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KR101279546B1 - Method for meat products by using Cell Alive System - Google Patents

Method for meat products by using Cell Alive System Download PDF

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KR101279546B1
KR101279546B1 KR1020110026382A KR20110026382A KR101279546B1 KR 101279546 B1 KR101279546 B1 KR 101279546B1 KR 1020110026382 A KR1020110026382 A KR 1020110026382A KR 20110026382 A KR20110026382 A KR 20110026382A KR 101279546 B1 KR101279546 B1 KR 101279546B1
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batter
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pork
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류연철
고경보
김광흔
윤재학
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제주대학교기술지주 주식회사
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/10Meat meal or powder; Granules, agglomerates or flakes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/80Freezing; Subsequent thawing; Cooling

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  • Engineering & Computer Science (AREA)
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  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
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Abstract

본 발명은 초저온 급속냉각기법을 이용한 식육제품의 제조방법에 관한 것이다. 보다 상세하게는 전자기장 급속 냉동방식을 이용하여 식육제품의 품질저하를 최소화하면서, 해동 후 바로 섭취가 가능한 조리완제품의 제조방법에 관한 것이다.The present invention relates to a method for producing a meat product using an ultra low temperature rapid cooling method. More particularly, the present invention relates to a method for preparing a cooked product, which can be consumed immediately after thawing, while minimizing quality degradation of a meat product using an electromagnetic field freezing method.

Description

초저온 급속냉각기법을 이용한 식육제품의 제조방법 {Method for meat products by using Cell Alive System} Method for manufacturing meat products using cryogenic rapid cooling method {Method for meat products by using Cell Alive System}

본 발명은 초저온 급속냉각기법을 이용한 식육제품의 제조방법에 관한 것이다. 보다 상세하게는 전자기장 급속 냉동방식을 이용하여 식육제품의 품질저하를 최소화하면서, 해동 후 바로 섭취가 가능한 조리완제품의 제조방법에 관한 것이다.The present invention relates to a method for producing a meat product using an ultra low temperature rapid cooling method. More particularly, the present invention relates to a method for preparing a cooked product, which can be consumed immediately after thawing, while minimizing quality degradation of a meat product using an electromagnetic field freezing method.

국내 돈육의 공급과 수요를 보면 1-3월에, 9-10월에 돈육 가격이 연평균에 대비해 낮고 소비량이 적다. 국내 돈육의 소비의 형태를 보면 부위별 선호도가 뚜렷하고 항상 특정 부위가 남게 된다. 이는 돈육의 산지가격 하락에 강한 압박요인으로 작용한다.In terms of supply and demand of domestic pork, pork prices are low and consumption is low compared to the annual average in January-March and September-October. In terms of the consumption of domestic pork, the preference for each part is clear and there is always a specific part. This puts a strong pressure on pork prices to fall.

돈육의 수요량과 공급량의 변화는 돼지고기의 가격에 영향을 받지만 돼지고기의 수요와 공급은 소비자의 취향과 선호, 대체육류의 가격, 소비자의 소독, 생산요소의 가격, 기후, 정부의 정책, 양돈농가의 수 등 다양한 요인들에 영향을 받는다. 수요량과 공급량이 안정적으로 조절된다면 가격이 안정되어 소비가 촉진된다.Changes in the demand and supply of pork are affected by the price of pork, but the demand and supply of pork is dependent on the tastes and preferences of consumers, the price of alternative meat, the disinfection of consumers, the price of production factors, the climate, the government's policy, and the production of pork. It is influenced by various factors such as the number of farms. If demand and supply are stable, prices will stabilize, stimulating consumption.

초저온 급냉기술을 이용하여, 재고량이 많은 시기에 돈육의 품질을 유지하여 초저온냉동 후 신선육보다는 싸고 일반 냉동육보다는 품질이 좋은 돈육의 공급이 가능해질 수 있다. By using the cryogenic quenching technology, it is possible to maintain the quality of the pork at the time of large inventory, so that it is possible to supply pork which is cheaper than fresh meat and of higher quality than the general frozen meat after cryogenic freezing.

그러나 기존의 초저온 냉매(-75℃)를 이용한 침지 방식의 급속냉동의 경우 냉동전 제품의 포장이 필요하고, 수입 냉매제의 경우 화재의 위험이 있어 소방법상 특수설비를 갖추어야 하는 문제점이 있으며, 공랭식 냉각 방법의 경우 식육제품의 심부까지 급속냉동이 어려운 단점이 있다. 또한, 고품질 식육제품의 냉각 및 해동 후에 품질이 저하되는 현상이 발생하고 있다.However, in case of rapid freezing using the existing cryogenic refrigerant (-75 ℃), packaging of the product before freezing is necessary, and in the case of imported refrigerant, there is a risk of fire. The method has a disadvantage in that rapid freezing up to the core of the meat product is difficult. In addition, a phenomenon in which quality deteriorates after cooling and thawing high quality meat products has occurred.

최근 산업발달 및 시대적 변화에 따라 맞벌이로 인한 가사노동을 줄이려는 노력으로 식생활의 간편화를 추구하는 경향이 증가하고 있다. 따라서 많은 시간과, 노력을 들여 조리해야 하는 음식보다는 간편하게 짧은 시간과 적은 노력으로 조리해 내는 음식에 대한 기호도도 증가하고 있는 실정이다.In recent years, with the development of the industry and the changes of the times, there is an increasing tendency to pursue the simplification of dietary life in an effort to reduce household labor caused by double income. Therefore, the preference for food that can be cooked easily and with short time and less effort than food that requires a lot of time and effort is also increasing.

이에 본 발명자는 식육제품의 품질저하를 최소화하면서 해동 후 조리 과정 없이 바로 섭취할 수 있는 즉석섭취식품(Ready-to-eat)의 제조방법을 개발하기에 이르렀다. Accordingly, the present inventors have developed a method of preparing ready-to-eat foods which can be consumed immediately without thawing while minimizing quality deterioration of meat products.

본 발명은 초저온 급속냉각기법을 이용한 식육제품의 제조방법을 제공한다.The present invention provides a method for producing a meat product using the ultra low temperature rapid cooling method.

본 발명은 (a) 원료육에 배터(batter) 및 튀김가루 또는 빵가루를 입혀 160~165℃에서 3~5분 동안 튀기는 조리 공정; (b) 상기 조리된 원료육을 전자기장 급속 냉동(Cell Alive System, CAS)에 의해 냉동시키는 공정; 을 포함하는 초저온 급속냉각기법을 이용한 식육제품의 제조방법을 제공한다. The present invention (a) a batter (batter) and fried flour or bread flour coated on the raw meat and fried for 3 to 5 minutes at 160 ~ 165 ℃; (b) freezing the cooked raw meat by an electromagnetic field freezing (Cell Alive System, CAS); It provides a method for producing a meat product using a cryogenic rapid cooling method comprising a.

본 발명에 의한 식육제품의 경우, 냉각 및 해동 후에도 품질이 저하 되는 것을 최소화하였고, 저장 및 유통의 편의성 도모 및 해동 후 조리 과정 없이 바로 시식할 수 있는 장점이 있다. In the case of the meat product according to the present invention, the quality is minimized even after cooling and thawing, and there is an advantage that the food can be sampled immediately without facilitating storage and distribution and without cooking after thawing.

도 1은 본 발명의 일실시예에 따른 초저온 급속냉동을 위한 돈가스 제조과정에 관한 것이다.
도 2는 배터의 종류에 따른 분리율 및 외관사진에 관한 것이다.
1 relates to a process for producing pork gas for cryogenic rapid freezing according to an embodiment of the present invention.
Figure 2 relates to the separation rate and appearance photograph according to the type of batter.

