KR101134545B1 - Manufacturing method freeze-dried soft cheese - Google Patents
Manufacturing method freeze-dried soft cheese Download PDFInfo
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- KR101134545B1 KR101134545B1 KR1020090103927A KR20090103927A KR101134545B1 KR 101134545 B1 KR101134545 B1 KR 101134545B1 KR 1020090103927 A KR1020090103927 A KR 1020090103927A KR 20090103927 A KR20090103927 A KR 20090103927A KR 101134545 B1 KR101134545 B1 KR 101134545B1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B11/00—Preservation of milk or dairy products
- A23B11/60—Preservation of cheese or cheese preparations
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING OR TREATMENT THEREOF
- A23C1/00—Concentration, evaporation or drying
- A23C1/06—Concentration by freezing out the water
- A23C1/08—Freeze-drying
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING OR TREATMENT THEREOF
- A23C19/00—Cheese; Cheese preparations; Making thereof
- A23C19/06—Treating cheese curd after whey separation; Products obtained thereby
- A23C19/068—Particular types of cheese
- A23C19/076—Soft unripened cheese, e.g. cottage or cream cheese
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING OR TREATMENT THEREOF
- A23C19/00—Cheese; Cheese preparations; Making thereof
- A23C19/06—Treating cheese curd after whey separation; Products obtained thereby
- A23C19/09—Other cheese preparations; Mixtures of cheese with other foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING OR TREATMENT THEREOF
- A23C2250/00—Particular aspects related to cheese
- A23C2250/10—Cheese characterised by a specific form
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Dairy Products (AREA)
Abstract
본 발명은 동결건조 연질치즈 및 그 제조방법에 관한 것으로서, 더욱 상세하게는 자연치즈 약 50 내지 70 중량부, 유크림 약 7 내지 10 중량부, 가공버터 약 5 내지 10 중량부, 치즈향 약 5 내지 6 중량부, 렌넷카제인 약 5 내지 10 중량부, 유화안정제 약 1.5 내지 3.5 중량부 및 정제수 약 10 내지 20 중량부를 포함하는 가공치즈 혼합물을 주원료로 하는 동결건조 연질치즈 및 그 제조방법에 관한 것이다. 본 발명에 따르면, 연질로 인해 질감이 우수하고 동결건조로 인한 상온에서 보관이 가능하면서 유통기한이 길고 질량이 적어 운반이 용이한 효과가 있다. 또한, 본래 치즈의 맛과 영양성분은 변하지 않으면서 상온에서도 장시간 보관되는 효과가 있다.The present invention relates to a lyophilized soft cheese and a method for manufacturing the same, and more specifically, about 50 to 70 parts by weight of natural cheese, about 7 to 10 parts by weight of milk cream, about 5 to 10 parts by weight of processed butter, about 5 cheese flavor It relates to a freeze-dried soft cheese containing a processed cheese mixture containing 6 to 6 parts by weight, about 5 to 10 parts by weight of rennetcase, about 1.5 to 3.5 parts by weight of an emulsifying stabilizer and about 10 to 20 parts by weight of purified water, and a method for producing the same. . According to the present invention, due to the soft texture is excellent and can be stored at room temperature due to lyophilization, the shelf life is long and the mass is low, there is an effect that is easy to transport. In addition, there is an effect that the original cheese flavor and nutritional ingredients are stored for a long time at room temperature without changing.
동결, 건조, 치즈, 연질 Freeze, dry, cheese, soft
Description
본 발명은 치즈에 관한 것으로서, 특히 동결건조하여 유통기한을 연장시키면서 동시에 상온보관이 가능하고 본래 치즈의 맛과 영양성분은 변하지 않으면서 연질의 질감이 그대로 유지될 수 있는 동결건조 연질치즈 및 그 제조방법에 관한 것이다.The present invention relates to cheese, and in particular, freeze-dried soft cheese that can be stored at room temperature while extending shelf life at the same time, and the soft texture can be maintained without changing the taste and nutritional ingredients of the original cheese and its manufacture It is about a method.
일반적으로 치즈란 소, 산양, 물소 및 양 등의 동물의 젖에 들어있는 단백질과 지방분이 응고된 식료품으로서, 치즈는 지금까지 알려진 종류가 약 1500 여종에 달하고 세계적으로 만들어지고 있는 것만도 약 5백 가지에 육박한다. 아시아에서 유럽으로 전파된 치즈는 그리스와 로마시대를 거치면서 제조법이 완성되었다.In general, cheese is a food product in which milk and goats, goats, buffalo and sheep are solidified with proteins and fats in the milk of animals. Cheese has about 1,500 kinds and is produced around the world. Near the branches. The cheese, which spread from Asia to Europe, went through the Greek and Roman periods to complete the recipe.
