KR101042639B1 - Forming device and automatic sorting supply system of spore dumpling - Google Patents

Abstract

The present invention relates to a molding apparatus and automatic sorting supply system of spore dumplings, and more particularly, to a molding apparatus and automatic sorting supply system of spore dumplings automated the process of transporting and aligning from the molding of the spore dumpling to the packaging.

A molding apparatus for spore dumplings according to the present invention includes a main body, a shutter unit provided to mold dumplings on the main body, and a conveyor belt for transporting the dumplings to the main body, wherein the conveyor belt is molded from the shutter unit. A conveying unit having a pressurizing belt region capable of pressing the resulting dumpling against the shutter unit, and installed at one side of the conveyor belt, and the pressurizing belt region pressing the dumpling region to pressurize the dumpling. And a tension control unit having an operation unit for approaching the unit, and a roller pressurizing the conveyor belt and movable in the main body.

Shutter unit, pressing belt area, conveying unit, operating unit, roller, tension adjusting unit

Description

FORMING DEVICE OF DUMPLINGS AND AUTOMATIC SORT SUPPLY SYSTEM}

The present invention relates to a molding apparatus and automatic sorting supply system of spore dumplings, and more particularly, to a molding apparatus and automatic sorting supply system of spore dumplings automated the process of transporting and aligning from the molding of the spore dumpling to the packaging.

In general, dumplings are divided into gyoza dumplings and spore dumplings according to their shape. Gyoza dumplings refer to half-moon-shaped dumplings or round-and-rolled dumplings. Spore dumplings are shaped like round buns.

Gyoza dumplings and spore dumplings are produced in large quantities using dumpling automated manufacturing equipment. Dumpling automated manufacturing equipment includes raw material feeder, spore dumpling forming machine, spore dumpling conveyer and packed dumpling conveyer.

The raw material supply apparatus manufactures the flour dough and the dumpling beef which were supplied, respectively, as a raw material of sputum rice cake shape. Spore dumpling forming apparatus is to cut the raw material supplied from the raw material supply device to form a dumpling. The spore dumpling conveyer transfers the shaped dumplings. The packing dumpling conveyer passes the dumplings supplied from the spore dumpling conveying unit through a hot steamer and then packages them.

In the conventional dumpling automated manufacturing equipment as described above, the spore dumpling molding apparatus and the spore dumpling transfer device requires an operator. The worker of the spore dumpling forming apparatus works to shape and align the molded dumpling to have a proper shape. The operator of the spore dumpling transfer device works to align rows and columns with the dumpling transfer device. Therefore, since a worker is required for each process, a lot of labor is input, which causes a problem that labor costs are increased. In addition, because the molded dumplings are manually transported and aligned, there is another problem that the work is delayed and the productivity is lowered.

The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a molding apparatus and an automatic alignment supply system of spore dumplings, which automates the operation of transferring and aligning the molded dumplings. In addition, another object of the present invention is to provide a molding apparatus and an automatic alignment supply system of spore dumplings having improved productivity because each process proceeds quickly and automatically without delay.

A molding apparatus for spore dumplings according to the present invention includes a main body, a shutter unit provided to mold dumplings on the main body, and a conveyor belt for transporting the dumplings to the main body, wherein the conveyor belt is molded from the shutter unit. A conveying unit having a pressurizing belt region capable of pressing the resulting dumpling against the shutter unit, and installed at one side of the conveyor belt, and the pressurizing belt region pressing the dumpling region to pressurize the dumpling. And a tension control unit having an operation unit for approaching the unit, and a roller pressurizing the conveyor belt and movable in the main body.

In another aspect, the present invention includes a control unit for controlling the operation of the conveyor belt so that the dumpling is not moved when the pressing belt region approaches the shutter unit to press-mold the bottom of the dumpling.

