KR101882735B1 - Producing method of hamburg steak having dual property, and hamburg steak produced by same method - Google Patents
Producing method of hamburg steak having dual property, and hamburg steak produced by same method Download PDFInfo
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- KR101882735B1 KR101882735B1 KR1020160151373A KR20160151373A KR101882735B1 KR 101882735 B1 KR101882735 B1 KR 101882735B1 KR 1020160151373 A KR1020160151373 A KR 1020160151373A KR 20160151373 A KR20160151373 A KR 20160151373A KR 101882735 B1 KR101882735 B1 KR 101882735B1
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000009977 dual effect Effects 0.000 title abstract description 13
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- 235000011194 food seasoning agent Nutrition 0.000 claims description 14
- 239000011258 core-shell material Substances 0.000 claims description 10
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- 238000007710 freezing Methods 0.000 claims description 7
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/428—Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
- A23L13/62—Coating with a layer, stuffing or laminating
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2200/00—Function of food ingredients
- A23V2200/14—Mouthfeel improving agent
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- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Food Science & Technology (AREA)
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- Nutrition Science (AREA)
- Manufacturing & Machinery (AREA)
- Biochemistry (AREA)
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- Proteomics, Peptides & Aminoacids (AREA)
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- Seeds, Soups, And Other Foods (AREA)
Abstract
본 발명은 겉과 속의 식감 및 조직감이 다른 이중물성을 가지는 함박스테이크의 제조방법과, 상기 방법으로 제조된 이중물성을 가지는 함박스테이크에 관한 것이다.The present invention relates to a method for producing a hamburger steak having a dual physical property with different texture and texture of the inside, and a hamburger steak having dual properties manufactured by the above method.
Description
본 발명은 겉과 속의 식감 및 조직감이 다른 이중물성을 가지는 함박스테이크의 제조방법과, 상기 방법으로 제조된 이중물성을 가지는 함박스테이크에 관한 것이다.
The present invention relates to a method for producing a hamburger steak having a dual physical property with different texture and texture of the inside, and a hamburger steak having dual properties manufactured by the above method.
함박스테이크(Hamburg Steak)는 육류를 일정한 크기로 분쇄하여 양념을 하여 성형 후 가열(스팀)하거나 또는 직접 불에 구워 먹을 수 있도록 하는 음식의 한 종류이다. Hamburg Steak is a type of food that grits meats to a certain size, sauces them and then heats them (steam) or bake them directly.
통상적으로 함박스테이크용 육류로는 소고기, 돼지고기, 닭고기 등이 사용된다. 함박스테이크는 고기를 분쇄하여 제조하므로 씹기 편할 뿐 아니라 다양한 재료를 혼합할 수 있어 색다른 맛을 추구하는 소비자의 욕구를 충족시켜 주고 있다. 그러나 최근에 식문화가 발달되고 경제적으로 풍요로워짐에 따라 단순히 식욕을 채우기 위한 음식에 대한 요구보다는 보다 개성이 강하고 맛이 좋은 제품과, 씹는 식감이 부드러운 제품에 대한 수요가 지속적으로 있어 왔고, 또한, 영양학적으로 균형 있는 제품에 대한 요구가 증가하고 있다.Beef, pork, and chicken are commonly used as ham meat steak meat. Hambak steaks are prepared by crushing meat, so they are easy to chew, and they can be mixed with various materials to meet consumers' desire for different flavors. However, recently, as the food culture has been developed and economically enriched, there has been a continuous demand for a product having a stronger personality and taste than a food for filling an appetite and a product having a chewy texture, There is a growing demand for equally balanced products.
또한, 웰빙 식품에 대한 소비자의 선호로 인해 최근에는 단순 육류가공품에 대한 거부감이 날로 증가하고 있음에 따라 다양한 욕구를 충족시켜 주고 육류가공품에 대한 소비를 증진시키기 위하여 새로운 개념의 제품 개발이 요구되는 상황이다.In addition, due to the consumer's preference for well-being food, recently, the objection to simple meat processed products is increasing day by day, and thus it is required to develop new concept product to meet various needs and to increase consumption of processed meat products to be.
일반 시중의 함박스테이크는 분쇄육을 혼합하여 일정한 틀에 넣어 압축 성형하는 방식으로 제조되므로, 식감이 퍽퍽하거나 질긴 조직감을 주는 단점이 있다. 이에 본 발명에서는 이러한 단점을 극복하기 위하여 겉과 속의 식감 및 조직감이 다른 새로운 개념의 함박스테이크를 제조하는 방법을 개발함으로써, 본 발명을 완성하게 되었다.
In general, hamburger steaks are prepared by mixing crushed meat and putting them into a certain mold and compression molding, which gives a texture or a tough texture. Accordingly, in order to overcome such disadvantages, the present invention has been completed by developing a new hamburger steak having a different texture and texture from the inside.
본 발명은 겉과 속의 식감 및 조직감이 다른, 이중물성을 가지는 함박스테이크의 제조방법을 제공하는데 그 목적이 있다.It is an object of the present invention to provide a method for manufacturing a hamburger steak having a dual physical property with different texture and texture of the inside.
또한, 본 발명은 상기 방법으로 제조된 이중물성을 가지는 함박스테이크를 대량 생산하는 방법을 제공하는데 다른 목적이 있다.
It is another object of the present invention to provide a method for mass production of a hamburger steak having a dual property produced by the above method.
