KR101774266B1 - Biodegradable polymer compositions using a waste fishing net and fish trap produced therefrom - Google Patents
Biodegradable polymer compositions using a waste fishing net and fish trap produced therefrom Download PDFInfo
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- KR101774266B1 KR101774266B1 KR1020170051536A KR20170051536A KR101774266B1 KR 101774266 B1 KR101774266 B1 KR 101774266B1 KR 1020170051536 A KR1020170051536 A KR 1020170051536A KR 20170051536 A KR20170051536 A KR 20170051536A KR 101774266 B1 KR101774266 B1 KR 101774266B1
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- 239000000203 mixture Substances 0.000 title claims abstract description 46
- 241000251468 Actinopterygii Species 0.000 title claims abstract description 29
- 229920002988 biodegradable polymer Polymers 0.000 title claims abstract description 9
- 239000004621 biodegradable polymer Substances 0.000 title claims abstract description 9
- 239000002699 waste material Substances 0.000 title claims description 9
- -1 polybutylene succinate Polymers 0.000 claims abstract description 64
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 55
- 229920000642 polymer Polymers 0.000 claims abstract description 40
- 239000003054 catalyst Substances 0.000 claims abstract description 37
- 229920002961 polybutylene succinate Polymers 0.000 claims abstract description 31
- 239000004631 polybutylene succinate Substances 0.000 claims abstract description 31
- 239000008188 pellet Substances 0.000 claims abstract description 26
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims abstract description 21
- 229920006237 degradable polymer Polymers 0.000 claims abstract description 21
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- 230000002269 spontaneous effect Effects 0.000 claims abstract description 8
- 239000003963 antioxidant agent Substances 0.000 claims description 28
- 230000003078 antioxidant effect Effects 0.000 claims description 24
- 239000003999 initiator Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 14
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- 229910021645 metal ion Inorganic materials 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 12
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- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 claims description 7
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- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 claims description 5
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- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 claims description 4
- VFXXTYGQYWRHJP-UHFFFAOYSA-N 4,4'-azobis(4-cyanopentanoic acid) Chemical compound OC(=O)CCC(C)(C#N)N=NC(C)(CCC(O)=O)C#N VFXXTYGQYWRHJP-UHFFFAOYSA-N 0.000 claims description 4
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- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 4
- MULYSYXKGICWJF-UHFFFAOYSA-L cobalt(2+);oxalate Chemical compound [Co+2].[O-]C(=O)C([O-])=O MULYSYXKGICWJF-UHFFFAOYSA-L 0.000 claims description 4
- ZUKDFIXDKRLHRB-UHFFFAOYSA-K cobalt(3+);triacetate Chemical compound [Co+3].CC([O-])=O.CC([O-])=O.CC([O-])=O ZUKDFIXDKRLHRB-UHFFFAOYSA-K 0.000 claims description 4
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 claims description 4
- 239000004225 ferrous lactate Substances 0.000 claims description 4
- 235000013925 ferrous lactate Nutrition 0.000 claims description 4
- 229940037907 ferrous lactate Drugs 0.000 claims description 4
- 235000020664 gamma-linolenic acid Nutrition 0.000 claims description 4
- HDJUVFZHZGPHCQ-UHFFFAOYSA-L manganese(2+);oxalate;dihydrate Chemical compound O.O.[Mn+2].[O-]C(=O)C([O-])=O HDJUVFZHZGPHCQ-UHFFFAOYSA-L 0.000 claims description 4
- CEQFOVLGLXCDCX-WUKNDPDISA-N methyl red Chemical compound C1=CC(N(C)C)=CC=C1\N=N\C1=CC=CC=C1C(O)=O CEQFOVLGLXCDCX-WUKNDPDISA-N 0.000 claims description 4
- 238000005453 pelletization Methods 0.000 claims description 4
- 235000019260 propionic acid Nutrition 0.000 claims description 4
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 4
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- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 3
- KYIKRXIYLAGAKQ-UHFFFAOYSA-N abcn Chemical compound C1CCCCC1(C#N)N=NC1(C#N)CCCCC1 KYIKRXIYLAGAKQ-UHFFFAOYSA-N 0.000 claims description 3
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- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C08J11/00—Recovery or working-up of waste materials
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Abstract
본 발명은 폐어망을 이용한 어구용 자연분해성 고분자 조성물 및 이로부터 제조된 어구에 관한 것으로, 폐어망 펠릿, 생분해 고분자, 황산바륨 및 자연분해촉매제를 사용하는 것에 의하여 어구에 적용되기에 우수한 물성과 해수 환경에서 생분해성을 나타내는 것은 물론, 6 개월 내지 5 년 이내로 생분해성의 조절이 가능한 폐어망을 이용한 어구용 자연분해성 고분자 조성물 및 이로부터 제조된 어구에 관한 것이다. 폐어망을 이용한 어구용 자연분해성 고분자 조성물은 폐어망 펠릿 40 내지 70 중량%; 신재 생분해 고분자로서 폴리부틸렌 석시네이트 또는 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체 20 내지 40 중량%; 자연분해촉매제 1 내지15 중량%; 및 황산바륨 1 내지 5 중량%;를 포함한다.The present invention relates to a naturally degradable polymer composition for fishes using a closed network, and a fish manufactured from the fish nets. The present invention relates to a naturally degradable polymer composition for fishing, The present invention relates to a naturally degradable polymer composition for fishes using a closed net that can control biodegradability within 6 months to 5 years as well as biodegradability and a fish prepared from the composition. The spontaneously decomposing polymer composition for fishing using a closed net includes 40 to 70% by weight of closed net pellets; 20 to 40% by weight of a polybutylene succinate or polybutylene succinate / polybutylene adipate terephthalate polymer as a novel biodegradable polymer; 1 to 15% by weight of a spontaneous decomposition catalyst; And 1 to 5% by weight of barium sulfate.
Description
본 발명은 폐어망을 이용한 어구용 자연분해성 고분자 조성물 및 이로부터 제조된 어구에 관한 것으로, 폐어망 펠릿, 신재 생분해 고분자, 자연분해촉매제 및 황산바륨을 사용하여 어구에 적용되기에 유리한 물성을 가지면서, 해수 환경에서 우수한 생분해성을 바탕으로 6 개월 내지 5 년 이내의 범위로 생분해성의 조절이 가능한, 폐어망을 이용한 어구용 자연분해성 고분자 조성물 및 이로부터 제조된 어구에 관한 것이다.The present invention relates to a spontaneous degradable polymer composition for fishing and a fishing goggle produced therefrom, and more particularly, to a fishing net pellet composition for fishing, which comprises a fish net pellet, a novel biodegradable polymer, a natural decomposition catalyst and barium sulfate, The present invention relates to a naturally degradable polymer composition for fishes using a closed network capable of controlling the biodegradability within a range of 6 months to 5 years based on excellent biodegradability in the environment and a fish prepared from the composition.
최근, 유실되는 어망으로부터 발생되는 유령 어업(ghost fishing)에 의한 유용 생물자원의 손실, 폐어망에 걸려든 생물의 폐사에 따른 수질오염 및 이에 따른 해양 생태계 파괴에 관한 문제점이 대두되고 있다.In recent years, problems have arisen with regard to loss of useful biological resources by ghost fishing caused by lost fishing nets, water pollution caused by dead fishes that are caught in a closed nose, and destruction of marine ecosystems.
특히, 어구 중에서도 어망의 경우 수중에서 유실되는 양이 상당한데, 세계적으로 어업의 규모가 커짐에 따라 내구성 향상의 목적으로 난분해성의 합성고분자가 원료로 사용되는 것에 의하여, 자연재해나 조업 중에 암초 또는 닻 등의 장애물에 유실되거나 타 어선과의 조업 경쟁으로 인하여 절단되어 투기되는 어망에 따른 유령 어업의 피해가 거의 영구적으로 발생되고 있다.In particular, among fish, fishing nets have a considerable amount to be lost in water. As the scale of fisheries in the world grows larger, the degradable synthetic polymer is used as a raw material for the purpose of improving durability. The damage caused by ghost fishing due to fishing loses due to the loss of anchor or other obstacles or due to competition with other fishing vessels is almost permanently occurring.
정부차원에서 수중에 방치된 어망을 수거하는 작업을 벌이고 있으나, 막대한 예산이 투입되는 것에 비해 수거되는 어구의 수가 미비한 수준에 그치고 있으며, 수집된 폐어망 역시 여러 오염물질에 의한 부패 및 오랜 시간 야적되어 부패가 가속화되는 것에 따라 쉽게 처리되지 못하고 방치되고 있는 실정이다.Although the government is working to collect fishing nets that have been neglected in the water, the number of fishing gears collected in comparison to the enormous budget is still insufficient, and the collected fishing net is also corrupted by various pollutants and decayed for a long time. Which can not be easily handled as it is accelerated.
이에, 폐어망의 발생 문제를 근본적으로 해결할 수 있으면서 수집된 폐어망을 재활용하여 처리하는 방안이 요구되고 있고, 이와 같은 문제를 해결하기 위하여 생분해성 지방족 폴리에스테르계 수지조성물, 이를 이용한 어로작업용 어구 및 그의 제조방법이 공지된 바 있다.Accordingly, there is a need for a method for recycling and processing the collected abandoned net while fundamentally solving the problem of the abandoned net. In order to solve such a problem, a biodegradable aliphatic polyester resin composition, Methods have been known.
허나, 상기 발명은 분해기간의 조절이 가능한 수지 조성물에 관하여 개시하고 있지 않는 것에 의하여 여러 제품군에 적용되기에 제한적이라는 단점이 있고, 비교적 단기간에 분해되는 종래 어구의 문제점을 완벽히 해결해주지 못하고 있다.However, since the above-mentioned invention does not disclose a resin composition capable of controlling the decomposition period, it has a disadvantage in that it is not applicable to various product groups, and does not completely solve the problems of conventional phrases which are disassembled in a relatively short period of time.
본 발명은 수집된 폐어망을 재활용하는 방안을 수립하여 환경 문제를 해결하고, 이를 자연분해성 어구의 원료로 사용하는 것에 의하여 원료비의 절감을 도모하면서 6 개월 내지 5 년 이내로 어구의 분해기간을 조절할 수 있도록 하는 것에 의하여, 다양한 제품군에 저가로 공급하여 유통의 보편화를 이끌어낼 수 있는 폐어망을 이용한 어구용 자연분해성 고분자 조성물 및 이로부터 제조된 어구를 제공하는 것을 기술적 과제로 한다.The present invention aims to solve the environmental problem by establishing a method for recycling the collected closed net, and by using it as a raw material of the natural degradable fishing gear, it is possible to control the decomposition period of the fishing net within 6 to 5 years It is another object of the present invention to provide a natural decomposable polymer composition for fishes using a closed net that can be supplied at low cost to a wide variety of product groups and lead to generalization of distribution, and a fishfood manufactured therefrom.