본 발명은 일 관점에서 초저온 급속냉각기법을 이용한 식육제품의 제조방법을 제공한다. The present invention provides a method for manufacturing a meat product using an ultra low temperature rapid cooling method in one aspect.

초저온 급속냉각기법이란 최대 빙결정 생성대(-1~ -5℃)를 단시간에 통과하여 빙결정의 크기를 최소화하는 방식이다. 순간적으로 냉동됨으로써 세포의 손상이 적고, 해동 후에도 제품의 품질이 유지가 될 수 있는 장점이 있다. 즉, 최대 빙결정 생성대를 통과하는 시간이 짧을수록 작은 결정이 많이 생기고 균일하게 분포하지만, 최대 빙결정 생성대를 통과하는 시간이 길면 모양이 크고, 수가 적으며 불균형하게 된다. 빙결정은 빙결정 핵이 발생하여, 이것이 중심이 될수록 빙결정이 성장하여 수가 적게 된다. 크고 적은 빙결정이 인접할 경우 작은 결정이 큰 결정에 흡수되어 성장하게 된다.Ultra-low temperature rapid cooling is a method of minimizing the size of ice crystals by passing the maximum ice crystal generation zone (-1 ~ -5 ℃) in a short time. Instant freezing is less damaging to the cells, there is an advantage that the quality of the product can be maintained even after thawing. That is, the shorter the time passing through the maximum ice crystal generating zone, the more small crystals are generated and distributed uniformly. However, the longer the time passing through the maximum ice crystal generating zone becomes larger, smaller in number and unbalanced. Ice crystals generate ice crystal nuclei, and as the center of the ice crystal grows, ice crystals grow and become smaller in number. When large and small ice crystals are adjacent, small crystals are absorbed by the large crystals and grow.

본 발명에 있어서, 상기 초저온 급속냉각기법으로는 이에 제한되지 않으나, 알코올을 이용한 침지식 방법, 초저온냉매제를 사용한 침지식방법, 전자기장 급속냉동법일 수 있으며, 전자기장 급속냉동법(Cell Alive System, CAS)일 수 있다.In the present invention, the cryogenic rapid cooling method is not limited thereto, but may be an immersion method using alcohol, an immersion method using an cryogenic refrigerant, an electromagnetic field rapid freezing method, and an electromagnetic field quick freezing method (Cell Alive System, CAS). Can be.

본 발명의 일실시예에 의한 초저온 급속냉각기법을 이용한 식육제품의 제조방법은 보다 구체적으로,Method for producing a meat product using the ultra-low temperature rapid cooling method according to an embodiment of the present invention more specifically,

(a)원료육에 배터(batter) 및 튀김가루 또는 빵가루를 입혀 160~165℃에서 3~5분 동안 튀기는 조리 공정;(a) a cooking step of batter (batter) and fried flour or bread flour to fry the raw material for 3 to 5 minutes at 160 ~ 165 ℃;

(b)상기 조리된 원료육을 전자기장 급속 냉동(Cell Alive System, CAS)에 의해 냉동시키는 공정; 을 포함하는 초저온 급속냉각기법을 이용한 식육제품의 제조방법을 제공한다.(b) freezing the cooked raw meat by an electromagnetic field freezing (Cell Alive System, CAS); It provides a method for producing a meat product using a cryogenic rapid cooling method comprising a.

상기 원료육은 표면만 냉동이 되고, 일정한 두께와 크기로 절단된 것일 수 있으며, 원료육의 두께는 3~5.5㎝, 2㎝일 수 있다. 상기 두께인 경우 원료육에 배터(batter) 및 튀김가루 또는 빵가루를 입혀 160~165℃에서 3~5분 동안 튀길 때, 배터의 겉이 타지 않으면서, 원료육을 완전히 익힐 수 있다. The raw meat is frozen only surface, may be cut to a certain thickness and size, the thickness of the raw meat may be 3 ~ 5.5cm, 2cm. When the thickness is a batter (batter) and fried flour or bread flour on the raw meat when fried for 3 to 5 minutes at 160 ~ 165 ℃, the outside of the batter can be thoroughly cooked raw meat.

또한, 원료육은 이에 제한되지 않으나, 돈육, 우육, 계육, 칠면조육 중에서 선택된 하나 이상일 수 있다.In addition, the raw meat is not limited thereto, but may be at least one selected from pork, beef, poultry and turkey meat.

본 발명에서 배터란 밀가루에 물이나 우유, 달걀, 설탕, 샐러드유 등을 섞은 걸죽한 반죽을 말하는 것으로 요리되지 않은 상태의 혼합물로 케이크, 팬케이크, 퀵브레드(quick bread), 크레이프(crepe) 또는 튀김옷의 반죽으로 이용된다.Batter in the present invention refers to a thick dough mixed with water, milk, eggs, sugar, salad oil and the like in flour, cake, pancake, quick bread, crepe or fried food in a mixture of uncooked state 반죽 is used as the dough.

상기 조리된 원료육은 돈가스일 수 있고, 상기 배터는 일반적으로 시판되는 배터 분말에 검류를 강화하여 제조된 것일 수 있다. 일반적으로 시판이 되는 배터 분말의 주성분은 박력분, 옥수수전분, 글루텐, 정백당, 정제염 등 일 수 있다. 배터에 검류를 강화하는 경우 전자레인지로 돈가스를 해동 시, 검류와 물이 결합하여 유연한 막을 형성하는바, 수분이 빠져나가는 것을 방지할 수 있다. The cooked raw meat may be pork gas, and the batter may be prepared by reinforcing gum in a commercially available batter powder. In general, the main ingredients of the commercially available batter powder may be a strong powder, corn starch, gluten, white sugar, refined salt and the like. In the case of strengthening the galvanizing in the batter, when the pork gas is thawed in the microwave oven, the galvanic and water are combined to form a flexible film, thereby preventing moisture from escaping.

즉, 돈가스의 수분이 빠져나가는 것을 방지하여 급속 냉동되어진 돈가스의 해동 시 맛을 보존할 수 있으며, 상기 배터를 사용하여 조리 완제품을 제조하는 경우 기존의 배터보다는 저장기간이 오래되어도 고기와 반죽이 분리되는 현상이 줄고 조직감이 좋게 된다 That is, it prevents the moisture of pork gas to escape and preserves the taste during thawing of the deep-frozen pork gas.When manufacturing the finished product using the batter, meat and dough are separated even if the storage period is longer than the conventional batter. Less phenomena and better texture

본 발명의 일실시예에서는 시판되는 배터 믹스에 구아검이 0.1~0.3%, 0.2% 포함된 배터일 수 있다. In one embodiment of the present invention, commercially available batter mix may be a batter containing 0.1 to 0.3%, 0.2%.

상기 전자기장 급속냉동법(Cell Alive System, CAS)은 -50~ -55℃이하의 공랭식 급속냉동 방식에 자기장 터널을 만들어 급속 냉동하는 방법을 말한다.The electromagnetic field freezing method (Cell Alive System, CAS) refers to a method of rapid freezing by making a magnetic field tunnel in the air-cooled rapid freezing method of less than -50 ~ -55 ℃.

본 발명에서 전자기장 급속 냉동은 자기장을 걸어 -50~ -55℃에서 냉동시키는 경우 식육제품의 품질저하를 최소화시킬 수 있다. 상기 -55℃ 이하의 경우 시설 및 유지 비용의 상승으로 경제성이 저하되는 문제점이 있다.Electromagnetic field rapid freezing in the present invention can minimize the deterioration of meat products when frozen at -50 ~ -55 ℃ by hanging a magnetic field. If the temperature is below -55 ° C, there is a problem in that economic efficiency is lowered due to an increase in facility and maintenance costs.