상기한 과제 해결을 위하여, 본 발명은 하기의 단계를 포함하는 이중물성을 가지는 함박스테이크의 제조방법을 제공한다 : In order to solve the above-mentioned problems, the present invention provides a method for producing a hamburger steak having a dual property comprising the steps of:
1) 돈후지육 40~60 중량%, 돈지방 25~35 중량% 및 우육 10~25 중량%를 포함하는 겉배합용 원료육과, 돈후지육 30~40 중량%, 돈지방 35~50 중량% 및 우육 10~25 중량%를 포함하는 속배합용 원료육을 각각 준비하는 단계;1) A raw material for outer mixing comprising 40 to 60% by weight of fusiforme meat, 25 to 35% by weight of fats fat and 10 to 25% by weight of beef, 30 to 40% by weight of fusiforme meat, 35 to 50% And 10 to 25% by weight of beef, respectively;
2) 준비된 겉배합용 및 속배합용 원료육에 야채를 첨가하고 분쇄한 후, 양념을 첨가하고 0~15℃ 온도에서 숙성시키는 단계;2) adding vegetable to the prepared raw material for outer mixing and inner blending, pulverizing, adding seasoning, and aging at 0 to 15 캜;
3) 숙성된 배합육을 이중 사출성형기에 겉 배합육과 속 배합육의 중량비가 35~45 : 55~65 중량% 되도록 투입하여, 코어-쉘 형태의 배합육을 성형하는 단계;3) molding the aged mixed meat into a core-shell type mixed meat by a double injection molding machine so as to have a weight ratio of 35 to 45: 55 to 65% by weight;
4) 성형된 코어-쉘 형태의 배합육을 온도 110~130℃ 및 습도 40~60%가 유지되는 스팀기에 넣고, 배합육의 중심온도가 75~85℃ 되도록 가열하여 형태가 고정된 함박스테이크 반제품을 제조하는 단계; 및4) The formed core-shell formulated meat was placed in a steamer maintained at a temperature of 110 to 130 ° C and a humidity of 40 to 60% and heated to a center temperature of 75 to 85 ° C to form a hamburger steak semi-product Lt; / RTI > And
5) 가열된 함박스테이크 반제품을 -45~-30℃ 온도로 급속동결한 후에, 포장하는 단계.5) Rapidly freeze the heated hamburger steak semi-product to -45 to -30 ° C, then wrap.
또한, 본 발명은 상기의 제조방법에 의해 제조된 함박스테이크이며, Rheometer(Compac-100Ⅱ)로 측정된 함박스테이크의 겉 표면과 속 중심의 경도, 탄력성 및 응집성이 하기 범위를 유지하고 있는 이중물성을 가지는 함박스테이크를 제공한다 : Further, the present invention relates to a hamburger steak produced by the above-described production method, wherein the hardness, elasticity and cohesiveness of the crust surface and inner surface of the hamburger steak measured by Rheometer (Compac-100II) The branch provides a hamburger steak:
(1) 함박스테이크의 속 중심: 경도 250~350 g/cm2, 탄력성 180~190%, 응집성 30~45%(1) The center of gravity of hamburger steak: hardness 250 ~ 350 g / cm 2 , elasticity 180 ~ 190%, cohesiveness 30 ~ 45%
(2) 함박스테이크의 겉 표면: 경도 400~500 g/cm2, 탄력성 200~210%, 응집성 50~55%(2) Outer surface of hamburger steak: hardness 400 to 500 g / cm 2 , elasticity 200 to 210%, cohesive property 50 to 55%
본 발명의 함박스테이크는 겉 표면은 탄력있는 식감 및 조직감을 가지고, 속 중심 주변은 부드럽고 쥬시한 식감과 조직감을 가지고 있음으로써, 정통 함박스테이크의 느낌을 가정에서 아이부터 노인까지 먹을 수 있다.The hamburger steak of the present invention has a resilient texture and texture on the outer surface, and a smooth, juicy texture and texture around the center of the inner cavity, so that the feeling of authentic hamburger steak can be eaten from the child to the elderly at home.
또한, 본 발명의 함박스테이크는 내용물에 육류가 아닌 육류와 함께 즐길 수 있는 치즈, 야채류(감자, 단호박 등)을 넣어 제조하면, 색다른 맛과 재미를 느낄 수 있다.
In addition, the hamburgu steak of the present invention can taste different flavors and amusements by preparing cheeses, vegetables (potatoes, squash, etc.) that can be enjoyed together with meat rather than meat.
본 발명에서는 금형에 재료를 넣어 성형하는 압축 성형방식으로 제조하지 않고, 이중 사출성형기를 사용하여 겉(쉘)과 속(코어)의 식감 및 조직감이 다른 이중물성을 가지는 함박스테이크를 제조하였다. 또한, 탄력있는 식감 및 조직감을 가지는 재료는 쉘(shell)을 형성하는 겉 배합육에 주로 포함시키고, 부드럽고 쥬시한 식감 및 조직감을 가지는 재료는 코어(core)를 형성하는 속 배합육에 주로 포함시키며, 겉 배합육과 속 배합육을 이중 사출성형기의 링과 노즐을 통해 사출하여, 남녀노소가 즐길 수 있는 정통 함박스테이크를 대량 공급하는 것이 가능해졌다.In the present invention, a hamburger steak having a dual physical property with different texture and texture of the shell and the core was manufactured using a double injection molding machine, instead of a compression molding method in which a material was put into a mold. In addition, the material having a resilient texture and texture is mainly included in the outer shell forming the shell, and the material having the soft and juicy texture and texture is mainly included in the inner shell forming the core , It is possible to supply a large quantity of authentic bamboo steaks which can be enjoyed by both boys and girls by injecting the outer and inner blended meat through the rings and nozzles of the double injection molding machine.