본 발명의 적절한 실시 형태에 따르면, 폐어망을 이용한 어구용 자연분해성 고분자 조성물은 a) 폐어망을 수집하여 준비하는 단계; b) 폐어망에서 이물질을 제거하는 단계; c) 폐어망으로부터 발생되는 악취를 화학적 처리 방식으로 제거하는 단계; d) 폐어망을 절단하여 압축시키는 단계; e) 폐어망을 세정하는 단계; f) 폐어망을 건조하는 단계; 및 g) 펠릿 성형기를 이용하여 상기 건조된 폐어망을 펠릿화시키는 단계;로부터 제조되는 폐어망 펠릿 40 내지 70 중량%; 신재 생분해 고분자로서 폴리부틸렌 석시네이트 또는 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체 20 내지 40 중량%; 자연분해촉매제 1 내지15 중량%; 및 황산바륨 1 내지 5 중량%;를 포함하고, 상기 자연분해촉매제는, 잣피 분체 10 내지 30 중량%; 왁스 0.05 내지 0.6 중량%; 소듐계 가소제 1 내지 2 중량%; 유기 산화 개시제 0.5 내지 2 중량%; 과산화물 0.01 내지 1 중량%; 금속이온염 1 내지 5 중량%; 열분해 개시제 1 내지 2 중량%; 유기산 0.5 내지 2 중량%; 바인더 고분자 40 내지 82 중량%; 및 분해 보조 촉진제 1 내지 30 중량%;를 포함하고, 상기 소듐계 가소제는 메타규산소다(Na2SiO3) 및 붕산나트륨 10수화물(Na2B4O7·10H2O)로 구성된 군에서 선택된 하나 이상이고, 상기 유기 산화 개시제는 C18계의 알파리놀렌산(α-Linolenic acid, ALA), 감마리놀렌산(γ-Linolenic acid, GLA) 또는 이들의 혼합물이고, 상기 금속이온염은 아세트산제일니켈(Nickelous acetate), 옥살산니켈(Nickel oxalate), 아세트산제일망간(Manganous acetate), 아세트산제이망간(Manganic acetate), 옥살산제일망간(Manganous oxalate), 아세트산제일코발트(Cobaltous acetate), 아세트산제이코발트(Cobaltic acetate), 옥살산제일코발트(Cobaltous oxalate), 포름산제이철(Ferric formate) 및 젖산철(Ferrous lactate)로 구성된 군에서 선택된 하나 이상이고, 상기 열분해 개시제는 아조벤젠, 메틸레드, 2,2'-아조비스이소부티로나이트릴, 비스마르크 브라운, 4,4′-아조비스(4-시아노발레르산), 2,2'-아조비스(2-아미디노프로판)디하이드로클로라이드, 1,1'-아조비스(사이클로헥세인카보나이트릴), 1,1′-아조비스(N,N-디메틸폼아마이드) 및 2,2'-아조비스(4-메톡시-2,4-디메틸발레로나이트릴)로 구성된 군에서 선택된 하나 이상이고, 상기 유기산은 프로피온산, 파라니트벤조익산, 구연산, 사과산 및 말레산으로 구성된 군에서 선택된 하나 이상이고, 상기 분해 보조 촉진제는 탄산칼슘과 탈크의 혼합물이다.According to a preferred embodiment of the present invention, a spontaneous degradable polymer composition for fishing using a closed network comprises: a) collecting and preparing a closed net; b) removing foreign matter from the closed network; c) removing the odor generated from the abandoned speech by a chemical treatment method; d) cutting and compressing the closed network; e) cleaning the closed network; f) drying the scourge; And g) pelleting the dried waste net using a pellet mill; 40 to 70% by weight of waste net pellets prepared from; 20 to 40% by weight of a polybutylene succinate or polybutylene succinate / polybutylene adipate terephthalate polymer as a novel biodegradable polymer; 1 to 15% by weight of a spontaneous decomposition catalyst; And 1 to 5% by weight of barium sulphate, wherein the natural decomposition catalyst comprises 10 to 30% by weight of the jute pellets powder; 0.05 to 0.6 wt% of wax; 1 to 2% by weight of a sodium-based plasticizer; 0.5 to 2% by weight of an organic oxidation initiator; 0.01 to 1% by weight peroxide; 1 to 5% by weight of a metal ion salt; 1 to 2% by weight of a thermal decomposition initiator; 0.5 to 2% by weight of organic acid; 40 to 82% by weight of a binder polymer; Wherein the sodium plasticizer is selected from the group consisting of sodium metasilicate (Na 2 SiO 3 ) and sodium borate decahydrate (Na 2 B 4 O 7 .10H 2 O); And the organic ionic initiator is at least one selected from the group consisting of C18-based alpha-linolenic acid (ALA), gamma -linolenic acid (GLA), and mixtures thereof, wherein the metal ion salt is at least one selected from the group consisting of Nickelous Acetate Manganic acetate, Manganous oxalate, Cobaltous acetate, Cobaltic acetate, Oxalic acid, Manganic acid, Manganese acetate, Manganese acetate, At least one selected from the group consisting of Cobaltous oxalate, Ferric formate and Ferrous lactate, and the pyrolysis initiator is at least one selected from the group consisting of azobenzene, methyl red, 2,2'-azobisisobutyronitrile , Bismarck Brown, 4,4'-azobis (4-cyanovaleric acid), 2,2'-azobis (2-amidinopropane) dihydrochloride, 1,1'-azobis (cyclohexane carbonate Azobis (4-methoxy-2,4-dimethylvaleronitrile), 1,1'-azobis (N, N-dimethylformamide) and 2,2'- And the organic acid is at least one selected from the group consisting of propionic acid, p-nitrilobenzoic acid, citric acid, malic acid and maleic acid, and the decomposition assist accelerator is a mixture of calcium carbonate and talc.
본 발명의 다른 적절한 실시 형태에 따르면, 폐어망을 이용한 어구용 자연분해성 고분자 조성물은 레독스 개시제를 더 포함하고, 레독스 개시제는 암모늄 퍼설페이트(APS), 포타슘 퍼설페이트(PPS) 및 큐멘 하이드로퍼옥사이드로 구성된 군에서 선택된 하나 이상이다.According to another preferred embodiment of the present invention, the spontaneously decomposing polymer composition for fishing using the closed network further comprises a redox initiator, and the redox initiator is selected from the group consisting of ammonium persulfate (APS), potassium persulfate (PPS) and cumene hydroperoxide ≪ / RTI >
본 발명의 또 다른 적절한 실시 형태에 따르면, 폐어망을 이용한 어구용 자연분해성 고분자 조성물은 산화방지제로서 1차 산화방지제, 2차 산화방지제 및 황변방지용 산화방지제로 구성된 군에서 선택된 하나 이상을 더 포함하고, 1차 산화방지제는 테트라키스메틸렌(3,5-디-티-부틸-4-하이드록시하이드로신나메이트)메테인, 옥타데실 3-(3'5'-디-티-부틸-4'-하이드록시페닐)프로피오네이트, 2,2'-에틸리덴비스[4,6-디-티-부틸페놀], 1,3,5-트리스(4-터트-부틸-3-하이드록시-2,6 디메틸벤질)-1,3,5-트리아진-2,4,6-(1H,3H,5H)-트리온, 트리에틸렌 글리콜 비스[3-(3-티-부틸-4-하이드록시-5-메틸페닐)프로피오네이트] 및 N,N'-헥사메틸렌 비스[3-(3,5-디-티-부틸-4-하이드록시페닐)프로피온아마이드]로 구성된 군에서 선택된 하나 이상이고, 2차 산화방지제는 트리스(2,4-디-티-부틸페닐) 포스파이트이고, 황변방지용 산화방지제는 티오에스터 티오디프로피오네이트(thioester thiodipropionate)이다.According to another preferred embodiment of the present invention, the fish-spontaneously decomposing polymer composition for fishing using a closed net further comprises at least one selected from the group consisting of a primary antioxidant, a secondary antioxidant and a yellowing-preventing antioxidant as antioxidants, The primary antioxidant is tetraquismeethylene (3,5-di-tert-butyl-4-hydroxyhydrocinnamate) methane, octadecyl 3- (3'5'-di- Ethylidenebis [4,6-di-t-butylphenol], 1,3,5-tris (4-tert-butyl-3-hydroxy-2,6 Dimethylbenzyl) -1,3,5-triazine-2,4,6- (1H, 3H, 5H) -thione, triethylene glycol bis [3- -Methylphenyl) propionate] and N, N'-hexamethylenebis [3- (3,5-di-thi-butyl-4-hydroxyphenyl) propionamide] The antioxidant is tris (2,4-di-t-butyl ), And phosphite, an antioxidant for preventing yellowing is a thioester-thiodipropionate (thioester thiodipropionate).
본 발명의 또 다른 적절한 실시 형태에 따르면, 폐어망을 이용한 어구용 자연분해성 고분자 조성물에서 상기 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체의 중량비는 99/1, 95/5 또는 90/10이다.According to another preferred embodiment of the present invention, the weight ratio of the polybutylene succinate / polybutylene adipate terephthalate polymer in the spontaneously decomposing polymer composition for fishing using the closed network is 99/1, 95/5 or 90/10 to be.
본 발명의 또 다른 적절한 실시 형태에 따르면, 본 발명에 따른 어구는 상기 폐어망을 이용한 어구용 자연분해성 고분자 조성물로부터 제조된다.According to another preferred embodiment of the present invention, the fish according to the present invention is prepared from the natural degradable polymer composition for fishing using the fish net.
본 발명에 따른 폐어망을 이용한 어구용 자연분해성 고분자 조성물은 수집된 폐어망을 원료 물질로서 사용하는 것에 의하여, 야적된 폐어망으로부터 발생되는 악취, 공간 활용의 제약 등의 문제를 해결하여 생활환경 개선효과를 갖고, 지속적인 폐어망의 활용처를 마련하는 것에 의하여 장기적으로 환경문제를 해결할 수 있도록 한다.The natural decomposing polymer composition for fishes using the closed network according to the present invention solves the problems of odor and space utilization caused by the closed fishing net by using the collected closed net as a raw material, , And to make it possible to solve the environmental problems in the long term by establishing a continuous use network.
본 발명에 따른 폐어망을 이용한 어구용 자연분해성 고분자 조성물에 함유된 자연분해촉매제는 소량 사용에도 우수한 산화생분해성을 나타내는 것에 의하여, 종래 고분자에 생분해성의 부여를 위하여 과량 사용했던 생분해성 고분자에 따른 물성 조절의 어려움과 원료비 상승 문제를 해결할 수 있도록 한다.The natural decomposition catalyst contained in the natural decomposing polymer composition for fishing using the closed net according to the present invention shows superior oxidative biodegradability even in a small amount of use. Therefore, it is possible to control the physical properties of the biodegradable polymer which has been excessively used for imparting biodegradability And solve the problem of rising raw material costs.
본 발명에 따른 폐어망을 이용한 어구용 자연분해성 고분자 조성물은 6 개월 내지 5 년 이내의 범위로 산화생분해 기간을 조절할 수 있어, 다양한 제품군에 적용될 수 있는 장점을 갖는다.The natural degradable polymer composition for fishes using the closed network according to the present invention has an advantage that it can be applied to various product groups since the oxidative biodegradation period can be controlled within a range of 6 months to 5 years.
