KR101540618B1 - Electrode for Secondary Battery and Method of Preparing the Same - Google Patents
Electrode for Secondary Battery and Method of Preparing the Same Download PDFInfo
- Publication number
- KR101540618B1 KR101540618B1 KR1020120099075A KR20120099075A KR101540618B1 KR 101540618 B1 KR101540618 B1 KR 101540618B1 KR 1020120099075 A KR1020120099075 A KR 1020120099075A KR 20120099075 A KR20120099075 A KR 20120099075A KR 101540618 B1 KR101540618 B1 KR 101540618B1
- Authority
- KR
- South Korea
- Prior art keywords
- coating layer
- electrode
- carbon slurry
- carbon
- current collector
- Prior art date
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- BFZPBUKRYWOWDV-UHFFFAOYSA-N lithium;oxido(oxo)cobalt Chemical compound [Li+].[O-][Co]=O BFZPBUKRYWOWDV-UHFFFAOYSA-N 0.000 description 1
- VROAXDSNYPAOBJ-UHFFFAOYSA-N lithium;oxido(oxo)nickel Chemical compound [Li+].[O-][Ni]=O VROAXDSNYPAOBJ-UHFFFAOYSA-N 0.000 description 1
- URIIGZKXFBNRAU-UHFFFAOYSA-N lithium;oxonickel Chemical compound [Li].[Ni]=O URIIGZKXFBNRAU-UHFFFAOYSA-N 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- LYGJENNIWJXYER-UHFFFAOYSA-N nitromethane Chemical compound C[N+]([O-])=O LYGJENNIWJXYER-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229920001197 polyacetylene Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000005518 polymer electrolyte Substances 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000001008 quinone-imine dye Substances 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910021384 soft carbon Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical group 0.000 description 1
- BDZBKCUKTQZUTL-UHFFFAOYSA-N triethyl phosphite Chemical compound CCOP(OCC)OCC BDZBKCUKTQZUTL-UHFFFAOYSA-N 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 235000015041 whisky Nutrition 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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Images
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical Kinetics & Catalysis (AREA)
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- General Chemical & Material Sciences (AREA)
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- Manufacturing & Machinery (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
발명은,(a) 전극 활물질, 바인더 및 도전재를 포함하는 전극 합제로 이루어진 전극 합제 코팅층; 및 (b) 카본 슬러리로 이루어져 있고, 상기 전극 합제 코팅층과 집전체의 계면 중의 적어도 일부에 코팅되어 있는 카본 슬러리 코팅층; 을 포함하는 것을 특징으로 하는 이차전지용 전극 및 그것의 제조방법을 제공함으로써, 전극 합제와 집전체 사이의 접착력 및 출력특성을 크게 향상시킬 수 있다. (A) an electrode mixture coating layer composed of an electrode mixture including an electrode active material, a binder and a conductive material; And (b) a carbon slurry coating layer composed of a carbon slurry and coated on at least a part of an interface between the electrode mixture coating layer and the current collector; The present invention provides an electrode for a secondary battery and a method of manufacturing the same, which can significantly improve the adhesive force and the output characteristic between the electrode material mixture and the current collector.
Description
본 발명은 이차전지용 전극 및 그것의 제조 방법으로서, The present invention relates to an electrode for a secondary battery and a manufacturing method thereof,
(a) 전극 활물질, 바인더 및 도전재를 포함하는 전극 합제로 이루어진 전극 합제 코팅층; 및(a) an electrode mixture coating layer composed of an electrode mixture including an electrode active material, a binder, and a conductive material; And
(b) 카본 슬러리로 이루어져 있고, 상기 전극 합제 코팅층과 집전체의 계면 중의 적어도 일부에 코팅되어 있는 카본 슬러리 코팅층; (b) a carbon slurry coating layer composed of a carbon slurry and coated on at least a part of an interface between the electrode mixture coating layer and the current collector;
을 포함하는 것을 특징으로 하는 이차전지용 전극 및 그것의 제조 방법에 관한 것이다.And an electrode for a secondary battery, and a method of manufacturing the same.
모바일 기기에 대한 기술 개발과 수요가 증가함에 따라 에너지원으로서의 이차전지의 수요가 급격히 증가하고 있고, 그러한 이차전지 중 높은 에너지 밀도와 방전 전압의 리튬 이차전지에 대해 많은 연구가 행해지면서 상용화되어 널리 사용되고 있다.As technology development and demand for mobile devices have increased, there has been a rapid increase in the demand for secondary batteries as energy sources. Many researches have been made on lithium secondary batteries having high energy density and discharge voltage among such secondary batteries, and they are widely used and widely used have.
일반적으로 리튬 이차전지는 양극, 음극 및 양쪽 전극 사이에 배치되는 분리막과 전해액을 포함하는 것으로 구성되어 있으며, 전해액은 유기용매에 리튬염이 적당량 용해된 것을 사용한다.Generally, a lithium secondary battery comprises a separator disposed between an anode, a cathode, and both electrodes, and an electrolytic solution, and an electrolyte in which an appropriate amount of a lithium salt is dissolved in an organic solvent is used.
이와 같은 리튬 이차전지의 전극은 일반적으로 집전체에 전극 합제용 슬러리를 코팅하여 제조하는 바, 상기 전극 합제용 슬러리는 리튬 이온의 흡장 및 방출을 위한 전극 활물질과, 전기전도성을 부여하기 위한 도전제, 및 이를 전극 호일에 접착하기 위한 바인더로 구성된 전극 합제를 NMP(N-methyl pyrrolidone) 등의 용매에서 혼합하여 제조된다. 그러나, 이러한 전극의 제조시 압착 공정이나 이후 제조 공정에서 전극 합제와 집전체 사이의 접착력이 저하되어 분진 등이 발생할 수 있고, 전지의 충전 및 방전이 진행됨에 따라 발생하는 전극의 부피 변화에 의해 전극 활물질간 또는 전극 활물질과 집전체 사이가 탈리되어 상기 활물질이 그 기능을 다하지 못하게 될 수 있다. The electrode of such a lithium secondary battery is generally prepared by coating a current collector with a slurry for an electrode material mixture. The slurry for the electrode material mixture includes an electrode active material for intercalating and deintercalating lithium ions, a conductive material for imparting electrical conductivity , And a binder for bonding the electrode foil to the electrode foil in a solvent such as N-methyl pyrrolidone (NMP). However, in the production of such electrodes, the adhesion between the electrode material mixture and the current collector may be lowered during the pressing process or the subsequent manufacturing process, and dust may be generated. As a result of the volume change of the electrode caused by the progress of charging and discharging of the battery, The active material or the electrode active material may be desorbed between the electrode active material and the current collector so that the active material may not function properly.
이러한 접착력 저하 및 이로 인한 활물질의 박리는 전지의 내부 저항을 증가시켜 출력 특성을 저하시키고 전지 용량의 감소를 유발하는 등 전지 성능을 크게 저하시키는 문제가 있다.Such deterioration of adhesive strength and detachment of the active material due to the deterioration of the active material increases the internal resistance of the battery, thereby deteriorating output characteristics and decreasing the battery capacity.