본 발명에 따른 이중물성을 가지는 함박스테이크의 제조방법은,A method of manufacturing a hamburger steak having dual properties according to the present invention comprises:
1) 돈후지육 40~60 중량%, 돈지방 25~35 중량% 및 우육 10~25 중량%를 포함하는 겉배합용 원료육과, 돈후지육 30~40 중량%, 돈지방 35~50 중량% 및 우육 10~25 중량%를 포함하는 속배합용 원료육을 각각 준비하는 단계;1) A raw material for outer mixing comprising 40 to 60% by weight of fusiforme meat, 25 to 35% by weight of fats fat and 10 to 25% by weight of beef, 30 to 40% by weight of fusiforme meat, 35 to 50% And 10 to 25% by weight of beef, respectively;
2) 준비된 겉배합용 및 속배합용 원료육에 야채를 첨가하고 분쇄한 후, 양념을 첨가하고 0~15℃ 온도에서 숙성시키는 단계;2) adding vegetable to the prepared raw material for outer mixing and inner blending, pulverizing, adding seasoning, and aging at 0 to 15 캜;
3) 숙성된 배합육을 이중 사출성형기에 겉 배합육과 속 배합육의 중량비가 35~45 : 55~65 중량% 되도록 투입하여, 코어-쉘 형태의 배합육을 성형하는 단계;3) molding the aged mixed meat into a core-shell type mixed meat by a double injection molding machine so as to have a weight ratio of 35 to 45: 55 to 65% by weight;
4) 성형된 코어-쉘 형태의 배합육을 온도 110~130℃ 및 습도 40~60%가 유지되는 스팀기에 넣고, 배합육의 중심온도가 75~85℃ 되도록 가열하여 형태가 고정된 함박스테이크 반제품을 제조하는 단계; 및4) The formed core-shell formulated meat was placed in a steamer maintained at a temperature of 110 to 130 ° C and a humidity of 40 to 60% and heated to a center temperature of 75 to 85 ° C to form a hamburger steak semi-product Lt; / RTI > And
5) 가열된 함박스테이크 반제품을 -45~-30℃ 온도로 급속동결한 후에, 포장하는 단계; 를 포함한다.
5) packaging the heated hamburger steak semi-product after rapid freezing to -45 to -30 ° C temperature; .
하기에서는 본 발명에 따른 이중물성을 가지는 함박스테이크의 제조방법을 각 단계별로 보다 구체적으로 설명하기로 한다.Hereinafter, a method for manufacturing a hamburger steak having dual properties according to the present invention will be described in more detail.
1)단계는 겉 배합육과 속 배합육을 각각 준비하는 단계이다.Step (1) is a step of preparing the outer mixing meat and the inner mixing meat, respectively.
본 발명에서는 겉/속 배합육을 구성함에 있어, 돈육(豚肉)과 우육(牛肉)을 사용한다. 돈육과 우육은 75~90 : 10~25 중량%로 사용하는데, 우육의 함량이 10 중량% 미만으로 적게 포함되면 함박스테이크의 풍미를 구현하기 어렵고, 25 중량%를 초과하여 과량 포함되면 배합육의 결착력이 약화되어 함박스테이크가 부서질 수 있다. 그리고, 돈육은 돈후지육과 돈지방으로 구분하여 사용하는데, 겉 배합육에는 상대적으로 돈후지육을 많이 포함시키고, 속 배합육에는 상대적으로 돈지방을 많이 배합시키는 것이 본 발명의 목적 달성에 바람직하다. In the present invention, pork (beef) and beef (beef) are used to form the outer / inner meat. Pork and beef are used at 75 ~ 90: 10 ~ 25 wt.%. When the content of beef meat is less than 10 wt%, it is difficult to achieve flavor of hamburger steak. When it exceeds 25 wt.%, Attachment is weakened and hammer stakes may break. The pork meat is divided into a pork meat pork meat and a pork meat pork. In the case of using the pork meat, it is preferred that the pork meat contains a relatively large amount of pork meat and the relatively large amount of pork fat is added to the pork meat. .
구체적으로, 겉배합용 원료육은 돈후지육 40~60 중량%, 돈지방 25~35 중량% 및 우육 10~25 중량%를 포함하며, 속배합용 원료육은 돈후지육 30~40 중량%, 돈지방 35~50 중량% 및 우육 10~25 중량%를 포함하는 것이 좋다. 만약, 겉배합용 원료육 중의 돈후지육의 함량이 40 중량% 미만이거나 돈지방의 함량이 35 중량%를 초과하면 겉배합의 결착력이 깨져 내배합을 효과적으로 감쌀 수가 없다. 반면에, 속배합용 원료육 중의 돈후지육의 함량이 40 중량%를 초과하거나 돈지방의 함량이 35 중량% 미만이면 쥬시하고 부드러운 조직감의 구현이 어렵다.Specifically, the raw material for outer mixing includes 40 to 60% by weight of Don Fuji meat, 25 to 35% by weight of Don fat and 10 to 25% by weight of beef, 30 to 40% by weight of Don Fuji meat, 35 to 50% by weight of fat and 10 to 25% by weight of beef. If the content of Don Fuji meat in the raw material for outer blending is less than 40% by weight or the content of fat fat is more than 35% by weight, the binding power of the outer blending is broken and the inner blending can not be effectively covered. On the other hand, if the content of Don Fuji meat in the raw material for inner blending is more than 40% by weight or the content of the fat fat is less than 35% by weight, it is difficult to realize juicy and smooth texture.
상기와 같은 함량비로 준비된 겉배합용 원료육과 속배합용 원료육은 지방함량에서 차이가 있는데, 겉배합용 원료육은 지방함량이 20 ~ 25 중량% 이고, 속배합용 원료육은 지방함량이 30 ~ 40 중량%이다. 즉, 속배합용 원료육은 겉배합용 원료육보다 지방함량이 10 ~ 20 중량% 정도로 높은 것이 식감 및 조직감이 좋은 햄버거스테이크 제조를 위해 바람직할 수 있다.The fat content of the raw material for the outer blend and the raw material for the inner blend prepared with the above-mentioned content ratios are different from each other. The fat content of the raw material for the outer blending is 20 to 25% by weight and the fat content of the raw material for the blending is 30 to 40 wt% %to be. That is, the raw material for inner blending can have a fat content as high as about 10 to 20 wt% than the raw material for outer blending, which may be preferable for manufacturing a hamburger steak with good texture and texture.