In addition, the automatic molding and automatic alignment supply system of spore dumplings according to the present invention includes a main body, a shutter unit provided to mold the dumplings on the main body, and a conveyor belt for transporting the dumplings to the main body, wherein the conveyor belt A transfer unit having a pressing belt area capable of pressing the dumplings formed from the shutter unit with respect to the shutter unit, and installed at one side of the conveyor belt, wherein the pressing belt area presses the dumplings. Spore dumpling forming apparatus including an operation unit for bringing the pressing belt area closer to the shutter unit, a tension control unit pressurizing the conveyor belt and movably installed on the main body, and an end portion of the transfer unit. It is arranged on the side of the dumpling transfer device to have the arrangement plate to pass the dumplings Frame, and the slide plate, the slide plate having a conveyor belt which conveys the supply buns from said transfer unit to said frame comprises a slide unit having a guide rail so as to be movable in the longitudinal direction of the array plate.

In addition, the present invention is installed on the frame, the proximity sensor for detecting the moving distance of the slide plate from the array plate, and the slide plate to detect the dumplings are transported to supply the dumplings sequentially to the array plate It includes an optical sensor installed at the end.

According to the present invention, by automating the process of transporting and aligning the spore dumplings to the packaging and packaging, there is an effect of preventing the work delay to improve the overall work efficiency and productivity.

In addition, since the molded dumplings are automatically transferred and aligned without the contact of the operator, there is an effect that hygienic dumpling production is possible.

Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the present invention.

1 is a schematic view of the apparatus for forming spore dumplings and an automatic alignment supply system according to an embodiment of the present invention, FIG. 2 is a front view of the apparatus for forming spore dumplings shown in FIG. 1, and FIG. 3 is an operating state diagram of FIG. 2. 4 is a side view of FIG. 3, and FIG. 5 is a front view of the spore dumpling transfer device shown in FIG. 1.

Dumpling automated manufacturing equipment includes a raw material supply device 100, spore dumpling forming apparatus 200, spore dumpling transfer device 300 and the packaging transfer conveyor 400.

The raw material supply device 100 is provided with a dough hopper and a dumpling beef hopper. Screws are installed at the bottom of the dough hopper and the dumpling hopper. The fed dough is extruded by a kneading screw installed at the bottom of the dough hopper to shape the dumpling skin to have a cylindrical tube shape. The fed dumplings are continuously fed while passing through the hollow portion of the dough screw by a dumpling screw provided under the dumpling hopper. Then, a raw material having a long stripped rice cake shape is formed while the dumpling cow is continuously filled in the cylindrical dumpling skin. The raw material is supplied to the spore dumpling molding apparatus 200 to mold the dumpling 10 using the shutter unit 220.

Spore dumpling molding apparatus 200 shown in Figures 1 to 4, the main body 210, the shutter unit 220, the transfer unit 230, the tension control unit 240, the operation unit 250, the control unit 260 ) And a drive motor 270. Shutter unit 220 is installed in the main body 210, a plurality of blades are installed in the center of the sputter dumplings 10 having a rounded shape by cutting the raw material supplied from the raw material supply device 100 while opening and closing Mold.

The transfer unit 230 is installed to be spaced apart from the shutter unit 220, the guide plate 231, the conveyor belt 232, the belt driving roller 234, the first guide roller 235, and the second guide roller 236. ) And a third guide roller 237. The guide plate 231 is fixed to the main body 210, and the conveyor belt 232 is provided in the center longitudinal direction. The conveyor belt 232 is operated by the belt driving roller 234, and the belt driving roller 234 is connected to a motor (not shown) installed inside the main body 210. The conveyor belt 232 is provided with a pressing belt region 233 which is capable of pressing the spore dumpling 10 by approaching the shutter unit 220. The belt driving roller 234 is provided with a first guide roller 235, a second guide roller 236 and a third guide roller 237 on both sides to support the conveyor belt 232.

