KR102456115B1 - Method for preparing the catalyst support using photo acid generator and method for preparing the catalyst comprising the same - Google Patents
Method for preparing the catalyst support using photo acid generator and method for preparing the catalyst comprising the same Download PDFInfo
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- KR102456115B1 KR102456115B1 KR1020200149384A KR20200149384A KR102456115B1 KR 102456115 B1 KR102456115 B1 KR 102456115B1 KR 1020200149384 A KR1020200149384 A KR 1020200149384A KR 20200149384 A KR20200149384 A KR 20200149384A KR 102456115 B1 KR102456115 B1 KR 102456115B1
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- South Korea
- Prior art keywords
- catalyst
- preparing
- catalyst carrier
- producing
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- 239000003054 catalyst Substances 0.000 title claims abstract description 123
- 239000002253 acid Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims description 42
- 239000002243 precursor Substances 0.000 claims abstract description 38
- 239000004094 surface-active agent Substances 0.000 claims abstract description 25
- 239000011259 mixed solution Substances 0.000 claims abstract description 23
- 239000011148 porous material Substances 0.000 claims abstract description 21
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 33
- 239000012855 volatile organic compound Substances 0.000 claims description 21
- 238000001723 curing Methods 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 13
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- -1 4-tert-butylphenyl Chemical group 0.000 claims description 9
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 9
- 125000003545 alkoxy group Chemical group 0.000 claims description 9
- FAYMLNNRGCYLSR-UHFFFAOYSA-M triphenylsulfonium triflate Chemical group [O-]S(=O)(=O)C(F)(F)F.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 FAYMLNNRGCYLSR-UHFFFAOYSA-M 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
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- LWHOMMCIJIJIGV-UHFFFAOYSA-N (1,3-dioxobenzo[de]isoquinolin-2-yl) trifluoromethanesulfonate Chemical compound C1=CC(C(N(OS(=O)(=O)C(F)(F)F)C2=O)=O)=C3C2=CC=CC3=C1 LWHOMMCIJIJIGV-UHFFFAOYSA-N 0.000 claims description 6
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 claims description 6
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 6
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 6
- 229920000233 poly(alkylene oxides) Polymers 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 5
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- 238000003848 UV Light-Curing Methods 0.000 claims description 4
- JMXKSZRRTHPKDL-UHFFFAOYSA-N titanium ethoxide Chemical compound [Ti+4].CC[O-].CC[O-].CC[O-].CC[O-] JMXKSZRRTHPKDL-UHFFFAOYSA-N 0.000 claims description 4
- SGYQZOQILXLBIB-UHFFFAOYSA-M (4-fluorophenyl)-diphenylsulfanium;trifluoromethanesulfonate Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC(F)=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 SGYQZOQILXLBIB-UHFFFAOYSA-M 0.000 claims description 3
- RLAWXWSZTKMPQQ-UHFFFAOYSA-M (4-tert-butylphenyl)-diphenylsulfanium;trifluoromethanesulfonate Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC(C(C)(C)C)=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 RLAWXWSZTKMPQQ-UHFFFAOYSA-M 0.000 claims description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 claims description 3
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 claims description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 3
- KMJCYKNSIKZQFX-UHFFFAOYSA-M [4-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethoxy]phenyl]-diphenylsulfanium;trifluoromethanesulfonate Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC(OCC(=O)OC(C)(C)C)=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 KMJCYKNSIKZQFX-UHFFFAOYSA-M 0.000 claims description 3
- 125000002947 alkylene group Chemical group 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 claims description 3
- JPUHCPXFQIXLMW-UHFFFAOYSA-N aluminium triethoxide Chemical compound CCO[Al](OCC)OCC JPUHCPXFQIXLMW-UHFFFAOYSA-N 0.000 claims description 3
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 claims description 3
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- MGFYSGNNHQQTJW-UHFFFAOYSA-N iodonium Chemical compound [IH2+] MGFYSGNNHQQTJW-UHFFFAOYSA-N 0.000 claims description 3
- 239000002563 ionic surfactant Substances 0.000 claims description 3
- 229910052741 iridium Inorganic materials 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 239000002736 nonionic surfactant Substances 0.000 claims description 3
- SLYCYWCVSGPDFR-UHFFFAOYSA-N octadecyltrimethoxysilane Chemical compound CCCCCCCCCCCCCCCCCC[Si](OC)(OC)OC SLYCYWCVSGPDFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052763 palladium Inorganic materials 0.000 claims description 3
- JGTNAGYHADQMCM-UHFFFAOYSA-N perfluorobutanesulfonic acid Chemical compound OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F JGTNAGYHADQMCM-UHFFFAOYSA-N 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 229920001451 polypropylene glycol Polymers 0.000 claims description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 3
- HKJYVRJHDIPMQB-UHFFFAOYSA-N propan-1-olate;titanium(4+) Chemical compound CCCO[Ti](OCCC)(OCCC)OCCC HKJYVRJHDIPMQB-UHFFFAOYSA-N 0.000 claims description 3
- 229910052703 rhodium Inorganic materials 0.000 claims description 3
- 229910052707 ruthenium Inorganic materials 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 claims description 3
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 claims description 3
- WOZZOSDBXABUFO-UHFFFAOYSA-N tri(butan-2-yloxy)alumane Chemical compound [Al+3].CCC(C)[O-].CCC(C)[O-].CCC(C)[O-] WOZZOSDBXABUFO-UHFFFAOYSA-N 0.000 claims description 3
- 229920000428 triblock copolymer Polymers 0.000 claims description 3
- IZRJPHXTEXTLHY-UHFFFAOYSA-N triethoxy(2-triethoxysilylethyl)silane Chemical group CCO[Si](OCC)(OCC)CC[Si](OCC)(OCC)OCC IZRJPHXTEXTLHY-UHFFFAOYSA-N 0.000 claims description 3
- DENFJSAFJTVPJR-UHFFFAOYSA-N triethoxy(ethyl)silane Chemical compound CCO[Si](CC)(OCC)OCC DENFJSAFJTVPJR-UHFFFAOYSA-N 0.000 claims description 3
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 claims description 3
- MRBRVZDGOJHHFZ-UHFFFAOYSA-N triethoxy-(3-triethoxysilylphenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC([Si](OCC)(OCC)OCC)=C1 MRBRVZDGOJHHFZ-UHFFFAOYSA-N 0.000 claims description 3
- YYJNCOSWWOMZHX-UHFFFAOYSA-N triethoxy-(4-triethoxysilylphenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=C([Si](OCC)(OCC)OCC)C=C1 YYJNCOSWWOMZHX-UHFFFAOYSA-N 0.000 claims description 3
- KENDGHJJHKCUNB-UHFFFAOYSA-N triethoxy-[4-(4-triethoxysilylphenyl)phenyl]silane Chemical group C1=CC([Si](OCC)(OCC)OCC)=CC=C1C1=CC=C([Si](OCC)(OCC)OCC)C=C1 KENDGHJJHKCUNB-UHFFFAOYSA-N 0.000 claims description 3
- HHMQUQRJNPTPAJ-UHFFFAOYSA-M trifluoromethanesulfonate;tris(4-tert-butylphenyl)sulfanium Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC(C(C)(C)C)=CC=C1[S+](C=1C=CC(=CC=1)C(C)(C)C)C1=CC=C(C(C)(C)C)C=C1 HHMQUQRJNPTPAJ-UHFFFAOYSA-M 0.000 claims description 3
- JCGDCINCKDQXDX-UHFFFAOYSA-N trimethoxy(2-trimethoxysilylethyl)silane Chemical compound CO[Si](OC)(OC)CC[Si](OC)(OC)OC JCGDCINCKDQXDX-UHFFFAOYSA-N 0.000 claims description 3
- NMEPHPOFYLLFTK-UHFFFAOYSA-N trimethoxy(octyl)silane Chemical compound CCCCCCCC[Si](OC)(OC)OC NMEPHPOFYLLFTK-UHFFFAOYSA-N 0.000 claims description 3
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 claims description 3
- TUQLLQQWSNWKCF-UHFFFAOYSA-N trimethoxymethylsilane Chemical compound COC([SiH3])(OC)OC TUQLLQQWSNWKCF-UHFFFAOYSA-N 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 14
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 10
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 230000003197 catalytic effect Effects 0.000 description 6
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 238000009841 combustion method Methods 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229910013504 M-O-M Inorganic materials 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
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- 206010028980 Neoplasm Diseases 0.000 description 1
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- LCKIEQZJEYYRIY-UHFFFAOYSA-N Titanium ion Chemical compound [Ti+4] LCKIEQZJEYYRIY-UHFFFAOYSA-N 0.000 description 1
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- HHFAWKCIHAUFRX-UHFFFAOYSA-N ethoxide Chemical compound CC[O-] HHFAWKCIHAUFRX-UHFFFAOYSA-N 0.000 description 1
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- SLIOYUPLNYLSSR-UHFFFAOYSA-J tetrachloroplatinum;hydrate;dihydrochloride Chemical compound O.Cl.Cl.Cl[Pt](Cl)(Cl)Cl SLIOYUPLNYLSSR-UHFFFAOYSA-J 0.000 description 1
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- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/12—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing organo-metallic compounds or metal hydrides
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/48—Silver or gold
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
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- B01J37/341—Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation
- B01J37/344—Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of electromagnetic wave energy
- B01J37/345—Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of electromagnetic wave energy of ultraviolet wave energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
본 발명은 (a) 무기전구체(Inorganic precursor), 계면활성제 및 광산발생제(photo acid generator, PAG)를 포함하는 혼합용액을 제조하는 단계; (b) 상기 혼합용액을 경화시켜 촉매 구조체를 제조하는 단계; 및 (c) 상기 촉매 구조체를 열처리하여 촉매 담체를 제조하는 단계;를 포함하는 촉매 담체의 제조방법에 관한 것이다. 본 발명은 광산발생제를 투입함으로써, 자외선(UV)에 의한 경화속도를 촉진하고, 기공형성을 위한 계면활성제를 고정시키고, 기공의 붕괴를 막아 기공성이 높은 효과가 있다.The present invention comprises the steps of (a) preparing a mixed solution containing an inorganic precursor, a surfactant, and a photo acid generator (PAG); (b) curing the mixed solution to prepare a catalyst structure; and (c) preparing a catalyst support by heat-treating the catalyst structure. The present invention has an effect of high porosity by accelerating the curing rate by ultraviolet (UV) light, fixing the surfactant for pore formation, and preventing the collapse of pores by adding a photoacid generator.
