure according to the present invention.
2 is a side view of an apparatus for manufacturing a loess wall structure according to the present invention.
Figure 3 is a view showing the planar structure of the ocher wall structure manufacturing apparatus according to the present invention.
FIG. 4 is a view showing a cross-sectional structure along the line A-A' of FIG. 3;
FIG. 5 is a partial perspective view of area A of FIG. 4 .
6 is a partial perspective view showing in detail the structure of the ocher supply pipe according to the present invention.

Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

1 is a perspective view of an apparatus for manufacturing a loess wall structure according to the present invention, FIG. 2 is a side view of the apparatus for manufacturing a ocher wall structure according to the present invention, and FIG. 3 is a planar view of the apparatus for manufacturing a ocher wall structure according to the present invention. 4 is a view showing the cross-sectional structure along the line AA' of FIG. 3, FIG. 5 is a partial perspective view of area A of FIG. 4, and FIG. 6 is a partial perspective view showing the structure of the loess supply pipe according to the present invention in detail. .

Referring to the drawings, the ocher wall structure manufacturing apparatus according to the present invention includes a transfer conveyor 100, a loess wall forming unit 200, a mesh network supplying unit 300, and a finished surface forming unit 400.

The transfer conveyor 100 seats and transfers the steel wire structure 10 having a certain shape to the rear to form the ocher wall. Here, the wire structure 10 has a rectangular parallelepiped shape with a long side along the longitudinal direction of the transfer conveyor 100, and the angle 11 is manufactured as a structure corresponding to the rectangular parallelepiped, and the wire 12 is crossed and welded to each side. do. In addition, the reinforcing bars 13 are installed in the transverse direction at regular intervals along the lengthwise direction of the long side of the steel wire structure 10 so that the angle 11 on the long side is not twisted, and between each reinforcing bar 13, insulation, heat absorption, A functional member such as sound absorption is inserted.

Here, the wire structure 10 has a rectangular parallelepiped shape with a long side along the longitudinal direction of the transfer conveyor 100, and the angle 11 is manufactured as a structure corresponding to the rectangular parallelepiped, and the wire 12 is crossed and welded to each side. do. In addition, the reinforcing bars 13 are installed in the transverse direction at regular intervals along the longitudinal direction of the long side of the steel wire structure 10 so that the angle 11 on the long side is not twisted, and the insulation material 14 between each reinforcing bar 13 Or insert a sound-absorbing material.

The loess wall forming unit 200 is installed on the transfer conveyor 100 and fills the inside of the steel wire structure 10 transported backward with loess of a certain viscosity to form a solid wall having a loess wall. This loess wall forming unit 200 is configured to include a wall forming plate 210 and a loess supply pipe 220.

The wall forming plates 210 are installed on both sides of the steel wire structure 10 along the longitudinal direction of the transfer conveyor 100, and are spaced apart at regular intervals with a margin so that the loess can be filled on the outer wall surface. The wall forming plates 210 installed on both sides serve as a formwork for filling the loess in the steel wire structure 10, and communicate with the loess supply pipe 220 to fill the loess into the wire structure 10. The loess supply hole 211 is cut into a long hole along the vertical direction on one side of the wall forming plate 210.

The loess supply pipe 220 supplies ocher to the wall forming plate 210 through the loess inlet 221a formed on one side of the exterior. Referring to the drawings of the present invention, the supply pipe 221 having the loess inlet 221a formed at one end ), a branch pipe 222 branching both up and down at the other end of the supply pipe 221, and a loess supply hole formed in the wall forming plate 210 along the vertical direction and connected to the other end of the branch pipe 222 ( 211), including the connection pipe 223 in which the communication hole 223a is formed, is integrally manufactured through welding, etc., and is detachably installed on the outer wall surface of the wall forming plate 210 by means of a clamp. This makes it easy to clean the inside by releasing the clamp and detaching it easily when the loess is hardened inside the loess supply pipe 220 and the loess is not supplied at a certain pressure.

In addition, the wall forming plate 210 adjusts the spacing between the wall forming plates 210 to correspond to the steel wire structure 10 of various standards, so that the width of the filling of the red clay in the steel wire structure 10 is adjusted. ) is further included. The spacing adjusting unit 212 moves the moving structure 213 to which the wall forming plate 210 is integrally fixed on one surface in a direction perpendicular to the longitudinal direction of the transfer conveyor 100. The moving bolt 213a having a thread on one side is integrally fixed, and the nut part 214a is installed on the fixed structure 214 at the lower end of the moving structure 213 to move the moving structure by the tightening operation of the moving bolt 213a ( 213) is finely moved in both directions on the fixing structure 214, and the distance between the wall forming plates 210 is adjusted.

Moreover, although both sides of the wire structure 10 should be filled with yellow soil of the same thickness, it is difficult to maintain an accurate center position while the wire structure 10 seated on the transfer conveyor 100 is moving on the transfer conveyor 100. In addition, an error in the center position may occur during initial seating.

