KR102028358B1 - Method for manufacturing a staircase non-slip formed by spaced apart from the photoluminescent part and non-slip part - Google Patents
Method for manufacturing a staircase non-slip formed by spaced apart from the photoluminescent part and non-slip part Download PDFInfo
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- KR102028358B1 KR102028358B1 KR1020160130481A KR20160130481A KR102028358B1 KR 102028358 B1 KR102028358 B1 KR 102028358B1 KR 1020160130481 A KR1020160130481 A KR 1020160130481A KR 20160130481 A KR20160130481 A KR 20160130481A KR 102028358 B1 KR102028358 B1 KR 102028358B1
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000000203 mixture Substances 0.000 claims description 25
- 239000000843 powder Substances 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 14
- 229920001187 thermosetting polymer Polymers 0.000 claims description 14
- 239000000049 pigment Substances 0.000 claims description 12
- 239000011324 bead Substances 0.000 claims description 8
- 239000011521 glass Substances 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910003460 diamond Inorganic materials 0.000 claims description 3
- 239000010432 diamond Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 230000035699 permeability Effects 0.000 claims 1
- 230000003746 surface roughness Effects 0.000 claims 1
- 239000003973 paint Substances 0.000 description 4
- 238000002834 transmittance Methods 0.000 description 4
- 238000011109 contamination Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004040 coloring Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000000465 moulding Methods 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
- B05C1/083—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets being passed between the coating roller and one or more backing rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D17/00—Forming single grooves in sheet metal or tubular or hollow articles
- B21D17/04—Forming single grooves in sheet metal or tubular or hollow articles by rolling
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/03—Powdery paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/03—Powdery paints
- C09D5/033—Powdery paints characterised by the additives
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F11/00—Stairways, ramps, or like structures; Balustrades; Handrails
- E04F11/02—Stairways; Layouts thereof
- E04F11/104—Treads
- E04F11/16—Surfaces thereof; Protecting means for edges or corners thereof
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Steps, Ramps, And Handrails (AREA)
Abstract
본 발명은 축광부와 논슬립부가 베이스로부터 박리되지 않고, 공정이 단순하며, 축광부와 논슬립부의 두께차(높이차)가 발생할 여지가 없고, 축광부와 논슬립부가 고착화되는 과정에서 부피변화, 높이변화, 표면형상 변화 등이 발생할 가능성이 낮은 축광부와 논슬립부가 동시에 이격되어 형성되는 계단용 논슬립의 제조방법을 제공한다.According to the present invention, the phosphorescent part and the non-slip part are not separated from the base, the process is simple, and there is no room for the difference in thickness (height difference) between the phosphorescent part and the non-slip part, and the volume change and the height change in the process of fixing the phosphorescent part and the non-slip part are fixed. The present invention provides a method for manufacturing a staircase nonslip in which a photoluminescent portion and a nonslip portion having a low possibility of occurrence of surface shape change are simultaneously spaced apart.
Description
본 발명은 계단용 논슬립의 제조방법에 관한 것이다. 보다 상세하게는 축광부와 논슬립부가 동시에 이격되어 형성되는 계단용 논슬립의 제조방법에 관한 것이다.The present invention relates to a method for producing a nonslip for stairs. More particularly, the present invention relates to a method for manufacturing a nonslip for stairs, in which a photoluminescent part and a nonslip part are simultaneously spaced apart.
계단에서 발을 딛는 부분에는 미끄럼 방지를 위한 논슬립이 형성되어 있다. 이러한 논슬립은 비나 눈이 오는 경우 계단에서의 미끄럼을 방지하기 위한 목적 이외에도 다양한 색상으로 착색하여 도시의 미관을 향상시키기 위한 목적도 있다.At the steps of the stairs, non-slips are formed to prevent slipping. This non-slip has the purpose of improving the aesthetics of the city by coloring in various colors in addition to the purpose of preventing slipping on the stairs in the rain or snow.
본 출원인은 대한민국 등록특허공보 제1099522호(발명의 명칭 : 착색이 불필요한 천연소재의 계단용 논슬립과 그 제조방법 및 제조장치)를 통해 논슬립 제조방법 및 제조장치를 제안한 바 있다.The present applicant has proposed a non-slip manufacturing method and manufacturing apparatus through the Republic of Korea Patent Publication No. 109952 (name of the invention: nonslip for staircase of natural material and its manufacturing method and manufacturing apparatus).