2)단계는 원료육에 야채 및 양념을 첨가하고 숙성하는 단계이다.Step 2) is to add vegetables and seasonings to the raw meat and mature.
즉, 준비된 원료육에 양파, 파, 마늘, 감자, 단호박 등에서 선택된 1종 이상의 야채를 첨가하고 분쇄한다. 상기 분쇄는 5 mm 플레이트(plate)가 장착된 초퍼(chopper)를 이용할 수도 있다. 그런 다음, 분쇄육에 양념을 첨가하고 0~15℃ 온도에서 숙성한다. 상기 양념은 소금, 아질산나트륨, L-아스코르브산나트륨, 인산염, 시즈닝 등으로부터 선택된 1종 이상의 염지제를 사용할 수 있고, 또는 염지제와 떡갈비양념장 등을 함께 사용할 수 있다. 또한, 양념과 함께 밀가루 및 빵가루 중에서 선택된 1종 이상의 파우더를 추가로 투입할 수도 있다. 상기 야채, 양념, 파우더의 선택과 사용량은 기호에 따라 적절히 선택 사용될 수 있으며, 본 발명은 이에 대해 특별한 제한을 두지 않는다.That is, one or more kinds of vegetables selected from onion, green onion, garlic, potato, pumpkin, and the like are added to the prepared raw meat and crushed. The pulverization may be performed using a chopper equipped with a 5 mm plate. Then, add the seasoning to the ground meat and mature at 0 ~ 15 ℃. The sauce may be at least one kind of dying agent selected from salt, sodium nitrite, sodium L-ascorbate, phosphate, seasoning, etc., or a dyestuff agent and a coconut oil sauce can be used together. In addition, one or more powder selected from wheat flour and bread crumbs together with the seasonings may be further added. The selection and use amount of the vegetable, seasoning, and powder can be appropriately selected according to the preference, and the present invention does not have any particular limitation thereto.
야채 및 양념이 첨가된 배합육은 충분히 배합한 후에 숙성한다. 겉 배합육의 경우는 믹서기를 사용하여 80~90 rpm의 힘을 가하여 13~20분 동안 배합할 수 있고, 속 배합육은 믹서기를 사용하여 80~90 rpm의 힘을 가하여 5~12분 동안 배합할 수 있다. 즉, 조직감이 강한 겉 배합육은 속 배합육에 대비하여 배합 시간을 길게 유지하는 것이 제품 품질을 높이는데 바람직할 수 있다. Vegetables and condiments with added seasonings are mixed well and then matured. In the case of surface-blending meat, a force of 80 to 90 rpm can be applied using a blender for 13 to 20 minutes. In the case of using the blender, a force of 80 to 90 rpm is applied using a blender to blend for 5 to 12 minutes can do. That is, it may be preferable to keep the mixing time longer in preparation of the inner blending meat, which has a strong sense of texture, to enhance the product quality.
또한, 속 배합육과 겉 배합육을 숙성시킴에 있어, 숙성온도는 0~15℃ 온도에서 10~20시간 동안 수행할 수 있는데, 조직감이 있는 돈후지육이 비교적 많이 포함된 겉 배합육은 속 배합육보다 숙성시간을 연장하는 것이 제품의 식감을 향상시키는데 보다 바람직할 수 있다. The aging temperature can be 10 to 20 hours at a temperature of 0 to 15 ° C in aging the inner and outer skins, It may be more preferable to extend the ripening time than meat to improve the texture of the product.
3)단계는 숙성된 배합육을 이중 사출성형기에 의해 코어-쉘 형태로 성형하는 단계이다.Step 3) is a step of molding the aged mixed meat into a core-shell form by a double injection molding machine.
통상적인 제조방법에서는 배합육을 성형 틀에 넣고 압력을 가하여 찍어내는 '압축성형' 방법을 실시하고 있지만, 본 발명에서는 성형 후에 겉과 속이 서로 다른 식감과 조직감을 가지도록 하기 위해 이중 사출성형 방법을 선택 사용한다. 이중 사출성형기는 링과 노즐이 장착되어 있으며, 겉 배합육은 링을 이용하여 사출하고, 속 배합육은 노즐을 이용하여 사출함으로써, 코어-쉘로 구분되는 이중물성을 가지는 함박스테이크를 제조할 수 있다. 링과 노즐의 직경 크기에 의해 코어 및 쉘의 중량이 달라질 수 있다. 겉 배합육과 속 배합육의 중량비가 35~45 : 55~65 중량%가 되는 코어-쉘 형태의 함박스테이크를 제조하기 위해서는, 노즐과 링의 직경 크기는 40~45 : 60~65 비율을 유지하도록 한다.In the conventional manufacturing method, a 'compression molding' method is employed in which the compounded meat is put into a mold and pressure is applied. In the present invention, a double injection molding method is used in order to have different texture and texture after the molding Select to use. The double injection molding machine is equipped with a ring and a nozzle, and injected with a ring is used for injection molding, and injection is performed using a nozzle, whereby a hamburger steak having double properties can be manufactured which is divided into core and shell . The weight of the core and shell can vary depending on the diameter of the ring and nozzle. In order to prepare a core-shell type hamburger steak having a weight ratio of 35 to 45: 55 to 65% by weight of the outer blend and inner blend, the diameter of the nozzle and the ring should be kept in the range of 40 to 45: 60 to 65 do.
