KR101272956B1 - The light-weignt And Warming Fiber with Duplex Funtion and its Process of Manufacture - Google Patents
The light-weignt And Warming Fiber with Duplex Funtion and its Process of Manufacture Download PDFInfo
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- KR101272956B1 KR101272956B1 KR1020110050452A KR20110050452A KR101272956B1 KR 101272956 B1 KR101272956 B1 KR 101272956B1 KR 1020110050452 A KR1020110050452 A KR 1020110050452A KR 20110050452 A KR20110050452 A KR 20110050452A KR 101272956 B1 KR101272956 B1 KR 101272956B1
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims description 8
- 239000000835 fiber Substances 0.000 title description 22
- 238000010792 warming Methods 0.000 title 1
- 239000004744 fabric Substances 0.000 claims abstract description 50
- 210000002268 wool Anatomy 0.000 claims abstract description 40
- 239000004743 Polypropylene Substances 0.000 claims abstract description 27
- 238000004043 dyeing Methods 0.000 claims abstract description 25
- 239000002131 composite material Substances 0.000 claims abstract description 22
- -1 polypropylene Polymers 0.000 claims abstract description 20
- 229920001155 polypropylene Polymers 0.000 claims abstract description 20
- 238000009941 weaving Methods 0.000 claims abstract description 18
- 239000010410 layer Substances 0.000 claims abstract description 11
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 239000002344 surface layer Substances 0.000 claims abstract description 7
- 239000003814 drug Substances 0.000 claims abstract description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 239000003086 colorant Substances 0.000 claims description 6
- 239000000975 dye Substances 0.000 claims description 6
- 239000005871 repellent Substances 0.000 claims description 5
- 230000000844 anti-bacterial effect Effects 0.000 claims description 4
- 239000002519 antifouling agent Substances 0.000 claims description 4
- 230000002940 repellent Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 claims description 3
- 239000000980 acid dye Substances 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000000985 reactive dye Substances 0.000 claims description 3
- 239000003242 anti bacterial agent Substances 0.000 claims description 2
- 229940079593 drug Drugs 0.000 abstract description 5
- 238000001035 drying Methods 0.000 description 4
- 238000013329 compounding Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000004599 antimicrobial Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 238000007323 disproportionation reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 241001589086 Bellapiscis medius Species 0.000 description 1
- 238000012356 Product development Methods 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000003230 hygroscopic agent Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NCYVXEGFNDZQCU-UHFFFAOYSA-N nikethamide Chemical compound CCN(CC)C(=O)C1=CC=CN=C1 NCYVXEGFNDZQCU-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000001235 sensitizing effect Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/533—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/39—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/10—After-treatment with compounds containing metal
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2400/00—Functions or special features of garments
- A41D2400/10—Heat retention or warming
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Woven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
상기의 목적을 달성하기 위해 본 발명의 면기능성을 가진 경량보온성 원단의 제조방법은 폴리프로필렌 필라멘트사와 양모(wool) 방적사를 연사하여 복합사를 만드는 연사단계와, 상기 복합사의 상태에서 양모 방적사 부분을 사염색한 후 원단을 제직하거나, 또는 상기 복합사로 원단을 제직한 후 원단 상태에서 양모 방적사 부분을 포염색하는 염색 및 제직단계 및 상기 원단의 표면층과 이면층에 각기 다른 기능의 약제를 도포하는 도포단계를 포함한다.In order to achieve the above object, a method of manufacturing a lightweight insulating fabric having a surface function of the present invention includes a twisting step of twisting polypropylene filament yarn and wool spun yarn to make a composite yarn, and a wool spun yarn portion in the state of the composite yarn. After dyeing, weaving the fabric, or weaving the fabric with the composite yarn, and dyeing and weaving the wool spun yarn portion in the fabric state and the coating to apply the drug of different functions to the surface layer and the back layer of the fabric Steps.
Description
본 발명은 양면기능성을 가진 경량보온성 원단에 관한 것으로서, 보다 상세하게는 천연섬유인 양모 방적사와 폴리프로필렌 섬유를 합사하여 원사의 불균염성을 해소하고 컬러를 다양화할 수 있으며, 양 섬유의 특성과 기능성을 아울러 갖춘 양면기능성을 가진 경량보온성 원단 및 이의 제조방법에 관한 것이다.
The present invention relates to a light-weight insulating fabric having a double-sided functionality, and more specifically, it is possible to eliminate the disproportion of yarn and diversify the color by combining the wool spun yarn and the polypropylene fiber which is a natural fiber, the characteristics and functionality of both fibers In addition, the present invention relates to a lightweight insulating fabric having both sides functional and a method of manufacturing the same.