상기 등록특허는 액상 재료의 건조시간이 필요하지 않아 공정소요시간을 단축할 수 있으며, 착색 도료를 사용하지 않아 도료의 건조를 위한 공간이 불필요하고 도료의 건조시간이 요구되지 않고, 자연스러우면서도 고급스러운 천연색상을 얻을 수 있을 뿐만 아니라, 액체도료 사용으로 인한 VOC 발생 및 폐수처리와 같은 문제점을 방지하고 환경 친화적으로 제조가 가능한 기술에 관한 것이다.The registered patent does not need the drying time of the liquid material can shorten the process time, and do not use the coloring paint, do not need space for drying the paint, does not require the drying time of the paint, natural and luxurious In addition to obtaining a natural color, and to prevent problems such as VOC generation and wastewater treatment due to the use of liquid paints and relates to a technology that can be produced environmentally friendly.
한편, 야간에 계단을 오르내릴 때 시인성을 높이기 위해 논슬립과 인접하여 축광띠를 형성하는 경우가 많다. 축광띠는 조명이 밝을 때 빛을 축광한 뒤 조명이 어두울 때 빛을 발산하여 보행자가 계단을 안전하게 오르내릴 수 있도록 한다.On the other hand, in order to increase visibility when climbing stairs at night, a photoluminescent band is often formed adjacent to the non-slip. The phosphorescent band emits light when it is bright and emits light when it is dark, allowing pedestrians to climb up and down the stairs safely.
논슬립부와 축광부를 인접하여 형성하는 방식으로는 일반적으로 테이프 형의 논슬립에 인접하여 축광안료가 포함되어 있는 테이프 등을 부착하는 방식, 고무형 베이스의 논슬립에 축광안료가 포함된 부분을 고무형 재질로 생산하는 방식, 논슬립 베이스를 부착시키는 몰딩에 분산제와 경화제를 포함한 액상 축광안료를 도포하여 경화시키는 방식 등이 있다.The non-slip part and the photoluminescent part are formed adjacent to each other in a manner of attaching a tape containing a photoluminescent pigment adjacent to the non-slip of the tape type, and a part containing the photoluminescent pigment on the non-slip of the rubber base. Production method, and a method of applying a liquid photoluminescent pigment including a dispersant and a curing agent to a molding for attaching the non-slip base and curing.
그러나, 이러한 방식에 의하면 공정이 복잡하고, 논슬립부가 박리될 가능성이 있으며, 논슬립부 박리시 테이프의 점착막이 남아 외관상 지저분할 뿐만 아니라, 논슬립부와 축광부의 인터페이스(interface)가 깔끔하지 못하고, 논슬립부 박리시 축광부도 손상을 입을 수 있는 문제점이 있다.However, according to this method, the process is complicated, and there is a possibility that the non-slip part is peeled off, and when the non-slip part is peeled off, the adhesive film of the tape remains and the appearance is dirty, and the interface of the non-slip part and the photoluminescent part is not neat, There is a problem in that the photoluminescent unit may also be damaged during peeling.
또한, 논슬립부와 축광부가 별도 공정을 통해 인접 형성되므로 논슬립부와 축광부의 높이차(두께차)가 발생할 수 있어 상품성이 저하되고, 논슬립부와 축광부가 고착화되는 과정에서 부피변화, 높이변화, 표면형상 변화 등이 발생할 수 있다.In addition, since the non-slip part and the photoluminescent part are formed adjacent to each other through a separate process, a height difference (thickness difference) may occur between the non-slip part and the photoluminescent part, and thus the merchandise is deteriorated, and the volume change, the height change, and the surface of the non-slip part and the photoluminescent part are fixed. Shape changes may occur.
더불어, 일반적인 축광부 형성방식에 의하면 축광안료와 투명분말 분체도료 만으로 축광띠를 형성하므로, 표면이 거칠어 이물질과 때에 의해 오염되기 쉬운 관계로 축광띠의 휘도를 저하시키고, 투명도가 저하되어 축광띠의 하단부까지 빛이 고르게 분산되지 못하는 문제점이 있다.In addition, according to the general method of forming the photoluminescent part, since the photoluminescent band is formed only by the photoluminescent pigment and the transparent powder coating, the brightness of the photoluminescent band is reduced because the surface is rough and easily prone to contamination by foreign matter and dirt. There is a problem that the light is not evenly distributed to the bottom.
