KR101477214B1 - Prefabricating wall shaped mold unit using horizontal adjustable underpinning and constructing method thereof - Google Patents

Abstract

A first frame protrusion is formed on an upper portion of a first frame plate, which is a linear member manufactured by an extrusion method, and a first frame frame having a first frame edge fitting portion formed at one end thereof, And a second frame insertion groove formed on an upper portion of the second frame plate, which is a linear member formed by an extrusion method, and a second frame judgment engagement portion formed at one end of the side portion, A second frame coupling body having two second frame insertion slots facing outward and coupled to each other at right angles; A panel coupled to a front surface of the frame assembly; A connector having a " C "-shaped body portion and a wing portion extending in a straight line from both side portions of the body portion and formed in a saw tooth shape; And two first frames are spaced apart such that each first frame judgment mating portion faces each other or two second frames are spaced apart such that each second frame judgment mating portion is opposed to each other and the wing portion of the connector is spaced apart from the respective first frame judgment mating portion And a horizontal adjustment pedestal coupled to the second frame adjoining portion. The present invention also provides a prefabricated unitary frame frame using the horizontal adjustment pedestal.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a prefabricated wall-shaped mold unit using horizontal adjustment pedestals,

The present invention relates to a prefabricated unitary wall frame structure constituting a wall body integrally with a filler material constituting a wall frame by connecting the unit panels formed by extruding most of the constituent elements vertically and horizontally, The present invention relates to a horizontal adjustable pedestal provided with a constituent element of the present invention for horizontally aligning a construction floor surface, And a method for constructing the same.

For partitioning the interior space of a building or for blocking the gaze of a pedestrian, windshield, street beautification, etc., a partition wall having a normal strength is usually installed. Generally, the partition wall is a method of installing bricks or installing a factory- do.

However, there is a disadvantage in that the method of joining bricks has the advantage of being capable of flexibly responding to the situation of the site while absorbing the construction error of the site, but there is a disadvantage that there is a lot of field work, air is lengthened, the surface is not smooth, have. On the other hand, the method of installing the partitioning panel is advantageous in that it is simple in the field work and can smoothly finish the surface, but it is necessary to use additional fittings such as studs and runners for fixing the partitioning panel and to use standardized members It is difficult to absorb the construction error of the site.

In order to overcome this problem, a wall frame (Korean Patent Laid-Open No. 10-2013-0015092) has been developed which is easily assembled in a prefabricated manner without a separate form as shown in Figs. 1 and 2. In this case, However, there is a limitation in that when the mortar is poured, deformation occurs on the member due to side pressure and it is difficult to match the flatness of the floor of the construction.

SUMMARY OF THE INVENTION The present invention has been made in order to solve the above-mentioned problems of the related art. The purpose is as follows.

First, the filler material is pre-inserted into all or most of the interior space of the prefabricated unit wall frame to satisfy the strength of structural strength according to the purpose of use, and the filler material is not leaked from the existing panel connection portion The present invention is directed to a method of manufacturing a semiconductor device.

Second, it is a further object of the present invention to provide a means for acting as an underlay for ensuring precision assembling and installation performance.

Another object of the present invention is to provide a means for precisely and integrally installing various devices, equipments, and the like necessary for securing space utilization and comfort in a prefabricated unit wall frame.

Fourth, materials that are standardized to replace materials such as formwork, cement brick, thermal insulation, and finishing materials required for wall construction can be manufactured easily by extrusion, and excellent means for material management, workability, and economy are superior to existing dry and wet methods It is a further object of the present invention to provide such

Fifth, another object of the present invention is to provide a means by which a plurality of prefabricated unit wall frames can be assembled to form walls having various lengths and heights, and the configuration of the walls can be freely configured.

Sixthly, it is another object of the present invention to provide a means by which the amount of waste generated during the wall construction process can be significantly reduced compared to the conventional method.