또한, 치즈가 공업적 규모로 생산되기 시작한 것은 1851년 미국 뉴욕 주에서 윌리엄스(Jesse Williams)라는 사람이 소규모로 체다(Cheddar)공장을 차린 때부터이다.In addition, the production of cheese on an industrial scale began in 1851 when a man named Jesse Williams opened a small Cheddar plant in New York, USA.
특히, 우리나라에서는 광복 후 서양식 음식문화가 소개되면서 수입된 치즈가 유포되기 시작하여, 1975년부터 국내에서도 생산하기에 이르렀다. 또한, 국민소득 이 늘어나고 식생활이 점차 서구화하면서 국내 치즈의 소비량은 빠른 속도로 증가하고 있는 실정이다.In particular, the introduction of western food culture in Korea after the liberation, the imported cheese began to spread, and from 1975 to domestic production. In addition, the consumption of domestic cheese is rapidly increasing as the national income increases and the dietary lifestyle is gradually westernized.
그리고, 치즈의 타입과 풍미를 결정하는 것은 수유동물의 품종, 사료, 우유의 지방함유량, 제조단계별 처리방식 및 숙성기간 등이며, 특히 박테리아와 곰팡이가 큰 부분을 차지한다.In addition, the type and flavor of the cheese are determined by the breed of the animal, the feed, the fat content of the milk, the processing method and the maturation period according to the manufacturing stage, especially bacteria and mold occupy a large part.
한편, 가공치즈는 우유를 응고 발효시켜 만든 치즈나 자연 치즈 두 가지 이상을 혼합하고 유화제(乳化劑)와 함께 가열?용해하여 균일하게 가공한 치즈이다.On the other hand, processed cheese is cheese which is made by coagulating and fermenting milk or two or more of natural cheese, and is processed and heated with an emulsifier to dissolve uniformly.
상기 가공치즈는 1911년 스위스에서 최초로 시판되었으나, 유럽에서는 관심을 끌지 못하였다. 1916년 미국에 소개된 이래 수요가 늘기 시작하여 오늘날 치즈 생산량의 약 80% 이상을 차지하고 있다. 주원료로는 체다 치즈를 많이 사용하지만, 고다, 스위스, 림버거 및 브릭 카망베르 치즈도 사용된다. 그 외에 과실, 채소, 고기, 자연적인 향이나 건과류, 마늘, 향초 및 향신료를 넣기도 한다.The processed cheese was first marketed in Switzerland in 1911, but did not attract attention in Europe. Since its introduction in the United States in 1916, demand has increased and now accounts for more than 80% of cheese production today. The main ingredients are cheddar cheese, but goda, Swiss, rimburgers and brick camembert cheese are also used. Others include fruits, vegetables, meat, natural flavors or dried fruits, garlic, herbs and spices.
이때, 탈지분유를 넣은 치즈 식품이나 수분이 많고 잘 퍼지는 치즈 스프레이드 등도 가공 치즈라 할 수 있다. 초기에는 불량 치즈의 재생법으로 이용되었으나, 가열처리되어 보존성이 좋고 경제적이므로 현재 많이 소비되고 있다.At this time, cheese foods containing skim milk powder, or cheese sprays that are juicy and spread well may be referred to as processed cheese. Initially used as a method for regenerating defective cheese, it is currently consumed a lot because it is heat-treated and has good shelf life.
한편, 식품의 수분은 모든 생명체의 생리활동에 필수적인 성분으로 영양성분의 전달매체이며, 체내 대사를 일으키는 반응매체이며, 효소의 활성 인자이고 세포 내에 팽압을 줌으로써 생물체의 형태를 유지하게 하는 물질이다.On the other hand, the water of food is an essential ingredient for the physiological activity of all living organisms, a delivery medium of nutrients, a reaction medium that causes metabolism in the body, an active factor of enzymes and a substance that maintains the form of the organism by swelling in the cell.
