KR101131094B1 - Demanding and supplying method when vessel is constructed - Google Patents
Demanding and supplying method when vessel is constructed Download PDFInfo
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- KR101131094B1 KR101131094B1 KR1020040011535A KR20040011535A KR101131094B1 KR 101131094 B1 KR101131094 B1 KR 101131094B1 KR 1020040011535 A KR1020040011535 A KR 1020040011535A KR 20040011535 A KR20040011535 A KR 20040011535A KR 101131094 B1 KR101131094 B1 KR 101131094B1
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Abstract
본 발명은 선박 건조 시 자재 수급 방법에 관한 것으로서, 보다 상세하게는 선박의 건조 시 생산일정과 연계된 구매 요청을 수행함으로써 조달의 효율적인 자재 수급 계획을 지원할 수 있는 선박 건조 시 자재 수급 방법에 관한 것이다.The present invention relates to a method for supplying materials when a ship is constructed, and more particularly, to a method for supplying materials when a ship is built, which can support an efficient material supply plan of procurement by performing a purchase request associated with a production schedule when a ship is built. .
본 발명의 목적은, 상선, 해양, 특수선등의 선박 건조에서 구매 요청이 이루어지면 이를 취합하여 서버 컴퓨터에서 물량취재 단계를 거치도록 함과 아울러 상기한 물량취재 단계에 따라 서버 컴퓨터의 자재마스터 정보에서 자동 구매가 이루어지도록 하고, 생산 일정인 PH-WBS의 각 부서별 단계별 구매요청과 연계하여 물량 정보를 관리함으로써, 생산 일정 계획의 변경 시 자동적으로 자재 조달의 일정이 변경되도록 하여 원활한 자재 수급이 가능하도록 한 선박 건조 시 자재 수급 방법을 제공함에 있다.An object of the present invention, when a purchase request is made in the construction of commercial vessels, oceans, special ships, etc. are collected and collected through the volume collecting step in the server computer and in the material master information of the server computer according to the above quantity reporting step Automatic purchase is made, and quantity information is managed in connection with the purchase request for each department of PH-WBS, which is a production schedule, so that the schedule of material procurement can be changed automatically when the production schedule is changed, allowing for smooth supply and demand of materials. It provides a method of supplying and receiving materials when building a ship.
상기한 목적을 실현하기 위하여 본 발명은, 선박의 수주와 함께 영업 설계가 진행되면서 상세 설계에 따라 각 호선별, 부서별, 단계별로 구매 요청을 하는 단계와,In order to achieve the above object, the present invention, the sales design is progressed along with the order of the ship, making a purchase request for each line, department, step by step according to the detailed design,
상기한 구매 요청에 따라 각 구매 자재별로 물량을 취합하여 물량취재를 하고 구매 자재별의 BOM을 구성하는 단계와,Collecting the quantity of each purchased material according to the purchase request described above, collecting the quantity, and constructing a BOM for each purchased material;
상기한 물량취재로 서버 컴퓨터에 자재 마스터를 생성함과 아울러 상기한 자재 마스터의 입력 정보와 생산 공정에서 각 부서별, 단계별로 블록화하여 PH-WBS을 구성하고 각 블록별로 구매 요청한 자재와 대비하는 단계와, The material master is generated on the server computer by the above-mentioned volume report, and the PH-WBS is formed by blocking the input information of the material master and each department in the production process step by step, and preparing the purchased material for each block. ,
상기한 생산 공정에서의 구매 요청 자재와 자재마스터에 입력된 구매 자재와의 일치여부를 판단하여 자재 소요계획을 형성하고 이에 따라 자동적으로 구매 요청서를 발행하는 것을 특징으로 한다.Forming a material requirements plan by determining whether the purchase request material in the production process and the purchase material entered in the material master is characterized in that it automatically issues a purchase request accordingly.