상기 전자기장 급속 냉동 후 삼면포장이나 일반포장을 할 수 있다. 또한, 상기 포장 후 산화제를 넣어서 빵가루의 부셔짐이나 저장기간에 따른 산화방지를 최소화할 수 있으며, 포장용기에 기름을 흡수할 수 있는 종이나, 물결모양의 종이를 넣어서 해동 시에 흘러나오는 기름이 돈가스에 묻지 않도록 하여 돈가스가 눅눅해지는 것을 방지할 수 있다.
After the rapid freezing of the electromagnetic field can be three-pack or general packaging. In addition, by putting the oxidizing agent after the packaging can minimize the crushing of the bread crumbs or the oxidation of the storage period, the oil that can absorb the oil in the packaging container, or the oil flowing out during thawing by putting a wavy paper Don't bury pork cutlet to prevent it from getting wet.

이하, 본 발명의 이해를 돕기 위하여 실시예를 들어 상세하게 설명하기로 한다. 다만 하기의 실시예는 본 발명의 내용을 예시하는 것일 뿐 본 발명의 범위가 하기 실시예에 한정되는 것은 아니다. 본 발명의 실시예는 당업계에서 평균적인 지식을 가진 자에게 본 발명을 보다 완전하게 설명하기 위해 제공되는 것이다.
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail with reference to the following examples. However, the following examples are intended to illustrate the contents of the present invention, but the scope of the present invention is not limited to the following examples. Embodiments of the present invention are provided to more fully describe the present invention to those skilled in the art.

<< 실시예Example 1> 조리완제품  1> Cooked Product 돈가스의Cutlet 저장기간별  By storage period 품질변이Quality variation 테스트 Test

1.저장 기간별 냉동조건에 따른 1. According to freezing conditions by storage period 돈가스의Cutlet 해동 전, 해동 후 표면색 측정. Measure surface color before and after thawing.

저장기간별 (0일, 7일, 14일, 21일, 28일) 냉동조건(CAS, 송풍식)에 따른 해동전, 해동 후 표면색을 측정해 보았다(표 1).Surface color was measured before and after thawing by freezing conditions (CAS, ventilation type) by storage period (0, 7, 14, 21 and 28 days) (Table 1).

해동 전 Minolta chromameter를 이용하여 색을 측정하고, 해동조건 (전자 렌지 2분20초)에 맞게 해동 한 후에 색을 돈가스의 표면색을 측정하였다. 전체적으로 유의적인 차이는 보이지 않았으나, L값의 경우 냉동 시 수분이 동결되면서 표면 명도 값이 낮아 졌다가, 해동 후 원래 돈가스색으로 돌아왔다.The color was measured using a Minolta chromameter before thawing, and the surface color of the cutlet was measured after thawing according to the thawing conditions (microwave oven 2:20). Although there was no significant difference in overall, L value was lowered as the surface lightness value was frozen due to moisture freezing during freezing, and then returned to the original pork color after thawing.

또한, 냉동방식에 따른 실험에서도 색의 차이도 나타나지 않았다. 같은 조건에서 만들어진 돈가스를 다른 방식으로 냉동을 하였지만, 외관으로 보여지는 색의 차이는 나타나지 않았으며, 돈가스의 저장기간이 오래되어도 색이 변화가 나타나지 않았다.In addition, the experiment did not show a difference in color according to the freezing method. Pork gas made under the same conditions was frozen in a different way, but the appearance of the color was not different, and the color did not change even after the storage period of the pork was long.

Color parametersColor parameters DaysDays MethodsMethods PrePre L L PrePre a a PrePre b b PostPost L L PostPost a a PostPost b b 00 CASCAS 51.14a±3.5651.14 a ± 3.56 11.37a±0.3111.37 a ± 0.31 27.96a±1.3327.96 a ± 1.33 42.46a±0.9442.46 a ± 0.94 10.96a±0.7910.96 a ± 0.79 23.71a±2.7723.71 a ± 2.77 송풍식Ventilation 51.20a±0.3651.20 a ± 0.36 11.40a±0.5311.40 a ± 0.53 25.32a±1.2925.32 a ± 1.29 39.12b±1.1939.12 b ± 1.19 11.99a±0.7811.99 a ± 0.78 22.27a±2.2022.27 a ± 2.20 77 CASCAS 52.07a±3.1152.07 a ± 3.11 10.4a1±0.4710.4 a 1 ± 0.47 28.17a±1.6928.17 a ± 1.69 40.35a±1.7140.35 a ± 1.71 10.93a±0.7210.93 a ± 0.72 25.07a±1.1225.07 a ± 1.12 송풍식Ventilation 51.82a±0.9951.82 a ± 0.99 11.6a1±0.7911.6 a 1 ± 0.79 28.54a±2.8928.54 a ± 2.89 36.93a±2.6736.93 a ± 2.67 12.68a±0.9912.68 a ± 0.99 21.54a±3.4221.54 a ± 3.42 1414 CASCAS 52.02a±2.6252.02 a ± 2.62 10.81a±0.4710.81 a ± 0.47 28.30a±3.6928.30 a ± 3.69 40.24a±3.5840.24 a ± 3.58 11.92a±1.5111.92 a ± 1.51 22.68a±1.9922.68 a ± 1.99 송풍식Ventilation 50.74a±2.8550.74 a ± 2.85 1.27a±0.051.27 a ± 0.05 28.72a±1.2428.72 a ± 1.24 38.77a±0.7538.77 a ± 0.75 12.70a±1.4712.70 a ± 1.47 21.36a±2.8621.36 a ± 2.86 2121 CASCAS 53.98a±2.8253.98 a ± 2.82 10.72a±0.8710.72 a ± 0.87 27.53a±2.8627.53 a ± 2.86 40.24a±1.7840.24 a ± 1.78 12.40a±0.5712.40 a ± 0.57 20.89a±3.2320.89 a ± 3.23 송풍식Ventilation 54.18a±1.3654.18 a ± 1.36 10.74a±0.3110.74 a ± 0.31 27.32a±1.4227.32 a ± 1.42 38.47a±0.8338.47 a ± 0.83 14.23a±1.0314.23 a ± 1.03 26.95a±6.0426.95 a ± 6.04 2828 CASCAS 52.37a±0.2652.37 a ± 0.26 10.63a±0.7410.63 a ± 0.74 28.77a±2.3628.77 a ± 2.36 43.02a±0.2843.02 a ± 0.28 9.28a±0.739.28 a ± 0.73 20.64a±1.9020.64 a ± 1.90 송풍식Ventilation 54.35a±1.6854.35 a ± 1.68 9.95a±0.959.95 a ± 0.95 26.73a±1.4126.73 a ± 1.41 44.59b±0.3044.59 b ± 0.30 9.97a±0.669.97 a ± 0.66 24.94b±0.9624.94 b ± 0.96

2.저장 기간별 냉동조건에 따른 2. According to freezing conditions by storage period 돈가스의Cutlet 조직감, 분리율 및 외관검사 Texture, Separation Rate and Visual Inspection

돈가스의 냉동방법에 따른 돈가스의 조직감, 분리율, 외관검사를 하였다.The texture, separation rate, and appearance of pork cutlet were examined according to the freezing method of pork cutlet.

저장기간별 냉동방식에 따른 돈가스 배터 분리율에서 21일에 송풍식 방식이 CAS 방식보다 더 높은 분리율을 보였다. 0일, 7일, 14일, 21일에 분리율은 유의적인 차이가 없지만, 송풍식 방식이 CAS식 방식 보다 상대적으로 높은 값을 나타내고 있다The blow-type method showed higher separation rate than the CAS method at 21 days in the separation rate of pork gas batter according to the freezing method by storage period. Separation rate was not significantly different at 0, 7, 14, and 21 days, but the blowing method showed a higher value than the CAS method.

외관 색에서 0일, 7일까지 CAS냉동 방식이 외관이 송풍식에 비해 우수하게 평가 되었다.In the appearance color, the CAS refrigeration method was superior to the ventilation type for 0 to 7 days.

