KR101301648B1 - Method for producing higg quality fabric and construction material using hemp textile and bio-degradation seat produced by the same - Google Patents
Method for producing higg quality fabric and construction material using hemp textile and bio-degradation seat produced by the same Download PDFInfo
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- KR101301648B1 KR101301648B1 KR1020130051958A KR20130051958A KR101301648B1 KR 101301648 B1 KR101301648 B1 KR 101301648B1 KR 1020130051958 A KR1020130051958 A KR 1020130051958A KR 20130051958 A KR20130051958 A KR 20130051958A KR 101301648 B1 KR101301648 B1 KR 101301648B1
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- 244000025254 Cannabis sativa Species 0.000 title claims abstract description 105
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 title claims abstract description 105
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 title claims abstract description 105
- 235000009120 camo Nutrition 0.000 title claims abstract description 105
- 235000005607 chanvre indien Nutrition 0.000 title claims abstract description 105
- 239000011487 hemp Substances 0.000 title claims abstract description 105
- 239000004744 fabric Substances 0.000 title claims abstract description 76
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000004035 construction material Substances 0.000 title description 2
- 238000006065 biodegradation reaction Methods 0.000 title 1
- 239000004753 textile Substances 0.000 title 1
- 239000000835 fiber Substances 0.000 claims abstract description 54
- 238000000034 method Methods 0.000 claims abstract description 31
- 239000000843 powder Substances 0.000 claims abstract description 27
- 229920000747 poly(lactic acid) Polymers 0.000 claims abstract description 22
- 239000011347 resin Substances 0.000 claims abstract description 22
- 229920005989 resin Polymers 0.000 claims abstract description 22
- 239000000853 adhesive Substances 0.000 claims abstract description 20
- 230000001070 adhesive effect Effects 0.000 claims abstract description 20
- 239000004566 building material Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000005507 spraying Methods 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000004080 punching Methods 0.000 claims abstract description 7
- 238000004043 dyeing Methods 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract description 5
- 238000007639 printing Methods 0.000 claims abstract description 5
- 229920002994 synthetic fiber Polymers 0.000 claims abstract description 5
- 239000012209 synthetic fiber Substances 0.000 claims abstract description 5
- 238000002844 melting Methods 0.000 claims abstract description 4
- 238000009941 weaving Methods 0.000 claims abstract description 4
- 230000008018 melting Effects 0.000 claims abstract 2
- 239000004626 polylactic acid Substances 0.000 claims description 19
- 239000004745 nonwoven fabric Substances 0.000 claims description 18
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 9
- 230000001699 photocatalysis Effects 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 5
- 239000004408 titanium dioxide Substances 0.000 claims description 4
- 239000005909 Kieselgur Substances 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- -1 durability Substances 0.000 abstract description 8
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 6
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 4
- 239000011707 mineral Substances 0.000 abstract description 4
- 239000011941 photocatalyst Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 abstract 1
- 239000000598 endocrine disruptor Substances 0.000 abstract 1
- 230000035699 permeability Effects 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 4
- 229940088597 hormone Drugs 0.000 description 4
- 239000005556 hormone Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 241000238876 Acari Species 0.000 description 2
- 230000006750 UV protection Effects 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 241000239290 Araneae Species 0.000 description 1
- 206010003645 Atopy Diseases 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 238000013032 photocatalytic reaction Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 208000017520 skin disease Diseases 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
- D06M17/04—Producing multi-layer textile fabrics by applying synthetic resins as adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/84—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising combined with mechanical treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
- D06M23/06—Processes in which the treating agent is dispersed in a gas, e.g. aerosols
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
- B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/716—Degradable
- B32B2307/7163—Biodegradable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2317/00—Animal or vegetable based
- B32B2317/10—Natural fibres, e.g. wool, cotton
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/12—Physical properties biodegradable
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
Description
본 발명은 천연섬유인 헴프를 이용하여 기계적 강도가 우수하며, 환경 호르몬 제거 기능이 탁월한, 헴프 성분을 포함하는 생분해성 시트 제조 방법 및 이에 의하여 제조된 생분해성 시트에 관한 것이다.
