KR102242117B1 - Quasi-noncombustible heat-insulating composite board - Google Patents
Quasi-noncombustible heat-insulating composite board Download PDFInfo
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- KR102242117B1 KR102242117B1 KR1020190147842A KR20190147842A KR102242117B1 KR 102242117 B1 KR102242117 B1 KR 102242117B1 KR 1020190147842 A KR1020190147842 A KR 1020190147842A KR 20190147842 A KR20190147842 A KR 20190147842A KR 102242117 B1 KR102242117 B1 KR 102242117B1
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- calcium carbonate
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- 239000002131 composite material Substances 0.000 title claims abstract description 28
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 78
- 239000006260 foam Substances 0.000 claims abstract description 63
- 238000009413 insulation Methods 0.000 claims abstract description 52
- 229920000582 polyisocyanurate Polymers 0.000 claims abstract description 45
- 239000011495 polyisocyanurate Substances 0.000 claims abstract description 45
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 39
- 239000012790 adhesive layer Substances 0.000 claims abstract description 15
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229920005989 resin Polymers 0.000 claims abstract description 10
- 239000011347 resin Substances 0.000 claims abstract description 10
- 239000011256 inorganic filler Substances 0.000 claims abstract description 8
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 8
- 239000000454 talc Substances 0.000 claims abstract description 7
- 229910052623 talc Inorganic materials 0.000 claims abstract description 7
- 239000011787 zinc oxide Substances 0.000 claims abstract description 7
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000002245 particle Substances 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000000853 adhesive Substances 0.000 claims description 9
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 239000000919 ceramic Substances 0.000 claims description 7
- 239000004111 Potassium silicate Substances 0.000 claims description 5
- 239000004115 Sodium Silicate Substances 0.000 claims description 5
- 229910052913 potassium silicate Inorganic materials 0.000 claims description 5
- 235000019353 potassium silicate Nutrition 0.000 claims description 5
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 claims description 5
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 5
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 5
- 239000004575 stone Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 35
- 239000004567 concrete Substances 0.000 abstract description 5
- 239000012774 insulation material Substances 0.000 abstract description 5
- 238000009415 formwork Methods 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 description 26
- 238000010438 heat treatment Methods 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 10
- 238000010276 construction Methods 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 9
- 239000004794 expanded polystyrene Substances 0.000 description 8
- 238000009422 external insulation Methods 0.000 description 8
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 7
- 239000011162 core material Substances 0.000 description 7
- 239000003063 flame retardant Substances 0.000 description 7
- 229920005830 Polyurethane Foam Polymers 0.000 description 6
- 239000004570 mortar (masonry) Substances 0.000 description 6
- 239000011496 polyurethane foam Substances 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000004795 extruded polystyrene foam Substances 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- 230000035515 penetration Effects 0.000 description 4
- 101100224748 Caenorhabditis elegans pir-1 gene Proteins 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 3
- 230000000711 cancerogenic effect Effects 0.000 description 3
- 231100000357 carcinogen Toxicity 0.000 description 3
- 239000003183 carcinogenic agent Substances 0.000 description 3
- 229920006332 epoxy adhesive Polymers 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 241000700159 Rattus Species 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920005990 polystyrene resin Polymers 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 241000272184 Falconiformes Species 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 239000004965 Silica aerogel Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 241000282887 Suidae Species 0.000 description 1
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 1
- DHAHRLDIUIPTCJ-UHFFFAOYSA-K aluminium metaphosphate Chemical compound [Al+3].[O-]P(=O)=O.[O-]P(=O)=O.[O-]P(=O)=O DHAHRLDIUIPTCJ-UHFFFAOYSA-K 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- VNGOYPQMJFJDLV-UHFFFAOYSA-N dimethyl benzene-1,3-dicarboxylate Chemical compound COC(=O)C1=CC=CC(C(=O)OC)=C1 VNGOYPQMJFJDLV-UHFFFAOYSA-N 0.000 description 1
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 239000011134 resol-type phenolic resin Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000004154 testing of material Methods 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 231100000820 toxicity test Toxicity 0.000 description 1
- 238000005829 trimerization reaction Methods 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
- F16L59/029—Shape or form of insulating materials, with or without coverings integral with the insulating materials layered
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
- E04B1/941—Building elements specially adapted therefor
- E04B1/942—Building elements specially adapted therefor slab-shaped
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Acoustics & Sound (AREA)
- Building Environments (AREA)
Abstract
본 발명은 준불연성 복합단열판재에 관한 것으로서, 본 발명에 의한 복합단판재는 폴리이소시아누레이트(PIR: polyisocyanurate) 발포 보드; 폴리이소시아누레이트 발포 보드의 내외 표면상에 적층되는 탄산칼슘과 탈크, 산화아연을 포함하는 무기 충진재 40~65중량%와 염화비닐수지 35~60중량%로 이루어지며 불연속 독립 셀(cell)의 평균 입경이 0.3~3.0mm인 탄산칼슘계 발포 단열판; 및 폴리이소시아누레이트 발포 보드와 탄산칼슘계 발포 단열판 사이의 무기 접착층으로 구성되며: 탄산칼슘계 발포 단열판의 두께가 5~30mm이고, 상기한 탄산칼슘계 발포 단열판 : 폴리이소시아누레이트 발포 보드의 두께비가 1:10~20이며, 본 발명에 따른 준불연성 복합단열판재는 패스너 등을 사용하지 않고 단열재를 시공하거나 또는 콘크리트 타설 시 거푸집에 단열재를 설치하여 직접 타설하여 부착할 수 있어 우수한 시공성과 열교없는 시공이 가능함과 아울러, 국토교통부 고시 제2015-744호에 규정된 준불연재료(KS F ISO 5660-1, KS F 2271)로서의 요건을 충족하므로, 건축물의 내외단열재, 특히 외단열재로써 유용하게 사용될 수 있다.The present invention relates to a semi-noncombustible composite insulating plate, the composite end plate according to the present invention is a polyisocyanurate (PIR: polyisocyanurate) foam board; It is composed of 40 to 65% by weight of inorganic filler including calcium carbonate, talc, and zinc oxide laminated on the inner and outer surfaces of the polyisocyanurate foam board and 35 to 60% by weight of vinyl chloride resin, and the average of discontinuous independent cells Calcium carbonate-based foam insulation board having a particle diameter of 0.3 to 3.0 mm; And an inorganic adhesive layer between the polyisocyanurate foam board and the calcium carbonate foam insulation board: the thickness of the calcium carbonate foam insulation board is 5 to 30mm, and the above calcium carbonate foam insulation board: the thickness ratio of the polyisocyanurate foam board A 1:10-20, and the semi-non-combustible composite insulation board according to the present invention can be attached by installing an insulation material on the formwork without using fasteners, etc., or by directly pouring and attaching it to the formwork when placing concrete. In addition to being able to construct, it satisfies the requirements as a semi-noncombustible material (KS F ISO 5660-1, KS F 2271) stipulated in Notification No. 2015-744 of the Ministry of Land, Infrastructure and Transport. I can.