Description
본 발명은 광산발생제를 이용한 촉매 담체의 제조방법 및 그를 포함하는 촉매의 제조방법에 관한 것으로, 보다 상세하게는 광산발생제를 투입함으로써, 자외선(UV)에 의한 경화속도를 촉진하고, 기공형성을 위한 계면활성제를 고정시켜 기공성이 높은 촉매 담체의 제조방법 및 그를 포함하는 촉매의 제조방법에 관한 것이다.The present invention relates to a method for preparing a catalyst carrier using a photo-acid generator and a method for preparing a catalyst comprising the same, and more particularly, to a photo-acid generator to accelerate curing rate by ultraviolet (UV) light, and to form pores It relates to a method for preparing a catalyst carrier having high porosity by fixing a surfactant for the method and a method for preparing a catalyst comprising the same.
휘발성 유기 화합물(Volatile Organic Compound: VOC)은 산업용 용제로부터 발생하는 주요 배출물이다. 휘발성 유기 화합물의 대표적인 예로는 벤젠(benzene), 톨투엔(toluene), 자일렌(xylene, 크실렌이라고도 함), PGMEA(Propylene glycol methyl ether acetate), IPA(isopropyl alcohol), 에탄올(Ethanol), 메탄올(Methanol), 포름알데히드(Formaldehyde), 헥산(Hexane) 등이 있다. 상기 휘발성 유기 화합물은 스모그 등의 환경 문제를 일으킬 뿐만 아니라, 암을 포함한 각종 질병을 유발하는 인체 유해성 화합물로 알려져 있다. 산업 현장에서 발생하는 대기 유해 배출물에 대한 규제가 강화됨에 따라 휘발성 유기화합물을 보다 면밀하게 관리하고 처리할 수 있는 기술의 필요성이 점차 증가하고 있다.Volatile Organic Compounds (VOCs) are the main emissions from industrial solvents. Representative examples of volatile organic compounds include benzene, toluene, xylene (also called xylene), propylene glycol methyl ether acetate (PGMEA), isopropyl alcohol (IPA), ethanol, methanol ( Methanol), formaldehyde, hexane, and the like. The volatile organic compound is known as a compound harmful to the human body that not only causes environmental problems such as smog, but also causes various diseases including cancer. As regulations on air hazardous emissions from industrial sites are strengthened, the need for technology that can more closely manage and treat volatile organic compounds is increasing.
상기 휘발성 유기 화합물을 제거하기 위한 기존의 방법으로는 흡착법, 직접 연소법, 촉매 산화법 등이 활용되고 있다. 흡착법은 흡착제에 휘발성 유기 화합물을 흡착시키는 방법이다. 그러나 흡착법에는 흡착 용량의 한계가 존재하고, 흡착제의 재생이 필요하며, 2차 오염 물질이 발생하는 문제가 있다. 직접 연소법은 휘발성 유기 화합물을 고온으로 가열하여 열분해하는 방법이다. 그러나 직접 연소법에는 고온 운용에 따른 소요 비용이 매우 높다는 단점과, NOx 등의 오염 물질이 발생한다는 문제가 있다.As a conventional method for removing the volatile organic compound, an adsorption method, a direct combustion method, a catalytic oxidation method, and the like are used. The adsorption method is a method of adsorbing a volatile organic compound to an adsorbent. However, the adsorption method has a limitation in adsorption capacity, requires regeneration of the adsorbent, and generates secondary pollutants. The direct combustion method is a method of thermally decomposing a volatile organic compound by heating it to a high temperature. However, the direct combustion method has disadvantages in that the cost required for high-temperature operation is very high, and pollutants such as NOx are generated.
또한 촉매 산화법은 촉매 작용을 이용하여 휘발성 유기 화합물을 유해성 없는 물질(물이나 이산화탄소)로 분해하는 방법이다. 앞의 두 방법과 달리 촉매 산화법은 비교적 낮은 온도에서 운용 가능하며, 촉매 작용을 이용하기 때문에 반영구적 분해 성능을 유지한다는 장점을 갖는다. 그러나 과거의 촉매 산화법에는 귀금속 기반의 촉매를 이용한다는 한계가 있었다. 귀금속 촉매의 휘발성 유기 화합물 제거 성능은 우수하지만, 촉매의 원재료가 되는 귀금속은 매우 높은 가격으로 인해 촉매 산화 공정의 운용을 어렵게 만든다. 원재료의 가격이 높은 이유는 그 매장량이 제한적이기 때문이다. 따라서 촉매 산화 공정의 경제성과 장기 운용 가능성을 확보하기 위한 촉매의 개발이 필요하다.In addition, catalytic oxidation is a method of decomposing volatile organic compounds into non-hazardous substances (water or carbon dioxide) using catalysis. Unlike the previous two methods, the catalytic oxidation method can be operated at a relatively low temperature and has the advantage of maintaining semi-permanent decomposition performance because it uses catalysis. However, the past catalytic oxidation method had a limitation in using a catalyst based on a noble metal. Although the noble metal catalyst has excellent volatile organic compound removal performance, the precious metal, which is a raw material for the catalyst, makes it difficult to operate the catalytic oxidation process due to its very high price. Raw material prices are high because their reserves are limited. Therefore, it is necessary to develop a catalyst to secure the economic feasibility and long-term operation of the catalytic oxidation process.
본 발명의 목적은 광산발생제를 투입함으로써, 자외선(UV)에 의한 경화속도를 촉진하고, 기공형성을 위한 계면활성제를 고정시키고, 기공의 붕괴를 막아 기공성이 높은 촉매 담체의 제조방법 및 그를 포함하는 촉매의 제조방법을 제공한다.An object of the present invention is to accelerate the curing rate by ultraviolet (UV) light by adding a photoacid generator, to fix the surfactant for pore formation, and to prevent the collapse of pores, and a method for preparing a catalyst carrier with high porosity and the same It provides a method for preparing a catalyst comprising the.