선행기술문헌 : KR등록특허공보 제1099522호(2011.12.27.공고)Prior Art Document: KR Patent Registration No. 109552 (announced Dec. 27, 2011)
본 발명은 상기와 같은 문제점을 해결하기 위해 안출된 것으로, 특히 축광부와 논슬립부가 베이스로부터 박리되지 않고, 공정이 단순하며, 축광부와 논슬립부의 두께차(높이차)가 발생할 여지가 없고, 축광부와 논슬립부가 고착화되는 과정에서 부피변화, 높이변화, 표면형상 변화 등이 발생할 가능성이 낮으며, 축광부와 논슬립부의 인터페이스(interface)가 깔끔하고, 축광부와 논슬립부 중 어느 하나가 손상될 경우에도 나머지 어느 하나에 영향을 미치지 않고, 고휘도의 축광띠를 구현할 수 있는 계단용 논슬립 제조방법을 제공하는 데 그 목적이 있다.The present invention has been made to solve the above problems, in particular, the photoluminescent portion and the non-slip portion is not peeled from the base, the process is simple, there is no room for the difference in thickness (height difference) of the photoluminescent portion and the non-slip portion, It is unlikely that volume change, height change, surface shape change, etc. occur in the process of fixing the part and the non-slip part, the interface of the photoluminescent part and the non-slip part is clean, and even if any one of the photoluminescent part and the non-slip part is damaged It is an object of the present invention to provide a non-slip manufacturing method for stairs that can implement a high luminance photoluminescent band without affecting any one of the others.
상기 목적을 달성하기 위해 안출된 본 발명에 따른 축광부와 논슬립부가 동시에 이격되어 형성되는 계단용 논슬립의 제조방법은 (a) 언코일러로부터 권출된 박판이 제1 롤러와 제2 롤러 사이에 투입되는 단계; (b) 제1 롤러의 외주면에는 링 형상의 홈이 구비되고 제2 롤러의 외주면에는 제1 롤러의 홈에 대응되는 위치에 링 형상의 돌기가 구비되어, 박판이 제1 롤러와 제2 롤러 사이를 통과하면 박판의 길이 방향으로 돌출부가 형성되어 돌출부를 경계로 박판을 제1 영역과, 제2 영역으로 구분하는 단계; (c) 축광안료와 열경화성 투명분말 분체도료를 포함하는 제1 혼합물이 수용된 제1 호퍼로부터 제1 영역에 제1 혼합물이 도포되고, 이와 동시에 금강사와 유색 또는 투명분말 열경화성 분체도료를 포함하는 제2 혼합물이 수용된 제2 호퍼로부터 제2 영역에 제2 혼합물이 도포되어, 제1 영역의 축광부와 제2 영역의 논슬립부를 동시에 형성하는 단계; 및 (d) (c)단계 이후에 가열하여 제1 영역의 축광부의 열경화성 투명분말 분체도료를 포함한 제1 혼합물 및 제2 영역의 논슬립부의 제2 혼합물을 경화시키는 단계를 포함한다.In order to achieve the above object, the manufacturing method of the stepless non-slip which is formed by simultaneously spaced apart from the photoluminescent part and the non-slip part according to the present invention is (a) a thin sheet unrolled from the uncoiler is introduced between the first roller and the second roller. step; (b) The outer circumferential surface of the first roller is provided with a ring-shaped groove, and the outer circumferential surface of the second roller is provided with a ring-shaped protrusion at a position corresponding to the groove of the first roller, and the thin plate is formed between the first roller and the second roller. When passing through the projection is formed in the longitudinal direction of the thin plate separating the thin plate into a first region and the second region bordering the protrusion; (c) a first mixture is applied to a first region from a first hopper containing a first mixture comprising a phosphorescent pigment and a thermosetting transparent powder coating, and at the same time a second comprising a diamond steel and a colored or transparent powder thermosetting powder Applying a second mixture to a second region from a second hopper in which the mixture is contained, thereby simultaneously forming a photoluminescent portion of the first region and a non-slip portion of the second region; And (d) heating after step (c) to cure the first mixture including the thermosetting transparent powder coating material of the photoluminescent portion of the first region and the second mixture of the non-slip portion of the second region.
