KR101366440B1 - 생분해성 고분자필름의 제조방법 - Google Patents
생분해성 고분자필름의 제조방법 Download PDFInfo
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- KR101366440B1 KR101366440B1 KR1020120018390A KR20120018390A KR101366440B1 KR 101366440 B1 KR101366440 B1 KR 101366440B1 KR 1020120018390 A KR1020120018390 A KR 1020120018390A KR 20120018390 A KR20120018390 A KR 20120018390A KR 101366440 B1 KR101366440 B1 KR 101366440B1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0011—Combinations of extrusion moulding with other shaping operations combined with compression moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/28—Treatment by wave energy or particle radiation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2300/00—Characterised by the use of unspecified polymers
- C08J2300/22—Thermoplastic resins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- Medicinal Chemistry (AREA)
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- Organic Chemistry (AREA)
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- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
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Abstract
본 발명에 따른 생분해성 고분자필름의 제조방법은 간단한 방법으로 높은 인장탄성률, 인장강도, 동역학적 저장탄성률, 내마모성 및 내수분흡수성를 가지는 친환경 생분해 특성의 필름을 용이하게 제조할 수 있고, 친환경 생분해 특성이 요구되는 열가소성 고분자필름소재, 폴리락트산을 매트릭스로 하는 바이오복합재료, 이동통신기기 부품소재, 전기전자 부품소재, 의료용 바이오소재, 생활용품 소재 등의 다양한 성형품 등의 제조에 유용하게 사용될 수 있다.
Description
도 2는 본 발명에 따른 생분해성 고분자필름의 TGA 분석을 통한 다관능성 단량체 함량측정 그래프이다.
도 3은 본 발명에 따른 생분해성 고분자필름의 겔분률(gel fraction) 변화를 측정한 그래프이다.
도 4는 본 발명에 따른 생분해성 고분자필름의 전자빔 흡수선량에 따른 DSC 결과 그래프이다.
도 5는 본 발명에 따른 생분해성 고분자필름의 전자빔 흡수선량에 따른 유리전이온도 측정 그래프이다.
도 6은 본 발명에 따른 생분해성 고분자필름의 전자빔 흡수선량에 따른 결정화온도 측정 그래프이다.
도 7은 본 발명에 따른 생분해성 고분자필름의 전자빔 흡수선량에 따른 열팽창 변화 측정 그래프이다.
도 8은 본 발명에 따른 생분해성 고분자필름의 전자빔 흡수선량에 따른 Tg ± 7℃에서 CTE 변화 측정 그래프이다.
도 9는 본 발명에 따른 생분해성 고분자필름의 전자빔 흡수선량에 따른 80℃~ 90℃에서 CTE 변화 측정 그래프이다.
도 10은 본 발명에 따른 생분해성 고분자필름의 전자빔 흡수선량에 따른 저장 탄성률 변화 측정 그래프이다.
도 11은 본 발명에 따른 생분해성 고분자필름의 40℃에 측정한 저장탄성률 변화 측정 그래프이다.
도 12는 본 발명에 따른 생분해성 고분자필름의 초기 저장탄성률의 5%가 감소되는 온도의 변화를 측정한 그래프이다.
도 13은 본 발명에 따른 생분해성 고분자필름의 전자빔 흡수선량에 따른 tan δ 변화측정 그래프이다.
도 14는 본 발명에 따른 생분해성 고분자필름의 tan δ 피크온도의 변화 측정 그래프이다.
도 15는 본 발명에 따른 생분해성 고분자필름의 전자빔 흡수선량에 따른 손실탄성률 측정 그래프이다.
도 16은 본 발명에 따른 생분해성 고분자필름의 전자빔 흡수선량에 따른 TGA(a) 및 DTG(b) 측정 그래프이다.
도 17은 본 발명에 따른 생분해성 고분자필름의 전자빔 흡수선량에 따른 인장강도(a), 인장탄성률(b) 및 파단신장률(c) 측정 그래프이다.
도 18은 본 발명에 따른 생분해성 고분자필름의 마모시험 후 중량감소의 변화 측정 그래프이다.
도 19는 본 발명에 따른 생분해성 고분자필름의 수분흡수성 거동 측정 그래프이다.
도 20은 본 발명에 따른 생분해성 고분자필름의 파단면 관찰 주사전자현미경 측정 1,000배율의 이미지이다.