선박 건조 시 자재 수급 방법Material supply method for ship building
Description
도1은 본 발명에 따른 선박 건조 시 자재 수급 방법을 도시한 개략도,1 is a schematic diagram showing a material supply and demand method for building a ship according to the present invention;
도2는 일반적인 선박 건조 공정을 도시한 블록도,2 is a block diagram showing a general ship building process,
도3은 도2에서 선박 건조 시 자재 수급 방법을 나타낸 개략도.Figure 3 is a schematic diagram showing a material supply method when the ship in Figure 2;
본 발명은 선박 건조 시 자재 수급 방법에 관한 것으로서, 보다 상세하게는 선박의 건조 시 생산일정과 연계된 구매 요청을 수행함으로써 조달의 효율적인 자재 수급 계획을 지원할 수 있는 선박 건조 시 자재 수급 방법에 관한 것이다.The present invention relates to a method for supplying materials when a ship is constructed, and more particularly, to a method for supplying materials when a ship is built, which can support an efficient material supply plan of procurement by performing a purchase request associated with a production schedule when a ship is built. .
일반적으로, 선박을 건조하기 위해서는 도2에 도시된 바와 같이 수주된 선박의 종류별(상선, 특수선등), 크기별(배수량)등에 따라 영업 설계(초기 설계)를 시작함과 아울러 생산 계획에서 대일정 계획을 수립하게 된다.In general, in order to build a ship, as shown in FIG. 2, start the business design (initial design) according to the type of vessel (commercial vessel, special vessel, etc.), size (drainage), etc. Will be established.
영업 설계가 수립되면 상세 설계를 함과 아울러 이에 따른 구매 일정을 수립하고, 다시 상기한 구매 일정과 연동하도록 중일정 계획을 수립하게 된다.Once the sales design is established, the detailed design, the purchase schedule according to the above, and the mid-schedule plan are established to link with the purchase schedule.
상기한 상세 설계 및 중일정 계획이 수립되면 다시 생산에 필요한 생산 설계 를 함과 아울러 생산에 필요한 소일정 계획을 부서별, 공종별로 수립함과 아울러 구매 자재가 입고되고, 생산을 실행하게 되는 것이다.Once the detailed design and mid-schedule plan is established, the production design necessary for production is established again, and the small schedule necessary for production is established by department and by industry, purchase materials are received, and production is executed.
상기한 구매 자재는 각 선종별, 각 부서별 구매 담당자가 조달 통합 시스템에 구매 요청을 하게 되면, 이를 구매 부서에서 통합 시스템으로 이를 전송하게 되는 바, 상기한 구매 요청이 구매 부서의 통합 시스템으로 모아지면, 구매 부서에서 이를 기준으로 구매요청서를 작성하게 된다.When the purchasing agent of each ship type and each department makes a purchase request to the procurement integration system, the purchasing material is transferred from the purchasing department to the integrated system. When the purchase request is collected into the integrated system of the purchasing department, In this case, the purchasing department prepares a purchase request based on this.
구매 요청서를 작성하게 되면, 이를 납품 업체에 전송하여 구매를 진행하게 되는 바, 상기한 구매의 진행은 구매에 따라 조달 담당자가 수기로 관리를 함과 아울러 생산 일정 계획에 따라 이를 생산 부서에 조달하게 된다.When a purchase requisition is made, it is sent to the supplier to proceed with the purchase. The procurement process is managed by the procurement staff by hand according to the purchase and procured to the production department according to the production schedule. do.
그러나, 상기한 바와 같이 상선, 해양, 특수선등과 같은 각종 부서 및 공정에서 각각 구매 부서의 조달 통합 시스템에 구매 요청을 하게 되고, 이를 조달 담당부서에서 수기로 관리함과 아울러 생산 일정계획과 연계되어 자재가 납품되도록 관리하게 되면, 상기한 각 부서별, 공정별로 구매 요청 양식이 상이할 뿐만 아니라 사용하는 시스템에 상이하여 조달 업무의 혼선이 유발되는 문제점이 있다.However, as described above, in various departments and processes such as commercial ships, marine vessels, special ships, etc., each purchase request is made to the procurement integrated system of the procurement department, which is managed by the procurement department by hand, and linked to the production schedule. If it is managed to be delivered, there is a problem that the procurement work is confused because the purchase request form is not only different for each department and process, but also different in the system used.