폴리프로필렌 섬유(PP 섬유)는 출현 당시 꿈의 섬유, 최후의 섬유라 불러지며 세계적으로 큰 관심을 모았다.Polypropylene fiber (PP fiber) was called the dream fiber, the last fiber at the time of its appearance and attracted great attention around the world.
그러나 아직까지 국내에서는 상용화 되지 못하고 원점에서 맴도는 실정이며, 일부 개별 기술(원사 생산)은 Up Grade 되어 있으나 제품화가 되지 못하고 제품 개발 단계에서 문제점에 봉착하여 활성화되지 못하는 실정이다.However, it has not been commercialized in Korea yet, but it has hovered at the origin, and some individual technologies (yarn production) are Up Grade but cannot be commercialized and cannot be activated due to problems in the product development stage.
그 가장 큰 이유로는 PP 섬유로는 염색이 되지 않는다는 점이다.The main reason is that it is not dyed with PP fibers.
물론 국내 모 기업에서 가염성 PP를 개발하였다고는 하나 아직 색상의 재현성과 견뢰도에서 문제가 있으며 방사시 불순물을 주입, 불순물에 염착되게 하는 것으로서 순수한 PP 섬유라고 할 수 없는 실정이다.Of course, the domestic parent company has developed a chlorinated PP, but there is still a problem in color reproducibility and color fastness, and it is not a pure PP fiber as it impregnates and impregnates impurities during spinning.
따라서 방사시 원액 착색한 PP 필라멘트사는 안료 사용으로 염착성 문제와 견뢰도 문제를 해결할 수 있으나 원액 착색이라는 Color 별 생산시 Lot Size 한계성을 탈피하지 못하는 문제점이 있었다.Therefore, PP filament yarn colored by undiluted solution can solve the dyeing problem and color fastness problem by using pigment. However, there was a problem that it cannot escape the lot size limit when producing color by undiluted color.
또한 PP 섬유는 비중이 0.91로 너무 가벼워 봉제 후 Drape 성이 불량하여 옷맵시가 나지 않는 문제점이 있었다.In addition, PP fibers have a specific gravity of 0.91, which is too light, so there is a problem in that the dressiness is poor due to poor drape after sewing.
그리고 타 화학섬유와 복합시 가공조건(건조, 열처리 온도)이 맞지 않아 큰 문제가 발생되므로써 단독 또는 복합화한 제품의 기술이 개발되지 않는 실정이었다.
In addition, the processing conditions (drying, heat treatment temperature) does not match when compounding with other chemical fibers, so a large problem occurs, so that the technology of a single or composite product was not developed.
본 발명은 상기와 같은 문제점을 해결하기 위하여 안출된 것으로서, 천연섬유인 양모 방적사 단사와 폴리프로필렌 섬유를 복합화함으로써 원사의 불균염성을해소하고 Color를 다양화할 수 있는 양면기능성을 가진 경량보온성 원단 및 이의 제조방법을 제공하는 데 그 목적이 있다. The present invention has been made in order to solve the above problems, a light-insulating fabric with a double-sided functionality that can eliminate the disproportion of the yarn and diversify the color by compounding the wool spun yarn single yarn and polypropylene fiber which is a natural fiber and its color The purpose is to provide a manufacturing method.
그리고 본 발명은 발수성, 흡한속건성, 항균성 기능을 갖는 폴리프로필렌 섬유와 천연 섬유인 양모 방적사를 복합하여 기능성이 우수하고 촉감 및 외관이 수려한 양면기능성을 가진 경량보온성 원단 및 이의 제조방법을 제공하는 데 그 목적이 있다.
In another aspect, the present invention is to provide a lightweight insulating fabric having a double-sided functionality excellent in functionality and excellent touch and appearance by combining a polypropylene fiber having a water-repellent, sweat-absorbent quick-drying, antimicrobial function and wool spun yarn is a natural fiber and its manufacturing method There is a purpose.