풍미 항목에서는 0일, 7일, 14일, 21일에서 CAS냉동 방식이 송풍식에 비해 우수하게 평가되었다.In the flavor category, the CAS refrigeration method was superior to the blowing type at 0, 7, 14 and 21 days.

저장기간별 냉동조건에 따른 전체적인 평가를 보면, CAS 방식이 0일, 7일, 14일, 21일, 28일 모두 유의적인 차이를 보이며 우수하게 평가되었다. 표 2는 저장 기간별 냉동조건에 따른 돈가스의 조직감에 관한 것이다. 표 3은 저장 기간별 냉동조건에 따른 돈가스의 분리율 및 외관검사에 관한 것이다.
The overall evaluation of freezing conditions by storage period showed that the CAS method was excellent in all of 0, 7, 14, 21 and 28 days. Table 2 relates to texture of pork cutlet according to freezing conditions by storage period. Table 3 relates to the separation rate and visual inspection of pig gas according to freezing conditions by storage period.

TextureTexture DaysDays MethodsMethods HardnessHardness cohesivenesscohesiveness springinessspringiness adhesivenessadhesiveness gumminessgumminess chewinesschewiness ResilienceResilience 00 CASCAS 11.97a±2.1811.97 a ± 2.18 0.33a±0.020.33 a ± 0.02 0.89a±0.040.89 a ± 0.04 -0.78a±0.34-0.78 a ± 0.34 3.97a±0.873.97 a ± 0.87 3.54a±0.733.54 a ± 0.73 0.18a±0.020.18 a ± 0.02 송풍식Ventilation 14.42a±0.7014.42 a ± 0.70 0.39a±0.050.39 a ± 0.05 0.87a±0.070.87 a ± 0.07 -0.87a±0.41-0.87 a ± 0.41 5.56a±0.855.56 a ± 0.85 4.78a±0.494.78 a ± 0.49 0.21a±0.090.21 a ± 0.09 77 CASCAS 15.51a±3.2915.51 a ± 3.29 0.36a±0.030.36 a ± 0.03 0.90a±0.030.90 a ± 0.03 -0.67a±0.03-0.67 a ± 0.03 5.74a±1.405.74 a ± 1.40 5.14a±1.265.14 a ± 1.26 0.24a±0.110.24 a ± 0.11 송풍식Ventilation 13.96a±1.4813.96 a ± 1.48 0.33a±0.000.33 a ± 0.00 0.82a±0.130.82 a ± 0.13 -0.40a±0.35-0.40 a ± 0.35 4.61a±0.504.61 a ± 0.50 3.92a±0.903.92 a ± 0.90 0.29a±0.230.29 a ± 0.23 1414 CASCAS 13.11a±2.7213.11 a ± 2.72 0.32a±0.030.32 a ± 0.03 0.90a±0.060.90 a ± 0.06 -0.79a±0.52-0.79 a ± 0.52 4.29a±1.314.29 a ± 1.31 3.79a±0.973.79 a ± 0.97 0.23a±0.100.23 a ± 0.10 송풍식Ventilation 10.38a±3.4210.38 a ± 3.42 0.33a±0.040.33 a ± 0.04 0.84a±0.040.84 a ± 0.04 -0.96a±0.19-0.96 a ± 0.19 3.61a±1.573.61 a ± 1.57 3.20a±1.363.20 a ± 1.36 0.22a±0.160.22 a ± 0.16 2121 CASCAS 13.11a±2.7213.11 a ± 2.72 0.32a±0.030.32 a ± 0.03 0.90a±0.060.90 a ± 0.06 -0.79a±0.52-0.79 a ± 0.52 4.29a±1.314.29 a ± 1.31 3.79a±0.973.79 a ± 0.97 0.23a±0.100.23 a ± 0.10 송풍식Ventilation 10.38a±3.4210.38 a ± 3.42 0.33a±0.040.33 a ± 0.04 0.84a±0.040.84 a ± 0.04 -0.96a±0.19-0.96 a ± 0.19 3.61a±1.573.61 a ± 1.57 3.20a±1.363.20 a ± 1.36 0.22a±0.160.22 a ± 0.16 2828 CASCAS 11.74a±3.5611.74 a ± 3.56 0.24a±0.050.24 a ± 0.05 1.12a±0.391.12 a ± 0.39 -0.66a±0.60-0.66 a ± 0.60 2.98a±1.422.98 a ± 1.42 3.23a±1.423.23 a ± 1.42 0.81a±0.670.81 a ± 0.67 송풍식Ventilation 7.59a±5.597.59 a ± 5.59 0.05a±0.400.05 a ± 0.40 4.23a±5.704.23 a ± 5.70 -0.29a±0.55-0.29 a ± 0.55 2.33a±1.432.33 a ± 1.43 1.81a±1.841.81 a ± 1.84 1.42a±1.971.42 a ± 1.97

AppearanceAppearance daysdays MethodsMethods SeparationSeparation appearanceappearance colorcolor flavorflavor off-flavoroff-flavor overalloverall 00 CASCAS 0.00a±0.000.00 a ± 0.00 5.00a±0.105.00 a ± 0.10 4.50a±0.104.50 a ± 0.10 4.50a±0.104.50 a ± 0.10 1.50a±0.101.50 a ± 0.10 4.50a±0.104.50 a ± 0.10 송풍식Ventilation 17.24a±13.2417.24 a ± 13.24 4.50b±0.104.50 b ± 0.10 4.00b±0.104.00 b ± 0.10 3.50b±0.103.50 b ± 0.10 2.00b±0.102.00 b ± 0.10 3.50b±0.103.50 b ± 0.10 77 CASCAS 0.00a±0.000.00 a ± 0.00 4.00a±0.104.00 a ± 0.10 4.00a±0.104.00 a ± 0.10 3.50a±0.103.50 a ± 0.10 2.00a±0.102.00 a ± 0.10 4.00a±0.104.00 a ± 0.10 송풍식Ventilation 22.84a±32.5022.84 a ± 32.50 3.50b±0.103.50 b ± 0.10 3.50b±0.103.50 b ± 0.10 3.00b±0.103.00 b ± 0.10 1.50b±0.101.50 b ± 0.10 3.00b±0.103.00 b ± 0.10 1414 CASCAS 14.35a±9.1814.35 a ± 9.18 3.50a±0.103.50 a ± 0.10 3.50a±0.103.50 a ± 0.10 3.50a±0.103.50 a ± 0.10 1.50a±0.101.50 a ± 0.10 3.50a±0.103.50 a ± 0.10 송풍식Ventilation 23.23a±13.3323.23 a ± 13.33 3.50a±0.103.50 a ± 0.10 3.50a±0.103.50 a ± 0.10 2.50b±0.102.50 b ± 0.10 3.00b±0.103.00 b ± 0.10 3.00b±0.103.00 b ± 0.10 2121 CASCAS 10.53a±15.9510.53 a ± 15.95 3.00a±0.103.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.00a±0.102.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 송풍식Ventilation 25.23b±0.9825.23 b ± 0.98 3.00a±0.103.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.50b±0.102.50 b ± 0.10 3.00b±0.103.00 b ± 0.10 2.50b±0.102.50 b ± 0.10 2828 CASCAS ·· 3.00a±0.103.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.00a±0.102.00 a ± 0.10 2.00a±0.102.00 a ± 0.10 3.50a±0.103.50 a ± 0.10 송풍식Ventilation ·· 3.00a±0.103.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.00a±0.102.00 a ± 0.10 4.00b±0.104.00 b ± 0.10 2.00b±0.102.00 b ± 0.10

3.저장 기간별 냉동조건에 따른 관능검사3. Sensory test according to freezing conditions by storage period

저장간간별 냉동조건에 따른 관능검사를 해보았다. 평가 항목으로는 조직감(texture), 섭취 전 색(post color), 섭취 전 풍미(post flavor), 섭취 전 이취(post off flavor), 맛(taste), 이미(off taste), 전체적인 기호도(overall acceptance)를 평가 하였다.Sensory tests were performed according to the freezing conditions by storage. Evaluation items included texture, post color, post flavor, post off flavor, taste, off taste, and overall acceptance. ) Was evaluated.