또한, 상기한 조달 담당자가 자재 납기일을 수기로 관리하기 때문에 많은 수의 부서별 구매 일정을 관리하기가 어려울 뿐만 아니라 생산 일정에 정확하게 조달을 하지 못하는 경우가 발생되어 선박 건조 일정에 차질을 가져오는 문제점이 있다.In addition, since the procurement manager manages the material delivery date by hand, it is not only difficult to manage a large number of departmental purchasing schedules, but also causes a failure in procuring the production schedule accurately, resulting in problems in the shipbuilding schedule. have.
따라서, 본 발명의 목적은 상기한 문제점을 해결하기 위한 것으로서, 상선, 해양, 특수선등의 선박 건조에서 구매 요청이 이루어지면 이를 취합하여 서버 컴퓨터에서 물량취재 단계를 거치도록 함과 아울러 상기한 물량취재 단계에 따라 서버 컴퓨터의 자재마스터 정보에서 자동 구매가 이루어지도록 하고, 생산 일정인 PH-WBS의 각 부서별 단계별 구매요청과 연계하여 물량 정보를 관리함으로써, 생산 일정 계획의 변경 시 자동적으로 자재 조달의 일정이 변경되도록 하여 원활한 자재 수급이 가능하도록 한 선박 건조 시 자재 수급 방법을 제공함에 있다.Accordingly, an object of the present invention is to solve the above problems, when the purchase request is made in the construction of commercial ships, oceans, special ships, etc. are collected and subjected to the quantity report step in the server computer and the above quantity report Automatic purchase is made from the material master information of the server computer according to the steps, and the quantity information is managed in connection with the purchase request for each department of PH-WBS, which is the production schedule. This is to provide a method of supplying and receiving materials when the ship is built so that the smooth supply and demand of materials can be changed.
상기한 목적을 실현하기 위하여 본 발명은, 선박의 수주와 함께 영업 설계가 진행되면서 상세 설계에 따라 각 호선별, 부서별, 단계별로 구매 요청을 하는 단계와,In order to achieve the above object, the present invention, the sales design is progressed along with the order of the ship, making a purchase request for each line, department, step by step according to the detailed design,
상기한 구매 요청에 따라 각 구매 자재별로 물량을 취합하여 물량취재를 하고 구매 자재별의 BOM을 구성하는 단계와,Collecting the quantity of each purchased material according to the purchase request described above, collecting the quantity, and constructing a BOM for each purchased material;
상기한 물량취재로 서버 컴퓨터에 자재 마스터를 생성함과 아울러 상기한 자재 마스터의 입력 정보와 생산 공정에서 각 부서별, 단계별로 블록화하여 PH-WBS을 구성하고 각 블록별로 구매 요청한 자재와 대비하는 단계와,The material master is generated on the server computer by the above-mentioned volume report, and the PH-WBS is formed by blocking the input information of the material master and each department in the production process step by step, and preparing the purchased material for each block. ,
상기한 생산 공정에서의 구매 요청 자재와 자재마스터에 입력된 구매 자재와의 일치여부를 판단하여 자재 소요계획을 형성하고 이에 따라 자동적으로 구매 요청서를 발행하는 것을 특징으로 한다.Forming a material requirements plan by determining whether the purchase request material in the production process and the purchase material entered in the material master is characterized in that it automatically issues a purchase request accordingly.
도1은 본 발명에 따른 선박 건조 시 자재 수급 방법을 도시한 개략도로서, 선박 수주를 위해 견적을 함과 아울러 이에 따른 영업 설계를 진행하고 이에 따른 생산 계획을 진행하게 되는바, 상기한 영업설계 이후 진행되는 설계단계에서 자재 구매를 하게 된다.1 is a schematic diagram illustrating a method for supplying and receiving a material when a ship is constructed according to the present invention, which proceeds with the sales design according to the quotation for the ship order and proceeds with the production plan accordingly, after the above sales design In the design stage, they purchase materials.
