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KR101382872B1 - Mash typed uppers of shoes and manufacturing process for the same - Google Patents

Mash typed uppers of shoes and manufacturing process for the same Download PDF

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Publication number
KR101382872B1
KR101382872B1 KR1020130055447A KR20130055447A KR101382872B1 KR 101382872 B1 KR101382872 B1 KR 101382872B1 KR 1020130055447 A KR1020130055447 A KR 1020130055447A KR 20130055447 A KR20130055447 A KR 20130055447A KR 101382872 B1 KR101382872 B1 KR 101382872B1
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transparent
weft
mesh
weaving
yarn
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송수복
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송수복
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Priority to KR1020130055447A priority Critical patent/KR101382872B1/en
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Priority to US14/278,814 priority patent/US20140338222A1/en
Priority to EP14168695.6A priority patent/EP2811056A1/en
Priority to CN201410208604.5A priority patent/CN104161351B/en
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    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0205—Uppers; Boot legs characterised by the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D35/00—Producing footwear
    • B29D35/12—Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
    • B29D35/14—Multilayered parts
    • B29D35/146—Uppers

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

본 발명은 심미성의 향상과 통기성의 향상을 동시에 구현하고, 신발 갑피에 메시부가 형성된 망사형 갑피와, 상기의 메시부가 갑피 원단을 직조할 때 동시에 형성되게 함으로써 메시부를 갑피에 봉제하거나 접착제로 부착하지 않아도 되는 망사형 신발 갑피의 제조 방법에 관한 것이다.
본 발명에 따르면, 유색 위사와 투명 위사가 나란히 배열되어 형성된 위사와, 투명 경사가 직조되어 형성된 바탕부와; 투명 위사와 투명 경사가 직조되어 형성된 메시부로 구성되고; 상기의 투명 위사와 투명 경사는 단절없이 연결되고, 상기의 유색 위사는 메시부의 가장자리 부분에서 절단된 망사형 신발 갑피와; 유색 위사와 투명 위사가 나란히 배열되어 형성된 위사와, 투명 경사를 직조하여 갑피 원단을 형성시키되; 메시부를 형성하는 곳에서는 유색 위사를 투명 경사와 직조되지 않게 건너뛰게 하고; 갑피 원단의 제직이 완료된 후 메시부를 건너뛴 유색 위사의 양단부를 절단하여 제거함으로써, 메시부는 투명 위사와 투명 경사만이 직조되어 망사 형태로 형성시키는 망사형 신발 갑피의 제조 방법이 제공된다.The present invention implements the improvement of aesthetics and the breathability at the same time, the mesh upper formed with the mesh portion on the shoe upper, and the mesh portion to be formed at the same time when weaving the upper fabric, so that the mesh portion is not sewn or adhered to the upper with an adhesive. It is related with the manufacturing method of a mesh type shoe upper which does not need to.
According to the present invention, a colored weft yarn and a transparent weft yarn are formed side by side arranged side by side, the transparent inclined base portion formed by weaving; A transparent weft and a transparent warp are composed of a mesh portion formed by weaving; The transparent weft yarn and the transparent warp yarn are connected without disconnection, and the colored weft yarn has a mesh shoe upper cut at an edge portion of the mesh portion; Colored weft yarns and transparent weft yarns arranged side by side, weaving the transparent warp to form an upper fabric; Where the mesh portion is formed, the colored weft is skipped so as not to be woven with the transparent warp yarn; After the weaving of the upper fabric is completed by cutting both ends of the colored weft skipping the mesh portion, there is provided a method of manufacturing a mesh type shoe upper in which the mesh portion is woven into a mesh form by weaving only the transparent weft and the transparent warp yarn.

