KR102460409B1 - Cutting insert and Tool mounted withthere - Google Patents

Abstract

An objective of the present invention is to provide a cutting insert and a cutting tool having the same, which can improve the machining life by increasing the heat radiation property. According to one embodiment of the present invention, the cutting insert comprises an upper surface, a lower surface, a side, a cutting edge, and a fastening hole. The cutting edge includes a major cutting edge, a nose R part connected to the major cutting edge, and a minor cutting edge connected to the nose R part. The upper surface includes a land part adjacent to the cutting edge, an inclined surface inclined downwards from the land part, and an upper surface bottom part extended from the inclined surface. The land part includes a major cutting edge land part adjacent to the major cutting edge, a nose R part land part adjacent to the nose R part and connected to the major cutting edge land part, and a minor cutting edge land part adjacent to the minor cutting edge and connected to the nose R part land part. The inclined surface includes a major cutting edge inclined surface inclined downwards from the major cutting edge land part, a nose R part inclined surface inclined downwards from the nose R part land part and connected to the major cutting edge inclined surface, and a minor cutting edge inclined surface inclined downwards from the minor cutting edge land part and connected to the nose R part inclined surface. A first protruding part connected to the major cutting edge land part is formed on the major cutting edge inclined surface at a portion at which the nose R part inclined surface ends, and a second protruding part connected to the minor cutting edge land part is formed on the minor cutting edge inclined surface at a portion at which the nose R part inclined surface ends. A protruding part does not exist on the nose R part inclined surface.

Description

Cutting inserts and cutting tools equipped with them

The present invention relates to a cutting insert and a cutting tool equipped with the same.

BACKGROUND ART In general, a cutting insert is fastened to a cutting tool mounted on a machine tool and used to cut a workpiece such as a machine part made of ferrous, non-ferrous metal, non-metallic material, or the like.

Such a cutting insert includes an upper surface, a lower surface facing in the opposite direction, a side surface connecting the upper surface and the lower surface, and a cutting edge forming a boundary between the upper surface and the side surface to cut a workpiece.

Meanwhile, FIG. 12 shows a cutting insert disclosed in Japanese Patent Registration No. 6241695. For reference, FIG. 12 corresponds to FIG. 1 of the Japanese Patent Registration Publication, and for convenience of explanation, the reference numerals used in the Japanese Patent Registration Publication are used as they are without modification, and these reference numerals refer to the present invention to be described later. Even if it overlaps with the reference numerals used in the description, it does not refer to the same components.

The conventional cutting insert (1) has at least one cutting edge (8) formed at the intersection of the inclined surface (6) and the relief surface (7), and at least one ridge (12). And the cutting edge 8 comprises a cutting edge portion 9 extending along the corner portion 5 and a straight cutting edge portion 10 connected thereto. Further, the ridge 12 rises on the inclined surface 6 and extends from the inner inclined surface of the cutting edge portion 9 of the corner portion 5 toward the inner inclined surface of the straight cutting edge portion 10 .

However, in such a conventional cutting insert 1, the ridge 12 is disposed at a lower position than the cutting edge 8, and there is a limit in preventing the chips of high pressure generated in the machining section from being elongated while flowing to the uncut section. In addition, due to its structure, cutting oil supplied from the outside could not be sufficiently supplied to the processing unit, so there was a problem in that the heat dissipation effect was deteriorated.

Japanese Patent Registration Publication No. 6241695 (2017.11.17)

The present invention is to solve the above-described problems, and the present invention provides a cutting insert capable of preventing cutting damage by smoothing the curling of chips and increasing heat dissipation to improve machining life, and a cutting equipped with the same The purpose is to provide tools.