따라서, 상기 문제점을 해결하기 위하여 집전체의 표면을 에칭하여 미세한 요철을 형성하거나, 집전체의 표면에 특정 물질을 도포하여 집전체와의 결합력을 높이는 등과 같은 다양한 방법이 제시되고 있다.Accordingly, in order to solve the above problems, various methods have been proposed, such as forming fine irregularities by etching the surface of the current collector, or applying a specific substance to the surface of the current collector to increase the bonding force with the current collector.
그러나, 이러한 시도에 불구하고 전극의 제조 공정상 전극 합제와 집전체 사이의 접착력 저하에 따른 분진 현상 등이 완전히 해결되지 않고 있고, 또한, 집전체 표면에 도포된 물질로 인하여 집전체와 전극 합제 사이의 전기 전도성이 감소되는 문제점이 있다. However, in spite of these attempts, the dust phenomenon due to the decrease of the adhesion force between the electrode mixture and the current collector is not completely solved in the manufacturing process of the electrode, and due to the substance applied on the surface of the current collector, There is a problem in that the electrical conductivity of the electrode is reduced.
따라서, 집전체와 전극 합제 사이의 전기 전도성을 손상시키지 않으면서 결합력을 향상시킬 수 있는 기술에 대한 필요성이 높은 실정이다.Therefore, there is a high need for a technique capable of improving the bonding force without damaging the electrical conductivity between the current collector and the electrode mixture.
본 발명은 상기와 같은 종래기술의 문제점과 과거로부터 요청되어온 기술적 과제를 해결하는 것을 목적으로 한다. SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-mentioned problems of the prior art and the technical problems required from the past.
본 출원의 발명자들은 심도 있는 연구와 다양한 실험을 거듭한 끝에, 이후 설명하는 바와 같이, 카본 슬러리 코팅층과 전극 합제 코팅층을 연속적으로 포함하는 구성의 이차전지용 전극을 사용하는 경우 소망하는 효과를 달성할 수 있는 것을 확인하고, 본 발명을 완성하기에 이르렀다. The inventors of the present application have conducted intensive research and various experiments and have succeeded in achieving a desired effect when using an electrode for a secondary battery in which a carbon slurry coating layer and an electrode mixture coating layer are continuously included as described later And the present invention has been accomplished.
따라서, 본 발명에 따른 이차전지용 전극은,Therefore, in the electrode for a secondary battery according to the present invention,
(a) 전극 활물질, 바인더 및 도전재를 포함하는 전극 합제로 이루어진 전극 합제 코팅층; 및(a) an electrode mixture coating layer composed of an electrode mixture including an electrode active material, a binder, and a conductive material; And
(b) 카본 슬러리로 이루어져 있고, 상기 전극 합제 코팅층과 집전체의 계면 중의 적어도 일부에 코팅되어 있는 카본 슬러리 코팅층; (b) a carbon slurry coating layer composed of a carbon slurry and coated on at least a part of an interface between the electrode mixture coating layer and the current collector;
을 포함하는 것을 특징으로 한다.And a control unit.
즉, 본 발명에 따른 이차전지용 전극은, 카본 슬러리가 코팅되어 있어 집전체와 전극 합제 사이의 전기전도성을 향상시킬 수 있고, 상기 카본 슬러리 층은 표면적을 넓히는 효과를 가져오므로 집전체에 대한 전극 합제의 접착력 높일 수 있는 장점을 가지고 있다.That is, since the electrode for a secondary battery according to the present invention is coated with a carbon slurry, the electrical conductivity between the current collector and the electrode mixture can be improved, and the carbon slurry layer has an effect of widening the surface area, It has the advantage of increasing the adhesive strength of the compound.
상기 카본 슬러리는, 예를 들어, 흑연, 카본 블랙, 아세틸렌 블랙, 케첸 블랙, 채널 블랙, 퍼네이스 블랙, 램프 블랙, 서머 블랙, 탄소 섬유 및 불화 카본으로 이루어진 그룹에서 선택된 하나 이상의 카본계 물질과, 바인더로서의 고분자 물질을 포함할 수 있다. The carbon slurry may contain at least one carbonaceous material selected from the group consisting of graphite, carbon black, acetylene black, ketjen black, channel black, furnace black, lamp black, And may include a polymer material as a binder.
상기 바인더로서 고분자 물질은, 카본계 물질의 집전체 및 전극 합제 층에 대한 결합에 조력하는 성분으로서, 예를 들어, 폴리불화비닐리덴(PvdF), 폴리비닐알코올, 카르복시메틸셀룰로우즈(CMC), 전분, 히드록시프로필셀룰로우즈, 재생 셀룰로우즈, 폴리비닐피롤리돈, 테트라플루오로에틸렌, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌-디엔 테르 폴리머(EPDM), 술폰화 EPDM, 스티렌-브틸렌 고무 및 불소 고무로 이루어진 그룹에서 선택된 하나 또는 둘 이상일 수 있으나 이것만으로 제한되는 것은 아니다. 구체적으로는, 폴리불화비닐리덴(PvdF)일 수 있다.As the binder, the polymer material may be polyvinylidene fluoride (PVdF), polyvinyl alcohol, carboxymethylcellulose (CMC), polyvinylidene fluoride (PVDF), or the like as a component that assists in bonding of the carbon- , Starch, hydroxypropylcellulose, regenerated cellulose, polyvinylpyrrolidone, tetrafluoroethylene, polyethylene, polypropylene, ethylene-propylene-diene terpolymer (EPDM), sulfonated EPDM, styrene- Rubber, and fluororubber, but is not limited thereto. Concretely, it may be polyvinylidene fluoride (PvdF).
상기 카본계 물질은 카본 슬러리 전체 중량을 기준으로 20 내지 80 중량%로 포함되어 있을 수 있다. 카본계 물질의 양이 지나치게 많을 경우에는 상대적으로 바인더의 양이 적어져 접착력이 저하되는 문제가 발생할 수 있고, 반대로 지나치게 적을 경우에는 소망하는 전기전도도를 얻지 못하게 되므로, 바람직하지 않다. 구체적으로, 카본계 물질은 카본 슬러리 전체 중량을 기준으로 30 내지 70 중량%일 수 있다.The carbon-based material may be contained in an amount of 20 to 80% by weight based on the total weight of the carbon slurry. If the amount of the carbonaceous material is too large, the amount of the binder may be relatively small and the adhesion may be deteriorated. On the other hand, if the amount is too small, the desired electrical conductivity may not be obtained. Specifically, the carbon-based material may be 30 to 70% by weight based on the total weight of the carbon slurry.
상기 카본 슬러리 코팅층은 0.5 내지 50 ㎛의 두께일 수 있다. 상기 카본 슬러리 코팅층의 두께가 너무 얇으면 소망하는 전기 전도도 향상 효과를 발휘하기 어렵고, 반대로, 너무 두꺼운 경우 규격 대비 전극 합제 코팅층이 감소하는 결과를 초래하는 바 전지 용량을 감소시킬 수 있으므로 문제가 있다. 따라서, 상기 카본 슬러리 코팅층의 두께는 구체적으로는, 10 내지 40 ㎛의 두께일 수 있다.The carbon slurry coating layer may be 0.5 to 50 탆 thick. If the thickness of the carbon slurry coating layer is too small, it is difficult to exhibit a desired electric conductivity improving effect. On the other hand, if the carbon slurry coating layer is too thick, the coating amount of the electrode mixture layer decreases. Therefore, the thickness of the carbon slurry coating layer may be specifically from 10 to 40 mu m.