본 발명에 따른 자연분해촉매제에 포함된 소듐계 가소제는 잣피에 함유된 리그닌을 치환하여 수지의 분해성을 높이고, 리그닌으로 인한 어두운 색상을 마스킹할 수 있다.The sodium-based plasticizer included in the natural decomposition catalyst according to the present invention can enhance the decomposition of the resin by substituting the lignin contained in the lignin, and mask the dark color due to lignin.
본 발명에 따른 자연분해촉매제에 포함된 열분해 개시제는 아조 화합물을 사용하는 것에 의하여 특정 온도 조건에서 본 발명에 따른 제품의 생분해성을 용이하게 조절할 수 있다.The thermal decomposition initiator included in the natural decomposition catalyst according to the present invention can easily control the biodegradability of the product according to the present invention at a specific temperature condition by using an azo compound.
본 발명에 따른 자연분해촉매제에 포함된 철 2가 이온과 철 3가 이온을 갖는 금속이온염은, 레독스 개시제, 유기산 및 하이드로 과산화물과 반응하여 라디칼 반응을 촉진하여 생분해성을 향상시킬 수 있다.The metal ion salt having iron divalent ions and iron trivalent ions contained in the natural decomposition catalyst according to the present invention may react with a redox initiator, an organic acid, and a hydroperoxide to promote a radical reaction, thereby improving biodegradability.
본 발명에 따른 자연분해촉매제에 포함된 잣피는 탄소 저감 효과, 탄소 중립 실현 및 수지의 분해를 촉진시켜 환경 부담을 줄이는 것과 동시에, 국제 환경규제에 대응할 수 있는 장점을 가진다.The crude saponin contained in the natural decomposition catalyst according to the present invention has the advantage of being capable of coping with international environmental regulations while promoting carbon reduction effect, carbon neutralization and decomposition of resin, thereby reducing environmental burden.
본 발명에 따른 폐어망을 이용한 어구용 자연분해성 고분자 조성물에 함유된 황산바륨은 높은 비중 특성에 의하여 제조된 어구가 단시간 내에 수중으로 낙하되도록 하여 어획작업에 용이성을 부여할 수 있도록 한다.The barium sulphate contained in the natural degradable polymer composition for fishing using the abandoned net according to the present invention allows the fish manufactured by the high specific gravity property to be dropped into water in a short time, thereby facilitating the fishing operation.
본 발명에 따른 폐어망을 이용한 어구용 자연분해성 고분자 조성물로부터 제조된 어구는 폐어망 사용에 따라 신재 고분자의 사용이 감축되는 것에 의하여, 원료비 절감에 따른 공급가의 저하를 가능케 하여 이로부터 제조된 어구의 유통을 활성화시킬 수 있도록 한다.The fish manufactured from the natural degradable polymer composition for fishing using the closed net according to the present invention can reduce the supply cost due to the reduction of the raw material cost by reducing the use of the new polymer according to the use of the closed network, So that it can be activated.
폐어망Closed speech 펠릿의 제조방법 Process for producing pellets
본 발명에 따른 폐어망 펠릿은, The closed net pellet according to the present invention comprises:
a) 폐어망을 수집하여 준비하는 단계;a) collecting and preparing a closed network;
b) 폐어망에서 이물질을 제거하는 단계;b) removing foreign matter from the closed network;
c) 폐어망으로부터 발생되는 악취를 화학적 처리 방식으로 제거하는 단계;c) removing the odor generated from the abandoned speech by a chemical treatment method;
d) 폐어망을 절단하여 압축시키는 단계;d) cutting and compressing the closed network;
e) 폐어망을 세정하는 단계;e) cleaning the closed network;
f) 폐어망을 건조하는 단계; 및f) drying the scourge; And
g) 펠릿 성형기를 이용하여 상기 건조된 폐어망을 펠릿화시키는 단계;로부터 제조된다.g) pelletizing the dried waste net using a pellet forming machine.
상기 a) 단계는 사용 후 폐기 처리되는 어망 혹은 연근해 및 원양에서 유실되어 가라앉거나 떠도는 폐어망을 건져 올려 폴리부틸렌 석시네이트, 폴리부틸렌 아디페이트 테레프탈레이트 및 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체 중 적어도 하나 이상을 포함하는 폐어망을 분류하여 수집하는 단계이다.The step a) may be carried out after the disposal of the fishing nets or in the offshore waters or in the offshore waters to remove the sinking or drifting nets, thereby producing polybutylene succinate, polybutylene adipate terephthalate and polybutylene succinate / And a pale terephthalate polymer is classified and collected.
본 발명에서 폐어망 펠릿은 폐어망에 따른 환경문제를 해결하도록 하면서, 생분해성 어망의 제조를 위하여 사용되는, 고가의 폴리부틸렌 석시네이트와 폴리부틸렌 아디페이트 테레프탈레이트 사용에 따른 원료비 절감을 목적으로 폐어망을 수거하는 것이므로, 본 발명에서 수집되는 폐어망은 어망에 제한되지 않고 폴리부틸렌 석시네이트, 폴리부틸렌 아디페이트 테레프탈레이트 및 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체 중 적어도 하나 이상을 포함하는 어구 또는 폐기물이 적용될 수 있음은 물론이다.In the present invention, in order to solve the environmental problem due to the closed network, the closed net pellet is used for the production of a biodegradable fishing net, in order to reduce the cost of raw materials by using polybutylene succinate and polybutylene adipate terephthalate, The closed net collected in the present invention is not limited to the fishing net but includes at least one of polybutylene succinate, polybutylene adipate terephthalate and polybutylene succinate / polybutylene adipate terephthalate polymer It should be understood that the phrase or wastes involved may be applied.
상기 b) 단계는 수집된 폐어망에 걸린 해조류, 어패류, 각종 해양쓰레기 및 생활 폐기물 등의 비교적 큰 단위의 이물질을 제거하는 단계이다.The step b) is a step of removing a relatively large unit of foreign matter such as seaweeds, fish and shellfish, various marine litter, and municipal wastes, which are caught in a closed network.
상기 c) 단계는 각종 해조류, 어패류 등이 부패하거나, 오랜 시간 야적된 폐기물로부터 발생되는 침출수 등의 다양한 원인으로부터 발생되는 악취를 효과적으로 제거할 수 있도록 화학적 처리 방식으로 탈취하는 단계로, 화학적 처리 방식은 강염기성을 갖는 무독성의 무기광물질을 고압 노즐과 같은 분사 시스템을 통하여 폐어망에 도포하는 방식으로 처리되는 것이 바람직하다. 폐어망에 도포된 무기광물질은 상온에서 강력한 원적외선과 음이온을 방사하여 항균 효과와 항바이러스 효과, 그리고 주요 악취 물질인 주요 악취 물질인 황화수소(hydrogen sulfide), 암모니아(ammonia) 트리메틸아민(trimethylamine), 메틸메르캅탄(methyl mercaptan) 등을 효과적으로 제거하여 강력한 탈취 효과를 나타낸다.The step c) is a step of deodorizing various seaweeds, fish and shellfish, etc. by a chemical treatment method to effectively remove odors generated from various causes such as decaying or leachate water generated from long-term wastes, It is preferable that the non-toxic inorganic minerals having strong basicity are applied to the closed network through a spraying system such as a high-pressure nozzle. Inorganic minerals applied to scarce nets emit strong far infrared rays and negative ions at room temperature, and they have antimicrobial and antiviral effects and major odor substances such as hydrogen sulfide, ammonia trimethylamine, Methyl mercaptan and so on to exhibit strong deodorizing effect.
상기 d) 단계는 폐어망의 적재, 운반 및 가공 과정에서의 처리 효율을 높이기 위하여 상기 c) 단계로부터 탈취된 폐어망을 일정 크기로 절단하는 단계이다. 상기 탈취된 폐어망은 챔버의 상부에 형성된 투입구로 투입되고 챔버 내 스크류의 회전에 의하여 압송되는 과정에서 챔버의 내부면 또는 토출구에 형성된 커터에 의하여 폐어망이 일정한 크기로 절단될 수 있으며, 바람직하게 5 내지 30 mm로 절단되는 것에 의하여 처리 효율이 극대화될 수 있다.The step d) is a step of cutting the closed speech network deactivated from the step c) to a predetermined size in order to increase the processing efficiency during loading, transportation and processing of the closed speech network. The deodorized closed network may be cut into a predetermined size by a cutter formed on an inner surface of the chamber or a discharge port in the process of being pushed into the inlet formed at the upper portion of the chamber and being pushed by the rotation of the screw in the chamber, By cutting to 30 mm, the treatment efficiency can be maximized.
상기 e) 단계는 후술할 폐어망의 펠릿화 단계에서 제조되는 펠릿의 순도를 향상시키기 위하여 작은 단위의 이물질까지 완벽하게 제거하는 단계로, 고압의 노즐을 통하여 에어 또는 세정수 등을 분사하는 방식으로 수행될 수 있다.The step (e) is a step of completely removing foreign substances in a small unit in order to improve the purity of the pellet produced in the pelletizing step of the closed network to be described later, and is performed by spraying air or washing water through a high-pressure nozzle .
상기 f) 단계는 폐어망에 잔존하는 수분을 제거하는 단계로, 상기 e) 단계의 고압 에어의 분사시간을 연장하거나, 열풍 건조 또는 진공 건조 등의 부가적인 건조 방식에 의하여 적정 수준 이하로 폐어망의 수분이 제거될 수 있다. 건조된 폐어망의 수분율(%)은 0 내지 0.02 %가 되는 것이 바람직하지만, 공기 중의 수분 흡착으로 인한 건조된 폐어망에서의 수분율이 다시 증가할 수 있으므로, f) 단계로부터 건조된 폐어망의 수분율(%)은 0 내지 0.01 %가 되는 것이 바람직하다.The step (f) is a step of removing water remaining in the closed network. The step (e) is a step of extending the injection time of the high-pressure air in the step (e), or an additional drying method such as hot air drying or vacuum drying, Can be removed. It is preferable that the moisture content (%) of the dried scissors is 0 to 0.02%. However, since the moisture content in dried scissors due to moisture adsorption in the air may increase again, the moisture percentage (%) of dried scissors dried from step f) Is preferably 0 to 0.01%.
상기 g) 단계는 공지된 펠릿(pellet) 성형기를 이용하여 f) 단계로부터 건조된 폐어망을 펠릿화하는 단계로, 125 내지 140 ℃의 온도 조건이 구비된 성형기 내부 챔버에 건조된 폐어망을 투입하여 용융 혼련한 후 토출되는 용융물을 냉각한 다음 커팅 장치를 통하여 직경 15 mm 이하, 길이 50 mm 이하의 펠릿을 얻을 수 있다.The step g) is a step of pelletizing the closed net that has been dried from the step f) by using a known pellet molding machine. The closed net is put into the chamber of the molding machine having a temperature condition of 125 to 140 캜, After the kneaded mixture is cooled, a pellet having a diameter of 15 mm or less and a length of 50 mm or less can be obtained through a cutting device.