In order to achieve the above object, a cutting insert according to an embodiment of the present invention includes an upper surface, a lower surface, a side surface, a cutout, and a fastening hole, wherein the cutout is a main cutout, a nose R part following the main cutout, and and a minor cut-out continuing to the nose R part, wherein the upper surface includes a land part adjacent to the pickle, an inclined surface inclined downwardly from the land part, and an upper surface bottom part extending from the inclined surface, and the land part is in the main cut-in. an adjacent major cut-in land portion, a nose R minor land portion connected to the major cut-in land portion and adjacent to the nose R portion, and a minor cut-in land portion connected to the nose R minor land portion and adjacent to the minor cut-in, wherein the inclined surface comprises the A major cutting edge slope that slopes downward from the major cutting edge land part, a nose R minor grade slope that leads to the main cutting edge slope and is inclined downward from the nose R minor land part, and a nose R minor grade slope that connects with the nose R minor grade and is inclined downward from the minor cutting edge land part. It includes a minor sloping surface, wherein at the end of the nose R minor sloping surface, a first protrusion is connected to the main cutting indentation land portion on the main cutting inclined surface, and at the end of the nose R minor sloping surface, the minor cutting inclined surface has the minor incisor It is characterized in that the second protrusions continuing to the land portions are respectively formed, and the protrusions do not exist on the nose R sub-slope.

In addition, the first protrusion and the second protrusion may have the same height as the major cutting-in land part and the minor cutting-in land part.

In addition, a plurality of troughs and a plurality of ridges are alternately connected to each other on the upper bottom portion, and the height of the plurality of ridges is sequentially lowered as it goes away from the bulge, and the angle formed with the horizontal plane becomes gentle. do.

In addition, each of the plurality of floors is characterized in that the height increases from the main cutting edge toward the fastening hole.

In addition, the upper surface bottom part includes a nose R part bottom part connected to the nose R part slope surface, and a cut-out part bottom part in which the plurality of valleys and the plurality of ridges are formed, and the nose R part bottom part is higher than the plurality of ridges. It is characterized in that it is formed.

In addition, the bottom of the nose R part has a first concave groove, each of the plurality of ridges has a second concave groove at a distal end thereof, and the radius of curvature of the first concave groove is the radius of curvature of the second concave groove. characterized by a larger

In addition, the width of the plurality of valleys is gradually increased as it approaches the main joint, and the size of the relative width of the plurality of valleys increases as the distance from the nose R part increases.

In addition, a boss portion surrounding the fastening hole is provided, and the boss portion has a groove portion having one end directed in the minor cutting direction and the other end facing in the main cutting direction.

The cutting tool of the present invention is equipped with the above-described cutting insert.

The cutting insert according to the embodiment of the present invention having the above-described configuration has the following effects.

In this embodiment, the first and second convex protrusions connected to the land portion are provided to prevent high pressure chips from flowing toward the tamarind, and to prevent pressurizing the tamarind with strong pressure, thereby making the chip lengthen due to the puncture. By preventing sagging, it is possible to prevent shortening of the life of the cutting insert due to crater wear and plastic deformation.

In addition, the bottom of the nose R was placed higher than the bottom of the cutout so that the bending direction of the chip could be directed to the outside of the processing area, so that the curling radius of the chip was relatively larger at the bottom of the nose R than at the bottom of the cutout. , to have a natural directionality when curling the chip as a whole. In addition, the protrusion is formed to be upward toward the farther away from the main cutting edge so as not to cause sagging chips to form a small curling radius of the chip.

In addition, in this embodiment, a concave groove having a predetermined radius of curvature is formed in the portion where the chip flows, so that the chip naturally flows and makes surface contact with the upper surface bottom, thereby preventing local wear and cutting, inclined surface, and upper surface bottom. As the chip curls while in contact with the part (concave groove) 3 part, the machining load can be reduced. In addition, long chips can be prevented by causing chip curling through the concave groove.

On the other hand, although not explicitly described, the present invention also includes other effects expected from the above-described configuration.

