KR101699589B1 - Stiff polypropylene resin composition having excellent flowability, heat resistance and good appearance - Google Patents
Stiff polypropylene resin composition having excellent flowability, heat resistance and good appearance Download PDFInfo
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Abstract
본 발명은 흐름성 및 내열성이 우수하고 광택, 투명성 등 외관이 우수한 고강성 폴리프로필렌 수지 조성물에 대한 것으로, 프로필렌 단독 중합체와 에틸렌-프로필렌 고무 중합체가 단계적으로 중합된 에틸렌-프로필렌 블록 공중합체에 대한 것이다. 더욱 상세하게는, 숙시네이트계 내부전자공여체를 포함하는 지글러-나타 촉매 존재 하에서 프로필렌 단독 중합체의 분자량 분포와 에틸렌-프로필렌 블록 공중합체의 에틸렌 함량, 에틸렌-프로필렌 고무 함량 및 에틸렌-프로필렌 고무의 고유 점도를 조절하고, 유기금속계 핵제를 포함한 것을 특징으로 하는 흐름성, 내열성 및 외관이 우수한 고강성 폴리프로필렌 수지 조성물에 관한 것이다.The present invention relates to a high rigidity polypropylene resin composition excellent in flow properties and heat resistance and excellent in appearance such as gloss and transparency, and relates to an ethylene-propylene block copolymer in which a propylene homopolymer and an ethylene-propylene rubber polymer are polymerized stepwise . More specifically, the molecular weight distribution of the propylene homopolymer, the ethylene content of the ethylene-propylene block copolymer, the ethylene-propylene rubber content, and the intrinsic viscosity of the ethylene-propylene rubber are measured in the presence of a Ziegler-Natta catalyst containing a succinate- And a high rigidity polypropylene resin composition excellent in flow properties, heat resistance and appearance, which comprises an organometallic nucleating agent.
Description
본 발명은 사출 성형에 적합한 폴리프로필렌 수지에 관한 것이다. 상세하게는 흐름성과 내열성이 우수하고 광택, 투명성 등 외관이 우수하여 성형성, 물성 및 외관이 우수한 사출 제품용 폴리프로필렌 수지이다. 더욱 상세하게는 숙시네이트계 내부전자공여체를 포함하는 지글러-나타 촉매에 의한 분자량 분포가 넓은 고입체규칙성의 고강성 폴리프로필렌 수지를 기본으로 하여, 프로필렌 단독 중합체와 에틸렌-프로필렌 고무 중합체가 단계적으로 중합된 에틸렌-프로필렌 블록 공중합체로, 에틸렌-프로필렌 블록 공중합체의 에틸렌 함량, 에틸렌-프로필렌 고무 함량 및 에틸렌-프로필렌 고무의 고유 점도를 조절하고, 유기금속계 핵제를 포함한 것을 특징으로 하는 흐름성, 내열성 및 외관이 우수한 고강성 폴리프로필렌 수지 조성물에 관한 것이다.
The present invention relates to a polypropylene resin suitable for injection molding. Specifically, it is a polypropylene resin for injection products having excellent flow and heat resistance, excellent appearance such as gloss and transparency, and excellent moldability, physical properties and appearance. More particularly, the present invention relates to a high-rigidity polypropylene resin having a high stereoregularity and a broad molecular weight distribution by a Ziegler-Natta catalyst containing a succinate-based internal electron donor, wherein the propylene homopolymer and the ethylene- Characterized in that the ethylene content of the ethylene-propylene block copolymer, the ethylene-propylene rubber content, and the intrinsic viscosity of the ethylene-propylene rubber are controlled with the ethylene-propylene block copolymer having an ethylene- To a high rigidity polypropylene resin composition excellent in appearance.
폴리프로필렌 수지는 다른 폴리올레핀계 수지에 비하여 강성, 내약품성, 성형성이 뛰어나 공업적 이용범위가 매우 넓어 광범위하게 사용되고 있는 소재이다. 하지만 프로필렌이 단독으로 중합된 폴리프로필렌은 강성, 경도, 내열성은 우수하나 낮은 충격 강도로 사용상 제약이 있다. 이러한 낮은 충격 강도를 개선하기 위해서 폴리프로필렌을 중합할 때 에틸렌을 공중합시킨 에틸렌-프로필렌 블록 공중합체가 개발되었다. 하지만 에틸렌-프로필렌 블록 공중합체는 에틸렌-프로필렌 고무상으로 인해 충격 특성은 향상이 되나 프로필렌 단독 중합체에 비해 강성과 내열성이 저하되고 고무상의 분산으로 인해 불투명하고 광택이 저하되는 문제점이 있다. 일본특개소 53-64257 등에 폴리프로필렌 수지에 무기충전제 및 고무 등을 블렌딩하여 기계적 물성을 향상시킨 조성물을 제시하였으나 충전제로 인해 광택이 저하되고 블렌딩에 따른 재료비 및 가공비가 상승하게 되고, 폴리프로필렌의 기계적 물성, 특히 내열성을 향상시키는 저가 충전제로 탈크도 많이 사용되고 있으나 마찬가지로 광택이 저하되고 탈크 자체의 경도가 낮아 탈크가 충전된 폴리프로필렌 수지의 내스크래치성이 열세하여 흠집에 의해 외관이 손상되기 쉽다.Polypropylene resin is widely used because it has excellent rigidity, chemical resistance, moldability and industrial use range compared with other polyolefin resins. However, polypropylene obtained by polymerizing propylene alone has excellent rigidity, hardness, and heat resistance, but its use is limited due to its low impact strength. In order to improve such low impact strength, an ethylene-propylene block copolymer in which ethylene is copolymerized when polymerizing polypropylene has been developed. However, the ethylene-propylene block copolymer has an improved impact property due to the ethylene-propylene rubber phase, but has a problem that rigidity and heat resistance are lowered than that of the propylene homopolymer and opaque and gloss is lowered due to dispersion of the rubber phase. Japanese Unexamined Patent Publication No. 53-64257 discloses a composition in which an inorganic filler and a rubber are blended in a polypropylene resin to improve mechanical properties. However, due to the filler, the gloss is lowered and the material cost and the processing cost due to blending are increased. Though talc is often used as a low-cost filler which improves physical properties, particularly heat resistance, gloss is also lowered and the hardness of the talc itself is low, so that the scratch resistance of the polypropylene resin filled with talc is poor and the appearance is easily damaged by scratches.
폴리프로필렌의 광택을 향상시키는 방법으로는 대한민국 공개특허공보 제2006-0104109호에서는 알루미늄 조색 안료를 첨가하여 혼련하는 것을 제시하였으나, 이와 같은 외부 첨가제를 적용하는 방법은 재료비 및 혼련에 따른 가공비가 상승하고 제조 공정이 복잡해지는 단점이 있다.
As a method of improving the luster of polypropylene, Korean Patent Laid-Open Publication No. 2006-0104109 proposes adding and kneading an aluminum coloring pigment. However, the method of applying such an external additive increases the processing cost due to material cost and kneading The manufacturing process becomes complicated.