Description
본 발명은 준불연성 복합단열판재에 관한 것이며, 더욱 상세하게는, 폴리이소시아누레이트(PIR: polyisocyanurate) 발포판의 내외 표면에 탄산칼슘계 발포 단열판을 무기계 접착제로 접합시킨 준불연성 복합단열판재에 관한 것으로서, 건축구조물이나 각종 산업시설물의 단열판재, 특히 외단열판재로써 유용하다.The present invention relates to a semi-non-combustible composite insulating plate, and more particularly, to a semi-non-combustible composite insulating plate in which a calcium carbonate-based foam insulating plate is bonded to the inner and outer surfaces of a polyisocyanurate (PIR) foam plate with an inorganic adhesive. As a result, it is useful as an insulation plate for building structures or various industrial facilities, especially as an external insulation plate.
근래들어 난방 또는 냉방에 의한 열손실을 저감시키기 위한 단열 시공법으로서 건축물의 외피에 단열층을 설치하는 건축물의 외단열 시공이 널리 행해지고 있으며, 이러한 외단열 시공은 기둥이나 보 등에 의한 장애 요인이 없어 시공이 효율적이며 열교 차단을 통한 에너지 손실 저감에 최적한 것으로 알려져 있다.In recent years, as an insulation construction method to reduce heat loss due to heating or cooling, external insulation construction of buildings in which an insulation layer is installed on the outer shell of buildings is widely practiced. It is known to be efficient and optimal for reducing energy loss through thermal bridge blocking.
이러한 외단열 시공에 사용되는 단열판재로써는 우수한 미장 마감성, 경량성, 단열성, 내습성 및, 난연성 등이 요구된다.As a heat insulating plate used for such external insulation construction, excellent plaster finish, light weight, heat insulation, moisture resistance, and flame retardancy are required.
종래 이러한 단열판재로서는 유리섬유 프레스 판재, 비즈(beads) 발포 폴리스티렌 발포체(EPS: expanded polystyrene)나 압출 폴리스티렌 발포체(XPS), 선형 구조를 지니는 경질 폴리우레탄 발포체(PUR), 링 구조를 지니는 폴리이소시아누레이트(PIR: polyisocyanurate), 페놀 발포체(PF: phenolic foam)를 들 수 있으며, 이중에서 EPS, XPS 및 PUR은 경량이고, 단열성, 내수성 및 투습 저항성, 압축성이 우수하다는 장점을 가지나 화재에 취약한 난연재(난연 3급)이며 화재 시 유독가스를 발생한다는 문제점이 있고, PIR은 PUR에 비하여 물리적 및 화학적 안정성이 개선되어 상대적으로 개선된 높은 변형 안정성 및 난연성을 보유하기는 하나 마찬가지로 연소 시 유해가스를 방출한다는 문제점이 있으며, PF는 준불연성이고 단열성이 우수하다는 장점은 있으나 수분에 취약하고 상대적으로 고가이며 표면에 알루미늄 박판과 같은 이질재가 붙어있어 시공성이 열등하고 인장강도가 낮으며 발암물질인 포름알데히드를 방출할 수 있다는 문제점이 있고, 유리섬유 프레스 판재는 내수성이 취약하여 수분을 함유하기 쉽고 이럴 경우 단열성이 열등하게 된다는 단점이 있음과 아울러, 발암물질이므로 환경 보호 및 인체 유해성 측면에서도 바람직스럽지 못하다.Conventionally, such insulation plates include glass fiber press plates, beads expanded polystyrene foam (EPS) or extruded polystyrene foam (XPS), rigid polyurethane foam (PUR) having a linear structure, and polyisocyanus having a ring structure. PIR (polyisocyanurate) and phenolic foam (PF) are mentioned. Among them, EPS, XPS and PUR are lightweight and have the advantage of excellent heat insulation, water resistance, moisture permeability, and compressibility, but a flame retardant material that is vulnerable to fire ( Flame retardant grade 3), and has a problem of generating toxic gases in case of fire, and PIR has relatively improved deformation stability and flame retardancy due to improved physical and chemical stability compared to PUR, but similarly, it emits harmful gases during combustion. There is a problem, and PF has the advantage of being semi-non-combustible and excellent in insulation, but it is vulnerable to moisture, is relatively expensive, and has inferior workability, low tensile strength, and releases formaldehyde, a carcinogen, because foreign materials such as aluminum sheets are attached to the surface. There is a problem that it can be done, and the glass fiber press plate has a disadvantage that it is easy to contain moisture due to its weak water resistance, and in this case, the thermal insulation property is inferior. In addition, since it is a carcinogen, it is not desirable in terms of environmental protection and harmfulness to the human body.
건축물의 에너지 절약 설계 기준 개정안에 따르면 이미 중부지방 공동주택의 경우 비드법가등급 기준 190mm 이상의 단열재 사용을 의무화함과 아울러, 패시브 빌딩을 넘어 2025년부터는 열관류율 0.15 W/m2·K인 제로에너지 빌딩을 의무화하도록 하고 있어, 외단열판재의 수요는 향후 더욱 급증하게 될 것으로 예상되고 있다.According to the energy-saving design standards, amendments to building the case already Midland House of Commons as well, and also mandates the use of more insulation bead Legalist rating criteria 190mm, beyond the passive building a yeolgwanryuyul 0.15 W / m 2 · K in zero-energy buildings starting in 2025 Since it is mandatory, the demand for external insulation boards is expected to increase further in the future.
한편, 건축법 시행령에 의하면 현재 6층 이상의 건물은 외장재로써 불연재(난연 1급) 또는 준불연재(난연 2급)만을 사용하도록 의무화하고 있으며, 이는 곧 3층 이상의 건물로 확대될 전망이다.On the other hand, according to the enforcement decree of the Building Act, it is mandatory to use only non-combustible materials (flame retardant grade 1) or semi-incombustible materials (flame retardant grade 2) as exterior materials for buildings with six or more stories, which will soon be expanded to buildings with three or more stories.
국토교통부고시 제2015-744호에 규정된 준불연재는, 한국산업규격 KS F ISO 5660-1[연소성능시험-열 방출, 연기 발생, 질량 감소율-제1부:열 방출률(콘칼로리미터법)]에 따른 가열시험 개시 후 10분간 총방출열량이 8MJ/㎡ 이하이며, 10분간 최대 열방출률이 10초 이상 연속으로 200kW/㎡를 초과하지 않으며, 10분간 가열 후 시험체를 관통하는 방화상 유해한 균열, 구멍 및 용융(복합자재의 경우 심재가 전부 용융, 소멸되는 것을 포함한다) 등이 없어야 하고, 한국산업규격 KS F 2271 중 가스유해성 시험 결과, 실험용 쥐의 평균행동정지 시간이 9분 이상이어야 할 것을 요구하고 있다.Semi-incombustible materials specified in Notification No. 2015-744 of the Ministry of Land, Infrastructure and Transport are the Korean Industrial Standard KS F ISO 5660-1 [Combustion performance test-Heat emission, smoke generation, mass reduction rate-Part 1: Heat emission rate (cone calorimeter method)] The total heat release rate for 10 minutes after the start of the heating test according to the following conditions is 8 MJ/㎡ or less, and the maximum heat release rate for 10 minutes does not exceed 200 kW/㎡ continuously for 10 seconds or more, and fires harmful cracks penetrating the specimen after heating for 10 minutes, There should be no holes or melting (including all melting and extinguishing of the core material in the case of composite materials), and the result of gas toxicity test in Korean Industrial Standard KS F 2271, that the average stop time of the experimental rats should be 9 minutes or longer. Are demanding.