상기 카본 슬러리 코팅층은 집전체 표면의 전부 또는 일부에 코팅될 수 있는 바, 전극 합제와의 결합력 및 전기전도도를 향상시킬 수 있는 범위 내에서 적절하게 조절할 수 있다. 상기 카본 슬러리 코팅층은 전극 합제가 접하는 집전체의 표면적을 기준으로 50 내지 100%로 형성되어 있을 수 있고, 구체적으로는, 80 내지 100%로 형성될 수 있다.The carbon slurry coating layer can be coated on all or a part of the surface of the current collector, and can be appropriately controlled within a range capable of improving the bonding force and electric conductivity with the electrode mixture. The carbon slurry coating layer may be formed at a ratio of 50 to 100% based on the surface area of the current collector to which the electrode mixture contacts. Specifically, the carbon slurry coating layer may be 80 to 100%.
상기 카본 슬러리 코팅층의 표면 거칠기(roughness)는 카본 슬러리 고형분비에 따라 적절히 조절할 수 있으며, 예를 들어, 0.01 내지 30 ㎛일 수 있고, 구체적으로는 0.1 내지 10 ㎛일 수 있다. 이러한 표면 거칠기를 가지는 카본 슬러리 코팅층은 전극 합제 코팅층과의 계면 면적이 증가되어, 결과적으로 접착력이 향상될 수 있다.The surface roughness of the carbon slurry coating layer can be appropriately adjusted according to the solid content ratio of the carbon slurry, and may be, for example, from 0.01 to 30 탆, and specifically from 0.1 to 10 탆. The carbon slurry coating layer having such a surface roughness can increase the interface area with the electrode mixture coating layer, and consequently the adhesion can be improved.
상기 카본 슬러리 코팅층과 전극 합제 코팅층의 계면은 요철형 계면 구조를 이루고 있을 수 있다.The interface between the carbon slurry coating layer and the electrode mixture coating layer may have a concavo-convex interface structure.
상기 전극 합제 코팅층의 두께는 5 내지 400 ㎛일 수 있고, 구체적으로는 20 내지 200 ㎛일 수 있다. 상기 코팅층의 두께가 너무 작을 경우에는 도포에 따른 효과를 기대하기 어렵고, 반대로 너무 클 경우에는 집전체의 융착을 저해하므로 바람직하지 않다.The thickness of the electrode mixture coating layer may be 5 to 400 탆, and may be 20 to 200 탆. When the thickness of the coating layer is too small, it is difficult to expect the effect of coating. On the other hand, if it is too large, fusion of the current collector is inhibited.
상기 이차전지용 전극의 밀도는 1.5 내지 5 g/cc 일 수 있다. 이러한 전극 밀도를 갖는 경우 집전체와 접촉면적을 크게 유지할 수가 있어서 뛰어난 도전 네트워크를 형성하는 것이 가능하므로 전기 전도도가 우수하다. The density of the electrode for the secondary battery may be 1.5 to 5 g / cc. With such an electrode density, it is possible to maintain a large contact area with the current collector, so that it is possible to form an excellent conductive network, and thus the electric conductivity is excellent.
상기 전극 활물질은 양극 활물질, 또는 음극 활물질, 또는 양극 활물질 및 음극 활물질일 수 있으며, 구체적인 구성은 이하 설명한다.The electrode active material may be a positive electrode active material, a negative electrode active material, or a positive electrode active material and a negative electrode active material.
또한, 본 발명에 따른 이차전지용 전극의 제조 방법은, Further, in the method of manufacturing an electrode for a secondary battery according to the present invention,
(a) 집전체의 일부 또는 전체 표면 상에 카본 슬러리를 코팅하고 건조하여 카본 슬러리 코팅층을 형성하는 단계;(a) coating a carbon slurry on a part or whole surface of the current collector and drying to form a carbon slurry coating layer;
(b) 상기 카본 슬러리 코팅층이 형성된 집전체 상에 전극 활물질, 바인더 및 도전재를 포함하는 전극 합제를 코팅하고 건조하여 전극 합제 코팅층을 형성하는 단계;(b) coating an electrode mixture including an electrode active material, a binder, and a conductive material on the collector on which the carbon slurry coating layer is formed, and drying the electrode mixture to form an electrode mixture coating layer;
(c) 연속 코팅된 카본 슬러리 코팅층과 전극 합제 코팅층을 롤 프레싱(roll pressing) 하는 단계;(c) roll-pressing the continuously coated carbon slurry coating layer and the electrode mixture coating layer;
(d) 상기 단계(a), (b) 및 (c)를 1회 또는 2회 이상 적용하는 단계;(d) applying the steps (a), (b) and (c) one or more times;
를 포함하는 것으로 구성되어 있다.As shown in FIG.
상기 단계(a)에서는, 앞서 설명한 바와 같이 카본 슬러리의 고형분비 조절을 통해서 카본 슬러리 코팅층의 표면 거칠기 조절할 수 있다.In the step (a), the surface roughness of the carbon slurry coating layer can be controlled by adjusting the solid content ratio of the carbon slurry as described above.
상기 단계(b)에서는, 카본 슬러리 코팅층 상에 전극 합제 코팅층을 연속으로 코팅함으로써, 제조 공정비 감소를 통해 공정성이 개선될 수 있고, 카본 슬러리 코팅층과 전극 합제 코팅층의 계면 면적을 증가시킬 수 있다. In the step (b), by continuously coating the electrode slurry coating layer on the carbon slurry coating layer, the processability can be improved by reducing the manufacturing process ratio, and the interface area between the carbon slurry coating layer and the electrode slurry coating layer can be increased.
상기 단계(a) 및 단계(b)의 건조는 카본 슬러리 및 전극 합제 슬러리 내의 바인더가 변성되지 않는 온도 내에서 수행할 수 있으며, 예를 들어, 상기 건조는 80 내지 200 ℃에서 1 내지 20분 동안 수행할 수 있다. 좀 더 구체적으로는 100 내지 150 ℃에서 1 내지 10분 동안 수행할 수 있다.The drying of step (a) and step (b) may be carried out at a temperature at which the binder in the carbon slurry and electrode slurry slurry is not denatured, for example, the drying may be carried out at 80 to 200 DEG C for 1 to 20 minutes Can be performed. More specifically, it may be carried out at 100 to 150 DEG C for 1 to 10 minutes.
