KR101947452B1 - Hybrid aluminum composite panel system and manufacturing method thereof - Google Patents

Abstract

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hybrid ACP system and a method of manufacturing the hybrid ACP system. More particularly, the present invention relates to a hybrid ACP system and a method of manufacturing the hybrid ACP system. The hybrid ACP system includes a cushion member inserted between a Z-bar and an aluminum composite panel It is possible to manufacture a panel having durability which is resistant to earthquake, external impact, and deformation of foundation metal, and it is possible to produce electricity with the function of building exterior material, Hybrid ACP system and a method of manufacturing the hybrid ACP system.

Description

TECHNICAL FIELD [0001] The present invention relates to a hybrid ACP system and a method of manufacturing the hybrid ACP system.

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hybrid ACP system and a method of manufacturing the hybrid ACP system. More particularly, the present invention relates to a hybrid ACP system and a method of manufacturing the hybrid ACP system. The hybrid ACP system includes a cushion member inserted between a Z-bar and an aluminum composite panel It is possible to manufacture a panel having durability which is resistant to earthquake, external impact, and deformation of foundation metal, and it is possible to produce electricity with the function of building exterior material, Hybrid ACP system and a method of manufacturing the hybrid ACP system.

Aluminum composite panel refers to a building material used for interior and exterior decoration of high-rise buildings in which a core made of PE or flame-retardant PE is adhered with an adhesive film or the like between two aluminum plates.

The aluminum composite panel has a five-layer structure of [aluminum / adhesive layer / core / adhesive layer / aluminum], and uses a plastic material that is cheaper and lighter than aluminum as the core. Such a structure is formed when the exterior material of a building is used as an aluminum plate, and the cost burden is large and the weight is heavy, so the suitability as a building material is poor. In addition, the aluminum composite panel is lighter in weight by about 40% than the aluminum base plate of the same thickness, and the production cost can be lowered. The aluminum composite panel thus constructed is very well balanced in weight and its appearance is also gorgeous, so that the utilization of the aluminum composite panel is increasing as an interior and exterior material of a high-rise building.

In addition, when the aluminum composite panel is used as an exterior material, the aluminum composite panel is fixedly installed on a foundation metal provided on the outer surface of the building. Conventionally, an aluminum composite panel is installed on a building by attaching only Z bar (Z-bar) to the inside of the folded surface of the aluminum composite panel and attaching the Z bar. However, in this way, the aluminum composite panel receives the physical damage due to the earthquake, external impact, and deformations of the foundation metal. Such physical damage may cause breakage of the aluminum composite panel, and if the aluminum composite panel is dropped from the backing metal, it may cause human or material accidents and cause loss of property of the user .

On the other hand, solar cells that convert solar energy into electrical energy use electricity from sunlight, which is pollution-free and infinite energy, instead of using fossil fuels such as coal and oil. As a result, Currently, it is widely used to produce electric power in solar power plants or to produce electric power for buildings, automobiles and the like.

Photovoltaic power generation is a technology that produces electricity directly using photovoltaic (PV). A solar cell is a semiconductor device that converts light energy into electric energy by using a photoelectric effect, and is composed of two semiconductor thin films each having a plus (+) and a minus (-) polarity. In addition, a plurality of solar cells are connected in series or in parallel to generate voltage and current required by the user.

Such a solar cell is generally installed at an angle to a roof, a roof, and a land of a building. In the case of a multi-generational building or a high-rise building, the space on the roof or roof of the building is very limited, so that a relatively small number of solar cells must be installed compared to the total power requirement of the entire building. There is a problem. In addition, there is also a problem in that a separate solar cell system requires excessive materials, space, and cost.

Korean Patent Publication No. 10-1228269

SUMMARY OF THE INVENTION The present invention has been made in order to solve the above-mentioned problems, and it is an object of the present invention to provide an aluminum composite panel (ACP), which is formed by bending a side surface thereof, attaching a buffer member inside the bending surface, (Z-bar) is fixed to the bent surface of the panel together with the buffer member to prevent damages, breakage, and deviation of the exterior of the building, thereby preventing human, material accidents and property loss, and a manufacturing method thereof .