따라서, 수분의 존재는 식품을 손상시키는 해충이나 미생물의 번식과 활동에도 필수적인 요소이다. 생물체를 구성하는 성분 중에서 수분이 가장 많은 양 들어 있으며 이 수분함량에 의하여 식품의 저장성이 일차적으로 결정된다. 과채류에는 수분이 약 80 내지 90% 함유되어 있고, 육류에는 약 50 내지 80% 함유되어 있어 신선식품은 부패변질이 쉽게 일어나지만 곡류와 두류, 견과류는 수분함량이 약 10 내지 20%로 낮기 때문에 저장성이 비교적 높다.Therefore, the presence of water is also essential for the reproduction and activity of pests or microorganisms that damage food. Among the constituents of living organisms, the highest amount of moisture is contained, and the moisture content of food is primarily determined. Fruits and vegetables contain about 80 to 90% of moisture, and meats contain about 50 to 80% of fresh food, so it is easy to decay fresh foods, but cereals, beans, and nuts have low moisture content of about 10 to 20%. This is relatively high.
종래의 일반적인 치즈는 자체 수분의 함량이 약 50% 이상이다. 즉, 상술한 바와 같이 식품에 포함되어 있는 수분의 함량이 높으면 높을수록 부패변질이 쉽게 일어날 수밖에 없다.Conventional common cheeses have a content of at least about 50% of their own moisture. That is, as described above, the higher the content of moisture in the food, the more easily decay deterioration will occur.
따라서, 종래의 치즈는 자체 수분 함량이 약 50%이상이기 때문에 그만큼 이른 시간 내에 부패할 수 있는 확률이 대단히 높다고 할 수 있다. 특히, 상온에서는 부패세균 및 박테리아의 증식이 빨라지기 때문에 약 5 내지 10℃로 냉장보관을 해야한다.Therefore, since the conventional cheese has its own moisture content of about 50% or more, it is very likely that it can decay in an earlier time. In particular, the room temperature should be refrigerated at about 5 to 10 ℃ because of the rapid growth of rot bacteria and bacteria.
이렇게 종래의 일반적인 치즈를 상기와 같이 냉장보관을 할 경우, 그 유통기한은 최장 약 3개월 정도에 지나지 않는다.When the conventional cheese is stored in the refrigerator as described above, the shelf life is only about three months.
즉, 종래의 치즈는 별도의 냉장보관장치 내에서 보관해야 하기 때문에 냉장장치의 구입, 설치 및 유지보수에 소용되는 비용이 막대할 수밖에 없는 문제점이 있다.That is, the conventional cheese has to be stored in a separate refrigeration storage device, there is a problem that the cost of purchasing, installing and maintaining the refrigeration device is inevitably huge.
또한, 유통과정에 있어서도 별도의 냉장장치를 구비한 이동수단을 이용하기 때문에 상기와 마찬가지로 막대한 비용이 소용되는 문제점이 있다.In addition, there is a problem in that enormous costs are used as in the distribution process, because a moving means having a separate refrigeration device is used.
또한, 이와 같은 종래의 치즈를 판매함에 있어서도 냉장시설이 설치된 판매대에서만 판매될 수밖에 없기 때문에 소비자에 노출되는 장소가 제한적일 수밖에 없어 소비자의 구매욕 불러일으킬 수 없는 문제점이 있다.In addition, even in the sale of such a conventional cheese can only be sold at the sales stand equipped with the refrigeration facilities, there is a problem that can not be called to the consumer's desire to buy a limited number of places exposed to the consumer.
덧붙여 종래의 치즈의 유통기한을 연장하기 위해 치즈를 냉동으로 보관하게 되는데, 치즈의 냉동보관의 경우 냉장보관과 마찬가지로 별도의 냉동장치에서 보관해야하기 때문에 냉장보관에 비해 오히려 유통 및 보관 비용이 더 상승할 수 있다.In addition, in order to extend the shelf life of conventional cheeses, the cheeses are kept frozen. In the case of frozen storage of cheeses, the storage and storage costs are higher than the refrigerated storages because they must be stored in a separate freezer. can do.
그리고 종래의 치즈를 건조시켜 수분함량을 곡류 및 견과류와 같은 약 10% 이하로 낮출 경우, 강도가 딱딱해지면서 푸석푸석하게 부서지는 단점이 있다.And when drying the conventional cheese to lower the water content to about 10% or less, such as grains and nuts, there is a disadvantage that the strength is hard and crumbly broken.