폐어망을I can not wait. 이용한 어구용 Used fishing gear 자연분해성Natural degradability 고분자 조성물 Polymer composition
본 발명의 폐어망을 이용한 어구용 자연분해성 고분자 조성물은,The naturally degradable polymer composition for fishing use of the present invention,
상기 a) 내지 g) 단계로부터 제조된 폐어망 펠릿 40 내지 70 중량%;From 40 to 70% by weight of closed net pellets prepared from steps a) to g);
신재 생분해 고분자로서 폴리부틸렌 석시네이트 또는 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체 20 내지 40 중량%;20 to 40% by weight of a polybutylene succinate or polybutylene succinate / polybutylene adipate terephthalate polymer as a novel biodegradable polymer;
자연분해촉매제 1 내지15 중량%; 및1 to 15% by weight of a spontaneous decomposition catalyst; And
황산바륨 1 내지 5 중량%;를 포함한다.And 1 to 5% by weight of barium sulfate.
상기 폐어망 펠릿은 폴리부틸렌 석시네이트, 폴리부틸렌 아디페이트 테레프탈레이트 및 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체 중에서 적어도 하나 이상을 포함하는 것으로서, 자연분해성 고분자 조성물 전체 중량 대비 폐어망 펠릿40 내지 70 중량%가 사용되는 것에 의하여, 고가의 폴리부틸렌 석시네이트와 폴리부틸렌 아디페이트 테레프탈레이트의 구매에 따른 비용 절감 효과는 물론, 본 발명에 따른 자연분해성 고분자 조성물의 지속적인 생산과 합리적인 공급가를 통한 본 발명으로부터 제조되는 어구의 유통 활성화를 이룩할 수 있도록 한다.Wherein the closed net pellet comprises at least one of polybutylene succinate, polybutylene adipate terephthalate, and polybutylene succinate / polybutylene adipate terephthalate polymer, wherein the ratio of the total weight of the spontaneous degradable polymer composition By using 40 to 70% by weight, the cost-saving effect of purchasing the expensive polybutylene succinate and the polybutylene adipate terephthalate can be reduced, and the continuous production of the naturally degradable polymer composition according to the present invention and the reasonable supply Thereby facilitating the distribution activation of the fish manufactured from the present invention.
상기 신재 생분해 고분자는 폴리부틸렌 석시네이트 또는 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트의 중합체인 것으로서, 자연분해성 고분자 조성물 전체 중량 대비 20 내지 40 중량%로 사용되는 것에 의하여, 상기 폐어망 펠릿 내 폴리부틸렌 석시네이트, 폴리부틸렌 아디페이트 테레프탈레이트, 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체 또는 난분해성 합성고분자 함유량에 따라 생분해 성능의 조절 및 강도, 신장률 등의 물성의 보완을 용이하게 한다.The novel biodegradable polymer is a polymer of polybutylene succinate or polybutylene succinate / polybutylene adipate terephthalate, and is used in an amount of 20 to 40% by weight based on the total weight of the naturally degradable polymer composition, The control of biodegradation performance and the improvement of properties such as strength and elongation according to the content of polybutylene succinate, polybutylene adipate terephthalate, polybutylene succinate / polybutylene adipate terephthalate polymer or refractory synthetic polymer .
상기 자연분해촉매제는 고분자의 산화생분해를 촉진시키기 위한 촉매제로서, 자연분해성 고분자 조성물 전체 중량 대비 1 내지 15 중량%로 사용되는 것이 바람직하다. 상기 범위를 벗어나서 사용하게 되는 경우 고분자의 분해기간을 지나치게 연장시키거나 단축시킴으로써 어구에 적합한 생분해성의 구현이 어렵게 된다.The natural decomposition catalyst is a catalyst for promoting oxidative biodegradation of a polymer, and is preferably used in an amount of 1 to 15% by weight based on the total weight of the natural decomposable polymer composition. If it is used out of the above range, it is difficult to realize the biodegradability suitable for the fishery by excessively lengthening or shortening the decomposition period of the polymer.
상기 황산바륨(BaSO4)은 4.5의 높은 비중 특성에 의하여 자연분해성 고분자 조성물로부터 제조되는 어구가 해수 환경에서 빠른 속도로 가라앉도록 함으로써 안정적인 어획작업을 도모할 수 있도록 한다. 상기 황산바륨은 자연분해성 고분자 조성물 전체 중량 대비 1 내지 5 중량%로 사용되는 것이 바람직하다.Due to the high specific gravity property of barium sulfate (BaSO 4 ) of 4.5, the fish prepared from the naturally degradable polymer composition can sink at high speed in a seawater environment, thereby enabling a stable fishing operation. The barium sulfate is preferably used in an amount of 1 to 5 wt% based on the total weight of the naturally decomposable polymer composition.
자연분해촉매제Natural decomposition catalyst
본 발명에 따른 자연분해촉매제는The natural decomposition catalyst according to the present invention comprises
잣피 분체 10 내지 30 중량%;10 to 30% by weight of the haze powder;
왁스 0.05 내지 0.6 중량%;0.05 to 0.6 wt% of wax;
소듐계 가소제 1 내지 2 중량%;1 to 2% by weight of a sodium-based plasticizer;
유기 산화 개시제 0.5 내지 2 중량%;0.5 to 2% by weight of an organic oxidation initiator;
금속이온염 1 내지 5 중량%;1 to 5% by weight of a metal ion salt;
과산화물 0.01 내지 1 중량%;0.01 to 1% by weight peroxide;
유기산 0.5 내지 2 중량%;0.5 to 2% by weight of organic acid;
열분해 개시제 1 내지 2 중량%;1 to 2% by weight of a thermal decomposition initiator;
바인더 고분자 40 내지 82 중량%;40 to 82% by weight of a binder polymer;
분해 보조 촉진제 1 내지 30 중량%;를 포함하고,1 to 30% by weight of a decomposition assist accelerator,
상기 소듐계 가소제는 메타규산소다(Na2SiO3), 붕산나트륨 10수화물(Na2B4O7·10H2O)로 구성된 군에서 선택된 하나 이상이고,The sodium plasticizer is at least one selected from the group consisting of sodium metasilicate (Na 2 SiO 3 ) and sodium borate decahydrate (Na 2 B 4 O 7 .10H 2 O)
상기 금속이온염은 아세트산제일니켈(Nickelous acetate), 옥살산니켈(Nickel oxalate), 아세트산제일망간(Manganous acetate), 아세트산제이망간(Manganic acetate), 옥살산제일망간(Manganous oxalate), 아세트산제일코발트(Cobaltous acetate), 아세트산제이코발트(Cobaltic acetate), 옥살산제일코발트(Cobaltous oxalate), 포름산제이철(Ferric formate) 및 젖산철(Ferrous lactate)로 구성된 군에서 선택된 하나 이상이고,The metal ion salt may be at least one selected from the group consisting of nickel nickel acetate, nickel oxalate, manganous acetate, manganic acetate, manganous oxalate, cobaltous acetate ), At least one selected from the group consisting of Cobaltic acetate, Cobaltous oxalate, Ferric formate and Ferrous lactate,
상기 열분해 개시제는 아조벤젠, 메틸레드, 2,2'-아조비스이소부티로나이트릴, 비스마르크 브라운, 4,4′-아조비스(4-시아노발레르산), 2,2'-아조비스(2-아미디노프로판)디하이드로클로라이드, 1,1'-아조비스(사이클로헥세인카보나이트릴), 1,1′-아조비스(N,N-디메틸폼아마이드) 및 2,2'-아조비스(4-메톡시-2,4-디메틸발레로나이트릴)로 구성된 군에서 선택된 하나 이상이다.The pyrolysis initiator may be azobenzene, methyl red, 2,2'-azobisisobutyronitrile, Bismarck Brown, 4,4'-azobis (4-cyanovaleric acid), 2,2'-azobis (Aminodipropane) dihydrochloride, 1,1'-azobis (cyclohexane carbonitrile), 1,1'-azobis (N, N-dimethylformamide) and 2,2'-azobis -Methoxy-2,4-dimethylvaleronitrile). ≪ / RTI >
잣피 분체는 자연분해촉매제 전체 중량에 대하여 10 내지 30 중량% 사용된다. 잣피는 잣나무에 달린 잣구과의 인편에 둘러싸인 황잣을 제거한 실편으로, 특히, 잣피는 다른 바이오매스에 비하여 6.13 %의 비교적 낮은 함수율을 갖는 것에 의하여 건조 공정에 유리한 장점을 갖는다. 허나, 외부적 환경 요인에 의하여 잣피의 함수율이 증가되는 것을 감안하여 건조 공정이 더 수행될 수 있고, 건조 공정은 90 내지 110 ℃의 온도 조건이 구비된 건조 장치에서 30 분간 열풍 건조 방식으로 수행되는 것에 의하여 가공 공정에 유리한 6 % 이하의 함수율을 갖는 잣피를 수득할 수 있다. 건조된 잣피는 자연분해촉매제를 구성하는 원료들과 균일하게 배합되도록 하면서 흐름성을 향상시켜 추후 어망의 제조를 위하여 필라멘트로 압출되기에 유리하도록 380 내지450 mesh의 입경으로 분쇄되는 것이 바람직하고, 본 발명에서 건조되어 380 내지450 mesh의 입경으로 분쇄된 잣피를 잣피 분체로 명명한다.The haze powder is used in an amount of 10 to 30% by weight based on the total weight of the natural decomposition catalyst. Pine nuts have the advantage of drying process by having the relatively low water content of 6.13% compared with other biomass. However, the drying process can be further performed in consideration of the increased moisture content of the papermaking due to external environmental factors, and the drying process is performed in a drying apparatus equipped with a temperature condition of 90 to 110 캜 for 30 minutes by a hot air drying method It is possible to obtain a seed having a water content of 6% or less which is advantageous for the processing process. The dried pellets are preferably milled at a particle size of 380 to 450 mesh so as to be uniformly blended with the raw materials constituting the natural decomposition catalyst and to improve the flowability and to be extruded into filaments for the production of a fishing net. The hazelnut powder which is dried in the invention and ground to a particle size of 380 to 450 mesh is referred to as hazelnut powder.
왁스는 상기 건조된 잣피 분체의 수분재흡수를 방지하기 위하여 잣피의 표면에 코팅 처리되는 방식으로 사용될 수 있으며, 바람직하게 파라핀 왁스, 유동 파라핀 왁스, 밀납, 몰다 왁스, 이멀시파잉 왁스, 칸데릴라 왁스, 폴리에틸렌 왁스 및 폴리프로필렌 왁스가 사용될 수 있다. 또한, 왁스는 활제의 보조제 역할을 할 수 있음은 물론, 저분자 구조로 인한 생분해가 용이한 장점을 가짐으로써 본 발명에서 유리하게 사용될 수 있다. 왁스는 코팅 기능 및 활제 보조제로서의 역할을 위하여 자연분해촉매제 전체 중량에 대하여 0.05 내지 0.6 중량%로 사용되는 것이 바람직하다.The wax may be used in such a manner that the surface of the cookie is coated with the wax in order to prevent the water from being absorbed by the bark powder of the dried sesame seed powder. Preferably, paraffin wax, liquid paraffin wax, beeswax, emulsion wax, candelilla wax , Polyethylene wax and polypropylene wax may be used. Further, wax can be advantageously used in the present invention because it can serve as an auxiliary agent for the lubricant, and has an advantage of easy biodegradation due to a low molecular weight structure. The wax is preferably used in an amount of 0.05 to 0.6% by weight based on the total weight of the natural decomposition catalyst for its role as a coating function and a lubricant assistant.