Description

망사형 갑피 및 이의 제조 방법{Mash typed uppers of shoes and manufacturing process for the same}Mesh type upper and method of manufacturing the same {Mash typed uppers of shoes and manufacturing process for the same}

본 발명은 심미성의 향상과 통기성의 향상을 동시에 구현하고, 신발 갑피에 메시부가 형성된 망사형 갑피와, 상기의 메시부가 갑피 원단을 직조할 때 동시에 형성되게 함으로써 메시부를 갑피에 봉제하거나 접착제로 부착하지 않아도 되는 망사형 신발 갑피의 제조 방법에 관한 것이다.
The present invention implements the improvement of aesthetics and the breathability at the same time, the mesh upper formed with the mesh portion on the shoe upper, and the mesh portion to be formed at the same time when weaving the upper fabric, so that the mesh portion is not sewn or adhered to the upper with an adhesive. It is related with the manufacturing method of a mesh type shoe upper which does not need to.

신발은 겉창과 갑피로 크게 구성되고, 내부에 중창 안창 등이 설치된 구조이다. 겉창, 안창 및 중창은 발바닥을 보호함과 동시에 안락한 보행감을 부여하고, 갑피는 발등을 보호함과 함께 신발의 디자인적인 요소가 가미되어 신발의 상품성을 가장 높여 주는 중요한 부분이다. 따라서 갑피에는 앞부분의 선포, 측면의 옆줄 장식과 옆 보강과 다양한 띠 형상 및 로고 등이 형성되어 있다.The shoe is largely composed of outsole and upper, with a midsole insole installed inside. Outsoles, insoles and midsoles protect the soles and at the same time provide a comfortable gait, the upper protects the instep and the design elements of the shoe is the most important part to enhance the merchandise of the shoes. Therefore, the upper is formed with the front proclamation, side lateral decoration and side reinforcement, and various band shapes and logos.

이와 같은 갑피에 형성된 다양한 형상은 신발의 기능성을 높일 뿐만 아니라 디자인적인 기능을 하게 되는데, 종래의 경우 PVC 등의 합성수지, 피혁, 인조섬유, 인조가죽, 철편 등 다양한 재질과 형상으로 별도로 제조하여 재단한 후 제봉이나 접착제나 압착 또는 리벳 등으로 갑피 원단에 부착하였다.The various shapes formed on the upper not only increase the functionality of the shoes but also have a design function. In the conventional case, various shapes and materials, such as synthetic resins such as PVC, leather, artificial fibers, artificial leather, and iron pieces, are separately manufactured and cut. It was then attached to the upper fabric by sewing or adhesive or pressing or riveting.

특히 갑피는 신발의 무게를 줄이거나 기능성을 위하여 직물을 많이 이용하게되고, 디자인적인 측면과 통기성을 높이기 위하여 메시(mesh, 망사 조직) 부분이 형성되기도 한다. 이러한 메시 부분은 합성수지, 피혁, 인조섬유 또는 인조가죽으로 만들어진 갑피를 잘라내고, 잘라낸 부분에 메시를 제봉 또는 접착제 등으로 부착하여 메시 부분을 형성시켰다.
In particular, the upper uses a lot of fabric for reducing the weight of the shoes or for functionality, and a mesh part is formed to improve the design aspect and breathability. The mesh portion was cut off the upper made of synthetic resin, leather, artificial fibers or artificial leather, and the mesh portion was attached to the cut portion by sewing or adhesive or the like to form the mesh portion.

갑피에 메시 부분이 형성된 종래의 갑피는 메시 부분이 형성될 부분을 오려내고, 그 부분에 메시를 덧대어 봉제 또는 접착제로 접착시켜 완성하였다.The conventional upper, in which the mesh portion is formed on the upper, is cut out of the portion on which the mesh portion is to be formed, and the mesh is attached to the portion to be completed by sewing or adhesive bonding.

따라서 종래의 경우 메시를 갑피에 부착시키는 공정이 복잡하고, 숙련도나 기계의 성능에 의해 그 품질의 변화가 매우 큰 문제가 있었다. 그리고 접착제 등의 화학제품으로 사용하여 부착하는 경우 작업환경이 나쁘고 작업자의 건강에도 좋지 않은 영향을 끼치는 문제가 있었다.Therefore, in the conventional case, the process of attaching the mesh to the upper is complicated, and there is a problem in that the quality is very largely changed by skill or machine performance. In addition, when the adhesive is used as a chemical product such as an adhesive, there is a problem that the working environment is bad and adversely affects the health of the worker.