The present invention relates to a method for producing a biodegradable sheet comprising a hemp component, and a biodegradable sheet produced thereby, which has excellent mechanical strength and excellent environmental hormone removing function by using a hemp which is a natural fiber.
종래의 일반적인 매트나 펠트 등은 목화에서 추출된 천연섬유만으로 제조되거나, 폴리에스테르, 아크릴, 염화비닐, 폴리프로필렌 등을 주원료로 하여 제조되고 있었다.Conventional general mats and felts are made of only natural fibers extracted from cotton, or manufactured using polyester, acrylic, vinyl chloride, polypropylene, and the like as main raw materials.
상기 천연섬유나 합성섬유를 주원료로 하여 제조된 제품들은 그 자체의 항균기능이 전무하기 때문에 곰팡이나 아토피 등 각종 피부질환을 유발하는 진드기가 발생하는 경우가 많았으며, 이러한 곰팡이나 진드기를 제거하거나 발생을 억제하기 위해서는 자주 세탁하고 일광건조를 해야 하는 등의 번거로움이 있었다.Products manufactured using the natural fibers or synthetic fibers as the main raw materials have no antibacterial function of their own, and thus, mites causing various skin diseases such as mold or atopy are often generated, and these molds or mites are removed or generated. In order to suppress the frequent washing and daylight drying had to be cumbersome.
또한, 종래의 일반적인 건축자재용 보드들은 보온, 방습 및 불연기능이 중시되어 석고, 석면 등의 무기물을 이용하여 제조되고 있었는데, 이러한 종래의 보드들은 시공시 인체에 매우 유해한 석고분진이나 석면가루들을 발생하여 작업자의 건강을 해칠 뿐만 아니라, 보드 자체의 항균기능이 없어 곰팡이 발생을 방지할 수 없다는 문제점이 있었다. 또한, 종래의 보드들은 보온, 방습 및 불연 등 전통적인 본래의 목적 외에는 인체에 유용한 원적외선 방사 등의 효과가 전혀 없다는 문제점이 있었다.
[참조 선행 문헌]
한국 특허 공개 번호 제 2010-0137167 호(2010.12.30 공개)
In addition, conventional general building materials boards were manufactured using inorganic materials such as gypsum and asbestos due to the importance of keeping warm, moistureproof and non-combustible, and these conventional boards generate gypsum dust or asbestos powder which are very harmful to the human body during construction. In addition to harming the health of the worker, there was a problem that can not prevent the occurrence of mold due to the antibacterial function of the board itself. In addition, the conventional boards have a problem that there is no effect such as far-infrared radiation useful to the human body other than the traditional original purpose, such as thermal insulation, moisture proof and non-combustible.
[Reference Prior Art]
Korean Patent Publication No. 2010-0137167 (published Dec. 30, 2010)
본 발명은 생분해성 시트의 기계적 강도, 충격강도 및 열안정성을 완전하게 보완하였으며 성형성이 우수하고 자외선 차단기능 및 환경 호르몬 제거기능이 탁월한 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법 및 그에 의해 제조된 생분해성 시트를 제공하기 위한 것이다.
The present invention is a method of manufacturing high-functional fabrics and building materials using hemp fibers that completely complement the mechanical strength, impact strength and thermal stability of the biodegradable sheet, excellent moldability, excellent UV protection and environmental hormone removal, and thereby To provide a prepared biodegradable sheet.
상술한 과제를 해결하기 위하여 안출된, 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법은, 헴프 원단의 접착면에 개질 폴리유산 수지를 분사하여 대마 부직포를 접착하생분해성 시트 원단을 제작하는 단계; 상기 생분해성 시트 원단을 압착가열하여 함침시키는 단계; 및 상기 함침된 생분해성 시트 원단을 압착 건조하여 생분해성 시트를 제작하는 단계를 포함할 수 있다.In order to solve the above problems, a high-functional fabric and a method of manufacturing a building material using hemp fibers, the step of manufacturing a biodegradable sheet fabric by bonding a hemp nonwoven fabric by spraying a modified polylactic acid resin on the adhesive surface of the hemp fabric; Compressing and heating the biodegradable sheet fabric; And pressing-drying the impregnated biodegradable sheet fabric to produce a biodegradable sheet.