또한, (c)단계에서 제1 호퍼에는 글라스 비드(glass beed)가 혼합되어 축광안료와 열경화성 투명분말 분체도료의 혼합을 균일하게 하고, (d)단계에서 경화 전후 축광부의 두께가 일정하도록 하며, 빛의 투과도를 증가시키고 표면의 거칠기를 감소시킬 수 있다.Further, in step (c), glass beads are mixed in the first hopper to uniformly mix the photoluminescent pigment and the thermosetting transparent powder coating, and in step (d), the thickness of the photoluminescent part before and after curing is constant. It can increase the transmittance of light and reduce the roughness of the surface.
또한, (c)단계와 (d)단계 사이에 수행되며, 동시에 도포된 제1 영역의 축광부와 제2 영역의 논슬립부의 상부를 제3 롤러로 압착하는 단계를 더 포함할 수 있다.The method may further include pressing the upper part of the photoluminescent part of the first area and the non-slip part of the second area, which are performed between steps (c) and (d), with a third roller.
본 발명에 의하면 축광부와 논슬립부가 베이스에 양면 테이프로 접착되는 것이 아니라 베이스 표면에 직접 도포되어 경화되므로, 축광부와 논슬립부가 베이스로부터 박리되지 않는 효과가 있다. According to the present invention, since the photoluminescent portion and the non-slip portion are not directly adhered to the base by double-sided tape but are directly applied to the base surface and cured, the photoluminescent portion and the non-slip portion do not peel off from the base.
또한, 본 발명에 의하면 축광부와 논슬립부가 동시에 형성되므로 공정이 단순해지고, 축광부와 논슬립부의 두께차(높이차)가 발생할 여지가 없으며, 축광부와 논슬립부가 고착화되는 과정에서 부피변화, 높이변화, 표면형상 변화 등이 발생할 가능성이 낮은 효과가 있다.In addition, according to the present invention, since the phosphorescent portion and the non-slip portion are formed at the same time, the process is simplified, and there is no room for a difference in thickness (height difference) between the photoluminescent portion and the non-slip portion, and the volume change and the height change in the process of fixing the phosphorescent portion and the non-slip portion are fixed. In addition, the surface shape change is unlikely to occur.
또한, 본 발명에 의하면 축광부와 논슬립부가 돌출부를 경계로 이격되어 형성되므로 축광부와 논슬립부의 인터페이스(interface)가 깔끔하고, 축광부와 논슬립부 중 어느 하나가 손상될 경우에도 나머지 어느 하나에 영향을 미치지 않는 효과가 있다.In addition, according to the present invention, since the photoluminescent part and the non-slip part are formed to be spaced apart from the protruding part, the interface of the photoluminescent part and the non-slip part is neat, and when any one of the photoluminescent part and the non-slip part is damaged, the other part is affected. There is no effect.
또한, 본 발명에 의하면 축광부에 글라스 비드를 혼합하여 축광안료와 열경화성 투명분말 분체도료가 균일하게 혼합되도록 하고, 경화 전후 축광부의 두께가 일정하도록 하며, 빛의 투과도를 증가시켜 베이스까지 빛을 고르게 분산시켜 고휘도의 축광띠를 구현하고, 표면을 매끈하게 하여 거칠기를 감소시킴으로써 이물질과 때에 의해 오염되는 현상을 방지하여 축광띠의 휘도를 향상시킬 수 있는 효과가 있다.In addition, according to the present invention, the glass beads are mixed to the photoluminescent part so that the photoluminescent pigment and the thermosetting transparent powder coating are uniformly mixed, the thickness of the photoluminescent part before and after curing is uniform, and the light transmittance is increased to evenly spread the light to the base. By dispersing to implement a high luminance photoluminescent band, and by smoothing the surface to reduce the roughness it is possible to prevent the phenomenon of contamination by foreign matter and time to improve the brightness of the photoluminescent band.
도 1은 본 발명의 바람직한 실시예에 따른 축광부와 논슬립부가 동시에 이격되어 형성되는 계단용 논슬립의 제조방법에 의해 제조된 계단용 논슬립의 사시도,
도 2는 도 1의 S-S' 수직 단면도,
도 3은 본 발명의 바람직한 실시예에 따른 축광부와 논슬립부가 동시에 이격되어 형성되는 계단용 논슬립의 제조방법의 각 과정을 도시한 도면이다. 1 is a perspective view of a staircase nonslip manufactured by a method of manufacturing a staircase nonslip in which a photoluminescent part and a nonslip part are simultaneously spaced apart according to a preferred embodiment of the present invention;
FIG. 2 is a vertical cross-sectional view taken along line SS ′ of FIG. 1;
3 is a view showing each process of the manufacturing method of the non-slip for the staircase formed in the light emitting portion and the non-slip portion at the same time spaced apart according to a preferred embodiment of the present invention.