상기한 자재 구매와 함께 생산 계획이 진행되는바, 상기한 생산 계획은 각 부서별, 단계별 생산 일정을 블록화한 PH-WBS으로 설정하게 되고, 상기한 블록별(예를 들면, 탑재의 소조, 중조, 대조..)로 구매 요청을 하게 되는 것이다.The production plan is carried out along with the purchase of the material, and the production plan is set to PH-WBS, which blocks the production schedule for each department and step by step, and for each block (e.g. To request a purchase.
물론, 상기한 생산 일정에 따라 블록별 자재 구매 요청을 할 때, 상기한 설계 일정에서 상세 설계에 따라 상선, 해양, 특수선 등의 의장에 따른 자재의 물량을 취합하여 물량 취재를 하게 된다.Of course, when making a block-specific material purchase request according to the above production schedule, according to the detailed design in the above design schedule to collect the quantity of the material according to the design of the merchant ship, offshore, special ships, etc. for the quantity report.
즉, 설계 단계에서는 기수주선의 부서별, 단계별 자재 및 물량에 대한 데이터베이스가 되어 있는바, 이를 기준으로 미리 각 부서별, 단계별 자재 구매를 구매 부서에 요청하게 되고, 구매 부서에서는 각 부서별, 단계별 구매요구된 자재를 분류하여 물량취재-BOM(Bill Of Material)을 작성하게 되는 것이다.In other words, in the design phase, there is a database of materials and quantities of departments and stages of the base line. Based on this, the purchasing department is requested to purchase materials by department and stage in advance, and the purchasing department is requested to purchase by department and stage. By classifying the materials, you will create a bill of materials (BOM).
이렇게 취합된 각부서별, 단계별 구매 물량은 서버 컴퓨터에 저장되어 각 구매 자재별로 취합되어 자재마스터를 구성하게 된다.The collected purchase amount for each department and each stage are stored in the server computer and collected for each purchased material to form a material master.
상기한 자재마스터가 구성되면 이는 생산 공정의 PH-WBS 블록별로 구매 요청이 이루어진 정보와 연계되어 일치된 구매요청 정보가 자재 소요계획으로 설정됨으로써, 상기한 자재 소요계획에 따라 구매 요청서가 발행된다.When the material master is configured, the purchase request information is set to the material requirement plan in association with the information that the purchase request is made for each PH-WBS block of the production process, and a purchase request is issued according to the material requirement plan.
상기한 구매요청서의 발행은 상기한 자재 소요계획에 따라 자동으로 발행됨으로써, 결과적으로 생산의 일정 계획과 설계 시의 자재 구매 요청이 연동하여 정확한 구매 요청이 이루어지게 되는 것이다.The issuance of the purchase request is automatically issued according to the material requirements plan, and as a result, an accurate purchase request is made by interlocking the material purchase request at the time of the production schedule and design.
즉, 종래와 같이 조달 담당자가 구매 요청을 하고 이에 따른 생산 일정과의 조달 일자 등을 관리할 필요없이, 상기한 서버 컴퓨터의 자재마스터에서 생산 공정의 구매요청과 일치된 자재 소요 계획에 따라 구매 요청서가 자동 발생되면 상기한 서버 컴퓨터에서 자동으로 관리가 이루어지게 되는 것이다.In other words, the purchase requisition is made according to the material requirement plan matched with the purchase requisition of the production process in the material master of the server computer, without the procurement person making a purchase request and managing the procurement date with the production schedule. If is automatically generated will be managed automatically by the server computer.
상기한 바와 같이 설계 시의 자재 구매 요청과 생산 블록에서의 구매요청이 서로 연동하게 되면, 예를 들어 생산 공정의 일정이 지연되어 자재 구매의 일정이 연기되어야 하면, 이에 따른 구매 지연 요청이 생산 부서에서 서버 컴퓨터에 입력되고, 이에 따라 자재마스터에서 이에 관련된 자재 구매요청을 지연시키게 되는 것이다.As described above, when a material purchase request in design and a purchase request in a production block are interlocked with each other, for example, when a schedule of a production process is delayed and a schedule of a material purchase is to be delayed, a purchase delay request is generated accordingly. Is entered into the server computer, which causes the material master to delay the associated material purchase request.