여기서, 상기 헴프 원단의 접착면에 개질 폴리유산 수지를 분사하여 대마 부직포를 접착하생분해성 시트 원단을 제작하는 단계는, 파우더 도트 방식으로 상기 헴프 섬유의 접착면에 개질 폴리유산 수지를 접착하는 단계를 포함할 수 있다.Here, the step of manufacturing a biodegradable sheet fabric by spraying a modified polylactic acid resin on the adhesive surface of the hemp fabric to bond the hemp nonwoven fabric, the step of adhering the modified polylactic acid resin to the adhesive surface of the hemp fiber in a powder dot method It may include.
여기서, 상기 헴프 원단의 접착면에 개질 폴리유산 수지를 분사하여 대마 부직포를 접착하생분해성 시트 원단을 제작하는 단계는, 대마원사와 합성사를 직조하여 직조 혼방 대마 섬유를 제작하는 단계; 및 롤러를 통해 상기 직조 혼방 대마 섬유에 대하여 평탄 작업을 하여 상기 헴프 원단을 제공하는 단계를 포함할 수 있다.Here, the step of producing a biodegradable sheet fabric by bonding a hemp non-woven fabric by spraying a modified polylactic acid resin on the adhesive surface of the hemp fabric, weaving hemp yarn and synthetic yarn to produce a woven blend hemp fiber; And flattening the woven blend hemp fibers through a roller to provide the hemp fabric.
여기서, 상기 헴프 원단의 접착면에 개질 폴리유산 수지를 분사하여 대마 부직포를 접착하생분해성 시트 원단을 제작하는 단계는, 대마 섬유, 합성 섬유 및 로우멜팅 섬유(LMT)를 믹싱하는 단계; 상기 믹싱된 섬유에 대하여 파우더 도트 처리하는 단계; 및 상기 파우더 도트 처리된 섬유에 대하여 니들 펀칭을 행하여 상기 대마 부직포를 제공하는 단계를 포함할 수 있다.Here, the step of producing a biodegradable sheet fabric by adhering the hemp nonwoven fabric by spraying a modified polylactic acid resin on the adhesive surface of the hemp fabric, mixing hemp fibers, synthetic fibers and low-melting fibers (LMT); Powder dot treating the mixed fibers; And punching the powder dot treated fiber to provide the hemp nonwoven fabric.
여기서, 상기 헴프 섬유의 접착면에 개질 폴리유산 수지를 분사하여 접착하는 단계는,상기 개질 폴리유산 수지에 황토 분말, 규조토 분말, 세라믹 분말, 마그네슘 분말 중 적어도 하나를 혼합한 후, 상기 헴프 섬유의 접착면에 분사하여 접착하는 단계를 포함할 수 있다.Here, the step of spraying a modified polylactic acid resin to the adhesive surface of the hemp fibers, the bonding, After mixing at least one of ocher powder, diatomaceous earth powder, ceramic powder, magnesium powder to the modified polylactic acid resin, And spraying the adhesive surface.
여기서, 상기 함침된 생분해성 시트 원단을 압착 건조하여 생분해성 시트를 제작하는 단계는, 상기 함침된 헴프 섬유를 염색 및 날염을 하는 단계; 상기 염색 및 날염된 헴프 섬유에 대하여 압착 공정을 실시하는 단계; 및 상기 압착 공정 후, 상기 헴프 섬유에 대하여 건조 공정을 행하는 단계를 포함할 수 있다.Here, the step of manufacturing the biodegradable sheet by pressing and drying the impregnated biodegradable sheet fabric, the step of dyeing and printing the impregnated hemp fibers; Performing a compression process on the dyed and printed hemp fibers; And after the crimping process, performing a drying process on the hemp fibers.
여기서, 상기 함침된 생분해성 시트 원단을 압착 건조하여 생분해성 시트를 제작하는 단계는, 상기 염색 및 날염된 생분해성 시트에 대하여 광촉매 물질을 탐침시키는 단계를 더 포함할 수 있다.The manufacturing of the biodegradable sheet by pressing and drying the impregnated biodegradable sheet fabric may further include probing a photocatalytic material with respect to the dyed and printed biodegradable sheet.