가소제는 왁스로 코팅된 잣피 분체의 가소화를 위하여 사용될 수 있고, 추가적으로 잣피의 리그닌을 치환하여 분해성을 높이면서, 리그닌에 의한 어두운 색상을 마스킹하기 위하여 소듐계 가소제가 사용될 수 있다. 소듐계 가소제는 아황산수소나트륨(sodium hydrogensulfite, NaHSO3), 과탄산소다(sodium percarbonate, 2Na2CO3·3H2O2), 중탄산소다(sodium bicarbonate, NaHCO3), 염화나트륨(sodium chloride, NaCl), 메타규산소다(Na2SiO3), 붕산나트륨 10수화물(Na2B4O7·10H2O) 및 소다회(soda ash, Na2CO3)로 구성된 군에서 선택된 하나 이상이 될 수 있고, 메타규산소다(Na2SiO3), 붕산나트륨 10수화물(Na2B4O7·10H2O) 또는 이들의 혼합물(예컨대, 3:7 내지 7:3의 중량비, 더욱 상세하게는 5:5의 중량비로 혼합된 것)이 사용되는 것이 바람직하다. 소듐계 가소제는 왁스로 코팅된 잣피 분체의 가소화 및 고분자의 산화 효과를 위하여 자연분해촉매제 전체 중량에 대하여 1 내지 2 중량%로 사용될 수 있고, 2 중량%를 초과하여 사용할 경우 가공 과정에서 잣피가 탄화되거나 물성이 저하되는 문제점이 발생될 수 있다.The plasticizer can be used for plasticizing the wax-coated hazelnut powder, and in addition, a sodium-based plasticizer can be used to mask the dark color caused by lignin while increasing the degradability by replacing the lignin of the wax. Sodium-based plasticizer sodium bisulfite (sodium hydrogensulfite, NaHSO 3), and sodium carbonate (sodium percarbonate, 2Na 2 CO 3 · 3H 2 O 2), bicarbonate (sodium bicarbonate, NaHCO 3), sodium chloride (sodium chloride, NaCl) , Sodium sulphate (Na 2 SiO 3 ), sodium borate sodium decahydrate (Na 2 B 4 O 7 .10H 2 O), and soda ash (Na 2 CO 3 ) (Na 2 SiO 3 ), sodium borate decahydrate (Na 2 B 4 O 7 .10H 2 O), or a mixture thereof (eg, a weight ratio of 3: 7 to 7: 3, more specifically 5: 5 By weight) is preferably used. The sodium-based plasticizer may be used in an amount of 1 to 2% by weight based on the total weight of the natural decomposition catalyst for the plasticization of the wax-coated Iztagis powder and the oxidizing effect of the polymer. If the amount exceeds 2% by weight, Carbonization or deterioration of physical properties may occur.
유기 산화 개시제는 수지의 분해반응을 촉진시키기 위하여 사용될 수 있고, 바람직하게 활성 메틸렌기를 갖는 천연의 다불포화지방산이 사용될 수 있다. 다불포화지방산에 형성된 활성 메틸렌기는 빛, 열 등의 촉매작용에 의하여 자동 산화된 후, 지질의 열화를 야기함으로써 수지의 산화분해를 촉진할 수 있다. 이와 같은 유기 산화 개시제는 분해성의 향상을 위하여 저분자 구조를 갖는 것이 유리할 수 있고, C18계의 알파리놀렌산(α-Linolenic acid, ALA), 감마리놀렌산(γ-Linolenic acid, GLA) 또는 이들의 혼합물(예컨대, 4:6 내지 6:4의 중량비, 더욱 상세하게는 5:5의 중량비로 혼합된 것)이 사용되는 것이 바람직하다. 유기 산화 개시제는 자연분해촉매제 전체 중량에 대하여 0.5 내지 2 중량%로 사용되는 것이 바람직하고, 0.5 중량% 미만으로 사용될 경우 분해성 효과가 미비하게 되고, 2 중량%를 초과하여 사용되는 경우 불필요한 제조비용의 상승과 더불어, 지나친 산화의 급속화를 야기할 수 있게 된다.The organic oxidation initiator can be used to accelerate the decomposition reaction of the resin, and a natural polyunsaturated fatty acid having an active methylene group can be preferably used. The active methylene group formed on the polyunsaturated fatty acid can be oxidized automatically by catalytic action such as light or heat, and then cause degradation of the lipid, thereby promoting oxidative decomposition of the resin. Such an organic oxidation initiator may advantageously have a low molecular weight structure for the purpose of improving the decomposability and may be a C18-based alpha-linolenic acid (ALA), gamma-linolenic acid (GLA) , A weight ratio of 4: 6 to 6: 4, more specifically, a weight ratio of 5: 5) is preferably used. The organic oxidation initiator is preferably used in an amount of 0.5 to 2% by weight based on the total weight of the natural decomposition catalyst. If the organic oxidation initiator is used in an amount of less than 0.5% by weight, the degradation effect becomes insufficient. With the rise, too much oxidation can be caused.
금속이온염은 후술할 과산화물과의 반복적인 산화환원반응에 의하여 생성되는 에너지를 라디칼 반응을 개시하는데 사용할 수 있다. 이 반응에 의하여 고분자 탄소사슬이 절단되고 산화분해 작용이 일어나서 고분자가 저분자화 될 수 있게 된다. 이렇게 저분자화 된 산화저분자화물은 최종적으로 자연환경의 미생물에 의해 소화 흡수되어 물, 이산화탄소로 변환되어 분해가 완료될 수 있다. 본 발명에 따른 금속이온염은 바람직하게 아세트산제일니켈(Nickelous acetate), 옥살산니켈(Nickel oxalate), 아세트산제일망간(Manganous acetate), 아세트산제이망간(Manganic acetate), 옥살산제일망간(Manganous oxalate), 아세트산제일코발트(Cobaltous acetate), 아세트산제이코발트(Cobaltic acetate), 옥살산제일코발트(Cobaltous oxalate), 포름산제이철(Ferric formate) 및 젖산철(Ferrous lactate)로 구성된 군에서 선택된 하나 이상이 될 수 있다. 이와 같은 금속이온염은 자연분해촉매제 전체 중량에 대하여 1 내지 5 중량%로 사용되는 것이 바람직하고, 1 중량% 미만으로 사용될 경우 수지의 산화분해 효과가 미비하게 되고, 5 중량%를 초과하여 사용될 경우 제조비용의 상승을 야기하게 된다.The metal ion salt can be used to initiate a radical reaction by energy generated by repeated oxidation-reduction reactions with peroxides described below. By this reaction, the polymer carbon chain is cleaved and an oxidative decomposition action occurs, so that the polymer can be made low molecular weight. The low molecular weight oxidized low molecular weight material is finally decomposed and absorbed by the microorganisms in the natural environment and converted into water and carbon dioxide, and the decomposition can be completed. The metal ion salts according to the present invention are preferably selected from the group consisting of nickel acetylacetate, nickel oxalate, manganous acetate, manganic acetate, manganous oxalate, It may be at least one selected from the group consisting of Cobaltous acetate, Cobaltic acetate, Cobaltous oxalate, Ferric formate and Ferrous lactate. The metal ion salt is preferably used in an amount of 1 to 5% by weight based on the total weight of the natural decomposition catalyst, and when it is used in an amount of less than 1% by weight, the effect of oxidative decomposition of the resin is insufficient. Resulting in an increase in manufacturing cost.
과산화물은 상기 금속이온염과의 산화환원반응에 의하여 생성된 에너지를 라디칼 반응을 활성화시키기 위하여 사용될 수 있고, 추가적으로 가소화된 잣피 분체와 후술할 바인더 고분자와의 그라프트 결합을 위하여 사용될 수 있다. 과산화물은 아조-비스-이소부틸로 니트릴, 삼중부틸 히드로 퍼옥사이드, 디큐밀 퍼옥사이드, 벤조일퍼옥사이드, 디-삼중부틸퍼옥사이드, 2,5 디메칠-2,5디(티부틸퍼옥시)헥산 및 1,3-비스(티-부틸퍼옥시-이소프로필)벤젠으로 구성된 군에서 선택된 하나 이상으로, 과산화물은 자연분해촉매제 전체 중량에 대하여 0.01 내지 1 중량%로 사용되는 것이 바람직하다. 0.01 중량% 미만으로 사용될 경우 수지 고분자 말단기 생성이 적어 고분자와의 그라프트 결합 효과를 기대하기 어렵게 되거나, 수지의 자연분해 및 산화 효과가 감소하여 최종 자연분해 기간이 길어지는 문제가 생길 수 있고, 1 중량% 초과하여 사용할 경우 너무 이르게 분해될 수 있는 단점이 있다.The peroxide can be used for activating the radical reaction by energy generated by the oxidation-reduction reaction with the metal ion salt, and can be further used for the grafting of the plasticized sesame seed powder and a binder polymer to be described later. The peroxide may be selected from the group consisting of azo-bis-isobutylonitrile, tributyl hydroperoxide, dicumyl peroxide, benzoyl peroxide, di-tributyl peroxide, 2,5 dimethyl-2,5-di (t- butylperoxy) And 1,3-bis (t-butylperoxy-isopropyl) benzene, peroxide is preferably used in an amount of 0.01 to 1% by weight based on the total weight of the natural decomposition catalyst. If it is used in an amount of less than 0.01% by weight, it may be difficult to expect a graft-linking effect with the polymer because the resin macromolecule end groups are less likely to be produced, or the natural decomposition and oxidizing effect of the resin may be decreased, If it is used in excess of 1% by weight, it can be decomposed too early.
유기산은 가소화된 잣피 분체와 후술할 바인더 고분자와의 가교결합을 유도하고 금속이온과 반응하여 고분자의 분해를 촉진시키기 위하여 사용될 수 있으며, 본 발명에 따른 유기산은 바람직하게 프로피온산, 파라니트벤조익산, 구연산, 사과산 및 말레산으로 구성된 군에서 선택된 하나 이상이다. 유기산은 자연분해촉매제 전체 중량에 대하여 0.5 내지 2 중량%로 사용되는 것이 바람직하고, 0.5 중량% 미만으로 사용될 경우 수지의 산화 분해 기능이 저조하게 되거나, 2 중량%를 초과하여 사용할 경우 불필요한 제조비용의 상승을 불러올 수 있다.The organic acid may be used to induce crosslinking between the plasticized sesame seed powder and a binder polymer to be described later and to accelerate the decomposition of the polymer by reacting with metal ions. The organic acid according to the present invention is preferably selected from the group consisting of propionic acid, Citric acid, malic acid, and maleic acid. The organic acid is preferably used in an amount of 0.5 to 2% by weight based on the total weight of the natural decomposition catalyst, and when it is used in an amount of less than 0.5% by weight, the oxidative decomposition function of the resin is poor. It can invite a rise.