그러나 최근 어느 나라보다도 강력한 단열기준과 화재기준이 책정됨에 따라, 종래 널리 사용되어 왔던 준불연재가 아닌 난연재는 일정 규모의 건축물에는 더 이상 외단열재로 사용하기 곤란하게 되었으며, 그에 따라 시장에서는 두께 약 0.2mm 정도의 알루미늄 박판을 내외 표면에 붙인 PF(상품명 Z:IN)와 불연소재로 코팅한 EPS(상품명 제로폴 보드)가 시판되고 있으나, PF는 전술한 바와 같이 수분에 취약하고 표면에 알루미늄 박판이나 폴리프로필렌과 같은 이질재가 붙어있어 시공성이 열등하며 인장강도가 낮고 발암물질인 포름알데히드를 방출할 수 있다는 문제점이 있으며, 불연소재로 코팅된 EPS는 유기재이므로 마감재와의 접합성이 열등하고 커팅 시 난연 처리가 안된 단면이 노출되며 비나 습도와 같은 수분에 의해 불연 코팅이 변성될 우려가 있다는 문제점이 있다.However, with the recent establishment of stronger insulation standards and fire standards than any other country, flame-retardant materials other than semi-incombustible materials, which have been widely used in the past, have become difficult to use as external insulation materials in buildings of a certain size. PF (brand name Z:IN) with an aluminum thin plate of about mm on the inner and outer surfaces and EPS (brand name zero-pole board) coated with a non-combustible material are commercially available. Since foreign materials such as polypropylene are attached, there is a problem that workability is inferior, tensile strength is low, and formaldehyde, which is a carcinogen, can be released. EPS coated with non-combustible material is an organic material, so it has inferior bonding to the finishing material and is flame-retardant when cutting. There is a problem that the uneven cross-section is exposed, and there is a concern that the non-flammable coating may be denatured by moisture such as rain or humidity.
복합판이 아닌 단일판으로서의 준불연성 단열판재에 관한 전형적인 종래의 기술을 열거하면 다음과 같다.A typical conventional technique for a semi-non-combustible insulating plate as a single plate instead of a composite plate is as follows.
등록특허공보 제10-1792186호(2017.10.25. 등록)는 레졸형 페놀수지 100중량부와; 팽창흑연 5 내지 15 중량부; 난연제 5 내지 15 중량부; 발포제 1 내지 20중량부; 정포제 1 내지 20중량부; 산경화제 1 내지 30중량부; 폴리에스테르폴리올, 폴리에테르폴리올, 글리콜류, 인산트리페닐, 테레프탈산디메틸, 이소프탈산디메틸 중에서 선택된 1종 이상인 가소제 1 내지 12 중량부; 수산화알루미늄 또는 탄산칼슘으로 된 무기 필러 1 내지 10 중량부를 포함하는 준불연성 수지 조성물을 발포 및 경화하여 만들어지는 PF 건축용 외단열재를 제안하고 있다.Registered Patent Publication No. 10-1792186 (registered on October 25, 2017) includes 100 parts by weight of a resol-type phenolic resin; 5 to 15 parts by weight of expanded graphite; 5 to 15 parts by weight of a flame retardant; 1 to 20 parts by weight of a foaming agent; 1 to 20 parts by weight of a foaming agent; 1 to 30 parts by weight of an acid hardener; 1 to 12 parts by weight of at least one plasticizer selected from polyester polyol, polyether polyol, glycols, triphenyl phosphate, dimethyl terephthalate, and dimethyl isophthalate; It has been proposed an external insulation for PF construction made by foaming and curing a semi-non-combustible resin composition comprising 1 to 10 parts by weight of an inorganic filler made of aluminum hydroxide or calcium carbonate.
등록특허공보 제10-1563649호(2015.10.21. 등록)는 폴리스티렌수지 100중량부에 대해, 팽창흑연 15-25중량부, 수산화알루미늄 15-25중량부, 산화제2철:5-15중량부, 멜라민수지와 에폭시수지를 1:2의 중량비로 혼합한 혼합물 5-10중량부, 지르코늄 1-3중량부, 이소펜탄 3-8중량부, γ-아미노프로필트리에톡시실란 3-8중량부, 경화제 5-10중량부를 포함하는 조성물로 이루어진 건축용 내외장재로서의 준불연성 발포 폴리스티렌 조성물을 제시하고 있다.Registered Patent Publication No. 10-1563649 (registered on October 21, 2015) relates to 100 parts by weight of polystyrene resin, 15 to 25 parts by weight of expanded graphite, 15 to 25 parts by weight of aluminum hydroxide, ferric oxide: 5 to 15 parts by weight, 5-10 parts by weight of a mixture of melamine resin and epoxy resin in a weight ratio of 1:2, zirconium 1-3 parts by weight, isopentane 3-8 parts by weight, γ-aminopropyltriethoxysilane 3-8 parts by weight, It proposes a semi-non-combustible expanded polystyrene composition as an interior and exterior material for construction comprising a composition comprising 5-10 parts by weight of a curing agent.
또한 등록특허공보 제10-1900038호(2018.09.12. 등록)는 폴리스틸렌 수지 100중량부에 대하여, 알카리 실리케이트 25 내지 40중량부; 알루미늄 메타포스페이트(Aluminum metaphosphate) 5 내지 15중량부; 가수분해시킨 에틸실리케이트 20 내지 25중량부; 실리카에어로겔 10 내지 15중량부; 러버 라텍스(Rubber Latex) 10 내지 15중량부; 및 알루미늄 실리케이트, 펄라이트(Perlite), 타르크(Talc), 카올린(Kaolin) 및 수산화알루미늄 중 적어도 2개 이상을 포함하는 불연성 필러 10 내지 20중량부를 포함하는 건축용 내외장재로서의 준불연성 및 단열성을 가지는 EPS 패널을 제안하고 있다.In addition, Patent Publication No. 10-1900038 (registered on September 12, 2018) is based on 100 parts by weight of polystyrene resin, 25 to 40 parts by weight of alkali silicate; 5 to 15 parts by weight of aluminum metaphosphate; 20 to 25 parts by weight of hydrolyzed ethyl silicate; 10 to 15 parts by weight of silica aerogel; 10 to 15 parts by weight of rubber latex; And 10 to 20 parts by weight of a non-combustible filler containing at least two or more of aluminum silicate, perlite, tarc, kaolin, and aluminum hydroxide. Are proposing.
그러나 상기한 종래 기술에 의한 건축용 내외장재는 현재까지 상업적으로 시판되고 있지 않다.However, the interior and exterior materials for buildings according to the prior art have not been commercially available until now.