상기 문제점을 해결하기 위한 본 발명의 목적은,In order to solve the above problems,
내열성 및 기계적 강도가 우수하고 대형 사출 제품이나 리브가 많은 복잡한 형태의 제품 성형에 적합한 우수한 흐름성을 가진 폴리프로필렌 수지조성물로써 에틸렌-프로필렌 고무의 조성 및 함량과 고유 점도를 조절하여 광택 및 투명성이 향상된 폴리프로필렌 수지 조성물을 제공하는 것이다.
It is a polypropylene resin composition that has excellent heat resistance and mechanical strength and is suitable for forming a complex molded product having many large injection products or ribs. It is a polypropylene resin composition which is controlled by composition, content and intrinsic viscosity of ethylene- And to provide a propylene resin composition.
에틸렌 함량이 2~4중량%인 에틸렌-프로필렌 블록 공중합체 및 유기금속계 핵제를 포함하는 폴리프로필렌 수지 조성물에 있어서, 상기 에틸렌-프로필렌 블록 공중합체는 (a) 프로필렌 단독 중합체와 (b) 에틸렌-프로필렌 고무 중합체가 중합된 공중합체로써, 상기 에틸렌-프로필렌 블록 공중합체 100중량부에 대하여 (a) 프로필렌 단독 중합체 85~92중량부 및 (b) 에틸렌-프로필렌 고무 중합체 8~15중량부이고, 상기 유기금속계 핵제의 함량은 에틸렌-프로필렌 블록 공중합체의 100중량부에 대하여 0.05~0.3중량부이며, 상기 (a) 프로필렌 단독 중합체의 다분산성지수는 6~15이고, 상기 다분산성지수는 레오메트릭 다이나믹 스펙트러미터(Rheometrics Dynamic Spectrometer)에서 200℃의 온도로 storage modulus와 loss modulus를 측정하고 그 교점인 crossover modulus(Gc)를 이용하여 하기 식으로부터 측정된 것이며,
상기 에틸렌-프로필렌 블록 공중합체 중의 용제추출물의 고유점도에 대한 상기 에틸렌-프로필렌 블록 공중합체 중의 용제불용분의 고유점도의 비는 0.5~1.6인 것을 특징으로 하는 폴리프로필렌 수지 조성물에 관한 것이다.1. A polypropylene resin composition comprising an ethylene-propylene block copolymer having an ethylene content of 2 to 4 wt% and an organometallic nucleating agent, wherein the ethylene-propylene block copolymer comprises (a) a propylene homopolymer and (b) (A) 85 to 92 parts by weight of a propylene homopolymer and (b) 8 to 15 parts by weight of an ethylene-propylene rubber polymer, based on 100 parts by weight of the ethylene-propylene block copolymer, The content of the metal-based nucleating agent is 0.05 to 0.3 parts by weight based on 100 parts by weight of the ethylene-propylene block copolymer. The polydispersity index of the propylene homopolymer (a) is 6 to 15, and the polydispersity index is the Rheometrics Dynamic Specification The storage modulus and loss modulus were measured at a temperature of 200 ° C in a Rheometrics Dynamic Spectrometer, and the crossover modulus (Gc) Will from the measure,
Wherein the ratio of the intrinsic viscosity of the solvent insoluble matter in the ethylene-propylene block copolymer to the intrinsic viscosity of the solvent extract in the ethylene-propylene block copolymer is 0.5 to 1.6.
본 발명에 의한 폴리프로필렌계 수지는 내열성 및 기계적 강도가 우수하고, 대형 사출 제품이나 복잡한 형태의 제품 성형에 적합한 우수한 흐름성을 가진다. 또한 광택을 높이기 위한 첨가제의 적용 없이 에틸렌-프로필렌 고무의 조성 및 함량과 고유 점도의 조절로 기존 수지 대비 우수한 광택을 보이며, 투명성도 향상되어 우수한 외관을 보인다.
The polypropylene resin according to the present invention is excellent in heat resistance and mechanical strength and has excellent flow properties suitable for molding large-sized injection products and complicated shapes. In addition, the composition and content of ethylene-propylene rubber and the intrinsic viscosity can be controlled without application of additives to increase gloss, so that the resin exhibits excellent gloss compared to conventional resin, and transparency is improved.
이하, 본 발명에 관하여 보다 상세하게 설명한다.
Hereinafter, the present invention will be described in more detail.
에틸렌 함량이 2~4중량%인 에틸렌-프로필렌 블록 공중합체 및 유기금속계 핵제를 포함하는 폴리프로필렌 수지 조성물에 있어서, 상기 에틸렌-프로필렌 블록 공중합체는 (a) 프로필렌 단독 중합체와 (b) 에틸렌-프로필렌 고무 중합체가 중합된 공중합체로써, 상기 에틸렌-프로필렌 블록 공중합체 100중량부에 대하여 (a) 프로필렌 단독 중합체 85~92중량부 및 (b) 에틸렌-프로필렌 고무 중합체 8~15중량부이고, 상기 유기금속계 핵제의 함량은 에틸렌-프로필렌 블록 공중합체의 100중량부에 대하여 0.05~0.3중량부이며, 상기 (a) 프로필렌 단독 중합체의 다분산성지수는 6~15이고, 상기 에틸렌-프로필렌 블록 공중합체 중의 용제추출물의 고유점도에 대한 상기 에틸렌-프로필렌 블록 공중합체 중의 용제불용분의 고유점도의 비는 0.5~1.6인 것을 특징으로 하는 폴리프로필렌 수지 조성물에 관한 것이다.
1. A polypropylene resin composition comprising an ethylene-propylene block copolymer having an ethylene content of 2 to 4 wt% and an organometallic nucleating agent, wherein the ethylene-propylene block copolymer comprises (a) a propylene homopolymer and (b) (A) 85 to 92 parts by weight of a propylene homopolymer and (b) 8 to 15 parts by weight of an ethylene-propylene rubber polymer, based on 100 parts by weight of the ethylene-propylene block copolymer, The content of the metal-based nucleating agent is 0.05 to 0.3 parts by weight based on 100 parts by weight of the ethylene-propylene block copolymer. The propylene homopolymer (a) has a polydispersity index of 6 to 15, Wherein the ratio of the intrinsic viscosity of the solvent insoluble matter in the ethylene-propylene block copolymer to the intrinsic viscosity of the extract is from 0.5 to 1.6, To a phenolic resin composition.
본 발명에서 상기 폴리프로필렌 수지 조성물은 숙시네이트계 내부전자공여체를 포함하는 지글러-나타 촉매를 사용하여 중합되며, (a) 프로필렌 단독 중합체와 (b) 에틸렌-프로필렌 고무 중합체로 이루어진 에틸렌-프로필렌 블록 공중합체로 유기금속 핵제를 포함하여 제조된다.In the present invention, the polypropylene resin composition is polymerized using a Ziegler-Natta catalyst containing a succinate-based internal electron donor, and comprises (a) a propylene homopolymer and (b) an ethylene-propylene block copolymer Containing organometallic nucleating agent.