상술한 문제점을 해결하기 위해 안출된 본 발명의 과제는, 연질로 인해 질감이 우수하고 상온에서 보관이 가능하면서 유통기한이 길고 질량이 적어 운반이 용이할 수 있는 동결건조 연질치즈 및 그 제조방법을 제공하는 데 있다.An object of the present invention devised to solve the above problems, the soft freeze-dried soft cheese and its manufacturing method which can be easily transported due to its excellent texture and storage at room temperature, long shelf life and low mass. To provide.
또한, 본 발명의 부수적인 과제는 본래 치즈의 맛과 영양성분은 변하지 않으면서 상온에서도 장시간 동안 보관할 수 있는 동결건조 연질치즈 및 그 제조방법을 제공하는 데 있다.In addition, an additional problem of the present invention is to provide a freeze-dried soft cheese and a method for manufacturing the same that can be stored for a long time at room temperature without changing the taste and nutritional components of the original cheese.
상기 과제를 달성하기 위해 안출된 본 발명은, 자연치즈 약 50 내지 70 중량부, 유크림 약 7 내지 10 중량부, 가공버터 약 5 내지 10 중량부, 치즈향 약 5 내지 6 중량부, 렌넷카제인 약 5 내지 10 중량부, 유화안정제 약 1.5 내지 3.5 중량부 및 정제수 약 10 내지 20 중량부를 포함한다.The present invention devised to achieve the above object is about 50 to 70 parts by weight of natural cheese, about 7 to 10 parts by weight of milk cream, about 5 to 10 parts by weight of processed butter, about 5 to 6 parts by weight of cheese flavor, rennetcaine About 5 to 10 parts by weight, about 1.5 to 3.5 parts by weight of an emulsifier, and about 10 to 20 parts by weight of purified water.
상기 가공치즈 혼합물 100 중량부에 대하여 고구마, 인삼, 홍삼, 딸기, 햄, 소시지, 호두, 잣, 고추, 사과, 김치, 고추냉이, 클로렐라, 망고, 멜론, 된장, 청국장, 고추장, 마늘, 오징어먹물, 검은깨, 호박, 시금치, 쑥, 녹차, 파슬리, 땅콩, 양파, 올리고당, 칼슘, 콜라겐, 새우, 초콜릿, 쌀, 팥, 카레 및 파프리카 중 어느 하나 이상의 첨가물 약 10 내지 20 중량부를 더 포함하는 것을 특징으로 한다.Sweet potato, ginseng, red ginseng, strawberry, ham, sausage, walnut, pine nut, red pepper, apple, kimchi, horseradish, chlorella, mango, melon, miso, cheonggukjang, red pepper paste, garlic, squid ink And about 10 to 20 parts by weight of an additive of any one or more of black sesame, pumpkin, spinach, mugwort, green tea, parsley, peanut, onion, oligosaccharide, calcium, collagen, shrimp, chocolate, rice, red beans, curry, and paprika It features.
자연치즈, 유크림, 가공버터, 치즈향, 렌넷카제인, 유화안정제 및 정제수를 혼합하여 가공치즈 혼합물을 수득하는 단계, 상기 가공치즈 혼합물을 약 50 내지 80℃의 온도로 약 110 내지 150 rpm의 교반속도로 약 15 내지 20분 동안 교반하는 단계, 상기 교반된 가공치즈 혼합물을 약 0 내지 2℃의 온도로 자연냉각하는 단계 및 상기 자연냉각된 가공치즈 혼합물을 영하 약 38 내지 42℃에서 약 22 내지 26시간 동안 갑압하여 동결건조하는 단계를 포함한다.Mixing the natural cheese, milk cream, processed butter, cheese flavor, rennet casein, emulsifying stabilizer and purified water to obtain a processed cheese mixture, stirring the processed cheese mixture at a temperature of about 50 to 80 ℃ about 110 to 150 rpm Stirring at a speed for about 15-20 minutes, naturally cooling the stirred processed cheese mixture to a temperature of about 0-2 [deg.] C. and the naturally cooled processed cheese mixture at about 38-42 [deg.] C. Lyophilization by pressurization for 26 hours.
상기 가공치즈 혼합물은 자연치즈 약 50 내지 70 중량부, 유크림 약 7 내지 10 중량부, 가공버터 약 5 내지 10 중량부, 치즈향 약 5 내지 6 중량부, 렌넷카제인 약 5 내지 10 중량부, 유화안정제 약 1.5 내지 3.5 중량부 및 정제수 약 10 내지 20 중량부를 포함한다.The processed cheese mixture is about 50 to 70 parts by weight of natural cheese, about 7 to 10 parts by weight of milk cream, about 5 to 10 parts by weight of processed butter, about 5 to 6 parts by weight of cheese flavor, about 5 to 10 parts by weight of rennetcase, Emulsifying stabilizer includes about 1.5 to 3.5 parts by weight and purified water of about 10 to 20 parts by weight.