상기 단계(c)에서는, 롤 프레싱(roll pressing)을 통해 연속 코팅으로 형성된 카본 슬러리 코팅층과 전극 합제 코팅층 계면에서, 전극 합제가 카본 슬러리 코팅층 표면으로 침투하게 하여 카본 슬러리 코팅층과의 접촉을 향상시킬 수 있다. 이 경우, 상기 단계(a)에서 카본 슬러리의 고형분비 조절을 통해서 전극 합제, 구체적으로는 양극 활물질의 침투 정도를 조절할 수 있다. In the step (c), the electrode mixture penetrates into the surface of the carbon slurry coating layer at the interface between the carbon slurry coating layer and the electrode mixture coating layer formed by the continuous pressing through roll pressing to improve the contact with the carbon slurry coating layer have. In this case, the degree of penetration of the electrode mixture, specifically, the cathode active material, can be controlled through the adjustment of the solid content ratio of the carbon slurry in the step (a).
본 발명의 제조방법에 따르면 상기 단계(a), (b) 및 (c)를 1회 또는 2회 이상 반복함으로써, 2중 또는 3중 이상으로 형성된 카본 슬러리 코팅 층 및 전극 합제 코팅층을 포함하는 이차전지용 전극을 제공할 수 있다.According to the manufacturing method of the present invention, the steps (a), (b), and (c) are repeated one or more times to form a secondary slurry containing the carbon slurry coating layer and the electrode slurry coating layer It is possible to provide a battery electrode.
본 발명은, 또한, 상기 이차전지용 전극을 양극, 또는 음극, 또는 양극 및 음극을 포함하는 이차전지를 제공하며, 이러한 이차전지는 구체적으로는, 리튬 이차전지일 수 있다. The present invention also provides a secondary battery comprising the secondary battery electrode as a positive electrode or a negative electrode, or a positive electrode and a negative electrode, and the secondary battery may specifically be a lithium secondary battery.
이하, 이러한 리튬 이차전지의 구성을 설명한다.Hereinafter, the configuration of such a lithium secondary battery will be described.
리튬 이차전지는 양극 집전체 상에 양극 활물질, 도전재 및 바인더의 혼합물을 도포한 후 건조 및 프레싱하여 제조되는 양극과, 동일한 방법을 사용하여 제조되는 음극을 포함하며, 이 경우, 필요에 따라서는 상기 혼합물에 충진제를 더 첨가기도 한다.The lithium secondary battery includes a positive electrode prepared by applying a mixture of a positive electrode active material, a conductive material and a binder on a positive electrode collector, followed by drying and pressing, and a negative electrode prepared using the same method. In this case, A filler is further added to the mixture.
상기 양극 집전체는 일반적으로 3 ~ 500 ㎛의 두께로 만든다. 이러한 양극 집전체는, 당해 전지에 화학적 변화를 유발하지 않으면서 높은 도전성을 가지는 것이라면 특별히 제한되는 것은 아니며, 예를 들어, 스테인레스 스틸, 알루미늄, 니켈, 티탄, 소성 탄소, 또는 알루미늄이나 스테리인레스 스틸의 표면에 카본, 니켈, 티탄, 은 등으로 표면처리한 것 등이 사용될 수 있다. 집전체는 그것의 표면에 미세한 요철을 형성하여 양극 활물질의 접착력을 높일 수도 있으며, 필름, 시트, 호일, 네트, 다공질체, 발포체, 부직포체 등 다양한 형태가 가능하다. The cathode current collector generally has a thickness of 3 to 500 mu m. Such a positive electrode current collector is not particularly limited as long as it has high conductivity without causing chemical changes in the battery. Examples of the positive electrode current collector include stainless steel, aluminum, nickel, titanium, sintered carbon, aluminum or stainless steel A surface treated with carbon, nickel, titanium, silver or the like may be used. The current collector may have fine irregularities on the surface thereof to increase the adhesive force of the cathode active material, and various forms such as a film, a sheet, a foil, a net, a porous body, a foam, and a nonwoven fabric are possible.
상기 양극 활물질은 예를 들어, 리튬 코발트 산화물(LiCoO2), 리튬 니켈 산화물(LiNiO2) 등의 층상 화합물이나 1 또는 그 이상의 전이금속으로 치환된 화합물; 화학식 Li1+xMn2-xO4(여기서, x 는 0 ~ 0.33 임), LiMnO3, LiMn2O3, LiMnO2 등의 리튬 망간 산화물; 리튬 동 산화물(Li2CuO2); LiV3O8, LiFe3O4, V2O5, Cu2V2O7 등의 바나듐 산화물; 화학식 LiNi1-xMxO2 (여기서, M = Co, Mn, Al, Cu, Fe, Mg, B 또는 Ga 이고, x = 0.01 ~ 0.3 임)으로 표현되는 Ni 사이트형 리튬 니켈 산화물; 화학식 LiMn2-xMxO2 (여기서, M = Co, Ni, Fe, Cr, Zn 또는 Ta 이고, x = 0.01 ~ 0.1 임) 또는 Li2Mn3MO8 (여기서, M = Fe, Co, Ni, Cu 또는 Zn 임)으로 표현되는 리튬 망간 복합 산화물; 화학식의 Li 일부가 알칼리토금속 이온으로 치환된 LiMn2O4; LiNi1/3Mn1/3Co1/3O2, LiNi0.5Mn0.3Ni0.2 등의 리튬 니켈 망간 코발트 복합 산화물; Fe2(MoO4)3 , LiNixMn2-xO4(0.01 ≤ x ≤ 0.6) 등을 사용할 수 있다.The cathode active material may be, for example, a layered compound such as lithium cobalt oxide (LiCoO 2 ) or lithium nickel oxide (LiNiO 2 ) or a compound substituted with one or more transition metals; Lithium manganese oxides such as Li 1 + x Mn 2 -x O 4 (where x is 0 to 0.33), LiMnO 3 , LiMn 2 O 3 , LiMnO 2 and the like; Lithium copper oxide (Li 2 CuO 2 ); Vanadium oxides such as LiV 3 O 8 , LiFe 3 O 4 , V 2 O 5 and Cu 2 V 2 O 7 ; A Ni-site type lithium nickel oxide expressed by the formula LiNi 1-x M x O 2 (where M = Co, Mn, Al, Cu, Fe, Mg, B or Ga and x = 0.01 to 0.3); Formula LiMn 2-x M x O 2 ( where, M = Co, Ni, Fe , Cr, and Zn, or Ta, x = 0.01 ~ 0.1 Im) or Li 2 Mn 3 MO 8 (where, M = Fe, Co, Ni, Cu, or Zn); LiMn 2 O 4 in which a part of Li in the formula is substituted with an alkaline earth metal ion; Lithium nickel manganese cobalt composite oxides such as LiNi 1/3 Mn 1/3 Co 1/3 O 2 and LiNi 0.5 Mn 0.3 Ni 0.2 ; Fe 2 (MoO 4 ) 3 , and LiNi x Mn 2-x O 4 (0.01 ≦ x ≦ 0.6).