보다 구체적으로, 상기 에틸렌-프로필렌 블록 공중합체는 프로필렌 단독 중합체와 에틸렌-프로필렌 고무 중합체가 일련의 반응기 내에서 단계적으로 중합된다.
More specifically, in the ethylene-propylene block copolymer, the propylene homopolymer and the ethylene-propylene rubber polymer are polymerized stepwise in a series of reactors.
본 발명에서 “중합” 이란 말은 단독 중합뿐만 아니라, 공중합도 포함한 뜻으로 사용되며, 또한 “중합체” 란 말은 단독 중합체뿐만 아니라 공중합체도 포함한 뜻으로 사용된다.
In the present invention, the term " polymerization " means not only homopolymerization but also copolymerization, and the term " polymer " is used to mean not only a homopolymer but also a copolymer.
본 발명에서 상기 지글러-나타 촉매라고 불리우는 올레핀 중합용 촉매는 전이금속화합물이 주성분인 주촉매, 유기금속 화합물인 조촉매 그리고 전자공여체의 조합으로 이루어지는 촉매계를 말하며, 티타늄, 마그네슘 및 할로겐 화합물을 중심으로 한 고체 촉매 성분과 조촉매인 유기 알루미늄 화합물 시스템으로 이루어져 있다. 상기 지글러-나타 촉매는 일반적인 올레핀 중합용으로써 사용되는 것이라면 특별한 제한없이 사용될 수 있다.
In the present invention, the catalyst for olefin polymerization, which is referred to as the Ziegler-Natta catalyst, refers to a catalyst system comprising a combination of a main catalyst, a promoter, an organometallic compound and an electron donor, which are the main components of the transition metal compound. Titanium, magnesium and a halogen compound A solid catalyst component and an organoaluminum compound system as a cocatalyst. The Ziegler-Natta catalyst can be used without any particular limitation as long as it is used for general olefin polymerization.
<성분 (a) 프로필렌 단독 중합체><Component (a) Propylene homopolymer>
본 발명에서 상기 성분 (a) 프로필렌 단독 중합체는 중합 반응장치에서 프로필렌이 단독으로 주입되어 중합된다. 상기 중합체의 중합방법은 본 기술분야에서 공지된 통상적인 방법에 의한 것으로, 본 발명에서 특별히 제한하지 않는다.In the present invention, the component (a) propylene homopolymer is polymerized by injecting propylene alone into the polymerization reactor. The method of polymerizing the polymer is by a conventional method known in the art, and is not particularly limited in the present invention.
본 발명에서 상기 성분 (a) 프로필렌 단독 중합체는 에틸렌-프로필렌 블록 공중합체 100중량부에 있어 85 내지 92중량부 이다.In the present invention, the propylene homopolymer (a) is 85 to 92 parts by weight in 100 parts by weight of the ethylene-propylene block copolymer.
상기 성분 (a) 프로필렌 단독 중합체의 함량이 85중량부 미만이면 결정화도가 저하되어 내열성과 기계적 강도가 낮아지게고, 92중량부를 초과하게 되면 내충격성이 저하되어 바람직하지 않다.If the content of the propylene homopolymer (a) is less than 85 parts by weight, the crystallinity is lowered and the heat resistance and mechanical strength are lowered. If the propylene homopolymer content exceeds 92 parts by weight, the impact resistance is lowered.
본 발명에서 상기 성분 (a) 프로필렌 단독 중합체의 분자량 분포는 유변학적 방법으로 측정되는 다분산성 지수(Polydispersity index)로 6~15이다.In the present invention, the molecular weight distribution of the propylene homopolymer (a) is 6-15 as a polydispersity index measured by a rheological method.
다분산성 지수가 6 미만이면, 흐름성이 저하되어 대형 사출품이나 복잡한 사출물을 성형할 때 미성형의 우려가 있으며, 또한 고분자량 부분에 의한 기핵 형성과 배향이 발생하지 않기 때문에 내열성 및 기계적 강도가 저하되게 된다. 다분산성 지수가 15를 초과하게 되면 사출시 계량 시간이 길어지게 되어 생산성 저하를 야기시켜 바람직하지 않다.When the polydispersity index is less than 6, the flowability is lowered, and there is a risk of unforming when molding a large-sized article or a complex molded article, and since nucleation and orientation due to a high molecular weight portion do not occur, heat resistance and mechanical strength . When the polydispersity index is more than 15, the metering time at the time of injection becomes long, which causes a decrease in productivity, which is not preferable.
본 발명에서 상기 성분 (a) 프로필렌 단독 중합체는 핵자기공명법으로 측정되는 입체규칙도 지수가 펜타아드법 기준으로 95% 이상인, 고입체규칙성 폴리프로필렌 단독중합체인 것이 바람직하다. 입체규칙도 지수가 펜타아드법 기준으로 95% 미만이면, 폴리프로필렌 수지의 내열성 및 기계적 강도가 떨어지게 된다.In the present invention, the propylene homopolymer (a) is preferably a highly stereoregular polypropylene homopolymer having a stereoregularity index, measured by nuclear magnetic resonance (NMR), of not less than 95% based on the pentadacting method. When the steric hindrance index is less than 95% based on the pentadec method, the heat resistance and mechanical strength of the polypropylene resin are lowered.
상기 핵자기공명법은 외부의 자기장에 놓인 원자핵이 고유의 주파수의 전자파와 상호작용하는 현상으로, 이 고유의 주파수가 분자내에서 그 원자의 환경에의해 미세하게 변화하는 것을 이용하여 물질을 분석하는 방법이다.
The nuclear magnetic resonance method is a phenomenon in which an atomic nucleus lying in an external magnetic field interacts with an electromagnetic wave having a specific frequency and analyzes the substance using the fact that the intrinsic frequency is finely changed by the environment of the atom in the molecule Method.
<성분 (b) 에틸렌-프로필렌 고무 공중합체><Component (b) Ethylene-propylene rubber copolymer>
본 발명에서 상기 성분 (b) 에틸렌-프로필렌 고무 공중합체는 상기 성분 (a) 프로필렌 단독 중합체를 중합한 후 이어지는 중합 반응장치에서 상기 성분 (a) 프로필렌 단독 중합체의 존재하에서 연속적으로 중합되며, 성분 (b) 에틸렌-프로필렌 고무 공중합체는 에틸렌-프로필렌 블록 공중합체 100중량부에 대해 8 내지 15중량부로 중합된다.In the present invention, the component (b) ethylene-propylene rubber copolymer is preferably continuously polymerized in the presence of the component (a) propylene homopolymer in the subsequent polymerization reactor after polymerization of the component (a) propylene homopolymer, b) The ethylene-propylene rubber copolymer is polymerized in an amount of 8 to 15 parts by weight based on 100 parts by weight of the ethylene-propylene block copolymer.
상기 고무 공중합체의 중합 방법은 본 기술분야에서 공지된 통상적인 방법에 의한 것으로, 본 발명에서 특별히 제한하지 않는다.The method of polymerizing the rubber copolymer is a conventional method known in the art, and is not particularly limited in the present invention.