상기의 목적을 달성하기 위해 본 발명의 면기능성을 가진 경량보온성 원단의 제조방법은 원액 착색된 폴리프로필렌 필라멘트사와, 미염색된 양모(wool) 방적사를 2/1연사기를 이용하여 2/1 복합사를 만드는 연사단계; 상기 복합사의 상태에서 양모 방적사 부분을 사염색한 후 원단을 제직하거나, 또는 상기 복합사로 원단을 제직한 후 원단 상태에서 양모 방적사 부분을 포염색하여, 미염색된 양모 방적사 부분에만 염색을 실시함으로써, 원액 착색된 폴리프로필렌 필라멘트사의 색상과 양모 방적사의 색상이 서로 다른 색상을 지녀 원단에 다양한 색상을 구현할 수 있는 염색및제직단계; 상기 원단의 표면층과 이면층에 각기 다른 기능의 약제를 도포하는 도포단계;를 포함한다. In order to achieve the above object, a method of manufacturing a lightweight insulating fabric having a surface function of the present invention is a 2/1 composite yarn using a 2/1 twisting machine using undiluted polypropylene filament yarn and undyed wool spun yarn. Creating a speaker step; By dyeing the wool spun yarn portion in the state of the composite yarn or weaving the fabric, or by weaving the fabric in the composite yarn and then dying the wool spun yarn portion in the state of fabric, and dyeing only the unstained wool spun yarn portion, A dyeing and weaving step in which the color of the undiluted polypropylene filament yarn and the wool spun yarn have different colors to implement various colors on the fabric; It includes; coating step of applying a drug of different functions to the front layer and the back layer of the fabric.
이때 상기 도포단계에서 상기 원단의 표면층에는 발수제, 항균제, 또는 방오제 기능의 약제를 도포하고, 상기 원단의 이면층에는 흡습제, 정전기 방지제, 발열제, 또는 냉감제 기능의 약제를 도포하는 것이 바람직하다.At this time, it is preferable to apply a water repellent agent, an antimicrobial agent, or an antifouling agent to the surface layer of the fabric in the coating step, and to apply a hygroscopic, antistatic agent, a heat generating agent, or a cold sensitizing agent to the back layer of the fabric.
그리고 상기 염색단계는 산성염료, 메탈염료, 크롬 염료, Wool 반응성 염료 중 어느 하나를 이용하여 양모 방적사 부분을 염색하는 것이 바람직하다.And the dyeing step is preferably dyed wool yarn portion using any one of acid dyes, metal dyes, chromium dyes, Wool reactive dyes.
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상기와 같은 구성의 본 발명에 따르면, 다음과 같은 효과를 기대할 수 있을 것이다.According to the present invention having the above-described configuration, the following effects can be expected.
우선, 본 발명은 천연섬유인 양모 방적사 단사와 폴리프로필렌 섬유를 복합화함으로써 원사의 불균염성을 해소하고, 양모 방적사의 색상과 폴리프로필렌사의 색상의 배색을 통한 원단의 Color를 다양화할 수 있다. First, the present invention can solve the disproportionation of the yarn by compounding the wool spun yarn single yarn and polypropylene fiber, which is a natural fiber, it is possible to diversify the color of the fabric through the color of the wool spun yarn and the color of the polypropylene yarn.
그리고 본 발명은 경량성, 속건성, 보온성, 흡습성, 발산성 등의 기능성이 우수하면서 무엇보다도 외관이 수려하고 촉감이 좋으며 옷맵시가 뛰어난 효과가 있다.
In addition, the present invention is excellent in functionality, such as light weight, quick-drying, heat retention, hygroscopicity, divergence, and above all, the appearance is beautiful, the feel is good and the clothes are excellent.
도 1은 본 발명의 바람직한 실시예에 따른, 양면 기능성의 경량 보온성 원단을 제조하는 과정의 순서도이다.
도 2는 본 발명의 바람직한 실시예에 따른, 양면 기능성의 경량 보온성 원단의 단면도.1 is a flow chart of a process for manufacturing a light-weight insulating fabric of a two-sided functional, according to a preferred embodiment of the present invention.
Figure 2 is a cross-sectional view of a light-weight insulating fabric of a two-sided functional, in accordance with a preferred embodiment of the present invention.
이하 첨부된 도면을 참고로 본 발명의 바람직한 실시예에 대하여 설명하기로 한다.Hereinafter, exemplary embodiments of the present invention will be described with reference to the accompanying drawings.
먼저, 도 1은 본 발명의 바람직한 실시예에 따른 양면 기능성의 경량 보온성 원단을 제조하는 과정의 순서도이다. First, Figure 1 is a flow chart of the process of manufacturing a light-weight insulating fabric of double-sided functional in accordance with a preferred embodiment of the present invention.