A tension control unit 240 is installed to press the conveyor belt 232 at all times and adjust the tension of the conveyor belt 232. The tension control unit 240 includes a roller 241 and the first link 242. The roller 241 is installed on the inner circumferential surface of the conveyor belt 232 and presses in the outward direction of the conveyor belt 232. One end of the first link 242 is connected to the roller 241, and the other end of the first link 242 is rotatably installed on the main body 210. That is, since the roller 241 presses the conveyor belt 232 by its own weight, when the pressing belt region 233 rises, the roller 241 rotates with respect to the first link 242 along the deformed conveyor belt 232. The roller 241 moves.

The operation unit 250 is installed at one side of the conveyor belt 232 and includes a lifting plate 251, a second link 252, and a driving cam 253. The elevating plate 251 is installed inside the pressing belt region 233 facing the shutter unit 220, and is repeatedly up / down to bring the pressing belt region 233 closer to the lower portion of the shutter unit 220. . One end of the second link 252 is connected to the elevating plate 251, and the other end of the second link 252 is installed at the driving cam 253. The drive cam 253 is installed inside the main body 210 and is operated by a motor (not shown). That is, when the driving cam 253 operates one rotation, the second link 252 is moved, and the lifting plate 251 connected to the second link 252 is up / down. The raised lifting plate 251 approaches the pressing belt region 233 to the shutter unit 220.

When the pressing belt region 233 approaches the shutter unit 220 by the operation unit 250 as described above, the pressing belt region 232 is the lower portion of the spore dumplings 10 formed by the shutter unit 220. Press molding. At this time, the conveyor belt 232 is stopped according to the signal of the control unit 260 in order to maintain the paused state so that the spore dumpling 10 is not moved. The control unit 260 is installed on the upper side of the body 210, and controls the operation of the shutter unit 220, the transfer unit 230, the operation unit 250 and the drive motor 270. The driving motor 270 is installed at the rear of the main body 210, and cuts the supplied raw material to up / down the shutter unit 220 to form spore dumplings.

Referring to the operating state, the spore dumpling 10 is molded by the shutter unit 220 for cutting the supplied raw material. The spore dumpling 10 approaches the pressing belt region 233 to the shutter unit 220 to press-mold the lower portion of the spore dumpling 10 so as to be molded again in a round shape such as steamed bread. The pressing belt region 233 is raised by the operation unit 250. The pressing belt region 233 is moved upward by the length of the conveyor belt 232, and the roller 241 which presses the conveyor belt 232 by its own weight is lifted by the conveyor belt 232. The roller 241 rotates based on the first link 242. At this time, the conveyor belt 232 maintains a paused state by the control unit 260 so that the spore dumpling 10 can be formed without being damaged. When the press forming of the spore dumpling 10 is completed, the pressing belt region 233 is returned, and the roller 241 is lowered by its own weight while the lifted conveyor belt 232 is lowered. The conveyor belt 232 operates according to the signal of the controller 260, and the molded spore dumpling 10 is transferred to the spore dumpling transfer device 300.

As shown in FIG. 5, the spore dumpling conveying apparatus 300 includes a frame 310 and a slide unit 320. The frame 310 includes a drive motor 311, a drive gear 312, a chain 313, and an arrangement plate 314. The drive motor 311 is connected to the drive gear 312 and the chain 313, and operates the conveyor belt 323 of the slide unit 320. The arrangement plate 314 is installed at one end of the frame 310, and a plurality of holes are formed to sequentially align the transferred spore dumplings 10 to have a predetermined interval. The frame 310 is provided with a proximity sensor 315 to detect the moving distance of the slide unit 320.

The slide unit 320 includes a slide plate 321, a guide rail 322, a conveyor belt 323, a submotor 324, and an optical sensor 325. The slide plate 321 is provided with a conveyor belt 323 in the central longitudinal direction, and moves in the front-rear direction of the frame 310. Guide rails 322 are provided on both sides of the slide plate 321 for smooth movement, and the slide plate 321 is operated by the sub-motor 324. The slide plate 321 is provided with an optical sensor 325 at an end thereof, and the optical sensor 325 supplies the spore dumpling 10 transferred to sequentially supply the spore dumplings 10 to the array plate 314. Detect.