아조 화합물은 가열에 의하여 아조기(-N=N-)의 양쪽의 결합이 동시에 분해됨으로써 두 개의 라디칼을 형성하여 라디칼 개시반응을 하는 것에 의하여, 본 발명에서 열분해 개시제로서 사용되는 것이 바람직하다. 열분해 개시제로서, 아조벤젠, 메틸레드, 2,2'-아조비스이소부티로나이트릴, 비스마르크 브라운, 4,4′-아조비스(4-시아노발레르산), 2,2'-아조비스(2-아미디노프로판)디하이드로클로라이드, 1,1'-아조비스(사이클로헥세인카보나이트릴), 1,1′-아조비스(N,N-디메틸폼아마이드) 및 2,2'-아조비스(4-메톡시-2,4-디메틸발레로나이트릴)로 구성된 군에서 선택된 하나 이상이 사용되고, 자연분해촉매제 전체 중량에 대하여 1 내지 2 중량%로 사용되는 것이 바람직하다.The azo compound is preferably used as a thermal decomposition initiator in the present invention by causing both radicals of the azo group (-N = N-) to be decomposed by heating to form two radicals to initiate a radical initiation reaction. As thermal decomposition initiators, azobenzene, methyl red, 2,2'-azobisisobutyronitrile, Bismarck Brown, 4,4'-azobis (4-cyanovaleric acid), 2,2'-azobis (Aminodipropane) dihydrochloride, 1,1'-azobis (cyclohexane carbonitrile), 1,1'-azobis (N, N-dimethylformamide) and 2,2'-azobis -Methoxy-2,4-dimethylvaleronitrile), and is preferably used in an amount of 1 to 2% by weight based on the total weight of the natural decomposition catalyst.
바인더 고분자는 폴리에틸렌(PE), 선형저도폴리에틸렌(LLDPE), 저밀도폴리에틸렌(LDPE), 고밀도폴리에틸렌(HDPE), 에틸렌비닐아세테이트(EVA), 폴리비닐알코올(PVA), 폴리프로필렌(PP), 폴리유산(PLA) 및 폴리하이드록시부티레이트(PHB)로 구성된 군에서 선택된 하나 이상인 것으로, 자연분해촉매제 전체 중량에 대하여 40 내지 82 중량%로 사용되는 것이 바람직하다. 82 중량% 미만으로 사용될 경우 배합 원료와의 결합력을 약화시킬 수 있고, 82 중량%를 초과하여 사용될 경우 수지의 산화생분해 기능을 저하시킬 수 있다.The binder polymer is selected from the group consisting of polyethylene (PE), linear low-density polyethylene (LLDPE), low density polyethylene (LDPE), high density polyethylene (HDPE), ethylene vinyl acetate (EVA), polyvinyl alcohol (PVA), polypropylene PLA) and polyhydroxybutyrate (PHB), and is preferably used in an amount of 40 to 82% by weight based on the total weight of the natural decomposition catalyst. If it is used in an amount less than 82% by weight, the bonding strength with the compounding raw material may be weakened, and if it is used in excess of 82% by weight, the oxidative biodegradation function of the resin may be deteriorated.
분해 보조 촉진제로 무기물이 사용될 수 있고, 이와 같은 무기물은 본 발명에 따른 자연분해성 고분자 조성물로부터 제조되는 어구의 내구성 향상에 기여할 수 있다. 본 발명에 따른 분해 보조 촉진제로서 탄산칼슘과 탈크의 혼합물(예컨대, 1:6 내지 6:1의 중량비로 혼합된 것)이 사용될 수 있고, 탄산칼슘과 탈크의 혼합물은 반투명성의 부여가 가능한 장점을 가진다. 분해 보조 촉진제는 자연분해촉매제 전체 중량에 대하여 1 내지 30 중량%로 사용된다.Minerals can be used as the decomposition assist accelerator, and such minerals can contribute to improvement in durability of a fish meal prepared from the naturally degradable polymer composition according to the present invention. As the decomposition assist accelerator according to the present invention, a mixture of calcium carbonate and talc (for example, mixed at a weight ratio of 1: 6 to 6: 1) may be used, and a mixture of calcium carbonate and talc may be imparted with translucency I have. The decomposition assist accelerator is used in an amount of 1 to 30% by weight based on the total weight of the natural decomposition catalyst.
본 발명에 따른 자연분해촉매제는 레독스 개시제를 더 포함할 수 있다.The natural decomposition catalyst according to the present invention may further comprise a redox initiator.
레독스 개시제로서 퍼설페이트계 개시제와 하이드로 과산화물계 개시제가 사용될 수 있다. 퍼설페이트계 개시제로는 암모늄 퍼설페이트(APS), 포타슘 퍼설페이트(PPS)가 사용될 수 있고, 암모늄 퍼설페이트는 단독으로 사용되거나 암모늄 바이설파이트, 소듐 메타바이설파이트와 같은 환원제와 조합되어 사용될 수 있으며, 하이드로 과산화물계 개시제로는 바람직하게 큐멘 하이드로퍼옥사이드가 사용될 수 있다. 레독스 개시제는 자연분해촉매제 전체 중량에 대하여 1 내지 2 중량%로 사용되는 것이 바람직하다.As redox initiators, persulfate-based initiators and hydroperoxide-based initiators may be used. As the persulfate-based initiator, ammonium persulfate (APS), potassium persulfate (PPS) may be used, and ammonium persulfate may be used alone or in combination with a reducing agent such as ammonium bisulfite, sodium metabisulfite As the hydroperoxide-series initiator, cumene hydroperoxide can be preferably used. The redox initiator is preferably used in an amount of 1 to 2% by weight based on the total weight of the natural decomposition catalyst.
본 발명에 따른 자연분해촉매제는 산화방지제를 더 포함할 수 있다.The natural decomposition catalyst according to the present invention may further comprise an antioxidant.
산화방지제는 수지의 조기 산화분해에 따른 제품의 열화, 산화분해 및 황변 등을 지연시키기 위하여 사용될 수 있으며, 목적에 따라 1차 산화방지제, 2차 산화방지제 및 황변방지용 산화방지제로 구성된 군에서 선택된 하나 이상이 사용될 수 있다. 1차 산화방지제는 라디칼을 포착하여 수지를 안정화시키기 위하여 사용할 수 있고, 특히 페놀계 1차 산화방지제는 가격이 저렴할 뿐만 아니라 공명효과 및 전자유도(electron induction) 효과의 극대화로 인하여 산화방지 기능이 가능하게 된다. 본 발명에서 1차 산화방지제로서 바람직하게 테트라키스메틸렌(3,5-디-티-부틸-4-하이드록시하이드로신나메이트)메테인, 옥타데실 3-(3'5'-디-티-부틸-4'-하이드록시페닐)프로피오네이트, 2,2'-에틸리덴비스[4,6-디-티-부틸페놀], 1,3,5-트리스(4-터트-부틸-3-하이드록시-2,6 디메틸벤질)-1,3,5-트리아진-2,4,6-(1H,3H,5H)-트리온, 트리에틸렌 글리콜 비스[3-(3-티-부틸-4-하이드록시-5-메틸페닐)프로피오네이트] 및 N,N'-헥사메틸렌 비스[3-(3,5-디-티-부틸-4-하이드록시페닐)프로피온아마이드]로 구성된 군에서 선택된 하나 이상이 사용될 수 있다. 2차 산화방지제로는 바람직하게 트리스(2,4-디-티-부틸페닐) 포스파이트와 같은 포스파이트계 2차 산화방지제가 사용될 수 있고, 포스파이트계 2차 산화방지제는 과산화물 분해제의 기능을 수행할 수 있음은 물론, 내열성, 가공성 및 착색 방지 효과가 우수한 장점을 가진다. 황변방지용 산화방지제는 공기 중의 산소에 의한 산화로 발생하는 황변화를 방지하여 수지의 고유 물성을 유지할 수 있으며, 바람직하게 티오에스터 티오디프로피오네이트(thioester thiodipropionate)가 사용될 수 있다. 산화방지제는 자연분해촉매제 전체 중량에 대하여 0.5 내지 5 중량%로 사용되는 것이 바람직하고, 0.5 중량% 미만으로 사용될 경우 산화, 황변 등의 방지가 어렵게 되고, 5 중량%를 초과하여 사용될 경우 최종 산화생분해 기간이 지나치게 연장될 수 있다.The antioxidant may be used to retard deterioration of the product due to premature oxidative decomposition of the resin, oxidative decomposition, yellowing, etc. Depending on the purpose, one selected from the group consisting of primary antioxidants, secondary antioxidants and antioxidants for preventing yellowing Or more can be used. The primary antioxidant can be used to stabilize the resin by capturing the radicals. Particularly, the phenolic primary antioxidant is not only inexpensive, but also has antioxidant functions due to maximization of resonance effect and electron induction effect. . In the present invention, as a primary antioxidant, tetrakis methylene (3,5-di-tert-butyl-4-hydroxyhydrocinnamate) methane, octadecyl 3- (3'5'-di- 4'-hydroxyphenyl) propionate, 2,2'-ethylidenebis [4,6-di-t-butylphenol], 1,3,5-tris (1H, 3H, 5H) -triene, triethylene glycol bis [3- (3-thiobutyl) -4,5- Methylphenyl) propionate] and N, N'-hexamethylenebis [3- (3,5-di-thi-butyl-4-hydroxyphenyl) propionamide] Or more can be used. As the secondary antioxidant, a phosphite-based secondary antioxidant such as tris (2,4-di-t-butylphenyl) phosphite may be preferably used, and the phosphite-based secondary antioxidant may have a function of releasing peroxide And has an advantage of excellent heat resistance, processability and coloring prevention effect. The antioxidant for preventing yellowing can prevent sulfur change caused by oxidation by oxygen in the air to maintain the inherent physical properties of the resin, and preferably thioester thiodipropionate can be used. The antioxidant is preferably used in an amount of 0.5 to 5 wt% based on the total weight of the natural decomposition catalyst, and when it is used in an amount of less than 0.5 wt%, it is difficult to prevent oxidation, yellowing, The period can be extended too much.
본 발명은 폐어망 펠릿; 신재 생분해 고분자; 자연분해촉매제 및 황산바륨;으로부터 제조되는 자연분해성 고분자 조성물을 압출기에 투입하여 방사 가공용 펠릿이나 칩 등의 1차 성형품으로 제조하여 모노필라멘트를 얻거나 바로 방사하여 모노필라멘트를 얻을 수 있다. 얻어진 모노필라멘트는 편망기에 의하여 어망으로 제조되어 대게잡이 어망, 꽃게잡이 어망 및 붕장어 통발 등에 적용될 수 있을 뿐만 아니라, 상기 얻어진 필라멘트는 어망에 제한되지 않고 사출 성형방식으로 제조되어 홍합지지대, 문어단지 등의 다양한 형상의 어구에 적용될 수 있다.The present invention relates to a closed net pellet; New biodegradable polymers; A natural decomposition catalyst and a barium sulphate can be added to an extruder to produce a primary molded product such as a pellet or a chip for radial processing to obtain a monofilament or directly spin to obtain a monofilament. The obtained monofilaments can be applied to a catch net, a crab catch net and a conger eel trap by being manufactured as a fishing net by a flattening machine, and the obtained filament is not limited to a fishing net but is manufactured by an injection molding method, The present invention can be applied to various forms of phrases.