상기 성분 (b) 에틸렌-프로필렌 고무 공중합체의 중합시 공중합되는 에틸렌의 함량은 에틸렌-프로필렌 블록 공중합체에 대해서 2 내지 4중량%이다.The content of ethylene copolymerized in the polymerization of the ethylene-propylene rubber copolymer (b) is 2 to 4% by weight based on the ethylene-propylene block copolymer.
에틸렌의 함량이 2중량% 미만이면 고무의 탄성이 감소하여 내 충격성이 저하되며, 4중량%를 초과하게되면 성분 (a) 프로필렌 단독 중합체와 성분 (b) 에틸렌-프로필렌 고무 공중합체의 상용성이 낮아져 고무상의 크기가 커지기 때문에 광택과 투명성이 저하되고 분산성이 저하되어 내 충격 강도도 낮아지게 된다.
If the content of ethylene is less than 2% by weight, the elasticity of the rubber decreases to lower the impact resistance. If the content of ethylene exceeds 4% by weight, compatibility of the propylene homopolymer (a) and the ethylene-propylene rubber copolymer (b) The size of the rubber phase is lowered, so the gloss and transparency are lowered, the dispersibility is lowered, and the impact resistance is also lowered.
본 발명의 폴리프로필렌 수지 조성물을 구성하는 유기금속계 핵제의 함량은 에틸렌-블록 공중합체 100중량부에 대하여 0.05~0.3중량부가 첨가되는 것이 바람직하다. 유기금속계 핵제의 함량이 0.05중량부 미만인 경우에는 충분한 내열성, 기계적 강성 및 투명성을 얻기 어렵고, 0.3중량부를 초과하는 경우에는 더 이상의 물성 향상이 되지 않는다. The content of the organometallic nucleating agent constituting the polypropylene resin composition of the present invention is preferably 0.05 to 0.3 parts by weight based on 100 parts by weight of the ethylene-block copolymer. If the content of the organometallic nucleating agent is less than 0.05 part by weight, it is difficult to obtain sufficient heat resistance, mechanical rigidity and transparency. If the content is more than 0.3 parts by weight, further improvement of the physical properties is not achieved.
상기 유기금속계 핵제로는 통상적으로 알려진 폴리프로필렌용 유기금속계 핵제가 사용될 수 있으며, 바람직하게는 알루미늄 파라 터셔리 부틸벤조산, 나트륨벤조산, 칼슘벤조산 등을 들 수 있다.
As the organic metal-based nucleating agent, conventionally known organic metal-based nucleating agents for polypropylene may be used, and preferred examples thereof include aluminum parathetic butylbenzoate, sodium benzoate, calcium benzoate and the like.
본 발명에서 상기 성분 (b) 에틸렌-프로필렌 고무 공중합체에서 용제추출물의 고유점도(자일렌 용제)는 1.0~2.0dl/g이 바람직하다. In the present invention, the intrinsic viscosity (xylene solvent) of the solvent extract in the component (b) ethylene-propylene rubber copolymer is preferably 1.0 to 2.0 dl / g.
상기 고유점도가 1.0dl/g 미만이 되면 고무 성분의 크기가 작아지고 고무 성분의 분자량이 작아져 충격 특성이 저하된다. 고유점도가 2.0dl/g을 초과하게 되면 고무 성분의 크기가 커지고 뭉침이 발생하여 광택 및 투명성이 저하되어 외관이 수려하지 않다. 또한 고무의 분산은 성분 (a) 프로필렌 단독 중합체와 성분 (b) 에틸렌-프로필렌-고무 공중합체의 점도 차이에 의해 발생하기 때문에 용제불용분의 고유점도와 용제추출물의 고유점도의 비{(용제추출물의 고유점도)/(용제불용분의 고유점도)}는 에틸렌-프로필렌 블록 공중합체 중의 용제추출물의 고유점도에 대한 에틸렌-프로필렌 블록 공중합체 중의 용제불용분의 고유점도 비로 0.5~1.6이 바람직하다.If the intrinsic viscosity is less than 1.0 dl / g, the size of the rubber component becomes smaller and the molecular weight of the rubber component becomes smaller, so that the impact property is lowered. If the intrinsic viscosity exceeds 2.0 dl / g, the size of the rubber component becomes larger and the rubber component becomes lumpy and the gloss and transparency deteriorate, so that the appearance is poor. Also, since the dispersion of the rubber is caused by the difference in viscosity between the propylene homopolymer (a) and the ethylene-propylene rubber copolymer (b), the intrinsic viscosity of the solvent insoluble matter and the intrinsic viscosity of the solvent extract (Intrinsic viscosity of solvent insoluble matter) / (intrinsic viscosity of solvent insoluble matter)} is preferably from 0.5 to 1.6 based on the intrinsic viscosity of the solvent insoluble matter in the ethylene-propylene block copolymer to the intrinsic viscosity of the solvent extract in the ethylene-propylene block copolymer.
상기 고유점도 비가 0.5 미만이면 고무 성분의 크기가 작아져 충격 특성이 저하되며, 1.6을 초과하게 되면 고무 성분의 뭉침이 발생하여 외관 특성이 저하된다.If the intrinsic viscosity ratio is less than 0.5, the size of the rubber component becomes small to lower the impact characteristics. If the intrinsic viscosity ratio exceeds 1.6, the rubber component is clumped to deteriorate the appearance characteristics.
본 발명에서 상기 폴리프로필렌 수지의 용융지수는 4~30g/10분(ASTM D 1238)인 것이 바람직하다. In the present invention, the polypropylene resin preferably has a melt index of 4 to 30 g / 10 min (ASTM D 1238).
상기 용융지수가 4g/10분 미만이면 용융 수지의 흐름성이 저하되어 대형 또는 복잡한 형태의 사출을 가공할 때 흐름성이 부족하여 미성형이 발생할 수 있고, 30g/10분을 초과하게 되면 충격 강도가 급격히 저하되어 바람직하지 않다.
If the melt index is less than 4 g / 10 min, the flowability of the molten resin is lowered, resulting in a lack of flowability when processing a large or complex injection, and when the melt index exceeds 30 g / 10 min, Which is undesirable.
본 발명의 폴리프로필렌 수지에는 중화제, 산화방지제, 내열안정제, 내후안정제, 대전방지제, 활제, 내 블록킹제, 안료, 염료 등과 같은 각종 첨가제가 본 발명의 특징에 어긋나지 않는 범위 내에서 첨가될 수 있다.
Various additives such as neutralizing agents, antioxidants, heat stabilizers, weather stabilizers, antistatic agents, lubricants, anti-blocking agents, pigments, dyes and the like can be added to the polypropylene resin of the present invention within the range not detracting from the characteristics of the present invention.