본 발명의 일 측면에 따르면, (a) 무기전구체(Inorganic precursor), 계면활성제 및 광산발생제(photo acid generator, PAG)를 포함하는 혼합용액을 제조하는 단계; (b) 상기 혼합용액을 경화시켜 촉매 구조체를 제조하는 단계; 및 (c) 상기 촉매 구조체를 열처리하여 촉매 담체를 제조하는 단계;를 포함하는 촉매 담체의 제조방법을 제공한다. According to an aspect of the present invention, (a) preparing a mixed solution containing an inorganic precursor (Inorganic precursor), a surfactant and a photo acid generator (PAG); (b) curing the mixed solution to prepare a catalyst structure; and (c) preparing a catalyst support by heat-treating the catalyst structure.
단계 (a)가 (a-1) 상기 무기전구체 및 상기 계면활성제를 포함하는 전구체 졸(sol)을 제조하는 단계; 및 (a-2) 상기 전구체 졸 및 광산발생제를 포함하는 혼합용액을 제조하는 단계;를 포함할 수 있다.Step (a) comprises the steps of (a-1) preparing a precursor sol comprising the inorganic precursor and the surfactant; and (a-2) preparing a mixed solution containing the precursor sol and the photoacid generator.
상기 무기전구체가 1,2-Bis(triethoxysilyl)ethane, 1,2-Bis(trimethoxysilyl)ethane, 4,4′-Bis(triethoxysilyl)-1,1′-biphenyl, 1,4-Bis(triethoxysilyl)benzene, 1,3-Bis(triethoxysilyl)benzene, Trimethoxymethylsilane, Trimethoxy(propyl)silane, Trimethoxy(octyl)silane, Trimethoxy(octadecyl)silane, Triethoxy(ethyl)silane, Triethoxyphenylsilane, Dimethoxydimethylsilane, Diethoxydimethylsilane, Tetraethyl orthosilicate, Tetramethyl orthosilicate, Titanium(IV) ethoxide, Titanium(IV) butoxide, Titanium(IV) propoxide, Aluminium isopropoxide, Aluminum ethoxide 및 Aluminum-tri-sec-butoxide으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The inorganic precursor is 1,2-Bis(triethoxysilyl)ethane, 1,2-Bis(trimethoxysilyl)ethane, 4,4′-Bis(triethoxysilyl)-1,1′-biphenyl, 1,4-Bis(triethoxysilyl)benzene , 1,3-Bis(triethoxysilyl)benzene, Trimethoxymethylsilane, Trimethoxy(propyl)silane, Trimethoxy(octyl)silane, Trimethoxy(octadecyl)silane, Triethoxy(ethyl)silane, Triethoxyphenylsilane, Dimethoxydimethylsilane, Diethoxydimethylsilane, Tetraethyl orthosilicate, Tetramethyl orthosilicate, Titanium (IV) may include one or more selected from the group consisting of ethoxide, titanium(IV) butoxide, titanium(IV) propoxide, aluminum isopropoxide, aluminum ethoxide, and aluminum-tri-sec-butoxide.
상기 광산 발생제는 이온성 광산발생제, 비이온성 광산발생제 및 고분자계 광산발생제로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The photo-acid generator may include at least one selected from the group consisting of an ionic photo-acid generator, a non-ionic photo-acid generator, and a polymer-based photo-acid generator.
상기 광산 발생제는 triphenylsulfonium triflate (TPS), (4-tert-Butylphenyl)diphenylsulfonium triflate, (4-Fluorophenyl)diphenylsulfonium triflate, N-Hydroxynaphthalimide triflate(NHN), Tris(4-tert-butylphenyl)sulfonium triflate, Bis(4-tert-butylphenyl)iodonium perfluoro-1-butanesulfonate 및 Boc-methoxyphenyldiphenylsulfonium triflate으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The photoacid generator is triphenylsulfonium triflate (TPS), (4-tert-Butylphenyl)diphenylsulfonium triflate, (4-Fluorophenyl)diphenylsulfonium triflate, N-Hydroxynaphthalimide triflate (NHN), Tris(4-tert-butylphenyl)sulfonium triflate, Bis ( It may include one or more selected from the group consisting of 4-tert-butylphenyl)iodonium perfluoro-1-butanesulfonate and Boc-methoxyphenyldiphenylsulfonium triflate.
상기 계면활성제는 이온성 계면활성제 및 비이온성 계면활성제로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The surfactant may include at least one selected from the group consisting of ionic surfactants and nonionic surfactants.
상기 계면활성제는 폴리에틸렌옥사이드, 폴리프로필렌옥사이드, 폴리테트라메틸렌옥사이드, 알콕시 폴리에틸렌옥사이드(Alkoxyl poly(ethylene oxide), 여기서 알콕시기는 탄소수는 C1 내지 C9이다), 폴리알킬렌 옥사이드(Poly(alkylene oxide), 여기서 알킬렌기의 탄소수는 C1 내지 C9이다), (EO)x-(PO)y-(EO)x 삼중블록 공중합체(Triblock Copolymers) (x 및 y는 각각 독립적으로 1 내지 110의 정수 중 하나이고, EO 및 PO는 각각 에틸렌옥사이드 및 프로필렌옥사이드이다), 및 헥사데실트리메틸암모늄 브로마이드(hexadecyl(trimethyl)ammonium bromide, CTAB)으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The surfactant is polyethylene oxide, polypropylene oxide, polytetramethylene oxide, alkoxy polyethylene oxide (Alkoxyl poly (ethylene oxide), wherein the alkoxy group has C1 to C9), polyalkylene oxide (Poly (alkylene oxide), wherein The number of carbon atoms in the alkylene group is C1 to C9), (EO)x-(PO)y-(EO)x Triblock Copolymers (x and y are each independently one of integers from 1 to 110, EO and PO are ethylene oxide and propylene oxide, respectively), and hexadecyl(trimethyl)ammonium bromide (CTAB) may include at least one selected from the group consisting of.
상기 계면활성제는 poly(ethylene glycol)-block-poly (propylene glycol)-block-poly(ethylene glycol) copolymer (PEG-PPG-PEG)를 포함할 수 있다.The surfactant may include poly(ethylene glycol)-block-poly (propylene glycol)-block-poly(ethylene glycol) copolymer (PEG-PPG-PEG).
상기 전구체 졸(sol)이 용매를 추가로 포함하고, 상기 용매는 물, 톨루엔, 클로로포름, 헥산, 에탄올, 자일렌, 부탄올, 프로판올 및 4-methyl-2-pentanone으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The precursor sol further comprises a solvent, and the solvent is at least one selected from the group consisting of water, toluene, chloroform, hexane, ethanol, xylene, butanol, propanol and 4-methyl-2-pentanone. may include
상기 촉매 담체가 다공성일 수 있다.The catalyst carrier may be porous.
상기 촉매 담체의 내부 기공의 크기가 0.1 내지 100 nm일 수 있다.The size of the internal pores of the catalyst carrier may be 0.1 to 100 nm.
상기 촉매 담체의 내부 기공의 형태가 구형, 실린더형, 판형 및 3차원 네트워크 형태로 이루어진 군으로부터 선택된 어느 하나일 수 있다.The shape of the internal pores of the catalyst carrier may be any one selected from the group consisting of a spherical shape, a cylindrical shape, a plate shape, and a three-dimensional network shape.
단계 (b)에서, 상기 경화는 UV 경화일 수 있다.In step (b), the curing may be UV curing.
단계 (b)는 1분 내지 60분 동안 수행될 수 있다.Step (b) may be performed for 1 minute to 60 minutes.
단계 (c)는 (c-1) 상기 촉매 구조체를 건조하여 촉매 구조체 파우더를 제조하는 단계; 및 (c-2) 상기 촉매 구조체 파우더를 열처리하여 촉매 담체를 제조하는 단계;를 포함할 수 있다.Step (c) comprises the steps of (c-1) drying the catalyst structure to prepare a catalyst structure powder; and (c-2) heat-treating the catalyst structure powder to prepare a catalyst carrier.
단계 (c-1)은 30℃ 내지 150℃의 온도에서 수행될 수 있다.Step (c-1) may be performed at a temperature of 30 °C to 150 °C.
단계 (c-2)는 200℃ 내지 600℃의 온도에서 1시간 내지 10시간 동안 1회 이상 수행될 수 있다.Step (c-2) may be performed one or more times at a temperature of 200° C. to 600° C. for 1 hour to 10 hours.