상기와 같은 다양한 문제점들에 의해 기존의 갑피는 생산성을 저하시키는 요인이었고, 제조원가의 상승에 가장 큰 요인으로 작용하였다.Due to the various problems described above, the conventional upper was a factor of lowering productivity, and acted as a major factor in the rise of manufacturing cost.

따라서 본 발명은 상기와 같은 종래의 망사형 신발 갑피가 가진 복잡한 구조에 의한 품질 불량 요인을 제거할 수 있는 갑피와, 갑피의 제조상의 많은 단계에 따른 낮은 생산성과 높은 제조원가를 극복할 수 있는 망사형 신발 갑피의 제조 방법을 제공함에 목적이 있다.
Therefore, the present invention is the upper that can eliminate the poor quality factors due to the complex structure of the conventional mesh type shoe upper as described above, and the mesh type that can overcome the low productivity and high manufacturing cost according to many steps in the manufacturing of the upper It is an object to provide a method of manufacturing a shoe upper.

상기와 같은 본 발명의 목적을 달성하기 위하여 갑피의 바탕부와 메시부가 직조시에 동시에 형성된 망사형 신발 갑피를 제공하게 된다. 그리고 갑피를 제조한 후에 구멍을 내고 이에 메시를 부착하는 것이 아니라, 갑피 원단을 제조할 때 투명 위사와 유색 위사가 나란히 배치된 위사와, 투명 경사를 직조하고, 메시부가 형성될 부분은 유색 위사는 건너뛰고 투명 위사만 투명 경사와 망상 형태로 직조되게 하여 메시부를 형성시키는 방법을 제공하게 된다.
In order to achieve the object of the present invention as described above to provide a mesh shoe upper formed at the same time when the base and mesh portion of the upper. In addition, weaving the upper after manufacturing the upper and not attaching the mesh to it, when weaving the upper fabric weaving the transparent weft and the colored weft side by side, weaving the transparent warp, the part where the mesh part will be formed is colored weft Skipping and only the weft in the form of a transparent warp and mesh form to provide a method of forming a mesh portion.

본 발명에 따르면, 갑피 원단을 직조로 제조할 때, 갑피의 바탕부와 메시부를 동시에 형성시킴으로써, 메시를 부착하기 위한 작업 공정들이 불필요하게 되어 생산 원가를 낮추고 생산성과 상품성을 향상시킬 수 있다. 그리고 봉제 또는 접착제 등으로 부착하던 것에 비하여 항상 동일한 품질을 유지할 수 있고, 접착제와 같은 화학 약품의 사용이 없으므로 작업장의 환경이 개선되어 작업자의 건강을 지킬 수 있다.
According to the present invention, when manufacturing the upper fabric by weaving, by simultaneously forming the upper portion of the upper portion and the mesh portion, work processes for attaching the mesh are unnecessary, thereby lowering the production cost and improving productivity and marketability. And it can always maintain the same quality compared to attaching with sewing or adhesive, and there is no use of chemicals such as adhesive can improve the environment of the workplace to protect the health of the worker.

도 1은 직조된 갑피 원단
도 2는 메시부를 형성시키는 조직의 설명도
도 3은 갑피 원단에서 사용될 갑피만을 잘라낸 상태도
도 4는 갑피의 바탕부(a)와 메시부(b)의 상세도1 is a woven upper fabric
2 is an explanatory diagram of a tissue forming a mesh portion;
Figure 3 is a state cut only upper to be used in upper fabric
4 is a detailed view of the upper portion (a) and the mesh portion (b) of the upper

본 발명에 의한 망사형 신발 갑피(100)는 갑피(100)의 본체를 형성하는 바탕부(1)와, 바탕부(1)의 사이사이 필요한 곳에 형성된 망사형의 메시부(2)가 봉제 또는 접착과 같은 두 부분이 결합된 구조가 아니고, 동일한 재질로 일체로 직조되어 형성된 것에 특징이 있다.Mesh type shoe upper 100 according to the present invention is a mesh portion (2) formed between the base portion 1 and the necessary portion between the base portion 1 to form the main body of the upper 100 is sewn or It is not a structure in which two parts such as adhesion are combined, but are integrally woven and formed of the same material.