It is another object of the present invention to provide a hybrid ACP system and a method of manufacturing the hybrid ACP system, which can contribute to the power supply of a building because the solar panel and the incident member are attached to the front surface of the panel, .

It is another object of the present invention to provide a photovoltaic apparatus and a method of manufacturing the same, which has a spatial advantage that a solar battery is not installed in a narrow space such as a roof or a roof by attaching a solar battery unit and an incident member to a front surface of a panel, And to provide a hybrid ACP system and a manufacturing method thereof that can reduce materials, space, and costs.

A hybrid ACP system according to an embodiment of the present invention includes: an aluminum composite panel (ACP) having a curved side to form a curved surface; an attachment surface And a Z-bar (Z-bar) having at least one slot-hole formed therein so as to be fastened with a bolt and a base metal is formed on a protruding surface protruding outwardly from the bent surface, A cushion member inserted between the inside of the bent surface and the mounting surface to absorb vibrations and shocks, a solar battery unit that converts light energy into electric energy, and an incident member that transmits light and protects the solar cell unit from external elements . ≪ / RTI >

In one embodiment, the present invention may further include a coating part formed of at least one of an epoxy material and an acrylic material, and coated on one surface of the incident member.

In one embodiment, on one side of the coating portion, an ion adsorbent capable of adsorbing moisture and impurities generated by oxidation may be attached.

In one embodiment, the hybrid ACP system further comprises at least one wire member for tensioning the Z bar and the undercarriage fastened through the bolt, It may be closed by any one or more of rubber, silicone and urethane which does not pass through.

In one embodiment, the buffer member may be formed of at least one of rubber, silicone, and urethane that does not pass through the pressure water.

In one embodiment, the solar cell unit may further include a detachable coupling portion fixedly coupled to the incident member and detachably coupled to the aluminum composite panel or the exterior material of the building.

A method of manufacturing a hybrid ACP system according to an embodiment of the present invention includes the steps of: forming a curved surface by bending a side surface of an aluminum composite panel (ACP); forming a cushioning member A Z-bar having at least one slot-hole formed on the protruding surface protruding outward from the bent surface to be fastened with a bottom metal and a bolt is attached to the inside of the bent surface, Attaching the solar cell part for converting light energy into electrical energy, attaching the solar cell part to one side of the aluminum composite panel, and attaching the solar cell part to one side of the aluminum composite panel, And attaching an incident member that protects the solar cell portion from an external element.

In one embodiment, the present invention may further comprise the step of attaching an ion adsorbent for adsorbing moisture and impurities generated by oxidation on one surface of the coating portion.

In one embodiment, the present invention further comprises: one or more elongated holes formed in the Z bar, wherein the at least one elongated hole formed in the Z bar, And a step of closing at least one material selected from the group consisting of rubber, silicone and urethane.

In one embodiment, the buffer member may be formed of at least one of rubber, silicone, and urethane that does not pass through the pressure water.

In one embodiment, the present invention may further comprise a step in which the solar cell unit is fixedly coupled to the incident member, and a detachable coupling part is detachably coupled to the aluminum composite panel or the exterior material of the building on the solar cell unit have.

According to an aspect of the present invention, there is provided an aluminum composite panel (ACP), wherein a side surface of an aluminum composite panel (ACP) is bent, a buffer member is attached to the inside of the bent surface, and a Z- It is possible to prevent damages, breakage and detachment of the exterior of the building, thereby preventing human and material accidents and property loss.

In addition, according to another aspect of the present invention, by attaching a solar battery unit and an incident member to the front surface of the panel, electricity can be produced together with the function of the building exterior, thereby contributing to power supply and demand of the building.

According to another aspect of the present invention, there is a spatial advantage that a solar cell is not installed in a narrow space such as a roof or a roof by attaching a solar battery unit and an incident member to a front surface of the panel, It can reduce the material, space and cost of installation.

BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate preferred embodiments of the invention and, together with the description of the invention given below, serve to further the understanding of the technical idea of the invention. And should not be construed as limiting.
1 is a side view illustrating a cross-section of a hybrid ACP system according to an embodiment of the present invention.
2 is a rear perspective view of a hybrid ACP system according to an embodiment of the present invention.
3 is a perspective view of a hybrid ACP system according to an embodiment of the present invention.
4 is an enlarged perspective view of a long hole portion of a hybrid ACP system according to an embodiment of the present invention.
5 is an exploded perspective view of a hybrid ACP system according to an embodiment of the present invention.
FIG. 6 is a view illustrating an example of a hybrid ACP system installed in a foundation metal according to an embodiment of the present invention.
7 is a flowchart illustrating a method of manufacturing a hybrid ACP system according to an embodiment of the present invention.

The present invention will now be described in detail with reference to the accompanying drawings. Hereinafter, a detailed description of known functions and configurations that may unnecessarily obscure the subject matter of the present invention will be omitted. The embodiments of the present invention are provided to enable those skilled in the art to more fully understand the present invention. Accordingly, the shapes and sizes of the elements in the drawings and the like can be exaggerated for clarity.

Throughout the specification, when an element is referred to as "comprising ", it means that it can include other elements as well, without excluding other elements unless specifically stated otherwise.

Further, the term "part" in the description means a unit for processing one or more functions or operations, which may be implemented by hardware, software, or a combination of hardware and software.

FIG. 2 is a rear perspective view of a hybrid ACP system according to an embodiment of the present invention. FIG. 3 is a side view of a hybrid ACP system according to an embodiment of the present invention. FIG. 5 is an exploded perspective view of a hybrid ACP system according to an embodiment of the present invention. FIG. 6 is a perspective view of the hybrid ACP system according to an embodiment of the present invention. FIG. 2 is an exemplary view of a hybrid ACP system installed in a foundation metal according to an embodiment of the present invention.

1 to 6, the hybrid ACP system 100 of the present invention includes an aluminum composite panel 200, a Z bar 300, a buffer member 400, a solar battery unit 500, (600). In addition, in one embodiment, the coating unit 610 and the wire member 700 may be further included.

First, an aluminum composite panel (ACP) 200 is a construction material in which a core composed of PE (PolyEthylene) or a flame-retardant PE is adhered between two aluminum plates by an adhesive film or the like and used for interior or exterior decoration of a building It says.

The aluminum composite panel 200 may be curved to form a curved surface. Referring to FIGS. 1 and 2, the inside of the folded surface 210 refers to a side where two surfaces of the folded aluminum composite panel 200 face each other, and the side 220 outside the folded surface means the opposite side It can mean face. Further, the rear surface of the aluminum composite panel 200 means a surface in a bent direction, and the front surface can mean a surface opposite thereto.

The Z bar 300 may serve as a support for fixing the aluminum composite panel 200 to the below-described foundation material 800 (see FIG. 6), and may be used for vibration caused by an earthquake transmitted to the aluminum composite panel 200, Shocks and the like. It may also be attached to the inside of the folded surface 210 and may be fixedly penetrated by one or more rivets 230 together with the buffer member 400 described later.

The Z bar 300 may be formed with at least one slot 310 so that it can be fixed to the protruding surface 320 protruding from the outer side 220 of the bent surface by a bolt with a below- have. Referring to FIG. 4, the elongated hole 310 may be closed by any one or more of rubber, silicone, and urethane that does not pass through the pressure water. In this case, when the Z bar 300 is fixed by a bolt and fixed to a below-described restoring metal 800, the bolt is fixed through the closed long hole, thereby increasing the water tightness (water tightness) preventing penetration, absorption and permeation of water . Further, it can serve to absorb the impact transmitted to the aluminum composite panel 200.

The wire member 700 is attached to the protruding surface 320 of the Z bar 300 and the bolt 240 of the wire member 700 is fixed to the below- So that vibration and shock can be alleviated by fixing the Z bar 300 with a tensile force.

The buffer member 400 may be inserted between the inner side of the folded surface 210 and the attachment surface of the Z bar 300 to absorb vibrations and shocks. The folded surface of the aluminum composite panel 200 and the buffer member 400 and the Z bar 300 may be fixedly passed through at least one rivet 230. The cushioning member 400 is inserted between the inside of the curved surface 210 and the Z bar 300 and fixed with a rivet to maximize the water tightness by sealing the space between the inside of the curved surface 210 and the Z bar 300 Thereby obtaining an effect of preventing permeation, absorption and permeation of water. Conventionally, since the panel and the Z bar are merely combined, there is a problem that the water penetrates between the panel and the Z bar, thereby increasing the corrosion of the Z bar and the panel.