본 발명에서는 겉 배합육과 속 배합육의 중량비를 35~45 : 55~65 중량% 범위인 것을 제안하는데, 상대적으로 겉 배합육의 중량비가 35% 미만으로 적으면 속배합을 감쌀 수가 없고, 45 중량%를 초과하면 부드러운 조직감 구현이 어렵다. 따라서 겉 배합육과 속 배합육의 중량비는 상기 범위로 조절하는 것이 좋다.In the present invention, it is proposed that the weight ratio of the outer blended meat to the inner blended meat is in the range of 35 to 45:55 to 65% by weight. When the weight ratio of the outer blended meat is relatively less than 35% %, It is difficult to achieve a smooth texture. Therefore, it is preferable to adjust the weight ratio of the outer blended meat and the inner blended meat to the above-mentioned range.
4)단계는 겉과 속의 배합육이 서로 다른 코어-쉘 형태의 배합육을 가열하여 함박스테이크 반제품을 제조하는 단계이다.Step 4) is a step of preparing a semi-finished hamburger steak by heating the mixed meat of the core-shell type in which the inner and outer forms are different from each other.
즉, 코어-쉘 형태의 배합육을 온도 110~130℃ 및 습도 40~60%가 유지되는 스팀기에 넣고, 배합육의 중심온도가 75~85℃ 되도록 가열하여 배합육의 형태를 고정시킨다. 이때 스팀기의 온도가 110℃ 미만이면 내부 온도의 상승에 오랜 시간이 걸려 쥬시한 조직감의 구현이 어렵고, 130℃를 초과하면 함박스테이크의 표면이 갈라질 수 있다. 그리고 스팀기의 습도가 40% 미만이면 표면의 건조가 일어나며, 60%를 초과하면 함박스테이크 고유의 색상을 구현 할 수 없다. 또한, 코어-쉘 형태의 배합육은 중심온도가 75~85℃ 되도록 가열하는데, 가열온도가 75℃보다 낮으면 미생물 제어가 어렵고, 85℃보다 높으면 제품 표면이 갈라질 수 있다.That is, the core-shell type mixed meat is placed in a steamer maintained at a temperature of 110 to 130 ° C and a humidity of 40 to 60%, and the mixed meat is fixed by heating so that the center temperature of the mixed meat is 75 to 85 ° C. At this time, if the temperature of the steamer is less than 110 ° C, it takes a long time for the internal temperature to rise and it is difficult to realize a juicy texture. When the temperature exceeds 130 ° C, the surface of the hammerook steak may be cracked. If the humidity of the steamer is less than 40%, the surface is dried. If the humidity is more than 60%, the color of the hammer stake can not be realized. When the heating temperature is lower than 75 캜, microbial control is difficult. When the heating temperature is higher than 85 캜, the surface of the product may be cracked.
5)단계는 함박스테이크 반제품을 가열상태에서 급속동결하여 냉동시킨 후 포장하는 단계이다.Step 5) is a step of freezing the hamburger steak semi-product by rapid freezing in the heated state, and packaging the hamburger steak.
상기 급속동결은 -45~-30℃ 온도에서 20~40분 동안 수행하며, 급속동결된 함박스테이크 제품의 중심온도는 0℃ 미만이 된다. 급속동결시킨 함박스테이크는 진공 성형 포장 등 통상의 식품 포장방법으로 포장한다. 그리고, 살균기를 통과시켜 살균한다.The rapid freezing is performed at a temperature of -45 to -30 DEG C for 20 to 40 minutes, and the center temperature of the rapidly frozen hamburger steak product is less than 0 DEG C. [ Rapidly frozen hamburger steaks are packed in a conventional food packaging method such as vacuum molding packaging. Then sterilize by passing through a sterilizer.
이상의 제조방법을 통해 제조된 함박스테이크는 겉 표면과 속의 식감과 조직감이 서로 다른데, 하기에 나타낸 바대로 Rheometer (Compac-100Ⅱ)로 측정한 함박스테이크는 겉 표면과 속 중심의 물성이 서로 다른 이중물성을 가진다.The hamburger steak prepared by the above method has different texture and texture from the inside of the hamburger steak. As shown below, the hamburger steak measured by Rheometer (Compac-100Ⅱ) has a double physical property .
(1) 함박스테이크의 속 중심 물성: 경도 250~350 g/cm2, 탄력성 180~190%, 응집성 30~45%(1) Center-center properties of hamburger steak: hardness 250 ~ 350 g / cm 2 , elasticity 180 ~ 190%, cohesiveness 30 ~ 45%
(2) 함박스테이크의 겉 표면 물성: 경도 400~500 g/cm2, 탄력성 200~210%, 응집성 50~55%(2) Outer surface properties of hamburger steak: hardness 400 to 500 g / cm 2 , elasticity 200 to 210%, cohesive property 50 to 55%
이로써 본 발명에서 제공하는 함박스테이크는 겉은 탄력있는 식감 및 조직감을 가지고, 속 중심 부분은 부드럽고 쥬시한 식감과 조직감을 가지고 있으므로, 육류의 저작이 불편한 어린아이부터 노인까지 거부감 없이 즐길 수 있다.As a result, the hamburger steak of the present invention has a resilient texture and texture, and the center of the inner part has a smooth and juicy texture and texture.
이와 같은 본 발명은 하기의 실시 예에 의거하여 더욱 상세히 설명하겠는 바, 본 발명이 이에 한정되는 것은 아니다.
The present invention will be described in more detail with reference to the following examples, but the present invention is not limited thereto.