상기한 자재마스터에서 생산 공정의 지연에 따라 자재 구매를 지연시키게 되면, 결과적으로 생산의 공정에 맞춰서 정확한 자재 구매가 이루어지게 되고, 이에 따라 자재가 실제 필요한 시기에 생산 부서에 입고됨으로써, 매우 효과적인 자재 구매가 이루어지게 되는 것이다.If the material master delays the purchase of the material due to the delay of the production process, the accurate material purchase is made in accordance with the production process, and thus the material is received in the production department at the time of the actual need, which is a very effective material. The purchase will be made.
상기한 바와 같이 자동 구매 요청서 생성으로 인해 설계를 하는 담당자의 부가적 업무를 감소시킬 수 있게 된다.As described above, the automatic purchase requisition generation can reduce the additional work of the person in charge of the design.
또한, 자재의 형태별, 상선, 해양, 특수선등과 같은 부서에서 구매 요청을 할 때 서버 컴퓨터의 동일한 구매 형식으로 구매를 하게 됨으로써, 조달 담당자는 매우 용이하게 구매 요청을 접수할 수 있게 된다.In addition, when a purchase request is made by a department such as a material type, a merchant ship, an ocean, a special ship, etc., the purchase is made in the same purchase form of a server computer, so that a procurement officer can easily receive a purchase request.
이상과 같이 본 발명은 생산의 일정계획과 상세설계에 따른 구매 자재의 납기일을 연계시켜 자동으로 구매 요청서가 발행되도록 함으로써, 생산 일정과 구매 일정의 정확한 일치가 가능하게 되고, 생산 일정의 변동 시 이에 따른 자재 납기일의 자동 변경이 이루어지게 되는 이점이 있는 것이다.As described above, in the present invention, the purchase request is automatically issued by linking the delivery date of the purchased material according to the production schedule and the detailed design, so that the production schedule and the purchase schedule can be accurately matched, and when the production schedule changes, There is an advantage that the automatic change of the material delivery date is made accordingly.
또한, 각 부서의 구매 요청 양식이 서버 컴퓨터의 자재 마스터에 입력된 형식으로 통일화됨으로써, 조달 담당자가 구매 요청을 접수하는 것이 매우 용이하게 된다.In addition, the purchase request form of each department is unified in the format entered in the material master of the server computer, so that it is very easy for the procurement officer to accept the purchase request.
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| KR102532691B1 (en) | 2022-10-25 | 2023-05-16 | (주)마린소프트 | Route-based intelligent ship equipment procurement system |
| KR20240057637A (en) | 2022-10-25 | 2024-05-03 | (주)마린소프트 | Route-based intelligent ship equipment procurement system through onshore warehouse |
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| JPH11312197A (en) * | 1998-04-30 | 1999-11-09 | Hitachi Ltd | Scheduling / arrangement management system |
| KR20030015412A (en) * | 2001-08-14 | 2003-02-25 | (주)쓰리뷰 | Method and apparatus of providing production control system with manufacturing process monitoring system |
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| JPH11312197A (en) * | 1998-04-30 | 1999-11-09 | Hitachi Ltd | Scheduling / arrangement management system |
| KR20030015412A (en) * | 2001-08-14 | 2003-02-25 | (주)쓰리뷰 | Method and apparatus of providing production control system with manufacturing process monitoring system |
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| KR102532691B1 (en) | 2022-10-25 | 2023-05-16 | (주)마린소프트 | Route-based intelligent ship equipment procurement system |
| KR20240057637A (en) | 2022-10-25 | 2024-05-03 | (주)마린소프트 | Route-based intelligent ship equipment procurement system through onshore warehouse |
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