KR101305215B1 - Battery Pack Having Insert Type Battery Module - Google Patents

Abstract

According to the present invention, a unit cell array having a structure in which a unit cell consisting of a battery cell or a unit module is stacked in a number of two or more is mounted in a hexahedral module case, and for transmitting the detected temperature or voltage of the unit cells to a controller. Battery modules (battery modules) that the connection is mounted on the rear of the module case; And a lattice structure having compartments in which the battery modules can be mounted in an inserting manner, and an internal connector to which a connection part of the battery module is coupled is formed at the front of the rear wall in the insertion and mounting process. A rack including an external connector formed at the rear of the rear wall in electrical connection with the rear wall; It provides a battery pack, characterized in that configured.

Description

Battery pack including insert type battery module {Battery Pack Having Insert Type Battery Module}

The present invention relates to a battery pack having a novel structure, and more particularly, a unit cell arrangement having a structure in which two or more unit cells consisting of battery cells or unit modules are stacked in a hexagonal module case. Battery modules having a connection part for transmitting the detected temperature or voltage of the unit cells to a controller; And a lattice structure having compartments in which the battery modules can be mounted in an inserting manner, and an internal connector to which a connection part of the battery module is coupled is formed at the front of the rear wall in the insertion and mounting process. It relates to a battery pack having a structure consisting of; rack including an external connector formed in the rear of the rear wall in electrical connection with the.

BACKGROUND ART [0002] In recent years, rechargeable secondary batteries have been widely used as energy sources for wireless mobile devices. In addition, the secondary battery is a power source of the electric vehicle (EV), hybrid electric vehicle (HEV) and idle power that is proposed as a solution to solve the air pollution of conventional gasoline and diesel vehicles that use fossil fuel. Attention has also been drawn to the unit cell of the power storage device to be stored and used at the required time.

Small and mobile devices use one or two or three battery cells per device, whereas medium and large devices such as power storage devices and automobiles require high output and large capacity. do.

Since the middle- or large-sized battery pack is preferably manufactured in a small size and weight, a prismatic battery, a pouch-type battery, and the like, which can be charged with a high degree of integration and have a small weight to capacity, are mainly used as battery cells of a middle- or large-sized battery pack.

In particular, a pouch-shaped battery using an aluminum laminate sheet or the like as an exterior member has recently attracted a lot of attention due to its advantages such as small weight, low manufacturing cost, and easy shape deformation.

In order for a medium-large battery pack to provide the output and capacity required by a given device or device, it is necessary to electrically connect a plurality of battery cells in series and in parallel and maintain a stable structure against external force.

In this regard, in order to configure a battery pack for power storage of high voltage and high current, a structure in which several battery modules are stacked in layers is generally used. However, these battery modules have a problem in that the process is very complicated and the process time is long because a fixed structure must be formed using a separate tool for mechanical fastening for each layer.

On the other hand, since the battery module has a structure in which a plurality of battery cells are combined, when some battery cells are overvoltage, overcurrent, or overheating, the safety and operation efficiency of the battery module are greatly detrimental. need. Therefore, by connecting a voltage sensor or the like to the battery cells to check and control the operation state in real time or at regular time intervals, the installation or connection of such a detection means makes the assembly process of the battery module very complicated and many Wiring also poses a risk of short circuits and electric shock to workers.

Specifically, in the battery pack for power storage to form a battery module is equipped with a detection means, and to connect a separate high voltage wire harness to each battery module to achieve the electrical connection of the battery pack.

However, when the battery module needs to be replaced due to a defective battery cell, the battery pack for power storage has high voltage and high current specifications, so there is a risk of residual current even when the current is blocked, and there is a great difficulty in replacing the battery module. .

Therefore, there is a need for a battery pack of a specific structure that is easy to install the battery module and improved safety when replacing the battery module.

SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-described problems of the prior art and the technical problems required from the past.

Specifically, an object of the present invention, by mounting the battery module in the rack by inserting the method to configure the battery pack in accordance with the desired power capacity variable and to provide a battery pack structure with improved maintenance.

Still another object of the present invention is to provide a battery pack structure for safely implementing an electrical connection structure only by inserting battery modules into a rack.