여기서, 상기 염색 및 날염된 생분해성 시트에 대하여 광촉매 물질을 탐침시키는 단계는, 상기 염색 및 날염된 생분해성 시트에 대하여 파우더 도트 방식으로 광촉매 물질을 탐침시키는 단계를 포함할 수 있다.
The probing of the photocatalytic material with respect to the dyed and printed biodegradable sheet may include probing the photocatalytic material with a powder dot method with respect to the dyed and printed biodegradable sheet.
본 발명의 다른 실시예인 생분해성 시트는, 헴프 원단; 상기 헴프 원단의 접착면에 배치되는 개질폴리유산 수지; 및 상기 개질 폴리유산 수지에 의해 상기 헴프 원단과 합쳐지는 대마 부직포를 포함할 수 있다.Biodegradable sheet is another embodiment of the present invention, hemp fabric; A modified polylactic acid resin disposed on an adhesive surface of the hemp fabric; And hemp nonwoven fabric may be combined with the hemp fabric by the modified polylactic acid resin.
여기서, 상기 헴프 원단에는 이산화티타늄이 함침되어 있을 수 있다.Here, the hemp fabric may be impregnated with titanium dioxide.
본 발명의 또 다른 실시예는, 상술한 방법에 의해 제조된 생분해성 시트에 관한 것일 수 있다.
Another embodiment of the present invention may relate to a biodegradable sheet produced by the method described above.
상술한 구성을 가진 본 발명에 의하면, 헴프(대마)소재의 항균성, 내구성, 내습성 및 통기성이 우수성에 광촉매를 적용하여 라디칼의 발생으로 악취나 포름알데히드등 각종 유해 환경 호르몬을 원천 차단할 수 있고, 원적외선을 방사하여 건강에 이로운 환경 친화적 생분해성 시트를 제조 생산할 수 있다.
According to the present invention having the above-described configuration, by applying a photocatalyst to the excellent antibacterial, durable, moisture resistance and breathability of the hemp (hemp) material, it is possible to block various harmful environmental hormones such as odor or formaldehyde by the generation of radicals, Radiating far-infrared radiation can produce and produce environmentally friendly biodegradable sheets that are beneficial to health.
도 1은, 본 발명의 일실시예인 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법을 설명하기 위한 흐름도.
도 2는, 본 발명의 일실시예인 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법을 설명하기 위한 공정도.
도 3은, 본 발명의 일실시예인 헴프 성분을 포함하는 생분해성 시트의 단면도.1 is a flow chart for explaining a method of manufacturing high-functional fabrics and building materials using hemp fibers, which is an embodiment of the present invention.
Figure 2 is a process chart for explaining a method of manufacturing high-functional fabrics and building materials using hemp fibers, which is an embodiment of the present invention.
3 is a cross-sectional view of a biodegradable sheet including a hemp component which is one embodiment of the present invention.
이하, 본 발명의 일실시예인 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법 및 이에 의하여 제조된 생분해성 시트를 도면을 참조하여 보다 상세하게 설명한다. Hereinafter, a method of manufacturing a high functional fabric and a building material using hemp fibers, which is an embodiment of the present invention, and a biodegradable sheet produced thereby will be described in more detail with reference to the accompanying drawings.
본 발명에서 이용되는 햄프(hemp :대마)는 일년생 초본으로서 셀룰로우스[cellulose]가 75%이상으로 팩틴, 수분, 가용물질의 혼합물로 이루어져 있으며 섬유소가 거미줄처럼 수없이 얽혀 있는 형태의 구조로 이러한 섬유의 구조적 특성 때문에 수분을 조절하고 열을 조절하는 특성으로 면보다 20배 이상 빠른 수분 흡수력, 배출력 및 방음성 등의 다양한 기능을 가지고 있으며. 강도는 5~8 g/d, 신도는 1.5~2%로 면보다 10배 정도 강하며, 99.9%의 항균력과, 87.7%의 원적외선 방출과, 자외선 차단의 기능을 가진 천연 섬유이며 씨앗은 조미용이나 기능성 오일로 사용되고 있다. Hemp (hemp) used in the present invention is an annual herb, composed of a mixture of cellulose [cellulose] more than 75%, pectin, moisture, soluble substances, and the structure of the fiber entangled like a spider web numerous times Due to the structural characteristics of the fiber, it controls moisture and heat, and has various functions such as water absorption, discharge power, and sound insulation that are 20 times faster than cotton. Strength is 5 ~ 8 g / d, elongation is 1.5 ~ 2%, 10 times stronger than cotton, it is 99.9% of antibacterial activity, 87.7% of far infrared ray emission, and UV protection. It is used as an oil.