본 발명의 폴리프로필렌 수지는 디알콕시마그네슘을 유기용매의 존재하에서 티타늄 화합물 및 내부전자 공여체와 반응시키므로써 제조되는 다공성의 고체입자 촉매(이하, '프로필렌 중합용 촉매'라 한다)를 이용하여 제조될 수 있는데, 좀 더 상세하게는, 상기 촉매는 디알콕시마그네슘을 유기용매의 존재하에서 티타늄 화합물과 1차 반응시킨 후, 그 반응물을 유기용매의 존재하에서 티타늄 화합물 및 내부전자공여체와 2차 반응시켜 제조될 수 있다.The polypropylene resin of the present invention is produced by using a porous solid particle catalyst (hereinafter referred to as 'catalyst for propylene polymerization') prepared by reacting a dialkoxymagnesium with a titanium compound and an internal electron donor in the presence of an organic solvent More specifically, the catalyst may be prepared by first reacting a dialkoxymagnesium with a titanium compound in the presence of an organic solvent, and then reacting the reactant with a titanium compound and an internal electron donor in the presence of an organic solvent .
상기 프로필렌 중합용 촉매의 제조에 사용되는 디알콕시마그네슘은 금속 마그네슘과 알코올을 반응시켜 제조되는 일반식 Mg(OR1)2(여기에서, R1은 탄소수 1~6개의 알킬기이다)로 표시되는 구형의 입자로서, 이를 담체로 사용한다. The dialkoxymagnesium used in the production of the propylene polymerization catalyst is a spherical compound represented by the general formula Mg (OR 1 ) 2 (wherein R 1 is an alkyl group having 1 to 6 carbon atoms) which is produced by reacting magnesium metal with an alcohol As a carrier.
상기 프로필렌 중합용 촉매의 제조에 있어서 1차 및 2차 반응에서 사용하는 티타늄 화합물에는 특별히 제한은 없으나, 할로겐화 티타늄 화합물, 특히 사염화티타늄을 사용하는 것이 바람직하다.In the production of the propylene polymerization catalyst, the titanium compound used in the first and second reactions is not particularly limited, but a halogenated titanium compound, particularly titanium tetrachloride, is preferably used.
상기 프로필렌 중합용 촉매의 제조에 사용되는 내부전자공여체로는, 디카르복실산에스테르계 화합물로부터 선택된 하나 이상의 화합물을 혼합하여 사용할 수 있다. 상기 디카르복실산에스테르계 화합물의 구체적인 예로는, 디메틸숙시네이트, 디에틸숙시네이트, 디노말프로필숙시네이트, 디이소프로필숙시네이트, 1,1-디메틸-디메틸숙시네이트, 1,1-디메틸-디에틸숙시네이트, 1,1-디메틸-디노말프로필숙시네이트, 1,1-디메틸-디이소프로필숙시네이트, 1,2-디메틸-디메틸숙시네이트, 1,2-디메틸-디에틸숙시네이트, 에틸-디메틸숙시네이트, 에틸-디에틸숙시네이트 등을 들 수 있다.As the internal electron donor used for the production of the propylene polymerization catalyst, one or more compounds selected from dicarboxylic acid ester compounds may be used in combination. Specific examples of the dicarboxylic acid ester compound include dimethyl succinate, diethyl succinate, dinompropyl succinate, diisopropyl succinate, 1,1-dimethyl-dimethyl succinate, 1,1-dimethyl- Dimethyl-diisopropyl succinate, 1, 2-dimethyl-dimethyl succinate, 1, 2-dimethyl-diethyl succinate, Ethyl-dimethyl succinate, ethyl-diethyl succinate, and the like.
상기 프로필렌 중합용 촉매의 제조에 사용되는 유기용매로는, 탄소수 6~12의 지방족 탄화수소 또는 방향족 탄화수소가 사용될 수 있으며, 바람직하게는 탄소수 7~10인 포화 지방족 탄화수소 또는 방향족 탄화수소가 사용될 수 있고, 그 구체적인 예로는, 옥탄, 노난, 데칸, 또는 톨루엔, 크실렌 등을 사용할 수 있다.As the organic solvent used for the production of the propylene polymerization catalyst, an aliphatic hydrocarbon or an aromatic hydrocarbon having 6 to 12 carbon atoms can be used, and preferably a saturated aliphatic hydrocarbon or aromatic hydrocarbon having 7 to 10 carbon atoms can be used. Specific examples thereof include octane, nonane, decane, or toluene, xylene, and the like.
상기 방법으로 제조된 프로필렌 중합용 촉매는, 마그네슘, 티타늄, 내부전자공여체, 할로겐원자를 함유하며, 각 성분의 함유량은 특별히 한정되지는 않으나, 바람직하게는 마그네슘 15~25중량%, 티타늄 1~5중량%, 내부전자공여체 5~15중량%, 할로겐 원자 55~79중량%이다.The propylene polymerization catalyst prepared by the above method contains magnesium, titanium, an internal electron donor, and a halogen atom. The content of each component is not particularly limited, but preferably 15 to 25 wt% of magnesium, 1 to 5 wt% of titanium 5 to 15% by weight of an internal electron donor, and 55 to 79% by weight of a halogen atom.
상기 프로필렌 중합용 촉매(A)를 이용한 프로필렌의 중합은, 조촉매로서 알킬알루미늄(B) 및 외부전자공여체(C)와 혼합하여 프로필렌과 반응시켜 이루어진다.The polymerization of propylene using the catalyst (A) for propylene polymerization is carried out by mixing with alkyl aluminum (B) and external electron donor (C) as a cocatalyst and reacting with propylene.
상기 프로필렌 중합에 사용되는 알킬알루미늄(B)은, 일반식 Al(R2)3(여기에서, R2는 탄소수 1~4의 알킬기이다)로 표시되는 화합물로서, 그 구체적인 예로는, 트리메틸알루미늄, 트리에틸알루미늄, 트리프로필알루미늄, 트리부틸알루미늄, 트리이소부틸알루미늄 등을 들 수 있다. The alkylaluminum (B) used in the propylene polymerization is a compound represented by the general formula Al (R 2 ) 3 (wherein R 2 is an alkyl group having 1 to 4 carbon atoms), and specific examples thereof include trimethylaluminum, Triethyl aluminum, tripropyl aluminum, tributyl aluminum, triisobutyl aluminum and the like.