본 발명의 다른 일 측면에 따르면, (a) 무기전구체(Inorganic precursor), 계면활성제 및 광산발생제(photo acid generator, PAG)를 포함하는 혼합용액을 제조하는 단계; (b) 상기 혼합용액을 경화시켜 촉매 구조체를 제조하는 단계; (c) 상기 촉매 구조체를 열처리하여 촉매 담체를 제조하는 단계; 및 (d) 상기 촉매 담체에 금속을 담지시켜 촉매를 제조하는 단계;를 포함하는 촉매의 제조방법을 제공한다.According to another aspect of the present invention, (a) preparing a mixed solution containing an inorganic precursor (Inorganic precursor), a surfactant and a photo acid generator (PAG); (b) curing the mixed solution to prepare a catalyst structure; (c) heat-treating the catalyst structure to prepare a catalyst carrier; and (d) preparing a catalyst by supporting a metal on the catalyst carrier.
상기 금속은 Ag, Au, Pt, Fe, Co, Al, Ni, Ru, Rh, Ir, Pd, Cu, Mn, Zn 및 이들의 합금으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The metal may include at least one selected from the group consisting of Ag, Au, Pt, Fe, Co, Al, Ni, Ru, Rh, Ir, Pd, Cu, Mn, Zn, and alloys thereof.
상기 촉매는 휘발성 유기 화합물(Volatile Organic Compounds; VOCs)을 제거하기 위한 것일 수 있다.The catalyst may be for removing volatile organic compounds (VOCs).
본 발명의 촉매 담체의 제조방법 및 그를 포함하는 촉매의 제조방법은 광산발생제를 투입함으로써, 자외선(UV)에 의한 경화속도를 촉진하고, 기공형성을 위한 계면활성제를 고정시키고, 기공의 붕괴를 막아 기공성이 높은 효과가 있다.In the method for preparing a catalyst carrier of the present invention and a method for preparing a catalyst including the same, by adding a photoacid generator, the curing rate by ultraviolet (UV) light is accelerated, the surfactant for pore formation is fixed, and the pore collapse is prevented. It has a high porosity effect.
도 1은 본 발명의 일 실시예에 따른 촉매 담체의 제조방법 및 그를 포함하는촉매의 제조방법에 관한 순서도이다.
도 2는 본 발명의 일 실시예에 따른 촉매 담체의 제조방법 및 그를 포함하는촉매의 제조방법에 관한 모식도이다.
도 3은 실시예 2 및 비교예 2에 따라 제조된 촉매의 질소흡착 실험결과이다.
도 4는 실시예 2 및 비교예 2에 따라 제조된 촉매의 성능을 비교한 결과이다.1 is a flowchart of a method for preparing a catalyst carrier and a method for preparing a catalyst including the same according to an embodiment of the present invention.
2 is a schematic diagram illustrating a method for preparing a catalyst carrier and a method for preparing a catalyst comprising the same according to an embodiment of the present invention.
3 is a nitrogen adsorption test result of the catalyst prepared according to Example 2 and Comparative Example 2.
4 is a result of comparing the performance of the catalyst prepared according to Example 2 and Comparative Example 2.
이하, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 첨부된 도면을 참조하여 본 발명의 실시예를 상세히 설명하도록 한다.Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those of ordinary skill in the art can easily carry out the present invention.
그러나, 이하의 설명은 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.However, the following description is not intended to limit the present invention to specific embodiments, and when it is determined that a detailed description of a related known technology may obscure the gist of the present invention in describing the present invention, the detailed description thereof will be omitted. .
본원에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 도는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terminology used herein is used only to describe specific embodiments, and is not intended to limit the present invention. The singular expression includes the plural expression unless the context clearly dictates otherwise. In the present application, terms such as "comprise" or "have" are intended to designate that a feature, number, step, operation, element, or combination thereof described in the specification exists, but is one or more other features or It is to be understood that the existence or addition of numbers, steps, acts, elements, or combinations thereof, is not precluded in advance.
또한, 이하에서 사용될 제1, 제2 등과 같이 서수를 포함하는 용어는 다양한 구성요소들을 설명하는데 사용될 수 있지만, 상기 구성요소들은 상기 용어들에 의해 한정되지는 않는다. 상기 용어들은 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로만 사용된다. 예를 들어, 본 발명의 권리 범위를 벗어나지 않으면서 제1 구성요소는 제2 구성요소로 명명될 수 있고, 유사하게 제2 구성요소도 제1 구성요소로 명명될 수 있다.In addition, terms including ordinal numbers such as first, second, etc. to be used hereinafter may be used to describe various elements, but the elements are not limited by the terms. The above terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, a first component may be referred to as a second component, and similarly, a second component may also be referred to as a first component.
도 1은 본 발명의 일 실시예에 따른 촉매 담체의 제조방법 및 그를 포함하는촉매의 제조방법에 관한 순서도이고, 도 2는 본 발명의 일 실시예에 따른 촉매 담체의 제조방법 및 그를 포함하는 촉매의 제조방법에 관한 모식도이다. 이하, 도 1 및 2를 참조하여 본 발명의 촉매 담체의 제조방법 및 그를 포함하는 촉매의 제조방법에 대하여 상세히 설명하기로 한다. 다만, 이는 예시로서 제시되는 것으로, 이에 의해 본 발명이 제한되지는 않으며 본 발명은 후술할 청구범위의 범주에 의해 정의될 뿐이다.1 is a flowchart of a method for preparing a catalyst carrier and a method for preparing a catalyst comprising the same according to an embodiment of the present invention, and FIG. 2 is a method for preparing a catalyst carrier according to an embodiment of the present invention and a catalyst comprising the same. It is a schematic diagram of a manufacturing method of Hereinafter, a method for preparing a catalyst carrier of the present invention and a method for preparing a catalyst comprising the same will be described in detail with reference to FIGS. 1 and 2 . However, this is provided as an example, and the present invention is not limited thereto, and the present invention is only defined by the scope of the claims to be described later.
먼저, 무기전구체(Inorganic precursor), 계면활성제 및 광산발생제(photo acid generator, PAG)를 포함하는 혼합용액을 제조한다 (단계 a).First, a mixed solution containing an inorganic precursor, a surfactant, and a photo acid generator (PAG) is prepared (step a).
단계 (a)가 (a-1) 상기 무기전구체 및 상기 계면활성제를 포함하는 전구체 졸(sol)을 제조하는 단계; 및 (a-2) 상기 전구체 졸 및 광산발생제를 포함하는 혼합용액을 제조하는 단계;를 포함할 수 있다.Step (a) comprises the steps of (a-1) preparing a precursor sol comprising the inorganic precursor and the surfactant; and (a-2) preparing a mixed solution containing the precursor sol and the photoacid generator.
상기 무기전구체가 1,2-Bis(triethoxysilyl)ethane, 1,2-Bis(trimethoxysilyl)ethane, 4,4′-Bis(triethoxysilyl)-1,1′-biphenyl, 1,4-Bis(triethoxysilyl)benzene, 1,3-Bis(triethoxysilyl)benzene, Trimethoxymethylsilane, Trimethoxy(propyl)silane, Trimethoxy(octyl)silane, Trimethoxy(octadecyl)silane, Triethoxy(ethyl)silane, Triethoxyphenylsilane, Dimethoxydimethylsilane, Diethoxydimethylsilane, Tetraethyl orthosilicate, Tetramethyl orthosilicate, Titanium(IV) ethoxide, Titanium(IV) butoxide, Titanium(IV) propoxide, Aluminium isopropoxide 및 Aluminum ethoxide, Aluminum-tri-sec-butoxide으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The inorganic precursor is 1,2-Bis(triethoxysilyl)ethane, 1,2-Bis(trimethoxysilyl)ethane, 4,4′-Bis(triethoxysilyl)-1,1′-biphenyl, 1,4-Bis(triethoxysilyl)benzene , 1,3-Bis(triethoxysilyl)benzene, Trimethoxymethylsilane, Trimethoxy(propyl)silane, Trimethoxy(octyl)silane, Trimethoxy(octadecyl)silane, Triethoxy(ethyl)silane, Triethoxyphenylsilane, Dimethoxydimethylsilane, Diethoxydimethylsilane, Tetraethyl orthosilicate, Tetramethyl orthosilicate, Titanium (IV) ethoxide, titanium(IV) butoxide, titanium(IV) propoxide, aluminum isopropoxide and at least one selected from the group consisting of aluminum ethoxide and aluminum-tri-sec-butoxide.