[실시예]
[Example]
실시예. 이중구조를 가지는 함박스테이크Examples. Hamburger steak with double structure
겉배합용 원료육으로는 돈후지육 50 중량%, 돈지방 30 중량% 및 우육 20 중량%를 준비하였다. 그리고, 속배합용 원료육으로는 돈후지육 40 중량%, 돈지방 40 중량% 및 우육 20 중량%를 준비하였다. 지방스캐너(Meat scan, Foss)를 사용하여 지방함량을 측정하였을 때, 겉배합용 원료육은 지방함량이 20 중량% 이었고, 속배합용 원료육은 지방함량이 35 중량% 이었으며, 속배합용 원료육은 겉배합용 원료육 대비하여 지방함량이 15 중량% 높았다.50% by weight of Don Fuji meat, 30% by weight of Don fat, and 20% by weight of beef were prepared as raw materials for the outer blending. 40% by weight of Don Fuji meat, 40% by weight of Don fat, and 20% by weight of beef were prepared as raw materials for inner blending. When the fat content was measured using a fat scanner (Meat scan, Foss), the fat content of the raw material for the outer mixing was 20% by weight, the fat content of the raw material for the inner blend was 35% by weight, The fat content was higher by 15% by weight compared to the raw materials for compounding.
준비된 겉배합용 원료육과 속배합용 원료육 각각 100 g에 양파 10 g 및 마늘 1 g을 첨가한 다음, 5 mm 플레이트(plate)가 장착된 초퍼(chopper)를 사용하여 분쇄하였다. 그런 다음, 각각의 원료육에 소금, 시즈닝을 적당량 첨가하고 배합해주었다. 이때 겉 배합육은 믹서기를 사용하여 90 rpm의 힘을 가하여 15분 동안 배합하였고, 속 배합육은 믹서기를 사용하여 90 rpm의 힘을 가하여 10분 동안 배합하였다. 배합 후에는 5℃가 유지되는 냉장실에서 12시간 동안 숙성하였다.10 g of onion and 1 g of garlic were added to 100 g each of the prepared raw material for outer compost and the raw material for inner preparation, followed by pulverization using a chopper equipped with a 5 mm plate. Then, proper amount of salt, seasoning was added to each raw meat and blended. At this time, the aged meat was blended for 15 minutes with a power of 90 rpm using a blender, and the blended meat was blended for 10 minutes with a power of 90 rpm using a blender. After mixing, the mixture was aged for 12 hours in a refrigerated room maintained at 5 ° C.
숙성된 배합육은 이중 사출성형기(WN155 Rheon)를 이용하여 성형하였으며, 성형기는 링 직경이 φ65 mm이고, 노즐 직경이 φ50 mm이었다. 이중 사출성형기의 링을 통하여 겉 배합육을 사출하였고, 노즐을 통하여 속 배합육을 사출하였으며, 이중 사출성형기에 투입되는 겉 배합육: 속 배합육의 중량비는 40:60 중량%가 되도록 하였다. 사출 조건으로서 사출 후 커팅 속도는 25 rpm, 벨트속도는 27 rpm을 유지시켰다.The aged mixture was molded using a dual injection molding machine (WN155 Rheon). The molding machine had a ring diameter of 65 mm and a nozzle diameter of 50 mm. The mixture was injected through a ring of a double injection molding machine and injected through a nozzle. The weight ratio of the mixture to the injection molding machine to be injected into the injection molding machine was 40:60% by weight. As the injection condition, the cutting speed after injection was kept at 25 rpm and the belt speed was kept at 27 rpm.
이중 사출성형기를 통과하여 배출된 함박스테이크 반제품은 롤링머신(UC413 Rheon)을 이용하여 형태를 고르게 만들었다. 그런 다음, 스팀기(HLS, 온도 120℃, 습도 50%)에 넣고, 배합육의 중심온도가 80℃ 되도록 가열하여 배합육의 형태를 고정시켰다. 가열이 끝나면 급속동결기에서 -35℃에서 30분 동안 급속동결시킨 함박스테이크 제품을 진공 성형 포장하였다.
Semi-finished hamburger steaks passed through a double injection molding machine were made uniform using a rolling machine (UC413 Rheon). Then, it was placed in a steamer (HLS, temperature 120 ° C, humidity 50%) and heated so that the center temperature of the mixed meat was 80 ° C to fix the form of meat. After heating, hamburger steak products were rapidly frozen at -35 ° C for 30 minutes in a rapid freezing machine.
비교예 1. 단일구조의 함박스테이크Comparative Example 1. Hamsteak steak having a single structure
겉 배합육과 속 배합육의 구분없이, 돈후지육 50 중량%, 돈지방 30 중량% 및 우육 20 중량%를 준비하여 함박스테이크의 원료육으로 사용하였다.50% by weight of Don Fuji meat, 30% by weight of Don fat, and 20% by weight of beef were prepared and used as the raw meat of hamburger steak, without discriminating between the case of compost and the case of compost.
원료육 200 g에 양파 20 g 및 마늘 2 g을 첨가한 다음, 5 mm 플레이트(plate)가 장착된 초퍼(chopper)를 사용하여 분쇄하였다. 그런 다음, 각각의 원료육에 소금, 시즈닝을 적당량 첨가하고 믹서기를 사용하여 90 rpm의 힘을 가하여 15분 동안 배합하였다. 배합 후에는 5℃가 유지되는 냉장실에서 12시간 동안 숙성하였다.20 g of onion and 2 g of garlic were added to 200 g of raw material, and then pulverized using a chopper equipped with a 5 mm plate. Then, an appropriate amount of salt and seasoning was added to each raw meat, and the mixture was blended for 15 minutes with a power of 90 rpm using a blender. After mixing, the mixture was aged for 12 hours in a refrigerated room maintained at 5 ° C.
숙성된 배합육은 압축성형기(600S Koppens)를 이용하여 성형하였으며, 성형이 완료되면 롤링머신(UC413 Rheon)을 이용하여 형태를 고르게 만들었다. 그런 다음, 스팀기(HLS, 온도 120℃, 습도 50%)에 넣고, 배합육의 중심온도가 80℃ 되도록 가열하여 배합육의 형태를 고정시켰다. 가열이 끝나면 급속동결기에서 -35℃에서 30분 동안 급속동결시킨 함박스테이크 제품을 진공 성형 포장하였다.