상기 프로필렌 중합에 사용되는 외부전자공여체(C)는, 바람직하게는 일반식 R3 mSi(OR4)4-m(여기에서, R3는 탄소수 1~10개의 알킬기, 시클로알킬기 또는 아릴기를 나타내고, R4는 탄소수 1~3개의 알킬기이며, m은 1 또는 2이다)로 표시되는 화합물(C-1)과 화학식 C2H3Si(OC2H5)3로 표시되는 비닐트리에톡시실란 화합물(C-2)의 혼합물로서, 상기 화합물(C-1)의 구체적인 예로는, n-C3H7Si(OCH3)3, (n-C3H7)2Si(OCH3)2, i-C3H7Si(OCH3)3, (i-C3H7)2Si(OCH3)2, n-C4H9Si(OCH3)3, (n-C4H9)2Si(OCH3)2, i-C4H9Si(OCH3)3, (i-C4H9)2Si(OCH3)2, t-C4H9Si(OCH3)3, (t-C4H9)2Si(OCH3)2, n-C5H11Si(OCH3)3, (n-C5H11)2Si(OCH3),(시클로펜틸)Si(OCH3)3, (시클로펜틸)2Si(OCH3)2, (시클로헥실)Si(OCH3)3, (시클로헥실)2Si(OCH3)2, (시클로헵틸)Si(OCH3)3, (시클로헵틸)2Si(OCH3)2,(페닐)Si(OCH3)3, (페닐)2Si(OCH3)2, n-C3H7Si(OC2H5)3, (n-C3H7)2Si(OC2H5)2, i-C3H7Si(OC2H5)3, (i-C3H7)2Si(OC2H5)2, n-C4H9Si(OC2H5)3, (n-C4H9)2Si(OC2H5)2, i-C4H9Si(OC2H5)3, (i-C4H9)2Si(OC2H5)2, t-C4H9Si(OC2H5)3, (t-C4H9)2Si(OC2H5)2, n-C5H11Si(OC2H5)3, (n-C5H11)2Si(OC2H5)2, (시클로펜틸)Si(OC2H5)3, (시클로펜틸)2Si(OC2H5)2, (시클로헥실)Si(OC2H5)3, (시클로헥실)2Si(OC2H5)2, (시클로헵틸)Si(OC2H5)3, (시클로헵틸)2Si(OC2H5)2, (페닐)Si(OC2H5),(페닐)2Si(OC2H5)2 등을 사용할 수 있으며, 특히 디시클로펜틸디메톡시실란, 디이소프로필디메톡시실란, 디시클로헥실디메톡시실란과 같은 디알킬디알콕시실란계 화합물이 더욱 바람직하다.
The external electron donor (C) used in the propylene polymerization is preferably a compound represented by the general formula R 3 m Si (OR 4 ) 4-m (wherein R 3 represents an alkyl group, a cycloalkyl group or an aryl group having 1 to 10 carbon atoms , R 4 is an alkyl group having 1 to 3 carbon atoms, and m is 1 or 2, and a vinyltriethoxysilane represented by the formula C 2 H 3 Si (OC 2 H 5 ) 3 Specific examples of the compound (C-1) as a mixture of the compound (C-2) include nC 3 H 7 Si (OCH 3 ) 3 , (nC 3 H 7 ) 2 Si (OCH 3 ) 2 , iC 3 H 7 Si (OCH 3) 3, (iC 3 H 7) 2 Si (OCH 3) 2, nC 4 H 9 Si (OCH 3) 3, (nC 4 H 9) 2 Si (OCH 3) 2, iC 4 H 9 Si (OCH 3) 3, (iC 4 H 9) 2 Si (OCH 3) 2, tC 4 H 9 Si (OCH 3) 3, (tC 4 H 9) 2 Si (OCH 3) 2, nC 5 H 11 Si (OCH 3) 3, (nC 5 H 11) 2 Si (OCH 3), ( cyclopentyl) Si (OCH 3) 3, ( cyclopentyl) 2 Si (OCH 3) 2 , ( cyclohexyl) Si ( OCH 3 ) 3 , (cyclohexyl) 2 Si (OCH 3 ) 2 , (cycloheptyl) Si (OCH 3 ) 3 , (cycloheptyl) 2 Si CH 3) 2, (phenyl) Si (OCH 3) 3, ( phenyl) 2 Si (OCH 3) 2 , nC 3 H 7 Si (OC 2 H 5) 3, (nC 3 H 7) 2 Si (OC 2 H 5) 2, iC 3 H 7 Si (OC 2 H 5) 3, (iC 3 H 7) 2 Si (OC 2 H 5) 2, nC 4 H 9 Si (OC 2 H 5) 3, (nC 4 H 9) 2 Si (OC 2 H 5) 2, iC 4 H 9 Si (OC 2 H 5) 3, (iC 4 H 9) 2 Si (OC 2 H 5) 2, tC 4 H 9 Si (OC 2 H 5) 3, (tC 4 H 9) 2 Si (OC 2 H 5) 2, nC 5 H 11 Si (OC 2 H 5) 3, (nC 5 H 11) 2 Si (OC 2 H 5) 2, (cyclopentyl) Si (OC 2 H 5) 3, ( cyclopentyl) 2 Si (OC 2 H 5 ) 2, ( cyclohexyl) Si (OC 2 H 5) 3, ( cyclohexyl) 2 Si (OC 2 H 5) 2, (cycloheptyl) Si (OC 2 H 5) 3, (cycloheptyl) 2 Si (OC 2 H 5) 2, (phenyl) Si (OC 2 H 5), (phenyl) 2 Si (OC 2 H 5 ) 2 , and the like, and more preferably a dialkyldialkoxysilane compound such as dicyclopentyldimethoxysilane, diisopropyldimethoxysilane, and dicyclohexyldimethoxysilane.
본 발명은 하기의 실시예와 비교예에 의하여 보다 구체적으로 이해될 수 있다. 하기의 실시예는 본 발명을 예시하기 위한 예에 지나지 않으며, 본 발명의 보호범위를 제한하는 것은 아니다.
The present invention can be more specifically understood by the following examples and comparative examples. The following examples are only illustrative of the present invention and do not limit the scope of protection of the present invention.
실시예 1~2 및 비교예 1, 3~5Examples 1 and 2 and Comparative Examples 1 and 3 to 5
촉매의 제조Preparation of Catalyst
질소로 충분히 치환된 1리터 크기의 교반기가 설치된 유리반응기에 톨루엔 150ml와 디에톡시마그네슘(평균입경이 60㎛인 구형이고, 입도분포지수가 0.86이고, 겉보기밀도가 0.32g/cc이다) 25g을 투입하고 10℃로 유지시켰다. 사염화티타늄 25ml를 톨루엔 50ml에 희석시켜 1시간에 걸쳐 투입한 후, 반응기의 온도를 60℃까지 분당 0.5℃의 속도로 승온시켰다. 상기 반응 혼합물을 60℃에서 1시간 동안 교반한 다음, 교반을 멈추어 고체생성물이 침전되기를 기다린 후, 상등액을 제거하고 새로운 톨루엔 200ml를 첨가하여 15분간 교반시킨 후, 1회 세척하였다.Into a glass reactor equipped with a stirrer having a volume of 1 liter sufficiently substituted with nitrogen, 150 ml of toluene and 25 g of diethoxy magnesium (spherical having an average particle diameter of 60 탆, a particle size distribution index of 0.86 and an apparent density of 0.32 g / cc) And kept at 10 [deg.] C. 25 ml of titanium tetrachloride was diluted in 50 ml of toluene and added over 1 hour, and then the temperature of the reactor was raised to 60 ° C at a rate of 0.5 ° C per minute. The reaction mixture was stirred at 60 ° C for 1 hour, then the stirring was stopped to wait for the solid product to settle, the supernatant liquid was removed, 200 ml of fresh toluene was added, stirred for 15 minutes, and washed once.