Accordingly, in the present invention, the guide roller unit 215 is further included so that the wire structure 10 moving inside the wall forming plate 210 on both sides maintains an accurate interval. This guide roller unit 215 fixes the first and second rollers 215a and 215b on both sides of the upper and lower sides to the front end of each wall forming plate 210 disposed on both sides, respectively, and the top and bottom of the wire structure 10 Both side surfaces are in close contact with the first and second rollers 215a and 215b and passed backward to guide an accurate center position.

The mesh network supply unit 300 is installed at the rear end of the loess wall forming unit 200, passes through the ocher wall forming unit 200, and the outer wall protection mesh network ( 311) is continuously fed and attached along the longitudinal direction. The mesh network supply unit 300 is installed so as to freely rotate in the up and down longitudinal direction as a rotating shaft with a winding roller 310 on which a mesh network 311 for outer wall protection is wound on both sides of the transfer conveyor 100. Then, the steel wire structure 10 passing through the ocher wall forming unit 200 is transferred to the rear, and the outer wall protection mesh 311 is unwound from the winding roller 310 along the loess wall formed on the outer surface of the iron wire structure 10. It is continuously adhered and transported to the rear as one unit.

The finishing surface forming unit 400 is installed at the rear end of the mesh network supply unit 300 to insert the outer wall protection mesh 311 attached to the outer loess wall of the steel wire structure 10 into the ocher wall, and cover the surface of the ocher wall with one surface. finish with The finished surface forming unit 400 includes a mesh attachment roller 410 and a plastering plate 420.

The mesh attachment roller 410 is freely rotatably installed at the rear end of the mesh network supply unit 300, and a plurality of spiral-shaped attachment protrusions 411 are formed along the outer edge in the vertical direction. These mesh attachment rollers 410 are installed on both sides of the transfer conveyor 100, and the wire structure 10 to which the mesh net 311 for outer wall protection is attached passes between the mesh attachment rollers 410, and the attachment protrusions 411 The outer wall protective mesh 311 is inserted deeply into the ocher wall surface by continuously pressing the surface of the outer wall protective mesh 311 in a spiral shape. At this time, the entire outer edge of the mesh attachment roller 410 is not in close contact with the ocher wall surface, but only the end of the protruding attachment protrusion 411 is pressed into the ocher wall surface to minimize deformation of the ocher wall surface.

The plastering plate 420 is installed at the rear end of the mesh-attached roller 410 to both sides of the conveyor 100 along the longitudinal direction to a certain length, and has a flat sliding surface so that the outer loess wall surface of the steel wire structure 10 is in close contact 421). As shown in the drawing, the plastering plate 420 has a guide surface at both ends of the sliding surface 421 so that the ocher walls of the steel wire structure 10 smoothly flow into and out of the sliding surface 421 of the plastering plate 420 ( 422) is bent outward, and the steel wire structure 10 is guided inward along the guide surface 422, and the sliding surface 421 in which the loess wall surface formed on the outside of the wire structure 10 is disposed at regular intervals on both sides As it passes in close contact with the ocher wall, the surface of the ocher wall is continuously plastered on one side.

Furthermore, a vibration motor 430 is installed on one outer surface of the plastering plate 420, and the vibration motor 430 vibrates the plastering plate 420 minutely, so that loess having a certain viscosity is applied to the plastering plate 420. It is not attached to the inner surface of the surface, but it is finished with a clean surface flat on one side.

Hereinafter, a method for manufacturing a ocher wall structure using the apparatus for manufacturing a ocher wall structure according to the present invention will be described in detail.

First, a rectangular parallelepiped steel wire structure 10 is manufactured, then it is seated on the transfer conveyor 100, the transfer conveyor 100 is driven, and the wire structure 10 is entered into the loess wall forming unit 200. At this time, the upper and lower ends of both sides of the steel wire structure 10 are guided by the first and second rollers 215a and 215b installed at the front end of the wall forming plate 210, and the loess wall is left and right aligned on the conveyor 100 By moving from the inside of the body forming unit 200, both sides of the steel wire structure 10 are filled with ocher to the same thickness.

To fill the loess in the steel wire structure 10, the worker supplies loess having a certain viscosity to the loess inlet 221a exposed to the outside of the loess supply pipe 220 at a certain pressure, and the loess flowing into the loess supply pipe 220. is introduced into the upper and lower sides of the connecting pipe 223 through the branch pipe 222, and the introduced loess communicates with the communication hole 223a to the wall forming plate ( 210) is supplied between them. The supplied loess is filled between the steel wire structures 10 and passes through the loess wall forming unit 200 in the form of a formwork, while the wire structure 10 is completed in a solid form of the loess wall.

The steel wire structure 10 filled with loess is transported to the rear end of the transfer conveyor 100, and is made of plastic so that the loess does not flow down and is supported while passing through the mesh supply unit 300 disposed on both sides of the transfer conveyor 100. The outer wall protection mesh 311 is attached to the ocher wall on both sides of the steel wire structure 10. At this time, the mesh net 311 for outer wall protection is wound around the winding roller 310 and continuously attached to the outer wall of the steel wire structure 10 while being unwound backward on the roller.