The buffer member 400 may be made of a material having elasticity and capable of shock absorption. For example, the buffer member 400 may be formed of a material such as rubber, silicone, or urethane that does not pass through the pressure water. Not passing through the pressure water means that the water under pressure does not permeate into the buffer member 400, the Z bar 300, the buffer member 400 and the inside of the bending face 210 can do.

The solar battery unit 500 may be attached to one side of the aluminum composite panel 200 to convert light energy into electric energy. In one embodiment, the solar cell unit 500 has a function of adjusting the incident angle of light incident on the solar cell unit 500 by providing an incident angle adjustment unit (not shown) on the rear surface. Here, the front surface of the solar battery unit 500 may mean a surface where the solar battery unit 500 receives light energy and a photoelectric effect that can convert it into electric energy occurs.

In one embodiment, the solar cell unit 500 can be fixedly coupled to the incident member 600 described later. In addition, the solar battery unit 500 may include a detachable coupling portion (not shown) that can be detachably coupled to the aluminum composite panel 200 or the exterior material of the building.

That is, the solar cell unit 500 according to an embodiment of the present invention can be implemented to be detachably attached to the aluminum composite panel 200 according to the present invention through a detachable coupling unit (not shown) However, it should be noted that the present invention is not limited thereto.

The incident member 600 may transmit light and protect the solar battery unit 500 from external elements. External factors can refer to natural and physical impact factors such as wind and rain, typhoons and so on. The incident member 600 may be formed of a material such as a lamination polymer or plastic.

In one embodiment, the incidence member 600 may be coated with a coating 610. The coating portion 610 may be formed of one or more materials selected from an epoxy material and an acrylic material, and may be applied to one side of the incident member 600. An ion adsorbent may be attached to one surface of the coating portion 610 to absorb impurities generated by moisture and oxidation to prevent degradation of durability and light transmittance due to surface corrosion of the incident member 600.

Referring to FIG. 6, the underfloor 800 can serve to fix the anti-seismic construction exterior panel 100 including the battery to the exterior wall of the building. The underfloor 800 may be a metal fixing frame provided on the outer surface of the building. The seismic exterior panel 100 can be fixed by fastening the long hole 310 and the bottom metal 800 with bolts. In addition, the underfloor 800 may be fixedly installed with one or more wire members 700 attached to the Z bar 300 by tension. The hybrid ACP system 100 can be more firmly attached to the underfloor 800 by fastening the underfloor 800 and the wire member 700 once more and can have a stronger durability against earthquakes and impacts, It is possible to prevent damage, breakage or detachment of the exterior.

Next, a manufacturing process of the hybrid ACP system will be described with reference to FIG.

FIG. 7 is a flowchart illustrating a manufacturing method of a hybrid ACP system according to an embodiment of the present invention in a sequential order.

Referring to FIG. 7, first, a side surface of the aluminum composite panel is bent to form a curved surface (S601).

Next, a buffer member is attached to the inside of the folded surface of the aluminum composite panel (S602). The buffer member may be a material that is elastic and can mitigate physical impact. In one embodiment, the cushioning member may be at least one of rubber, silicone, and urethane that does not pass through the pressure water.

Next, a long hole is formed in the protruding surface of the Z bar and a wire member is attached (S603). The protruding surface of the Z bar may mean a surface protruding outside of the aluminum composite panel when the Z bar is attached to the inside of the aluminum composite panel. The wire member may be made of wire and bolt and may be attached to the projecting surface of the Z bar. In one embodiment, the slot may be closed with any one or more of rubber, silicone, and urethane that do not pass through the pressure water.

Next, the Z bar is attached to the bent surface and is fixed by penetration with a rivet (S604). The z-bars, the cushioning members, and the bent surfaces of the aluminum composite panel can be tightly fixed by fixing the Z bar, the buffer member, and the aluminum composite panel through the bending surfaces thereof with the rivets.