천연섬유이기 때문에 소각이나 매립 시 100% 완전 유기분해 되므로 매우 친환경적이다.Because it is a natural fiber, it is 100% organically decomposed when incinerated or landfilled.
본 발명은 이러한 천연 섬유인 헴프를 이용하여 친환경적이면서, 기계적 강도를 충분히 갖는 생분해성 시트를 제조하는 방법 및 그 방법에 의해 제조된 생분해성 시트에 관한 것이다.The present invention relates to a method for producing a biodegradable sheet which is environmentally friendly and has sufficient mechanical strength by using such a natural fiber hemp, and a biodegradable sheet produced by the method.
본 발명의 일실시예에 의해 제조된 생분해성 시트는, 건축 자재 및 고기능성 원단으로 이용될 수 있다.The biodegradable sheet produced by one embodiment of the present invention can be used as a building material and a high functional fabric.
이하, 도 1 및 도 2를 참조하여, 본 발명의 일실시예인 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법을 설명하도록 한다.Hereinafter, referring to FIGS. 1 and 2, a method of manufacturing high-functional fabrics and building materials using hemp fibers, which is an embodiment of the present invention, will be described.
도 1은, 본 발명의 일실시예인 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법을 설명하기 위한 흐름도이고, 도 2는, 본 발명의 일실시예인 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법을 설명하기 위한 공정도이다.1 is a flow chart for explaining a method of manufacturing high-functional fabrics and building materials using hemp fibers, which is an embodiment of the present invention, Figure 2 is a high-functional fabrics and building materials manufacturing using hemp fibers, an embodiment of the present invention It is a process chart for demonstrating a method.
도 1 및 도 2를 참조하면, 우선, 생분해성 시트 원단을 제작하기 위하여, 그 원재료로서 헴프 원단과 부직포 원단을 제공한다(S10). 헴프 원단은, 우선 대마 원사와 합성사를 직조기(10)에서 직조하여 직조 혼방 대마 섬유를 제작한다(S1). 그리고, 이 직조 혼방 대마 섬유에 대하여 롤러(20)를 통해 평탄작업을 함으로써, 본 발명의 일실시예에 따른 생분해성 시트를 제작하기 위한 원단인 헴프 원단의 제작이 완료된다(S3).1 and 2, first, in order to produce a biodegradable sheet fabric, hemp fabric and non-woven fabric as a raw material is provided (S10). The hemp fabric is first woven hemp yarn and synthetic yarn in the
한편, 본 발명에 따른 생분해성 시트 원단의 재료인 대마 부직포는, 우선 대마 섬유, 합성 섬유 및 로우 멜팅 섬유를 믹싱기(30)에서 혼합한 후, 파우더 도트기(40)로 파우더 도트 방식로 광물질을 결속한 다음에, 니들 펀칭기(50)를 통해 니들 펀칭 공정이 이루어진다(S5, S7, S9). 여기서의 광물질로는 황토나 규조토, 세라믹 분말 또는 마그네슘 분말이 이용될 수 있으며, 이러한 광물질이 첨가됨으로써, 기능성이 강화될 수 있다.On the other hand, the hemp non-woven fabric of the biodegradable sheet fabric according to the present invention, first mixed hemp fibers, synthetic fibers and low-melting fibers in the
또한, 니들 펀칭 공정을 통해 부직포의 수직방향의 탄성과 섬유간의 결속이 강화된다. In addition, through the needle punching process, the elasticity in the vertical direction of the nonwoven fabric and the binding between the fibers are strengthened.