According to an aspect of the present invention, there is provided a battery pack comprising:

A unit cell array having a structure in which two or more unit cells consisting of battery cells or unit modules are stacked in a hexagonal module case, and a connection unit for transmitting the detected temperature or voltage of the unit cells to the controller is a module. Battery modules mounted to the rear of the case; And

The battery modules have a lattice structure with compartments that can be mounted in an insertion manner, and an internal connector to which a connection part of a battery module can be coupled is formed in front of a rear wall in an insertion and mounting process. A rack including an external connector formed at the rear of the rear wall in an electrically connected state;

Characterized in that consists of.

Therefore, the battery pack according to the present invention is connected to the external connector while the battery module is automatically coupled to the internal connector of the rack, just by inserting the battery module into the rack, so that the detected temperature or voltage of the battery module from the outside The electrical connection structure for detecting the can be easily implemented.

In the present invention, as a means for sending the detection information of the temperature or voltage to the control unit, the connection part of the battery module and the internal connector of the rack are defined. Despite the expressions of the above terms, their shapes do not transfer the detection information. The structure is not particularly limited as long as the connection portion and the connector are coupled to each other. For example, a combination in which the connector has a male fastening structure of the protruding structure and correspondingly the internal connector has a female fastening structure of the indentation structure, and the connection has a female fastening structure of the indentation structure correspondingly. All combinations in which the internal connector has a male fastening structure of the projecting structure are possible. Accordingly, these shapes should be construed as being included in the scope of the present invention, regardless of the expression of the term.

In addition, the inner connector and the outer connector of the rack may be an integrated structure, or may be a structure of mutual assembly. As the latter example, the inner connector is formed in a protruding structure, and the outer connector is formed in a through structure, and can be coupled to each other by male and female fastening structures.

In one preferred embodiment, the rear wall of the rack further includes a mounting guide member for buffering the process of coupling the connection portion of the battery module to the internal connector in the insertion and mounting process of the battery module, the connection portion and When the internal connector is coupled, it may be possible to provide a stable coupling while alleviating the impact.

In a specific example, the mounting guide member may have a structure including a main body coupled to the rear wall and a compression spring protruding from the main body toward the battery module.

Thus, the compression spring buffers shock when the battery module is inserted into the rack, thereby helping to securely couple the internal connector and the connection portion.

In addition, when sudden power interruption and disconnection are performed for reasons such as a defective battery pack, it is possible to prevent affecting the circuit of the controller by the compression spring gradually inserted.

The mounting guide member is not particularly limited as long as it can buffer the process of coupling the connection part of the battery module to the internal connector. Preferably, the mounting guide member may have a structure in which the mounting guide members are mounted on both sides of the internal connector. .

The external connector may be coupled to a wire harness connected to a control unit for controlling the operation of the battery pack.

In such a structure, the external connector may protrude from the back wall to facilitate coupling of the wire harness.

On the other hand, the control unit may preferably be a battery management system (BMS) for monitoring and controlling the operation of the battery module.

In the battery pack of the present invention, the rack consists of a lattice structure having one or more rows in the longitudinal direction (height direction) in which the battery modules can be mounted in an inserting manner, and preferably, in the transverse direction (width direction). In addition, it may have a structure in which two or more battery modules are mounted in an inserting manner.

The insertion method may be achieved by, for example, a sliding groove or a protrusion formed in a lower portion of the battery module, and a sliding protrusion or groove formed in a surface of the rack corresponding to the lower portion of the battery module.

In one preferred example, the rack is

(a) a base plate forming the bottom of the rack;

(b) a pair of left vertical frames and a pair of right vertical frames respectively extending upward from the rectangular corners of the base plate;

(c) left horizontal frames connecting the left vertical frames and right horizontal frames connecting the right vertical frames in height units forming a partition; And

(d) compartment frames supporting battery modules mounted in the compartment by connecting the left horizontal frame and the right horizontal frame in the same compartment;

It may be made of a structure comprising a.

Therefore, the rack may insert the battery modules one by one or insert the battery modules at the same time for each section. In addition, cooling may be performed for each battery module, or a combination of two or more battery modules may be expanded to a structure that enables cooling by floors.

For reference, the directions in the present specification, based on the state of seeing the battery pack from the front of the battery pack (A of FIG. 6), 'before', 'after', 'left', 'right', 'upper', Set it to 'ha' and so on.