도시된 바와 같이 본 발명은 양면 기능성의 경량 보온성 원단 제조방법은 연사단계, 염색 및 제직단계, 도포단계로 이루어진다.As shown in the present invention, a light-weight insulating fabric manufacturing method of the double-sided functional consists of a weaving step, dyeing and weaving step, coating step.
먼저 연사단계에 대해 설명하기로 한다.First, the speaker stage will be described.
상기 연사단계는 원액 착색된 폴리프로필렌 필라멘트사와 미염색된 양모(wool) 방적사를 연사하여 복합사를 만드는 단계이다.The twisting step is a step of twisting the undiluted polypropylene filament yarn and undyed wool spun yarn to make a composite yarn.
상기 폴리프로필렌 필라멘트사(Polyproplyene Filament사)는 보온성이 우수하며 비중이 0.91로 가볍고, 자체 항균성이 있는 반면, 염색이 잘되지 않는 등 불균염성을 가진다. The polypropylene filament yarn (Polyproplyene Filament) is excellent in heat retention, light weight of 0.91, and has antibacterial properties, such as its own antibacterial properties, not well stained.
이에 반해 상기 양모 방적사는 촉감이 부드럽고 옷맵시를 잘 살려주는 반면, 강력이 약한 특징이 있다.On the other hand, while the wool yarn is soft to the touch and makes the clothes well utilized, it has a strong weakness.
따라서 이와 같은 원액 착색된 폴리프로필렌 필라멘트사와 미염색 양모 방적사를 연사하여 복합사를 제조하여, 미염색된 양모 방적사 부분에 대해서만 염색을 실시하여, PP 원사의 불균염성을 해소하고 Color를 다양화할 수 있으며, wool의 강력을 증진시키는 등 두 섬유의 단점을 보완하고 장점을 더욱 높일 수 있다.Therefore, a composite yarn is prepared by twisting such undiluted polypropylene filament yarn and undyed wool spun yarn, and dyeing only the undyed wool spun yarn portion to solve the unevenness of PP yarn and diversify the color. In addition, it can improve the strengths of both fibers by increasing the strength of wool.
바람직하게는 상기 양모 방적단사(1/40~1/80)와 원액 착색된 폴리프로필렌 필라멘트사(50~150 Denier Polyproplyene Filament사)를 2/1 연사기를 통해 연사하여 폴리프로필렌 필라멘트사와 양모(wool) 방적사의 복합사를 제조할 수 있다. 2/1 연사기는 2가닥의 실을 꼬아서 한 가닥의 복합사를 만드는 장치로서, 중앙의 코어사(심사)를 기준으로 다수개의 조사를 회전시켜 만든 코어-스핀사와 구분하여, 2/1 연사기로 연사된 복합사를 일명 '2/1 복합사'라고도 한다. Preferably, the wool spun yarn (1/40 ~ 1/80) and the undiluted colored polypropylene filament yarn (50 ~ 150 Denier Polyproplyene Filament) yarns through a 2/1 twisting machine to polypropylene filament yarn and wool (wool) Composite yarns of spun yarns can be produced. 2/1 twister is a device that twists two strands to make a composite yarn of one strand, and separates it from core-spin yarn made by rotating a large number of irradiations based on the core core (screening). The composite yarn that was spoken as '2/1 composite yarn' is also called.
다음은 염색 및 제직단계에 대해 설명하기로 한다.Next, the dyeing and weaving steps will be described.
상기 염색 및 제직단계는 상기 복합사의 상태에서 양모 방적사 부분을 사염색한 후 원단을 제직하거나, 또는 상기 복합사로 원단을 제직한 후 원단 상태에서 양모 방적사 부분을 포염색하는 단계이다.The dyeing and weaving step is a step of weaving the fabric after weaving the wool spun yarn portion in the state of the composite yarn, or weaving the wool spun yarn portion in the fabric state after weaving the fabric into the composite yarn.
여기서 사염색이란 실 상태에서 염색하는 방법인 반면, 상기 포염색 이란 편물 또는 직물로 짠 후에 원단 상태에서 염색하는 것을 말한다.Herein, the dyeing is a method of dyeing in a yarn state, whereas the dyeing of dyeing means dyeing in a state of fabric after being woven into a knit or woven fabric.
본 발명의 바람직한 실시 예에 따르면, 연사된 복합사를 원사 상태에서 산성염료, 메탈염료, 크롬염료, wool 반응성 염료 등을 사용하여 양모 방적사 부분을 염색한다.According to a preferred embodiment of the present invention, the yarn yarn is dyed wool yarn using acid dyes, metal dyes, chromium dyes, wool reactive dyes and the like in the yarn.