조직감(texture)은 0일, 14일, 21일, 28일에 유의적인 차이를 보였으며, 송풍식 방식보다 CAS 방식으로 처리된 돈가스가 높게 평가되었다.The texture was significantly different at 0, 14, 21, and 28 days, and the CAS treated pork was higher than the blow type.

섭취 전 색(post color)은 0일, 14일, 21일에 유의적인 차이를 보였다.Post color was significantly different at 0, 14, and 21 days.

섭취전 이취(post off flavor) 항목에서 0일, 7일에는 유의적 차이를 보이지 않았으나, 14일, 21일, 28일에 유의적 차이를 보였으며, CAS 방식으로 냉동된 돈가스는 저장기간별로 차이가 없으나, 송풍식 방식으로 냉동된 돈가스는 14일부터 이취 값이 높게 평가되었다.There was no significant difference in post-flavor items on the 0th and 7th days, but on the 14th, 21th and 28th days. However, the off-gas value of frozen cutlet gas was blown off from the 14th.

맛(taste) 항목은 저장기간별로 유의적 차이를 보였으며, CAS 방식이 송풍식 방식으로 냉동된 돈가스 보다 모든 날짜에서 우수하게 평가되었다.Taste items showed a significant difference by storage period, and the CAS method was better evaluated on all dates than the pork cut frozen by the blow method.

이미(off taste)는 0일, 7일에는 유의적인 차이가 없었으나 14일, 21일, 28일에 유의적 차이를 보였다. 송풍식 방식이 이미(off taste)값이 높게 평가되었다.Off taste was not significantly different on days 0 and 7, but was significantly different on days 14, 21 and 28. The blowing type was evaluated for high off taste value.

전체적인 기호도에서 CAS 방식으로 냉동된 돈가스가 높게 평가되었다.In the overall preference, frozen pork cutlet by CAS method was highly evaluated.

섭취 전 이미의 유의적 차이가 나타나기 시작한 14일에 송풍식 냉동방식에서도 유의적 차이가 나타났다. 하지만 CAS 방식은 계속 일정한 값을 유지하는 것으로 보아 14일 차부터 송풍식으로 냉각된 돈가스는 산패가 시작된 것으로 보인다. On the 14th day before the intake, the difference was also significant in the ventilation freezing method. However, the CAS method maintains a constant value, and it seems that rancidity of the cutlet gas cooled on the 14th began.

Sensory evaluationSensory evaluation daysdays MethodsMethods texturetexture post
color
post
color
post
flavor
post
flavor
post
off flavor
post
off flavor
tastetaste off
taste
off
taste
overall
acceptance
overall
acceptance
00 CASCAS 4.00a±0.104.00 a ± 0.10 4.50a±0.104.50 a ± 0.10 4.50a±0.104.50 a ± 0.10 2.00a±0.102.00 a ± 0.10 3.50a±0.103.50 a ± 0.10 2.00a±0.102.00 a ± 0.10 3.50a±0.103.50 a ± 0.10 송풍식Ventilation 2.00b±0.102.00 b ± 0.10 3.00b±0.103.00 b ± 0.10 1.50b±0.101.50 b ± 0.10 2.00b±0.102.00 b ± 0.10 1.50b±0.101.50 b ± 0.10 2.00b±0.102.00 b ± 0.10 2.00b±0.102.00 b ± 0.10 77 CASCAS 3.00a±0.103.00 a ± 0.10 3.50a±0.103.50 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.00a±0.102.00 a ± 0.10 4.00a±0.104.00 a ± 0.10 2.00a±0.102.00 a ± 0.10 3.50a±0.103.50 a ± 0.10 송풍식Ventilation 3.00a±0.103.00 a ± 0.10 3.50a±0.103.50 a ± 0.10 3.50b±0.103.50 b ± 0.10 2.00a±0.102.00 a ± 0.10 3.50b±0.103.50 b ± 0.10 2.00a±0.102.00 a ± 0.10 3.50a±0.103.50 a ± 0.10 1414 CASCAS 4.00a±0.104.00 a ± 0.10 3.50a±0.103.50 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.50a±0.102.50 a ± 0.10 3.50a±0.103.50 a ± 0.10 2.00a±0.102.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 송풍식Ventilation 2.00b±0.102.00 b ± 0.10 3.00b±0.103.00 b ± 0.10 2.00b±0.102.00 b ± 0.10 4.00b±0.104.00 b ± 0.10 2.00b±0.102.00 b ± 0.10 3.50b±0.103.50 b ± 0.10 2.00b±0.102.00 b ± 0.10 2121 CASCAS 3.50a±0.103.50 a ± 0.10 3.50a±0.103.50 a ± 0.10 3.50a±0.103.50 a ± 0.10 2.50a±0.102.50 a ± 0.10 3.50a±0.103.50 a ± 0.10 2.00a±0.102.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 송풍식Ventilation 1.50b±0.101.50 b ± 0.10 2.50b±0.102.50 b ± 0.10 1.50b±0.101.50 b ± 0.10 4.00b±0.104.00 b ± 0.10 2.00b±0.102.00 b ± 0.10 3.50b±0.103.50 b ± 0.10 2.00b±0.102.00 b ± 0.10 2828 CASCAS 2.00a±0.102.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 1.50a±0.101.50 a ± 0.10 2.50a±0.102.50 a ± 0.10 3.50a±0.103.50 a ± 0.10 2.00a±0.102.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 송풍식Ventilation 1.00b±0.101.00 b ± 0.10 3.00a±0.103.00 a ± 0.10 2.00b±0.102.00 b ± 0.10 4.50b±0.104.50 b ± 0.10 2.00b±0.102.00 b ± 0.10 3.50b±0.103.50 b ± 0.10 2.00b±0.102.00 b ± 0.10

<< 실시예Example 2> 조리완제품  2> cooked products 돈가스의Cutlet 저장기간별 일반세균 검사 General bacterial test by storage period

CAS를 이용하여 급속 냉동시킨 그룹과 CAS을 사용하지 않은 냉동방식으로 나누어 실험을 하였다. 저장기간은 돈가스 제조 냉동 되어진 날을 0일로 하여, 7일, 14일, 21일, 28일, 42일 동안 업소용 냉장고(-20°C)에 저장하여 실험을 하였다.
The experiment was performed by dividing into a quick freezing group using a CAS and a freezing method without using a CAS. Storage period was experimented by storing the pork cut frozen day 0, stored in a commercial refrigerator (-20 ° C) for 7 days, 14 days, 21 days, 28 days, 42 days.

1. 일반세균수General bacterial count

돈가스 25g을 멸균생리식염수 250g와 함께 필터팩에 넣고 균질화 하여 검사 시료액을 준비하였다. 준비된 시료액 중 1ml을 취하고 9ml의 멸균 생리식염수를 넣어 10진 희석한 후 10-1, 10-2, 10- 3 로 희석하였다. 멸균 페트리디쉬를 준비여 희석 배율별로 1ml을 취하여 plate count agar(PCA; Merck, Germany)를 약 15ml씩 분주하고 페트리디쉬 뚜껑에 닿지 않도록 주의 하면서 냉각 응고 후 35±1°C 배양기에서 48시간 배양 후 집락수를 계산하였다.
The test sample solution was prepared by homogenizing 25g of pork gas with 250g of sterile physiological saline. And diluted with 3 - after taking 1ml of the prepared sample solution was diluted into sterile saline solution 9ml of 10 decimal -1, 10 -2, 10. Prepare a sterile Petri dish, take 1 ml at each dilution rate, dispense about 15 ml of plate count agar (PCA; Merck, Germany), and incubate for 48 hours in a 35 ± 1 ° C incubator after cooling coagulation, taking care not to touch the Petri dish lid. Colony counts were calculated.