상기 도전재는 통상적으로 양극 활물질을 포함한 혼합물 전체 중량을 기준으로 1 내지 50 중량%로 첨가된다. 이러한 도전재는 당해 전지에 화학적 변화를 유발하지 않으면서 도전성을 가진 것이라면 특별히 제한되는 것은 아니며, 예를 들어, 천연 흑연이나 인조 흑연 등의 흑연; 카본블랙, 아세틸렌 블랙, 케첸 블랙, 채널 블랙, 퍼네이스 블랙, 램프 블랙, 서머 블랙 등의 카본블랙; 탄소 섬유나 금속 섬유 등의 도전성 섬유; 불화 카본, 알루미늄, 니켈 분말 등의 금속 분말; 산화아연, 티탄산 칼륨 등의 도전성 위스키; 산화 티탄 등의 도전성 금속 산화물; 폴리페닐렌 유도체 등의 도전성 소재 등이 사용될 수 있다.The conductive material is usually added in an amount of 1 to 50% by weight based on the total weight of the mixture including the cathode active material. Such a conductive material is not particularly limited as long as it has electrical conductivity without causing chemical changes in the battery, for example, graphite such as natural graphite or artificial graphite; Carbon black such as carbon black, acetylene black, ketjen black, channel black, furnace black, lamp black, and summer black; Conductive fibers such as carbon fiber and metal fiber; Metal powders such as carbon fluoride, aluminum, and nickel powder; Conductive whiskey such as zinc oxide and potassium titanate; Conductive metal oxides such as titanium oxide; Conductive materials such as polyphenylene derivatives and the like can be used.
상기 바인더는 활물질과 도전재 등의 결합과 집전체에 대한 결합에 조력하는 성분으로서, 통상적으로 양극 활물질을 포함하는 혼합물 전체 중량을 기준으로 1 내지 50 중량%로 첨가된다. 이러한 바인더의 예로는, 폴리불화비닐리덴, 폴리비닐알코올, 카르복시메틸셀룰로우즈(CMC), 전분, 히드록시프로필셀룰로우즈, 재생 셀룰로우즈, 폴리비닐피롤리돈, 테트라플루오로에틸렌, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌-디엔 테르 폴리머(EPDM), 술폰화 EPDM, 스티렌 브티렌 고무, 불소 고무, 다양한 공중합제 등을 들 수 있다.The binder is a component that assists in bonding of the active material and the conductive material and bonding to the current collector, and is usually added in an amount of 1 to 50 wt% based on the total weight of the mixture containing the cathode active material. Examples of such binders include polyvinylidene fluoride, polyvinyl alcohol, carboxymethylcellulose (CMC), starch, hydroxypropylcellulose, regenerated cellulose, polyvinylpyrrolidone, tetrafluoroethylene, polyethylene , Polypropylene, ethylene-propylene-diene terpolymer (EPDM), sulfonated EPDM, styrene butylene rubber, fluorine rubber, and various copolymers.
상기 충진제는 양극의 팽창을 억제하는 성분으로서 선택적으로 사용되며, 당해 전지에 화학적 변화를 유발하지 않으면서 섬유상 재료라면 특별히 제한되는 것은 아니며, 예를 들어, 폴리에틸렌, 폴리프로필렌 등의 올리핀계 중합제; 유리섬유, 탄소섬유 등의 섬유상 물질이 사용된다.The filler is optionally used as a component for suppressing expansion of the anode, and is not particularly limited as long as it is a fibrous material without causing a chemical change in the battery. Examples of the filler include olefin-based polymerizers such as polyethylene and polypropylene; Fibrous materials such as glass fibers and carbon fibers are used.
상기 음극 집전체는 일반적으로 3 ~ 500 ㎛의 두께로 만들어진다. 이러한 음극 집전체는, 당해 전지에 화학적 변화를 유발하지 않으면서 도전성을 가진 것이라면 특별히 제한되는 것은 아니며, 예를 들어, 구리, 스테인레스 스틸, 알루미늄, 니켈, 티탄, 소성 탄소, 구리나 스테인레스 스틸의 표면에 카본, 니켈, 티탄, 은 등으로 표면처리한 것, 알루미늄-카드뮴 합금 등이 사용될 수 있다. 또한, 양극 집전체와 마찬가지로, 표면에 미세한 요철을 형성하여 음극 활물질의 결합력을 강화시킬 수도 있으며, 필름, 시트, 호일, 네트, 다공질체, 발포체, 부직포체 등 다양한 형태로 사용될 수 있다.The negative electrode current collector is generally made to have a thickness of 3 to 500 mu m. Such an anode current collector is not particularly limited as long as it has electrical conductivity without causing chemical changes in the battery, and examples of the anode current collector include copper, stainless steel, aluminum, nickel, titanium, sintered carbon, a surface of copper or stainless steel A surface treated with carbon, nickel, titanium, silver or the like, an aluminum-cadmium alloy, or the like can be used. In addition, like the positive electrode collector, fine unevenness can be formed on the surface to enhance the bonding force of the negative electrode active material, and it can be used in various forms such as films, sheets, foils, nets, porous bodies, foams and nonwoven fabrics.
상기 음극 활물질은, 예를 들어, 천연 흑연과 같이 층상 결정구조가 완전히 이루어진 그라파이트, 저결정성 층상 결정 구조(graphene structure; 탄소의 6각형 벌집 모양 평면이 층상으로 배열된 구조)를 갖는 소프트 카본 및 이런 구조들이 비결정성 부분들과 혼합되어 있는 하드 카본, 인조 흑연, 팽창 흑연, 탄소섬유, 난흑연화성 탄소, 카본블랙, 카본나노튜브, 플러렌, 활성탄 등의 탄소 및 흑연재료; LixFe2O3(0≤x≤1), LixWO2(0≤x≤1), SnxMe1 - xMe'yOz (Me: Mn, Fe, Pb, Ge; Me': Al, B, P, Si, 주기율표의 1족, 2족, 3족 원소, 할로겐; 0<x≤1; 1≤y≤3; 1≤z≤8) 등의 금속 복합 산화물; 리튬 금속; 리튬 합금; 규소계 합금; 주석계 합금; SnO, SnO2, PbO, PbO2, Pb2O3, Pb3O4, Sb2O3, Sb2O4, Sb2O5, GeO, GeO2, Bi2O3, Bi2O4, and Bi2O5 등의 금속 산화물; 폴리아세틸렌 등의 도전성 고분자; Li-Co-Ni 계 재료 등; 상기 화합물들의 복합물이 사용될 수 있다.The negative electrode active material may be, for example, graphite having a completely layered crystal structure such as natural graphite, soft carbon having a low crystalline layered crystal structure (a structure in which hexagonal honeycomb planes of carbon are arranged in layers) Carbon and graphite materials such as hard carbon, artificial graphite, expanded graphite, carbon fiber, hard graphitizable carbon, carbon black, carbon nanotube, fullerene, activated carbon and the like in which these structures are mixed with amorphous portions; Li x Fe 2 O 3 (0≤x≤1 ), Li x WO 2 (0≤x≤1), Sn x Me 1 - x Me 'y O z (Me: Mn, Fe, Pb, Ge; Me' : Metal complex oxides such as Al, B, P, Si,
이러한 리튬 이차전지는 양극과 음극 사이에 분리막이 개재된 구조의 전극조립체에 리튬염 함유 전해액이 함침되어 있는 구조로 이루어질 수 있다. Such a lithium secondary battery may have a structure in which a lithium salt-containing electrolyte is impregnated in an electrode assembly having a separator interposed between a cathode and an anode.