The aged mixed meat was formed using a compression molding machine (600S Koppens). When the molding was completed, the shape was made uniform by using a rolling machine (UC413 Rheon). Then, it was placed in a steamer (HLS, temperature 120 ° C, humidity 50%) and heated so that the center temperature of the mixed meat was 80 ° C to fix the form of meat. After heating, hamburger steak products were rapidly frozen at -35 ° C for 30 minutes in a rapid freezing machine.
비교예 2. 이중구조의 함박스테이크Comparative Example 2 Double structure hamburger steak
상기 실시예의 방법으로 이중구조의 함박스테이크를 제조하되, 겉 배합육과 속 배합육의 조성을 바꾸어 제조하였다. 즉, 겉배합용 원료육으로는 돈후지육 40 중량%, 돈지방 40 중량% 및 우육 20 중량%를 준비하였다. 그리고, 속배합용 원료육으로는 속배합용 원료육으로는 돈후지육 50 중량%, 돈지방 30 중량% 및 우육 20 중량%를 준비하였다. A hamburger steak having a double structure was prepared by the method of the above example, and the composition of the outer mixture and inner mixture was changed. That is, 40% by weight of Don Fuji meat, 40% by weight of Don fat and 20% by weight of beef were prepared as raw materials for outer mixing. As the raw materials for inner blending, 50% by weight of Don Fuji meat, 30% by weight of Don fat and 20% by weight of beef were prepared as raw materials for inner blending.
그리고, 함박스테이크 제조를 위한 공정은 상기 실시예의 방법으로 실시하였고, 급속동결시킨 함박스테이크 제품은 진공 성형 포장하였다.
The process for preparing hamburger steaks was carried out by the method of the above example, and quick frozen hamburger steak products were vacuum formed and packaged.
실험예 1. 함박스테이크의 평가Experimental Example 1. Evaluation of hamburger steak
상기 실시예와 비교예 1에서 제조한 함박스테이크에 대하여 다음과 같이 품질평가를 조사하였다.The hamburger steaks prepared in the above Examples and Comparative Example 1 were evaluated for quality as follows.
(가) 물리적(조직감) 특성 평가(A) Physical (texture) character evaluation
조직감 측정은 Rheometer(Compac-100Ⅱ, Sun Scientific Co., Ltd., Tokyo, Japan)를 사용하여 경도, 탄력성, 응집성, 씹음성, 깨짐성을 5회 반복 측정하였다. 측정 시료는 가로, 세로를 각각 5 cm로 절단한 후 40℃의 항온기에서 1시간 보관 후 시료로 사용하였다. 측정 어댑터(Adaptor)는 No.2 10 mm, 속도(Speed)는 60 mm/min으로 하였다.Hardness, elasticity, cohesiveness, chewiness and cracking were measured five times using Rheometer (Compac-100Ⅱ, Sun Scientific Co., Ltd., Tokyo, Japan). The specimens were cut into 5 cm lengthwise and 5 cm lengthwise, and then stored in a thermostat at 40 ° C for 1 hour and used as a sample. The measuring adapter was No. 10 mm and the speed was 60 mm / min.
상기 평가방법으로 측정한 물리적 특성은 하기 표 1에 나타내었다. 하기 표 1에서 실시예의 함박스테이크 제품의 경우 경도, 탄력성, 응집성은 속/겉으로 구분하여 측정하였으며, 씹음성 및 깨짐성은 함박스테이크 제품 전체를 판단하였다.Physical properties measured by the above evaluation method are shown in Table 1 below. The hardness, elasticity and cohesiveness of the hamburger steak products of the examples in the following Table 1 were measured by fast / inward segregation, and the whole hamburger steak product was judged by chewing and cracking.
그 결과, 실시예에서 제조된 함박스테이크는 겉과 속의 물성이 차이가 있었다. 실시예와 제조된 함박스테이크 제품 전체를 놓고 판단할 때, 비교예 1의 함박스테이크에 대비하여 경도는 낮은 반면, 탄력성, 응집성, 씹음성이 높은 결과를 나타내었는데, 이는 관능결과와 연관 지어 볼 때 부드럽고 탄력 있는 식감을 의미한다. As a result, the hamburger steaks produced in the Examples had different physical properties in the inside. When judged based on the whole hamburger steak product prepared according to the example, the hardness was low as compared with the hamburger steak of Comparative Example 1, but the result was high in elasticity, cohesiveness and chewiness, It means soft and resilient texture.
(나) 관능적인 품질 특성 평가(B) Sensory evaluation of quality characteristics
서울 거주 20~50대 주부 60명을 대상으로 상기 실시예 및 비교예 1에서 제조한 함박스테이크의 관능적인 품질 특성을 비교 평가하였다. 각 항목에 대하여 9점 척도(9점: 매우 좋음, 5점: 보통, 1점: 매우 나쁨)로 평점하였고 이들의 평균값으로 나타내었다. 상기 방법으로 관능적 특성 평가한 결과는 하기 표 2에 나타내었다. The sensory quality characteristics of hamburg steak prepared in the above Examples and Comparative Example 1 were compared and evaluated for 60 persons in their 20s to 50s residing in Seoul. Each item was scored on a 9 point scale (9 points: very good, 5 points: normal, 1 point: very poor) and expressed as an average value of them. The results of the sensory evaluation by the above method are shown in Table 2 below.
상기 표 2의 결과에 의하면, 실시예의 이중물성을 가진 함박스테이크가 비교예 1에 대비하여 식감 및 전체적인 선호도 항목에서 매우 높은 점수를 받았다.