상기 무기전구체가 금속 알콕사이드 또는 히드록시기를 포함할 수 있다.The inorganic precursor may include a metal alkoxide or a hydroxyl group.
상기 무기전구체는 졸-겔(sol-gel)반응을 일으키는 작용기의 갯수가 조절된 상태일 수 있다. 예를 들어 금속산화물의 경우, 하기 반응식 1과 같이 -OH 또는 -OR 작용기의 축합(condensation)반응에 의해 M-O-M 형태의 구조를 형성하게 되며, 상기와 같은 반응이 계속되면 Gelation이 진행되므로, 이와 같은 반응을 일으키는 작용기의 양을 임의로 조절하는 것이 필요하다. The inorganic precursor may be in a state in which the number of functional groups causing a sol-gel reaction is controlled. For example, in the case of a metal oxide, a structure of the M-O-M type is formed by a condensation reaction of -OH or -OR functional groups as shown in Scheme 1 below. It is necessary to arbitrarily control the amount of the functional group that causes the reaction.
[반응식 1][Scheme 1]
M(OR)n + mXOH → M(OR)n-m(OX)m + mROH M(OR) n + mXOH → M(OR) nm (OX) m + mROH
상기 반응식 1에서, In Scheme 1,
M은 금속 원자이고, M is a metal atom,
R은 C1 내지 C20의 알킬기이고,R is a C1 to C20 alkyl group,
n은 반복단위의 반복수이다.n is the number of repeats of the repeating unit.
① X=H일 때: 가수분해반응(Hydrolysis)① When X=H: Hydrolysis
M-OR + HO-H → M-OH + ROHM-OR + HO-H → M-OH + ROH
② X=M 일 때: 축합반응(Condensation)② When X=M: Condensation
M-OR + HO-M → M-O-M + ROHM-OR + HO-M → M-O-M + ROH
상기 광산 발생제는 이온성 광산발생제, 비이온성 광산발생제 및 고분자계 광산발생제로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The photo-acid generator may include at least one selected from the group consisting of an ionic photo-acid generator, a non-ionic photo-acid generator, and a polymer-based photo-acid generator.
상기 광산 발생제는 triphenylsulfonium triflate (TPS), (4-tert-Butylphenyl)diphenylsulfonium triflate, (4-Fluorophenyl)diphenylsulfonium triflate, N-Hydroxynaphthalimide triflate(NHN), Tris(4-tert-butylphenyl)sulfonium triflate, Bis(4-tert-butylphenyl)iodonium perfluoro-1-butanesulfonate 및 Boc-methoxyphenyldiphenylsulfonium triflate으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The photoacid generator is triphenylsulfonium triflate (TPS), (4-tert-Butylphenyl)diphenylsulfonium triflate, (4-Fluorophenyl)diphenylsulfonium triflate, N-Hydroxynaphthalimide triflate (NHN), Tris(4-tert-butylphenyl)sulfonium triflate, Bis ( It may include one or more selected from the group consisting of 4-tert-butylphenyl)iodonium perfluoro-1-butanesulfonate and Boc-methoxyphenyldiphenylsulfonium triflate.
상기 계면활성제는 이온성 계면활성제 및 비이온성 계면활성제로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The surfactant may include at least one selected from the group consisting of ionic surfactants and nonionic surfactants.
상기 계면활성제는 폴리에틸렌옥사이드, 폴리프로필렌옥사이드, 폴리테트라메틸렌옥사이드, 알콕시 폴리에틸렌옥사이드(Alkoxyl poly(ethylene oxide), 여기서 알콕시기는 탄소수는 C1 내지 C9이다), 폴리알킬렌 옥사이드(Poly(alkylene oxide), 여기서 알킬렌기의 탄소수는 C1 내지 C9이다), (EO)x-(PO)y-(EO)x 삼중블록 공중합체(Triblock Copolymers) (x 및 y는 각각 독립적으로 1 내지 110의 정수 중 하나이고, EO 및 PO는 각각 에틸렌옥사이드 및 프로필렌옥사이드이다), 및 헥사데실트리메틸암모늄 브로마이드(hexadecyl(trimethyl)ammonium bromide, CTAB)으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있고, 바람직하게는 poly(ethylene glycol)-block-poly (propylene glycol)-block-poly(ethylene glycol) copolymer (PEG-PPG-PEG)를 포함할 수 있다.The surfactant is polyethylene oxide, polypropylene oxide, polytetramethylene oxide, alkoxy polyethylene oxide (Alkoxyl poly (ethylene oxide), wherein the alkoxy group has C1 to C9), polyalkylene oxide (Poly (alkylene oxide), wherein The number of carbon atoms in the alkylene group is C1 to C9), (EO)x-(PO)y-(EO)x Triblock Copolymers (x and y are each independently one of integers from 1 to 110, EO and PO are ethylene oxide and propylene oxide, respectively), and hexadecyl(trimethyl)ammonium bromide (CTAB) may include at least one selected from the group consisting of, preferably poly(ethylene glycol) )-block-poly (propylene glycol)-block-poly(ethylene glycol) copolymer (PEG-PPG-PEG) may be included.
상기 계면활성제는 기공을 형성하기 위한 기공형성재(Pore generating material) 역할을 수행할 수 있다.The surfactant may serve as a pore generating material for forming pores.
상기 전구체 졸(sol)이 용매를 추가로 포함하고, 상기 용매는 물, 톨루엔, 클로로포름, 헥산, 에탄올, 자일렌, 부탄올, 프로판올 및 4-methyl-2-pentanone으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있고, 바람직하게는 물을 포함할 수 있다.The precursor sol further comprises a solvent, and the solvent is at least one selected from the group consisting of water, toluene, chloroform, hexane, ethanol, xylene, butanol, propanol and 4-methyl-2-pentanone. It may contain, preferably water.
다음으로, 상기 혼합용액을 경화시켜 촉매 구조체를 제조한다 (단계 b).Next, the mixed solution is cured to prepare a catalyst structure (step b).
단계 (b)에서, 상기 경화는 UV 경화일 수 있다.In step (b), the curing may be UV curing.
단계 (b)는 1분 내지 60분 동안 수행될 수 있고, 바람직하게는 5분 내지 20분 동안 수행될 수 있다.Step (b) may be carried out for 1 minute to 60 minutes, preferably for 5 minutes to 20 minutes.
상기 혼합용액에 포함된 광산 발생제는 자외선(UV)를 받으면 산을 생성하고, 이와 같은 반응으로 용액 내에서 산이 생성될 경우, 산은 겔(Gel)을 형성하는 반응의 촉매로 작용하여 UV를 받은 부분의 pH가 낮아지면서 졸(Sol)간 경화반응속도가 빨라지게 되고 경화가 일어난다. The photoacid generator contained in the mixed solution generates an acid when exposed to ultraviolet (UV) light, and when an acid is generated in the solution through such a reaction, the acid acts as a catalyst for the reaction to form a gel and receives UV light. As the pH of the part is lowered, the curing reaction rate between sols is increased and curing occurs.
마지막으로, 상기 촉매 구조체를 열처리하여 촉매 담체를 제조한다 (단계 c).Finally, the catalyst structure is heat-treated to prepare a catalyst carrier (step c).
단계 (c)는 (c-1) 상기 촉매 구조체를 건조하여 촉매 구조체 파우더를 제조하는 단계; 및 (c-2) 상기 촉매 구조체 파우더를 열처리하여 촉매 담체를 제조하는 단계;를 포함할 수 있다.Step (c) comprises the steps of (c-1) drying the catalyst structure to prepare a catalyst structure powder; and (c-2) heat-treating the catalyst structure powder to prepare a catalyst carrier.
단계 (c-1)은 30℃ 내지 150℃의 온도에서 수행될 수 있다. Step (c-1) may be performed at a temperature of 30 °C to 150 °C.
단계 (c-2)는 200℃ 내지 600℃의 온도에서 1시간 내지 10시간 동안 1회 이상 수행될 수 있고, 바람직하게는 300℃ 내지 500℃의 온도에서 3시간 내지 7시간 동안 2회 이상 수행될 수 있고, 더욱 바람직하게는 350℃ 내지 450℃의 온도에서 4시간 내지 6시간 동안 2회 이상 수행될 수 있다.Step (c-2) may be performed one or more times for 1 hour to 10 hours at a temperature of 200° C. to 600° C., preferably performed twice or more for 3 hours to 7 hours at a temperature of 300° C. to 500° C. and more preferably at a temperature of 350° C. to 450° C. for 4 hours to 6 hours or more.