According to an aspect of the present invention, there is provided a first frame plate, which is a linear member manufactured by an extrusion method, and a first frame protrusion protruding from the first frame plate, and a first frame having a first frame plate- The first frame protrusion has a second frame insertion groove formed on an upper portion of a second frame plate, which is a linear member manufactured by an extrusion method, A second frame assembly having two frame assemblies formed thereon and two second frame assemblies coupled to each other with the second frame insertion grooves facing outward; A panel coupled to a front surface of the frame assembly; A connector having a " C "-shaped body portion and a wing portion extending in a straight line at both side portions of the body portion and formed in a toothed shape; And two first frames are spaced apart such that each first frame judgment mating portion faces each other or two second frame portions are spaced apart such that each second frame judgment mating portion faces each other, The first and second frame assemblies are disposed so that the first frame and the second frame are aligned in the same direction, And the connector is formed such that the wing portion is groove-projectedly fitted to the first frame judging portion and the second frame judging portion, and a pair of frame assemblies are disposed opposite to each other in a state where the panels are coupled to each other, And a pair of frame assemblies connected by the connector are coupled to the horizontal adjustment pedestal provided on the installation floor And it is characterized in that the combination of the frame over the pair of panels is bonded laminate.

According to the present invention, the following effects are expected.

First, the amount of mortar pouring is reduced by inserting the filler material into all or most of the inner space of the unit wall frame, the pressure of the pouring side is significantly reduced, and the joining structure between the members is strengthened so that the filler material leaks from the connecting portion, Do not.

Secondly, the amount of filler is reduced, so that the curing time is reduced. Also, non-skilled workers can quickly construct with a predetermined quality, and can be applied not only to new buildings but also to remodeling works of existing buildings.

Third, horizontal leveling can be used to ensure smoothness of the wall and to level the floor even on uneven floors.

Fourth, a plurality of prefabricated unit wall frames can be assembled to construct walls having various lengths and heights, and the configuration of the walls can be freely configured.

Fifth, in the prefabricated unit wall frame, various devices and equipments necessary for space utilization and comfort can be installed precisely and collectively.

Sixth, the amount of waste generated during the wall construction process is significantly reduced compared with the previous method.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an exploded perspective view showing a panel coupled to a frame assembly according to the present invention. FIG.
FIG. 2 is a perspective view showing the first frame combination and the second frame combination of the frame combination of FIG. 1;
3 is a cross-sectional view and a perspective view of a connector in a prefabricated unitary wall frame according to the present invention.
4 is a cross-sectional view and a perspective view of a leveling pedestal in a prefabricated unitary wall frame according to the present invention.
5 is a perspective view illustrating a U-shaped groove formed at both ends of a first frame assembly and a second frame assembly of the assembled unitary frame according to the present invention.
FIG. 6 illustrates an embodiment in which an open portion of a connector body portion in a prefabricated unitary wall frame according to the present invention is located inside a pair of frame assemblies.
FIG. 7 is a perspective view of an assembled unitary wall frame according to the present invention, in which an open portion of a connector body is located outside a pair of frame assemblies.
8 is an exploded perspective view showing that the assembled unit wall frame according to the present invention is engaged with the leveling pedestal.
9 shows an embodiment of a leveling pedestal according to the present invention.
10 is a view illustrating a method of constructing a prefabricated unit wall frame using the leveling pedestal of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1. Prefabricated with leveling feet Unit wall frame

FIG. 1 is an exploded perspective view showing a panel P coupled to a frame assembly 300 according to the present invention. FIG. 2 is an exploded perspective view showing the assembly of a first frame assembly 100 and a second frame And FIG.

The present invention is characterized in that a first frame protrusion 124 is formed on an upper portion of a first frame plate 122, which is a linear member manufactured by an extrusion method, and a first frame fixing portion 126 is formed on one end of a side portion The first frame protrusions 124 are coupled to the first frame assembly 100 at right angles to each other with the first frame protrusions 124 facing outward and the second frame plate 222, Two second frames 220 formed by recessing the insertion groove 224 and having a second frame plate fitting portion 226 formed at one end of the side portion thereof are inserted into the frame insertion groove 224 at right angles to each other with the second frame insertion groove 224 facing outward. 2 frame coupling body 200 are combined to constitute a rectangular frame coupling body 300. And the panel P is coupled to the front surface of the frame assembly 300. The first frame assembly 100 and the second frame assembly 200 are coupled at both ends of the frame assembly 300 such that the first frame assembly 126 and the second frame assembly 226 face the same direction .