상기 가공치즈 혼합물에 고구마, 인삼, 홍삼, 딸기, 햄, 소시지, 호두, 잣, 고추, 사과, 김치, 고추냉이, 클로렐라, 망고, 멜론, 된장, 청국장, 고추장, 마늘, 오징어먹물, 검은깨, 호박, 시금치, 쑥, 녹차, 파슬리, 땅콩, 양파, 올리고당, 칼슘, 콜라겐, 새우, 초콜릿, 쌀, 팥, 카레 및 파프리카 중 어느 하나 이상의 첨가물을 더 혼합하는 단계를 더 포함하는 것을 특징으로 한다.Sweet potato, ginseng, red ginseng, strawberry, ham, sausage, walnut, pine nut, red pepper, apple, kimchi, wasabi, chlorella, mango, melon, miso, cheonggukjang, red pepper paste, garlic, squid ink, black sesame, Pumpkin, spinach, mugwort, green tea, parsley, peanuts, onions, oligosaccharides, calcium, collagen, shrimp, chocolate, rice, red beans, curry and paprika further characterized in that it further comprises the step of mixing the additives.
상기 첨가물은 상기 가공치즈 혼합물 100 중량부에 대하여 약 10 내지 20 중량부인 것을 특징으로 한다.The additive is about 10 to 20 parts by weight based on 100 parts by weight of the processed cheese mixture.
상기 첨가물은 고형, 분말, 액상 및 페이스트 형체 중 어느 하나인 것을 특징으로 한다.The additive is characterized in that any one of a solid, powder, liquid and paste form.
상기 자연냉각된 가공치즈 혼합물을 성형틀에 삽입한 후 소정의 크기로 절단하는 단계를 더 포함하는 것을 특징으로 한다.And inserting the naturally cooled processed cheese mixture into a mold, and cutting the natural cheese into a predetermined size.
상기 가공치즈 혼합물을 동결건조 후 약 40 내지 60℃의 온도로 건조하는 단 계를 더 포함하는 것을 특징으로 한다.After freeze-drying the processed cheese mixture is characterized in that it further comprises the step of drying to a temperature of about 40 to 60 ℃.
본 발명은 연질로 인해 질감이 우수하고 동결건조로 인한 상온에서 보관이 가능하면서 유통기한이 길고 질량이 적어 운반이 용이한 효과가 있다.The present invention is excellent in texture due to soft and can be stored at room temperature due to lyophilization, long shelf life and low mass has an effect of easy transportation.
또한, 본 발명은 본래 치즈의 맛과 영양성분은 변하지 않으면서 상온에서도 장시간 보관되는 효과가 있다.In addition, the present invention has the effect of being stored for a long time at room temperature without changing the taste and nutritional components of the original cheese.
이하, 첨부한 도면을 참조하여 본 발명에 따른 동결건조 연질치즈 및 그 제조방법의 바람직한 실시예에 대해 상세하게 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the freeze-dried soft cheese and the manufacturing method according to the present invention.
도 1은 본 발명의 실시예에 따른 동결건조 연질치즈의 제조방법을 나타낸 순서도이다. 도 1을 참조하면, 본 발명의 바람직한 실시예에 따른 동결건조 연질치즈의 제조방법은 자연치즈 약 50 내지 70 중량부와, 유크림 약 7 내지 10 중량부와, 가공버터 약 5 내지 10 중량부와, 치즈향 약 5 내지 6 중량부와, 렌넷카제인 약 5 내지 10 중량부와, 유화안정제 약 1.5 내지 3.5 중량부 및 정제수 약 10 내지 20 중량부 혼합하여 가공치즈 혼합물을 수득한다(단계S100).1 is a flow chart showing a method for manufacturing lyophilized soft cheese according to an embodiment of the present invention. Referring to Figure 1, the method for producing a lyophilized soft cheese according to a preferred embodiment of the present invention is about 50 to 70 parts by weight of natural cheese, about 7 to 10 parts by weight of milk cream, about 5 to 10 parts by weight of processed butter And, about 5 to 6 parts by weight of cheese flavor, about 5 to 10 parts by weight of rennet case, and about 1.5 to 3.5 parts by weight of emulsifying stabilizer and about 10 to 20 parts by weight of purified water to obtain a processed cheese mixture (step S100). .