이하, 본 발명의 바람직한 실시예를 첨부된 도면들을 참조하여 상세히 설명한다. 우선 각 도면의 구성 요소들에 참조 부호를 부가함에 있어서, 동일한 구성 요소들에 대해서는 비록 다른 도면상에 표시되더라도 가능한 한 동일한 부호를 가지도록 하고 있음에 유의해야 한다. 또한, 본 발명을 설명함에 있어, 관련된 공지 구성 또는 기능에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략한다. 또한, 이하에서 본 발명의 바람직한 실시예를 설명할 것이나, 본 발명의 기술적 사상은 이에 한정하거나 제한되지 않고 당업자에 의해 변형되어 다양하게 실시될 수 있음은 물론이다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. First, in adding reference numerals to the components of each drawing, it should be noted that the same reference numerals are assigned to the same components as much as possible, even if shown on different drawings. In addition, in describing the present invention, when it is determined that the detailed description of the related well-known configuration or function may obscure the gist of the present invention, the detailed description thereof will be omitted. In addition, the following will describe a preferred embodiment of the present invention, but the technical idea of the present invention is not limited thereto and may be variously modified and modified by those skilled in the art.
먼저, 본 발명의 바람직한 실시예에 따른 축광부와 논슬립부가 동시에 이격되어 형성되는 계단용 논슬립의 제조방법에 의해 제조된 계단용 논슬립의 구조에 대해 설명한다.First, the structure of the staircase nonslip manufactured by the manufacturing method of the nonslip for stairs by which the photoluminescent part and the nonslip part are simultaneously spaced apart is demonstrated.
도 1은 본 발명의 바람직한 실시예에 따른 축광부와 논슬립부가 동시에 이격되어 형성되는 계단용 논슬립의 제조방법에 의해 제조된 계단용 논슬립의 사시도이고, 도 2는 도 1의 S-S' 수직 단면도이다. 1 is a perspective view of a non-slip for stairs manufactured by a method of manufacturing a non-slip for a staircase, wherein the photoluminescent part and the non-slip part are simultaneously spaced apart according to a preferred embodiment of the present invention, and FIG. 2 is a vertical cross-sectional view taken along line S-S 'of FIG.
도 1 및 도 2를 참조하면, 본 발명의 바람직한 실시예에 따른 축광부와 논슬립부가 동시에 이격되어 형성되는 계단용 논슬립의 제조방법에 의해 제조된 계단용 논슬립은 베이스(10), 축광부(20), 및 논슬립부(30)를 포함하여 이루어진다.1 and 2, the non-slip for stairs manufactured by the method of manufacturing a non-slip for stairs in which the photoluminescent part and the non-slip part are simultaneously spaced apart according to a preferred embodiment of the present invention are the
베이스(10)는 금속재질로 형성되며, 일례로 알루미늄 박판으로 제조될 수 있다. 여기서 베이스(10)의 재질을 한정하는 것은 아니다.The
베이스(10)는 돌출부(12)를 경계로 제1 영역(A)과 제2 영역(B)으로 구분된다. 제1 영역(A)과 제2 영역(B)은 돌출부(12)를 기준으로 서로 이격된다.The
축광부(20)는 축광안료와 열경화성 투명분말 분체도료를 포함하는 제1 혼합물을 제1 영역(A)에 도포하여 형성된다. 제1 혼합물에는 글라스 비드(glass beed)가 추가로 포함될 수 있다. 글라스 비드의 지름은 대략 150~250㎛ 일 수 있으며, 여기서 글라스 비드의 규격을 한정하는 것은 아니다.The
글라스 비드는 축광안료와 열경화성 투명분말 분체도료가 균일하게 혼합되도록 하고, 경화 전후 축광부의 두께가 일정하도록 하며, 빛의 투과도를 증가시켜 베이스까지 빛을 고르게 분산시켜 고휘도의 축광띠를 구현하고, 표면을 매끈하게 하여 거칠기를 감소시킴으로써 이물질과 때에 의해 오염되는 현상을 방지하여 축광띠의 휘도를 향상시킨다.Glass beads ensure that the photoluminescent pigment and the thermosetting transparent powder coating are uniformly mixed, the thickness of the photoluminescent part before and after curing is constant, and the light transmittance is evenly distributed to the base by increasing the transmittance of the light to realize a high luminance photoluminescent band. By reducing the roughness to reduce the roughness, it is possible to prevent contamination caused by foreign matter and dust, thereby improving the brightness of the phosphorescent band.