한편, 본 출원인에 의한 등록특허공보 제10-1211383호(2012.12.06. 등록)는 발포 수지 판재; 상기한 발포 수지 판재의 표면상에 적층되는 탄산칼슘과 탈크, 산화아연을 포함하는 무기 충진재 40~65중량%, 염화비닐수지 35~60중량%로 이루어지며 불연속 독립 셀(cell)의 평균 입경이 0.3~3.0mm인 무기 발포 판재; 및 상기한 발포 수지 판재와 무기 발포 판재 사이의 접착층으로 구성되며: 상기한 무기 발포 판재의 두께가 3~50mm이고, 무기 발포 판재 : 발포 수지 판재의 두께비가 1:1~20인 단열복합판재를 개시(開示)하고 있다.On the other hand, Registered Patent Publication No. 10-1211383 (registered on December 6, 2012) by the present applicant is a foam resin plate; It is composed of 40 to 65% by weight of inorganic filler including calcium carbonate, talc, and zinc oxide laminated on the surface of the above-described foamed resin plate, and 35 to 60% by weight of vinyl chloride resin, and the average particle diameter of the discontinuous independent cells is Inorganic foam plate of 0.3 to 3.0 mm; And an adhesive layer between the foamed resin plate and the inorganic foamed plate: the inorganic foamed plate has a thickness of 3 to 50 mm, and the inorganic foamed plate: an insulating composite plate having a thickness ratio of 1:1 to 20 of the foamed resin plate. It is being opened.
그러나, 상기한 단열복합판재는 발포 수지 판재로써 EPS나 PUR 등을 사용함과 아울러, 접착층이 에폭시계, 고무계, 또는 포름알데히드계인 유기계 접착제를 사용하고 있어 난연성에 있어 충분히 만족스러운 것은 아니었다.However, the above-described heat-insulating composite plate was not sufficiently satisfactory in terms of flame retardancy because EPS or PUR was used as a foamed resin plate, and an adhesive layer was an epoxy-based, rubber-based, or formaldehyde-based organic adhesive.
따라서 본 발명의 목적은 본 출원인에 의한 등록특허공보 제10-1211383호에 기재된 복합단열판재의 우수한 제반 물성은 유지하면서도 난연성을 크게 개선하여 국토교통부 고시 제2015-744호에 규정된 준불연재료로서의 요건을 충족하는 준불연성 복합단열판재를 제공하기 위한 것이다.Therefore, the object of the present invention is to significantly improve the flame retardancy while maintaining the excellent general properties of the composite insulation plate described in Registered Patent Publication No. 10-1211383 by the applicant as a semi-noncombustible material prescribed in Notification No. 2015-744 of the Ministry of Land, Infrastructure and Transport. It is to provide a semi-non-combustible composite insulation plate that meets the requirements.
본 발명의 상기한 목적을 원활히 달성하기 위한 바람직한 양태에 따르면, 인장강도 0.08~0.22 N/mm2인 폴리이소시아누레이트(polyisocyanurate: PIR) 발포 보드; 상기한 폴리이소시아누레이트 발포 보드의 내외 표면상에 적층되는 탄산칼슘과 탈크, 산화아연을 포함하는 무기 충진재 40~65중량%와 염화비닐수지 35~60중량%로 이루어지며 불연속 독립 셀(cell)의 평균 입경이 0.3~3.0mm인 탄산칼슘계 발포 단열판; 및 상기한 폴리이소시아누레이트 발포 보드와 탄산칼슘계 발포 단열판 사이의 무기 접착층으로 구성되며: 상기한 탄산칼슘계 발포 단열판의 두께가 5~30mm이고, 상기한 탄산칼슘계 발포 단열판 : 폴리이소시아누레이트 발포 보드의 두께비가 1:10~20이며; 상기한 무기 접착층이, 규산칼륨 3~10중량%, 규산나트륨 5~35중량%, 석필석(pencil stone) 20~60중량%, 잔부가 물로 구성되는 점도 70,000~120,000 cps/25℃인 인체에 무해한 1액형 수성 세라믹 접착제를, 100℃에서 0.5~1Hr 또는 상온에서 적어도 7일 경화시켜 형성되는 것인, 준불연성 단열복합판재가 제공된다.According to a preferred aspect for smoothly achieving the above object of the present invention, a tensile strength of 0.08 ~ 0.22 N / mm 2 Polyisocyanurate (polyisocyanurate: PIR) foam board; A discontinuous independent cell consisting of 40 to 65% by weight of an inorganic filler including calcium carbonate, talc, and zinc oxide and 35 to 60% by weight of a vinyl chloride resin laminated on the inner and outer surfaces of the above polyisocyanurate foam board. A calcium carbonate-based foam insulation board having an average particle diameter of 0.3 to 3.0 mm; And an inorganic adhesive layer between the polyisocyanurate foam board and the calcium carbonate foam insulation plate: the calcium carbonate foam insulation plate has a thickness of 5 to 30 mm, and the calcium carbonate foam insulation plate: polyisocyanurate The thickness ratio of the foam board is 1:10-20; The inorganic adhesive layer described above is harmless to the human body with a viscosity of 70,000 to 120,000 cps/25°C, consisting of 3 to 10% by weight of potassium silicate, 5 to 35% by weight of sodium silicate, 20 to 60% by weight of pencil stone, and the balance of water. It is formed by curing a one-component aqueous ceramic adhesive at 100° C. for 0.5 to 1 Hr or at room temperature for at least 7 days, and a semi-non-combustible insulating composite plate is provided.
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상기한 1액형 수성 세라믹 접착제는 점도 70,000~120,000 cps/25℃ 이고, 비중 1.39~1.52 이며, 25℃에서의 가사 시간(pot life)이 40~60min 이고, 100℃에서의 완전경화시간이 0.5~1Hr 또는 상온에서의 경화는 적어도 7일 이상 정치하여 접착층 내에 수분이 존재하지 않게 한다.The above-described one-component water-based ceramic adhesive has a viscosity of 70,000-120,000 cps/25℃, a specific gravity of 1.39~1.52, a pot life at 25℃ of 40-60min, and a complete curing time at 100℃ of 0.5~ Curing at 1Hr or at room temperature is allowed to stand for at least 7 days so that moisture does not exist in the adhesive layer.
한편, 상기한 무기 충진재는 탄산칼슘계 발포 단열판 중량 기준으로 탄산칼슘 25~35중량%, 탈크 10~20중량%, 산화아연 5~10중량%로 포함된 것일 수 있다.Meanwhile, the inorganic filler may be included in an amount of 25 to 35% by weight of calcium carbonate, 10 to 20% by weight of talc, and 5 to 10% by weight of zinc oxide based on the weight of the calcium carbonate-based foam insulating plate.