상기 사염을 실시할 때에는 실을 타래지어 염색하는 방법과 실패·보빈 등에 감은 형태에서 염색하는 방법이 있으며, 염색이 다 끝난 후에는 상기 복합사로 원단을 직조한다.When the dyeing is carried out, there are a method of squeezing and dyeing the yarn, and a method of dyeing it in a form wound on a bobbin or a bobbin.
그리고 본 발명의 다른 실시 예에 따르면, 상기 연사된 복합사로 원단을 만든 후 원단 상태에서 양모 방적사 부분을 포염한다.And according to another embodiment of the present invention, after the fabric is made of the twisted composite yarn, the yarn spinning yarn portion in the fabric state.
상기 포염을 실시할 때에는 양모 방적사 부분만 농도를 달리하여 염색, 색상을 다양화하며 염색을 실시한다.When the artillery is carried out, only the wool yarn is dyed by varying the concentration of the yarn, the color is diversified and dyed.
상기의 두 가지 실시 예에서와 같이, 상기 복합사 또는 원단 가운데 양모 방적사 부분만을 염색하여 원액 착색된 폴리프로필렌 필라멘트사의 색상에 근접한 Color range를 개발할 수 있으며, 또한 원액 착색된 폴리프로필렌 필라멘트사의 색상과 양모 방적사의 염색된 색상이 서로 달리하여 하나의 복합사에 서로 다른 2개의 색상을 지닐 수 있으며 이에 따라 복합사 원단의 색상의 다양화를 이룰 수 있다. As in the above two embodiments, it is possible to develop a color range close to the color of undiluted polypropylene filament yarn by dyeing only the wool spun yarn portion of the composite yarn or fabric, and also the color and wool of undiluted polypropylene filament yarn. Since the dyed colors of the yarn are different from each other, one of the composite yarns may have two different colors, and thus, the color of the composite yarn fabric may be diversified.
다음은 도포단계에 대해 설명하기로 한다. Next, the coating step will be described.
상기 도포단계는 상기 원단의 표면층과 이면층에 각기 다른 기능의 약제를 도포하는 단계이다. The application step is a step of applying a drug of different functions to the front layer and the back layer of the fabric.
도2는 본 발명의 바람직한 실시 예에 따른 양면 기능성의 경량 보온성 원단의 단면도를 나타낸 것이다.Figure 2 shows a cross-sectional view of a lightweight insulating heat insulating fabric of both sides in accordance with a preferred embodiment of the present invention.
도2를 참조하여 살펴보면 상기 원단의 표면층(100)에는 발수제, 항균제, 방또는 오제 기능의 약제를 도포되고, 상기 원단의 이면층(200)에는 흡습제, 정전기 방지제, 발열제, 냉감제기능의 약제가 도포된다.Referring to FIG. 2, the
바람직하게는 상기 도포단계는 스프레인(spray) 또는 롤러를 이용하여 도포가 이루어지며, 상기 원단의 표면조직의 1/2에는 발수, 향균, 또는 방오 등의 약제를 처리하고, 나머지 이면조직의 1/2에는 흡한속건, 정전기방지, 발열, 또는 냉감제 등의 약제를 처리하여 원단의 표면과 이면의 기능성이 각기 다른 양면 기능성 원단을 제조할 수 있다.Preferably, the coating step is applied by using a spray (spray) or a roller, half of the surface tissue of the fabric is treated with water repellent, antibacterial, or antifouling agent, and one of the remaining back tissue The / 2 may be treated with drugs such as quick-drying, antistatic, anti-heating, or cold sensitizer to produce double-sided functional fabrics having different functionalities on the front and back surfaces of the fabric.
다음으로 본 발명은 양모 방적사와 폴리프로필렌사로 구성되되, 상기 양모 방적사 부분은 원사 상태에서 사염색되거나 또는 제직 후 원단 상태에서 포염색되며, 제직된 원단의 표면층과 이면층은 각기 다른 기능의 약제가 도포 처리된 것을 특징으로 양면기능성을 가진 경량보온성 원단 역시 본 발명의 권리범위에 속함을 일러둔다.Next, the present invention is composed of a wool yarn and a polypropylene yarn, the wool yarn is part dyed in the yarn state or dyed in the fabric state after weaving, the surface layer and the back layer of the woven fabric is a drug of different functions Lightweight insulating fabric having a double-sided functionality characterized in that the coating is also said to belong to the scope of the present invention.