The first frame 120 and the second frame 220 may be cut into their own shapes or required dimensions to form two first and second frames, 2 frame combination body 200 as shown in FIG. However, synthetic resin such as aluminum or ABS is preferable because it is a member manufactured by an extrusion method. Although not shown in the drawing, a plurality of first frame protrusions 124 and a plurality of second frame insertion grooves 224 may be formed.

The panel P may be manufactured by an extrusion method or may be manufactured in various materials and textures such as a marble panel P and a wood panel P such that the outer surface of the panel P is a wall finish surface, . (Not shown) for wiring or piping may be formed in the panel P so that the wire arrangement, the lighting device switch terminal box installation, the gas installation, the water supply installation, and the Internet installation can be installed in advance. When the above-described various equipments are installed in advance before the filler material 600 constituting the wall is injected, it is possible to accurately reflect the design drawings, and to reduce the work difficulty and shorten the working period.

3 is a cross-sectional view and a perspective view of the connector 400 in the prefabricated unitary wall frame according to the present invention. The connector 400 of the present invention includes a body portion 420 having a U-shaped body and a wing portion 440 extending in a straight line from both sides of the body portion 420 and formed in a sawtooth shape . The wing portion 440 of the connector 400 is groove-projected into the first frame judging portion 126 and the second frame judging portion 226. The connector 400 has a different structure when the open portion formed in the body portion 420 of the connector 400 is located inside or outside the frame assembly 300 when the frame 400 is coupled to the frame assembly 300. A detailed description thereof will be given later.

4 is a cross-sectional view and a perspective view of the leveling pedestal 500 in the prefabricated unit wall frame according to the present invention. The leveling pedestal 500 of the present invention is configured such that two first frames on the construction floor B face each other so that each first frame adjoining portion 126 faces each other or two second frames 220 are placed on each second frame And the wing portion 440 of the connector 400 is formed so as to be connected to each of the first frame judging portion 126 or the second frame judging portion 226, do. A pair of frame assemblies 300 are connected to each other by a plurality of connectors 400 and are connected to each other by a connector 400 while the panels P are coupled to each other. A pair of frame assemblies 300 are stacked on the horizontal adjustment pedestal 500 provided on the installation floor B and the panel P is coupled thereto.

The leveling pedestal 500 has a purpose of improving the smoothness of the floor surface B by improving the horizontal state of the floor surface B. In addition, the leveling pedestal 500 has a different configuration toward the bottom surface B on which the open portion of the body portion 420 of the connector 400 is to be installed or upward. In this regard, a detailed description will be given later.

5 is a perspective view showing a U-shaped groove 128 formed at both ends of the first frame assembly 100 and the second frame assembly 200 of the assembled unitary frame according to the present invention. The present invention is characterized in that U-shaped grooves 128 are included at both ends of the first frame judging piece 126 and the second frame judging piece 226 of the frame assembly 300. [ It is preferable that the U-shaped groove 128 of the present invention is cut to about 2 mm so as to serve as an inlet of the connector 400 in which the connector 400 is easily coupled even when a pipe pipe is installed in the prefabricated unit wall frame.

2. Prefabricated with leveling pedestal Unit wall frame  Construction method

6 shows an embodiment in which the open portion of the body portion 420 of the connector 400 is located inside the pair of frame assemblies 300 in the assembled unit wall frame according to the present invention. The four sides of the frame assembly 300 are hermetically sealed by the connector 400 and the inner side of the frame 400 is closed with the inner side of the frame assembly 300. In this case, And a filler (600) inserted into the space.