이렇게, 원재료가 되는 헴프 원단과 대마 부직포의 제작이 완료되면, 제작된 헴프 원단의 접착면에 개질 폴리유산 수지(ECOLA)를 파우더 도트기(100)를 통해 파우더 도트 방식을 적용하여 분사한 후(S11), 히팅 롤러를 통해 압착가열하는 방식으로 헴프 원단과 대마 부직포를 함침시킨다(S13). 이렇게 일체화된 생분해성 시트 원단에 대하여 함침조(120)에서 염색 및 날염 공정이 이루어지고, 이에 따라 생분해성 시트는 불연성 및 방염성을 가질 수 있게 된다(S15). 이와 같이 염색 및 날염 공중 후, 광촉매 물질을 헴프 원단측에 파우더 도트기(125)를 통해 파우더 도트 방식으로 탐침하게 된다(S17). 이러한 광촉매 물질로는 이산화티타늄(TiO2)가 이용될 수 있다. 광촉매물질(이산화티타늄)은 자외선에 의하여 촉매작용을 하여 살균능력이 강력한 활성산소(O2- , OH)인 슈퍼옥사이드 라디칼 및 하이드록실 라디칼을 발생시켜 유해물질을 산화 및 제거하는 역할을 한다. 특히, 이산화티타늄은실내의 형광불빛에서 광촉매반응을 유도하여 활성산소를 발생시킴으로서, 실내의 각종 유해 물질을 제거할 수 있게 된다. Thus, when the production of the hemp fabric and the hemp non-woven fabric as the raw material is completed, after the modified polylactic acid resin (ECOLA) is applied to the adhesive surface of the produced hemp fabric by applying a powder dot method through the powder dot machine 100 ( S11), impregnating the hemp fabric and hemp nonwoven in a manner of compression heating through the heating roller (S13). Thus, the dyeing and printing process is performed in the
그 다음, 압착 프레스(130)에서 압착 성형 공정이 이루어진다(S19). 압착 성형된 생분해성 시트 원단은 건조로(140)에서 건조된 후(S21), 프레스롤러(150)에서 재단되어서 제품이 완성된다(S23).
Then, the compression molding process is made in the pressing press 130 (S19). The press-molded biodegradable sheet fabric is dried in the drying furnace 140 (S21), and cut in the
상술한 구성에 의해 제조된 생분해성 시트의 단면은 도 3과 같다. 도 3에 도시된 바와 같이, 본 발명의 일실시예인 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법에 의해 제조된 생분해성 시트는, 헴프 원단(A)과 헴프 원단(A)의 접착면에 형성된 ECOLA 층(B), 그리고, 이 ECOLA 층(B)에 의해 상기 헴프원단(A)과 일체화되는 대마 부직포(C)를 포함할 수 있다. 여기서 ECOL층(B)는 헴프 원단(A)과 부직포(C)에 함침되어서, 양자를 일체로 결합시킨다. 또한, 헴프원단(A)측에는 도 1 및 2에서 설명한 바와 같이, 광촉매물질이 탐침되어서, 자외선에 의하여 촉매작용을 하여 살균능력이 강력한 활성산소(O2- , OH)인 슈퍼옥사이드 라디칼 및 하이드록실 라디칼을 발생시켜 유해물질을 산화 및 제거하는 역할을 한다.
The cross section of the biodegradable sheet manufactured by the above-described configuration is as shown in FIG. 3. As shown in FIG. 3, the biodegradable sheet manufactured by the high-performance fabric and the construction material manufacturing method using the hemp fiber, which is an embodiment of the present invention, is formed on the adhesive surface of the hemp fabric (A) and the hemp fabric (A). ECOLA layer (B) formed, and hemp nonwoven fabric (C) which is integrated with the hemp fabric (A) by the ECOLA layer (B). Here, the ECOL layer (B) is impregnated in the hemp fabric (A) and the nonwoven fabric (C), thereby combining the two integrally. In addition, as described in FIGS. 1 and 2, the photocatalytic material is probed on the hemp fabric (A) side, and catalyzed by ultraviolet light, superoxide radicals and hydroxyls having strong sterilizing ability (O 2 −, OH). It generates radicals to oxidize and remove harmful substances.
상술한 구성을 가진 본 발명에 의하면, 헴프(대마)소재의 항균성, 내구성, 내습성 및 통기성이 우수성에 광촉매를 적용하여 라디칼의 발생으로 악취나 포름알데히드등 각종 유해 환경 호르몬을 원천 차단할 수 있고, 원적외선을 방사하여 건강에 이로운 환경 친화적 생분해성 시트를 제조 생산할 수 있다.