상기 분리막은 양극과 음극 사이에 개재되며, 높은 이온 투과도와 기계적 강도를 가지는 절연성의 얇은 박막이 사용된다. 분리막의 기공 직경은 일반적으로 0.01 ~ 10 ㎛이고, 두께는 일반적으로 5 ~ 300 ㎛이다. 이러한 분리막으로는, 예를 들어, 내화학성 및 소수성의 폴리프로필렌 등의 올레핀계 폴리머; 유리섬유 또는 폴리에틸렌 등으로 만들어진 시트나 부직포 등이 사용된다. 전해질로서 폴리머 등의 고체 전해질이 사용되는 경우에는 고체 전해질이 분리막을 겸할 수도 있다.The separation membrane is interposed between the anode and the cathode, and an insulating thin film having high ion permeability and mechanical strength is used. The pore diameter of the separator is generally 0.01 to 10 mu m and the thickness is generally 5 to 300 mu m. Such separation membranes include, for example, olefinic polymers such as polypropylene, which are chemically resistant and hydrophobic; A sheet or nonwoven fabric made of glass fiber, polyethylene or the like is used. When a solid electrolyte such as a polymer is used as an electrolyte, the solid electrolyte may also serve as a separation membrane.
상기 리튬염 함유 전해액은 전해액과 리튬염으로 이루어져 있으며, 상기 전해액으로는 비수계 유기용매, 유기 고체 전해질, 무기 고체 전해질 등이 사용되지만 이들만으로 한정되는 것은 아니다.The electrolyte solution containing the lithium salt is composed of an electrolyte solution and a lithium salt. The electrolyte solution may be a non-aqueous organic solvent, an organic solid electrolyte, or an inorganic solid electrolyte, but is not limited thereto.
상기 비수계 유기용매로는, 예를 들어, N-메틸-2-피롤리디논, 프로필렌 카르보네이트, 에틸렌 카르보네이트, 부틸렌 카르보네이트, 디메틸 카르보네이트, 디에틸 카르보네이트, 감마-부틸로 락톤, 1,2-디메톡시 에탄, 테트라히드록시 프랑(franc), 2-메틸 테트라하이드로푸란, 디메틸술폭시드, 1,3-디옥소런, 포름아미드, 디메틸포름아미드, 디옥소런, 아세토니트릴, 니트로메탄, 포름산 메틸, 초산메틸, 인산 트리에스테르, 트리메톡시 메탄, 디옥소런 유도체, 설포란, 메틸 설포란, 1,3-디메틸-2-이미다졸리디논, 프로필렌 카르보네이트 유도체, 테트라하이드로푸란 유도체, 에테르, 피로피온산 메틸, 프로피온산 에틸 등의 비양자성 유기용매가 사용될 수 있다.Examples of the non-aqueous organic solvent include N-methyl-2-pyrrolidinone, propylene carbonate, ethylene carbonate, butylene carbonate, dimethyl carbonate, diethyl carbonate, gamma -Butyrolactone, 1,2-dimethoxyethane, tetrahydroxyfuran, 2-methyltetrahydrofuran, dimethylsulfoxide, 1,3-dioxolane, formamide, dimethylformamide, dioxolane , Acetonitrile, nitromethane, methyl formate, methyl acetate, triester phosphate, trimethoxymethane, dioxolane derivatives, sulfolane, methylsulfolane, 1,3-dimethyl-2-imidazolidinone, propylene carbonate Nonionic organic solvents such as tetrahydrofuran derivatives, ethers, methyl pyrophosphate, ethyl propionate and the like can be used.
상기 유기 고체 전해질로는, 예를 들어, 폴리에틸렌 유도체, 폴리에틸렌 옥사이드 유도체, 폴리프로필렌 옥사이드 유도체, 인산 에스테르 폴리머, 폴리 에지테이션 리신(agitation lysine), 폴리에스테르 술파이드, 폴리비닐 알코올, 폴리 불화 비닐리덴, 이온성 해리기를 포함하는 중합제 등이 사용될 수 있다.Examples of the organic solid electrolyte include a polymer electrolyte such as a polyethylene derivative, a polyethylene oxide derivative, a polypropylene oxide derivative, a phosphate ester polymer, an agitation lysine, a polyester sulfide, a polyvinyl alcohol, a polyvinylidene fluoride, A polymer containing an ionic dissociation group and the like may be used.
상기 무기 고체 전해질로는, 예를 들어, Li3N, LiI, Li5NI2, Li3N-LiI-LiOH, LiSiO4, LiSiO4-LiI-LiOH, Li2SiS3, Li4SiO4, Li4SiO4-LiI-LiOH, Li3PO4-Li2S-SiS2 등의 Li의 질화물, 할로겐화물, 황산염 등이 사용될 수 있다.Examples of the inorganic solid electrolyte include Li 3 N, LiI, Li 5 NI 2 , Li 3 N-LiI-LiOH, LiSiO 4 , LiSiO 4 -LiI-LiOH, Li 2 SiS 3 , Li 4 SiO 4 , Nitrides, halides and sulfates of Li such as Li 4 SiO 4 -LiI-LiOH and Li 3 PO 4 -Li 2 S-SiS 2 can be used.
상기 리튬염은 상기 비수계 전해질에 용해되기 좋은 물질로서, 예를 들어, LiCl, LiBr, LiI, LiClO4, LiBF4, LiB10Cl10, LiPF6, LiCF3SO3, LiCF3CO2, LiAsF6, LiSbF6, LiAlCl4, CH3SO3Li, (CF3SO2)2NLi, 클로로 보란 리튬, 저급 지방족 카르본산 리튬, 4 페닐 붕산 리튬, 이미드 등이 사용될 수 있다.The lithium salt is a material that is readily soluble in the non-aqueous electrolyte, for example, LiCl, LiBr, LiI,
또한, 전해액에는 충방전 특성, 난연성 등의 개선을 목적으로, 예를 들어, 피리딘, 트리에틸포스파이트, 트리에탄올아민, 환상 에테르, 에틸렌 디아민, n-글라임(glyme), 헥사 인산 트리 아미드, 니트로벤젠 유도체, 유황, 퀴논 이민 염료, N-치환 옥사졸리디논, N,N-치환 이미다졸리딘, 에틸렌 글리콜 디알킬 에테르, 암모늄염, 피롤, 2-메톡시 에탄올, 삼염화 알루미늄 등이 첨가될 수도 있다. 경우에 따라서는, 불연성을 부여하기 위하여, 사염화탄소, 삼불화에틸렌 등의 할로겐 함유 용매를 더 포함시킬 수도 있고, 고온 보존 특성을 향상시키기 위하여 이산화탄산 가스를 더 포함시킬 수도 있으며, FEC(Fluoro-Ethylene Carbonate), PRS(Propene sultone) 등을 더 포함시킬 수 있다.For the purpose of improving the charge / discharge characteristics and the flame retardancy, the electrolytic solution is preferably mixed with an organic solvent such as pyridine, triethylphosphite, triethanolamine, cyclic ether, ethylenediamine, glyme, Benzene derivatives, sulfur, quinone imine dyes, N-substituted oxazolidinones, N, N-substituted imidazolidines, ethylene glycol dialkyl ethers, ammonium salts, pyrrole, 2-methoxyethanol, . In some cases, halogen-containing solvents such as carbon tetrachloride and ethylene trifluoride may be further added to impart nonflammability. In order to improve the high-temperature storage characteristics, carbon dioxide gas may be further added. FEC (Fluoro-Ethylene Carbonate, PRS (Propene sultone), and the like.