상기 촉매 담체가 다공성일 수 있다.The catalyst carrier may be porous.
상기 촉매 담체의 내부 기공의 크기가 0.1 내지 100 nm일 수 있다.The size of the internal pores of the catalyst carrier may be 0.1 to 100 nm.
상기 촉매 담체의 내부 기공의 형태는 구형, 실린더형, 판형, 3차원 네트워크 형태로 이루어진 군으로부터 선택된 어느 하나일 수 있다.The shape of the internal pores of the catalyst carrier may be any one selected from the group consisting of a spherical shape, a cylindrical shape, a plate shape, and a three-dimensional network shape.
상기 촉매 담체는 세라믹 물질 내에 수 ~ 수십 nm의 기공이 형성된 다공성 물질을 의미하고, 상기 촉매 담체를 허니컴이나 판상 구조와 같이 3차원으로 성형하여 성형된 구조체로 제조하여 사용할 수 있다. The catalyst carrier refers to a porous material in which pores of several to several tens of nm are formed in a ceramic material, and the catalyst carrier may be formed into a three-dimensionally formed structure such as a honeycomb or a plate-like structure and used.
상기 성형된 구조체의 구조는 구형, 펠렛, 3차원 네트워크, 허니콤, 기둥형으로 이루어진 군으로부터 선택된 어느 하나일 수 있다.The structure of the molded structure may be any one selected from the group consisting of a sphere, a pellet, a three-dimensional network, a honeycomb, and a column shape.
본 발명은 광산발생제를 투입함으로써, 기공을 형성하기 위한 계면활성제를 고정시킬 수 있고, 열처리(소성)과정에서 계면활성제 분해로 인한 기공의 붕괴를 막아 촉매 담체 내에 기공성을 향상시켜 비표면적이 넓은 촉매 담체(다공성 지지체)를 제조할 수 있는 효과가 있다. 또한 자외선(UV)에 의한 경화속도를 촉진할 수 있다.In the present invention, by adding a photoacid generator, the surfactant for forming pores can be fixed, and the specific surface area is improved by preventing the collapse of pores due to the decomposition of the surfactant during the heat treatment (calcination) process, thereby improving the porosity in the catalyst carrier. There is an effect that a wide catalyst carrier (porous support) can be prepared. In addition, it is possible to accelerate the curing rate by ultraviolet (UV).
또한 본 발명은 (a) 무기전구체(Inorganic precursor), 계면활성제 및 광산발생제(photo acid generator, PAG)를 포함하는 혼합용액을 제조하는 단계; (b) 상기 혼합용액을 경화시켜 촉매 구조체를 제조하는 단계; (c) 상기 촉매 구조체를 열처리하여 촉매 담체를 제조하는 단계; 및 (d) 상기 촉매 담체에 금속을 담지시켜 촉매를 제조하는 단계;를 포함하는 촉매의 제조방법을 제공한다.In addition, the present invention comprises the steps of (a) preparing a mixed solution containing an inorganic precursor (Inorganic precursor), a surfactant and a photo acid generator (PAG); (b) curing the mixed solution to prepare a catalyst structure; (c) heat-treating the catalyst structure to prepare a catalyst carrier; and (d) preparing a catalyst by supporting a metal on the catalyst carrier.
상기 금속은 Ag, Au, Pt, Fe, Co, Al, Ni, Ru, Rh, Ir, Pd, Cu, Mn, Zn 및 이들의 합금으로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.The metal may include at least one selected from the group consisting of Ag, Au, Pt, Fe, Co, Al, Ni, Ru, Rh, Ir, Pd, Cu, Mn, Zn, and alloys thereof.
상기 촉매는 휘발성 유기 화합물(Volatile Organic Compounds; VOCs)을 제거하기 위한 것일 수 있다.The catalyst may be for removing volatile organic compounds (VOCs).
[실시예] [Example]
이하, 본 발명의 바람직한 실시예를 들어 설명하도록 한다. 그러나 이는 예시를 위한 것으로서 이에 의하여 본 발명의 범위가 한정되는 것은 아니다.Hereinafter, a preferred embodiment of the present invention will be described. However, this is for illustrative purposes and the scope of the present invention is not limited thereby.
실시예 1: 광산발생제를 포함하는 촉매 담체의 제조Example 1: Preparation of a catalyst carrier containing a photoacid generator
반응기에 계면활성제인 Pluronic P-123(PEG-PPG-PEG, sigma aldrich) 5g을 투입한 후, 증류수 137.6g 및 35wt%의 HCl 8.7g을 각각 투입하여 1시간 동안 교반하여 균일하게 혼합한 후, 무기전구체인 TEOS(Tetraethyl orthosilicate, sigma aldrich) 10.5g을 상기 반응기에 천천히 투입하면서 40℃에서 20시간 동안 반응을 진행하였다. 이후, 반응물을 감암 여과하고, 상기 전구체 졸 2g을 50g의 증류수에 녹여 전구체 졸 용액을 제조하였다. After adding 5 g of Pluronic P-123 (PEG-PPG-PEG, sigma aldrich) as a surfactant to the reactor, 137.6 g of distilled water and 8.7 g of 35 wt% HCl were respectively added and stirred for 1 hour to uniformly mix, 10.5 g of TEOS (Tetraethyl orthosilicate, sigma aldrich), which is an inorganic precursor, was slowly added to the reactor, and the reaction was carried out at 40° C. for 20 hours. Thereafter, the reactant was filtered under reduced pressure, and 2 g of the precursor sol was dissolved in 50 g of distilled water to prepare a precursor sol solution.
다음으로 상기 전구체 졸 용액에 광산발생제(triphenylsulfonium triflate, sigma aldrich)를 고형분(TEOS 졸) 대비 3wt%의 농도로 용해시켜 혼합용액을 제조하였다. 이후 상기 혼합용액에 자외선(UV)을 10분간 조사하여 촉매 구조체를 제조하고, 상기 촉매 구조체를 진공 건조하여 촉매 구조체 파우더를 수득하였다. 마지막으로 상기 촉매 구조체 파우더를 400℃에서 5시간 동안 소성하여 다공성 촉매 담체를 제조하였다.Next, a photoacid generator (triphenylsulfonium triflate, sigma aldrich) was dissolved in the precursor sol solution at a concentration of 3wt% relative to the solid content (TEOS sol) to prepare a mixed solution. Thereafter, the mixed solution was irradiated with ultraviolet (UV) light for 10 minutes to prepare a catalyst structure, and the catalyst structure was vacuum dried to obtain a catalyst structure powder. Finally, the catalyst structure powder was calcined at 400° C. for 5 hours to prepare a porous catalyst carrier.
실시예 2: VOC 제거 촉매의 제조Example 2: Preparation of VOC Removal Catalyst
물 40ml에 실시예 1에 따라 제조된 촉매 담체 1g과 Pt 전구체 Chloroplatinic acid hydrate(Sigma aldrich)을 용해시켜 혼합용액을 제조하고, 상기 혼합용액을 5시간동안 반응시켜 Pt를 상기 촉매 담체 표면에 담지시켰다. 이때 상기 혼합용액은 상기 촉매 담체 대비 상기 Pt 전구체의 비율이 1wt%가 되도록 용해시켜 제조하였다. A mixed solution was prepared by dissolving 1 g of the catalyst carrier prepared according to Example 1 and the Pt precursor Chloroplatinic acid hydrate (Sigma aldrich) in 40 ml of water, and the mixed solution was reacted for 5 hours to support Pt on the surface of the catalyst carrier. . At this time, the mixed solution was prepared by dissolving so that the ratio of the Pt precursor to the catalyst carrier was 1 wt%.
이후 환원제 Sodium borohydride (Sigma aldrich) 0.2g을 천천히 투입하고, 12시간동안 반응을 진행하여 담지된 Pt를 환원시킨 후, 감압하고 건조시켜 VOC 제거 촉매를 제조하였다.Then, 0.2 g of sodium borohydride (Sigma aldrich) as a reducing agent was slowly added, and the reaction was continued for 12 hours to reduce the supported Pt, and then reduced pressure and dried to prepare a VOC removal catalyst.