축광부(20)와 논슬립부(30)가 베이스(10)에 양면 테이프로 접착되는 것이 아니라 베이스(10) 표면에 직접 도포되어 경화되므로, 축광부(20)와 논슬립부(30)가 베이스(10)에서 박리되지 않는다. Since the
또한, 축광부(20)와 논슬립부(30)가 동시에 형성되므로 공정이 단순해지고, 축광부(20)와 논슬립부(30)의 두께차(높이차)가 발생할 여지가 없고, 축광부(20)와 논슬립부(30)가 고착화되는 과정에서 부피변화, 높이변화, 표면형상 변화 등이 발생할 가능성이 낮다.In addition, since the
또한, 축광부(20)와 논슬립부(30)가 돌출부(12)를 경계로 이격되어 형성되므로 축광부(20)와 논슬립부(30)의 인터페이스(interface)가 깔끔하고, 축광부(20)와 논슬립부(30) 중 어느 하나가 손상될 경우에도 나머지 어느 하나에 영향을 미치지 않는다.In addition, since the
다음으로, 본 발명의 바람직한 실시예에 따른 축광부와 논슬립부가 동시에 이격되어 형성되는 계단용 논슬립의 제조방법에 대해 설명한다.Next, the manufacturing method of the non-slip for stairs in which the photoluminescent part and the non-slip part are spaced apart at the same time according to the preferred embodiment of the present invention will be described.
도 3은 본 발명의 바람직한 실시예에 따른 축광부와 논슬립부가 동시에 이격되어 형성되는 계단용 논슬립의 제조방법의 각 과정을 도시한 도면이다. 3 is a view showing each process of the manufacturing method of the non-slip for the staircase formed in the light emitting portion and the non-slip portion at the same time spaced apart according to a preferred embodiment of the present invention.
도 3을 참조하면, 언코일러(100)로부터 권출된 박판이 제1 롤러(200)와 제2 롤러(300) 사이에 투입된다.Referring to FIG. 3, the thin plate unwound from the
제1 롤러(200)의 외주면에는 링 형상의 홈(210)이 구비되고, 제2 롤러(300)의 외주면에는 제1 롤러(200)의 홈(210)에 대응되는 위치에 링 형상의 돌기(310)가 구비된다.The outer circumferential surface of the
따라서, 박판이 제1 롤러(200)와 제2 롤러(300) 사이를 통과하면 박판의 길이 방향으로 돌출부가 형성되어 돌출부를 경계로 박판을 제1 영역과 제2 영역으로 구분한다. 도면에는 일례로 제2 영역이 제1 영역보다 넓게 형성된 실시예가 도시되어 있으나, 이에 한정되지 않으며 제1 영역과 제2 영역의 면적은 필요에 따라 조절될 수 있다.Therefore, when the thin plate passes between the
다음으로, 돌출부가 형성된 베이스(10)가 호퍼(400)의 하부로 통과하면서 제1 혼합물과 제2 혼합물을 도포한다. 일체형의 호퍼는 돌출부와 평행하게 배치되는 칸막이에 의해 제1 호퍼(410)와 제2 호퍼(420)로 공간이 구분된다.Next, the
제1 혼합물은 축광안료와 열경화성 투명분말 분체도료를 포함하며, 글라스 비드를 더 포함할 수 있다. 제1 혼합물은 제1 호퍼(410)에 수용된다. The first mixture includes a phosphorescent pigment and a thermosetting transparent powder coating, and may further include glass beads. The first mixture is received in the
제2 혼합물은 금강사와 유색 또는 투명분말 열경화성 분체도료를 포함하며, 제2 호퍼(420)에 수용된다.The second mixture includes diamond steel and colored or transparent powder thermosetting powder coating, and is accommodated in the
제1 혼합물은 제1 호퍼(410)를 통해 베이스(10)의 제1 영역(A)에 도포되고, 제2 혼합물은 제2 호퍼(420)를 통해 베이스(10)의 제2 영역(B)에 도포된다. 따라서, 제1 영역에는 축광부가 형성되고 제2 영역에는 논슬립부가 형성된다. 축광부와 논슬립부는 단일 공정으로 동시에 형성된다.The first mixture is applied to the first region A of the base 10 through the
다음으로, 동시에 도포된 제1 영역의 축광부와 제2 영역의 논슬립부의 상부를 제3 롤러(500)로 압착한다.Next, the upper part of the photoluminescent part of the 1st area | region applied simultaneously, and the non-slip part of a 2nd area | region are crimped | bonded by the