여기서 상기 자연(自然)치즈는 발효를 끝낸 성숙된 치즈로서, 가공처리를 하지 않은 일반적인 치즈를 지칭한다.Here, the natural cheese refers to a general cheese that has not been processed as mature cheese that has finished fermentation.
상기 유크림은 원유 또는 우유에서 분리한 유지방분이다. 상기 유크림은 고소하면서 부드럽고 풍부한 맛을 내기 위해 첨가한다.The milk cream is milk fat separated from crude milk or milk. The yu cream is added for a smooth and rich taste while being savory.
상기 가공버터는 원유에서 유지방분을 분리하여 유화제, 조미료, 향료, 색소 및 보존료를 섞어 교반 및 연압한 버터이다. 상기 가공버터는 약 50% 이상의 유지방으로 구성되어 있어, 버터 특유의 고소한 맛과 향을 더욱 풍부하게 해준다.The processed butter is a butter that is stirred and pressed by separating milk fat from crude oil, mixing an emulsifier, seasonings, flavors, pigments and preservatives. The processed butter is composed of about 50% or more milk fat, further enrich the butter's unique flavor and aroma.
상기 렌넷카제인(Rennet Casein)은 식품의 점착성 및 점도를 증가시키고 유화안정성을 증진하며 식품의 물성 및 촉감을 향상시키기 위한 식품첨가물이다. 주로 식품에 증점안정제로서 사용한다. 이때, 상기 렌넷카제인이 약 5 중량부 미만이면 상기 가공치즈 혼합물을 동결건조하였을 때, 그 강도가 강해지는 단점이 있으며, 약 10 중량부를 초과하게 되며 물성이 물러지는 단점이 있다.Rennet Casein is a food additive for increasing the adhesiveness and viscosity of foods, enhancing the emulsion stability, and improving the physical properties and feel of foods. Mainly used as thickener in food. At this time, when the rennet casein is less than about 5 parts by weight when the freeze-dried processed cheese mixture, the strength is stronger, there is a disadvantage that exceeds about 10 parts by weight and the physical properties are resigned.
상기 유화안정제(emulsion stabilizer)는 유지방의 균일한 유화를 도와주며, 오버런(공기함량)을 조절하여 탄력있는 조직을 만들고 입 안에서 잘 녹게 하는 성질이 있다. 또한 식품이 잘 녹지 않고 보형성을 좋게 하며 보존성을 좋게 하는 특징이 있다.The emulsifier stabilizer (emulsion stabilizer) is to help the uniform emulsification of milk fat, and to control the overrun (air content) to create a resilient tissue and has a property to melt well in the mouth. In addition, food does not melt well, it has the characteristics of improving the shape retention and good preservation.
상기 유화안정제가 약 1.5 중량부 미만이면 상기 가공치즈 혼합물을 동결건조하였을 때, 그 강도가 강해지는 단점이 있으며, 약 3.5 중량부를 초과하게 되며 물성이 물러지는 단점이 있다.If the emulsifying stabilizer is less than about 1.5 parts by weight, the freeze-dried processed cheese mixture has a disadvantage in that its strength becomes stronger, in excess of about 3.5 parts by weight, and has a disadvantage in that physical properties are subsided.
상기 정제수는 수돗물을 화학적, 물리적인 방법으로 각종 이온과 유기물을 제거한 수돗물에 비해 순도가 높은 물이다.The purified water is water having a higher purity than tap water in which tap water is removed from various ions and organic substances by chemical and physical methods.
한편, 상기 가공치즈 혼합물 100 중량부에 대하여 고구마, 인삼, 홍삼, 딸기, 햄, 소시지, 호두, 잣, 고추, 사과, 김치, 고추냉이, 클로렐라, 망고, 멜론, 된장, 청국장, 고추장, 마늘, 오징어먹물, 검은깨, 호박, 시금치, 쑥, 녹차, 파슬 리, 땅콩, 양파, 올리고당, 칼슘, 콜라겐, 새우, 초콜릿, 쌀, 팥, 카레 및 파프리카 중 어느 하나 이상의 첨가물 약 10 내지 20 중량부를 더 포함할 수 있다(단계120).On the other hand, based on 100 parts by weight of the processed cheese mixture sweet potato, ginseng, red ginseng, strawberry, ham, sausage, walnut, pine nut, pepper, apple, kimchi, wasabi, chlorella, mango, melon, miso, cheonggukjang, red pepper paste, garlic, About 10 to 20 parts by weight of an additive of any one or more of squid ink, black sesame, pumpkin, spinach, mugwort, green tea, parsley, peanut, onion, oligosaccharide, calcium, collagen, shrimp, chocolate, rice, red beans, curry, and paprika It may include (step 120).