In one example, side walls are mounted between the left vertical frames and the right vertical frames, respectively, to prevent the battery modules from being separated out of the rack.

In another example, the partition frame may include a front frame connecting the front left horizontal frame and the front right horizontal frame, and a rear frame connecting the rear left horizontal frame and the rear right horizontal frame.

Preferably, the height of the compartment has a size that matches the height of the battery module, so that the size of the overall battery pack can be compactly configured.

On the other hand, the outer surface of the rear wall may be additionally equipped with an electrically insulating cover, it is possible to further improve the safety of the battery pack.

The battery cell is preferably a plate-shaped battery cell so as to provide a high lamination rate in a limited space, for example, a pouch type structure in which an electrode assembly is built in a battery case of a laminate sheet including a resin layer and a metal layer. It may be a battery cell.

Specifically, the battery cell is a pouch type battery cell in which an electrode assembly having a cathode / separation membrane / cathode structure is sealed inside the battery case together with an electrolyte solution, and has a plate-shaped shape having a substantially rectangular parallelepiped structure having a thin thickness to width. Such a pouch-shaped battery cell is generally composed of a battery case of a pouch type, and the battery case is composed of an outer coating layer made of a polymer resin having excellent durability; A barrier layer made of a metal material exhibiting barrier properties against moisture, air, and the like; And an inner sealant layer composed of a polymer resin that can be thermally fused, are laminated in this order.

The battery cell is not particularly limited as long as it is a secondary battery capable of providing high voltage and high current when the battery module and the battery pack are configured. Preferably, the battery cell may be a lithium secondary battery having a large amount of energy storage per volume and easy to be miniaturized.

Preferably, the positive electrode terminal and the negative electrode terminal of the battery cell may be a structure formed on the top or bottom of the battery cell together.

The battery pack may be preferably used as a power source of a power storage device. The power storage device may be, for example, a power storage device mounted on a train vehicle, a ground storage power storage device in an electric field, an electric vehicle, or a hybrid electric vehicle. Charging devices, uninterruptible power supplies, and power storage devices for smart grid systems.

As described above, in the battery pack according to the present invention, when the battery module is inserted into the rack in the field of power storage that requires high voltage and high current, the connection of the battery module is connected to the connector of the rack, It is easy to combine and replace the battery module can be improved assembly processability.

1 is a perspective view of a battery cell constituting a unit module;
Fig. 2 is an exploded schematic view of Fig. 1; Fig.
3 is an exploded perspective view of a battery pack according to an embodiment of the present invention;
4 is a perspective view illustrating the battery module of FIG. 3;
FIG. 5 is an enlarged schematic view of a part of FIG. 4; FIG.
6 is a front perspective view of the battery pack of FIG. 1.

Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings, but the present invention is not limited by the scope of the present invention.

1 is a schematic perspective view of one exemplary battery cell constituting the unit module of the present invention, Figure 2 is an exploded schematic view of FIG.

Referring to these figures, the pouch-shaped battery cell 200 includes an electrode assembly including an anode, a cathode, and a separator disposed between the anode and cathode taps 220 and 230 And two electrode terminals 222 and 232, which are electrically connected to each other, are sealed to be exposed to the outside.

The battery case 100 includes a case body 140 including a concave shaped storage portion 142 on which the electrode assembly 210 can be seated and a lid 150 integrally connected to the body 140 have.

The electrode assembly 210 having the stacked or stacked / folded structure has a plurality of anode tabs 220 and a plurality of anode tabs 230 welded to each other and coupled to the electrode terminals 222 and 232. In addition, when the excess portion 144 and the cover 150 of the case body 140 are heat-sealed by the heat welder, the short between the heat welder and the electrode terminals 222 and 232 is prevented from occurring and the electrode terminal 222 is prevented. The insulating film 240 is attached to upper and lower surfaces of the electrode terminals 222 and 232 to secure the sealing property between the battery pack 232 and the battery case 100.

The case body 140 and the cover 150 are composed of an outer resin layer 110, a barrier metal layer 120, and an inner resin layer 130, and the inner resin layer 130 is an outer surface of the case body 140. And it can be tightly fixed by the heat and pressure from the heat welding machine (not shown) applied to the outer surface of the cover 150.