2. 2. 대장균수Escherichia coli

돈가스 25g을 멸균생리식염수 250g와 함께 필터팩에 넣고 균질화 하여 검사 시료액을 준비하였다. 준비된 시료액 중 1ml을 취하고 9ml의 멸균 생리식염수를 넣어 10진 희석한 후 10-1, 10-2로 희석하였다. 10- 2희석액을 E. coli Petrifilm (3M, U.S.A)에 1ml씩 분주 공기가 들어가지 않게 필름을 주의하여 덮은 후 35±1°C의 배양기에서 48시간 배양 후 집락수를 계산하였다. The test sample solution was prepared by homogenizing 25g of pork gas with 250g of sterile physiological saline. 1 ml of the prepared sample solution was taken, diluted with 10 ml of sterile physiological saline, and diluted 10 −1 , 10 −2 . 10-2 dilution of E. coli Petrifilm (3M, USA) after 48 hours of incubation in an incubator of a 1ml by not dispensing air to enter and then covered with care the film 35 ± 1 ° C was calculated the number of colony.

업소용 냉장고 (20°C)에서 저장기간 (0일, 7일, 14일, 21, 28일, 42일)에 따른 대장균 및 일반세균의 결과는 표 5와 같다. 생산 당일부터 42일까지 대장균과 일반세균은 검출되지 않았다. 돈가스 생산이 160~165°C에서 3분간 튀겨진 후 진공 포장되어 -55°C에서 급속냉동되면서 일반세균 및 대장균이 생존할 수 없는 것으로 판단된다.The results of E. coli and general bacteria according to the storage period (0 days, 7 days, 14 days, 21, 28 days, 42 days) in a commercial refrigerator (20 ° C) are shown in Table 5. E. coli and general bacteria were not detected from the production day to 42 days. Pork gas production was fried for 3 minutes at 160 ~ 165 ° C, vacuum-packed, and rapidly frozen at -55 ° C. Therefore, normal bacteria and E. coli cannot survive.

저장기간storage duration MethodsMethods CFUCFU /Of cmcm 22 대장균Escherichia coli 일반세균Common bacteria 0일0 days CASCAS 음성voice 음성voice 공냉식Air-cooled 7일7 days CASCAS 음성voice 음성voice 공냉식Air-cooled 14일14 days CASCAS 음성voice 음성voice 공냉식Air-cooled 21일21st CASCAS 음성voice 음성voice 공냉식Air-cooled 28일28th CASCAS 음성voice 음성voice 공냉식Air-cooled 42일42 days CASCAS 음성voice 음성voice 공냉식Air-cooled

이에 따라 즉석섭취식품(Ready-to-eat)제품을 생산 시 제조공정이나 포장 후 저장기간 동안 포장을 할 수 있으며, 불량, 운반 중 포장지의 손상을 주의한다면 일반세균이나 대장균으로부터 안전할 것으로 판단된다.
As a result, ready-to-eat products can be packaged during the manufacturing process or during the storage period after packaging. .

<< 실시예Example 3> 조리완제품  3> Cooked Products 돈가스의Cutlet 배터별Batter 품질변이Quality variation 테스트 Test

배터의 종류에 따른 조리완제품 돈가스의 품질 변이 테스트를 위해 기존에 상업용으로 이용되는 일반 배터(A)와 검류를 강화한 배터 즉, 일반 배터에 구아검이 0.2% 추가된 배터(B)를 이용하여 테스트를 실시하였다.To test the quality variation of the cooked pork cutlet according to the type of batter, the test was conducted using a conventional batter (A) and a galvanized batter, that is, a batter with guar gum added to the batter (B). Was carried out.

1.저장기간별 1. By storage period 배터에On batter 따른  Following 돈가스의Cutlet 해동 전, 해동 후 표면색, 조직감, 분리율 및 외관검사 Surface color, texture, separation rate and visual inspection before and after thawing

저장기간별 배터의 종류에 따른 돈가스의 분리율에서 7일, 14일에 유의적으로 B 배터가 낮은 분리율을 보였다. 유의적인 차이는 없지만, 모든 실험 일자에서 B 배터의 분리율이 A 배터의 분리율보다 현저히 낮으며, B 배터의 분리율은 6%미만으로 나타났다.The B-batter showed a lower separation rate at 7 days and 14 days, depending on the type of batter. Although there was no significant difference, the separation rate of B batter was significantly lower than that of A batter, and the separation rate of B batter was less than 6% on all experimental dates.

외관평가에서 7일, 14일에 유의적인 차이를 보였다. 외형색, 풍미 평가에서 모든 실험 일자에서 B 배터가 높게 평가되었다.Appearance evaluation showed significant difference between 7 and 14 days. In the color and flavor evaluation, B batter was highly evaluated on all experimental dates.

이취평가 항목에서 B 배터가 A보다 낮게 평가되었으며, A의 저장기간이 길어지면서 이취평가 점수가 높아졌다.In the off-flavor category, B batter was rated lower than A, and the longer the storage period of A, the higher the off-flavor score.

전체적인 평가에서 B 배터가 A 배터 보다 높게 평가되었다. 분리율에서 기존의 A 배터를 이용한 실험 고기와 배터가 분리되는 현상이 많이 나타났다. B 배터를 이용한 돈가스를 제조, 저장기간이 길어지면서 발생하는 이취를 막을 수 있을 것으로 판단된다. 하기 표 6은 저장기간별 배터에 따른 돈가스의 해동 전, 해동 후 표면색 측정에 관한 것이고, 표 7은 저장기간별 배터에 따른 돈가스 조직감을 나타낸 것이고, 표 8은 저장기간별 배터에 따른 돈가스의 분리율 및 외관검사에 관한 것이다.
In the overall evaluation, the B batter was rated higher than the A batter. In the separation rate, many experiments showed that the meat and batter were separated using the conventional A batter. The production and storage of pig gas using B-batters will likely prevent off-flavor. The following Table 6 relates to the measurement of surface color before and after thawing of pork gas according to the storage period batter, Table 7 shows the texture of pork gas according to the batter storage period, Table 8 shows the separation rate and appearance inspection of pork gas according to the storage period batter It is about.