1 is a perspective view of a cutting insert according to an embodiment of the present invention.
FIG. 2 is a plan view of the cutting insert of FIG. 1 .
Fig. 3 (a) is a cross-sectional view taken along the AA direction of Fig. 2 , and Fig. 3 (b) is a schematic diagram showing a state in which the chip flows.
Figure 4 (a) is a partially enlarged view of the cutting insert of Figure 1, Figure 4 (b) is a cross-sectional view in the BB direction of Figure 4 (a).
5 is a partial perspective view in the direction of the nose R portion and the main cutting insert of the cutting insert of FIG. 1 .
6 is a view schematically showing the radius of curvature of the first concave groove and the second concave groove of the cutting insert of FIG. 1 .
FIG. 7(a) is a schematic diagram illustrating chip curling in the case of a conventional cutting insert that is not provided with a second concave groove, and FIG. 7(b) is in the case of the cutting insert of FIG. 1 .
FIG. 8 is a view for explaining a plurality of valleys of the cutting insert of FIG. 1 .
FIG. 9 is a view for explaining a groove portion of the cutting insert of FIG. 1 .
10 is a schematic diagram illustrating a state in which cutting oil flows through the groove of FIG. 9 .
11 shows a state in which the cutting insert of FIG. 1 is mounted on a cutting tool.
12 is a view of a conventional cutting insert.

Hereinafter, with reference to the accompanying drawings, embodiments of the present invention will be described in detail so that those of ordinary skill in the art to which the present invention pertains can practice. However, the present invention may be embodied in several different forms and is not limited to the embodiments described herein.

As shown in Figure 1, the cutting insert according to an embodiment of the present invention includes an upper surface (1), a lower surface (2), a side surface (3), a cutout (4), and a fastening hole (5). For reference, this cutting insert may be a single-sided cutting insert for turning in which the upper surface 1 is used as a cutting surface and the lower surface 2 is used as a mounting surface with a cutting tool. And, the cutting insert 100 may be used by being fixed to the cutting tool H with a fastening bolt as shown in FIG. 11 .

As shown in FIG. 2 , the cutting insert may have a substantially parallelogram shape, and be symmetrical with respect to an imaginary center line C extending through the center of the fastening hole 5 to the center of the opposite corners. can

As shown in FIG. 2 , the pickled cut 4 includes a major cut cut 41 , a nose R part 42 following the main cut cut 41 , and a minor cut cut 43 following the nose R section 42 . .

The upper surface 1 has a land portion 11 adjacent to the cutting edge 4 , an inclined surface (cutting surface) 12 inclined downward (from the upper surface to the lower surface direction) from the land portion 11 , and an upper surface extending from the inclined surface 12 . and a bottom part (13).

Specifically, the land portion 11 includes a main cutting incision land portion 111 adjacent to the main cutting edge 41 , and a nose R minor land portion 112 connected to the main cutting edged land portion 111 and adjacent to the nose R portion 42 . And, the nose R sub-land part 112 and connected to the tarsal in-land portion 113 adjacent to the tarsal-in (43).

The inclined surface 12 is a major cutting edge inclined surface 121 that is inclined downward from the main cutting incisal land part 111, and a nose R minor inclined surface 122 that is connected to the main cutting inclined inclined surface 121 and is inclined downward from the nose R minor land part 112. ) and the nose R sub-inclined surface 122 and includes a minor incline inclined surface 123 that is inclined downward from the minor incisal land portion 113 .

In particular, in this embodiment, as shown in FIG. 2 , a first protrusion 124 continuing to the main cutting-in land part 111 is formed on the main cutting-in inclined surface 121 at the site where the nose R sub-sloping surface 122 ends. At the end of the nose R sub-slope 122 , a second protrusion 125 is formed on the sub-jeomin-in-sloping surface 123 , which continues to the sub-jeomin-in land part 113 . In addition, there is no protrusion on the nose R sub-slope surface 122 .

These first and second protrusions 124 and 125 are inclined downward at an inclination a larger than the front inclination angle b (see Fig. 3(a)). And the first protrusion 124 and the second protrusion 125 have the same height (based on the lower surface) of the major cutting-in land portion 111 and the minor cutting-in land portion 113, that is, having a height that does not protrude from these land portions. desirable.

For reference, chips generated during machining of large workpieces generate high heat and pressure, and if they can be effectively discharged, the life of the cutting insert can be increased. If the chip of high pressure continuously flows toward the mortar or pressurizes the denter, crater wear is prolonged, and further, plastic deformation causes breakage of the flank surface, which in turn reduces the life of the cutting insert. In order to prevent this, as shown in (b) of FIG. 3 , in this embodiment, the first and second protrusions 124 and 125 having a convex shape connected to the land portion 11 are installed to provide a high pressure chip (P). ) does not flow toward the sub-cutting edge, and by preventing the sub-cutting edge from being pressurized with strong pressure, it is possible to prevent the chip from sagging due to the low cutting edge, thereby preventing the shortening of the life of the cutting insert due to crater abrasion and plastic deformation.