In this way, the wire structure 10 to which the mesh net 311 for outer wall protection is attached is moved rearward again, and the mesh net 311 for outer wall protection is attached to the attachment rollers of the mesh attachment rollers 410 installed on both sides of the rear of the transfer conveyor 100. While being pressed, the outer wall protection mesh 311 is inserted into the ocher wall surface, and then the surface of the ocher wall surface is continuously slid on the plastering plate 420 to be plastered on one side. At this time, the vibration motor 430 is mounted on the outer surface of the plastering plate 420 so that the plastering plate 420 is vibrated by micro-vibration, and the surface of the plastering plate 420 is plastered with a clean surface without yellow soil attached to the finished product. is made with

Although the present invention has been described with respect to the preferred embodiments mentioned above, various modifications and variations are possible without departing from the spirit and scope of the invention. Accordingly, the scope of the appended claims will include such modifications and variations as fall within the scope of this invention.

100: transfer conveyor
200: loess wall forming part 210: wall forming plate
211: loess supply hole 212: spacing control unit
213: moving structure 213a: moving bolt
214: fixed structure 214a: nut part
215: guide roller unit 215a: first roller
215b: second roller
220: loess supply pipe 221: supply pipe
221a: ocher inlet 222: branch pipe
223: connector 223a: communication hole
300: mesh network supply unit 310: winding roller
311: mesh net for outer wall protection
400: finishing surface forming unit 410: mesh attachment roller
411: attachment protrusion 420: plastering plate
421: sliding surface 422: guide surface
430: vibration motor
10: steel wire structure 11: angle
12: iron wire 13: reinforcement bar
14: functional absence

Claims (8)

A transfer conveyor for transferring a steel wire structure formed in a predetermined shape to form a red clay wall;
a loess wall forming unit installed on the transfer conveyor and forming a loess wall by filling the steel wire structure with loess of a certain viscosity;
a mesh network supply unit installed at the rear end of the loess wall forming unit and continuously supplying a mesh network for outer wall protection to the outer surface of the steel wire structure passing through the loess wall forming unit on the transfer conveyor;
A finishing surface forming unit installed at the rear end of the mesh network supply unit, inserting the mesh net for outer wall protection into the ocher wall of the steel wire structure and finishing the surface of the ocher wall with one surface; include,
The ocher wall forming unit
A wall forming plate installed at a predetermined interval on both sides of the steel wire structure;
It includes a loess supply pipe for supplying ocher to the wall forming plate through a loess inlet formed on one side,
The ocher wall structure manufacturing apparatus, characterized in that the ocher supply hole communicated with the ocher supply pipe is cut to a certain length along the vertical longitudinal direction in the wall forming plate.
delete According to claim 1,
The loess wall structure manufacturing device further comprises a spacing adjusting unit for adjusting the spacing between the wall forming plates to adjust the width of the iron wire structure filled with ocher.
According to claim 3,
It is installed at the front end of the wall forming plate, and supports one side or both sides of the steel wire structure being transferred to the inside of the wall forming plate to guide the wire structure to form a gap with the wall forming plate at regular intervals. Ocher wall structure manufacturing apparatus, characterized in that for.
According to claim 1,
The mesh network supply unit is installed such that the winding roller on which the mesh network for outer wall protection is wound is freely rotatable,
The ocher wall structure manufacturing device, characterized in that the mesh for outer wall protection is continuously adhered to the ocher wall surface attached to the outer surface of the steel wire structure and transferred to the rear integrally with the wire structure.
A transfer conveyor for transferring a steel wire structure formed in a predetermined shape to form a red clay wall;
a loess wall forming unit installed on the transfer conveyor and forming a loess wall by filling the steel wire structure with loess of a certain viscosity;
a mesh network supply unit installed at the rear end of the loess wall forming unit and continuously supplying a mesh network for outer wall protection to the outer surface of the steel wire structure passing through the loess wall forming unit on the transfer conveyor;
A finishing surface forming unit installed at the rear end of the mesh network supply unit, inserting the mesh net for outer wall protection into the ocher wall of the steel wire structure and finishing the surface of the ocher wall with one surface; include,
The finishing surface forming part
Including a mesh attachment roller that is freely rotatably installed at the rear end of the mesh network supply unit and has a plurality of spiral-shaped attachment protrusions formed along the outer edge in the vertical direction,
While the wire structure to which the mesh for outer wall protection is attached passes through the mesh attachment roller, the end of the attachment protrusion continuously presses the mesh for outer wall protection so that the mesh for outer wall protection is inserted into the ocher wall surface,
Further comprising a plastering plate installed at the rear end of the mesh attachment roller at a certain length along the longitudinal direction of the transfer conveyor and having a flat sliding surface in contact with the loess wall surface of the steel wire structure,
The ocher wall structure manufacturing device, characterized in that the iron wire structure passes through the sliding surface so that the ocher wall surface is in close contact with the sliding surface so that it is continuously plastered on one side.
delete According to claim 6,
A vibration motor is installed on one surface of the plastering plate, and the plastering plate is vibrated so that the ocher wall surface of the steel wire structure slides on the sliding surface.

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