6, in the first step of the method of the present invention, the first frame 120 and the second frame 220, which are manufactured by the extrusion method, are cut by the shape of the extrusion- The first and second frame assemblies 100 and 200 are combined to form a first frame assembly 100 and a second frame assembly 200. The first frame assembly 100 and the second frame assembly 200 are combined to form a frame assembly 300 ).

In the second step, the panel P is attached to the entire surface of the frame assembly 300 by the method of attaching or press fitting, the filler 600 is inserted into the space of the pair of frame assemblies 300, The four side surfaces are hermetically closed so that the open side of the frame assembly 420 is positioned inside the frame assembly 300 to prepare a prefabricated unitary frame mold.

The third step is to horizontally align the bottom surface B to be formed on the wall so that the two first frames 120 face the first frame adjoining sections 126 or the two second frames 220 And the wing portion 440 of the connector 400 is groove-projectingly fitted to the first frame judging portion 126 or the second frame judging portion 226 so as to face the second frame judging portion 226 of the connector 400, The horizontal adjustment pedestal 500 is installed so that the open portion of the body portion 420 of the connector 400 faces the floor surface B to be constructed.

In the fourth step, the fixing bolt 520 and the fixing nut 540 are installed at the proper position of the body portion 420 of the connector 400 in the leveling pedestal 500 and fixed to the construction floor B 9 (a) and 9 (b)), the mortar M is injected into the mortar injection hole 460 located at the center of the leveling pedestal 500 (Fig. 9 (c)).

Finally, in the fifth step, as shown in FIG. 8, the prefabricated unit wall frame is coupled to the upper surface of the leveling pedestal 500 so as to correspond to each other, and is stacked on the first frame 120 and the second frame 220 The first frame protrusions 124 and the second frame insertion grooves 224 are stacked while vertically and horizontally connecting the first,

7 is an assembled perspective view and an embodiment of an assembled type unitary wall frame according to the present invention in which an open portion of the body portion 420 of the connector 400 is located outside the pair of frame assemblies 300. FIG. In this case, the open part of the body part 420 of the connector 400 is coupled to the outside of the pair of frame assemblies 300, the pair of frame assemblies 300 has a closed bottom, And is characterized in that the connector 400 is coupled to partially open the upper surface, and the filler 600 is inserted into the inner space.

7, in the first step of the method of the present invention, the first frame 120 and the second frame 220 manufactured by the extrusion method are cut by the shape of the extruded self- The first and second frame assemblies 100 and 200 are combined to form a first frame assembly 100 and a second frame assembly 200. The first frame assembly 100 and the second frame assembly 200 are combined to form a frame assembly 300 ).

 In the second step, the panel P is attached to the front surface of the frame assembly 300 by the method of attaching or press fitting, and the body portion 420 of the connector 400 is assembled such that the open surface is positioned outside the frame assembly 300 The connector 400 is coupled such that the bottom surface of the frame assembly 300 is closed, the both sides thereof are partially opened, and the top surface thereof is partially closed. The filler 600 is inserted into the inner space of the pair of frame assemblies 300, The mortar M is filled in the spaces of the frame assembly 300 and the filler 600 to a certain opening height to prepare a prefabricated unit wall frame.

The third step is to horizontally align the bottom surface B to be formed on the wall so that the two first frames 120 face each first frame adjoining section 126 or two of the second frames 220 face each other And the wing portion 440 of the connector 400 is groove-projectingly fitted to the first frame judging portion 126 or the second frame judging portion 226 so as to face the second frame judging portion 226 of the connector 400, And the body portion 420 of the connector 400 is installed with the leveling pedestal 500 so that the open side faces upward.

In the fourth step, the fixing bolt 520 and the fixing nut 540 are installed at the proper position of the body portion 420 of the connector 400 in the leveling pedestal 500 and fixed to the construction floor B, The mortar M is injected into the mortar injection hole 460 located at the center of the leveling pedestal 500.

Finally, in the fifth step, as shown in FIG. 8, the prefabricated unit wall frame is coupled to the upper surface of the leveling pedestal 500 so as to correspond to each other, and is stacked on the first frame 120 and the second frame 220 The first frame protrusions 124 and the second frame insertion grooves 224 are stacked while vertically and horizontally connecting the first and second frame insertion grooves 224, And the mortar M is filled in the space formed by the coupled surfaces of the frame assembly 300 and the frame assembly 300.