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본 발명에 따른 준불연성 복합단열판재는 패스너 등을 사용하지 않고 단열재를 시공하거나 또는 콘크리트 타설 시 거푸집에 단열재를 설치하여 직접 타설하여 부착할 수 있어 우수한 시공성과 열교없는 시공이 가능하며, 또한 모르타르 도포, 모르타르를 개재한 타일 붙임 시공, 모르타르 또는 에폭시 접착제를 이용한 석재 붙임 시공 등의 외벽 마무리 공사를 앵커볼트 등의 사용없이 단열복합판재에 직접 간단히 수행 가능하므로 우수한 시공성과 높은 경제성을 지님과 아울러, 국토교통부 고시 제2015-744호에 규정된 준불연재료(KS F ISO 5660-1, KS F 2271)로서의 요건을 충족하므로, 아파트나 오피스텔 등과 같은 건축물의 외단열 및 옥상 단열, 아이스링크 등과 같은 스포츠센터의 바닥 단열, 보강 단열, 냉장 및 냉동 시설이나 냉장 탑차용 단열, 돈사나 우사 등과 같은 축사의 단열 및 보온, LPG나 LNG 또는 중유 탱크의 단열과 같은 광범위한 분야에 적용 가능하다.The semi-non-combustible composite insulation board according to the present invention can be attached by installing an insulation material without the use of fasteners, etc., or by directly pouring and attaching an insulation material to the formwork when placing concrete, so excellent workability and construction without thermal bridges are possible, and mortar application , It has excellent workability and high economical efficiency as it is possible to perform exterior wall finishing work such as tile bonding construction with mortar interposed and stone bonding construction using mortar or epoxy adhesive directly on the insulation composite board without the use of anchor bolts, etc. As it meets the requirements as a semi-noncombustible material (KS F ISO 5660-1, KS F 2271) stipulated in the Ministry of Transportation Notice No. 2015-744, the exterior insulation of buildings such as apartments and officetels, roof insulation, and sports centers such as ice rink It can be applied to a wide range of fields such as floor insulation, reinforcement insulation, insulation for refrigeration and refrigeration facilities or refrigerated trucks, insulation and insulation of livestock such as pigs and barns, insulation of LPG or LNG or heavy oil tanks.
도 1은 본 발명에 따른 준불연성 복합단열판재를 나타내는 도면이다.
도 2는 준불연재 시험장치 및 방법을 나타내는 도면이다.
도 3은 비교예 1의 시편에 대한 시험성적서이다.
도 4는 비교예 2의 시편에 대한 시험성적서이다.
도 5는 비교예 2의 유사 시편에 대한 가열 결과도이다.
도 6은 실시예의 시편에 대한 시험성적서이다.
도 7은 실시예의 유사 시편에 대한 가열 결과도이다.
도 8은 본 발명에 따른 준불연성 복합단열판재에 적용되는 탄산칼슘계 발포 단열판에 대한 준불연재 시험성적서이다.
도 9는 실험예에서 사용된 인장 강도 측정기를 나타내는 도면이다.
도 10은 실험예에서의 PIR 시편의 파단 상태를 나타내는 도면이다.1 is a view showing a semi-non-combustible composite insulating plate according to the present invention.
2 is a diagram showing a semi-noncombustible material testing apparatus and method.
3 is a test report for the specimen of Comparative Example 1.
4 is a test report for the specimen of Comparative Example 2.
5 is a heating result diagram for a similar specimen of Comparative Example 2.
6 is a test report for the specimen of the example.
7 is a heating result diagram for a similar specimen of the example.
8 is a test report of a semi-non-combustible material for a calcium carbonate-based foam insulation plate applied to the semi-non-combustible composite insulation plate according to the present invention.
9 is a view showing a tensile strength meter used in the experimental example.
10 is a view showing a fracture state of a PIR specimen in an experimental example.
이하, 본 발명에 대하여 상세히 설명하기로 한다.Hereinafter, the present invention will be described in detail.
도 1에 나타낸 바와 같은 본 발명의 준불연성 단열복합판재(1)는 폴리이소시아누레이트 발포 보드(12)와, 상기한 폴리이소시아누레이트 발포 보드(12)의 내외 표면상에 적층되는 탄산칼슘과 탈크, 산화아연을 포함하는 무기 충진재 40~65중량%와 염화비닐수지 35~60중량%로 이루어지며 불연속 독립 셀(cell)의 평균 입경이 0.3~3.0mm인 탄산칼슘계 발포 단열판(11); 및 상기한 폴리이소시아누레이트 발포 보드(12)와 탄산칼슘계 발포 단열판(11) 사이의 무기 접착층(13)으로 구성되며: 상기한 탄산칼슘계 발포 단열판(11)의 두께가 5~30mm이고, 상기한 탄산칼슘계 발포 단열판(11):폴리이소시아누레이트 발포 보드(12)의 두께비가 1:10~20이다.As shown in Fig. 1, the semi-non-combustible heat-insulating
본 발명에 따른 준불연성 복합단열판재(1)는 경량으로서 이종 소재와의 우수한 접합성으로 인하여 높은 시공성을 지니며, 기계적 특성 및 내습 내수성이 양호함은 물론, 가공성도 양호하다.The semi-noncombustible
본 발명에 따른 준불연성 단열복합판재(1)에 사용되는 발포 보드(심재)(12)로서는 유기 단열재 중에서도 XPS나 EPS 또는 PUR 보다 상대적으로 내열성이 강한 PIR(열전도도 0.019 W/m2·K; 통상적인 인장강도 0.07~0.08 N/mm2; 피막없는 상태의 가열 후 10분간의 총방출열량 13 MJ/m2)과 PF(열전도도 0.019 W/m2·K; 인장강도 0.02~0.06 N/mm2; 피막없는 상태의 가열 후 10분간의 총방출열량 12~13 MJ/m2)가 고려되었다.As the foam board (core) 12 used in the semi-noncombustible insulating
인장강도 수준(N/mm2)External insulation plastering and finishing method required
Tensile strength level (N/mm 2 )
인장강도(N/mm2)Normally
Tensile strength (N/mm 2 )
그러나 PF를 이용한 준불연성 단열복합판재는 일반적으로 두께 0.2mm의 알루미늄 박판(열전도도 10 W/m2·K; 가열 후 10분간의 총방출열량 1 MJ/m2)이 접합되어 있는 형태로서, 외표면을 이루는 알루미늄 박판 상에 마감재를 붙이기 대단히 곤란할 뿐만 아니라 메쉬망, 모르타르와 마감재 시공 시 접합 계면에서의 인장강도가 0.01 N/mm2 에 불과하여 PF로부터 알루미늄 박판이 탈락되며, 다른 패스너 등과 같은 고정 수단을 이용하여 마감재를 붙인다 하더라도 PF 자체의 인장강도 0.02~0.06 N/mm2 정도로 낮기 때문에 PF 자체가 파절될 우려가 크므로 본 발명에 있어서는 적합하지 않다.However, the semi-non-combustible thermal insulation composite plate using PF is a form in which an aluminum thin plate with a thickness of 0.2 mm (thermal conductivity 10 W/m 2 ·K; total heat radiated for 10 minutes after heating is 1 MJ/m 2 ) is bonded. Not only is it very difficult to attach the finishing material on the aluminum sheet forming the outer surface, but the tensile strength at the bonding interface is only 0.01 N/mm 2 when constructing the mesh net, mortar and the finishing material, so that the aluminum sheet is removed from the PF. Even if the finishing material is attached using a fixing means, the tensile strength of the PF itself is 0.02~0.06 N/mm 2 Since it is low enough, there is a high possibility that the PF itself may be fractured, and thus it is not suitable for the present invention.