즉, 도 3과 도 4에 도시된 바와 같이, 유색 위사(3)와 투명 위사(4)가 나란히 배열되어 형성된 위사와, 투명 경사(5)가 직조되어 형성된 바탕부(1)와; 투명 위사(4)와 투명 경사(5)가 직조되어 형성된 메시부(2)로 구성되고; 상기의 투명 위사(4)와 투명 경사(5)는 단절없이 연결되고, 상기의 유색 위사(3)는 메시부(2)의 가장자리 부분에서 절단된 구조이다.That is, as shown in Figs. 3 and 4, the weft yarn formed by the colored weft yarn 3 and the transparent weft yarn 4 are arranged side by side, and the base 1 formed by weaving the transparent warp yarn 5; A transparent weft 4 and a transparent warp yarn 5 composed of a mesh portion 2 formed by being woven; The transparent weft 4 and the transparent warp yarn 5 are connected without disconnection, and the colored weft 3 is a structure cut at the edge portion of the mesh portion 2.

상기와 같은 갑피(100)는 위사와 경사가 제직되어 형성되는데, 본 발명은 위사와 경사의 구성에 특징이 있다. 즉, 위사는 두 가닥으로 하되, 한 가닥은 디자인적인 요소에 따라 선택된 색상을 가진 유색 위사(3)와, 투명 위사(4)로 구성한다. 따라서 유색 위사(3)와 투명 위사(4)는 인접하게 나란히 배열하고, 이렇게 배열된 것이 위사가 된다. 따라서 위사는 유색 위사(3) 한 가닥과 투명 위사(4) 한 가닥으로 이루어진다.Upper 100 as described above is formed by weaving the weft and the warp, the present invention is characterized in the configuration of the weft and warp. That is, the weft is composed of two strands, one strand is composed of a colored weft (3) and a transparent weft (4) having a color selected according to the design element. Therefore, the colored weft 3 and the transparent weft 4 are arranged side by side adjacently, and this arrangement becomes a weft. Thus, the weft yarn consists of one strand of colored weft (3) and one strand of transparent weft (4).

물론, 상기의 기본적인 실시예에서의 위사는 한 가닥씩의 유색 위사(3)와 투명 위사(4)로 구성하였으나, 디자인적인 요소나 기능적인 측면을 고려하여 유색 위사(3)와 투명 위사(4)의 갯수는 하나 이상으로 할 수도 있고, 각각의 갯수 또한 다르게 할 수도 있다.Of course, the weft yarn in the above basic embodiment is composed of colored wefts (3) and transparent wefts (4) by one strand, but in consideration of design elements or functional aspects, the colored wefts (3) and transparent wefts (4). ) Can be more than one, and each can be different.

직조에 사용되는 위사와 경사는 면, 마, 모 등의 천연사 또는 나일론, 폴리에스터, 아크릴, 비닐, 프로믹스(Promix), 사출형 폴리우레탄(TPU), EVA(Ethylene Vinyl Acetate), 폴리프로필렌(PP), 폴리에틸렌(PE), PVC(PolyVinyl Chloride), 탄소섬유, 아라미드(Aramid) 등 다양한 종류의 합성사일 수 있다.Wefts and warp yarns used for weaving are natural yarns such as cotton, hemp, wool, or nylon, polyester, acrylic, vinyl, promix, injection-type polyurethane (TPU), ethylene vinyl acetate (EVA), polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), carbon fibers, aramid (Aramid) and the like can be a variety of synthetic yarns.