According to the present invention having the above-described configuration, by applying a photocatalyst to the excellent antibacterial, durable, moisture resistance and breathability of the hemp (hemp) material, it is possible to block various harmful environmental hormones such as odor or formaldehyde by the generation of radicals, Radiating far-infrared radiation can produce and produce environmentally friendly biodegradable sheets that are beneficial to health.
상기와 같이 설명된 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법 및 이에 의하여 제조된 생분해성 시트는 상기 설명된 실시예들의 구성과 방법이 한정되게 적용될 수 있는 것이 아니라, 상기 실시예들은 다양한 변형이 이루어질 수 있도록 각 실시예들의 전부 또는 일부가 선택적으로 조합되어 구성될 수도 있다.
Highly functional fabrics and building materials manufacturing method using the hemp fibers described above and the biodegradable sheet produced thereby are not limited to the configuration and method of the embodiments described above, the embodiments are various modifications All or some of the embodiments may be selectively combined in order to accomplish this.
10 : 직조기
20 : 롤러
30 : 믹싱기
40 : 파우더 도트기
50 : 니들 펀칭기
100 : 파우더 도트기
110 : 히팅 롤러
120 : 함침조
130 : 압착 프레스
140 : 건조기
150 : 프레스 롤러
A : 헴프 원단
B : ECOLA 층
C : 대마 부직포10: loom
20: roller
30: Mixer
40: powder dot machine
50: needle punching machine
100: powder dot machine
110: heating roller
120: impregnation tank
130: crimping press
140: dryer
150: press roller
A: Hemp Fabric
B: ECOLA layer
C: Hemp Nonwoven
Claims (11)
상기 생분해성 시트 원단을 압착가열하여 함침시키는 단계; 및
상기 함침된 생분해성 시트 원단을 압착 건조하여 생분해성 시트를 제작하는 단계를 포함하는, 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법.
Spraying a modified polylactic acid resin on the adhesive surface of the hemp fabric to produce a biodegradable sheet fabric by bonding the hemp nonwoven fabric;
Compressing and heating the biodegradable sheet fabric; And
Compressing and drying the impregnated biodegradable sheet fabric to produce a biodegradable sheet, high functional fabrics and building materials manufacturing method using hemp fibers.
헴프 원단의 접착면에 개질 폴리유산 수지를 분사하여 대마 부직포를 접착하생분해성 시트 원단을 제작하는 단계는,
파우더 도트 방식으로 상기 헴프 섬유의 접착면에 개질 폴리유산 수지를 접착하는 단계를 포함하는, 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법.
The method of claim 1,
The step of producing a biodegradable sheet fabric by spraying a modified polylactic acid resin on the adhesive side of the hemp fabric to adhere the hemp nonwoven fabric,
A method of manufacturing a high performance fabric and building material using hemp fibers, comprising the step of adhering a modified polylactic acid resin to the adhesive side of the hemp fibers in a powder dot method.
상기 헴프 원단의 접착면에 개질 폴리유산 수지를 분사하여 대마 부직포를 접착하생분해성 시트 원단을 제작하는 단계는,
대마원사와 합성사를 직조하여 직조 혼방 대마 섬유를 제작하는 단계; 및
롤러를 통해 상기 직조 혼방 대마 섬유에 대하여 평탄 작업을 하여 상기 헴프 원단을 제공하는 단계를 포함하는, 헴프 성분을 포함하는 생분해성 시트 제조 방법.
The method of claim 1,
A step of manufacturing a biodegradable sheet fabric by bonding a hemp nonwoven fabric by spraying a modified polylactic acid resin on the adhesive surface of the hemp fabric,
Weaving hemp yarn and synthetic yarn to produce a woven blend hemp fiber; And
And flattening the woven blend hemp fibers through a roller to provide the hemp fabric.