The spore dumplings 10 are transported along the conveyor belt 323 and introduced into the uppermost hole of the plurality of holes of the arrangement plate 314. At the same time, the slide plate 321 moves rearward and detects the spore dumplings 10 transferred by the optical sensor 325 and feeds them into the next hole of the arrangement plate 314. As described above, when the spore dumplings 10 are repeatedly introduced into the holes of the array plate 314 and the spore dumplings 10 are injected into the last holes of the array plate 314, the proximity sensor 315 opens the slide plate 321. It senses and moves to be located at the top of the arrangement plate 314.

The spore dumpling 10 molded as described above is automatically supplied to the package transfer conveyor 400 by the spore dumpling transfer device 300. Then, the spore dumplings 10 supplied to the packaging conveyance conveyor 400 is packaged after passing through a high temperature steam device.

The present invention eliminates the need for an operator in each process by automating the task of transferring and aligning the shaped dumplings. Therefore, labor cost can be reduced, and it can be transported and packed quickly, so that fresh spore dumplings can be produced in large quantities.

An embodiment of the present invention described above and illustrated in the drawings should not be construed as limiting the technical spirit of the present invention. The protection scope of the present invention is limited only by the matters described in the claims, and those skilled in the art can change and change the technical idea of the present invention in various forms. Therefore, such improvements and modifications will fall within the protection scope of the present invention, as will be apparent to those skilled in the art.

1 is a schematic diagram of a molding apparatus and automatic alignment supply system of spore dumplings according to an embodiment of the present invention

Figure 2 is a front view of the molding apparatus of spore dumplings shown in FIG.

3 is an operating state of FIG.

4 is a side view of FIG. 3

5 is a front view of the spore dumpling transfer device shown in FIG.

≪ Brief Description of Drawings &

100 Raw material feeder 200 Spore dumpling forming machine

210 Main Unit 220 Shutter Unit

230 Transfer unit 240 Tension control unit

250 operating unit 260 control unit

270 Drive Motor 300 Spore Dumpling Feeder

310 frame 320 slide unit

400 Packing Conveyor

Claims (4)

delete delete A main body 210; A shutter unit 220 installed to mold dumplings in the main body 210; The main body 210 has a conveyor belt 232 for transporting the dumplings, the conveyor belt 232 may press the dumplings formed from the shutter unit 220 against the shutter unit 220. A transfer unit 230 having a pressurized belt region 233; An operation unit (250) installed at one side of the conveyor belt (232) and allowing the pressure belt region (233) to approach the shutter unit (220) so that the pressure belt region (233) presses the dumplings; A spore dumpling forming apparatus (200) comprising a tension control unit (240) having a roller (241) pressurized on the conveyor belt (232) and movable in the main body (210); It is disposed at the end of the transfer unit 230, the frame 310 having an array plate 314 to pass the dumplings on one side toward the package transfer conveyor 400, and the transfer unit 230 to the frame 310 Slide plate 321 having a conveyor belt 323 for feeding the dumplings supplied from the), and the slide plate 321 is a slide having a guide rail 322 to move in the front and rear direction of the arrangement plate 314 Spore dumpling forming apparatus and an automatic alignment supply system, characterized in that it comprises a spore dumpling transfer device 300 having a unit (320). The method of claim 3, A proximity sensor 315 installed in the frame 310 and detecting a moving distance of the slide plate 321 from the arrangement plate 314; Forming device of spore dumplings, characterized in that it comprises an optical sensor 325 installed at the end of the slide plate 321 to detect the dumplings are transported to sequentially supply the dumplings to the arrangement plate 314 Alignment supply system.

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