따라서 인장 강도 측면을 고려하여 심재로써 이소시아네이트의 삼량화 반응에 의한 이소시아누레이트 고리를 포함하는 PIR을 선택하되, 폴리올의 화학 당량과 정확히 일치하는 이소시아네이트의 필요량은 약 105%(index 105)이나 이를 초과하는 이소시아네이트는 폴리이소시아누레이트의 형성에 사용되므로 발포율에 따라 차이가 있지만 index 220~350 범위 내에서 인장 강도 0.08~0.22 N/mm2, 특정하게는 인장 강도 0.09~0.16 N/mm2 인 적절한 PIR을 선택할 수 있다.Therefore, in consideration of the tensile strength aspect, PIR containing an isocyanurate ring by the trimerization reaction of isocyanate is selected as the core material, but the required amount of isocyanate that exactly matches the chemical equivalent of the polyol is about 105% (index 105). Excess isocyanate is used for the formation of polyisocyanurate, so it varies depending on the foaming rate, but the tensile strength is 0.08 to 0.22 N/mm 2 within the index 220 to 350, specifically the tensile strength is 0.09 to 0.16 N/mm 2 You can choose an appropriate PIR.
폴리이소시아누레이트 발포 보드(12)의 내외 표면상에 적층되는 탄산칼슘계 발포 단열판(11)은 본 출원인에 의한 등록특허공보 제10-1211383호에 기재된 무기 발포 판재와 실질적으로 동일한 것이 사용되며, 본 발명에 따른 준불연성 단열복합판재(1)는 탄산칼슘계 발포 단열판(11)이 도 1에 도시한 바와 같이 폴리이소시아누레이트 발포 보드(12)의 내외 표면에 모두 적층된 것이 일반적이기는 하지만, 필요에 따라서는 폴리이소시아누레이트 발포 보드(12)의 어느 일면에만 일면에만 적층되거나, 또한 경우에 따라서는 상기한 탄산칼슘계 발포 단열판(11) 복수매와 폴리이소시아누레이트 발포 보드(12) 복수매를 상호 교호적(交互的)으로 서로 엇갈리게 적층된 것일 수도 있음은 물론이며, 이 또한 본 발명의 영역 내이다.The calcium carbonate-based
탄산칼슘계 발포 단열판(11)의 방화 성능을 표 2에 나타내며, 이는 국토교통부고시 제2015-744호에 규정된 준불연재료(KS F ISO 5660-1, KS F 2271)의 요구 조건에 따른 시험결과이며, 도 8은 이에 대한 시험성적서이다.The fire protection performance of the calcium carbonate-based foam insulation board (11) is shown in Table 2, which is a test according to the requirements of semi-incombustible materials (KS F ISO 5660-1, KS F 2271) stipulated in Notification No. 2015-744 of the Ministry of Land, Infrastructure and Transport. Results, and Figure 8 is a test report for this.
적합함Semi-noncombustible
Suitable
시간(s)Exceeding 200kW/㎡
Time(s)
(min : sec)Mean Time to Stop Behavior in Rats
(min: sec)
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한편, 상기한 폴리이소시아누레이트 발포 보드(12)와 탄산칼슘계 발포 단열판(11) 사이의 무기 접착층(13)은 규산칼륨 3~10중량%, 특정하게는 7~9중량%, 규산나트륨 5~35중량%, 특정하게는 7~15중량%, 석필석(pencil stone) 20~60중량%, 특정하게는 40~55중량%, 잔부가 물로 구성되는 인체에 무해한 1액형 수성 세라믹 접착제를 경화시켜 형성된다.On the other hand, the
상기한 1액형 수성 세라믹 접착제는 우수한 접착 강도, 내열성, 내수성 및, 접착 작업성을 나타낸다.The above-described one-component water-based ceramic adhesive exhibits excellent adhesion strength, heat resistance, water resistance, and adhesion workability.
상기한 규산 나트륨은 바인더로 사용되며, 5중량% 미만에서는 접착력이 약화될 우려가 있으며, 역으로 35중량%를 초과하면 대기중의 수분이나 물기에 노출 시 접착력이 저하될 우려가 있음과 아울러, 경화층의 취성이 강해져 구부릴 때 절파될 우려가 있어 바람직하지 못하다.The sodium silicate described above is used as a binder, and if it is less than 5% by weight, there is a concern that the adhesion may be weakened, and if it exceeds 35% by weight, the adhesion may decrease when exposed to moisture or moisture in the atmosphere. It is not preferable because the brittleness of the hardened layer becomes strong and there is a risk of breaking when bent.
또한 상기한 규산칼륨은 상안정제로 사용되며, 3중량% 미만에서는 상 안정에 대한 영향이 미미하고, 10중량%를 초과하면 오히려 상 안정을 해칠 우려가 있으므로 바람직하지 못하다.In addition, the above-described potassium silicate is used as a phase stabilizer, and when it is less than 3% by weight, the effect on the phase stability is insignificant, and when it exceeds 10% by weight, it is not preferable because there is a concern that phase stability is rather impaired.
또한 아갈마톨라이트(agalmatolite)로 분류되는 석필석은 점도 조절제 및 불연재로 기능하며, 20중량% 미만에서는 난연성 증대 효과가 미흡하게 될 우려 있으며, 60중량%를 초과하면 과도한 점도 상승으로 유동 안정성이 저하될 우려가 있어 바람직하지 못하다.In addition, seokpilseok, classified as agalmatolite, functions as a viscosity modifier and non-combustible material, and if it is less than 20% by weight, the effect of increasing flame retardancy may be insufficient, and if it exceeds 60% by weight, the flow stability decreases due to excessive viscosity increase. It is not desirable because there is a concern.
한편, 필요에 따라서는, 잔부를 구성하는 물 대신에 폴리비닐알코올, 폴리비닐아세테이트, 에틸렌비닐아세테이트, 또는 아크릴 에멀젼과 같은 수용성 고분자 에멀젼을 사용할 수도 있으며, 이 또한 본 발명의 영역 내이다.On the other hand, if necessary, a water-soluble polymer emulsion such as polyvinyl alcohol, polyvinyl acetate, ethylene vinyl acetate, or acrylic emulsion may be used instead of water constituting the remainder, which is also within the scope of the present invention.
상기한 1액형 수성 세라믹 접착제는 점도 70,000~120,000 cps/25℃ 이고, 비중 1.39~1.52 이며, 25℃에서의 가사 시간(pot life)이 40~60min 이고, 100℃에서의 완전경화시간은 0.5~1Hr이며, 상온 경화 시에는 적어도 7일 이상, 바람직하게는 약 1달 이상 정치하여 완전 경화시킴으로써 접착층 내에 수분이 존재하지 않게 하여야 한다.The above-described one-component water-based ceramic adhesive has a viscosity of 70,000 to 120,000 cps/25°C, a specific gravity of 1.39 to 1.52, a pot life of 40 to 60 min at 25°C, and a complete curing time at 100°C of 0.5 to It is 1Hr, and when it is cured at room temperature, it should be allowed to stand for at least 7 days, preferably about 1 month or longer to completely cure so that no moisture exists in the adhesive layer.