The sealing part is formed by heat-sealing the contact portion between the excess part 144 of the case body 140 and the cover 150 while the electrode assembly 210 impregnated with the electrolyte is seated on the accommodating part 142.

3 is a perspective view schematically showing a battery pack according to an embodiment of the present invention, Figure 4 is a perspective view schematically showing the battery module of FIG. 5 is a schematic diagram showing an enlarged portion of FIG. 4.

Referring to these drawings, the battery pack 900 has a structure in which twelve battery modules 600 are inserted and mounted in a rack 700 having a four-layer structure.

The battery modules 600 have a structure in which a unit cell array 560 having a structure in which eight unit cells (not shown) made of unit modules are arranged side by side is mounted in the module case 500.

In addition, a connection unit (not shown) for transmitting the detected temperature or voltage of the unit cells to the BMS 810 is mounted on the rear surface of the module case 500. For reference, in the drawing, the connection part is inserted and coupled to the internal connector 520 and is not separately represented.

The rack 700 has a grid structure having four rows in the height direction of compartments in which the battery modules 600 can be mounted in an insertion manner, respectively.

In addition, an inner connector 520, an outer connector 530, and a mounting guide member 540 are formed on the rear wall 790 of the rack 700.

In front of the rear wall 790 is formed an internal connector 520 protruding structure that can be coupled to the connection of the battery module, an external connector electrically connected to the inner connector 520 in the rear of the rear wall 790 530 is mounted in a penetrating structure. Therefore, when the battery module 600 is inserted into the rack 700, the connection is made while the connection portion of the battery module and the internal connector 520 of the rack 700 are coupled, so that the assembly is easy. On the contrary, when the battery module 600 is separated from the rack 700, the disconnection is made while the connection part of the battery module and the internal connector 520 of the rack 700 are separated, and thus the battery module 600 for maintenance purposes. Safety can be ensured when separating.

The mounting guide member 540 has a structure including a main body 541 coupled to the rear wall and a compression spring 542 protruding from the main body 541 in the direction of the battery module 600. 520 is mounted on both sides of the 520, respectively.

Therefore, in the insertion and mounting process of the battery module 600, it serves to buffer the process of coupling the connection portion of the battery module to the internal connector 520. This cushioning action provides a special effect of preventing an electric shock that may be triggered by the BMS 810 when the connection of the battery module and the internal connector 520 is suddenly coupled or disconnected.

The external connector 530 is coupled to a wire harness 550 connected to the BMS 810 for controlling the operation of the battery pack 900, and the rear wall 790 to facilitate coupling of the wire harness 550. It protrudes from.

On the other hand, an electrically insulating cover 800 is additionally mounted on the outer surface of the rear wall 790.

6 is a perspective view schematically illustrating the front surface of the battery pack of FIG. 1.

Referring to FIG. 6 together with FIG. 1, the battery pack 900 has a structure in which three battery modules 600 are inserted and mounted in a rack 700 having a four-layer structure.

The rack 700 includes one base plate 710, a pair of left vertical frames 730 and right vertical frames 720, and four left horizontal frames 750 forming the bottom of the rack 700. And right horizontal frames 740, four pairs of partition frames 760, and a pair of sidewalls 770.

The left vertical frames 730 and the right vertical frames 720 extend upward from the square corners of the base plate 710, respectively, and the left horizontal frames 750 and the right horizontal frames 740 form a compartment. The left vertical frames 730 and the right vertical frames 720 are connected in units of height H, respectively.

In addition, the compartment frames 760 connect the left horizontal frame 750 and the right horizontal frame 740 in the same compartment to support the battery modules 600 mounted in the compartment, and the side wall 770 is the left vertical frame. Are mounted between the two vertical frames 730 and the right vertical frames 720.

The partition frame 760 is a front frame 764 connecting the front left horizontal frame 750 and the front right horizontal frame 740, and the rear left horizontal frame 750 and the rear right horizontal frame 740. Consisting of the rear frame 762, the height (H) of the compartment is formed in a size corresponding to the height (h) of the battery module 600. In addition, a BMS 810 serving as a control member is mounted at the top of the battery pack 900.