[실시예][Example]
실시예Example 1 One
0.005 %의 수분율로 건조된 폐어망을 125 내지 140 ℃의 온도 조건이 구비된 펠릿 성형기 내부에 투입한 후 30 분간 용융 혼련하여 직경 10 ㎜, 길이 20 ㎜의 폐어망 펠릿을 얻었다. 얻어진 상기 폐어망 펠릿 55 중량%, 신재 폴리부틸렌 석시네이트 35 중량%, 자연분해촉매제 8 중량% 및 황산바륨 2 중량%를 150 내지 170 ℃의 온도 조건이 구비된 반응기에 넣고 용융물을 제조한 후 분쇄기를 이용하여 10 ㎜의 평균 입경을 갖는 시편을 제조하였다.Dried fish net with a moisture content of 0.005% was put into a pellet molding machine equipped with a temperature condition of 125 to 140 캜 and then melt-kneaded for 30 minutes to obtain a closed-pellet pellet having a diameter of 10 mm and a length of 20 mm. 55% by weight of the obtained pellets, 60% by weight of fresh polybutylene succinate, 8% by weight of a natural decomposition catalyst and 2% by weight of barium sulfate were placed in a reactor equipped with a temperature condition of 150 to 170 ° C to prepare a melt, To prepare a specimen having an average particle size of 10 mm.
이 때, 상기 자연분해촉매제로 잣피 15 중량%; 폴리에틸렌 왁스 0.25 중량%; 5:5의 중량비로 혼합된 메타규산소다와 붕산나트륨 10 수화물의 혼합물 1.2 중량%; 5:5의 중량비로 혼합된 알파리놀렌산과 감마리놀렌산 혼합물 1 중량%; 5:5의 중량비로 혼합된 포름산제이철과 젖산철 2.5 중량%; 1,3-비스(티-부틸퍼옥시-이소프로필)벤젠 0.05 중량%; 프로피온산 1 중량%; 2,2'-아조비스이소부티로나이트릴 1.5 중량%; 큐멘 하이드로퍼옥사이드 1.5 중량%; 및 폴리에틸렌 76 중량%;로 이루어진 것을 사용하였다.At this time, as the natural decomposition catalyst, 15 wt% 0.25% by weight of polyethylene wax; 1.2% by weight of a mixture of sodium metasilicate and sodium borate decahydrate mixed at a weight ratio of 5: 5; 1% by weight of a mixture of alpha linolenic acid and gamma linolenic acid mixed at a weight ratio of 5: 5; 2.5% by weight of ferric formate and ferric lactate mixed in a weight ratio of 5: 5; 0.05% by weight of 1,3-bis (t-butylperoxy-isopropyl) benzene; 1% by weight of propionic acid; 1.5% by weight of 2,2'-azobisisobutyronitrile; 1.5% by weight cumene hydroperoxide; And 76% by weight of polyethylene;
실시예Example 2 2
폐어망 펠릿 57 중량%, 신재 폴리부틸렌 석시네이트 40 중량% 및 자연분해촉매제 1 중량%를 사용하는 것을 제외하고는, 실시예 1과 동일한 함량 및 제조방법으로 시편을 제조하였다.A test piece was prepared in the same manner as in Example 1 except that 57 wt% of the pellets of the closed net, 40 wt% of the new polybutylene succinate, and 1 wt% of the natural decomposition catalyst were used.
실시예Example 3 3
폐어망 펠릿 50 중량%, 신재 폴리부틸렌 석시네이트 38 중량% 및 자연분해촉매제 10 중량%를 사용하는 것을 제외하고는, 실시예 1과 동일한 함량 및 제조방법으로 시편을 제조하였다.A specimen was prepared in the same manner as in Example 1 except that 50 wt% of the used pellets, 38 wt% of the new polybutylene succinate, and 10 wt% of the natural decomposition catalyst were used.
실시예Example 4 4
분쇄되기 전 용융물을 방사기를 이용하여 직경 0.285 ㎜의 모노필라멘트를 얻는 것을 제외하고는, 실시예 1과 동일한 함량 및 제조방법으로 모노필라멘트 시료를 제조하였다.A monofilament sample was prepared in the same manner as in Example 1 except that a melt of 0.285 mm in diameter was obtained by using a spinner before being crushed.
실시예Example 5 5
신재 폴리부틸렌 석시네이트 대신 중량비가 95/5인 신재 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체를 사용하는 것을 제외하고는, 실시예 4와 동일한 함량 및 제조방법으로 모노필라멘트 시료를 제조하였다.A monofilament sample was prepared in the same manner as in Example 4, except that a new polybutylene succinate / polybutylene adipate terephthalate polymer having a weight ratio of 95/5 was used instead of the new polybutylene succinate. .
실시예Example 6 6
신재 폴리부틸렌 석시네이트 대신 중량비가 99/1인 신재 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체를 사용하는 것을 제외하고는, 실시예 4와 동일한 함량 및 제조방법으로 모노필라멘트 시료를 제조하였다.Except that a new polybutylene succinate / polybutylene adipate terephthalate polymer having a weight ratio of 99/1 was used in place of the new polybutylene succinate, the monofilament sample was prepared in the same manner as in Example 4, .
실시예Example 7 7
신재 폴리부틸렌 석시네이트 대신 중량비가 90/10인 신재 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체를 사용하는 것을 제외하고는, 실시예 4와 동일한 함량 및 제조방법으로 모노필라멘트 시료를 제조하였다.A monofilament sample was prepared in the same manner as in Example 4, except that a new polybutylene succinate / polybutylene adipate terephthalate polymer having a weight ratio of 90/10 was used instead of the new polybutylene succinate. .
[비교예][Comparative Example]
비교예Comparative Example 1 One
자연분해촉매제 0.5 중량% 및 황산바륨 2.5 중량%를 사용하는 것을 제외하고는, 실시예 2와 동일한 함량 및 제조방법으로 시편을 제조하였다.A specimen was prepared in the same manner as in Example 2 except that 0.5 wt% of a spontaneous decomposition catalyst and 2.5 wt% of barium sulfate were used.
상기와 같이 제조된 실시예와 비교예에 따른 시편 및 모노필라멘트 시료에 대한 해수환경에서의 생분해 평가 및 강도와 신장률에 관한 물성 평가를 아래와 같이 진행하고 이를 분석하였다.Evaluation of the biodegradation of the specimens and the monofilament samples according to the above-described Examples and Comparative Examples in the seawater environment and the evaluation of the properties of the strength and elongation were carried out as follows.
[실험예][Experimental Example]
(1) 해수환경에서의 생분해 평가(1) Evaluation of biodegradation in sea water environment
ASTM D6691에 의거하여 10 ㎜의 평균 입경을 갖는 실시예 1 내지 3 및 비교예 1의 시편 1 g을, 바닷물 400 ㎖와 바닷가 모래 100 g이 준비된 4 개의 5 L 용기에 각각 넣고, 용기 내 CO2 방출량을 용기PASCO IR 디텍터로 측정하여 기록하였다. 시편의 초기 탄소의 양을 측정하기 위하여 봄베 열량계(bomb calorimeter)를 사용하였고, 방출된 CO2에서의 탄소의 질량은 하기 수학식 1로 계산될 수 있으며, 이를 초기 탄소 질량을 나눈 생분해도(%)를 하기 표 1에 나타내었다. 그리고 대조군으로는 셀룰로오스 분말을 표준물질로 사용하였다.Carried out in accordance with ASTM D6691 with a mean particle diameter of 10 ㎜ Examples 1 to 3 and Comparative Example 1, the specimen 1 g, sea water 400 ㎖ and beach sand 100 g are put into each of four 5 L vessel prepared, within the CO 2 container The emission was measured by measuring with a vessel PASCO IR detector. A bomb calorimeter was used to measure the initial carbon content of the specimen, and the mass of carbon in the released CO 2 can be calculated by the following equation (1), and the biodegradability (% ) Are shown in Table 1 below. Cellulose powder was used as a control.
(( 봄베열량계의Bomb calorimeter 부피: 0.34 L) Volume: 0.34 L)
시험 결과, 자연분해첨가제의 첨가량이 많을수록 고분자의 산화생분해가 촉진되어 CO2 방출량이 증가되는 것을 알 수 있었다. 60 일 후의 표준물질 생분해도는 10.01 %로 측정되었고, 실시예 1 내지 3 및 비교예 1의 60 일 후의 생분해도는 모두 표준물질인 셀룰로오스 대비 20 % 이상인 것을 확인하였다. 60 일과 180 일 후의 생분해도의 경향성을 토대로 완전 분해에 소요되는 시간은, 실시예 1이 약 2년 6개월, 실시예 2가 5 년, 실시예 3이 1년, 그리고 비교예 1이 5 년 이상 소요되는 것으로 분석되었다. 비교예 1은 완전 분해까지 비교적 장기간이 소요되는 것에 의하여 어구에 적용되기에 바람직하지 못하고, 실시예 1 내지 3의 경우, 60 일 후의 생분해도는 비교적 낮으면서 점진적으로 생분해도가 향상되어 1 년 내지 5 년 이내로 생분해되는 것에 의하여 어구에 적용되기 적합한 것을 확인할 수 있었다.As a result of the test, it was found that as the addition amount of the natural decomposition additive was increased, the oxidative biodegradation of the polymer was promoted and the CO 2 emission was increased. The biodegradability of the standard material after 60 days was measured to be 10.01%, and the biodegradability after 60 days from Examples 1 to 3 and Comparative Example 1 was 20% or more of the standard material, cellulose. Based on the tendency of biodegradation after 60 days and 180 days, the time required for complete decomposition was about 2 years and 6 months for Example 1, 5 years for Example 2, 1 year for Example 3, and 5 years for Comparative Example 1 Of the total. Comparative Example 1 is not preferable because it takes a comparatively long time to complete decomposition, and is not preferable because it is applied to a fishing gear. In Examples 1 to 3, biodegradability after 60 days is relatively low, It is confirmed that the biodegradation within 5 years is suitable to apply to fish.
(2) 강도와 신장률 평가(2) Evaluation of strength and elongation
KS K 0412 방법으로 정속 인장식 장력계를 이용하여 실시예 4 내지 7의 강도와 신장률을 측정하였고, 결과를 하기 표 2에 나타내었다.The strength and elongation of Examples 4 to 7 were measured using a constant-rate tensile tester in accordance with KS K 0412, and the results are shown in Table 2 below.