다음으로, 히터(600)를 통해 가열하여 제1 영역의 축광부의 열경화성 투명분말 분체도료를 포함한 제1 혼합물 및 제2 영역의 논슬립부의 제2 혼합물을 경화시킨다.Next, the first mixture including the thermosetting transparent powder coating material of the photoluminescent part of the first region and the second mixture of the non-slip portion of the second region are cured by heating through the
이상의 설명은 본 발명의 기술 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 발명의 본질적인 특성에서 벗어나지 않는 범위 내에서 다양한 수정, 변경 및 치환이 가능할 것이다. 따라서, 본 발명에 개시된 실시예 및 첨부된 도면들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예 및 첨부된 도면에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다. 본 발명의 보호 범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The above description is merely illustrative of the technical idea of the present invention, and various modifications, changes, and substitutions may be made by those skilled in the art without departing from the essential characteristics of the present invention. will be. Accordingly, the embodiments disclosed in the present invention and the accompanying drawings are not intended to limit the technical spirit of the present invention but to describe the present invention, and the scope of the technical idea of the present invention is not limited by the embodiments and the accompanying drawings. . The protection scope of the present invention should be interpreted by the following claims, and all technical ideas within the equivalent scope should be interpreted as being included in the scope of the present invention.
10 - 베이스 12 - 돌출부
20 - 축광부 30 - 논슬립부
100 - 언코일러 200 - 제1 롤러
300 - 제2 롤러 400 - 호퍼
410 - 제1 호퍼 420 - 제2 호퍼
500 - 제3 롤러 600 - 히터 10-Base 12-Overhang
20-photoluminescent part 30-non-slip part
100-uncoiler 200-first roller
300-2nd Roller 400-Hopper
410-First Hopper 420-Second Hopper
500-third roller 600-heater
Claims (3)
(b) 제1 롤러의 외주면에는 링 형상의 홈이 구비되고 제2 롤러의 외주면에는 제1 롤러의 홈에 대응되는 위치에 링 형상의 돌기가 구비되어, 박판이 제1 롤러와 제2 롤러 사이를 통과하면 박판의 길이 방향으로 돌출부가 형성되어 돌출부를 경계로 박판을 제1 영역과, 제2 영역으로 구분하는 단계;
(c) 일체형의 호퍼는 돌출부와 평행하게 배치되는 칸막이에 의해 제1 호퍼와 제2 호퍼로 공간이 구분되고, 축광안료와 열경화성 투명분말 분체도료를 포함하는 제1 혼합물이 수용된 제1 호퍼로부터 제1 영역에 제1 혼합물이 도포되고, 이와 동시에 금강사와 유색 또는 투명분말 열경화성 분체도료를 포함하는 제2 혼합물이 수용된 제2 호퍼로부터 제2 영역에 제2 혼합물이 도포되어, 제1 영역의 축광부와 제2 영역의 논슬립부를 동시에 형성함으로써 축광부와 논슬립부의 두께차가 발생할 여지가 없고 축광부와 논슬립부가 고착화되는 과정에서 부피변화, 높이변화, 표면형상 변화를 방지하는 단계; 및
(d) (c)단계 이후에 가열하여 제1 영역의 축광부의 열경화성 투명분말 분체도료를 포함한 제1 혼합물 및 제2 영역의 논슬립부의 제2 혼합물을 경화시키는 단계
를 포함하고,
(c)단계에서 제1 호퍼에는 글라스 비드(glass beed)가 혼합되어 축광안료와 열경화성 투명분말 분체도료의 혼합을 균일하게 하고, (d)단계에서 경화 전후 축광부의 두께가 일정하도록 하며, 빛의 투과도를 증가시키고 표면의 거칠기를 감소시키고,
(c)단계와 (d)단계 사이에 수행되며, 동시에 도포된 제1 영역의 축광부와 제2 영역의 논슬립부의 상부를 제3 롤러로 압착하는 단계를 더 포함하는, 축광부와 논슬립부가 동시에 이격되어 형성되는 계단용 논슬립의 제조방법.