Hopper | zone 1 | zone 2 | zone 3 | zone 4 | zone 5 | zone 6 | zone 7 | Die |
110℃ | 130℃ | 140℃ | 160℃ | 160℃ | 170℃ | 180℃ | 180℃ | 180℃ |
Sample | Tg (℃) Onset |
Tg (℃) Half-height |
Crystallization △H (J/g) |
Tc (℃) | Melting △H (-J/g) |
Neat PLA | 55.0 | 58.6 | 26.5 | 106.6 | 26.3 |
PLA 0 kGy | 53.4 | 54.6 | 23.2 | 101.7 | 23.2 |
PLA 10 kGy | 54.5 | 57.1 | 13.2 | 104.2 | 13 |
PLA 30 kGy | 56.7 | 59.2 | 5.5 | 106.7 | 5.2 |
PLA 50 kGy | 57.0 | 59.9 | 3.9 | 109.7 | 4.3 |
PLA 70 kGy | 57.4 | 60.1 | 3.2 | 115.1 | 3.2 |
PLA 100 kGy | 57.2 | 60.2 | 2.7 | 115.3 | 2.6 |
PLA 200 kGy | 57.3 | 60.8 | 0.7 | - | 0.8 |
PLA 400 kGy | 57.4 | 61.0 | 0.4 | - | 0.3 |
Sample | CTE Before Tg (㎛/℃) |
Tg (℃) | CTE After Tg (㎛/℃) |
CTE At 80~90℃ (㎛/℃) |
Neat PLA | 5.96 | 66.02 | 28.61 | 68.39 |
PLA 0 kGy | 4.87 | 58.68 | 38.06 | 122.00 |
PLA 10 kGy | 6.97 | 63.34 | 74.26 | 72.75 |
PLA 30 kGy | 6.00 | 66.29 | 70.33 | 21.18 |
PLA 50 kGy | 9.12 | 67.22 | 68.09 | 10.32 |
PLA 70 kGy | 4.26 | 68.27 | 67.44 | 10.30 |
PLA 100 kGy | 9.27 | 68.30 | 63.00 | 9.63 |
PLA 200 kGy | 7.00 | 69.17 | 41.76 | 6.97 |
PLA 400 kGy | 7.36 | 69.23 | 40.26 | 6.97 |
Sample | tan δ temperature (℃) |
neat PLA | 58.4 |
PLA 0 kGy | 54.8 |
PLA 10 kGy | 58.4 |
PLA 30 kGy | 62.4 |
PLA 50 kGy | 63.9 |
PLA 70 kGy | 63.1 |
PLA 100 kGy | 61.8 |
PLA 200 kGy | 55.2 |
PLA 400 kGy | 61.2 |
Claims (7)
- 다음 단계를 포함하는, 생분해성 고분자필름의 제조방법:
(a) 중량평균분자량이 300,000~400,000 g/mol 범위인 폴리락트산을 40℃ ~ 50℃에서 20시간 ~ 30시간 동안 건조시키는 단계;
(b) 상기 건조된 폴리락트산에 다관능성 단량체를 혼합한 다음, -20 ~ -17℃에서 2 ~ 5 시간 동안 냉각시켜 건조된 폴리락트산 표면에 다관능성 단량체가 고화되도록 하는 단계;
(c) 상기 다관능성 단량체가 표면에 고화된 폴리락트산을 압출시켜 압출물을 수득하는 단계; 및
(d) 상기 압출물을 압축한 다음, 전자빔을 50 ~ 100 kGy로 조사하고, 40 ~ 50℃에서 20 ~ 30시간 동안 건조시켜 생분해성 고분자필름을 제조하는 단계.
- 삭제
- 제1항에 있어서, 상기 (b) 단계의 건조된 폴리락트산 및 다관능성 단량체의 혼합은 건조된 폴리락트산 100 중량부에 대하여, 다관능성 단량체 3 ~ 7 중량부를 혼합하는 것을 특징으로 하는 생분해성 고분자필름의 제조방법.
- 삭제
- 삭제
- 제1항에 있어서, 상기 (d) 단계의 압축은 150 ~ 200℃에서 500 ~ 1500psi로 4~ 10분 동안 수행하는 것을 특징으로 하는 생분해성 고분자필름의 제조방법.
- 삭제
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KR20070119632A (ko) * | 2005-03-14 | 2007-12-20 | 스미토모덴코파인폴리머 가부시키가이샤 | 폴리유산제 가교재의 제조 방법 및 폴리유산제 가교재 |
WO2009001625A1 (ja) * | 2007-06-25 | 2008-12-31 | Sumitomo Electric Industries, Ltd. | 樹脂組成物及び該樹脂組成物からなる成形体の製造方法 |
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JP2006265354A (ja) * | 2005-03-23 | 2006-10-05 | Asahi Kasei Chemicals Corp | 光学材料用架橋ポリ乳酸系樹脂組成物 |
WO2009001625A1 (ja) * | 2007-06-25 | 2008-12-31 | Sumitomo Electric Industries, Ltd. | 樹脂組成物及び該樹脂組成物からなる成形体の製造方法 |
KR20110078436A (ko) * | 2009-12-31 | 2011-07-07 | 금오공과대학교 산학협력단 | 가교된 pla 성형물의 제조방법 |
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