그리고 갯수와 재질과 굵기 및 직조 방식 등은 갑피(100)와 디자인 요소의 형태와 기능 및 심미적인 디자인 계획에 의해 결정되는 것으로, 디자인 요소의 형태, 색상, 직조 간격 등이 이에 의해 결정하게 된다. 직조 방법과 직조 장치의 발달에 따라 갑피(100)의 구조 또한 다양하게 확장될 수 있다.The number, material, thickness, and weaving method are determined by the shape and function of the upper 100 and the design element, and the aesthetic design plan. The shape, color, weaving spacing, etc. of the design element are determined by this. According to the development of the weaving method and the weaving device, the structure of the upper 100 may also be variously expanded.

따라서 유색 위사(3)와 투명 위사(4)가 나란히 배열되어 형성된 위사와, 투명 경사(5)를 직조하여 갑피 원단(50)을 형성시킨다. 위사는 도 4(a)와 같이 유색 위사(3)와 투명 위사(4)가 나란하게 한 쌍으로 위사의 역할을 하게 된다.Therefore, the weft yarns formed by the colored weft yarns 3 and the transparent weft yarns 4 are arranged side by side, and the transparent warp yarns 5 are woven to form the upper fabric 50. As the weft yarns as shown in Figure 4 (a), the colored weft yarns 3 and the transparent weft yarns 4 are acting as a pair of weft yarns side by side.

갑피 원단(50)을 직조하되, 도 1 또는 도 3의 메시부(2)를 직조할 때에는, 유색 위사(3)를 투명 경사(5)와 직조되지 않게 건너뛰게 한다. 즉, 도 2(a)에 도시된 바와 같이, 투명 위사(4)만 투명 경사(5)와 직조하고, 유색 위사(3)는 메시부(2)의 끝 부분으로 건너뛰어, 그곳에서부터 바탕부(1)를 형성시킬 때에 직조한다.While weaving the upper fabric 50, when weaving the mesh portion 2 of Fig. 1 or 3, the colored weft (3) is skipped so as not to be woven with the transparent warp (5). That is, as shown in Fig. 2 (a), only the transparent weft 4 is woven with the transparent warp yarn 5, and the colored weft 3 is skipped to the end of the mesh part 2, from which the base part is moved. When forming (1), weave.

상기와 같이 갑피 원단(50)을 모두 직조하여 완성하면, 도 2(b)에 도시된 바와 같이, 메시부(2)를 건너뛴 유색 위사(3)를 메시부(2)의 가장자리 부분에서 절단한다.When the upper fabric 50 is finished by weaving all as described above, as shown in FIG. 2 (b), the colored weft 3 skipping the mesh part 2 is cut off at the edge of the mesh part 2. do.

그러면, 도 4(b)와 같이 투명 위사(4)와 투명 경사(5)만으로 메시부(2)가 형성되고, 도 4(a)와 같이 투명 위사(4)와 유색 위사(3) 및 투명 경사(5)가 제직되어 바탕부(1)를 형성시키게 된다.Then, the mesh part 2 is formed only by the transparent weft 4 and the transparent inclination 5 as shown in FIG. 4 (b), and the transparent weft 4 and the colored weft 3 and the transparent as shown in FIG. 4 (a). The inclination 5 is woven to form the base 1.

상기와 같은 방법으로 메시부(2)와 바탕부(1)가 갑피 원단(50)의 직조시에 동시에 형성되어, 종래의 문제점들을 해소할 수 있게 된다.
In the same manner as above, the mesh part 2 and the base part 1 are formed at the same time when the upper fabric 50 is woven, thereby solving the conventional problems.