Color parametersColor parameters DaysDays MethodsMethods PrePre L L PrePre a a PrePre b b PostPost L L PostPost a a PostPost b b 00 AA 56.69a±4.5656.69 a ± 4.56 9.80a±1.149.80 a ± 1.14 24.48b±0.3324.48 b ± 0.33 44.36a±0.1944.36 a ± 0.19 10.97a±1.0310.97 a ± 1.03 23.83a±0.7323.83 a ± 0.73 BB 55.53a±6.2755.53 a ± 6.27 9.22a±1.639.22 a ± 1.63 27.02a±0.1827.02 a ± 0.18 43.47a±1.3743.47 a ± 1.37 9.16a±2.069.16 a ± 2.06 23.92a±3.7923.92 a ± 3.79 77 AA 54.30a±2.6454.30 a ± 2.64 9.78a±0.539.78 a ± 0.53 22.95a±1.8022.95 a ± 1.80 41.53a±2.4441.53 a ± 2.44 11.84a±0.7611.84 a ± 0.76 27.45a±1.2327.45 a ± 1.23 BB 53.05a±2.7053.05 a ± 2.70 10.61a±1.0610.61 a ± 1.06 28.28a±3.0228.28 a ± 3.02 41.32a±2.4341.32 a ± 2.43 10.44a±0.5410.44 a ± 0.54 19.74b±2.2919.74 b ± 2.29 1414 AA 55.23a±3.1555.23 a ± 3.15 10.42a±1.3410.42 a ± 1.34 29.75a±1.8129.75 a ± 1.81 43.16a±3.1243.16 a ± 3.12 9.79a±2.149.79 a ± 2.14 24.29a±1.0324.29 a ± 1.03 BB 52.57a±1.6252.57 a ± 1.62 11.21a±0.6211.21 a ± 0.62 28.98a±1.0828.98 a ± 1.08 41.37a±0.8441.37 a ± 0.84 10.90a±0.2610.90 a ± 0.26 22.27a±2.6322.27 a ± 2.63 2121 AA 9.10a±1.379.10 a ± 1.37 25.03a±1.3825.03 a ± 1.38 37.07a±19.2237.07 a ± 19.22 17.68a±2.0517.68 a ± 2.05 9.10a±1.379.10 a ± 1.37 25.03a±1.3825.03 a ± 1.38 BB 55.63a±1.3255.63 a ± 1.32 9.60a±0.519.60 a ± 0.51 25.64a±0.7425.64 a ± 0.74 42.80a±1.9942.80 a ± 1.99 9.81a±0.739.81 a ± 0.73 23.84a±2.6623.84 a ± 2.66 2828 AA 55.10a±0.8255.10 a ± 0.82 9.75a±0.329.75 a ± 0.32 27.50a±0.7727.50 a ± 0.77 40.49a±2.1640.49 a ± 2.16 11.28a±0.8711.28 a ± 0.87 25.81a±0.4425.81 a ± 0.44 BB 53.62a±2.3053.62 a ± 2.30 11.60b±0.8111.60 b ± 0.81 31.38b±0.3131.38 b ± 0.31 39.98a±0.8039.98 a ± 0.80 10.99a±0.9510.99 a ± 0.95 22.68a±3.7622.68 a ± 3.76

TextureTexture DaysDays batterbatter HardnessHardness cohesivenesscohesiveness springinessspringiness adhesivenessadhesiveness gumminessgumminess chewinesschewiness ResilienceResilience 00 AA 12.53a±5.0412.53 a ± 5.04 0.38a±0.040.38 a ± 0.04 0.92a±0.180.92 a ± 0.18 -0.90a±0.43-0.90 a ± 0.43 4.97a±2.424.97 a ± 2.42 4.30a±1.574.30 a ± 1.57 0.29a±0.300.29 a ± 0.30 BB 15.60a±5.1415.60 a ± 5.14 0.38a±0.050.38 a ± 0.05 0.80a±0.050.80 a ± 0.05 -1.04a±0.73-1.04 a ± 0.73 6.09a±2.616.09 a ± 2.61 4.94a±2.264.94 a ± 2.26 0.21a±0.050.21 a ± 0.05 77 AA 16.47a±4.4716.47 a ± 4.47 0.42a±0.020.42 a ± 0.02 0.78a±0.010.78 a ± 0.01 -1.65a±1.11-1.65 a ± 1.11 7.00a±2.177.00 a ± 2.17 5.47a±1.595.47 a ± 1.59 0.17a±0.060.17 a ± 0.06 BB 17.91a±1.9417.91 a ± 1.94 0.36a±0.050.36 a ± 0.05 0.80a±0.070.80 a ± 0.07 -0.99a±0.92-0.99 a ± 0.92 6.59a±1.636.59 a ± 1.63 5.36a±1.785.36 a ± 1.78 0.16a±0.070.16 a ± 0.07 1414 AA 16.31a±1.5816.31 a ± 1.58 0.35a±0.100.35 a ± 0.10 0.79a±0.090.79 a ± 0.09 3.35a±7.153.35 a ± 7.15 5.84a±2.375.84 a ± 2.37 4.92a±2.424.92 a ± 2.42 0.14a±0.040.14 a ± 0.04 BB 14.93a±3.7614.93 a ± 3.76 0.41a±0.010.41 a ± 0.01 0.87a±0.040.87 a ± 0.04 -0.81a±0.12-0.81 a ± 0.12 6.20a±1.656.20 a ± 1.65 5.44a±1.585.44 a ± 1.58 0.15a±0.050.15 a ± 0.05 2121 AA 17.68a±2.0517.68 a ± 2.05 0.42a±0.010.42 a ± 0.01 0.84a±0.050.84 a ± 0.05 -1.19a±0.42-1.19 a ± 0.42 7.42a±0.877.42 a ± 0.87 6.24a±1.136.24 a ± 1.13 0.17a±0.020.17 a ± 0.02 BB 17.35a±4.1517.35 a ± 4.15 0.43a±0.060.43 a ± 0.06 0.82a±0.040.82 a ± 0.04 -0.78a±0.33-0.78 a ± 0.33 7.71a±2.977.71 a ± 2.97 6.40a±2.786.40 a ± 2.78 0.14a±0.020.14 a ± 0.02 2828 AA 15.56a±0.4715.56 a ± 0.47 0.36a±0.010.36 a ± 0.01 0.88a±0.000.88 a ± 0.00 -0.83a±0.21-0.83 a ± 0.21 5.53a±0.045.53 a ± 0.04 4.82a±0.074.82 a ± 0.07 0.29a±0.120.29 a ± 0.12 BB 17.67a±2.4817.67 a ± 2.48 0.35a±0.010.35 a ± 0.01 0.86a±0.060.86 a ± 0.06 -0.45a±0.22-0.45 a ± 0.22 6.39a±0.726.39 a ± 0.72 5.43a±0.465.43 a ± 0.46 0.23a±0.100.23 a ± 0.10

AppearanceAppearance daysdays batterbatter SeparationSeparation appearanceappearance colorcolor flavorflavor off-flavoroff-flavor overalloverall 00 AA 12.22a±10.7112.22 a ± 10.71 4.00a±0.104.00 a ± 0.10 3.67a±0.103.67 a ± 0.10 4.00a±0.104.00 a ± 0.10 1.33a±0.101.33 a ± 0.10 3.67a±0.103.67 a ± 0.10 BB 4.87a±8.444.87 a ± 8.44 4.00a±0.104.00 a ± 0.10 4.00b±0.104.00 b ± 0.10 4.33b±0.104.33 b ± 0.10 1.00b±0.101.00 b ± 0.10 4.00b±0.104.00 b ± 0.10 77 AA 24.43a±15.1824.43 a ± 15.18 4.00a±0.104.00 a ± 0.10 3.67a±0.103.67 a ± 0.10 2.67a±0.102.67 a ± 0.10 1.33a±0.101.33 a ± 0.10 4.00a±0.104.00 a ± 0.10 BB 0.00b±0.000.00 b ± 0.00 4.33b±0.104.33 b ± 0.10 4.33b±0.104.33 b ± 0.10 5.00b±0.105.00 b ± 0.10 1.00b±0.101.00 b ± 0.10 4.67b±0.104.67 b ± 0.10 1414 AA 14.09a±5.1414.09 a ± 5.14 4.00a±0.104.00 a ± 0.10 3.67a±0.103.67 a ± 0.10 2.33a±0.102.33 a ± 0.10 2.00a±0.102.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 BB 0.00b±0.000.00 b ± 0.00 4.00a±0.104.00 a ± 0.10 4.00b±0.104.00 b ± 0.10 4.33b±0.104.33 b ± 0.10 1.33b±0.101.33 b ± 0.10 4.33b±0.104.33 b ± 0.10 2121 AA 37.07a±19.2237.07 a ± 19.22 3.00a±0.103.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.67a±0.102.67 a ± 0.10 2.67a±0.102.67 a ± 0.10 2.67a±0.102.67 a ± 0.10 BB 5.00a±8.665.00 a ± 8.66 3.33b±0.103.33 b ± 0.10 3.33b±0.103.33 b ± 0.10 4.33b±0.104.33 b ± 0.10 1.67b±0.101.67 b ± 0.10 4.00b±0.104.00 b ± 0.10 2828 AA 19.16a±17.0119.16 a ± 17.01 3.67a±0.103.67 a ± 0.10 2.67a±0.102.67 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.33a±0.102.33 a ± 0.10 2.67a±0.102.67 a ± 0.10 BB 5.26a±9.115.26 a ± 9.11 4.00±0.104.00 ± 0.10 4.00b±0.104.00 b ± 0.10 3.67b±0.103.67 b ± 0.10 1.67b±0.101.67 b ± 0.10 3.67b±0.103.67 b ± 0.10