상기 헴프 원단의 접착면에 개질 폴리유산 수지를 분사하여 대마 부직포를 접착하생분해성 시트 원단을 제작하는 단계는,
대마 섬유, 합성 섬유 및 로우멜팅 섬유(LMT)를 믹싱하는 단계;
상기 믹싱된 섬유에 대하여 파우더 도트 처리하는 단계; 및
상기 파우더 도트 처리된 섬유에 대하여 니들 펀칭을 행하여 상기 대마 부직포를 제공하는 단계를 포함하는, 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법.
The method of claim 1,
A step of manufacturing a biodegradable sheet fabric by bonding a hemp nonwoven fabric by spraying a modified polylactic acid resin on the adhesive surface of the hemp fabric,
Mixing hemp fibers, synthetic fibers, and low melting fibers (LMT);
Powder dot treating the mixed fibers; And
And needle punching the powder dot-treated fiber to provide the hemp nonwoven fabric.
상기 헴프 섬유의 접착면에 개질 폴리유산 수지를 분사하여 접착하는 단계는,
상기 개질 폴리유산 수지에 황토 분말, 규조토 분말, 세라믹 분말, 마그네슘 분말 중 적어도 하나를 혼합한 후, 상기 헴프 섬유의 접착면에 분사하여 접착하는 단계를 포함하는, 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법.
The method of claim 1,
Spraying and modifying a modified polylactic acid resin on an adhesive surface of the hemp fiber,
Mixing the modified polylactic acid resin with at least one of ocher powder, diatomaceous earth powder, ceramic powder, and magnesium powder, and then spraying and adhering to the adhesive surface of the hemp fiber. Material manufacturing method.
상기 함침된 생분해성 시트 원단을 압착 건조하여 생분해성 시트를 제작하는 단계는,
상기 함침된 생분해성 시트 원단를 염색 및 날염을 하는 단계;
상기 염색 및 날염된 생분해성 시트 원단에 대하여 압착 공정을 실시하는 단계; 및
상기 압착 공정 후, 상기 생분해성 시트 원단에 대하여 건조 공정을 행하는 단계를 포함하는, 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법.
The method of claim 1,
Compressing and drying the impregnated biodegradable sheet fabric to produce a biodegradable sheet,
Dyeing and printing the impregnated biodegradable sheet fabric;
Performing a pressing process on the dyed and printed biodegradable sheet fabric; And
After the pressing process, the step of performing a drying process for the biodegradable sheet fabric, high-performance fabrics and building materials manufacturing method using hemp fibers.
상기 함침된 생분해성 시트 원단을 압착 건조하여 생분해성 시트를 제작하는 단계는,
상기 염색 및 날염된 생분해성 시트에 대하여 광촉매 물질을 탐침시키는 단계를 더 포함하는, 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법.
The method according to claim 6,
Compressing and drying the impregnated biodegradable sheet fabric to produce a biodegradable sheet,
Producing a photocatalytic material for the dyed and printed biodegradable sheet, high-performance fabrics and building materials manufacturing method using hemp fibers.
상기 염색 및 날염된 생분해성 시트에 대하여 광촉매 물질을 탐침시키는 단계는,
상기 염색 및 날염된 생분해성 시트에 대하여 파우더 도트 방식으로 광촉매 물질을 탐침시키는 단계를 포함하는, 헴프 섬유를 이용한 고기능성 원단 및 건축 자재 제조 방법.
The method of claim 7, wherein
Probeing a photocatalytic material for the dyed and printed biodegradable sheet,
Probeing a photocatalytic material in a powder dot method for the dyed and printed biodegradable sheet, high-performance fabrics and building materials manufacturing method using hemp fibers.
상기 헴프 원단의 접착면에 배치되는 개질폴리유산 수지;
상기 개질 폴리유산 수지에 의해 상기 헴프 원단과 합쳐지는 대마 부직포를 포함하는, 생분해성 시트.
Hemp fabric;
A modified polylactic acid resin disposed on an adhesive surface of the hemp fabric;
A biodegradable sheet comprising hemp nonwoven fabric joined with the hemp fabric by the modified polylactic acid resin.
상기 헴프 원단에는 이산화티타늄이 함침되어 있는, 생분해성 시트.
The method of claim 9,
The hemp fabric is biodegradable sheet impregnated with titanium dioxide.
A biodegradable sheet produced by the method according to any one of claims 1 to 8.
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