이상과 같이 본 발명은 천연섬유인 양모 방적사와 폴리프로필렌 섬유를 합사하여 원사의 불균염성을 해소하고 컬러를 다양화할 수 있으며, 양 섬유의 특성과 기능성을 아울러 갖춘 양면기능성을 가진 경량보온성 원단 및 이의 제조방법을 제공하는 것을 기본적인 기술적인 사상으로 하고 있음을 알 수 있으며, 이와 같이 본 고안의 기본적인 사상의 범주 내에서, 당업계의 통상의 지식을 가진 자에게 있어서는 다른 많은 변형이 가능함은 물론이다.As described above, the present invention can eliminate the disproportionation of yarn and diversify the color by combining the wool spun yarn and the polypropylene fiber, which is a natural fiber, and a lightweight insulating fabric having double-sided functionality having both characteristics and functionality of both fibers and its It can be seen that providing a manufacturing method as a basic technical idea, and within the scope of the basic idea of the present invention, many other modifications are possible to those skilled in the art.
100: 표면층
200: 이면층100: surface layer
200: back layer
Claims (5)
상기 복합사의 상태에서 양모 방적사 부분을 사염색한 후 원단을 제직하거나, 또는 상기 복합사로 원단을 제직한 후 원단 상태에서 양모 방적사 부분을 포염색하여, 미염색된 양모 방적사 부분에만 염색을 실시함으로써, 원액 착색된 폴리프로필렌 필라멘트사의 색상과 양모 방적사의 색상이 서로 다른 색상을 지녀 원단에 다양한 색상을 구현할 수 있는 염색및제직단계;
상기 원단의 표면층과 이면층에 각기 다른 기능의 약제를 도포하는 도포단계;
를 포함하는 양면기능성을 가진 경량보온성 원단의 제조방법.A twisting step of forming undiluted polypropylene filament yarn and undyed wool spun yarn using a 2/1 twisting machine to make 2/1 composite yarn;
By dyeing the wool spun yarn portion in the state of the composite yarn or weaving the fabric, or by weaving the fabric in the composite yarn and then dying the wool spun yarn portion in the state of fabric, and dyeing only the unstained wool spun yarn portion, A dyeing and weaving step in which the color of the undiluted polypropylene filament yarn and the wool spun yarn have different colors to implement various colors on the fabric;
An application step of applying a medicament having different functions to the surface layer and the back layer of the fabric;
Method of manufacturing a lightweight insulating fabric having a double-sided functionality comprising a.
상기 도포단계에서 상기 원단의 표면층에는 발수제, 항균제, 또는 방오제 기능의 약제를 도포하고, 상기 원단의 이면층에는 흡습제, 정전기 방지제, 발열제, 또는 냉감제 기능의 약제를 도포하는 것을 특징으로 하는 양면기능성을 가진 경량보온성 원단의 제조방법.The method of claim 1,
In the coating step, the surface layer of the fabric is coated with a water repellent, antibacterial, or antifouling agent, and the back layer of the fabric is characterized in that the application of a hygroscopic, antistatic, heat generating, or cold-resisting agent Manufacturing method of lightweight insulating fabric having functionality.
상기 염색단계는
산성염료, 메탈염료, 크롬 염료, Wool 반응성 염료 중 어느 하나를 이용하여 양모 방적사 부분을 염색하는 것을 특징으로 하는 양면기능성을 가진 경량보온성 원단의 제조방법.The method of claim 1,
The dyeing step
A method for producing a lightweight insulating fabric having a double-sided functionality, characterized in that the dyeing of the wool yarn using any one of acid dyes, metal dyes, chromium dyes, Wool reactive dyes.
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| KR100740423B1 (en) | 2006-05-03 | 2007-07-16 | 신동호 | Textile processing apparatus, end face processing system |
| KR100817993B1 (en) * | 2006-09-28 | 2008-03-31 | 한국섬유개발연구원 | Manufacturing method of heat-sealed fabric containing polypropylene |
| KR20110051679A (en) * | 2009-11-11 | 2011-05-18 | (주) 우일실업 | Core-spun yarn having quick-absorbent quick-drying and morphological stability and a method of manufacturing the same |
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| KR100740423B1 (en) | 2006-05-03 | 2007-07-16 | 신동호 | Textile processing apparatus, end face processing system |
| KR100817993B1 (en) * | 2006-09-28 | 2008-03-31 | 한국섬유개발연구원 | Manufacturing method of heat-sealed fabric containing polypropylene |
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