시험 결과, 폴리부틸렌 아디페이트 테레프탈레이트의 중합비율이 증가할수록 강도가 감소되는 경향을 알 수 있고, 중합되지 않은 실시예 4에서 가장 높은 강도를 나타냄을 확인하였다. 상기 실시예 4 내지 7로부터 제조된 모노필라멘트는 0.285±0.01의 직경에서 파단강도 4700 kgf/cm2 이상, 신장률 25 % 이상인 그물실 성능 인증에 충분히 부합되는 것을 확인할 수 있었고, 실시예 5가 어망에 적용되기에 가장 우수한 강도와 신장률을 갖는 것을 알 수 있었다.As a result of the test, it was found that the strength tended to decrease as the polymerization ratio of polybutylene adipate terephthalate increased, and it was confirmed that the polymer exhibited the highest strength in Example 4, which was not polymerized. It was confirmed that the monofilaments prepared from Examples 4 to 7 sufficiently satisfied the certification of the performance of a netting having a breaking strength of 4700 kgf / cm 2 or more and an elongation of 25% or more at a diameter of 0.285 ± 0.01. And it was found that it has the best strength and elongation to be applied.
이상의 설명은 본 발명의 기술사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 본 발명의 본질적인 특성을 벗어나지 않는 범위에서 다양한 수정 및 변형이 가능할 것이다. 따라서 본 발명에 개시된 실시예는 본 발명의 기술사상을 한정하기 위한 것이 아니라 설명하기 위한 것으로서, 본 발명의 보호범위는 아래의 청구범위에 의하여 해석되어야 하며 그와 동등한 범위 내에 있는 모든 기술사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the scope of the present invention should be interpreted based on the scope of the following claims, and all technical ideas within the scope of the present invention should be interpreted as follows. It is to be understood that the invention is not limited thereto.
Claims (5)
b) 폐어망에서 이물질을 제거하는 단계;
c) 폐어망으로부터 발생되는 악취를 화학적 처리 방식으로 제거하는 단계;
d) 폐어망을 절단하여 압축시키는 단계;
e) 폐어망을 세정하는 단계;
f) 폐어망을 건조하는 단계; 및
g) 펠릿 성형기를 이용하여 상기 건조된 폐어망을 펠릿화시키는 단계;로부터 제조되는 폐어망 펠릿 40 내지 70 중량%;
신재 생분해 고분자로서 폴리부틸렌 석시네이트 또는 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체 20 내지 40 중량%;
자연분해촉매제 1 내지15 중량%; 및
황산바륨 1 내지 5 중량%;를 포함하고,
상기 자연분해촉매제는,
잣피 분체 10 내지 30 중량%;
왁스 0.05 내지 0.6 중량%;
소듐계 가소제 1 내지 2 중량%;
유기 산화 개시제 0.5 내지 2 중량%;
과산화물 0.01 내지 1 중량%;
금속이온염 1 내지 5 중량%;
열분해 개시제 1 내지 2 중량%;
유기산 0.5 내지 2 중량%;
바인더 고분자 40 내지 82 중량%; 및
분해 보조 촉진제 1 내지 30 중량%;를 포함하고,
상기 소듐계 가소제는 메타규산소다(Na2SiO3) 및 붕산나트륨 10수화물(Na2B4O7·10H2O)로 구성된 군에서 선택된 하나 이상이고,
상기 유기 산화 개시제는 C18계의 알파리놀렌산(α-Linolenic acid, ALA), 감마리놀렌산(γ-Linolenic acid, GLA) 또는 이들의 혼합물이고,
상기 금속이온염은 아세트산제일니켈(Nickelous acetate), 옥살산니켈(Nickel oxalate), 아세트산제일망간(Manganous acetate), 아세트산제이망간(Manganic acetate), 옥살산제일망간(Manganous oxalate), 아세트산제일코발트(Cobaltous acetate), 아세트산제이코발트(Cobaltic acetate), 옥살산제일코발트(Cobaltous oxalate), 포름산제이철(Ferric formate) 및 젖산철(Ferrous lactate)로 구성된 군에서 선택된 하나 이상이고,
상기 열분해 개시제는 아조벤젠, 메틸레드, 2,2'-아조비스이소부티로나이트릴, 비스마르크 브라운, 4,4′-아조비스(4-시아노발레르산), 2,2'-아조비스(2-아미디노프로판)디하이드로클로라이드, 1,1'-아조비스(사이클로헥세인카보나이트릴), 1,1′-아조비스(N,N-디메틸폼아마이드) 및 2,2'-아조비스(4-메톡시-2,4-디메틸발레로나이트릴)로 구성된 군에서 선택된 하나 이상이고,
상기 유기산은 프로피온산, 파라니트벤조익산, 구연산, 사과산 및 말레산으로 구성된 군에서 선택된 하나 이상이고,
상기 분해 보조 촉진제는 탄산칼슘과 탈크의 혼합물인 것을 특징으로 하는,
폐어망을 이용한 어구용 자연분해성 고분자 조성물.
a) collecting and preparing a closed network;
b) removing foreign matter from the closed network;
c) removing the odor generated from the abandoned speech by a chemical treatment method;
d) cutting and compressing the closed network;
e) cleaning the closed network;
f) drying the scourge; And
g) pelletizing the dried waste net using a pellet mill; 40 to 70% by weight of waste net pellets prepared from;
20 to 40% by weight of a polybutylene succinate or polybutylene succinate / polybutylene adipate terephthalate polymer as a novel biodegradable polymer;
1 to 15% by weight of a spontaneous decomposition catalyst; And
1 to 5% by weight of barium sulfate;
Wherein the natural decomposition catalyst comprises:
10 to 30% by weight of the haze powder;
0.05 to 0.6 wt% of wax;
1 to 2% by weight of a sodium-based plasticizer;
0.5 to 2% by weight of an organic oxidation initiator;
0.01 to 1% by weight peroxide;
1 to 5% by weight of a metal ion salt;
1 to 2% by weight of a thermal decomposition initiator;
0.5 to 2% by weight of organic acid;
40 to 82% by weight of a binder polymer; And
1 to 30% by weight of a decomposition assist accelerator,
Wherein the sodium plasticizer is at least one selected from the group consisting of sodium metasilicate (Na 2 SiO 3 ) and sodium borate decahydrate (Na 2 B 4 O 7 .10H 2 O)
Wherein the organic oxidation initiator is a C18-based alpha-linolenic acid (ALA), gamma-linolenic acid (GLA) or a mixture thereof,
The metal ion salt may be at least one selected from the group consisting of nickel nickel acetate, nickel oxalate, manganous acetate, manganic acetate, manganous oxalate, cobaltous acetate ), At least one selected from the group consisting of Cobaltic acetate, Cobaltous oxalate, Ferric formate and Ferrous lactate,
The pyrolysis initiator may be azobenzene, methyl red, 2,2'-azobisisobutyronitrile, Bismarck Brown, 4,4'-azobis (4-cyanovaleric acid), 2,2'-azobis (Aminodipropane) dihydrochloride, 1,1'-azobis (cyclohexane carbonitrile), 1,1'-azobis (N, N-dimethylformamide) and 2,2'-azobis -Methoxy-2,4-dimethylvaleronitrile), and at least one selected from the group consisting of
Wherein the organic acid is at least one selected from the group consisting of propionic acid, p-nitrilobenzoic acid, citric acid, malic acid, and maleic acid,
Wherein the decomposition assist accelerator is a mixture of calcium carbonate and talc.
A naturally degradable polymer composition for fishing use using closed fishes.
레독스 개시제를 더 포함하고, 레독스 개시제는 암모늄 퍼설페이트(APS), 포타슘 퍼설페이트(PPS) 및 큐멘 하이드로퍼옥사이드로 구성된 군에서 선택된 하나 이상인 것을 특징으로 하는,
폐어망을 이용한 어구용 자연분해성 고분자 조성물.
The method according to claim 1,
Wherein the redox initiator is at least one selected from the group consisting of ammonium persulfate (APS), potassium persulfate (PPS), and cumene hydroperoxide.
A naturally degradable polymer composition for fishing use using closed fishes.
산화방지제로서 1차 산화방지제, 2차 산화방지제 및 황변방지용 산화방지제로 구성된 군에서 선택된 하나 이상을 더 포함하고, 1차 산화방지제는 테트라키스메틸렌(3,5-디-티-부틸-4-하이드록시하이드로신나메이트)메테인, 옥타데실 3-(3'5'-디-티-부틸-4'-하이드록시페닐)프로피오네이트, 2,2'-에틸리덴비스[4,6-디-티-부틸페놀], 1,3,5-트리스(4-터트-부틸-3-하이드록시-2,6 디메틸벤질)-1,3,5-트리아진-2,4,6-(1H,3H,5H)-트리온, 트리에틸렌 글리콜 비스[3-(3-티-부틸-4-하이드록시-5-메틸페닐)프로피오네이트] 및 N,N'-헥사메틸렌 비스[3-(3,5-디-티-부틸-4-하이드록시페닐)프로피온아마이드]로 구성된 군에서 선택된 하나 이상이고, 2차 산화방지제는 트리스(2,4-디-티-부틸페닐) 포스파이트이고, 황변방지용 산화방지제는 티오에스터 티오디프로피오네이트(thioester thiodipropionate)인 것을 특징으로 하는,
폐어망을 이용한 어구용 자연분해성 고분자 조성물.
The method according to claim 1,
Wherein the antioxidant further comprises at least one selected from the group consisting of a primary antioxidant, a secondary antioxidant and a yellowing-preventing antioxidant, wherein the primary antioxidant is at least one selected from the group consisting of tetrakis methylene (3,5-di-t-butyl- (3'-5'-di-tert-butyl-4'-hydroxyphenyl) propionate, 2,2'-ethylidenebis [4,6-di Butylphenol], 1,3,5-tris (4-tert-butyl-3-hydroxy-2,6 dimethylbenzyl) -1,3,5-triazine- , 3H, 5H) -triene, triethylene glycol bis [3- (3-thi-butyl-4-hydroxy-5-methylphenyl) propionate] and N, N'-hexamethylenebis [3- Butyl-4-hydroxyphenyl) propionamide], the secondary antioxidant is tris (2,4-di-t-butylphenyl) phosphite, The antioxidant for prevention is thioester thiodipropionate ), ≪ / RTI >
A naturally degradable polymer composition for fishing use using closed fishes.
상기 폴리부틸렌 석시네이트/폴리부틸렌 아디페이트 테레프탈레이트 중합체의 중량비는 99/1, 95/5 또는 90/10인 것을 특징으로 하는,
폐어망을 이용한 어구용 자연분해성 고분자 조성물.
The method according to claim 1,
Characterized in that the weight ratio of the polybutylene succinate / polybutylene adipate terephthalate polymer is 99/1, 95/5 or 90/10.
A naturally degradable polymer composition for fishing use using closed fishes.
Priority Applications (2)
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KR20190135114A (en) | 2018-05-28 | 2019-12-06 | (주)제영산업 | Aritifjcial turban using a waste fishing net and resources recovered from fly ash |
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EP4217417A1 (en) * | 2020-09-24 | 2023-08-02 | Rhodia Brasil S.A. | Compositions and methods for improving marine biodegradability of polymeric compositions |
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KR101658521B1 (en) | 2016-04-29 | 2016-09-21 | 문창영 | Method for recycling biodegradable waste fishing net |
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