상기 사염화티타늄으로 처리된 고체생성물에 톨루엔 150ml를 첨가하여 온도를 30℃로 유지한 상태에서 250rpm으로 교반시키면서 사염화티타늄 50ml를 1시간에 걸쳐 일정한 속도로 투입하였다. 사염화티타늄의 투입이 완료되면 1,2-디이소부틸-디에틸숙시네이트 2.5g을 투입하고, 반응기의 온도를 110℃까지 80분간에 걸쳐 일정한 속도로 승온시켰다(분당 1℃의 속도로 승온). 승온과정에서 반응기의 온도가 60℃에 도달하였을 때, 1,2-이소부틸-디에틸숙시네이트 2.5g을 추가로 투입하였다. 상기 혼합물을 110℃에서 1시간 동안 유지한 다음, 90℃로 온도를 내려 교반을 멈추고 상등액을 제거한 후, 톨루엔 200ml를 첨가하여 1회 세척하였다. 여기에 톨루엔 150ml와 사염화티타늄 50ml를 투입하여 온도를 110℃까지 올려 1시간 동안 유지, 숙성시켰다. 숙성과정이 끝난 상기의 슬러리 혼합물을 매회당 톨루엔 200ml로 2회 세척하고, 40℃에서 노말헥산으로 매회당 200ml씩 5회 세척하여 연노랑색의 고체촉매성분을 얻었다. 흐르는 질소에서 18시간 건조시켜 얻어진 고체촉매성분 중의 티타늄 함량은 2.72중량%였다.
150 ml of toluene was added to the solid product treated with titanium tetrachloride, and 50 ml of titanium tetrachloride was added thereto at a constant rate over 1 hour while stirring at 250 rpm while maintaining the temperature at 30 ° C. After the addition of titanium tetrachloride was completed, 2.5 g of 1,2-diisobutyl-diethyl succinate was added and the temperature of the reactor was elevated to 110 ° C. over a period of 80 minutes (at a rate of 1 ° C. per minute) . When the temperature of the reactor reached 60 占 폚 in the course of heating, 2.5 g of 1,2-isobutyl-diethyl succinate was further added. The mixture was maintained at 110 DEG C for 1 hour, then cooled to 90 DEG C, stirring was stopped, and the supernatant liquid was removed. Then, 200 mL of toluene was added and washed once. 150 ml of toluene and 50 ml of titanium tetrachloride were added thereto, the temperature was raised to 110 ° C, and the mixture was kept for 1 hour and aged. The aged slurry mixture thus obtained was washed twice with 200 ml of toluene per one time and washed with n-hexane at 40 ° C for five times with 200 ml each time to obtain a pale yellow solid catalyst component. The titanium content in the solid catalyst component obtained by drying in flowing nitrogen for 18 hours was 2.72% by weight.
폴리프로필렌 수지의 제조Production of polypropylene resin
벌크-기상중합 반응기로 구성된 하이폴 폴리프로필렌 제조공정(Hypol Process)을 이용하여, 당업자에게 공지된 중합 방법에 의하여 표 1과 같은 조성으로 폴리프로필렌 수지를 제조하였다.
A polypropylene resin was prepared by a polymerization method known to those skilled in the art using a hypol polypropylene production process (Hypol Process) composed of a bulk-gas phase polymerization reactor and a composition as shown in Table 1.
비교예 2Comparative Example 2
프탈레이트계 내부전자공여체를 함유하는 통상의 지글러-나타 촉매를 이용하여, 표 1과 같은 조성으로 폴리프로필렌 수지를 제조하였다.
Using a conventional Ziegler-Natta catalyst containing a phthalate internal electron donor, a polypropylene resin was prepared with the composition shown in Table 1.
시험예Test Example
본 발명에서 사용된 실험 방법을 다음에 정리하였다. The experimental method used in the present invention is summarized as follows.
물성측정 방법How to measure property
(1) 용융지수(Melt Index)(1) Melt Index
ASTM D1238 조건에 따라 230℃, 2.16kg 하중에서 측정하였다. It was measured at 230 占 폚 under a load of 2.16 kg according to ASTM D1238 conditions.
(2) 입체규칙도 (Isotactic index, II)(2) Isotactic index (II)
핵자기공명분광기(Nuclear Magnetic Resonance Spectrometer, NMR)의 펜타아드법(Pentad) 으로 폴리프로필렌에 중합된 프로필렌의 방향성을 측정하여 입체규칙도를 측정하였다.The degree of stereoregularity was measured by measuring the directionality of propylene polymerized on polypropylene with Pentad method (Nuclear Magnetic Resonance Spectrometer, NMR).
(3) 다분산성지수 (Polydispersity index, PI)(3) Polydispersity index (PI)
분자량분포를 측정하는 방법으로 유변학적 특성을 이용하여 레오메트릭 다이나믹 스펙트러미터(Rheometrics Dynamic Spectrometer)에서 200℃의 온도로 storage modulus와 loss modulus를 측정하고 그 교점인 crossover modulus(Gc)를 이용하여 다음식으로부터 다분산성지수를 측정하였다.
The storage modulus and loss modulus were measured at a temperature of 200 ° C in a Rheometrics Dynamic Spectrometer using the rheological properties and the crossover modulus (Gc) The polydispersity index was measured from the food.
(4) 에틸렌 함량(4) Ethylene content
적외선흡수스펙트럼(FT-IR)을 사용하여 720, 730cm-1 특성 피크를 이용하여 에틸렌 함량을 측정하였다.The ethylene content was measured using a 720, 730 cm- 1 characteristic peak using an infrared absorption spectrum (FT-IR).
(5) 고유점도(5) Intrinsic viscosity
135℃ 데칼린 용액하에서 점도측정기를 이용하여 고유점도를 측정하였다.The intrinsic viscosity was measured using a viscosity meter in a 135 DEG C decalin solution.
(6) 굴곡탄성율(6) Flexural modulus
ASTM D790 방법에 따라 측정하였다.ASTM D790 method.
(7) Izod 충격강도(7) Izod impact strength
ASTM D256 방법에 따라 상온에서 측정하였다.It was measured at room temperature according to the ASTM D256 method.
(8) 열변형온도(8) Heat deformation temperature
ASTM D648 방법에 따라 측정하였다.It was measured according to the ASTM D648 method.
(9) 광택도(9) Glossiness
ASTM D523-89 방법에 따라 측정하였다.ASTM D523-89.
(10) 흐림도(10) Cloudiness
ASTM D1003 방법에 따라 측정하였다.
ASTM D1003 method.
(11) 흐름성(11) Flowability
동일 조건으로 사출하였을 때, (사출온도: 230℃) 폴리프로필렌 수지가 최대로 흘러가는 길이로 측정하였다.
When injected under the same conditions (injection temperature: 230 ° C), the length of the polypropylene resin was measured to the maximum.