According to the results shown in the above Table 2, the hamburger steak having the double properties of the Examples received a very high score in the texture and overall preference items as compared with Comparative Example 1. [
실험예 2. 배합육의 조성에 따른 함박스테이크의 물리적 특성 평가Experimental Example 2 Evaluation of physical properties of hamburger steak according to the composition of the mixed meat
상기 실시예와 비교예 2에서 제조한 이중물성을 가지는 함박스테이크의 상기 실시예의 방법으로 겉 배합육과 속 배합육의 조성을 달리하여 이중물성을 가지는 함박스테이크를 제조하되, 겉/속 배합육의 조성을 하기와 같이 변경시켜 제조된 함박스테이크의 물리적 특성을 비교하였다. 물리적 특성은 상기 실험예 1의 (가) 방법으로 실시하였으며, 그 결과는 하기 표 3에 나타내었다.
A hamburger steak having dual properties was prepared by differentiating the composition of the mixed meat and the blended meat of the hamburger steak having the double properties prepared in the above example and the comparative example 2, The physical properties of hamburger steaks were compared. Physical properties were measured by the method (a) of Experimental Example 1, and the results are shown in Table 3 below.
조성
(중량%)Mixed meat
Furtherance
(weight%)
특성physical
characteristic
Claims (7)
2) 준비된 겉배합용 및 속배합용 원료육에 야채를 첨가하고 분쇄한 후, 양념을 첨가하고 0~15℃ 온도에서 숙성시키는 단계;
3) 숙성된 배합육은 겉 배합육과 속 배합육의 중량비가 35~45 : 55~65 중량% 되도록 이중 사출성형기에 투입하여, 코어-쉘 형태의 배합육을 성형하는 단계;
4) 성형된 코어-쉘 형태의 배합육을 온도 110~130℃ 및 습도 40~60%가 유지되는 스팀기에 넣고, 배합육의 중심온도가 75~85℃ 되도록 가열하여 형태가 고정된 함박스테이크 반제품을 제조하는 단계;
5) 가열된 함박스테이크 반제품을 -45~-30℃ 온도로 급속동결한 후에, 포장하는 단계;
를 포함하며, 상기 3)단계에서 겉 배합육은 이중 사출성형기의 링을 이용하여 사출하고, 속 배합육은 이중 사출성형기의 노즐을 이용하여 사출하는 것을 특징으로 하는, 이중물성을 가지는 함박스테이크의 제조방법.
1) A raw material for outer mixing comprising 40 to 60% by weight of fusiforme meat, 25 to 35% by weight of fats fat and 10 to 25% by weight of beef, 30 to 40% by weight of fusiforme meat, 35 to 50% And 10 to 25% by weight of beef, respectively;
2) adding vegetable to the prepared raw material for outer mixing and inner blending, pulverizing, adding seasoning, and aging at 0 to 15 캜;
3) The aged mixed meat is put into a double injection molding machine so that the weight ratio of the mixed meat to the mixed meat is 35 to 45: 55 to 65% by weight to form a core-shell type mixed meat;
4) The formed core-shell formulated meat was placed in a steamer maintained at a temperature of 110 to 130 ° C and a humidity of 40 to 60% and heated to a center temperature of 75 to 85 ° C to form a hamburger steak semi-product Lt; / RTI >
5) packaging the heated hamburger steak semi-product after rapid freezing to -45 to -30 ° C temperature;
Characterized in that in the step 3), the outer mixing meat is injected by using a ring of a double injection molding machine, and the inner mixing meat is injected by using a nozzle of a double injection molding machine. Gt;
상기 2)단계에서의 야채는 양파, 파, 마늘, 감자 및 단호박 중에서 선택된 1종 이상인 것을 특징으로 하는 이중물성을 가지는 함박스테이크의 제조방법.
The method according to claim 1,
Wherein the vegetable in step 2) is one or more selected from onion, beef, garlic, potato, and pumpkin.
상기 2)단계에서의 양념은 염지제 또는 염지제와 떡갈비양념장을 사용하는 것을 특징으로 하는 이중물성을 가지는 함박스테이크의 제조방법.
The method according to claim 1,
Wherein the seasoning in the step 2) is a salting or a dipping agent and a dipping sauce seasoning sauce.
상기 2)단계에서 양념과 함께 밀가루 및 빵가루 중에서 선택된 1종 이상의 파우더를 추가로 투입하는 것을 특징으로 하는 이중물성을 가지는 함박스테이크의 제조방법.
The method according to claim 1,
Wherein at least one powder selected from wheat flour and bread crumbs together with the seasonings is further added in the step 2).
(1) 함박스테이크의 속 중심: 경도 250~350 g/cm2, 탄력성 180~190%, 응집성 30~45%
(2) 함박스테이크의 겉 표면: 경도 400~500 g/cm2, 탄력성 200~210%, 응집성 50~55%A hamburger steak produced by a manufacturing method according to any one of claims 1 and 3 to 5, wherein the hardness, elasticity and cohesiveness of the crust surface and inner center of the hamburger steak measured by a Rheometer (Compac-100 II) A hamburger steak having double properties maintaining the following range.
(1) The center of gravity of hamburger steak: hardness 250 ~ 350 g / cm 2 , elasticity 180 ~ 190%, cohesiveness 30 ~ 45%
(2) Outer surface of hamburger steak: hardness 400 to 500 g / cm 2 , elasticity 200 to 210%, cohesive property 50 to 55%
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KR20210094316A (en) | 2020-01-21 | 2021-07-29 | 주식회사 미트뱅크 | Double filling method of processed meat and processed for reduction of selective additive and processed meat manufactured by the same |
KR102374322B1 (en) * | 2020-01-21 | 2022-03-15 | 주식회사 미트뱅크 | Double filling method of processed meat and processed for reduction of selective additive and processed meat manufactured by the same |
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