이때, 상기 첨가물은 고형, 분말, 액상 및 페이스트 형체 중 어느 하나인 것이 바람직하다.At this time, the additive is preferably any one of a solid, powder, liquid and paste.
그 다음, 상기 가공치즈 혼합물을 약 50 내지 80℃의 온도로 열처리하면서 소정의 교반기에서 약 110 내지 150 rpm의 교반속도로 약 15 내지 20분 동안 교반한다(단계200).Then, the processed cheese mixture is stirred for about 15 to 20 minutes at a stirring speed of about 110 to 150 rpm in a predetermined stirrer while being heat treated at a temperature of about 50 to 80 ℃ (step 200).
이때, 상기 교반된 가공치즈 혼합물은 겔(gel)형태로 되는데, 상기 교반된 가공치즈 혼합물을 0 내지 2℃의 온도로 설정된 냉장장치 내부에서 자연냉각시킨다(단계S300). 이러한 자연냉각은 겔 형태의 상기 가공치즈 혼합물의 화학적 안정을 위해 실행된다.At this time, the stirred processed cheese mixture is in the form of a gel (gel), the stirred processed cheese mixture is naturally cooled in the refrigerating device set to a temperature of 0 to 2 ℃ (step S300). This natural cooling is carried out for the chemical stability of the processed cheese mixture in gel form.
한편, 상기 자연냉각된 가공치즈 혼합물을 성형틀에 삽입한 후, 소정의 크기로 절단한다(단계S320). 상기 자연냉각된 가공치즈 혼합물은 연질의 상태를 유지하기 때문에 절단이 용이하다.On the other hand, the naturally cooled processed cheese mixture is inserted into a mold, and cut into a predetermined size (step S320). The naturally cooled processed cheese mixture is easy to cut because it remains soft.
여기서 산기 자연냉각된 연질의 가공치즈 혼합물의 절단은 교반 당시 높은 온도로 인해 겔 형태로 된 상기 가공치즈 혼합물을 소정의 성형틀에 부어 담아 자연냉각시킨 후 절단하거나, 선택적으로 상기 겔 형태의 가공치즈 혼합물을 완성품 형태의 틀에 부어 담아 자연냉각 후 절단과정 없이 후술되는 동결건조 과정을 거칠 수 있다.Herein, the cutting of the acid-cooled soft processed cheese mixture is performed after the natural cooling by pouring the processed cheese mixture in a gel form into a predetermined mold due to the high temperature at the time of stirring, or optionally cutting the processed cheese in the gel form. The mixture may be poured into a mold in the form of a finished product and subjected to a freeze-drying process described later without natural cooling and then cutting.
그리고, 상기 자연냉각된 가공치즈 혼합물을 영하 약 38 내지 42℃에서 약 22 내지 26시간 동안 갑압하여 동결건조하여 동결건조 연질치즈를 수득한다(단계S400).Then, the naturally cooled processed cheese mixture is lyophilized by sublimation at about 38 to 42 ° C. for about 22 to 26 hours to obtain lyophilized soft cheese (step S400).
여기서 동결건조(凍結乾燥)는 수용액이나 다량의 수분을 함유한 재료를 동결시키고 감압(減壓)함으로써 얼음을 승화시켜 수분을 제거하여 건조물을 얻는 방법이다.Freeze-drying is a method of freezing an aqueous solution or a material containing a large amount of water and then decompressing the ice by depressurizing to remove moisture to obtain a dried product.
상기 연질치즈는 동결건조는 저온에서 이루어지므로 열에 약한 물질의 건조법으로 유용하다. 식품공업에서 보존 인스턴트식품의 제조시에 육류, 어류, 야채 및 과즙 등을 건조시킬 때, 이를테면 쇠고기, 새우 및 야채 등을 원형 그대로 건조시키거나, 또는 수프 원료 및 주스 등 건조품을 분말로 하는 것을 이 방법으로 건조시키면 향기 및 맛 등이 남고, 복수성(復水性)이 뛰어난 천연품에 가까운 상태의 인스턴트식품을 얻을 수 있다.The soft cheese is useful as a method of drying a material vulnerable to heat because lyophilization is performed at a low temperature. In the food industry, the drying of meat, fish, vegetables and juices, etc., during the manufacture of instant foods, such as beef, shrimp and vegetables, or drying dried products such as soup ingredients and juices. When dried by the method, the fragrance and taste remain, and the instant food of the state close to a natural product excellent in plurality can be obtained.