조성Suzy
Furtherance
(g/10분)Melt Index
(g / 10 min)
지수(%)Component (a) stereoregularity diagram
Indices(%)
지수Component (a) Polydispersity
Indices
(중량부)The content of component (a)
(Parts by weight)
(중량부)The content of component (b)
(Parts by weight)
(중량%)Ethylene content
(weight%)
고유점도 (dl/g)Solvent
Intrinsic viscosity (dl / g)
(중량부)Aluminum-based nucleating agent
(Parts by weight)
(kg/cm2)Flexural modulus
(kg / cm 2 )
(kgcm/cm)Izod impact strength, room temperature
(kgcm / cm)
(60°,%)Glossiness
(60 °,%)
상기 표 1에 나타난 바와 같이, 본 발명에 의한 폴리프로필렌 수지는 흐름성이 우수하고 높은 내열성 및 기계적 물성의 균형이 우수하며 외관 특성인 광택도와 투명성이 우수한 것으로 나타났다.As shown in Table 1, the polypropylene resin according to the present invention has excellent flowability, excellent balance of high heat resistance and mechanical properties, and excellent appearance and transparency.
반면에, 비교예 1의 폴리프로필렌 수지는 유기금속계 핵제가 없어 내열성 및 기계적 물성이 열세하고 투명성이 낮은 것으로 나타났다. 비교예 2는 촉매의 내부전자공여체로 프탈레이트계가 사용된 것으로 성분 (a)의 분자량 분포가 좁기 때문에 내열성 및 기계적 강도가 낮고 흐름성이 열세인 것을 알 수 있다. 비교예 3은 에틸렌-프로필렌 블록 공중합체 중합시 에틸렌 함량이 높아 기계적 강도는 양호하지만 광택도와 투명성이 열세하였다. 비교예 4는 성분 (a)의 함량이 낮고 성분 (b)의 함량이 높아 기계적 강성이 낮고 광택도와 투명성이 다소 열세한 것을 알 수 있다. 비교예 5는 내열성, 기계적 강성 및 흐름성은 양호하지만 용제추출물의 고유점도와 고유점도비가 높아 광택도와 투명성이 극히 낮은 것으로 나타났다. On the other hand, the polypropylene resin of Comparative Example 1 was poor in heat resistance and mechanical properties due to the organic metal-based nucleating agent and showed low transparency. Comparative Example 2 shows that the phthalate system was used as the internal electron donor of the catalyst, and the molecular weight distribution of the component (a) was narrow, so that the heat resistance and the mechanical strength were low and the flowability was poor. In Comparative Example 3, the ethylene content in the polymerization of the ethylene-propylene block copolymer was high and the mechanical strength was good, but the gloss and transparency were poor. In Comparative Example 4, the content of the component (a) is low and the content of the component (b) is high, so that the mechanical rigidity is low and the gloss and transparency are somewhat poor. In Comparative Example 5, although the heat resistance, the mechanical rigidity and the flowability were good, the intrinsic viscosity and the intrinsic viscosity ratio of the solvent extract were high, and the gloss and transparency were extremely low.
Claims (6)
상기 에틸렌-프로필렌 블록 공중합체는 (a) 프로필렌 단독 중합체와 (b) 에틸렌-프로필렌 고무 중합체가 중합된 공중합체로써,
상기 에틸렌-프로필렌 블록 공중합체 100중량부에 대하여 (a) 프로필렌 단독 중합체 85~92중량부 및 (b) 에틸렌-프로필렌 고무 중합체 8~15중량부이고,
상기 유기금속계 핵제의 함량은 에틸렌-프로필렌 블록 공중합체의 100중량부에 대하여 0.05~0.3중량부이며,
상기 (a) 프로필렌 단독 중합체의 다분산성지수는 6~15이고, 상기 다분산성지수는 레오메트릭 다이나믹 스펙트러미터(Rheometrics Dynamic Spectrometer)에서 200℃의 온도로 storage modulus와 loss modulus를 측정하고 그 교점인 crossover modulus(Gc)를 이용하여 하기 식으로부터 측정된 것이며,
상기 에틸렌-프로필렌 블록 공중합체 중의 용제추출물의 고유점도에 대한 상기 에틸렌-프로필렌 블록 공중합체 중의 용제불용분의 고유점도의 비는 0.5~1.6인 것을 특징으로 하는 폴리프로필렌 수지 조성물.
A polypropylene resin composition comprising an ethylene-propylene block copolymer having an ethylene content of 2 to 4% by weight and an organometallic nucleating agent,
The ethylene-propylene block copolymer is a copolymer obtained by polymerizing (a) a propylene homopolymer and (b) an ethylene-propylene rubber polymer,
(A) 85 to 92 parts by weight of a propylene homopolymer and (b) 8 to 15 parts by weight of an ethylene-propylene rubber polymer based on 100 parts by weight of the ethylene-propylene block copolymer,
The content of the organometallic nucleating agent is 0.05 to 0.3 parts by weight based on 100 parts by weight of the ethylene-propylene block copolymer,
The polydispersity index of the propylene homopolymer (a) is 6 to 15, and the polydispersity index is determined by measuring a storage modulus and a loss modulus at a temperature of 200 ° C in a Rheometrics Dynamic Spectrometer, crossover modulus (Gc).
Wherein the ratio of the intrinsic viscosity of the solvent insoluble matter in the ethylene-propylene block copolymer to the intrinsic viscosity of the solvent extract in the ethylene-propylene block copolymer is 0.5 to 1.6.
상기 에틸렌-프로필렌 블록 공중합체에 있어서 용제추출물의 고유점도는 1.0~2.0dl/g인 것을 특징으로 하는 폴리프로필렌 수지 조성물.
The method according to claim 1,
Wherein the intrinsic viscosity of the solvent extract in the ethylene-propylene block copolymer is 1.0 to 2.0 dl / g.
상기 에틸렌-프로필렌 블록 공중합체의 용융지수는 ASTM D1238의 230℃, 4~30g/10분인 것을 특징으로 하는 폴리프로필렌 수지 조성물.
The method according to claim 1,
Wherein the melt index of the ethylene-propylene block copolymer is 230 DEG C and 4 to 30 g / 10 minutes of ASTM D1238.
상기 (a) 프로필렌 단독 중합체의 입체규칙도 지수는 펜타드 분율로 95% 이상인 것을 특징으로 하는 폴리프로필렌 수지 조성물.
The method according to claim 1,
Wherein the propylene homopolymer (a) has a stereoregularity index of not less than 95% as a pentad fraction.
상기 폴리프로필렌 수지 조성물은 중화제, 산화방지제, 내열안정제, 내후안정제, 대전방지제, 활제, 내 블록킹제, 안료, 염료 중에서 선택된 1종 이상의 첨가제를 더 포함하는 것을 특징으로 하는 폴리프로필렌 수지 조성물.
The method according to claim 1,
Wherein the polypropylene resin composition further comprises at least one additive selected from a neutralizer, an antioxidant, a heat stabilizer, a weather stabilizer, an antistatic agent, a lubricant, an anti-blocking agent, a pigment, and a dye.
상기 유기금속계 핵제는 알루미늄염, 나트륨염 및 칼슘염으로 이루어지는 군으로부터 선택되는 금속염인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The method according to claim 1,
Wherein the organometallic nucleating agent is a metal salt selected from the group consisting of an aluminum salt, a sodium salt and a calcium salt.
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