1 : 바탕부 2 : 메시부
3 : 유색 위사 4 : 투명 위사
5 : 투명 경사 50 : 갑피 원단
100 : 갑피1: base part 2: mesh part
3: colored weft 4: transparent weft
5: transparent inclination 50: upper fabric
100: upper

Claims (2)

유색 위사(3)와 투명 위사(4)가 나란히 배열되어 형성된 위사와, 투명 경사(5)가 직조되어 형성된 바탕부(1)와; 투명 위사(4)와 투명 경사(5)가 직조되어 형성된 메시부(2)로 구성되고; 상기의 투명 위사(4)와 투명 경사(5)는 단절없이 연결되고, 상기의 유색 위사(3)는 메시부(2)의 가장자리 부분에서 절단됨을 특징으로 하는 망사형 신발 갑피.
A weft yarn formed by arranging the colored weft yarns 3 and the transparent weft yarns 4 side by side, and a base 1 formed by weaving the transparent warp yarns 5; A transparent weft 4 and a transparent warp yarn 5 composed of a mesh portion 2 formed by being woven; The transparent weft yarn (4) and the transparent warp yarn (5) is connected without disconnection, said colored weft yarn (3) is mesh shoe upper, characterized in that cut at the edge portion of the mesh portion (2).
유색 위사(3)와 투명 위사(4)가 나란히 배열되어 형성된 위사와, 투명 경사(5)를 직조하여 갑피 원단(50)을 형성시키되; 메시부(2)를 형성하는 곳에서는 유색 위사(3)를 투명 경사(5)와 직조되지 않게 건너뛰게 하고; 갑피 원단(50)의 제직이 완료된 후 메시부(2)를 건너뛴 유색 위사(3)의 양단부를 절단하여 제거함으로써, 메시부(2)는 투명 위사(4)와 투명 경사(5)만이 직조되어 망사 형태로 형성시킴을 특징으로 하는 망사형 신발 갑피의 제조 방법.
Colored weft yarns 3 and transparent weft yarns 4 are arranged side by side to form a weft yarn, transparent warp yarns 5 to form the upper fabric 50; Where the mesh portion 2 is formed, the colored weft 3 is skipped so as not to be woven with the transparent warp yarn 5; After the weaving of the upper fabric 50 is completed, by cutting off and removing both ends of the colored weft 3 skipping the mesh portion 2, the mesh portion 2 weaves only the transparent weft yarn 4 and the transparent warp yarn 5. Method of manufacturing a mesh type shoe upper characterized in that the form of a mesh.
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US14/278,814 US20140338222A1 (en) 2013-05-16 2014-05-15 Upper of footwear and manufacturing method thereof
EP14168695.6A EP2811056A1 (en) 2013-05-16 2014-05-16 Upper of footwear and manufacturing method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200081784A (en) 2018-12-28 2020-07-08 (주)윤텍스타일 Shoe fabrics using PET recycled fiber and three-dimensional vacuum printing and manufacturing method thereof
KR20230032544A (en) * 2021-08-31 2023-03-07 주식회사 동아텍스 Woven fabric for shoe upper having three dimensional structure and manufacturing method thereof

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JP2001340107A (en) * 2000-06-02 2001-12-11 Asahi Corp Shoe uppers
KR200308224Y1 (en) * 2002-12-11 2003-03-26 박수현 A polypropylene fabrics
KR100956268B1 (en) * 2009-09-17 2010-05-07 김정표 A functional footwear
US20130055590A1 (en) * 2011-09-06 2013-03-07 Converse Inc. Article of Footwear Including Upper Having a Mesh Material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001340107A (en) * 2000-06-02 2001-12-11 Asahi Corp Shoe uppers
KR200308224Y1 (en) * 2002-12-11 2003-03-26 박수현 A polypropylene fabrics
KR100956268B1 (en) * 2009-09-17 2010-05-07 김정표 A functional footwear
US20130055590A1 (en) * 2011-09-06 2013-03-07 Converse Inc. Article of Footwear Including Upper Having a Mesh Material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200081784A (en) 2018-12-28 2020-07-08 (주)윤텍스타일 Shoe fabrics using PET recycled fiber and three-dimensional vacuum printing and manufacturing method thereof
KR20230032544A (en) * 2021-08-31 2023-03-07 주식회사 동아텍스 Woven fabric for shoe upper having three dimensional structure and manufacturing method thereof
KR102507907B1 (en) * 2021-08-31 2023-03-08 주식회사 동아텍스 Woven fabric for shoe upper having three dimensional structure and manufacturing method thereof

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