본 발명에 따른 준불연성 단열복합판재(1)는 시공된 콘크리트 외벽에 모르타르를 도포한 후 앵커 볼트의 사용없이 탄산칼슘계 발포 판재를 붙이고 메쉬 접착 또는 메쉬 접착 없이 모르타르를 도포한 후 마감재를 직접 붙일 수가 있으므로 외벽에 대한 높은 작업성 및 시공성을 가지는 마무리 외단열 시공을 할 수 있다.In the semi-non-combustible thermal insulation
앵커 볼트의 사용 필요성을 제거하게 되면, 앵커 볼트에 의한 열교 (熱交) 현상에 의한 난방열 누출을 방지할 수 있으며, 마감 외장재 표면에의 결로(結露) 현상을 방지할 수 있음은 물론, 장마나 태풍과 같은 집중 호우 시 앵커 볼트의 경로를 통한 수분 침투 및 그에 따른 발청 현상을 원천 제거할 수가 있다.If the necessity of using anchor bolts is eliminated, heating heat leakage due to thermal bridges caused by anchor bolts can be prevented, condensation on the surface of the finished exterior material can be prevented, as well as rainy seasons and rainy seasons. In the case of heavy rain such as a typhoon, moisture penetration through the path of the anchor bolt and the resulting rust can be eliminated at the source.
더욱이, 본 발명에 따른 준불연성 복합단열판재(1)는 탄산칼슘계 발포 판재(11)의 일측면을 콘크리트 쪽으로 가게 하여 거푸집으로 사용함과 동시에, 콘크리트 양생 후 이를 제거할 필요성 없이 내벽 또는 외벽 마무리 단열재로 바로 사용할 수 있다.Moreover, the semi-non-combustible composite insulating
이하, 실시예 및 비교예와 시험예를 통하여 본 발명을 더욱 상세히 설명하기로 한다.Hereinafter, the present invention will be described in more detail through Examples and Comparative Examples and Test Examples.
비교예 1: 시편 제작 및 준불연재 평가 Comparative Example 1: Preparation of specimens and evaluation of semi-noncombustible materials
두께 10mm의 준불연성 탄산칼슘계 발포 단열판이 두께 30mm의 PIR 발포 보드(심재)의 상하면에 2액형 에폭시 접착제를 이용하여 접합시킨 단열복합판재(100x100mm)를 제작한 다음, 국토교통부 고시 제2015-744호에 규정된 준불연재료(KS F ISO 5660-1, KS F 2271)로서의 요건 충족 여부를 평가하였다.A 10-mm-thick semi-non-combustible calcium carbonate-based foam insulation board was bonded to the upper and lower surfaces of a 30-mm-thick PIR foam board (core) using a two-component epoxy adhesive. It was evaluated whether it satisfies the requirements as a semi-noncombustible material (KS F ISO 5660-1, KS F 2271) specified in No.
도 2는 가열 장치 및 방법을 나타내며, 토치 가스 개방은 최대로 하고 불꽃과 시험체 사이의 거리는 15cm 이격하게 유지하여 화염 복사열이 미치게하였으며 가열 시간은 10분으로 하였으며, 하기의 결과에 대한 시험성적서를 도 3에 나타낸다.2 shows the heating apparatus and method, the torch gas opening was maximized, and the distance between the flame and the test object was kept at a distance of 15 cm, so that the flame radiant heat was exerted, and the heating time was 10 minutes, and the test report for the following results was shown. It is shown in 3.
<평가 결과> NG (2018.10.29) 한국건설자재시험연구원<Evaluation result> NG (2018.10.29) Korea Institute of Construction Materials Test
1. 열방출량(준불연기준 8MJ/m²: 13.8 / 13.3 / 16.3 (부적합) 1. Heat emission (semi-non-combustible standard 8MJ/m²: 13.8 / 13.3 / 16.3 (not suitable))
2. 열방출율 200kW/m²초과시간 : 0 ( 적합 ) 2. Heat release rate exceeding 200kW/m²: 0 (suitable)
3. 시험 후 시험체 관통 유무 : 없음 ( 적합 )3. Penetration of test object after test: None (appropriate)
4. 마우스 평균행동 정지시간(기준; 9 분 이상) : 12:56 / 13:23 ( 적합 )4. Mean stop time of mouse behavior (standard; more than 9 minutes): 12:56 / 13:23 (appropriate)
비교예 2: 시편 제작 및 준불연재 평가Comparative Example 2: Preparation of specimens and evaluation of semi-noncombustible materials
난연성 제고에 도움이 될 수 있도록 비교예 1에서의 2액형 에폭시 접착제 대신에, 규산칼륨 5중량%, 규산나트륨 9중량%, 석필석 50중량%, 물 36중량%로 구성되는 1액형 수성 세라믹 접착제를 도포한 후 2일간 상온 경화시켜 시편을 제작한 다음, 국토교통부 고시 제2015-744호에 규정된 준불연재료(KS F ISO 5660-1, KS F 2271)로서의 요건 충족 여부를 평가하였으며, 도 4는 평가결과에 대한 시험성적서이다.Instead of the two-component epoxy adhesive in Comparative Example 1 to help improve flame retardancy, a one-component aqueous ceramic adhesive composed of 5% by weight of potassium silicate, 9% by weight of sodium silicate, 50% by weight of seokpilseok, and 36% by weight of water was used. After application, it was cured at room temperature for 2 days to prepare a specimen, and then it was evaluated whether the requirements as a semi-non-combustible material (KS F ISO 5660-1, KS F 2271) specified in Notification No. 2015-744 of the Ministry of Land, Infrastructure and Transport were satisfied, and FIG. 4 Is the test report for the evaluation result.
<평가 결과> NG (2019.03.28) 한국건설자재시험연구원<Evaluation result> NG (2019.03.28) Korea Institute of Construction Materials Testing
1. 열방출량(준불연기준 8MJ/m²: 13.3 / 11.8 / 11.5 ( 부적합 ) 1. Heat dissipation (semi-non-combustible standard 8MJ/m²: 13.3 / 11.8 / 11.5 (not suitable))
2. 열방출율 200kW/m²초과시간 : 0 ( 적합 ) 2. Heat release rate exceeding 200kW/m²: 0 (suitable)
3. 시험 후 시험체 관통 유무 : 없음 ( 적합 )3. Penetration of test object after test: None (appropriate)
4. 마우스 평균행동 정지시간(기준 ; 9분 이상) : 13:02 / 12:47 ( 적합 )4. Mean stop time for mouse behavior (standard: more than 9 minutes): 13:02 / 12:47 (suitable)
평가 결과 비교예 1에 비해 일정 수준 향상된 결과를 나타내고 있어 무기 접착층에 의한 난연성 개선은 확인이 되었으나 준불연재 수준에는 미치지 못하였으며, 미경화된 접착층에서 발생한 가스의 팽창에 의해 탄산칼슘계 발포 판재에 균열이 발생하여 이 균열을 통한 열류 침투로 인하여 PIR 발포 보드로부터의 열방출량이 증가하는 것으로 판명되었다.The evaluation result showed a certain level of improvement compared to Comparative Example 1, and the improvement of flame retardancy by the inorganic adhesive layer was confirmed, but it did not reach the level of the semi-non-combustible material, and the calcium carbonate-based foam plate was cracked due to the expansion of the gas generated from the uncured adhesive layer. It was found that the amount of heat dissipated from the PIR foam board increased due to heat flow penetration through this crack.