비교예 1: 광산발생제를 포함하지 않는 촉매 담체의 제조 Comparative Example 1: Preparation of a catalyst carrier that does not contain a photoacid generator
실시예 1에서 전구체 졸 용액에 광산발생제(triphenylsulfonium triflate)를 용해시켜 혼합용액을 제조하는 대신에 광산발생제(triphenylsulfonium triflate)를 용해시키지 않는 것을 제외하고는 실시예 1과 동일한 방법으로 촉매 담체를 제조하였다.A catalyst carrier was prepared in the same manner as in Example 1, except that in Example 1, the photoacid generator (triphenylsulfonium triflate) was dissolved in the precursor sol solution to prepare a mixed solution, and the photoacid generator (triphenylsulfonium triflate) was not dissolved. prepared.
비교예 2: VOC 제거 촉매의 제조Comparative Example 2: Preparation of VOC removal catalyst
실시예 2에서 실시예 1에 따라 제조된 촉매 담체를 사용하는 대신에 비교예 1에 따라 제조된 촉매 담체를 사용하는 것을 제외하고는 실시예 2와 동일한 방법으로 촉매를 제조하였다.A catalyst was prepared in the same manner as in Example 2, except that the catalyst support prepared according to Comparative Example 1 was used instead of the catalyst support prepared according to Example 1 in Example 2.
[시험예] [Test Example]
시험예 1: 촉매의 비표면적 분석Test Example 1: Analysis of the specific surface area of the catalyst
도 3은 실시예 2 및 비교예 2에 따라 제조된 촉매의 질소흡착 실험결과이다. 도 3의 결과를 참고하여 BET Plot을 통해 기공도와 비표면적을 계산하였고, 결과를 하기 표 1에 나타내었다.3 is a nitrogen adsorption test result of the catalyst prepared according to Example 2 and Comparative Example 2. The porosity and specific surface area were calculated through BET plot with reference to the results of FIG. 3 , and the results are shown in Table 1 below.
도 3 및 표 1을 참조하면, 실시예 2에 따른 촉매가 비교예 2에 따른 촉매에 비해 더 높은 질소 흡착량을 보이며, 이는 비교예 1에 따른 촉매 담체에 비해 실시예 1에 따른 촉매 담체 내부에 기공이 더 많이 형성되었음을 의미한다. 또한 실시예 2(PAG 사용)의 경우 비교예 2(PAG 사용안함)에 비해 더 높은 기공도와 비표면적을 가지는 것을 확인할 수 있었다.3 and Table 1, the catalyst according to Example 2 shows a higher nitrogen adsorption amount compared to the catalyst according to Comparative Example 2, which is the inside of the catalyst support according to Example 1 compared to the catalyst support according to Comparative Example 1. This means that more pores are formed in the In addition, it was confirmed that Example 2 (using PAG) had higher porosity and specific surface area than Comparative Example 2 (PAG was not used).
시험예 2: 톨루엔 제거성능 분석Test Example 2: Toluene removal performance analysis
도 4는 실시예 2 및 비교예 2에 따라 제조된 촉매의 성능을 비교한 결과이다. VOC 제거 성능 확인을 위해 실시예 2 및 비교예 2에 따라 제조된 촉매 0.2g을 각각 glass tube 반응기에 넣고 100ppm의 톨루엔을 포함하는 에어가스를 200mL/min으로 흘려주며, 촉매반응 온도에 따른 톨루엔 농도를 가스 크로마토그래피로 측정하여 톨루엔 제거율을 하기 [식 1]을 이용하여 계산하였다. 4 is a result of comparing the performance of the catalyst prepared according to Example 2 and Comparative Example 2. In order to check the VOC removal performance, 0.2 g of the catalyst prepared according to Example 2 and Comparative Example 2 was put into a glass tube reactor, respectively, and an air gas containing 100 ppm toluene was flowed at 200 mL/min, and the toluene concentration according to the catalyst reaction temperature was measured by gas chromatography and the toluene removal rate was calculated using the following [Equation 1].
[식 1][Equation 1]
제거율(%) = (투입농도 - 배출농도)/ (투입농도) X 100Removal rate (%) = (Input concentration - Discharge concentration)/ (Input concentration)
도 4를 참조하면, 실시예 2에 따른 촉매의 경우, 톨루엔이 분해되기 시작하는 100℃ 이후에서 비교예 2에 따른 촉매보다 동일 온도에서 더 높은 톨루엔 제거율을 나타내며, 이는 실시예 2의 촉매가 더 높은 톨루엔 제거성능을 가지는 것을 의미한다.4, the catalyst according to Example 2 shows a higher toluene removal rate at the same temperature than the catalyst according to Comparative Example 2 after 100° C. when toluene starts to be decomposed, which means that the catalyst of Example 2 is more It means that it has high toluene removal performance.
본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구범위에 의하여 나타내어지며, 특허청구범위의 의미 및 범위 그리고 그 균등 개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.The scope of the present invention is indicated by the following claims rather than the above detailed description, and all changes or modifications derived from the meaning and scope of the claims and their equivalent concepts should be interpreted as being included in the scope of the present invention. do.
Claims (20)
(a-2) 상기 전구체 졸 및 광산발생제를 포함하는 혼합용액을 제조하는 단계;
(b) 상기 혼합용액을 경화시켜 촉매 구조체를 제조하는 단계; 및
(c) 상기 촉매 구조체를 열처리하여 촉매 담체를 제조하는 단계;를 포함하고,
단계 (b)에서, 상기 경화는 UV 경화인 것인, 촉매 담체의 제조방법.(a-1) preparing a precursor sol comprising an inorganic precursor and a surfactant;
(a-2) preparing a mixed solution containing the precursor sol and a photoacid generator;
(b) curing the mixed solution to prepare a catalyst structure; and
(c) heat-treating the catalyst structure to prepare a catalyst carrier;
In step (b), the curing is UV curing, the method for producing a catalyst carrier.
상기 무기전구체가 1,2-Bis(triethoxysilyl)ethane, 1,2-Bis(trimethoxysilyl)ethane, 4,4′-Bis(triethoxysilyl)-1,1′-biphenyl, 1,4-Bis(triethoxysilyl)benzene, 1,3-Bis(triethoxysilyl)benzene, Trimethoxymethylsilane, Trimethoxy(propyl)silane, Trimethoxy(octyl)silane, Trimethoxy(octadecyl)silane, Triethoxy(ethyl)silane, Triethoxyphenylsilane, Dimethoxydimethylsilane, Diethoxydimethylsilane, Tetraethyl orthosilicate, Tetramethyl orthosilicate, Titanium(IV) ethoxide, Titanium(IV) butoxide, Titanium(IV) propoxide, Aluminium isopropoxide, Aluminum ethoxide 및 Aluminum-tri-sec-butoxide으로 이루어진 군으로부터 선택된 1종 이상을 포함하는 것을 특징으로 하는 촉매 담체의 제조방법.According to claim 1,
The inorganic precursor is 1,2-Bis(triethoxysilyl)ethane, 1,2-Bis(trimethoxysilyl)ethane, 4,4′-Bis(triethoxysilyl)-1,1′-biphenyl, 1,4-Bis(triethoxysilyl)benzene , 1,3-Bis(triethoxysilyl)benzene, Trimethoxymethylsilane, Trimethoxy(propyl)silane, Trimethoxy(octyl)silane, Trimethoxy(octadecyl)silane, Triethoxy(ethyl)silane, Triethoxyphenylsilane, Dimethoxydimethylsilane, Diethoxydimethylsilane, Tetraethyl orthosilicate, Tetramethyl orthosilicate, Titanium (IV) ethoxide, Titanium (IV) butoxide, Titanium (IV) propoxide, Aluminum isopropoxide, Aluminum ethoxide and Aluminum-tri-sec-butoxide A method for preparing a catalyst carrier comprising at least one selected from the group consisting of .
상기 광산 발생제는 이온성 광산발생제, 비이온성 광산발생제 및 고분자계 광산발생제로 이루어진 군으로부터 선택된 1종 이상을 포함하는 것을 특징으로 하는 촉매 담체의 제조방법.According to claim 1,
The photo-acid generator comprises at least one selected from the group consisting of an ionic photo-acid generator, a non-ionic photo-acid generator, and a polymer-based photo-acid generator.