하나의 예에서, LiPF6, LiClO4, LiBF4, LiN(SO2CF3)2 등의 리튬염을, 고유전성 용매인 EC 또는 PC의 환형 카보네이트와 저점도 용매인 DEC, DMC 또는 EMC의 선형 카보네이트의 혼합 용매에 첨가하여 리튬염 함유 비수계 전해질을 제조할 수 있다.In one example, LiPF 6, LiClO 4, LiBF 4, LiN (SO 2 CF 3) A lithium salt of 2, and so on, highly dielectric solvent of DEC, DMC or EMC linear in FIG solvent cyclic carbonate and a low viscosity of the EC or PC Carbonate in a mixed solvent to prepare a non-aqueous electrolyte containing a lithium salt.
본 발명에 따른 전극을 포함하는 리튬 이차전지는 내부 저항이 감소하므로, 이를 포함한 전지팩은 고온 안정성 및 긴 사이클 특성과 높은 레이트 특성 및 수명 특성이 요구되는 차량의 전원으로 사용될 수 있다.Since the lithium secondary battery including the electrode according to the present invention has a reduced internal resistance, the battery pack including the same can be used as a power source for vehicles requiring high temperature stability, long cycle characteristics, high rate characteristics, and long life characteristics.
상기 차량의 예로는 전기자동차(Electric Vehicle, EV), 하이브리드 전기자동차(Hybrid Electric Vehicle, HEV), 플러그-인 하이브리드 전기자동차(Plug-in Hybrid Electric Vehicle, PHEV) 등을 포함하는 전기차일 수 있으나, 이에 한정되는 것은 아니다. Examples of the vehicle may be an electric vehicle including an electric vehicle (EV), a hybrid electric vehicle (HEV), a plug-in hybrid electric vehicle (PHEV) But is not limited thereto.
이상의 설명과 같이, 본 발명에 따른 이차전지용 전극은 카본 슬러리 코팅층과 전극 합제 코팅층이 연속적으로 집전체에 형성된 후 롤 플레싱 과정을 통하여 제조되므로, 전극 합제와 집전체 사이의 접착력을 향상되고, 저항이 감소될 수 있어, 이를 포함하는 이차전지는 우수한 출력 특성을 나타낼 수 있다.As described above, since the electrode for a secondary battery according to the present invention is manufactured through a roll freshening process in which a carbon slurry coating layer and an electrode material mixture coating layer are successively formed on a current collector, the adhesive force between the electrode material mixture and the current collector is improved, Can be reduced, and the secondary battery including the secondary battery can exhibit excellent output characteristics.
도 1은 실시예 1과 비교예 1 및 2에 따라 제조된 양극을 각각 포함하는 이차전지의 HPPC 저항을 측정하여 나타낸 그래프이다;
도 2는 실시예 1과 비교예 1 및 2에 따라 제조된 양극을 각각 포함하는 이차전지의 충방전 사이클을 측정하여 나타낸 그래프이다.BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a graph showing the HPPC resistance of a secondary battery including a positive electrode prepared according to Example 1 and Comparative Examples 1 and 2, respectively;
FIG. 2 is a graph showing a charge-discharge cycle of a secondary battery including a positive electrode prepared according to Example 1 and Comparative Examples 1 and 2, respectively.
이하, 본 발명에 따른 일부 실시예를 참조하여 더욱 상세히 설명하지만, 본 발명의 범주가 그것에 의해 한정되는 것은 아니다.
Hereinafter, the present invention will be described in more detail with reference to some embodiments thereof, but the scope of the present invention is not limited thereto.
<실시예 1>≪ Example 1 >
1-1.1-1. 카본 슬러리의 제조 및 코팅Preparation and coating of carbon slurry
카본계 물질로서 Super-P 65 (carbon), 바인더로서 폴리비닐리덴 플루오라이드 (PVdF: KF1100)를 60 : 40의 중량비로 혼합하고, 상기 혼합물에 N-메틸 피롤리돈(NMP)를 적가하여 카본 슬러리를 제조하였다. 상기에서 제조된 카본 슬러리를 20 ㎛ 두께로 알루미늄 호일에 코팅하고 오븐에서 120℃에서 5분 동안 건조하였다.
Super-P 65 (carbon) as a carbon-based material and polyvinylidene fluoride (PVdF: KF1100) as a binder were mixed at a weight ratio of 60:40. N-methylpyrrolidone (NMP) Slurry. The carbon slurry prepared above was coated on an aluminum foil with a thickness of 20 mu m and dried in an oven at 120 DEG C for 5 minutes.
1-2.1-2. 양극 합제의 제조 및 코팅Preparation and coating of positive electrode mixture
양극 활물질로서 LiNi1 /3Mn1 /3Co1 /3O2 , 도전재로서 Super-P 65 및 바인더로서 폴리비닐리덴 플루오라이드(PVdF: KF1100)를 90 : 5 : 5의 중량비로 혼합하고, 상기의 혼합물에 N-메틸 피롤리돈(NMP)를 적가하여 전극 합제를 제조하였다. 상기에서 제조된 전극 합제를 카본 슬러리가 코팅된 알루미늄 호일에 도포하고, 120℃에서 10분 동안 건조하였다.
A: (KF1100 PVdF) 90:
1-3.1-3. 롤 프레싱 수행Performing roll pressing
상기 단계 1-1 및 1-2를 거쳐 제조된 양극에 롤 프레싱(roll pressing)을 수행 하였다.
Roll-pressing was performed on the anode produced through steps 1-1 and 1-2.
<비교예 1>≪ Comparative Example 1 &
알루미늄 호일에 카본 슬러리 및 전극 합제를 코팅한 후, 롤 프레싱을 수행하지 않은 것을 제외하고는 상기 실시예 1과 동일한 방법으로 이차전지용 양극을 제조하였다.
A cathode for a secondary battery was prepared in the same manner as in Example 1 except that the aluminum foil was coated with a carbon slurry and an electrode mixture, and then roll pressing was not performed.