한편, 도 5는 유사 시편에 대한 결과도이다.On the other hand, Figure 5 is a result diagram for a similar specimen.
실시예: 시편 제작 및 평가Example: Specimen Preparation and Evaluation
비교예 2에서 상온 경화 일수를 10일로 한 것을 제외하고는 비교예 2와 동일한 접착층을 가지는 시편을 제작한 다음, 국토교통부 고시 제2015-744호에 규정된 준불연재료(KS F ISO 5660-1, KS F 2271)로서의 요건 충족 여부를 평가하였으며, 도 6은 평가결과에 대한 시험성적서이다.A specimen having the same adhesive layer as Comparative Example 2 was prepared, except that the room temperature curing days were set to 10 days in Comparative Example 2, and then a semi-non-combustible material (KS F ISO 5660-1) specified in Notification No. 2015-744 of the Ministry of Land, Infrastructure and Transport. , KS F 2271) was evaluated, and FIG. 6 is a test report for the evaluation result.
<평가 결과> OK (2019.06.18) 한국건설자재시험연구원 <Evaluation result> OK (2019.06.18) Korea Institute of Construction Materials Test
1. 열방출량(준불연기준 8MJ/m²: 7.0 / 7.4 / 7.0 ( 적합 ) 1. Heat release (semi-non-combustible standard 8MJ/m²: 7.0 / 7.4 / 7.0 (appropriate)
2. 열방출율 200kW/m²초과시간 : 0 ( 적합 ) 2. Heat release rate exceeding 200kW/m²: 0 (suitable)
3. 시험 후 시험체 관통 유무 : 없음 ( 적합 )3. Whether or not to penetrate the test body after the test: None (appropriate)
4. 마우스 평균행동 정지시간(기준 ; 9분 이상) : 14:44 / 14:22 ( 적합 )4. Mean stop time of mouse behavior (standard: more than 9 minutes): 14:44 / 14:22 (appropriate)
실시예의 시편은 불꽃 가열 후에도 가스 발생이 없어 표면 팽창이나 균열 발생이 없어 준불연재로써 적합한 것으로 판명되었다.The specimens of the examples were found to be suitable as semi-non-combustible materials as there was no gas generation even after flame heating and no surface expansion or cracking occurred.
한편, 도 7은 유사 시편에 대한 결과도이다.On the other hand, Figure 7 is a result diagram for a similar specimen.
시험예: PIR의 인장 강도 측정Test Example: PIR tensile strength measurement
PIR 시편(index 240; 발포 배율(체적 증가 배수 12배율)을 ‘PIR-1’로 하고, PIR 시편(index 280; 발포 배율 7배율)을 ‘PIR-2’로 하여, 도 9에 나타낸 장치를 이용하여 인장 강도를 측정하였으며 그 결과를 하기의 표 3에 나타냄과 아울러, 파단 시편을 도 10에 나타냈다.Using the PIR specimen (index 240; foaming magnification (volume increase of 12 times) as'PIR-1' and the PIR specimen (index 280; foaming magnification of 7 magnification) as'PIR-2', the apparatus shown in FIG. Tensile strength was measured using, and the results are shown in Table 3 below, and a fractured specimen is shown in FIG. 10.
(N/mm2)The tensile strength
(N/mm 2 )
PIR-1 시편의 인장강도는 평균 0.093 N/mm²이었고, PIR-2 시편의 인장강도는 평균 0.155 N/mm²이었으며, 따라서 이들 PIR 시편을 심재로서 사용시 외단열미장마감 공법의 유럽 기준치인 0.08N/mm²이상이라는 요건을 충족하는 것으로 판명되었다.The average tensile strength of the PIR-1 specimen was 0.093 N/mm², and the average tensile strength of the PIR-2 specimen was 0.155 N/mm². Therefore, when these PIR specimens were used as core materials, the European standard value of the external thermal insulation plastering method was 0.08N/ It was found to meet the requirement of mm² or more.
이상, 본 발명에 관하여 상세히 설명하였으나, 본 발명은 이에 한정되는 것은 아니며, 당업자라면 이로부터 다 양한 변화 및 수정이 가능함은 물론이나, 이 또한 본 발명의 영역 내이다. In the above, although the present invention has been described in detail, the present invention is not limited thereto, and various changes and modifications can be made therefrom by those skilled in the art, but this is also within the scope of the present invention.
1: 본 발명에 따른 준불연성 단열복합판재(1)
11: 탄산칼슘계 발포 단열판 12: 폴리이소시아누레이트 발포 보드
13: 무기 접착층
1: Semi-non-combustible thermal insulation composite plate according to the present invention (1)
11: calcium carbonate-based foam insulation board 12: polyisocyanurate foam board
13: Inorganic adhesive layer
Claims (4)
상기한 폴리이소시아누레이트 발포 보드의 내외 표면상에 적층되는 탄산칼슘과 탈크, 산화아연을 포함하는 무기 충진재 40~65중량%와 염화비닐수지 35~60중량%로 이루어지며 불연속 독립 셀(cell)의 평균 입경이 0.3~3.0mm인 탄산칼슘계 발포 단열판; 및
상기한 폴리이소시아누레이트 발포 보드와 탄산칼슘계 발포 단열판 사이의 무기 접착층으로 구성되며:
상기한 탄산칼슘계 발포 단열판의 두께가 5~30mm이고, 상기한 탄산칼슘계 발포 단열판 : 폴리이소시아누레이트 발포 보드의 두께비가 1:10~20이고;
상기한 무기 접착층이, 규산칼륨 3~10중량%, 규산나트륨 5~35중량%, 석필석(pencil stone) 20~60중량%, 잔부가 물로 구성되는 점도 70,000~120,000 cps/25℃인 인체에 무해한 1액형 수성 세라믹 접착제를, 100℃에서 0.5~1Hr 또는 상온에서 적어도 7일 경화시켜 형성되는 것인,
준불연성 복합단열판재.Polyisocyanurate (PIR) foam board with a tensile strength of 0.08~0.22 N/mm 2;
A discontinuous independent cell consisting of 40 to 65% by weight of an inorganic filler including calcium carbonate, talc, and zinc oxide and 35 to 60% by weight of a vinyl chloride resin laminated on the inner and outer surfaces of the above polyisocyanurate foam board. A calcium carbonate-based foam insulation board having an average particle diameter of 0.3 to 3.0 mm; And
It consists of an inorganic adhesive layer between the above-described polyisocyanurate foam board and the calcium carbonate-based foam insulation plate:
The thickness of the calcium carbonate-based foam insulation plate is 5 to 30 mm, and the thickness ratio of the calcium carbonate-based foam insulation plate: polyisocyanurate foam board is 1:10-20;
The inorganic adhesive layer described above is harmless to the human body with a viscosity of 70,000 to 120,000 cps/25°C, consisting of 3 to 10% by weight of potassium silicate, 5 to 35% by weight of sodium silicate, 20 to 60% by weight of pencil stone, and the balance of water. One component water-based ceramic adhesive, formed by curing 0.5 ~ 1Hr at 100 ℃ or at least 7 days at room temperature,
Semi-incombustible composite insulation board.
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Citations (7)
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