Meanwhile, as shown in FIG. 4 , in the present embodiment, a plurality of valleys 131 and a plurality of ridges 132 are alternately connected to each other in the upper bottom part 13 .

The height (horizontal plane, for example, the lower surface reference) of the plurality of ridges 132 sequentially decreases (h1 > h2 > h3) as the distance from the subjeomin 43 increases (h1 > h2 > h3), and the angle formed with the horizontal plane becomes gentle (θ1 > θ2 > θ3). ).

Each of the plurality of floors 132 increases in height from the main cutting edge 41 toward the fastening hole 5 . The plurality of floors 132 located on the side of the Bujeolin 43 also increase in height toward the fastening hole 5 .

In addition, the upper surface bottom part 13 has a nose R part bottom part 133 connected to the nose R sub-slope surface 122, and a cut-out part bottom part 134 in which a plurality of valleys 131 and a plurality of ridges 132 are formed. includes And the nose R part bottom 133 is formed higher than the plurality of ridges 132 .

For reference, if chips generated during machining continue to stay in the machining area, high heat and pressure may be concentrated on the nose R portion 42 of the cutting insert, causing rapid crater wear or plastic deformation in the cutting insert.

In this embodiment, through the configuration as described above, the nose R part bottom part 133 is disposed higher than the cut part bottom part 134 so that the bending direction of the chip is directed to the outside of the processing area, so that the curling radius of the chip is increased. The nose R bottom part 133 was made relatively larger than the cut bottom part 134 side (R1>R2), and the overall direction was made to have a natural direction when curling the chip. In addition, the protrusion 124 is formed to be upward as it goes away from the main cutting edge 41 so as not to cause sagging chips to form a small curling radius of the chip.

Meanwhile, as shown in FIG. 6 , the nose R part bottom 133 has a first concave groove 1331 , and each of the plurality of ridges 132 has a second concave groove 1321 at its distal end. do. Here, the radius of curvature of the first concave groove 1331 is larger than the radius of curvature of the second concave groove 1321 .

For reference, when the top bottom (chip breaker bottom) 13 is flat, the chip is in point contact with the top bottom 13 (refer to (a) of FIG. 7), and at this time, local As wear occurs, long chips are generated, which can increase the machining load. On the other hand, in this embodiment, by forming concave grooves 1331 and 1332 having a predetermined radius of curvature in the portion through which the chip flows, and allowing the chip to naturally flow and make surface contact with the upper bottom portion 13 (see FIG. 7 ) (refer to (b)), it is possible to reduce the machining load by curling the chip while contacting the cut, inclined surface, and top bottom (concave groove) 3 parts while preventing local wear. In addition, long chips can be prevented by causing chip curling through the concave groove.

As shown in FIG. 8 , in this embodiment, the width of the plurality of valleys 131 is gradually increased as it approaches the main node 41 (Wb > Wa), and the size of the relative widths of the plurality of valleys 131 . becomes larger as it moves away from the nose R portion 42 (Wb > Wc).

Through this configuration, the coolant can sufficiently penetrate into the plurality of valleys 131 of the upper bottom part 13 to effectively cool the chips with high heat, so that the cutting heat is not transferred to the entire cutting insert. In addition, the closer to the cutting edge (4), the higher the cutting heat, so the closer to the cutting edge (4), the larger the width of the valley 131, so that a large amount of cutting oil can easily penetrate.

As described above, the cutting insert according to the present embodiment not only does not generate high heat by rapidly cooling the chip that has received high heat, but also generates bending stress as the chip cools, which helps in chip curling. In addition, the cross section of the chip forms a wavy shape similar to the shape of the top bottom of the cutting insert and generates a bending stress in the chip to help curl the chip.