10 is a view showing an embodiment of a construction method of a prefabricated unit wall frame using the leveling pedestal 500 of the present invention. Fig. 10 shows a case where construction is carried out with the construction shown in Fig. In this case, the open portion of the body portion 420 of the connector 400 is located outside the frame assembly 300, and when the assembled unit walls are coupled to each other, a space due to the counter-sounding between the connectors 400 is formed. When reinforcing bars are inserted into these spaces and mortar (M) is injected, it is possible to exhibit more rigid structural characteristics.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention.

It is therefore intended that the appended claims cover such modifications and variations as fall within the true scope of the invention.

B: bottom surface M: mortar
P: panel 100: first frame combination
120: first frame 122: first frame plate
124: first frame projection 126: first frame judgment fitting
128: U-shaped groove 200: Second frame coupling
220: second frame 222: second frame plate
224: second frame inserting groove 226: second frame judging piece
300: frame assembly 400: connector
420: body portion 440: wing portion
460: Mortar injection hole 500: Leveling pedestal
520: fastening bolt 540: fastening nut
600: Filler

Claims (7)

A first frame 120 having a first frame protrusion 124 protruding from an upper portion of a first frame plate 122 and a first frame plate fitting portion 126 formed on one side of the first frame plate 122, The first frame protrusion 124 is coupled to the first frame assembly 100 at right angles to each other with the first frame protrusion 124 facing outward and the second frame insert 222 is formed at the upper portion of the second frame plate 222, The second frame 220 having the second frame interlocking part 226 formed at one end of the side thereof and the second frame insertion groove 224 formed at the other end of the second frame insertion part 224, A rectangular frame assembly 300 formed by joining together the joint 200;
A panel P coupled to the front surface of the frame assembly 300;
A connector 400 comprising a "C" shaped body portion 420 and a wing portion 440 extending in a straight line from both sides of the body portion 420 and formed in a toothed shape; And
Two of the first frames 120 are spaced apart so that each first frame judgment joint 126 faces each other or two of the second frames 220 are spaced apart so that the respective second frame judgment joints 226 face each other And a horizontal adjustment pedestal 500 formed by connecting a wing portion 440 of the connector 400 to each of the first frame alignment portion 126 or the second frame alignment portion 226,
The frame assembly 300 includes:
The first frame assembly 100 and the second frame assembly 200 are formed so that both ends of the first frame assembly 126 and the second frame assembly 226 face each other in the same direction,
The connector (400)
The wing portion 440 is coupled to the first frame judging portion 126 and the second frame judging portion 226 in a groove-
A pair of frame assemblies 300 are connected to each other by the plurality of connectors 400 and are spaced apart from each other in a state where the panels P are coupled to each other, And a pair of frame assemblies (300) coupled to the horizontal adjustment pedestal (500) provided on the installation floor (B) and the panel (P) Unit wall frame.
The method of claim 1,
Wherein a U-shaped groove (128) is formed at both ends of the first frame plate joint part (126) and the second frame plate joint part (226) of the frame assembly (300).
The method of claim 1,
Wherein the connector (400) of the leveling cradle (500) comprises a mortar injection hole (460) at the center in the longitudinal direction.
4. The method according to any one of claims 1 to 3,
The connector 400 is coupled such that an open portion of the body 420 is positioned inside the pair of frame assemblies 300,
Wherein the pair of frame assemblies (300) are closed at four sides by a connector (400) and include a filling material (600) inserted into an inner space of the pair of frame assemblies (300).
4. The method according to any one of claims 1 to 3,
The connector 400 is coupled such that the open portion of the body 420 is positioned outside the pair of frame assemblies 300,
The pair of frame assemblies 300 are configured such that the connector 400 is formed such that the bottom surface thereof is closed, the both sides thereof are partially opened, and the top surface thereof is partially closed, and the filling material 600 is inserted into the inner space Prefabricated unit wall frame using leveling pedestal.