(a) putting the thin sheet unrolled from the uncoiler between the first roller and the second roller;
(b) The outer circumferential surface of the first roller is provided with a ring-shaped groove, and the outer circumferential surface of the second roller is provided with a ring-shaped protrusion at a position corresponding to the groove of the first roller. When passing through the projection is formed in the longitudinal direction of the thin plate separating the thin plate into a first region and the second region bordering the protrusion;
(c) The integrated hopper is divided into a space between the first hopper and the second hopper by a partition disposed in parallel with the protrusion, and is formed from a first hopper containing a first mixture including a phosphorescent pigment and a thermosetting transparent powder coating. The first mixture is applied to one region, and at the same time, the second mixture is applied to the second region from a second hopper containing a second mixture including diamond steel and colored or transparent powder thermosetting powder coating, and the photoluminescent portion of the first region is applied. Forming a non-slip portion of the second region and a second region at the same time to prevent volume change, height change, and surface shape change in the process of fixing the photoluminescent portion and the non-slip portion, and fixing the photoluminescent portion and the non-slip portion; And
(d) heating after step (c) to cure the first mixture containing the thermosetting transparent powder coating of the photoluminescent portion of the first region and the second mixture of the non-slip portion of the second region
Including,
In step (c), glass beads are mixed in the first hopper to uniformly mix the photoluminescent pigment and the thermosetting transparent powder coating, and in step (d), the thickness of the photoluminescent part before and after curing is constant, and Increase permeability and reduce surface roughness,
The light-emitting portion and the non-slip portion simultaneously performed between step (c) and (d), further comprising pressing the upper portion of the photoluminescent portion of the first region and the non-slip portion of the second region with a third roller. Method for producing a non-slip for stairs formed spaced apart.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020160130481A KR102028358B1 (en) | 2016-10-10 | 2016-10-10 | Method for manufacturing a staircase non-slip formed by spaced apart from the photoluminescent part and non-slip part |
| PCT/KR2016/013672 WO2018070597A1 (en) | 2016-10-10 | 2016-11-25 | Method for manufacturing non-slip type steps, having phosphorescent parts and non-slip parts formed simultaneously so as to be spaced apart |
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| Application Number | Priority Date | Filing Date | Title |
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| KR1020160130481A KR102028358B1 (en) | 2016-10-10 | 2016-10-10 | Method for manufacturing a staircase non-slip formed by spaced apart from the photoluminescent part and non-slip part |
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| KR102028358B1 true KR102028358B1 (en) | 2019-10-04 |
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| KR20220163615A (en) | 2021-06-03 | 2022-12-12 | (주)엡스코어 | Anti-slip device |
| KR102698964B1 (en) | 2023-03-24 | 2024-08-29 | 주식회사 더블유제이비 | Non-slip with emergency safety induction function and its manufacturing method |
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| KR101965584B1 (en) | 2018-04-05 | 2019-04-04 | 유광동 | Welding assistant apparatus |
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| JP2007509742A (en) * | 2003-10-28 | 2007-04-19 | エコグロ リミテッド | Non-slip photoluminescent device manufacturing method |
| KR101099522B1 (en) * | 2011-07-15 | 2011-12-27 | 주식회사 돈호알앤디 | Non-slip for staircases of natural materials that do not require coloring, manufacturing method and apparatus |
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| KR100275215B1 (en) * | 1998-03-05 | 2000-12-15 | 곽상운 | Non-slip finishing materials for construction and construction method |
| KR100891729B1 (en) * | 2007-07-16 | 2009-04-03 | 이정선 | Stairs non-slip and its manufacturing apparatus |
| KR20100067500A (en) * | 2008-12-11 | 2010-06-21 | 김명신 | Method for making the luminescent part in the non-slip |
| KR100917375B1 (en) * | 2009-02-17 | 2009-09-16 | 주식회사비에스아이앤디 | Method for manufacturing synthetic wood with photoluminescent display |
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| JP2007509742A (en) * | 2003-10-28 | 2007-04-19 | エコグロ リミテッド | Non-slip photoluminescent device manufacturing method |
| KR101099522B1 (en) * | 2011-07-15 | 2011-12-27 | 주식회사 돈호알앤디 | Non-slip for staircases of natural materials that do not require coloring, manufacturing method and apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20220163615A (en) | 2021-06-03 | 2022-12-12 | (주)엡스코어 | Anti-slip device |
| KR102698964B1 (en) | 2023-03-24 | 2024-08-29 | 주식회사 더블유제이비 | Non-slip with emergency safety induction function and its manufacturing method |
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