As shown in FIG. 9 , this cutting insert has a boss portion 6 surrounding the fastening hole 5 . And the boss part 6 is formed with an elongated groove 61 having one end directed in the minor cut-in (43) direction and the other end in the major-cutting (41) direction.

As shown in FIG. 8 , this cutting insert removes cutting heat by increasing the contact area with the cutting oil L through the plurality of valleys 131 of the upper bottom 13 when the cutting oil L is introduced from the outside. can help In addition, the cutting oil (L) freely passes between the main cutting edge 41 and the minor cutting edge 43, where direct machining is performed, so that the heated cutting oil is discharged toward the minor cutting edge 43 and the cold cutting oil is newly introduced into the processing part. It prevents this high cutting heat from being generated and prevents the cutting heat from being transferred to the cutting insert.

Although the preferred embodiment of the present invention has been described in detail above, the scope of the present invention is not limited thereto, and various modifications and improvements by those skilled in the art using the basic concept of the present invention as defined in the following claims are also provided. is within the scope of the

1. top,
11. Landbu,
111. Main cut-in land part, 112. Nose R sub-land part
113. Pujeolin Landbu
12. Slope
121. Major cut-off slope, 122. Nose R sub-slope
123. Bujeolin slope, 124. First protrusion
125. Second protrusion
13. Top floor
2. If you do,
3. side,
4. Pickled
41. Jujeolin, 42. Nose R part
43. Intemperate
5. Fastening hole

Claims (9)

As a cutting insert comprising an upper surface, a lower surface, a side surface, a cutout, and a fastening hole,
The pickled includes a major cut, a nose R part following the main cut, and a minor cut out following the nose R part,
The upper surface includes a land portion adjacent to the pickled portion, an inclined surface inclined downwardly from the land portion, and an upper surface bottom portion extending from the inclined surface,
The land portion includes a major cut-in land portion adjacent to the major cutting edge, a nose R minor land portion connected to the main cutting edged land portion and adjacent to the nose R portion, and a minor cut-ined land portion connected to the nose R minor land portion and adjacent to the minor cutting edge. includes,
The inclined surface includes a major cutting edge inclined surface that is inclined downward from the major cutting edge land part, a nose R minor grade slope that connects to the main cutting edge slope surface and is inclined downward from the nose R minor land part, and the nose R minor grade slope that connects to the minor cutting edge land part. It includes a tarsal sloping surface that is inclined downward from
At the end of the nose R minor slope, a first protrusion is connected to the major cutting incline on the major cutting incline, and at the end of the nose R minor slope, a second projection is connected to the minor incised land at the incised slope. are formed, respectively, and there is no protrusion on the nose R sub-slope
cutting insert. In claim 1,
The first protrusion and the second protrusion have the same height as the major cutting-in land portion and the minor cutting-in-land portion. In claim 1,
A plurality of troughs and a plurality of troughs are alternately connected to each other on the upper bottom portion,
The height of the plurality of floors is sequentially lowered as the distance from the Bujeolin increases, and the angle formed with the horizontal plane becomes gentle.
cutting insert. In claim 3,
Each of the plurality of floors,
A cutting insert that increases in height from the main cutting edge toward the fastening hole. In claim 3,
The upper surface bottom part includes a nose R part bottom part connected to the nose R part slope surface, and a cut-out part bottom part in which the plurality of valleys and the plurality of ridges are formed,
The nose R part bottom is formed higher than the plurality of floors
cutting insert. In claim 5,
The bottom of the nose R part has a first concave groove, and each of the plurality of ridges has a second concave groove at its distal end,
The radius of curvature of the first concave groove is greater than the radius of curvature of the second concave groove.
cutting insert. In claim 3,
The width of the plurality of valleys gradually increases as it approaches the main joint,
The size of the relative width of the plurality of valleys increases as the distance from the nose R part increases.
cutting insert. In claim 1,
A boss portion surrounding the fastening hole is provided,
A groove portion is formed in the boss portion toward one end in a direction in which the minor joint is and the other end in a direction in which the major joint is formed.
cutting insert. A cutting tool to which the cutting insert according to any one of claims 1 to 8 is mounted.

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