In the wall construction method using the prefabricated unit wall frame according to claim 4,
The first frame 120 and the second frame 220 manufactured by the extrusion method are cut by the shape of the extruded itself or the necessary dimensions to form two first and second frames, And a second frame assembly 200. The first frame assembly 100 and the second frame assembly 200 are combined to form a frame assembly 300,
The panel P is attached to the entire surface of the frame assembly 300 by the method of attaching or press fitting and the filler material 600 is inserted into the inner space of the pair of frame assemblies 300 to which the panel P is coupled, A second step of preparing a prefabricated unit wall frame so that the open side of the connector body 420 is positioned inside the pair of frame assemblies 300, ;
The horizontal alignment of the floor surface B to be installed on the wall allows two first frames 120 to face each first frame judging piece 126 or two second frames 220 to face each second frame 120. [ And the wing portion 440 of the connector 400 is groove-projectingly fitted to the first frame judging portion 126 or the second frame judging portion 226 so as to face the judging portion 226, A third step of installing the leveling pedestal 500 so that the open part of the body part 420 of the connector 400 faces the floor surface B to be installed;
The horizontal adjustment pedestal 500 is fixed to the construction floor B by fixing bolts 520 and fixing nuts 540 at appropriate positions of the body portion 420 of the connector 400, A fourth step of injecting mortar M into mortar injection hole 460 located at the center of pedestal 500;
The first frame protrusion 124 and the second frame protrusion 124 provided on the first frame 120 and the second frame 220 are stacked by stacking the prefabricated unit wall frame so as to correspond to the upper surface of the level adjustment pedestal 500, A fifth step in which the insertable grooves 224 are stacked while vertically and horizontally connecting the prefabricated unit wall molds adjacent to each other at the upper and lower ends and at the opposite ends thereof in a male and female manner;
And a plurality of the horizontal adjustment cradles.
In the wall construction method using the prefabricated unit wall frame according to claim 5,
The first frame 120 and the second frame 220 manufactured by the extrusion method are cut by the shape of the extruded itself or the necessary dimensions to form two first and second frames, And a second frame assembly 200. The first frame assembly 100 and the second frame assembly 200 are combined to form a frame assembly 300,
A pair of frame assemblies 300 to which the panel P is coupled and an open face of the body portion 420 of the connector 400 are assembled to the frame assembly 300, The connector 400 is coupled to the frame assembly 300 such that the bottom surface of the frame assembly 300 is closed, the both sides thereof are partially opened, and the top surface thereof is partially closed, and the filler 600 is inserted into the inner space, A second step of preparing a prefabricated unit wall frame by filling the space between the frame assembly 300 and the filler material 600 with mortar M until both sides thereof are closed by the connector 400;
The horizontal alignment of the floor surface B to be installed on the wall allows two first frames 120 to face each first frame judging piece 126 or two second frames 220 to face each second frame 120. [ And the wing portion 440 of the connector 400 is groove-projectingly fitted to the first frame judging portion 126 or the second frame judging portion 226 so as to face the judging portion 226, A third step of installing the leveling pedestal 500 so that the open side of the body portion 420 of the connector 400 is upward;
The horizontal adjustment pedestal 500 is fixed to the construction floor B by fixing bolts 520 and fixing nuts 540 at proper positions of the body portion 420 of the connector 400, A fourth step of injecting mortar M into mortar injection hole 460 located at the center of the reactor;
The first frame protrusion 124 and the second frame protrusion 124 provided on the first frame 120 and the second frame 220 are stacked by stacking the prefabricated unit wall frame so as to correspond to the upper surface of the level adjustment pedestal 500, The insertion grooves 224 are vertically and horizontally connected to each other at the upper and lower ends and at the opposite ends thereof so that the adjacent assembled unitary frame molds are connected to each other. The space and the frame assembly 300 A fifth step of filling mortar M in the inside of the reactor;
And a plurality of the horizontal adjustment cradles.

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