<비교예 2>≪ Comparative Example 2 &
알루미늄 호일에 카본 슬러리를 코팅한 후 롤 프레싱을 수행하였고, 이러한 롤 프레싱이 수행된 카본 슬러리 코팅층 상에 전극 합제를 코팅한 후 다시 한번 롤 프레싱을 수행한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 이차전지용 양극을 제조하였다
The same procedure as in Example 1 was carried out except that the aluminum foil was coated with a carbon slurry, followed by roll pressing, and the electrode mixture was coated on the carbon slurry coating layer on which the roll pressing was performed, To prepare a positive electrode for a secondary battery
<실험예 1><Experimental Example 1>
상기 실시예 1과 비교예 1 및 2에 따른 양극에서 집전체에 대한 양극 합제의 결합력을 비교하기 위하여, 제조된 각각의 양극 표면을 일정한 크기로 잘라 슬라이드 글라스에 고정시킨 후, 알루미늄 호일을 벗겨 내며 180℃ 벗김 강도를 측정하였고, 그 결과 하기 표 1에 나타내었다. In order to compare the bonding strength of the positive electrode mixture to the current collector in the positive electrode according to Example 1 and Comparative Examples 1 and 2, the prepared positive electrode surfaces were cut to a predetermined size and fixed on a slide glass, and then the aluminum foil was peeled And the peel strength at 180 캜 was measured. The results are shown in Table 1 below.
<표 1><Table 1>
상기 표 1에서 보는 바와 같이, 본 발명에 따른 실시예 1의 양극은 비교예 1 및 2의 양극에 비하여 높은 접착력을 나타낸다. 즉, 집전체에 카본 슬러리 층과 전극 합제 층을 연속으로 형성한 뒤 수행된 롤 프레싱에 의하여 집전체에 대한 양극 합제의 결합력이 향상되었음을 알 수 있었다.
As shown in Table 1, the positive electrode of Example 1 according to the present invention exhibits a higher adhesion force than the positive electrodes of Comparative Examples 1 and 2. That is, it was found that the bonding force of the positive electrode mixture to the current collector was improved by the roll pressing performed after the continuous formation of the carbon slurry layer and the electrode mixture layer in the current collector.
<실험예 2><Experimental Example 2>
상기 실시예 1과 비교예 1 및 2에 따라 각각 제조된 양극을 포함하여 1C 셀용량이 20mAh 급의 파우치 형 이차전지(Polymer pouch type single layer cell)를 각각 제조하였다.Each of the pouch-type single layer cells having a capacity of 20 mAh with 1 C cell capacity including the positive electrode prepared according to Example 1 and Comparative Examples 1 and 2 was prepared.
음극으로는 천연 흑연 : CMC : SBR 바인더: 카본 도전재(super-C65)을 95 : 1: 2 : 2로 혼합하여 제조된 음극 슬러리를 60 ㎛ 두께로 구리 호일에 코팅 및 건조한 것을 사용하였으며, 이 경우, 양극과 달리 카본 슬러리를 적용하지 않았다. 분리막으로는 폴리 에틸렌(poly ethylene)을 사용하였다.An anode slurry prepared by mixing natural graphite: CMC: SBR binder: carbon conductive material (super-C65) in a ratio of 95: 1: 2: 2 was coated on a copper foil with a thickness of 60 탆 and dried. Unlike the positive electrode, no carbon slurry was applied. Polyethylene was used as a separator.
상기에서 제작된 이차전지는 상온(25도)에서 HPPC 측정방법을 통해서 셀 저항을 측정하였으며, 이후 동일 셀을 45도 충전 1C/ 방전 2C 조건으로 충방전 사이클 특성을 측정하여 하기 표 2와 도 1 및 2에 나타내었다.The cell resistance was measured at room temperature (25 degrees Celsius) using the HPPC measurement method. Then, the same cell was measured for charging / discharging cycle characteristics under the condition of 45 degrees charging 1 C / discharging 2 C, And 2, respectively.
<표 2><Table 2>
상기 표 2와 하기 도 1 및 2에 따르면 실시예 1의 양극은 비교예 1 및 2의 양극과 비교하여 양극 합제와 집전체 간의 계면 저항을 줄임으로써 셀 저항이 감소되므로, 이를 포함하는 이차전지의 출력 특성이 개선될 수 있다. 이러한 저항 차이는, 사이클 수가 증가하거나 하나의 전지셀에 다량의 활물질 등을 사용한 중대형 이차전지에서 더욱 현격히 벌어지게 된다.According to Table 2 and FIGS. 1 and 2, the anode of Example 1 is reduced in the interfacial resistance between the cathode mixture and the current collector as compared with the cathode of Comparative Examples 1 and 2, so that the cell resistance is reduced. The output characteristics can be improved. Such a resistance difference becomes more noticeable in a middle- or large-sized secondary battery using an increased number of cycles or a large amount of active material or the like in one battery cell.
또한, 실시예 1의 양극은 높은 접착력으로 인해, 이를 포함하는 이차전지는 충방전 중 부반응에 의한 가스 발생, 전극 합제 내의 부산물 생성, 및 양극 활물질 자체의 부피 수축 팽창 등에 의한 기계적인 스트레스에 의하여 집전체와 전극 합제 간에 접촉 열화가 발생한 경우에도 개선된 수명 특성을 보여 줄 수 있다.
Further, due to the high adhesive force of the positive electrode of Example 1, the secondary battery including the positive electrode of the present invention has a problem in that, due to mechanical stress caused by gas generation due to side reactions during charging and discharging, by- It is possible to exhibit improved life characteristics even when contact deterioration occurs between the whole electrode assembly and the electrode assembly.
본 발명이 속한 분야에서 통상의 지식을 가진 자라면 상기 내용을 바탕으로 본 발명의 범주 내에서 다양한 응용 및 변형을 행하는 것이 가능할 것이다.Those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
Claims (14)
(a) 집전체의 일부 또는 전체 표면 상에 카본 슬러리를 코팅하고 건조하여 카본 슬러리 코팅층을 형성하는 단계;
(b) 상기 카본 슬러리 코팅층이 형성된 집전체 상에 전극 활물질, 바인더, 도전재 및, N-메틸 피롤리돈(NMP)를 포함하는 전극 합제를 코팅하고 건조하여 전극 합제 코팅층을 형성하는 단계;
(c) 연속 코팅된 카본 슬러리 코팅층과 전극 합제 코팅층을 롤 프레싱(roll pressing) 하는 단계; 및
(d) 상기 단계(a), (b) 및 (c)를 1회 또는 2회 이상 적용하는 단계;
를 포함하는 것을 특징으로 하는 제조 방법.An electrode material mixture coating layer composed of an electrode active material, a binder, a conductive material, and an electrode mixture including N-methyl pyrrolidone (NMP), and a carbon slurry, and is coated on at least a part of the interface between the electrode material mixture coating layer and the current collector Wherein the carbon slurry includes a carbonaceous material and a binder, the carbonaceous material is contained in an amount of 20 to 80 wt% based on the total weight of the carbon slurry, To 50% by weight based on the surface area of the electrode,
(a) coating a carbon slurry on a part or whole surface of the current collector and drying to form a carbon slurry coating layer;
(b) coating an electrode mixture containing an electrode active material, a binder, a conductive material, and N-methyl pyrrolidone (NMP) on the collector on which the carbon slurry coating layer is formed, and drying the electrode mixture coating layer;
(c) roll-pressing the continuously coated carbon slurry coating layer and the electrode mixture coating layer; And
(d) applying the steps (a), (b) and (c) one or more times;
≪ / RTI >
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