Those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.

Claims (18)

A unit cell array having a structure in which two or more unit cells consisting of battery cells or unit modules are stacked in a hexagonal module case, and a connection unit for transmitting the detected temperature or voltage of the unit cells to the controller is a module. Battery modules mounted to the rear of the case; And
The battery modules have a lattice structure with compartments that can be mounted in an insertion manner, and an internal connector to which a connection part of a battery module can be coupled is formed in front of a rear wall in an insertion and mounting process. A rack including an external connector formed at the rear of the rear wall in an electrically connected state;
And,
The rear wall of the rack further includes a mounting guide member for buffering the process of coupling the connection of the battery module to the internal connector in the insertion and mounting process of the battery module,
The mounting guide member is a battery pack, characterized in that consisting of a structure including a main body coupled to the rear wall, and a compression spring protruding from the main body toward the battery module. delete delete The battery pack according to claim 1, wherein the mounting guide members are mounted on both sides of the inner connector, respectively. The battery pack as claimed in claim 1, wherein the external connector is coupled to a wire harness connected to a control unit for controlling the operation of the battery pack. 6. The battery pack as claimed in claim 5, wherein the external connector protrudes from the rear wall to facilitate engagement of the wire harness. The battery pack as claimed in claim 1, wherein the controller is a battery management system (BMS) for monitoring and controlling the operation of the battery modules. The rack of claim 1, wherein the compartment of the rack comprises (i) one or more rows of battery modules in the longitudinal direction (height direction), or (ii) two or more battery modules in the transverse direction (width direction), or (iii) A battery pack, characterized in that one or more rows of battery modules in the direction (height direction) and two or more battery modules are mounted in the transverse direction (width direction). The method of claim 1, wherein the rack,
(a) a base plate forming the bottom of the rack;
(b) a pair of left vertical frames and a pair of right vertical frames respectively extending upward from the rectangular corners of the base plate;
(c) left horizontal frames connecting the left vertical frames and right horizontal frames connecting the right vertical frames in height units forming a partition; And
(d) compartment frames supporting battery modules mounted in the compartment by connecting the left horizontal frame and the right horizontal frame in the same compartment;
Battery pack, characterized in that consisting of a structure comprising a. The battery pack as claimed in claim 9, wherein sidewalls are mounted between the left and right vertical frames, respectively. 10. The method of claim 9, wherein the partition frame is characterized by consisting of a front frame connecting the front left horizontal frame and the front right horizontal frame, and a rear frame connecting the rear left horizontal frame and the rear right horizontal frame. Battery pack. The battery pack as claimed in claim 9, wherein the height of the compartment corresponds to the height of the battery module. The battery pack as claimed in claim 1, wherein an electrically insulating cover is additionally mounted on an outer surface of the rear wall. The battery pack according to claim 1, wherein the battery cell is a pouch type battery cell in which an electrode assembly is built in a case of a laminate sheet including a resin layer and a metal layer. The battery pack according to claim 1, wherein the battery cell is a lithium secondary battery. The battery pack according to claim 1, wherein the electrode terminals of the battery cell are formed together at an upper end or a lower end. The battery pack as claimed in claim 1, wherein the battery pack is used as a power source of a power storage device. A unit cell array having a structure in which two or more unit cells consisting of battery cells or unit modules are stacked in a hexagonal module case, and a connection unit for transmitting the detected temperature or voltage of the unit cells to the controller is a module. Battery modules mounted to the rear of the case; And
The battery modules have a lattice structure having compartments that can be mounted in an inserting manner, and an internal connector to which a connection part of a battery module can be coupled is formed in front of a rear wall in an insertion and mounting process, and A rack including an external connector formed at the rear of the rear wall in an electrically connected state;
And,
The rack is
(a) a base plate forming the bottom of the rack;
(b) a pair of left vertical frames and a pair of right vertical frames respectively extending upward from the rectangular corners of the base plate;
(c) left horizontal frames connecting the left vertical frames and right horizontal frames connecting the right vertical frames in height units forming a partition; And
(d) compartment frames supporting battery modules mounted in the compartment by connecting the left horizontal frame and the right horizontal frame in the same compartment;
Battery pack, characterized in that consisting of a structure comprising a.

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