따라서, 상기 가공치즈 혼합물 동결건조하면 연질의 질감을 그대로 유지하면서 도 2에서와 같이 수분함량이 약 1% 내외가 되기 때문에 상온에서의 보관이 가능해진다. 즉, 수분함량이 적어 종래의 치즈의 유통기한에 비해 약 3배 이상의 유통기한을 유지할 수 있다.Therefore, when the processed cheese mixture is lyophilized, the water content becomes about 1% as shown in FIG. 2 while maintaining the soft texture, and thus storage at room temperature is possible. That is, since the moisture content is low, the shelf life of about 3 times or more can be maintained compared to the shelf life of the conventional cheese.
또한, 수분의 함량이 약 1% 내외가 되기 때문에 부피는 변함없고 무게만 가벼워져 유통에 있어 용이한 장점이 있다.In addition, since the moisture content is about 1% or less, the volume is unchanged and only the weight is light, so there is an advantage in distribution.
또한, 상온 보관이 가능하기 때문에 판매시 장소에 구애받지 않아 어느 장소에도 배치가 가능하여 쉽게 소비자의 눈에 띌 수 있어 판매 신장률이 상승하는 효 과가 있다.In addition, since it can be stored at room temperature, it can be placed at any place regardless of the place at the time of sale, so it can be easily seen by consumers, thereby increasing the sales growth rate.
한편, 상기 가공치즈 혼합물을 동결건조 후 약 40 내지 60℃의 온도로 건조할 수 있다(단계S420). 상기 동결건조되어 수득된 연질치즈를 소정의 건조관을 통해 이송하면서 약 40 내지 60℃의 간접열을 이용하여 상기 연질치즈를 더 건조할 수 있다. 이는 상기의 동결건조 후 수분함량을 측정하여 약 1% 내외가 되지 않고 이를 초과할 경우 선택적으로 실시될 수 있다.On the other hand, the processed cheese mixture may be dried to a temperature of about 40 to 60 ℃ after lyophilization (step S420). The soft cheese obtained by the lyophilization may be further dried by using indirect heat of about 40 to 60 ° C. while transferring the soft cheese through a predetermined drying tube. This may be selectively performed if the moisture content after the freeze-drying is not exceeding about 1% by measuring the moisture content.
이상에서는 본 발명을 바람직한 실시예에 의거하여 설명하였으나, 본 발명의 기술적 사상은 이에 한정되지 아니하고 청구항에 기재된 범위 내에서 변형이나 변경 실시가 가능함은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 명백한 것이며, 그러한 변형이나 변경은 첨부된 특허청구범위에 속한다 할 것이다.In the above, the present invention has been described based on the preferred embodiments, but the technical idea of the present invention is not limited thereto, and modifications or changes can be made within the scope of the claims. It will be apparent to those skilled in the art, and such modifications and variations will belong to the appended claims.
본 명세서에서 첨부되는 다음의 도면들은 본 발명의 바람직한 실시예를 예시하는 것이며, 발명의 상세한 설명과 함께 본 발명의 기술사상을 더욱 이해시키는 역할을 하는 것이므로, 본 발명은 그러한 도면에 기재된 사항에만 한정되어서 해석되어서는 아니 된다.The following drawings, which are attached in this specification, illustrate the preferred embodiments of the present invention, and together with the detailed description thereof, serve to further understand the technical spirit of the present invention, and therefore, the present invention is limited only to the matters described in the drawings. It should not be interpreted.
도 1은 본 발명의 실시예에 따른 동결건조 연질치즈의 제조방법을 나타낸 순서도,1 is a flow chart showing a manufacturing method of lyophilized soft cheese according to an embodiment of the present invention,
도 2는 본 발명의 실시예에 따른 동결건조 연질치즈의 제조방법에서 동결건조 연질치즈의 수분함량을 측정한 시험성적표이다.2 is a test report showing the moisture content of the freeze-dried soft cheese in the method of manufacturing the freeze-dried soft cheese according to the embodiment of the present invention.
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KR20210000373A (en) | 2019-06-25 | 2021-01-05 | 주식회사 아워홈 | Dry cheese and process for producing the same |
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