2.저장기간별 2.by storage period 배터에On batter 따른 관능검사 Sensory test

평가 항목으로는 조직감(texture), 섭취 전 색(post color), 섭취 전 풍미(post flavor), 섭취 전 이취(post off flavor), 맛(taste), 이미(off taste), 전체적 기호도(overall acceptance)를 평가하였다.Evaluation items included texture, post color, post flavor, post off flavor, taste, off taste, and overall acceptance. ) Was evaluated.

조직감은 7일차 실험부터 차이가 나타났으며, B 배터가 높게 평가되었다. The texture was different from day 7 experiment, and B batter was highly evaluated.

섭취 전 색, 섭취 전 풍미 조직감은 모든 실험일자에서 B 배터가 높게 평가되었다. Color before ingestion and flavor texture before ingestion were high in B batter on all experimental days.

이미는 0일, 14일, 21일, 28일에 유의적인 차이를 보였으며, 기존의 A 베터가 높게 평가되었다.The difference was already significant at 0, 14, 21, and 28 days, and the existing A bettor was highly evaluated.

전체적인 평가에서 기존의 배터(A)가 보다는 검류를 첨가한 배터(B)가 높은 평가를 받았다. 배터 A의 경우 섭취 시 돈가스의 고기와 배터가 분리되는 현상이 나타나서 조직감이 좋지 않았으며, 섭취 후 고소한 맛이 더 강하여 풍미를 좋게 하였다.In the overall evaluation, the batter (B) with the added gum scored higher than the conventional batter (A). In the case of batter A, the meat and batter were separated when ingested, and the texture was not good.

Sensory evaluationSensory evaluation daysdays batterbatter texturetexture post
color
post
color
post
flavor
post
flavor
post
off flavor
post
off flavor
tastetaste off
taste
off
taste
overall
acceptance
overall
acceptance
00 AA 3.67a±0.103.67 a ± 0.10 4.00a±0.104.00 a ± 0.10 4.00a±0.104.00 a ± 0.10 1.33a±0.101.33 a ± 0.10 3.33a±0.103.33 a ± 0.10 1.33a±0.101.33 a ± 0.10 4.00a±0.104.00 a ± 0.10 BB 3.67a±0.103.67 a ± 0.10 4.33b±0.104.33 b ± 0.10 4.33b±0.104.33 b ± 0.10 1.00b±0.101.00 b ± 0.10 4.00b±0.104.00 b ± 0.10 1.00b±0.101.00 b ± 0.10 4.00a±0.104.00 a ± 0.10 77 AA 4.33a±0.104.33 a ± 0.10 4.00a±0.104.00 a ± 0.10 3.67a±0.103.67 a ± 0.10 1.00a±0.101.00 a ± 0.10 3.67a±0.103.67 a ± 0.10 1.00a±0.101.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 BB 4.67b±0.104.67 b ± 0.10 4.33b±0.104.33 b ± 0.10 4.67b±0.104.67 b ± 0.10 1.00a±0.101.00 a ± 0.10 5.00b±0.105.00 b ± 0.10 1.00a±0.101.00 a ± 0.10 4.00b±0.104.00 b ± 0.10 1414 AA 3.33a±0.103.33 a ± 0.10 3.33a±0.103.33 a ± 0.10 3.33a±0.103.33 a ± 0.10 1.67a±0.101.67 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.67a±0.102.67 a ± 0.10 3.00a±0.103.00 a ± 0.10 BB 4.33b±0.104.33 b ± 0.10 4.00b±0.104.00 b ± 0.10 4.00b±0.104.00 b ± 0.10 2.00b±0.102.00 b ± 0.10 4.33b±0.104.33 b ± 0.10 1.33b±0.101.33 b ± 0.10 4.00b±0.104.00 b ± 0.10 2121 AA 3.00a±0.103.00 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.67a±0.102.67 a ± 0.10 2.67a±0.102.67 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.67a±0.102.67 a ± 0.10 2.50a±0.102.50 a ± 0.10 BB 4.33b±0.104.33 b ± 0.10 3.33b±0.103.33 b ± 0.10 4.00b±0.104.00 b ± 0.10 1.67b±0.101.67 b ± 0.10 4.33b±0.104.33 b ± 0.10 1.33b±0.101.33 b ± 0.10 3.50b±0.103.50 b ± 0.10 2828 AA 3.33a±0.103.33 a ± 0.10 3.00a±0.103.00 a ± 0.10 2.67a±0.102.67 a ± 0.10 2.00a±0.102.00 a ± 0.10 2.67a±0.102.67 a ± 0.10 2.33a±0.102.33 a ± 0.10 2.50a±0.102.50 a ± 0.10 BB 4.00b±0.104.00 b ± 0.10 4.00b±0.104.00 b ± 0.10 4.00b±0.104.00 b ± 0.10 1.33b±0.101.33 b ± 0.10 3.67b±0.103.67 b ± 0.10 1.67b±0.101.67 b ± 0.10 3.50b±0.103.50 b ± 0.10

또한, 해동 후 돈가스의 튀김옷이 A 배터보다 B 배터가 더 바삭하며, 튀김옷의 손상이 적었으며, 기간이 지나면서 고기와 반죽이 분리되는 현상이 나타났는데 B 배터를 이용할 경우 저장기간이 오래되어도 분리가 A 배터보다 덜 일어났다.
In addition, after thawing, pork batter's batter was more crispy than batter A, and batter was less damaged, and meat and dough were separated after a period of time. Happened less than A batter.

Claims (4)

(a)원료육에 0.1~0.3% 구아검이 포함된 배터(batter) 및 튀김가루 또는 빵가루를 입혀 160~165℃에서 3분~5 동안 튀기는 조리 공정;
(b)상기 조리된 원료육을 전자기장 급속 냉동(Cell Alive System, CAS)에 의해 냉동시키는 공정; 을 포함하는 초저온 급속냉각기법을 이용한 식육제품의 제조방법.
(a) a cooking process of batter containing 0.1-0.3% guar gum in raw meat and frying or breading and frying at 160-165 ° C. for 3 minutes to 5 minutes;
(b) freezing the cooked raw meat by an electromagnetic field freezing (Cell Alive System, CAS); Method for producing a meat product using a cryogenic rapid cooling method comprising a.
제 1항에 있어서, 상기 원료육의 두께는 3~5.5cm이며, 원료육은 돈육, 우육, 계육, 칠면조육 중에서 선택된 하나 이상인 것을 특징으로 하는 초저온 급속냉각기법을 이용한 식육제품의 제조방법. The method according to claim 1, wherein the raw meat has a thickness of 3 to 5.5 cm, and the raw meat is at least one selected from pork, beef, chicken and turkey meat. 삭제delete 제 1항에 있어서, 상기 전자기장 급속 냉동은 자기장을 걸어서 -50~ -55℃ 에서 냉동시키는 것을 특징으로 하는 초저온 급속냉각기법을 이용한 식육제품의 제조방법.

The method of claim 1, wherein the quick freezing of the electromagnetic field is performed by applying a magnetic field and freezing at -50 to -55 ° C.

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