상기 광산 발생제는 triphenylsulfonium triflate (TPS), (4-tert-Butylphenyl)diphenylsulfonium triflate, (4-Fluorophenyl)diphenylsulfonium triflate, N-Hydroxynaphthalimide triflate(NHN), Tris(4-tert-butylphenyl)sulfonium triflate, Bis(4-tert-butylphenyl)iodonium perfluoro-1-butanesulfonate 및 Boc-methoxyphenyldiphenylsulfonium triflate로 이루어진 군으로부터 선택된 1종 이상을 포함하는 것을 특징으로 하는 촉매 담체의 제조방법.According to claim 1,
The photoacid generator is triphenylsulfonium triflate (TPS), (4-tert-Butylphenyl)diphenylsulfonium triflate, (4-Fluorophenyl)diphenylsulfonium triflate, N-Hydroxynaphthalimide triflate (NHN), Tris(4-tert-butylphenyl)sulfonium triflate, Bis ( A method for preparing a catalyst carrier, comprising at least one selected from the group consisting of 4-tert-butylphenyl)iodonium perfluoro-1-butanesulfonate and Boc-methoxyphenyldiphenylsulfonium triflate.
상기 계면활성제는 이온성 계면활성제 및 비이온성 계면활성제로 이루어진 군으로부터 선택된 1종 이상을 포함하는 것을 특징으로 하는 촉매 담체의 제조방법.According to claim 1,
The surfactant is a method for producing a catalyst carrier, characterized in that it comprises at least one selected from the group consisting of ionic surfactants and nonionic surfactants.
상기 계면활성제는 폴리에틸렌옥사이드, 폴리프로필렌옥사이드, 폴리테트라메틸렌옥사이드, 알콕시 폴리에틸렌옥사이드(Alkoxyl poly(ethylene oxide), 여기서 알콕시기는 탄소수는 C1 내지 C9이다), 폴리알킬렌 옥사이드(Poly(alkylene oxide), 여기서 알킬렌기의 탄소수는 C2 내지 C9이다), (EO)x-(PO)y-(EO)x 삼중블록 공중합체(Triblock Copolymers) (x 및 y는 각각 독립적으로 1 내지 110의 정수 중 하나이고, EO 및 PO는 각각 에틸렌옥사이드 및 프로필렌옥사이드이다), 및 헥사데실트리메틸암모늄 브로마이드(hexadecyl(trimethyl)ammonium bromide, CTAB)으로 이루어진 군으로부터 선택된 1종 이상을 포함하는 것을 특징으로 하는 촉매 담체의 제조방법.7. The method of claim 6,
The surfactant is polyethylene oxide, polypropylene oxide, polytetramethylene oxide, alkoxy polyethylene oxide (Alkoxyl poly (ethylene oxide), wherein the alkoxy group has C1 to C9), polyalkylene oxide (Poly (alkylene oxide), wherein The number of carbon atoms in the alkylene group is C2 to C9), (EO)x-(PO)y-(EO)x Triblock Copolymers (x and y are each independently one of integers from 1 to 110, EO and PO are ethylene oxide and propylene oxide, respectively), and hexadecyl(trimethyl)ammonium bromide (CTAB).
상기 계면활성제는 poly(ethylene glycol)-block-poly (propylene glycol)-block-poly(ethylene glycol) copolymer (PEG-PPG-PEG)를 포함하는 것을 특징으로 하는 촉매 담체의 제조방법.8. The method of claim 7,
The surfactant is a method for producing a catalyst carrier, characterized in that it comprises a poly(ethylene glycol)-block-poly (propylene glycol)-block-poly(ethylene glycol) copolymer (PEG-PPG-PEG).
상기 전구체 졸(sol)이 용매를 추가로 포함하고,
상기 용매는 물, 톨루엔, 클로로포름, 헥산, 에탄올, 자일렌, 부탄올, 프로판올 및 4-methyl-2-pentanone으로 이루어진 군으로부터 선택된 1종 이상을 포함하는 것을 특징으로 하는 촉매 담체의 제조방법.According to claim 1,
The precursor sol (sol) further comprises a solvent,
The solvent is water, toluene, chloroform, hexane, ethanol, xylene, butanol, propanol and 4-methyl-2-pentanone method for producing a catalyst carrier, characterized in that it comprises at least one selected from the group consisting of.
상기 촉매 담체가 다공성인 것을 특징으로 하는 촉매 담체의 제조방법.According to claim 1,
The method for producing a catalyst support, characterized in that the catalyst support is porous.
상기 촉매 담체의 기공 크기가 0.1 내지 100 nm 인 것을 특징으로 하는 촉매 담체의 제조방법.According to claim 1,
A method for producing a catalyst support, characterized in that the pore size of the catalyst support is 0.1 to 100 nm.
상기 촉매 담체의 기공의 형태가 구형, 실린더형, 판형 및 3차원 네트워크 형태로 이루어진 군으로부터 선택된 어느 하나인 것을 특징으로 하는 촉매 담체의 제조방법.According to claim 1,
A method for producing a catalyst carrier, characterized in that the pore shape of the catalyst carrier is any one selected from the group consisting of a spherical shape, a cylindrical shape, a plate shape, and a three-dimensional network shape.
단계 (b)는 1분 내지 60분 동안 수행하는 것을 특징으로 하는 촉매 담체의 제조방법.According to claim 1,
Step (b) is a method for preparing a catalyst carrier, characterized in that it is carried out for 1 minute to 60 minutes.
단계 (c)는
(c-1) 상기 전구체 졸(sol)을 건조하여 전구체 파우더를 제조하는 단계; 및
(c-2) 상기 전구체 파우더를 열처리하여 촉매 담체를 제조하는 단계;를 포함하는 것을 특징으로 하는 촉매 담체의 제조방법.According to claim 1,
Step (c) is
(c-1) drying the precursor sol to prepare a precursor powder; and
(c-2) preparing a catalyst carrier by heat-treating the precursor powder;
단계 (c-1)은 30℃ 내지 150℃의 온도에서 수행되는 것을 특징으로 하는 촉매 담체의 제조방법.16. The method of claim 15,
Step (c-1) is a method for producing a catalyst carrier, characterized in that carried out at a temperature of 30 ℃ to 150 ℃.
단계 (c-2)는 200℃ 내지 600℃의 온도에서 1시간 내지 10시간 동안 1회 이상 수행되는 것을 특징으로 하는 촉매 담체의 제조방법.16. The method of claim 15,
Step (c-2) is a method for producing a catalyst carrier, characterized in that it is carried out at least once for 1 hour to 10 hours at a temperature of 200 ℃ to 600 ℃.
(a-2) 상기 전구체 졸 및 광산발생제를 포함하는 혼합용액을 제조하는 단계;
(b) 상기 혼합용액을 경화시켜 촉매 구조체를 제조하는 단계;
(c) 상기 촉매 구조체를 열처리하여 촉매 담체를 제조하는 단계; 및
(d) 상기 촉매 담체에 금속을 담지시켜 촉매를 제조하는 단계;를 포함하고,
단계 (b)에서, 상기 경화는 UV 경화인 것인, 촉매의 제조방법.(a-1) preparing a precursor sol comprising an inorganic precursor and a surfactant;
(a-2) preparing a mixed solution containing the precursor sol and a photoacid generator;
(b) curing the mixed solution to prepare a catalyst structure;
(c) heat-treating the catalyst structure to prepare a catalyst carrier; and
(d) preparing a catalyst by supporting a metal on the catalyst carrier;
In step (b), the curing is UV curing, the method for producing a catalyst.
상기 금속은 Ag, Au, Pt, Fe, Co, Al, Ni, Ru, Rh, Ir, Pd, Cu, Mn, Zn 및 이들의 합금으로 이루어진 군으로부터 선택된 1종 이상을 포함하는 것을 특징으로 하는 촉매의 제조방법.19. The method of claim 18,
The metal is a catalyst comprising at least one selected from the group consisting of Ag, Au, Pt, Fe, Co, Al, Ni, Ru, Rh, Ir, Pd, Cu, Mn, Zn, and alloys thereof manufacturing method.
상기 촉매는 휘발성 유기 화합물(Volatile Organic Compounds; VOCs)을 제거하기 위한 것을 특징으로 하는 촉매의 제조방법.19. The method of claim 18,
The catalyst is a method for producing a catalyst, characterized in that for removing volatile organic compounds (Volatile Organic Compounds; VOCs).
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Fengxi Chen 외, Catalysis Today, 131, 2008, 76~81 (2007.11.26.) |
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