Next, the solar cell unit is installed on the front surface of the aluminum composite panel (S605). The front surface of the aluminum composite panel may mean the opposite side of the direction in which the bent surface of the aluminum composite panel is present. In one embodiment, the solar cell unit may have a function of adjusting the incident angle of light incident on the solar cell unit by providing an incident angle adjusting unit on the rear surface.

Finally, an incident member is provided on the entire surface of the solar battery (S605). In one embodiment, the incident member may be coated on one side with a coating. The coating portion may be formed of at least one of an epoxy material and an acrylic material. In one embodiment, an ion adsorbent capable of adsorbing moisture and impurities generated by oxidation may be attached to one surface of the coated portion. The ion adsorbent can prevent degradation of durability and light transmittance due to corrosion.

The above-described method of manufacturing the hybrid ACP system has been described with reference to the flowcharts shown in the drawings. While the above method has been shown and described as a series of blocks for purposes of simplicity, it is to be understood that the invention is not limited to the order of the blocks, and that some blocks may be present in different orders and in different orders from that shown and described herein And various other branches, flow paths, and sequences of blocks that achieve the same or similar results may be implemented. Also, not all illustrated blocks may be required for implementation of the methods described herein.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be taken as limitations. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

100: Hybrid ACP system
200: aluminum composite panel
210: inside the bending plane
220: Outside the bending face
230: Rivet
240: Bolt
300: Z bar
310: Long hole
320: protruding face
400: buffer member
500: Solar Whole Branch
600: incident member
610: Coating portion
700: wire member
710: Wire
800: Not hardware

Claims (10)

An aluminum composite panel (ACP) in which a side surface is bent to form a curved surface;
A mounting surface attached to the inside of the bent surface and fixed to the bottom surface by one or more rivets and a protruding surface protruding outside the bent surface and fastened with a bolt to the protruded surface, A Z-bar in which at least one slot-hole is formed which is closed by at least one of rubber, silicone and urethane;
At least one wire member for tensioning the Z bar and the underfloor fastened through the bolt;
A buffer member inserted between the inside of the bent surface and the mounting surface to absorb vibrations and shocks;
Solar cells that convert light energy into electrical energy; And
And an incident member that transmits light and protects the solar cell unit from an external element.
Hybrid ACP system.
The method according to claim 1,
In the hybrid ACP system,
And a coating part formed of one or more materials selected from the group consisting of an epoxy material and an acrylic material and coated on one side of the incident member.
Hybrid ACP system.
3. The method of claim 2,
On one surface of the coating portion,
Characterized in that an ion adsorbent for adsorbing moisture and impurities generated by oxidation is attached,
Hybrid ACP system.
delete The method according to claim 1,
The cushioning member,
Characterized in that it is formed of at least one material selected from the group consisting of rubber, silicone and urethane,
Hybrid ACP system.
Bending a side surface of an aluminum composite panel (ACP) to form a curved surface;
Attaching a shock absorbing member for absorbing vibrations and impacts to the inside of the bent surface;
And a Z-bar having at least one slot-hole formed on the protruding surface protruding outside the bent surface is attached to the inside of the bent surface, Wherein the mounting surface is through-fixed with at least one rivet with the bent surface;
Closing with a material of at least one of rubber, silicone, and urethane not through pressure water;
Further comprising: one or more wire members for tensioning the Z bars and the bottom metal fastened through the bolts;
Attaching a solar cell part for converting light energy into electric energy on one surface of the aluminum composite panel; And
And attaching an incident member that transmits light and protects the solar cell unit from an external element.
A method of manufacturing a hybrid ACP system.
The method according to claim 6,
And applying a coating portion formed on at least one of an epoxy material and an acrylic material to one surface of the incident member.
A method of manufacturing a hybrid ACP system.
8. The method of claim 7,
On one surface of the coating portion,
And attaching an ion adsorbent that adsorbs moisture and impurities generated by oxidation.
A method of manufacturing a hybrid ACP system.
delete The method according to claim 6,
The cushioning member,
Characterized in that it is formed of at least one material selected from the group consisting of rubber, silicone and urethane,
A method of manufacturing a hybrid ACP system.

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